EP1776501B1 - Method for finishing absorbent materials - Google Patents
Method for finishing absorbent materials Download PDFInfo
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- EP1776501B1 EP1776501B1 EP05768547A EP05768547A EP1776501B1 EP 1776501 B1 EP1776501 B1 EP 1776501B1 EP 05768547 A EP05768547 A EP 05768547A EP 05768547 A EP05768547 A EP 05768547A EP 1776501 B1 EP1776501 B1 EP 1776501B1
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- Prior art keywords
- process according
- meth
- absorbent material
- weight
- organic
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
- D06M15/277—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof containing fluorine
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/08—Processes in which the treating agent is applied in powder or granular form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/26—Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
- D06M2101/28—Acrylonitrile; Methacrylonitrile
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
Definitions
- Textile equipment is a field of growing economic importance. It is particularly interesting to equip textiles with water and dirt repellent. Modern measures make use of the so-called lotus effect® in some cases and give textiles a water and dirt repellent behavior by applying a rough surface.
- WO 96/04123 describes self-cleaning surfaces that have an artificial surface structure, which has elevations and depressions, wherein the structure is characterized in particular by their structural parameters.
- the structures are produced, for example, by embossing a structure onto a thermoplastically deformable hydrophobic material or by applying Teflon powder to a surface treated with UHU®.
- UHU® thermoplastically deformable hydrophobic material
- Teflon powder Teflon powder
- EP-A 0 933 388 For example, methods for the production of structured surfaces are known in which a negative mold is first produced by photolithography, this mold is used to emboss a plastic film and then the hydrophobicized embossed plastic film is fluorinated with alkylsilanes.
- WO 01/75216 It is proposed to provide textile fibers and fabrics with water and dirt repellent by providing them with a two-component layer, one of which is a dispersant and the other, for example, a colloid.
- a dispersant for example, a colloid.
- finishing layers are prepared in which the colloids are anisotropically distributed in the dispersant, whereby accumulation of the colloids is observed at the interface between the finish layer and the surrounding surface.
- the process uses such equipment fleets containing up to 5 g / l Aerosil 812 S.
- WO 01/83662 describes a process for improving soil release from and / or reducing soil repellency on textile surfaces by treating the surface with particles having a particle size of 5 to 500 nm.
- Absorbent materials are for the purposes of the present invention, for example, paper, cardboard, wood, building materials such as brick, concrete, natural stone, sandstone and sand-lime brick, furthermore leather imitations and leather and preferably textile materials.
- textile materials include fibers, rovings, yarn, twine on the one hand, and textile fabrics on the other hand, such as, for example, woven goods, knits, nonwovens and clothing.
- textile fabrics which can be used for example for the production of textile in the outdoor area. Examples include sails, umbrellas and umbrellas, tarpaulins, tarpaulins, tablecloths, awning fabrics, fabrics for watercraft such as sailing and motor boats and furniture covers for example for chairs, swings or benches called.
- Absorbent materials in the sense of the present invention can consist of different substances. May include natural fibers and synthetic fibers and mixed fibers. Among natural fibers are, for example, silk, wool and more preferably called cotton. Synthetic fibers include, by way of example, polyamide, polyester, polypropylene, polyacrylonitrile and polyethylene terephthalate. Also modified natural fibers can be coated by the process according to the invention, for example cellulose acetate.
- step (A) absorbent material is hydrophilized.
- Hydrophilizing in the context of the present invention means treating the surface of absorbent material so that it is wettable by water immediately after step (A).
- the wettability of the surface of absorbent material pretreated after step (A) can be demonstrated to be effective at Normal conditions have a non-measurable contact angle with water.
- water on surfaces hydrophilized according to step (A) does not form droplets visible to the naked eye, but spreads to form a film.
- step (A) hydrophilizing and smoothing in step (A). Smoothing is understood in the context of the present invention that protruding fuzz, hairs and other material-related unevenness of absorbent materials are removed or glued to the actual surface that they are not visible to the naked eye of the compensation level.
- Step (A) may for example be accomplished by adding absorbent material in dry or preferably water wetted form to one or more articles having a temperature of at least 450 ° C, preferably of at least 500 ° C, more preferably of at least 750 ° C or contacted with one or more flames.
- the upper temperature limit for contacting absorbent material with one or more articles having a temperature of at least 450 ° C are 1300 ° C, preferably 900 ° C.
- one or more articles having a temperature of at least 450 ° C may be one or more objects having a planar or curved surface, such as one or more rollers, one or more punches, or one or more several plates.
- inventively used in step (A) articles with a temperature of at least 450 ° C are preferably designed so that the surface, which is contacted with absorbent material made of metal or an alloy, preferably made of steel and more preferably of copper or a copper-containing alloy.
- absorbent material made of metal or an alloy, preferably made of steel and more preferably of copper or a copper-containing alloy.
- Very particular preference is given to at least one inventively used in step (A) object is a glowing copper plate.
- absorbent material is contacted with one or more articles having a temperature of at least 450 ° C by passing absorbent material over the article (s) which may stand still or, in the case of rolls, rotate.
- absorbent material having a rate of goods ranging from 20 to 300 m / min, preferably 30 to 200 m / min, over one or more articles having a temperature of at least 450 ° C.
- absorbent material is contacted with one or more flames, for example with one or more gas flames, preferably with one or more non-luminous gas flames, the composition of the gas or gas mixture in question not being critical per se.
- the composition of the gas in question is preferably constant during the performance of step (A).
- the temperature of one or more flames is in the range of 1100 to 1500, preferably 1200 to 1300 ° C.
- a rate of goods for example, up to 250 m / min are suitable, preferably 30 to 200 m / min.
- step (A) one can proceed by passing absorbent material past one or more hot ceramic bodies having a temperature in the range of 800 ° C to 1300 ° C. On such temperatures heated ceramic body usually radiate z. B. from IR radiation. Suitable apparatuses in which absorbent substrates, and in particular textile, can pass hot ceramic bodies, are commercially available.
- step (A) may combine several of the above-described embodiments of step (A). It is also possible to repeat one or more embodiments, for example by passing absorbent material over two rotating rolls at a temperature of 500 ° C.
- the absorbent material to be treated can be contacted on both sides or, preferably, on one side with one or more objects having a temperature of at least 450 ° or with one or more flames, if it is configured flat.
- step (A) after step (A) and in particular after contacting with one or more Treat absorbent materials, such as baths, in the form of water-cooled rollers or in the form of water vapor, with articles at a temperature of at least 450 ° C or with one or more flames, thus preventing sparks and burning of absorbent material.
- one or more Treat absorbent materials such as baths, in the form of water-cooled rollers or in the form of water vapor
- step (A) one may treat with one or more fixed or rotating brushes.
- absorbent material in step (A) with at least one melt or preferably dispersion of at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 - C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound.
- Dispersions preferably used in step (A) are preferably aqueous dispersions, for example having a solids content in the range from 30 to 60% by weight, preferably 40 to 55% by weight.
- the aqueous dispersion of (co) polymer preferably used in step (A) has a dynamic viscosity in the range of 50 to 500 mPa ⁇ s, preferably 70 to 290 mPa ⁇ s, measured at 25 ° C.
- Anionic polyurethanes for the purposes of the present invention are obtainable, for example, by reacting one or more aromatic or preferably aliphatic or cycloaliphatic diisocyanates or diisocyanates with a polyester diol or several polyester diols.
- Suitable aromatic diisocyanates are, for example, 2,4-tolylene diisocyanate and 2,4'-diphenylmethane diisocyanate (2,4'-MDI).
- Suitable aliphatic diisocyanates are, for example, hexamethylene diisocyanate and dodecamethylene diisocyanate.
- Suitable cycloaliphatic diisocyanates are, for example, 2,4'-methylene-bis (cyclohexyl) diisocyanate, 4-methylcyclohexane-1,3-diisocyanate (H-TDI), isophorone diisocyanate (IPDI) and bis-4,4'-cyclohexylmethylene diisocyanate.
- Suitable polyester polyols are obtainable by polycondensation of one or more preferably aliphatic or cycloaliphatic diols or diols and one or more aromatic or preferably aliphatic dicarboxylic acids or dicarboxylic acids.
- Suitable aliphatic diols are, for example: ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,12-dodecanediol, propylene glycol (1,2-propanediol), butylene glycol (1,2-butanediol ), Neopentyl glycol.
- Suitable cycloaliphatic diols are, for example: cis-1,4-cyclohexanedimethanol, trans-1,4-cyclohexanedimethanol, cis-1,3-cyclohexanedimethanol, trans-1,3-cyclohexanedimethanol.
- Suitable aromatic dicarboxylic acids are, for example, terephthalic acid, phthalic acid and especially isophthalic acid.
- Suitable aliphatic dicarboxylic acids are succinic acid, glutaric acid and, in particular, adipic acid.
- polyester polyols are obtainable, for example, by polycondensation of at least two different aliphatic or cycloaliphatic diols with at least one aromatic or preferably aliphatic dicarboxylic acid, for example from isophthalic acid, adipic acid and 1,4-cyclohexanedimethanol or from adipic acid, neopentyl glycol and 1,6-hexanediol.
- particularly suitable polyester polyols have an acid number in the range from 10 to 200 mg KOH / g polyester polyol, determined according to DIN 53402.
- particularly suitable polyester polyols have a hydroxyl number in the range from 10 to 200 mg KOH / g polyester polyol, determined according to DIN 53240.
- the copolymer in step (A) is composed of 40 to 95 wt .-%, preferably 50 to 90 wt .-% of at least one (meth) acrylic acid C 1 -C 10 alkyl ester, preferably ethyl acrylate, n-butyl acrylate and / or 2-ethylhexyl acrylate, 0.1 to 10 wt .-%, preferably 1 to 5 wt .-% of methacrylic acid or acrylic acid in particular, and 0 to 50 wt .-%, preferably 1 to 40 wt .-% of at least one ethylenically unsaturated compound, in particular styrene, vinyl acetate or (meth) acrylonitrile.
- acrylic acid C 1 -C 10 alkyl ester preferably ethyl acrylate, n-butyl acrylate and / or 2-ethylhexyl acrylate
- a (co) polymer is a self-crosslinking (co) polymer, for example of one or more (meth) acrylic acid C 1 -C 10 -alkyl esters with acrylic acid and N-methylol (meth) acrylamide ,
- the absorbent material in step (A) is treated with a mixture of at least two (co) polymers containing from 40 to 99.9% by weight of a thermally crosslinkable (co) polymer of (meth) acrylic acid.
- a thermally crosslinkable (co) polymer of (meth) acrylic acid C 1 -C 10 -alkyl esters with (meth) acrylic acid and optionally further ethylenically unsaturated compounds, and 0.1 to 60 wt .-% of anionic polyurethane, wherein in wt .-% in each case on the total weight of the respective melt or on the Solids content of the relevant dispersion are related.
- step (A) For contacting with at least one melt or, preferably, dispersion of at least one (co) polymer in step (A), it is possible to use, for example, techniques known per se for coating or finishing paper and in particular textile, preferably printing, application and, in particular, doctoring.
- step (A) to carry out step (A), at least one (co) polymer is applied to absorbent material in the range from 5 to 100 g / m 2 , preferably from 8 to 60 g / m 2 .
- step (A) If it is desired to treat in step (A) with at least one (co) polymer in the form of a dispersion which may be present, for example, as an emulsion or suspension, such a dispersion may contain further ingredients, for example defoamers, biocides, thickeners, buffers, binders and emulsifiers.
- a dispersion may contain further ingredients, for example defoamers, biocides, thickeners, buffers, binders and emulsifiers.
- Defoamers which may be mentioned by way of example are: up to 50 times alkoxylated, preferably ethoxylated or propoxylated polysiloxanes having 3 to 10 silicon atoms per molecule, in particular alkoxylated 2- (3-hydroxypropyl) heptamethyltrisiloxanes which have up to 50 ethylene oxide and / or propylene oxide units per mole and are preferred a block of 7 to 20, preferably 7 to 12, ethylene oxide units and a block of 2 to 20, preferably 2 to 10 propylene oxide units.
- fungicides are exemplified, in particular 1,2-benzisothiazolin-3-one (commercially available as Proxel brands from Avecia Lim.) And its alkali metal salts, glutardialdehyde, tetramethylolacetylenediurea, 2-methoxycarbonylaminobenzimidazole.
- thickeners thickeners of natural or synthetic origin may be mentioned.
- Suitable synthetic thickeners are poly (meth) acrylic compounds, polycarboxylic acids, polyethers, polyimines, polyamides and polyurethanes, in particular copolymers with 85 to 95% by weight of acrylic acid, 4 to 15% by weight of acrylamide and about 0.01 to 1% by weight.
- thickeners of natural origin include: agar-agar, carrageenan, modified starch and modified cellulose.
- buffers include, for example, ammonia / ammonium halide buffer, acetic acid / acetate buffer and citric acid / citrate buffer.
- emulsifiers which may be mentioned are mono- to 50-fold alkoxylated, in particular ethoxylated, nC 10 -C 30 -alkanols and mono- to 50-times alkoxylated, in particular ethoxylated, alkylphenols.
- binders which may be mentioned are melamine-formaldehyde condensation products, for example melamine with preferably up to 6 equivalents of formaldehyde, and urea-glyoxal-formaldehyde condensation products of glyoxal with urea and 2 equivalents of formaldehyde.
- one or more crosslinking catalysts may be added as an ingredient, for example Zn (NO 3 ) 2 or MgCl 2 , for example in the form of their hydrates, or NH 4 Cl
- the total amount of the other ingredients mentioned above is in the range of 0.5 to 20% by weight to melt used in step (A) or preferably dispersion, preferably 1 to 10 wt.%.
- step (A) Following the treatment of absorbent material with at least one melt or preferably dispersion of at least one (co) polymer in step (A), it is possible to thermally treat, for example, over a period of 10 seconds to 60 minutes, preferably 0.5 minutes to thermally treat at temperatures in the range of 50 to 300 ° C, preferably 100 to 160 ° C, more preferably 110 to 130 ° C for 7 minutes.
- Polyamide, polyester, polyvinyl chloride, modified polyester, polyester blend fabrics, polyamide blends, polyacrylonitrile, cotton are treated thermally advantageous at temperatures in the range of 130 to 250 ° C.
- Polypropylene fabric preferably between 80 and 130 ° C, preferably 110 and 130 ° C. In this case, the temperature is generally to be understood as meaning the temperature of the medium, for example air, which surrounds the flexible substrate to be treated.
- absorbent material with one or more articles having a temperature of at least 450 ° C., or with one or more flames, and then with at least one melt or preferably dispersion of at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound.
- co polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound.
- absorbent material first with at least one melt or preferably dispersion of at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound, and then contact with one or more objects having a temperature of at least 450 ° C or with one or more flames.
- at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound
- absorbent material treated after step (A) is also referred to as pretreated absorbent material.
- aqueous liquors are to be understood as meaning those liquors which, based on the proportions which are liquid at room temperature, may contain at least 5% by weight of water.
- aqueous liquors contain at least 25% by weight of water, more preferably at least 50% by weight and most preferably at least 75% by weight.
- the maximum water content, based on components which are liquid at room temperature, is 100% by weight, preferably 97% by weight, particularly preferably 95% by weight.
- Aqueous liquors used in accordance with the invention may contain, in addition to water, organic solvents, for example methanol, ethanol, isopropanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, ethylene glycol mono-n-butyl ether, ethylene glycol monoisobutyl ether, acetic acid, n-butanol, isobutanol, n-butanol. Hexanol and isomers, n-octanol and isomers, n-dodecanol and isomers.
- organic solvents for example methanol, ethanol, isopropanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, ethylene glycol mono-n-butyl ether, ethylene glycol monoisobutyl ether, acetic acid, n-butanol, isobutanol,
- Organic solvents may constitute from 0.2 to 50% by weight, preferably from 0.5 to 35% by weight, of the aqueous liquor used according to the invention.
- At least one of the liquors used in the process according to the invention contains at least one organic polymer (a).
- Organic polymers (a) can serve as binders.
- the effect of a binder may, for example, be such that the organic polymer (a) forms a film and bonds the particles together and to the absorbent and preferably textile material to be coated.
- At least one organic polymer (a) is a polymer or copolymer of ethylenically unsaturated hydrophobic monomers having a solubility in water of less than 1 g / l, determined at 25 ° C.
- hydrophobic monomers constitute at least 50% by weight, preferably at least 75% by weight of the copolymer.
- Preferred monomers are selected from the groups of C 2 -C 24 -olefins, in particular ⁇ -olefins having 2 to 24 carbon atoms, for example ethylene, propylene, 1-butene, isobutene, 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-hexadecene or 1-octadecene; Vinylaromatics, for example styrene, ⁇ -methylstyrene, cis-stilbene, trans-stilbene, diolefins such as 1,3-butadiene, cyclopentadiene, chloroprene or isoprene, C 5 -C 18 -cycloolefins such as cyclopentene, cyclohexene, norbornene, dimeric cyclopentadiene, Vinyl esters of linear or branched C 1 -C 20 -alkanecarboxylic acids, such
- Halogenated monomers include chlorinated olefins such as vinyl chloride and vinylidene chloride.
- halogenated monomers are fluorine-containing olefins such as, for example, vinylidene fluoride, trifluorochloroethylene, tetrafluoroethylene, hexafluoropropylene, vinyl esters of fluorinated or perfluorinated C 3 -C 11 -carboxylic acids, such as, for example, in US Pat US 2,592,069 and US 2,732,370 describe (meth) acrylic esters of fluorinated or perfluorinated alcohols, such as, for example, fluorinated or perfluorinated C 3 -C 14 -alkyl alcohols, for example (meth) acrylate esters of HO-CH 2 -CH 2 -CF 3 , HO-CH 2 -CH 2 -C 2 F 5 , HO-CH 2 -CH 2 -nC 3 F 7 , HO-CH 2 -CH 2 -iso-C 3 F 7 , HO-CH 2 -CH 2 -
- copolymers are copolymers of (meth) acrylic acid esters of fluorinated or perfluorinated C 3 -C 12 -alkyl alcohols, for example HO-CH 2 -CH 2 -CF 3 , HO-CH 2 -CH 2 -C 2 F 5 , HO-CH 2 -CH 2 -nC 3 F 7 , HO-CH 2 -CH 2 -iso-C 3 F 7 , HO-CH 2 -CH 2 -nC 4 F 9 , HO-CH 2 -CH 2 -nC 5 F 11 , HO-CH 2 -CH 2 -nC 6 F 13 , HO-CH 2 -CH 2 -nC 7 F 15 ; with (meth) acrylic acid esters of non-halogenated C 1 -C 20 -alcohols, for example methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate
- fluorinated polymers are, for example, in DE 199 120 810 disclosed.
- a is an integer in the range of 2 to 10,000, especially up to 100.
- b is an integer in the range of 0 to 6, especially 1 to 2;
- suitable organic polymers are (a): polyethers such as, for example, polyethylene glycol, polypropylene glycol, polybutylene glycols, polytetrahydrofuran; Polycaprolactone, polycarbonates, polyvinyl butyral, partially aromatic polyesters of aliphatic or aromatic dicarboxylic acids and / or aliphatic or aromatic dialcohols, e.g.
- Polyester composed of aliphatic dialcohols having 2 to 18 carbon atoms such as ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol or bisphenol A, and aliphatic dicarboxylic acids with 3 to 18 C atoms such as succinic acid, glutaric acid, adipic acid and ⁇ , ⁇ -decanedicarboxylic acid; Polyester, composed of terephthalic acid and aliphatic dialcohols having 2 to 18 carbon atoms such as ethylene glycol, propanediol, 1,4-butanediol, 1,6-hexanediol or 1,8-octanediol.
- polyesters can be terminated, for example, with monoalcohols, for example 4 to 12 C atoms, for example n-butanol, n-hexanol, n-octanol, n-decanol or n-dodecanol.
- monoalcohols for example 4 to 12 C atoms, for example n-butanol, n-hexanol, n-octanol, n-decanol or n-dodecanol.
- polyesters may be terminated, for example, with monocarboxylic acids such as, for example, stearic acid.
- Suitable polymers (a) are melamine-formaldehyde resins, urea-formaldehyde resins, N, N-dimethylol-4,5-dihydroxyethylenhamstoffe, which may be etherified with C 1 -C 5 alcohols.
- the molecular weight of the organic polymer or polymers (a) can be chosen within wide ranges.
- the weight average molecular weight M w may range from 1000 to 10,000,000 g / mol, preferably from 2,500 to 5,000,000 g / mol, determined by at least one of the following methods: light scattering, gel permeation chromatography (GPC), viscometry , If one uses an organic polymer from the group of polyolefins, for example polyethylene, polypropylene or polyisobutene and copolymers of ethylene with propylene, butylene or 1-hexene, the molecular weight is advantageously in the range of 30,000 to 5,000,000 g / mol.
- the breadth of the molecular weight distribution is not critical per se and can range from 1.1 to 20. It is usually in the range of 2 to 10.
- the proportion of or of the above-described organic polymers (a) may be at least 0.1 g / l of the aqueous liquor, preferably at least 1 g / l and more preferably at least 10 g / l.
- the maximum proportion is, for example, 500 g / l, preferably 250 g / l and particularly preferably 100 g / l.
- the organic polymer or polymers (a) is not soluble in the aqueous liquor, and in the context of the present invention, insoluble in the context of organic polymers means that less than 1 g / l is soluble in the liquor at room temperature are, preferably less than 0.1 g / l.
- At least two different organic polymers (a) are used.
- At least one organic polymer (a) may be present in the form of particles having an average particle diameter of 0.1 to 50 ⁇ m, preferably 0.5 to 30 ⁇ m and particularly preferably up to 20 ⁇ m (median value, number average).
- At least one of the aqueous liquors used in the process according to the invention contains an organic or inorganic solid (b) in particulate form which is different from the organic polymer (s) described above, for example in an amount of at least 5.5 g / l, preferably at least 7 g / l, more preferably at least 10 g / l.
- the maximum proportion can be about 150 g / l.
- Solid (b) may be inorganic or organic in nature, preferably inorganic.
- the organic or inorganic solid (b) is preferably hydrophobic.
- suitable materials are polyethylene, polypropylene, polyisobutylene and polystyrene and copolymers thereof with each other or with one or more other olefins such as styrene, methyl acrylate, ethyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, maleic anhydride or N-methylmaleimide , A preferred polyethylene or polypropylene, for example, in EP-A 0 761 696 described.
- Particularly suitable materials are inorganic materials, in particular solid inorganic oxides, carbonates, phosphates, silicates or sulfates of groups 3 to 14 of the Periodic Table of the Elements, for example calcium oxide, silicon dioxide or aluminum oxide, calcium carbonate, calcium sulfate or calcium silicate, with aluminum oxide and silicon dioxide being preferred.
- Particularly preferred is silica in its modification as silica gel.
- Very particular preference is given to pyrogenic silica gels.
- Solid inorganic oxides can be thermally rendered hydrophobic by heating to 400 to 800 ° C or preferably by physisorbed or chemisorbed organic or organometallic compounds.
- particles are reacted before the coating step, for example, with organometallic compounds which contain at least one functional group, for example alkyllithium compounds such as methyllithium, n-butylithium or n-hexyllithium; or silanes such as hexamethyldisilazane, octyltrimethoxysilane and in particular halogenated silanes such as trimethylchlorosilane or dichlorodimethylsilane.
- organometallic compounds which contain at least one functional group
- alkyllithium compounds such as methyllithium, n-butylithium or n-hexyllithium
- silanes such as hexamethyldisilazane, octyltrimethoxysilane and in particular halogenated silanes such as trimethylchlorosilane or dichlorodimethylsilane.
- a mixture of hydrophobized solid inorganic oxide with corresponding non-hydrophobic inorganic oxide is used, for example in proportions by weight of 100: 0 to 0: 100, preferably 99: 1 to 60: 40, particularly preferably 99: 1 to 80 : 20.
- Hydrophobic in the context of the hydrophobic solid (s) in particulate form is understood to mean that its solubility in water is below 1 g / l, preferably below 0.3 g / l, determined at room temperature.
- Inorganic solids may preferably be porous in nature.
- the porous structure is best characterized by the BET surface area, measured according to DIN 66131.
- Inorganic solids used may preferably have a BET surface area in the range from 5 to 1000 m 2 / g, preferably from 10 to 800 m 2 / g and particularly preferably from 20 to 500 m 2 / g.
- At least one of the hydrophobic solids is in particulate form.
- the mean particle diameter (median value, number average) is at least 1 nm, preferably at least 3 nm and particularly preferably at least 6 nm.
- the maximum particle diameter (median value, number average) is 1000 nm, preferably 350 nm and particularly preferably 100 nm Measurement of the particle diameter can be used in common methods such as transmission electron microscopy.
- the weight ratio of organic polymer (a) to organic or inorganic solid (b) in particulate form is generally 9: 1 to 1: 9, preferably 4: 1 to 1: 4 and more preferably 7: 3 to 4: 6.
- At least one of the organic or inorganic solids (b) is present in the form of predominantly spherical particles, which should comprise those particulate solids of which at least 75% by weight, preferably at least 90% by weight. be present in spherical form and other particles may be in granular form.
- At least one of the organic or inorganic solids (b) may form aggregates and / or agglomerates in particulate form.
- the information on the shape and size of the particles refer to the primary particles ,
- At least one liquor used in the process according to the invention comprises at least one emulsifier (c) selected, for example, from the group of ionic and nonionic emulsifiers.
- Suitable nonionic emulsifiers are, for example, ethoxylated mono-, di- and tri-alkylphenols (degree of ethoxylation: from 3 to 50, alkyl radical: C 4 -C 12 ) and ethoxylated fatty alcohols (degree of ethoxylation: from 3 to 80, alkyl radical: C 8 -C 36 ).
- ethoxylated mono-, di- and tri-alkylphenols degree of ethoxylation: from 3 to 50, alkyl radical: C 4 -C 12
- ethoxylated fatty alcohols degree of ethoxylation: from 3 to 80, alkyl radical: C 8 -C 36
- Lutensol ® grades from BASF AG or the Triton ® grades from Union Carbide.
- Suitable anionic emulsifiers are, for example, alkali metal and ammonium salts of alkyl sulfates (alkyl radical: C 8 to C 12 ), of sulfuric monoesters of ethoxylated alkanols (degree of ethoxylation: from 4 to 30, alkyl radical: C 12 -C 18 ) and ethoxylated alkylphenols (degree of ethoxylation: 3 to 50, alkyl radical: C 4 -C 12 ), of alkylsulfonic acids (alkyl radical: C 12 -C 18 ) and of alkylarylsulfonic acids (alkyl radical: C 9 -C 18 ).
- alkyl sulfates alkyl radical: C 8 to C 12
- sulfuric monoesters of ethoxylated alkanols degree of ethoxylation: from 4 to 30, alkyl radical: C 12 -C 18
- ethoxylated alkylphenols degree of
- Suitable cationic emulsifiers are generally C 6 -C 18 -alkyl-, aralkyl- or heterocyclic radical-containing primary, secondary, tertiary or quaternary ammonium salts, alkanolammonium salts, pyridinium salts, imidazolinium salts, oxazolinium salts, Morpholinium salts, thiazolinium salts and salts of amine oxides, quinolinium salts, isoquinolinium salts, tropylium salts, sulfonium salts and phosphonium salts.
- Examples include dodecylammonium acetate or the corresponding hydrochloride, the chlorides or acetates of the various 2- ( N, N, N- trimethylammonium) ethylparaffinklaer, N -Cetylpyridiniumchlorid, N-Laurylpyridiniumsulfat and N -Cetyl- N, N, N -trimethylammoniumbromid, N- Dodecyl- N, N, N- trimethylammonium bromide, N, N -distearyl- N, N -dimethylammonium chloride and the gemini-surfactant N, N '- (lauryldimethyl) ethylenediamine dibromide.
- Very particularly suitable emulsifiers are, for example, copolymers of ethylene and at least one ⁇ , ⁇ -unsaturated mono- or dicarboxylic acid or at least one anhydride of an ⁇ , ⁇ -unsaturated mono- or dicarboxylic acid, for example acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, methylenemalonic acid, maleic anhydride , Itaconic anhydride.
- the carboxyl groups may be partially or preferably completely neutralized, for example with alkali metal ions, alkaline earth metal ions, ammonium or amines, for example amines such as triethylamine, diethylamine, ethylamine, trimethylamine, dimethylamine, methylamine, ethyldiisopropylamine, ethanolamine, diethanolamine, triethanolamine, N-methyldiethanolamine, N- ( n-butyl) diethanolamine or N, N-dimethylethanolamine.
- alkali metal ions alkaline earth metal ions
- ammonium or amines for example amines such as triethylamine, diethylamine, ethylamine, trimethylamine, dimethylamine, methylamine, ethyldiisopropylamine, ethanolamine, diethanolamine, triethanolamine, N-methyldiethanolamine, N- ( n-butyl) diethanolamine or N, N-d
- the proportion of emulsifier (c) can be selected within wide limits and can be 0.1 to 200 g / l, preferably 0.2 to 100 g / l and particularly preferably up to 50 g / l of aqueous liquor.
- Aqueous liquors used in step (B) may contain (d) at least one resin capable of crosslinking.
- Suitable resins (d) are melamine-formaldehyde resins, urea-formaldehyde resins, N, N-dimethylol-4,5-dihydroxyethyleneureas, which may be etherified with C 1 -C 5 -alcohols.
- aqueous liquor (B) can be added to one or more crosslinking catalysts in addition to resin (d), for example Zn (NO 3 ) 2 or MgCl 2 , for example in the form of their hydrates, or NH 4 cl.
- Aqueous liquors used in step (B) may further contain one or more additives.
- aqueous liquors can be added to adjust the viscosity of one or more thickeners, which may be of natural or synthetic origin, for example.
- suitable synthetic thickeners are poly (meth) acrylic compounds, polycarboxylic acids, polyethers, polyimines, polyamides and polyurethanes, in particular copolymers with 85 to 95% by weight of acrylic acid, 4 to 15% by weight of acrylamide and about 0.01 to 1% by weight.
- thickeners of natural origin include: agar-agar, carrageenan, modified starch and modified cellulose.
- thickener for example, from 0 to 10% by weight, based on the liquor used in the process according to the invention, of thickener may be used, preferably from 0.05 to 5% by weight and more preferably from 0.1 to 3% by weight.
- liquors used in the process according to the invention preferably have a dynamic viscosity in the range from 50 to 5000 mPa.s, preferably 100 to 4000 mPa.s and particularly preferably 200 to 2000 mPa.s, measured for example with a Brookfield viscometer according to DIN 51562. 1 to 4.
- Step (B) of the process according to the invention is carried out by treating the absorbent material with at least one aqueous liquor. It is also possible to carry out several treatment steps with similar or different aqueous liquors.
- step (B) of the process according to the invention is carried out by first treating an absorbent material, and in particular a textile, with an aqueous liquor containing at least one organic polymer (a) and furthermore an organic or preferably inorganic Solid (b) in particulate form and at least one emulsifier (c) and then followed by a further treatment with a new aqueous liquor containing organic polymer (a), but no further organic or inorganic solid (b) in particulate form.
- step (B) of the process according to the invention is carried out by first treating an absorbent material, and in particular a textile, with an aqueous liquor which contains at least one organic polymer (a) and furthermore an organic or preferred one inorganic solid (b) in particulate form and at least one emulsifier (c) and optionally at least one resin (d) followed by further treatment with a new aqueous liquor containing another organic polymer (a) and at least one emulsifier (c) contains, but no further organic or inorganic solid (b) in particulate form.
- step (B) of the process according to the invention is carried out by first treating the textile to be treated with an aqueous liquor containing at least one organic polymer (a) and furthermore an organic or preferably inorganic solid ( b) in particulate form and at least one emulsifier (c) followed by further treatment with a new aqueous liquor which contains no further polymer (a) but the inorganic solid (b) already used in the first step in particulate form and at least an emulsifier (c) and optionally at least one resin (d).
- step (B) of the process according to the invention is carried out in such a way that the absorbent material to be treated and in particular textile with only one treated aqueous liquor containing at least one organic polymer (a) and further an organic or preferably inorganic solid (b) in particulate form and at least one emulsifier (c) and optionally at least one resin (d).
- the temperature for carrying out step (B) of the process according to the invention is not critical per se.
- the liquor temperature may be in the range of 10 to 80 ° C, preferably 15 to 50 ° C.
- Step (B) of the method according to the invention can be carried out with conventional machines which are used for the finishing of absorbent materials and in particular textiles, for example with one or more foulards.
- textile to be treated preference is given to fabrics with vertical textile infeed, which as an essential element contain two rollers which are pressed onto one another and through which the textile is guided. Above the rollers, the liquid is filled in and wets the textile. The pressure squeezes off the textile and ensures a constant application.
- foulards textile is first passed through a dip and then up through two pressed rollers. In the latter case one speaks also of foulards with vertical Textileinzug from below.
- a padder is used, which is operated with a textile feed in the range of 1 to 40 m / min, preferably up to 30 m / min.
- the liquor pickup can be chosen so that by step (B) of the process according to the invention a liquor uptake of 25 wt .-% to 85 wt.%, Preferably 40 to 70 wt .-% results.
- the liquor pick-up can be adjusted, for example, by applying pressure to the rollers of the foulard.
- foam application of aqueous liquor is combined with a padder.
- doctor blade application of aqueous liquor is combined with a padder.
- a spray application of aqueous liquor is combined with a padder.
- a roll application of aqueous liquor with a padder is combined.
- the treated absorbent material and in particular textile can be dried by methods customary in the textile industry.
- temper After the treatment according to the invention, it is possible to temper, continuously or discontinuously.
- the duration of tempering can be chosen within wide limits. Usually, one can over the duration of about 10 seconds to about 30 minutes, in particular 30 seconds to 5 minutes annealing.
- To carry out a heat treatment is heated to temperatures of up to 180 ° C, preferably up to 160 ° C. Of course, it is necessary to adjust the tempering temperature to the sensitivity of the fabric.
- Suitable method for annealing is for example a hot air drying.
- Another suitable method for tempering uses one or more IR emitters.
- 0.01 to 1% by weight, preferably 0.1 to 0.5% by weight, of the textile is saponified in the case of polyesters or polyamides to be treated by partial saponification with strong alkalis, such as aqueous sodium hydroxide solution or potassium hydroxide solution.
- absorbent materials and in particular textile equipped by the method according to the invention.
- the absorbent materials according to the invention and in particular textiles are provided with one or more layers.
- the absorbent materials according to the invention and in particular textiles show particularly good dirt and water-repellent behavior.
- absorbent materials according to the invention and in particular textiles show very good mechanical strength.
- the solid (s) used is preferably isotropic or substantially isotropically distributed over the finish layer, i. no measurable concentration difference is detected in the boundary layer between the finish layer and the surrounding atmosphere.
- absorbent materials according to the invention and in particular textiles contain 0.5 to 50 g / m 2 of coating, resulting from treatment with aqueous liquor, preferably 1 to 20 g / m 2 and more preferably 1.5 to 17 g / m 2 .
- Example 1.1 Pretreatment of textiles by singeing (step A) Polyacrylonitrile fabric having a weight per unit area of 300 g / m 2 was pretreated on a machine Pyrotrop XIS (with 4 burners with propane gas and fire-extinguishing roll) from Xetma Gematex GmbH on the front and rear side by: it was passed on hot ceramics. Settings: goods speed 70 m / min, 6.5 m 3 / h and burner, gas pressure 60 mbar, air consumption 0.01 m 3 / h.
- Pre-treated polyacrylonitrile fabric 1.1 was obtained. An examination of pretreated polacrylonitrile fabric 1.1 according to DIN EN 24920 determined a grade of 1, that is, pretreated polacrylonitrile fabric 1.1 was completely wettable.
- pretreated polacrylonitrile tissue 1.1 did not show any hairs that protrude from the compensation plane.
- aqueous dispersion of a copolymer was prepared containing per liter: 923 g Aqueous dispersion of a random copolymer of n-butyl acrylate / vinyl acetate / acrylic acid in the weight ratio 50: 48: 2, solids content 50 wt .-%, dynamic viscosity: 50 mPa ⁇ s 5 g H (OCH 2 CH 2 ) 7 O- (CH 2 ) 3 -Si [OSi (CH 3 ) 3 ] 2 3 g alkyl phenol ethoxylate) 25 g 2-methoxycarbonylamino 20 g Thickener (copolymer of 85% by weight of acrylic acid, 14.9% by weight of acrylamide and 0.1% by weight of compound V.1, M w about 200,000 g / mol) 9 g aqueous ammonia solution (25% by weight) 15 g Melamine-formaldehyde resin prepared by condensation of 3 equivalents of formaldehyde per equivalent
- pretreated polacrylonitrile tissue 1.2 showed no hairs that protrude from the compensation plane.
- pretreated polacrylonitrile fabric 1.2 An examination of pretreated polacrylonitrile fabric 1.2 according to DIN EN 24920 determined a grade of 1, that is, pretreated polacrylonitrile fabric 1.2 was completely wettable.
- the aqueous liquor B-2.1 which had a pH of 6.1, was obtained.
- Example 2.4 Preparation of the aqueous liquor B-2.4 according to the invention
- Example 3.1.1 Treatment of pretreated polyacrylonitrile fabric 1.1 (step B)
- Pretreated polyacrylonitrile fabric 1.1 was treated with liquor B-2.1 on a padder (manufactured by Mathis, type no. HVF12085).
- the contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%.
- the application speed was 2 m / min. It was then dried at 120 ° C on a tenter.
- the final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven.
- the treated polyacrylonitrile fabric PAN3.1.1 according to the invention was obtained.
- Example 3.1.2 Treatment of pretreated polyacrylonitrile fabric 1.2 (step B)
- Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.1 on a padder (manufacturer: Mathis, type no. HVF12085).
- the contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%.
- the application speed was 2 m / min. It was then dried at 120 ° C on a tenter.
- the final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven.
- the treated polyacrylonitrile fabric PAN3.1.2 according to the invention was obtained.
- Example 3.2.1 Treatment of pretreated polyacrylonitrile fabric 1.1
- Step B Pretreated polyacrylonitrile fabric 1.1 was treated with Fleet B-2.2 on a padder (manufactured by Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.2.1 according to the invention was obtained.
- Example 3.2.2 Treatment of pretreated polyacrylonitrile fabric 1.2 (step B)
- Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.2 on a padder (manufacturer: Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying cabinet. The treated polyacrylonitrile fabric PAN3.2.2 according to the invention was obtained.
- Example 3.3.1 Treatment of pretreated polyacrylonitrile fabric 1.1 (step B)
- Pretreated polyacrylonitrile fabric 1.1 was treated with liquor B-2.3 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.3.1 according to the invention was obtained.
- Example 3.3.2 Treatment of pretreated polyacrylonitrile fabric 1.2 (step B)
- Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.3 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.3.2 according to the invention was obtained.
- Example 3.4.1 Treatment of pretreated polyacrylonitrile fabric 1.1 (step B)
- Pretreated polyacrylonitrile fabric 1.1 was treated with Fleet B-2.4 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.4.1 according to the invention was obtained.
- Example 3.4.2 Treatment of pretreated polyacrylonitrile fabric 1.4 (step B)
- Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.4 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.4.2 according to the invention was obtained.
- Polyacrylonitrile fabric having a weight per unit area of 300 g / m 2 was treated with liquor B-2.1 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. Comparative fabric V4 was obtained.
- Polyacrylonitrile fabric having a weight per unit area of 300 g / m 2 was treated with liquor V5.1 on a padder (manufacturer: Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. Comparative fabric V5 was obtained.
- the self-cleaning was investigated in accordance with DIN 24920 by the respective fabric with 0.5 g of a standard dirt, consisting of 50 wt .-% silica, 24 wt .-% olive oil, 24 wt .-% mineral oil and 2 wt .-% Treated carbon black and then rinsed with 800 ml of water. Grades were awarded depending on the amount of dirt left (grade 1: very bad, grade 2: poor, grade 3: sufficient, grade 4: satisfactory, grade 5: good).
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Abstract
Description
Verfahren zur Ausrüstung von saugfähigen Materialien, dadurch gekennzeichnet, dass man es
- (A) in einem ersten Schritt hydrophiliert,
- (B) in einem darauf folgenden Schritt mit mindestens einer wässrigen Flotte behandelt, enthaltend
- (a) mindestens ein organisches Polymer,
- (b) mindestens einen organischen oder anorganischen Feststoff in partikulärer Form, der von (a) verschieden ist, und
- (c) mindestens einen Emulgator.
- (A) hydrophilized in a first step,
- (B) treated in a subsequent step with at least one aqueous liquor containing
- (a) at least one organic polymer,
- (B) at least one organic or inorganic solid in particulate form, which is different from (a), and
- (c) at least one emulsifier.
Die Ausrüstung von Textilien ist ein Arbeitsgebiet mit wachsender wirtschaftlicher Bedeutung. Besonders interessant ist es, Textilien Wasser- und Schmutz-abweisend auszurüsten. Moderne Maßnahmen bedienen sich in einigen Fällen des sogenannten Lotus-Effekts® und verleihen Textilien durch das Aufbringen einer rauen Oberfläche ein Wasser- und Schmutz-abweisendes Verhalten.Textile equipment is a field of growing economic importance. It is particularly interesting to equip textiles with water and dirt repellent. Modern measures make use of the so-called lotus effect® in some cases and give textiles a water and dirt repellent behavior by applying a rough surface.
Aus
Die oben beschriebenen Methoden sind jedoch zur Schmutz- und Wasserabweisenden Ausrüstung von Textilien ungeeignet.However, the methods described above are unsuitable for the dirt and water repellent finishing of textiles.
In
In
Beiden Methoden zur Hydrophobierung ist gemeinsam, dass das Lösemittel so gewählt wird, dass die Fasern partiell gelöst werden. Dazu ist es erforderlich, dass man große Mengen an organischem Lösemittel einsetzt, was in vielen Fällen unerwünscht ist. Außerdem kann durch Behandlung mit organischen Lösemitteln die mechanische Festigkeit der Fasern nachteilig beeinflusst werden.Both methods of hydrophobing have in common that the solvent is chosen so that the fibers are partially dissolved. For this it is necessary to use large amounts of organic solvent, which is undesirable in many cases. In addition, by treatment with organic solvents, the mechanical strength of the fibers can be adversely affected.
In
Durch das in
Außerdem beobachtet man, dass Schmutz-abweisend behandelte saugfähige Materialien und insbesondere Textilien des Stands der Technik in vielen Fällen eine hohe Wasseraufnahme aufweisen, bestimmbar beispielsweise nach Bundesmann, was für viele Anwendungen unerwünscht ist.In addition, it is observed that antisoiling-treated absorbent materials and in particular textiles of the prior art in many cases have a high water absorption, detectable for example by Bundesmann, which is undesirable for many applications.
Es bestand daher die Aufgabe, ein Verfahren zur Ausrüstung von saugfähigen Materialien zur Verfügung zu stellen, das die oben aufgezeigten Nachteile nicht aufweist und gleichzeitig sehr gute Wasser- und Schmutz-abweisende Wirkung aufweist. Es bestand weiterhin die Aufgabe, Schmutz- und Wasser-abweisende Textilien bereitzustellen.It was therefore an object to provide a method for equipping absorbent materials available, which does not have the above-mentioned disadvantages and at the same time has very good water and dirt repellent effect. It was also the task of providing dirt and water-repellent textiles.
Demgemäß wurde das eingangs definierte Verfahren gefunden.Accordingly, the method defined above was found.
Unter saugfähigen Materialien sind im Sinne der vorliegenden Erfindung beispielsweise Papier, Pappe, Holz, Baustoffe wie beispielsweise Ziegel, Beton, Naturstein, Sandstein und Kalksandstein, weiterhin Lederimitate und Leder und bevorzugt textile Materialien zu verstehen. Unter textilen Materialien sind beispielsweise Fasern, Vorgarn, Garn, Zwirn einerseits und textile Flächengebilde andererseits wie beispielsweise Webwaren, Maschenwaren, Vliese und Bekleidungsstücke zu verstehen. Besonders bevorzugt sind textile Flächengebilde, die beispielsweise zur Herstellung von Textil im Außenbereich verwendet werden können. Beispielhaft seien Segel, Sonnen- und Regenschirme, Planen, Zeltbahnen, Tischdecken, Markisenstoffe, Bespannungen für wasserfahrzeuge wie beispielsweise Segel- und Motorboote und Möbelbespannungen beispielsweise für Stühle, Schaukeln oder Bänke genannt.Absorbent materials are for the purposes of the present invention, for example, paper, cardboard, wood, building materials such as brick, concrete, natural stone, sandstone and sand-lime brick, furthermore leather imitations and leather and preferably textile materials. By way of example, textile materials include fibers, rovings, yarn, twine on the one hand, and textile fabrics on the other hand, such as, for example, woven goods, knits, nonwovens and clothing. Particularly preferred are textile fabrics which can be used for example for the production of textile in the outdoor area. Examples include sails, umbrellas and umbrellas, tarpaulins, tarpaulins, tablecloths, awning fabrics, fabrics for watercraft such as sailing and motor boats and furniture covers for example for chairs, swings or benches called.
Saugfähige Materialien im Sinne der vorliegenden Erfindung können aus unterschiedlichen Stoffen bestehen. Genannt seien Naturfasern und Synthesefasern sowie Mischfasern. Unter Naturfasern seien beispielsweise Seide, Wolle und besonders bevorzugt Baumwolle genannt. Unter Synthesefasern seien beispielhaft Polyamid, Polyester, Polypropylen, Polyacrylnitril und Polyethylenterephthalat genannt. Auch modifizierte Naturfasern lassen sich nach dem erfindungsgemäßen Verfahren beschichten, beispielsweise Celluloseacetat.Absorbent materials in the sense of the present invention can consist of different substances. May include natural fibers and synthetic fibers and mixed fibers. Among natural fibers are, for example, silk, wool and more preferably called cotton. Synthetic fibers include, by way of example, polyamide, polyester, polypropylene, polyacrylonitrile and polyethylene terephthalate. Also modified natural fibers can be coated by the process according to the invention, for example cellulose acetate.
Das erfindungsgemäße Verfahren umfasst zwei Schritte, wobei man saugfähiges Material
- (A) in einem ersten Schritt hydrophiliert,
- (B) in einem darauf folgenden Schritt mit mindestens einer wässrigen Flotte behandelt, enthaltend
- (a) mindestens ein organisches Polymer,
- (b) mindestens einen organischen oder anorganischen Feststoff in partikulärer Form, der von (a) verschieden ist, und
- (c) mindestens einen Emulgator.
- (A) hydrophilized in a first step,
- (B) treated in a subsequent step with at least one aqueous liquor containing
- (a) at least one organic polymer,
- (B) at least one organic or inorganic solid in particulate form, which is different from (a), and
- (c) at least one emulsifier.
In bestimmten Ausführungsformen der vorliegenden Erfindung kann man weitere, optionale Schritte durchführen.In certain embodiments of the present invention, further optional steps may be performed.
In Schritt (A) hydrophiliert man saugfähiges Material. Unter hydrophilieren wird im Zusammenhang mit der vorliegenden Erfindung verstanden, dass man die Oberfläche von saugfähigem Material so behandelt, dass es unmittelbar nach Schritt (A) im durch Wasser benetzbar ist. Die Benetzbarkeit der Oberfläche von nach Schritt (A) vorbehandeltem saugfähigem Material kann man beispielsweise so nachweisen, dass sie bei Normalbedingungen einen nicht messbaren Randwinkel mit Wasser aufweisen. Vorzugsweise bildet Wasser auf gemäß Schritt (A) hydrophilierten Oberflächen keine mit bloßem Auge sichtbaren Tröpfchen, sondern spreitet unter Bildung eines Films.In step (A), absorbent material is hydrophilized. Hydrophilizing in the context of the present invention means treating the surface of absorbent material so that it is wettable by water immediately after step (A). For example, the wettability of the surface of absorbent material pretreated after step (A) can be demonstrated to be effective at Normal conditions have a non-measurable contact angle with water. Preferably, water on surfaces hydrophilized according to step (A) does not form droplets visible to the naked eye, but spreads to form a film.
In einer bevorzugten Ausführungsform der vorliegenden Erfindung hydrophiliert und glättet man in Schritt (A). Unter glätten wird im Zusammenhang mit der vorliegenden Erfindung verstanden, dass abstehende Fuseln, Härchen und andere materialbedingte Unebenheiten von saugfähigen Materialien entfernt werden oder so an die eigentliche Oberfläche angeklebt, dass sie mit bloßem Auge nicht sichtbar von der Ausgleichsebene abstehen.In a preferred embodiment of the present invention, hydrophilizing and smoothing in step (A). Smoothing is understood in the context of the present invention that protruding fuzz, hairs and other material-related unevenness of absorbent materials are removed or glued to the actual surface that they are not visible to the naked eye of the compensation level.
Schritt (A) kann man beispielsweise so bewerkstelligen, dass man saugfähiges Material in trockener oder vorzugsweise mit Wasser angefeuchteter Form mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450°C, bevorzugt von mindestens 500°C, besonders bevorzugt von mindestens 750°C oder mit einer oder mehreren Flammen kontaktiert. Als obere Temperaturgrenze für das Kontaktieren von saugfähigem Material mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450°C sind 1300°C zu nennen, bevorzugt 900°C.Step (A) may for example be accomplished by adding absorbent material in dry or preferably water wetted form to one or more articles having a temperature of at least 450 ° C, preferably of at least 500 ° C, more preferably of at least 750 ° C or contacted with one or more flames. As the upper temperature limit for contacting absorbent material with one or more articles having a temperature of at least 450 ° C are 1300 ° C, preferably 900 ° C.
Bei einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450 °C kann es sich in einer Ausführungsform der vorliegenden Erfindung beispielsweise um einen oder mehrere Gegenstände mit einer ebenen oder gebogenen Fläche handeln, beispielsweise um eine oder mehrere Walzen, einen oder mehrere Stempel oder eine oder mehrere Platten.For example, in one embodiment of the present invention, one or more articles having a temperature of at least 450 ° C may be one or more objects having a planar or curved surface, such as one or more rollers, one or more punches, or one or more several plates.
Der oder die erfindungsgemäß in Schritt (A) eingesetzten Gegenstände mit einer Temperatur von mindestens 450°C sind vorzugsweise so gestaltet, dass diejenige Oberfläche, die man mit saugfähigem Material kontaktiert, aus Metall oder einer Legierung bestehen, bevorzugt aus Stahl und besonders bevorzugt aus Kupfer oder einer Kupferhaltigen Legierung. Ganz besonders bevorzugt handelt es sich bei mindestens einem erfindungsgemäß in Schritt (A) eingesetzten Gegenstand um eine glühende Kupferplatte.The inventively used in step (A) articles with a temperature of at least 450 ° C are preferably designed so that the surface, which is contacted with absorbent material made of metal or an alloy, preferably made of steel and more preferably of copper or a copper-containing alloy. Very particular preference is given to at least one inventively used in step (A) object is a glowing copper plate.
In einer Ausführungsform der vorliegenden Erfindung kontaktiert man saugfähiges Material mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450°C, indem man saugfähiges Material über den oder die betreffenden Gegenstände führt, die still stehen oder - im Falle von Walzen - rotieren können. Bevorzugt führt man saugfähiges Material mit einer Warengeschwindigkeit im Bereich von 20 bis 300 m/min, bevorzugt 30 bis 200 m/min über einen oder mehrere Gegenstände mit einer Temperatur von mindestens 450°C.In one embodiment of the present invention, absorbent material is contacted with one or more articles having a temperature of at least 450 ° C by passing absorbent material over the article (s) which may stand still or, in the case of rolls, rotate. Preferably leads absorbent material having a rate of goods ranging from 20 to 300 m / min, preferably 30 to 200 m / min, over one or more articles having a temperature of at least 450 ° C.
In einer anderen Ausführungsform der vorliegenden Erfindung kontaktiert man saugfähiges Material mit einer oder mehreren Flammen, beispielsweise mit einer oder mehreren Gasflammen, bevorzugt mit einer oder mehreren nicht-leuchtenden Gasflammen, wobei die Zusammensetzung des betreffenden Gases oder Gasgemischs an sich unkritisch ist. Die Zusammensetzung des betreffenden Gases ist vorzugsweise während der Durchführung von Schritt (A) konstant. Bevorzugt liegt die Temperatur einer oder mehrerer Flammen im Bereich von 1100 bis 1500, bevorzugt 1200 bis 1300°C.In another embodiment of the present invention, absorbent material is contacted with one or more flames, for example with one or more gas flames, preferably with one or more non-luminous gas flames, the composition of the gas or gas mixture in question not being critical per se. The composition of the gas in question is preferably constant during the performance of step (A). Preferably, the temperature of one or more flames is in the range of 1100 to 1500, preferably 1200 to 1300 ° C.
Als Warengeschwindigkeit sind beispielsweise bis zu 250 m/min geeignet, bevorzugt 30 bis 200 m/min.As a rate of goods, for example, up to 250 m / min are suitable, preferably 30 to 200 m / min.
Man kann saugfähiges Material einmal oder auch mehrmals mit einer oder mehreren Flammen kontaktieren.One can contact absorbent material once or several times with one or more flames.
In einer anderen Ausführungsform von Schritt (A) kann man so vorgehen, dass man saugfähiges Material an einem oder mehreren heißen Keramikkörpern vorbeiführt, die eine Temperatur im Bereich von 800°C bis 1300°C aufweisen. Auf derartige Temperaturen erhitzte Keramikkörper strahlen üblicherweise z. B. IR-Strahlung ab. Geeignete Apparate, in denen man saugfähige Substrate und insbesondere Textil an heißen Keramikkörpern vorbeiführen kann, sind kommerziell erhältlich.In another embodiment of step (A), one can proceed by passing absorbent material past one or more hot ceramic bodies having a temperature in the range of 800 ° C to 1300 ° C. On such temperatures heated ceramic body usually radiate z. B. from IR radiation. Suitable apparatuses in which absorbent substrates, and in particular textile, can pass hot ceramic bodies, are commercially available.
Natürlich kann man verschiedene der vorbeschriebenen Ausführungsformen von Schritt (A) miteinander kombinieren. Auch ist es möglich, eine oder mehrere Ausführungsformen zu wiederholen, beispielsweise indem man saugfähiges Material über zwei rotierende Walzen mit einer Temperatur von 500°C führt.Of course, one may combine several of the above-described embodiments of step (A). It is also possible to repeat one or more embodiments, for example by passing absorbent material over two rotating rolls at a temperature of 500 ° C.
Man kann zu behandelndes saugfähiges Material dann, wenn es flächig ausgestaltet ist, auf beiden Seiten oder vorzugsweise auf einer Seite mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450° oder mit einer oder mehreren Flammen kontaktieren.The absorbent material to be treated can be contacted on both sides or, preferably, on one side with one or more objects having a temperature of at least 450 ° or with one or more flames, if it is configured flat.
Im Anschluss an vorstehend beschriebene Ausführungsformen von Schritt (A) kann man nach Schritt (A) und insbesondere nach Kontaktieren mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450°C oder mit einer oder mehreren Flammen kontaktiertes saugfähiges Material mit Wasser behandeln, beispielsweise als Bad, in Form von Wassergekühlten Walzen oder in Form von Wasserdampf, und somit Funkenflug und Verbrennen von saugfähigem Material verhindern.Following the above-described embodiments of step (A), after step (A) and in particular after contacting with one or more Treat absorbent materials, such as baths, in the form of water-cooled rollers or in the form of water vapor, with articles at a temperature of at least 450 ° C or with one or more flames, thus preventing sparks and burning of absorbent material.
Im Anschluss an vorstehend beschriebene Ausführungsformen von Schritt (A) kann man mit einer oder mehreren feststehenden oder rotierenden Bürsten behandeln.Following the above-described embodiments of step (A), one may treat with one or more fixed or rotating brushes.
In einer anderen Ausführungsform der vorliegenden Erfindung behandelt man, bevorzugt beschichtet man in Schritt (A) saugfähiges Material mit mindestens einer Schmelze oder vorzugsweise Dispersion von mindestens einem (Co)polymerisat, ausgewählt aus anionischen Polyurethanen, Copolymeren von (Meth)acrylsäure-C1-C10-Alkylestern und Copolymeren von (Meth)acrylsäure-C1-C10-Alkylestern mit mindestens einer ethylenisch ungesättigten Verbindung.In another embodiment of the present invention, it is preferred to treat absorbent material in step (A) with at least one melt or preferably dispersion of at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 - C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound.
In Schritt (A) vorzugsweise eingesetzte Dispersionen sind bevorzugt wässrige Dispersionen, beispielsweise mit einem Feststoffgehalt im Bereich von 30 bis 60 Gew.-%, bevorzugt 40 bis 55 Gew.-%.Dispersions preferably used in step (A) are preferably aqueous dispersions, for example having a solids content in the range from 30 to 60% by weight, preferably 40 to 55% by weight.
In einer Ausführungsform der vorliegenden Erfindung hat in Schritt (A) bevorzugt eingesetzte wässrige Dispersion von (Co)polymerisat eine dynamische Viskosität im Bereich von 50 bis 500 mPa·s, bevorzugt 70 bis 290 mPa·s, gemessen bei 25°C.In one embodiment of the present invention, the aqueous dispersion of (co) polymer preferably used in step (A) has a dynamic viscosity in the range of 50 to 500 mPa · s, preferably 70 to 290 mPa · s, measured at 25 ° C.
Anionische Polyurethane im Sinne der vorliegenden Erfindung sind beispielsweise erhältlich durch Umsetzung von einem oder mehreren aromatischen oder vorzugsweise aliphatischen oder cycloaliphatischen Diisocyanat bzw. Diisocyanaten mit einem Polyesterdiol oder mehreren Polyesterdiolen.Anionic polyurethanes for the purposes of the present invention are obtainable, for example, by reacting one or more aromatic or preferably aliphatic or cycloaliphatic diisocyanates or diisocyanates with a polyester diol or several polyester diols.
Geeignete aromatische Diisocyanate sind beispielsweise 2,4-Toluylendiisocyanat und 2,4'-Diphenylmethandiisocyanat (2,4'-MDI). Geeignete aliphatische Diisocyanate sind beispielsweise Hexamethylendiisocyanat und Dodecamethylendiisocyanat.Suitable aromatic diisocyanates are, for example, 2,4-tolylene diisocyanate and 2,4'-diphenylmethane diisocyanate (2,4'-MDI). Suitable aliphatic diisocyanates are, for example, hexamethylene diisocyanate and dodecamethylene diisocyanate.
Geeignete cycloaliphatische Diisocyanate sind beispielsweise 2,4'-Methylen-bis(cyclohexyl)diisocyanat, 4-Methyl-cyclohexan-1,3-diisocyanat (H-TDI), Isophorondiisocyanat (IPDI) und Bis-4,4'-cyclohexylmethylendiisocyanat.Suitable cycloaliphatic diisocyanates are, for example, 2,4'-methylene-bis (cyclohexyl) diisocyanate, 4-methylcyclohexane-1,3-diisocyanate (H-TDI), isophorone diisocyanate (IPDI) and bis-4,4'-cyclohexylmethylene diisocyanate.
Geeignete Polyesterpolyole sind erhältlich durch Polykondensation von einem oder mehreren vorzugsweise aliphatischen oder cycloaliphatischen Diol bzw. Diolen und einer oder mehreren aromatischen oder vorzugsweise aliphatischen Dicarbonsäure bzw. Dicarbonsäuren.Suitable polyester polyols are obtainable by polycondensation of one or more preferably aliphatic or cycloaliphatic diols or diols and one or more aromatic or preferably aliphatic dicarboxylic acids or dicarboxylic acids.
Als aliphatische Diole kommen beispielsweise in Betracht: Ethylenglykol, 1,3-Propandiol, 1,4-Butandiol, 1,6-Hexandiol, 1,12-Dodecandiol, Propylenglykol (1,2-Propandiol), Butylenglykol (1,2-Butandiol), Neopentylglykol.Suitable aliphatic diols are, for example: ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,12-dodecanediol, propylene glycol (1,2-propanediol), butylene glycol (1,2-butanediol ), Neopentyl glycol.
Als cycloaliphatische Diole kommen beispielsweise in Betracht: cis-1,4-Cyclohexandimethanol, trans-1,4-Cyclohexandimethanol, cis-1,3-Cyclohexandimethanol, trans-1,3-Cyclohexandimethanol.Suitable cycloaliphatic diols are, for example: cis-1,4-cyclohexanedimethanol, trans-1,4-cyclohexanedimethanol, cis-1,3-cyclohexanedimethanol, trans-1,3-cyclohexanedimethanol.
Als aromatische Dicarbonsäuren kommen beispielsweise Terephthalsäure, Phthalsäure und insbesondere Isophthalsäure in Betracht.Suitable aromatic dicarboxylic acids are, for example, terephthalic acid, phthalic acid and especially isophthalic acid.
Als aliphatische Dicarbonsäuren kommen beispielsweise Bernsteinsäure, Glutarsäure und insbesondere Adipinsäure in Betracht.Examples of suitable aliphatic dicarboxylic acids are succinic acid, glutaric acid and, in particular, adipic acid.
Ganz besonders gut geeignete Polyesterpolyole sind erhältlich beispielsweise durch Polykondensation von mindestens zwei verschiedenen aliphatischen oder cycloaliphatischen Diolen mit mindestens einer aromatischen oder vorzugsweise aliphatischen Dicarbonsäure, beispielsweise aus Isophthalsäure, Adipinsäure und 1,4-Cyclohexandimethanol oder aus Adipinsäure, Neopentylglykol und 1,6-Hexandiol.Very particularly suitable polyester polyols are obtainable, for example, by polycondensation of at least two different aliphatic or cycloaliphatic diols with at least one aromatic or preferably aliphatic dicarboxylic acid, for example from isophthalic acid, adipic acid and 1,4-cyclohexanedimethanol or from adipic acid, neopentyl glycol and 1,6-hexanediol.
In einer Ausführungsform der vorliegenden Erfindung haben besonders gut geeignete Polyesterpolyole eine Säurezahl im Bereich von 10 bis 200 mg KOH/g Polyesterpolyol, bestimmt nach DIN 53402.In one embodiment of the present invention, particularly suitable polyester polyols have an acid number in the range from 10 to 200 mg KOH / g polyester polyol, determined according to DIN 53402.
In einer anderen Ausführungsform der vorliegenden Erfindung haben besonders gut geeignete Polyesterpolyote eine Hydroxylzahl im Bereich von 10 bis 200 mg KOH/g Polyesterpolyol, bestimmt nach DIN 53240.In another embodiment of the present invention, particularly suitable polyester polyols have a hydroxyl number in the range from 10 to 200 mg KOH / g polyester polyol, determined according to DIN 53240.
(Co)polymere von (Meth)acrylsäure-C1-C10-Alkylestern und Copolymere von (Meth)acrylsäure-C1-C10-Alkyfestern mit mindestens einer ethylenisch ungesättigten Verbindung sind beispielsweise Blockcopolymere und vorzugsweise statistische Copolymere, die als Comonomere einpolymerisiert enthalten:
- 40 bis 95 Gew.-%, bevorzugt 50 bis 90 Gew.-% einen oder mehrere (Meth)acrylsäure-C1-C10-Alkylester, bevorzugt (Meth)acrylsäure-C4-C8-Alkylester, beispielsweise (Meth)acrylsäuremethylester, (Meth)acrylsäureethylester, (Meth)acrylsäure-n-propylester, (Meth)acrylsäure-iso-propylester, (Meth)acrylsäure-n-decylester, bevorzugt (Meth)acrylsäure-n-butylester, (Meth)acrylsäure-iso-butylester, (Meth)acrylsäuren-hexylester, (Meth)acrylsäure-n-octylester, (Meth)acrylsäure-2-ethylhexylester, besonders bevorzugt (Meth)acrylsäure-n-butylester und (Meth)acrylsäure-2-ethylhexylester,
- 0,1 bis 10 Gew.-%, bevorzugt 1 bis 5 Gew.-% einer oder mehrerer ethylenisch ungesättigten Carbonsäure bzw. Carbonsäuren, beispielsweise Methacrylsäure oder insbesondere Acrylsäure,
- 0 bis 50 Gew.-%, bevorzugt 1 bis 40 Gew.-% mindestens einer weiteren ethylenisch ungesättigten Verbindung, gewählt aus vinylaromatischen Verbindungen wie beispielsweise α-Methylstyrol, para-Methylstyrol, para-n-Butylstyrol und insbesondere Styrol, (Meth)acrylnitril, N-Methylol(meth)acrylamid, Vinylestern von aliphatischen Carbonsäuren, beispielsweise Vinylpropionat und insbesondere Vinylacetat.
- 40 to 95 wt .-%, preferably 50 to 90 wt .-% one or more (meth) acrylic acid-C 1 -C 10 -alkyl, preferably (meth) acrylic acid-C 4 -C 8 alkyl esters, for example, (meth) methyl acrylate, (meth) acrylic acid ethyl ester, (meth) acrylic acid n-propyl ester, (meth) acrylic acid iso-propyl ester, (meth) acrylic acid n-decyl ester, preferably (meth) acrylic acid n-butyl ester, (meth) acrylic acid iso butyl ester, (meth) acrylic acid hexyl ester, (meth) acrylic acid n-octyl ester, (meth) acrylic acid 2-ethylhexyl ester, particularly preferably (meth) acrylic acid n-butyl ester and (meth) acrylic acid 2-ethylhexyl ester,
- 0.1 to 10% by weight, preferably 1 to 5% by weight, of one or more ethylenically unsaturated carboxylic acids or carboxylic acids, for example methacrylic acid or, in particular, acrylic acid,
- 0 to 50 wt .-%, preferably 1 to 40 wt .-% of at least one further ethylenically unsaturated compound selected from vinylaromatic compounds such as α-methylstyrene, para-methylstyrene, para-n-butylstyrene and in particular styrene, (meth) acrylonitrile , N-methylol (meth) acrylamide, vinyl esters of aliphatic carboxylic acids, for example vinyl propionate and in particular vinyl acetate.
In einer bevorzugten Ausführungsform der vorliegenden Erfindung ist Copolymer in Schritt (A) aufgebaut aus
40 bis 95 Gew.-%, bevorzugt 50 bis 90 Gew.-% mindestens einem (Meth)acrylsäure-C1-C10-Alkylesters, bevorzugt Ethylacrylat, n-Butylacrylat und/oder 2-Ethylhexylacrylat, 0,1 bis 10 Gew.-%, bevorzugt 1 bis 5 Gew.-% Methacrylsäure oder insbesondere Acrylsäure, und
0 bis 50 Gew.-%, bevorzugt 1 bis 40 Gew.-% mindestens einer ethylenisch ungesättigten Verbindung, insbesondere Styrol, Vinylacetat oder (Meth)acrylnitril.In a preferred embodiment of the present invention, the copolymer in step (A) is composed of
40 to 95 wt .-%, preferably 50 to 90 wt .-% of at least one (meth) acrylic acid C 1 -C 10 alkyl ester, preferably ethyl acrylate, n-butyl acrylate and / or 2-ethylhexyl acrylate, 0.1 to 10 wt .-%, preferably 1 to 5 wt .-% of methacrylic acid or acrylic acid in particular, and
0 to 50 wt .-%, preferably 1 to 40 wt .-% of at least one ethylenically unsaturated compound, in particular styrene, vinyl acetate or (meth) acrylonitrile.
In einer Ausführungsform der vorliegenden Erfindung handelt es sich bei einem (Co)polymerisat um ein selbstvernetzendes (Co)polymerisat, beispielsweise von einem oder mehreren (Meth)acrylsäure-C1-C10-Alkylestern mit Acrylsäure und N-Methylol(meth)acrylamid.In one embodiment of the present invention, a (co) polymer is a self-crosslinking (co) polymer, for example of one or more (meth) acrylic acid C 1 -C 10 -alkyl esters with acrylic acid and N-methylol (meth) acrylamide ,
In einer speziellen Ausführungsform der vorliegenden Erfindung behandelt man saugfähiges Material in Schritt (A) mit einer Mischung von mindestens zwei (Co)polymerisaten, enthaltend 40 bis 99,9 Gew.-% eines thermisch vernetzbaren (Co)polymerisats von (Meth)acrylsäure-C1-C10-Alkylestern mit (Meth)acrylsäure und optional weiteren ethylenisch ungesättigten Verbindungen, und 0,1 bis 60 Gew.-% anionischem Polyurethan, wobei Angaben in Gew.-% jeweils auf das Gesamtgewicht der betreffenden Schmelze bzw. auf den Feststoffgehalt der betreffenden Dispersion bezogen sind.In a specific embodiment of the present invention, the absorbent material in step (A) is treated with a mixture of at least two (co) polymers containing from 40 to 99.9% by weight of a thermally crosslinkable (co) polymer of (meth) acrylic acid. C 1 -C 10 -alkyl esters with (meth) acrylic acid and optionally further ethylenically unsaturated compounds, and 0.1 to 60 wt .-% of anionic polyurethane, wherein in wt .-% in each case on the total weight of the respective melt or on the Solids content of the relevant dispersion are related.
Zum Kontaktieren mit mindestens einer Schmelze oder vorzugsweise Dispersion von mindestens einem (Co)polymerisat in Schritt (A) kann man beispielsweise an sich bekannte Techniken der Beschichtung oder Veredlung von Papier und insbesondere von Textil einsetzen, bevorzugt Aufdrucken, Auftragen und insbesondere Aufrakeln.For contacting with at least one melt or, preferably, dispersion of at least one (co) polymer in step (A), it is possible to use, for example, techniques known per se for coating or finishing paper and in particular textile, preferably printing, application and, in particular, doctoring.
In einer Ausführungsform der vorliegenden Erfindung geht man zur Durchführung von Schritt (A) so vor, dass man mindestens ein (Co)polymerisat in einer Schichtdicke von 10 bis 500 µm, bevorzugt 50 bis 300 µm auf saugfähiges Material aufträgt und insbesondere aufrakelt.In one embodiment of the present invention, for carrying out step (A), at least one (co) polymer in a layer thickness of 10 to 500 μm, preferably 50 to 300 μm, is applied to absorbent material and, in particular, doctored.
In einer Ausführungsform der vorliegenden Erfindung geht man zur Durchführung von Schritt (A) so vor, dass man im Bereich von 5 bis 100 g/m2, bevorzugt 8 bis 60 g/m2 mindestens ein (Co)polymerisat auf saugfähiges Material aufträgt.In one embodiment of the present invention, to carry out step (A), at least one (co) polymer is applied to absorbent material in the range from 5 to 100 g / m 2 , preferably from 8 to 60 g / m 2 .
Wünscht man in Schritt (A) mit mindestens einem (Co)polymerisat in Form einer Dispersion zu behandeln, die beispielsweise als Emulsion oder Suspension vorliegen kann, so kann eine derartige Dispersion weitere Inhaltstoffe enthalten, beispielsweise Entschäumer, Biozide, Verdicker, Puffer, Bindemittel und Emulgatoren.If it is desired to treat in step (A) with at least one (co) polymer in the form of a dispersion which may be present, for example, as an emulsion or suspension, such a dispersion may contain further ingredients, for example defoamers, biocides, thickeners, buffers, binders and emulsifiers.
Als Entschäumer seien beispielhaft genannt: bis zu 50 mal alkoxylierte, bevorzugt ethoxylierte oder propoxylierte Polysiloxane mit 3 bis 10 Siliziumatomen pro Molekül, insbesondere alkoxylierte 2-(3-Hydroxypropyl)heptamethyltrisiloxane, die bis zu 50 Ethylenoxid und/oder Propylenoxideinheiten pro mol aufweisen und bevorzugt einen Block aus 7 bis 20, vorzugsweise 7 bis 12, Ethylenoxideinheiten und einen Block aus 2 bis 20, vorzugsweise 2 bis 10 Propylenoxideinheiten aufweisen.Defoamers which may be mentioned by way of example are: up to 50 times alkoxylated, preferably ethoxylated or propoxylated polysiloxanes having 3 to 10 silicon atoms per molecule, in particular alkoxylated 2- (3-hydroxypropyl) heptamethyltrisiloxanes which have up to 50 ethylene oxide and / or propylene oxide units per mole and are preferred a block of 7 to 20, preferably 7 to 12, ethylene oxide units and a block of 2 to 20, preferably 2 to 10 propylene oxide units.
Als Biozide seien Fungizide beispielhaft genannt, insbesondere 1,2-Benzisothiazolin-3-on (kommerziell erhältlich als Proxel-Marken der Fa. Avecia Lim.) und dessen Alkalimetallsalze, weiterhin Glutardialdehyd, Tetramethylolacetylendihamstoff, 2-Methoxycarbonylaminobenzimidazol.As biocides, fungicides are exemplified, in particular 1,2-benzisothiazolin-3-one (commercially available as Proxel brands from Avecia Lim.) And its alkali metal salts, glutardialdehyde, tetramethylolacetylenediurea, 2-methoxycarbonylaminobenzimidazole.
Als Verdicker seien Verdicker natürlichen oder synthetischen Ursprungs genannt. Geeignete synthetische Verdicker sind Poly(meth)acrylverbindungen, Polycarbonsäuren, Polyether, Polyimine, Polyamide und Polyurethane, insbesondere Copolymere mit 85 bis 95 Gew.-% Acrylsäure, 4 bis 15 Gew.-% Acrylamid und etwa 0,01 bis 1 Gew.-% des (Meth)acrylamidderivats der Formel V
Als Puffer seien beispielsweise Ammoniak/Ammoniumhalogenidpuffer, Essigsäure/Acetat-Puffer und Citronensäure/Citrat-Puffer beispielhaft genannt.Examples of buffers include, for example, ammonia / ammonium halide buffer, acetic acid / acetate buffer and citric acid / citrate buffer.
Als Emulgatoren seien beispielsweise ein- bis 50-fach alkoxylierte, insbesondere ethoxylierte n-C10-C30-Alkanole und ein- bis 50-fach alkoxylierte, insbesondere ethoxylierte Alkylphenole genannt.Examples of emulsifiers which may be mentioned are mono- to 50-fold alkoxylated, in particular ethoxylated, nC 10 -C 30 -alkanols and mono- to 50-times alkoxylated, in particular ethoxylated, alkylphenols.
Als Bindemittel seien beispielsweise Melamin-Formaldehyd-Kondensationsprodukte, beispielsweise von Melamin mit bevorzugt bis zu 6 Äquivalenten Formaldehyd, und Hamstoff-Glyoxal-Formaldehyd-Kondensationsprodukte von Glyoxal mit Harnstoff und 2 Äquivalenten Formaldehyd zu nennen.Examples of binders which may be mentioned are melamine-formaldehyde condensation products, for example melamine with preferably up to 6 equivalents of formaldehyde, and urea-glyoxal-formaldehyde condensation products of glyoxal with urea and 2 equivalents of formaldehyde.
In einer Ausführungsform der vorliegenden Erfindung kann man neben Bindemittel noch einen oder mehrere Vernetzungskatalysatoren als Inhaltsstoff zufügen, beispielsweise Zn(NO3)2 oder MgCl2, beispielsweise in Form ihrer Hydrate, oder NH4ClIn one embodiment of the present invention, in addition to binders, one or more crosslinking catalysts may be added as an ingredient, for example Zn (NO 3 ) 2 or MgCl 2 , for example in the form of their hydrates, or NH 4 Cl
In einer Ausführungsform der vorliegenden Erfindung liegt die Gesamtmenge an vorstehend genannten weiteren Inhaltsstoffen im Bereich von 0,5 bis 20 Gew.-%, bezogen auf in Schritt (A) eingesetzte Schmelze oder vorzugsweise Dispersion , bevorzugt 1 bis 10 Gew.%.In one embodiment of the present invention, the total amount of the other ingredients mentioned above is in the range of 0.5 to 20% by weight to melt used in step (A) or preferably dispersion, preferably 1 to 10 wt.%.
Im Anschluss an das Behandeln von saugfähigem Material mit mindestens einer Schmelze oder vorzugsweise Dispersion von mindestens einem (Co)polymerisat in Schritt (A) kann man thermisch behandeln, beispielsweise kann man über einen Zeitraum von 10 Sekunden bis 60 Minuten, bevorzugt 0,5 Minuten bis 7 Minuten bei Temperaturen im Bereich von 50 bis 300°C, bevorzugt 100 bis 160°C, besonders bevorzugt 110 bis 130°C thermisch behandeln. Polyamid, Polyester, Polyvinylchlorid, modifizierte Polyester, Polyestermischgewebe, Polyamidmischgewebe, Polyacrylnitril, Baumwolle behandelt man thermisch vorteilhaft bei Temperaturen im Bereich von 130 bis 250°C. Polypropylengewebe bevorzugt zwischen 80 und 130°C, bevorzugt 110 und 130°C. Dabei ist unter der Temperatur im Allgemeinen die Temperatur des Mediums wie beispielsweise Luft zu verstehen, welches das zu behandelnde flexible Substrat umgibt.Following the treatment of absorbent material with at least one melt or preferably dispersion of at least one (co) polymer in step (A), it is possible to thermally treat, for example, over a period of 10 seconds to 60 minutes, preferably 0.5 minutes to thermally treat at temperatures in the range of 50 to 300 ° C, preferably 100 to 160 ° C, more preferably 110 to 130 ° C for 7 minutes. Polyamide, polyester, polyvinyl chloride, modified polyester, polyester blend fabrics, polyamide blends, polyacrylonitrile, cotton are treated thermally advantageous at temperatures in the range of 130 to 250 ° C. Polypropylene fabric preferably between 80 and 130 ° C, preferably 110 and 130 ° C. In this case, the temperature is generally to be understood as meaning the temperature of the medium, for example air, which surrounds the flexible substrate to be treated.
In einer speziellen Variante kombiniert man zwei Schritte (A). Beispielsweise kann man zunächst saugfähiges Material mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450°C, oder mit einer oder mehreren Flammen kontaktieren und danach mit mindestens einer Schmelze oder vorzugsweise Dispersion von mindestens einem (Co)polymerisat, ausgewählt aus anionischen Polyurethanen, Copolymeren von (Meth)acrylsäure C1-C10-Alkylestern und Copolymeren von (Meth)acrylsäure C1-C10-Alkylestern mit mindestens einer ethylenisch ungesättigten Verbindung. Man kann auch saugfähiges Material zunächst mit mindestens einer Schmelze oder vorzugsweise Dispersion von mindestens einem (Co)polymerisat, ausgewählt aus anionischen Polyurethanen, Copolymeren von (Meth)acrylsäure C1-C10-Alkylestern und Copolymeren von (Meth)acrylsäure C1-C10-Alkylestern mit mindestens einer ethylenisch ungesättigten Verbindung, behandeln und danach mit einem oder mehreren Gegenständen mit einer Temperatur von mindestens 450°C oder mit einer oder mehreren Flammen kontaktieren.In a special variant you combine two steps (A). For example, it is possible first to contact absorbent material with one or more articles having a temperature of at least 450 ° C., or with one or more flames, and then with at least one melt or preferably dispersion of at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound. It is also possible to use absorbent material first with at least one melt or preferably dispersion of at least one (co) polymer selected from anionic polyurethanes, copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters and copolymers of (meth) acrylic acid C 1 -C 10 -alkyl esters with at least one ethylenically unsaturated compound, and then contact with one or more objects having a temperature of at least 450 ° C or with one or more flames.
Im Folgenden wird saugfähiges Material, das nach Schritt (A) behandelt worden ist, auch als vorbehandeltes saugfähiges Material bezeichnet.Hereinafter, absorbent material treated after step (A) is also referred to as pretreated absorbent material.
Zur Durchführung des erfindungsgemäßen Verfahrens geht man weiter so vor, dass man vorbehandeltes saugfähiges Material in einem auf Schritt (A) folgenden Schritt (B) mit mindestens einer wässrigen Flotte behandelt, enthaltend
- (a) mindestens ein organisches Polymer,
- (b) mindestens einen organischen oder anorganischen Feststoff in partikulärer Form, und
- (c) mindestens einen Emulgator.
- (a) at least one organic polymer,
- (b) at least one organic or inorganic solid in particulate form, and
- (c) at least one emulsifier.
Unter wässriger Flotte im Sinne der vorliegenden Erfindung sind solche Flotten zu verstehen, die, bezogen auf die bei Zimmertemperatur flüssige Anteile, mindestens 5 Gew.-% Wasser enthalten können. Bevorzugt enthalten wässrige Flotten mindestens 25 Gew.-% Wasser, besonders bevorzugt mindestens 50 Gew.-% und ganz besonders bevorzugt mindestens 75 Gew.-%. Der maximale Wassergehalt, bezogen auf bei Zimmertemperatur flüssige Anteile, beträgt 100 Gew.-%, bevorzugt 97 Gew.-%, besonders bevorzugt 95 Gew.-%.For the purposes of the present invention, aqueous liquors are to be understood as meaning those liquors which, based on the proportions which are liquid at room temperature, may contain at least 5% by weight of water. Preferably, aqueous liquors contain at least 25% by weight of water, more preferably at least 50% by weight and most preferably at least 75% by weight. The maximum water content, based on components which are liquid at room temperature, is 100% by weight, preferably 97% by weight, particularly preferably 95% by weight.
Erfindungsgemäß eingesetzte wässrige Flotten können neben Wasser organische Lösemittel enthalten, beispielsweise Methanol, Ethanol, Isopropanol, Aceton, Methylethylketon, Methylisobutylketon, Ethylenglykol-mono-n-Butylether, Ethylenglykol-monoiso-Butylether, Essigsäure, n-Butanol, iso-Butanol, n-Hexanol und Isomere, n-Octanol und Isomere, n-Dodecanol und Isomere. Organische Lösemittel können 0,2 bis 50 Gew.%, bevorzugt 0,5 bis 35 Gew.-% der erfindungsgemäß eingesetzten wässrigen Flotte ausmachen. Wässrige Flotten mit einem Wassergehalt an 100 Gew.-%, bezogen auf bei Zimmertemperatur flüssige Anteile, enthalten dementsprechend keine organischen Lösemittel.Aqueous liquors used in accordance with the invention may contain, in addition to water, organic solvents, for example methanol, ethanol, isopropanol, acetone, methyl ethyl ketone, methyl isobutyl ketone, ethylene glycol mono-n-butyl ether, ethylene glycol monoisobutyl ether, acetic acid, n-butanol, isobutanol, n-butanol. Hexanol and isomers, n-octanol and isomers, n-dodecanol and isomers. Organic solvents may constitute from 0.2 to 50% by weight, preferably from 0.5 to 35% by weight, of the aqueous liquor used according to the invention. Aqueous liquors with a water content of 100% by weight, based on portions which are liquid at room temperature, accordingly contain no organic solvents.
Mindestens eine der im erfindungsgemäßen Verfahren eingesetzten Flotten enthält mindestens ein organisches Polymer (a). Organische Polymere (a) können als Bindemittel dienen. Die Wirkung eines Bindemittels kann beispielsweise dergestalt erfolgen, dass das organische Polymer (a) einen Film bildet und die Partikel miteinander und mit dem zu beschichtenden saugfähigen und bevorzugt textilen Material verbindet.At least one of the liquors used in the process according to the invention contains at least one organic polymer (a). Organic polymers (a) can serve as binders. The effect of a binder may, for example, be such that the organic polymer (a) forms a film and bonds the particles together and to the absorbent and preferably textile material to be coated.
In einer Ausführungsform der vorliegenden Erfindung handelt es sich bei mindestens einem organischen Polymeren (a) um Polymere oder Copolymere von ethylenisch ungesättigten hydrophoben Monomeren, die in Wasser eine Löslichkeit von weniger als 1 g/l haben, bestimmt bei 25°C. In Copolymeren machen hydrophobe Monomere mindestens 50 Gew.-%, bevorzugt mindestens 75 Gew.-% des Copolymers aus.In one embodiment of the present invention, at least one organic polymer (a) is a polymer or copolymer of ethylenically unsaturated hydrophobic monomers having a solubility in water of less than 1 g / l, determined at 25 ° C. In copolymers, hydrophobic monomers constitute at least 50% by weight, preferably at least 75% by weight of the copolymer.
Bevorzugte Monomere sind gewählt aus den Gruppen der
C2-C24-Olefine, insbesondere α-Olefine mit 2 bis 24 C-Atomen, beispielsweise Ethylen, Propylen, 1-Buten, Isobuten, 1-Hexen, 1-Octen, 1-Decen, 1-Dodecen, 1-Hexadecen oder 1-Octadecen;
Vinylaromaten, beispielsweise Styrol, α-Methylstyrol, cis-Stilben, trans-Stilben, Diolefine wie beispielsweise 1,3-Butadien, Cyclopentadien, Chloropren oder Isopren, C5-C18-Cycloolefine wie beispielsweise Cyclopenten, Cyclohexen, Norbornen, dimeres Cyclopentadien,
Vinylester von linearen oder verzweigten C1-C20-Alkancarbonsäuren wie beispielsweise Vinylacetat, Vinylpropionat, Vinyl-n-butyrat, Vinyl-n-hexanoat, Vinyl-n-octanoat, Vinyllaurat und Vinylstearat,
(Meth)acrylsäureester von C1-C20-Alkoholen, beispielsweise Methyl(meth)acrylat, Ethyl(meth)acrylat, n-Propyl(meth)acrylat, iso-Propyl(meth)acrylat, n-Butyl(meth)acrylat, iso-Butyl(meth)acrylat), tert.-Butyl(meth)acrylat, 2-Ethylhexyl(meth)acrylat, n-Octyl(meth)acrylat, n-Decyl(meth)acrylat, n-Dodecyl(meth)acrylat, n-Eicosyl(meth)acrylat
und ganz besonders bevorzugt aus den Gruppen der halogenierten Monomere und der Monomere mit Siloxangruppen.Preferred monomers are selected from the groups of
C 2 -C 24 -olefins, in particular α-olefins having 2 to 24 carbon atoms, for example ethylene, propylene, 1-butene, isobutene, 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-hexadecene or 1-octadecene;
Vinylaromatics, for example styrene, α-methylstyrene, cis-stilbene, trans-stilbene, diolefins such as 1,3-butadiene, cyclopentadiene, chloroprene or isoprene, C 5 -C 18 -cycloolefins such as cyclopentene, cyclohexene, norbornene, dimeric cyclopentadiene,
Vinyl esters of linear or branched C 1 -C 20 -alkanecarboxylic acids, such as, for example, vinyl acetate, vinyl propionate, vinyl n-butyrate, vinyl n-hexanoate, vinyl n-octanoate, vinyl laurate and vinyl stearate,
(Meth) acrylic esters of C 1 -C 20 -alcohols, for example methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate), tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, n-eicosyl (meth) acrylate
and most preferably from the groups of the halogenated monomers and the monomers with siloxane groups.
Zu halogenierten Monomeren gehören chlorierte Olefine wie beispielsweise Vinylchlorid und Vinylidenchlorid.Halogenated monomers include chlorinated olefins such as vinyl chloride and vinylidene chloride.
Ganz besonders bevorzugte halogenierte Monomere sind fluorhaltige Olefine wie beispielsweise Vinylidenfluorid, Trifluorchlorethylen, Tetrafluorethylen, Hexafluorpropylen, Vinylester von fluorierten oder perfluorierten C3-C11-Carbonsäuren wie beispielsweise in
Auch Copolymere von beispielsweise Gycidyl(meth)acrylat mit Estern der Formel III
- R4
- Wasserstoff, CH3, C2H5,
- R5
- CH3, C2H5,
- x
- eine ganze Zahl im Bereich von 4 bis 12, ganz besonders bevorzugt 6 bis 8
- y
- eine ganze Zahl im Bereich von 1 bis 11, bevorzugt 1 bis 6,
- R 4
- Hydrogen, CH 3 , C 2 H 5 ,
- R 5
- CH 3 , C 2 H 5 ,
- x
- an integer in the range of 4 to 12, most preferably 6 to 8
- y
- an integer in the range of 1 to 11, preferably 1 to 6,
Weitere geeignete Copolymere sind Copolymerisate von (Meth)acrylsäureestern fluorierter oder perfluorierter C3-C12-Alkylalkohole wie beispielsweise HO-CH2-CH2-CF3, HO-CH2-CH2-C2F5, HO-CH2-CH2-n-C3F7, HO-CH2-CH2-iso-C3F7, HO-CH2-CH2-n-C4F9, HO-CH2-CH2-n-C5F11, HO-CH2-CH2-n-C6F13, HO-CH2-CH2-n-C7F15; mit (Meth)acrylsäureestern nicht-halogenierter C1-C20-Alkohole, beispielsweise Methyl(meth)acrylat, Ethyl(meth)acrylat, n-Butyl(meth)acrylat, n-Propyl(meth)acrylat, 2-Ethylhexyl(meth)acrylat, n-Octyl(meth)acrylat, n-Decyl(meth)acrylat, n-Dodecyl(meth)acrylat, n-Eicosyl(meth)acrylat.Further suitable copolymers are copolymers of (meth) acrylic acid esters of fluorinated or perfluorinated C 3 -C 12 -alkyl alcohols, for example HO-CH 2 -CH 2 -CF 3 , HO-CH 2 -CH 2 -C 2 F 5 , HO-CH 2 -CH 2 -nC 3 F 7 , HO-CH 2 -CH 2 -iso-C 3 F 7 , HO-CH 2 -CH 2 -nC 4 F 9 , HO-CH 2 -CH 2 -nC 5 F 11 , HO-CH 2 -CH 2 -nC 6 F 13 , HO-CH 2 -CH 2 -nC 7 F 15 ; with (meth) acrylic acid esters of non-halogenated C 1 -C 20 -alcohols, for example methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, n-propyl (meth) acrylate, 2-ethylhexyl (meth ) acrylate, n-octyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, n-eicosyl (meth) acrylate.
Eine Übersicht über geeignete fluorierte Polymere und Copolymere findet sich beispielsweise in
Weitere geeignete fluorierte Polymere sind beispielsweise in
Aus der Gruppe der Olefine mit Siloxangruppen seien Olefine der allgemeinen Formeln IV a bis IV c
- R6 ist gewählt aus C1-C18-Alkyl, beispielsweise Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, iso-Heptyl, n-Octyl, n-Nonyl, n-Decyl, n-Dodecyl, n-Tetradecyl, n-Hexadecyl, n-Octadecyl; bevorzugt C1-C6-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl und ganz besonders Methyl.
- C6-C14-Aryl, beispielsweise Phenyl, 1-Naphthyl, 2-Naphthyl, 1-Anthryl, 2-Anthryl, 9-Anthryl, 1-Phenanthryl, 2-Phenanthryl, 3-Phenanthryl, 4-Phenanthryl und 9-Phenanthryl, bevorzugt Phenyl, 1-Naphthyl und 2-Naphthyl, besonders bevorzugt Phenyl
- C3-C12-Cycloalkyl, beispielsweise Cyclopropyl, Cyclobutyl, Cyclopentyl, Cyclohexyl, Cycloheptyl, Cyclooctyl, Cyclononyl, Cyclodecyl, Cycloundecyl und Cyclododecyl; bevorzugt sind Cyclopentyl, Cyclohexyl und Cycloheptyl oder Si(CH3)3.
- R 6 is selected from C 1 -C 18 -alkyl, for example methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isobutyl Pentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, iso-heptyl, n-octyl, n-nonyl, n-decyl, n-dodecyl, n-tetradecyl, n-hexadecyl, n-octadecyl; preferably C 1 -C 6 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec. Pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, more preferably C 1 -C 4 alkyl such as methyl, ethyl, n-propyl, iso-propyl , n-butyl, iso-butyl, sec-butyl and tert-butyl and most especially methyl.
- C 6 -C 14 aryl, for example phenyl, 1-naphthyl, 2-naphthyl, 1-anthryl, 2-anthryl, 9-anthryl, 1-phenanthryl, 2-phenanthryl, 3-phenanthryl, 4-phenanthryl and 9-phenanthryl , preferably phenyl, 1-naphthyl and 2-naphthyl, more preferably phenyl
- C 3 -C 12 cycloalkyl, for example cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, cycloundecyl and cyclododecyl; preferred are cyclopentyl, cyclohexyl and cycloheptyl or Si (CH 3 ) 3 .
a ist eine ganze Zahl im Bereich von 2 bis 10.000, insbesondere bis 100.a is an integer in the range of 2 to 10,000, especially up to 100.
b ist eine ganze Zahl im Bereich von 0 bis 6, insbesondere 1 bis 2;b is an integer in the range of 0 to 6, especially 1 to 2;
Weiterhin sind geeignete organische Polymere (a): Polyether wie beispielsweise Polyethylenglykol, Polypropylenglykol, Polybutylenglykole, Polytetrahydrofuran; Polycaprolacton, Polycarbonate, Polyvinylbutyral, teilaromatische Polyester aus aliphatischen oder aromatischen Dicarbonsäuren und/oder aliphatischen oder aromatischen Dialkoholen, z.B. Polyester, aufgebaut aus aliphatischen Dialkoholen mit 2 bis 18 C-Atomen wie beispielsweise Ethylenglykol, 1,3-Propandiol, 1,4-butandiol, 1,6-Hexandiol, 1,8-Octandiol oder Bisphenol A, und aliphatischen Dicarbonsäuren mit 3 bis 18 C-Atomen wie beispielsweise Bernsteinsäure, Glutarsäure, Adipinsäure und α,ω-Decandicarbonsäure; Polyester, aufgebaut aus Terephthalsäure und aliphatischen Dialkoholen mit 2 bis 18 C-Atomen wie beispielsweise Ethylenglykol, Propandiol, 1,4-Butandiol, 1,6-Hexandiol oder 1,8-Octandiol.Furthermore, suitable organic polymers are (a): polyethers such as, for example, polyethylene glycol, polypropylene glycol, polybutylene glycols, polytetrahydrofuran; Polycaprolactone, polycarbonates, polyvinyl butyral, partially aromatic polyesters of aliphatic or aromatic dicarboxylic acids and / or aliphatic or aromatic dialcohols, e.g. Polyester, composed of aliphatic dialcohols having 2 to 18 carbon atoms such as ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol or bisphenol A, and aliphatic dicarboxylic acids with 3 to 18 C atoms such as succinic acid, glutaric acid, adipic acid and α, ω-decanedicarboxylic acid; Polyester, composed of terephthalic acid and aliphatic dialcohols having 2 to 18 carbon atoms such as ethylene glycol, propanediol, 1,4-butanediol, 1,6-hexanediol or 1,8-octanediol.
Vorstehend genannte Polyester können beispielsweise mit Monoalkoholen wie beispielsweise 4 bis 12 C-Atomen terminiert sein, beispielsweise n-Butanol, n-Hexanol, n-Octanol, n-Decanol oder n-Dodecanol.The abovementioned polyesters can be terminated, for example, with monoalcohols, for example 4 to 12 C atoms, for example n-butanol, n-hexanol, n-octanol, n-decanol or n-dodecanol.
Vorstehend genannte Polyester können beispielsweise mit Monocarbonsäuren wie beispielsweise Stearinsäure terminiert sein.The abovementioned polyesters may be terminated, for example, with monocarboxylic acids such as, for example, stearic acid.
Weitere geeignete Polymere (a) sind Melamin-Formaldehyd-Harze, Harnstoff-Formaldehyd-Harze, N,N-Dimethylol-4,5-dihydroxyethylenhamstoffe, die mit C1-C5-Alkoholen verethert sein können.Other suitable polymers (a) are melamine-formaldehyde resins, urea-formaldehyde resins, N, N-dimethylol-4,5-dihydroxyethylenhamstoffe, which may be etherified with C 1 -C 5 alcohols.
Das Molekulargewicht des oder der organischen Polymeren (a) lässt sich in weiten Bereichen wählen. Das Molekulargewicht Mw (Gewichtsmittel) kann im Bereich von 1000 bis 10.000.000 g/mol, vorzugsweise im Bereich von 2500 bis 5.000.000 g/mol liegen, ermittelt nach mindestens einer der folgenden Methoden: Lichtstreuung, Gelpermeationschromatographie (GPC), Viskosimetrie. Wenn man ein organisches Polymer aus der Gruppe der Polyolefine einsetzt, beispielsweise Polyethylen, Polypropylen oder Polyisobuten sowie Copolymere von Ethylen mit Propylen, Butylen oder 1-Hexen, so liegt das Molekulargewicht vorteilhaft im Bereich von 30.000 bis 5.000.000 g/mol.The molecular weight of the organic polymer or polymers (a) can be chosen within wide ranges. The weight average molecular weight M w may range from 1000 to 10,000,000 g / mol, preferably from 2,500 to 5,000,000 g / mol, determined by at least one of the following methods: light scattering, gel permeation chromatography (GPC), viscometry , If one uses an organic polymer from the group of polyolefins, for example polyethylene, polypropylene or polyisobutene and copolymers of ethylene with propylene, butylene or 1-hexene, the molecular weight is advantageously in the range of 30,000 to 5,000,000 g / mol.
Die Breite der Molekulargewichtsverteilung ist an sich unkritisch und kann im Bereich von 1,1 bis 20 liegen. Üblicherweise liegt sie im Bereich von 2 bis 10.The breadth of the molecular weight distribution is not critical per se and can range from 1.1 to 20. It is usually in the range of 2 to 10.
In einer Ausführungsform der vorliegenden Erfindung kann der Anteil des oder der oben beschriebenen organischen Polymere (a) bei mindestens 0,1 g/l der wässrigen Flotte liegen, bevorzugt mindestens 1 g/l und besonders bevorzugt bei mindestens 10 g/l. Der maximale Anteil liegt beispielsweise bei 500 g/l, bevorzugt bei 250 g/l und besonders bevorzugt bei 100 g/l.In one embodiment of the present invention, the proportion of or of the above-described organic polymers (a) may be at least 0.1 g / l of the aqueous liquor, preferably at least 1 g / l and more preferably at least 10 g / l. The maximum proportion is, for example, 500 g / l, preferably 250 g / l and particularly preferably 100 g / l.
In einer Ausführungsform der vorliegenden Erfindung ist das oder die organischen Polymere (a) in der wässrigen Flotte nicht löslich, wobei nicht löslich im Zusammenhang mit organischen Polymeren im Sinne der vorliegenden Erfindung bedeutet, dass bei Zimmertemperatur weniger als 1 g/l in der Flotte löslich sind, bevorzugt weniger als 0,1 g/l.In one embodiment of the present invention, the organic polymer or polymers (a) is not soluble in the aqueous liquor, and in the context of the present invention, insoluble in the context of organic polymers means that less than 1 g / l is soluble in the liquor at room temperature are, preferably less than 0.1 g / l.
In einer Ausführungsform der vorliegenden Erfindung setzt man mindestens zwei verschiedene organische Polymere (a) ein.In one embodiment of the present invention, at least two different organic polymers (a) are used.
In einer Ausführungsform der vorliegenden Erfindung kann mindestens ein organisches Polymer (a) in Form von Partikeln mit einem mittleren Korndurchmesser von 0,1 bis 50 µm, bevorzugt 0,5 bis 30 µm und besonders bevorzugt bis 20 µm vorliegen (Medianwert, Zahlenmittel).In one embodiment of the present invention, at least one organic polymer (a) may be present in the form of particles having an average particle diameter of 0.1 to 50 μm, preferably 0.5 to 30 μm and particularly preferably up to 20 μm (median value, number average).
Mindestens eine der im erfindungsgemäßen Verfahren eingesetzte wässrige Flotte enthält einen organischen oder anorganischen Feststoff (b) in partikulärer Form, der von dem oder den oben beschriebenen organischen Polymeren (a) verschieden ist, beispielsweise in einem Anteil von mindestens 5,5 g/l, bevorzugt mindestens 7 g/l, besonders bevorzugt mindestens 10 g/l. Der maximale Anteil kann bei etwa 150 g/l liegen. Feststoff (b) kann anorganischer oder organischer Natur sein, bevorzugt ist er anorganisch. Der organische oder anorganische Feststoff (b) ist vorzugsweise hydrophob.At least one of the aqueous liquors used in the process according to the invention contains an organic or inorganic solid (b) in particulate form which is different from the organic polymer (s) described above, for example in an amount of at least 5.5 g / l, preferably at least 7 g / l, more preferably at least 10 g / l. The maximum proportion can be about 150 g / l. Solid (b) may be inorganic or organic in nature, preferably inorganic. The organic or inorganic solid (b) is preferably hydrophobic.
Beispiele für geeignete Materialien sind Polyethylen, Polypropylen, Polyisobutylen und Polystyrol sowie Copolymere derselben miteinander oder mit einem oder mehreren weiteren Olefinen wie beispielsweise Styrol, Methylacrylat, Ethylacrylat, Methylmethacrylat, Butylacrylat, Butylmethacrylat, 2-Ethylhexylacrylat, 2-Ethylhexylmethacrylat, Maleinsäureanhydrid oder N-Methylmaleinimid. Ein bevorzugtes Polyethylen oder Polypropylen wird beispielsweise in
Besonders geeignete Materialien sind anorganische Materialien, insbesondere feste anorganische Oxide, Carbonate, Phosphate, Silikate oder Sulfate der Gruppen 3 bis 14 des Periodensystems der Elemente, beispielsweise Calciumoxid, Siliziumdioxid oder Aluminiumoxid, Calciumcarbonat, Calciumsulfat oder Calciumsilikat, wobei Aluminiumoxid und Siliziumdioxid bevorzugt sind. Besonders bevorzugt ist Siliziumdioxid in seiner Modifikation als Kieselgel. Ganz besonders bevorzugt sind pyrogene Kieselgele. Feste anorganische Oxide können thermisch durch Erhitzen auf 400 bis 800°C oder bevorzugt durch physisorbierte oder chemisorbierte organische oder metallorganische Verbindungen hydrophobiert werden. Dazu setzt man Partikel vor dem Beschichtungsschritt beispielsweise mit metallorganischen Verbindungen um, die wenigstens eine funktionelle Gruppe enthalten, beispielsweise Alkyl-Lithiumverbindungen wie Methyllithium, n-Butylithium oder n-Hexyllithium; oder Silane wie beispielsweise Hexamethyldisilazan, Octyltrimethoxysilan und insbesondere halogenierte Silane wie Trimethylchlorsilan oder Dichlordimethylsilan.Particularly suitable materials are inorganic materials, in particular solid inorganic oxides, carbonates, phosphates, silicates or sulfates of groups 3 to 14 of the Periodic Table of the Elements, for example calcium oxide, silicon dioxide or aluminum oxide, calcium carbonate, calcium sulfate or calcium silicate, with aluminum oxide and silicon dioxide being preferred. Particularly preferred is silica in its modification as silica gel. Very particular preference is given to pyrogenic silica gels. Solid inorganic oxides can be thermally rendered hydrophobic by heating to 400 to 800 ° C or preferably by physisorbed or chemisorbed organic or organometallic compounds. For this purpose, particles are reacted before the coating step, for example, with organometallic compounds which contain at least one functional group, for example alkyllithium compounds such as methyllithium, n-butylithium or n-hexyllithium; or silanes such as hexamethyldisilazane, octyltrimethoxysilane and in particular halogenated silanes such as trimethylchlorosilane or dichlorodimethylsilane.
In einer Ausführungsform der vorliegenden Erfindung setzt man eine Mischung von hydrophobiertem festem anorganischen Oxid mit korrespondierendem nichthydrophobiertem anorganischen Oxid ein, beispielsweise in Gewichtsanteilen von 100 : 0 bis 0 :1 00 bevorzugt 99 : 1 bis 60 : 40, besonders bevorzugt 99 : 1 bis 80 : 20.In one embodiment of the present invention, a mixture of hydrophobized solid inorganic oxide with corresponding non-hydrophobic inorganic oxide is used, for example in proportions by weight of 100: 0 to 0: 100, preferably 99: 1 to 60: 40, particularly preferably 99: 1 to 80 : 20.
Unter hydrophob wird im Zusammenhang mit dem oder den hydrophoben Feststoffen in partikulärer Form verstanden, dass seine Löslichkeit in Wasser unter 1 g/l liegt, bevorzugt unter 0,3 g/l, bestimmt bei Zimmertemperatur.Hydrophobic in the context of the hydrophobic solid (s) in particulate form is understood to mean that its solubility in water is below 1 g / l, preferably below 0.3 g / l, determined at room temperature.
Anorganische Feststoffe können vorzugsweise poröser Natur sein. Die poröse Struktur lässt sich am besten durch die BET-Oberfläche, gemessen nach DIN 66131, charakterisieren. Eingesetzte anorganische Feststoffe können bevorzugt eine BET-Oberfläche im Bereich von 5 bis 1000 m2/g, bevorzugt von 10 bis 800 m2/g und besonders bevorzugt von 20 bis 500 m2/g.Inorganic solids may preferably be porous in nature. The porous structure is best characterized by the BET surface area, measured according to DIN 66131. Inorganic solids used may preferably have a BET surface area in the range from 5 to 1000 m 2 / g, preferably from 10 to 800 m 2 / g and particularly preferably from 20 to 500 m 2 / g.
In einer Ausführungsform der vorliegenden Erfindung liegt mindestens einer der hydrophoben Feststoffe in partikulärer Form vor. Der mittlere Partikeldurchmesser (Medianwert, Zahlenmittel) liegt bei mindestens 1 nm, bevorzugt mindestens 3 nm und besonders bevorzugt mindestens 6 nm. Der maximale Partikeldurchmesser (Medianwert, Zahlenmittel) liegt bei 1000 nm, bevorzugt bei 350 nm und besonders bevorzugt bei 100 nm. Zur Messung des Partikeldurchmessers kann man sich gängiger Methoden bedienen wie beispielsweise Transmissionselektronenmikroskopie.In one embodiment of the present invention, at least one of the hydrophobic solids is in particulate form. The mean particle diameter (median value, number average) is at least 1 nm, preferably at least 3 nm and particularly preferably at least 6 nm. The maximum particle diameter (median value, number average) is 1000 nm, preferably 350 nm and particularly preferably 100 nm Measurement of the particle diameter can be used in common methods such as transmission electron microscopy.
Das Gewichtsverhältnis organisches Polymer (a) zu organischem oder anorganischem Feststoff (b) in partikulärer Form beträgt im Allgemeinen 9:1 bis 1:9, bevorzugt 4:1 bis 1:4 und besonders bevorzugt 7:3 bis 4:6.The weight ratio of organic polymer (a) to organic or inorganic solid (b) in particulate form is generally 9: 1 to 1: 9, preferably 4: 1 to 1: 4 and more preferably 7: 3 to 4: 6.
In einer Ausführungsform der vorliegenden Erfindung liegt mindestens einer der organischen oder anorganischen Feststoffe (b) in Form von überwiegend sphärischen Partikeln vor, wobei damit solche partikuläre Feststoffe umfasst sein sollen, von denen mindestens 75 Gew.-%, bevorzugt mindestens 90 Gew.-% in sphärischer Form vorliegen und weitere Partikel in granulärer Form vorliegen können.In one embodiment of the present invention, at least one of the organic or inorganic solids (b) is present in the form of predominantly spherical particles, which should comprise those particulate solids of which at least 75% by weight, preferably at least 90% by weight. be present in spherical form and other particles may be in granular form.
In einer Ausführungsform der vorliegenden Erfindung kann mindestens einer der organischen oder anorganischen Feststoffe (b) in partikulärer Form Aggregate und/oder Agglomerate bilden. Beim Vorliegen eines oder mehrerer organischen oder anorganischen Feststoffe (b) in Form von Aggregaten und/oder Agglomeraten, die aus 2 bis mehreren tausend Primärpartikeln bestehen können und ihrerseits sphärische Form aufweisen können, beziehen sich die Angaben auf Form und Größe der Partikel auf die Primärpartikel.In one embodiment of the present invention, at least one of the organic or inorganic solids (b) may form aggregates and / or agglomerates in particulate form. In the presence of one or more organic or inorganic solids (b) in the form of aggregates and / or agglomerates, which may consist of 2 to several thousand primary particles and may in turn have spherical shape, the information on the shape and size of the particles refer to the primary particles ,
Mindestens eine im erfindungsgemäßen Verfahren eingesetzte Flotte enthält mindestens einen Emulgator(c), gewählt beispielsweise aus der Gruppe der ionischen und nichtionischen Emulgatoren.At least one liquor used in the process according to the invention comprises at least one emulsifier (c) selected, for example, from the group of ionic and nonionic emulsifiers.
Geeignete nichtionische Emulgatoren sind z.B. ethoxylierte Mono-, Di- und Tri-Alkylphenole (Ethoxylierungs-Grad: 3 bis 50, Alkylrest: C4-C12) sowie ethoxylierte Fettalkohole (Ethoxylierungs-Grad: 3 bis 80; Alkylrest: C8-C36). Beispiele hierfür sind die Lutensol®-Marken der BASF AG oder die Triton®-Marken der Union Carbide.Suitable nonionic emulsifiers are, for example, ethoxylated mono-, di- and tri-alkylphenols (degree of ethoxylation: from 3 to 50, alkyl radical: C 4 -C 12 ) and ethoxylated fatty alcohols (degree of ethoxylation: from 3 to 80, alkyl radical: C 8 -C 36 ). Examples are the Lutensol ® grades from BASF AG or the Triton ® grades from Union Carbide.
Geeignete anionische Emulgatoren sind z.B. Alkalimetall- und Ammoniumsalze von Alkylsulfaten (Alkylrest: C8 bis C12), von Schwefelsäurehalbestern ethoxylierter Alkanole (Ethoxylierungs-Grad: 4 bis 30, Alkylrest: C12-C18) und ethoxylierter Alkylphenole (Ethoxylierungs-Grad: 3 bis 50, Alkylrest: C4-C12), von Alkylsulfonsäuren (Alkylrest: C12-C18) und von Alkylarylsulfonsäuren (Alkylrest: C9-C18).Suitable anionic emulsifiers are, for example, alkali metal and ammonium salts of alkyl sulfates (alkyl radical: C 8 to C 12 ), of sulfuric monoesters of ethoxylated alkanols (degree of ethoxylation: from 4 to 30, alkyl radical: C 12 -C 18 ) and ethoxylated alkylphenols (degree of ethoxylation: 3 to 50, alkyl radical: C 4 -C 12 ), of alkylsulfonic acids (alkyl radical: C 12 -C 18 ) and of alkylarylsulfonic acids (alkyl radical: C 9 -C 18 ).
Geeignete kationische Emulgatoren sind in der Regel einen C6-C18-Alkyl-, -Aralkyl- oder heterocyclischen Rest aufweisende primäre, sekundäre, tertiäre oder quartäre Ammoniumsalze, Alkanolammoniumsalze, Pyridiniumsalze, Imidazoliniumsalze, Oxazoliniumsalze, Morpholiniumsalze, Thiazoliniumsalze sowie Salze von Aminoxiden, Chinoliniumsalze, Isochinoliniumsalze, Tropyliumsalze, Sulfoniumsalze und Phosphoniumsalze. Beispielhaft genannt seien Dodecylammoniumacetat oder das entsprechende Hydrochlorid, die Chloride oder Acetate der verschiedenen 2-(N,N,N-Trimethylammonium)ethylparaffinsäureester, N-Cetylpyridiniumchlorid, N-Laurylpyridiniumsulfat sowie N-Cetyl-N,N,N-trimethylammoniumbromid, N-Dodecyl-N,N,N-trimethylammoniumbromid, N,N-Distearyl-N,N-dimethylammoniumchlorid sowie das Gemini-Tensid N,N'-(Lauryldimethyl)ethylendiamindibromid. Zahlreiche weitere Beispiele finden sich in
Ganz besonders geeignete Emulgatoren sind beispielsweise Copolymerisate von Ethylen und mindestens einer α,β-ungesättigten Mono- oder Dicarbonsäure oder mindestens einem Anhydrid einer α,β-ungesättigten Mono- oder Dicarbonsäure, beispielsweise Acrylsäure, Methacrylsäure, Crotonsäure, Maleinsäure, Fumarsäure, Methylenmalonsäure, Maleinsäureanyhdrid, Itaconsäureanhydrid. Die Carboxylgruppen können partiell oder vorzugsweise vollständig neutralisiert sein, beispielsweise mit Alkalimetallionen, Erdalkalimetallionen, Ammonium oder Aminen, beispielsweise Amine wie Triethylamin, Diethylamin, Ethylamin, Trimethylamin, Dimethylamin, Methylamin, Ethyldiisopropylamin, Ethanolamin, Diethanolamin, Triethanolamin, N-Methyldiethanolamin, N-(n-Butyl)diethanolamin oder N,N-Dimethylethanolamin.Very particularly suitable emulsifiers are, for example, copolymers of ethylene and at least one α, β-unsaturated mono- or dicarboxylic acid or at least one anhydride of an α, β-unsaturated mono- or dicarboxylic acid, for example acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, methylenemalonic acid, maleic anhydride , Itaconic anhydride. The carboxyl groups may be partially or preferably completely neutralized, for example with alkali metal ions, alkaline earth metal ions, ammonium or amines, for example amines such as triethylamine, diethylamine, ethylamine, trimethylamine, dimethylamine, methylamine, ethyldiisopropylamine, ethanolamine, diethanolamine, triethanolamine, N-methyldiethanolamine, N- ( n-butyl) diethanolamine or N, N-dimethylethanolamine.
Ganz besonders bevorzugte Emulgatoren sind gewählt aus Emulgatoren der allgemeinen Formel I
- R1
- gewählt ausC6-C40-Alkyl, beispielsweise n-Hexyl, iso-Hexyl, n-Heptyl, iso- Heptyl, n-Octyl, iso-Octyl, n-Nonyl, n-Decyl, iso-Decyl, n-Undecyl, n-Dodecyl, iso-Dodecyl, n-Tridecyl, n-Tetradecyl, iso-Tetradecyl, n-Pentadecyl, n- Hexadecyl, n-Octadecyl, n-Eicosyl, n-C30H61, n-C40H81, C3-C40-Alkenyl mit einer bis fünf C-C-Doppelbindungen, wobei die C-C- Doppelbindungen beispielsweise isoliert oder konjugiert sein können. Beispiel- haft seien genannt: Allyl, -(CH2)2-CH=CH2, all-cis-(CH2)8-(CH=CH-CH2)3CH3, all- cis-(CH2)8-(CH=CH-CH2)2(CH2)4CH3, all-cis-(CH2)8-CH=CH-(CH2)7CH3,
- R2
- gleich oder verschieden und gewählt aus Wasserstoff und Methyl, bevorzugt Methyl,
- m, n
- gleich oder verschieden und gewählt aus ganzen Zahlen im Bereich von 0 bis 10, bevorzugt 1 oder 2 und besonders bevorzugt 2,
- R3
- gleich oder verschieden und gewählt aus Wasserstoff und C6-C20-Alkyl, beispielsweise n-Hexyl, iso-Hexyl, n-Heptyl, iso-Heptyl, n-Octyl, iso-Octyl, n-Nonyl, n-Decyl, iso-Decyl, n-Undecyl, n-Dodecyl, iso-Dodecyl, n- Tridecyl, n-Tetradecyl, iso-Tetradecyl, n-Pentadecyl, n-Hexadecyl, n-Octadecyl, n-Eicosyl;
- M
- Alkalimetall oder Ammonium.
- R 1
- selected fromC 6 -C 40 -alkyl, for example n-hexyl, iso-hexyl, n-heptyl, iso-heptyl, n-octyl, iso-octyl, n-nonyl, n-decyl, iso-decyl, n-undecyl, n-dodecyl, iso-dodecyl, n-tridecyl, n-tetradecyl, iso-tetradecyl, n-pentadecyl, n-hexadecyl, n-octadecyl, n-eicosyl, nC 30 H 61 , nC 40 H 81 , C 3 -C 40 alkenyl having one to five CC double bonds, wherein the CC double bonds may for example be isolated or conjugated. Examples include: allyl, - (CH 2 ) 2 -CH = CH 2 , all-cis- (CH 2 ) 8 - (CH = CH-CH 2 ) 3 CH 3 , allcis- (CH 2 ) 8 - (CH = CH-CH 2 ) 2 (CH 2 ) 4 CH 3 , all-cis- (CH 2 ) 8 -CH = CH- (CH 2 ) 7 CH 3 ,
- R 2
- identical or different and selected from hydrogen and methyl, preferably methyl,
- m, n
- the same or different and selected from integers in the range from 0 to 10, preferably 1 or 2 and particularly preferably 2,
- R 3
- identical or different and selected from hydrogen and C 6 -C 20 -alkyl, for example n-hexyl, iso-hexyl, n-heptyl, iso-heptyl, n-octyl, iso-octyl, n-nonyl, n-decyl, iso Decyl, n-undecyl, n-dodecyl, iso-dodecyl, n-tridecyl, n-tetradecyl, iso-tetradecyl, n-pentadecyl, n-hexadecyl, n-octadecyl, n-eicosyl;
- M
- Alkali metal or ammonium.
Der Anteil an Emulgator (c) lässt sich in weiten Grenzen wählen und kann 0,1 bis 200 g/l betragen, bevorzugt 0,2 bis 100 g/l und besonders bevorzugt bis 50 g/l wässriger Flotte.The proportion of emulsifier (c) can be selected within wide limits and can be 0.1 to 200 g / l, preferably 0.2 to 100 g / l and particularly preferably up to 50 g / l of aqueous liquor.
In Schritt (B) eingesetzte wässrige Flotten können (d) mindestens ein zur Vernetzung fähiges Harz enthalten.Aqueous liquors used in step (B) may contain (d) at least one resin capable of crosslinking.
Geeignete Harze (d) sind Melamin-Formaldehyd-Harze, Hamstoff-Formaldehyd-Harze, N,N-Dimethylol-4,5-dihydroxyethylenharnstoffe, die mit C1-C5-Alkoholen verethert sein können.Suitable resins (d) are melamine-formaldehyde resins, urea-formaldehyde resins, N, N-dimethylol-4,5-dihydroxyethyleneureas, which may be etherified with C 1 -C 5 -alcohols.
Wünscht man ein oder mehrere Harze (d) einzusetzen, so kann man wässriger Flotte (B) zusätzlich zu Harz (d) einen oder mehrere Vernetzungskatalysatoren zufügen, beispielsweise Zn(NO3)2 oder MgCl2, beispielsweise in Form ihrer Hydrate, oder NH4Cl.If one wishes to use one or more resins (d), aqueous liquor (B) can be added to one or more crosslinking catalysts in addition to resin (d), for example Zn (NO 3 ) 2 or MgCl 2 , for example in the form of their hydrates, or NH 4 cl.
In Schritt (B) eingesetzte wässrige Flotten können weiterhin einen oder mehrere Zuschlagstoffe enthalten.Aqueous liquors used in step (B) may further contain one or more additives.
Im erfindungsgemäßen Verfahren eingesetzte wässrige Flotten kann man zur Einstellung der Viskosität einen oder mehrere Verdicker zusetzen, die beispielsweise natürlichen oder synthetischen Ursprungs sein können. Geeignete synthetische Verdicker sind Poly(meth)acrylverbindungen, Polycarbonsäuren, Polyether, Polyimine, Polyamide und Polyurethane, insbesondere Copolymere mit 85 bis 95 Gew.-% Acrylsäure, 4 bis 15 Gew.-% Acrylamid und etwa 0,01 bis 1 Gew.-% des (Meth)acrylamidderivats der Formel V
Man kann beispielsweise 0 bis 10 Gew.-%, bezogen auf im erfindungsgemäßen Verfahren eingesetzte Flotte, an Verdicker einsetzen, bevorzugt 0,05 bis 5 Gew.-% und besonders bevorzugt 0,1 bis 3 Gew.-%.For example, from 0 to 10% by weight, based on the liquor used in the process according to the invention, of thickener may be used, preferably from 0.05 to 5% by weight and more preferably from 0.1 to 3% by weight.
Vorzugsweise haben im erfindungsgemäßen Verfahren eingesetzte Flotten bei Zimmertemperatur eine dynamische Viskosität im Bereich von 50 bis 5000 mPa·s, bevorzugt 100 bis 4000 mPa·s und besonders bevorzugt 200 bis 2000 mPa·s, gemessen beispielsweise mit einem Brookfield-Viskosimeter nach DIN 51562-1 bis 4.At room temperature, liquors used in the process according to the invention preferably have a dynamic viscosity in the range from 50 to 5000 mPa.s, preferably 100 to 4000 mPa.s and particularly preferably 200 to 2000 mPa.s, measured for example with a Brookfield viscometer according to DIN 51562. 1 to 4.
Schritt (B) des erfindungsgemäßen Verfahrens führt man so durch, dass man·saugfähiges Material mit mindestens einer wässrigen Flotte behandelt. Dabei ist es auch möglich, mehrere Behandlungsschritte mit gleichartigen oder verschiedenen wässrigen Flotten durchzuführen.Step (B) of the process according to the invention is carried out by treating the absorbent material with at least one aqueous liquor. It is also possible to carry out several treatment steps with similar or different aqueous liquors.
In einer Ausführungsform der vorliegenden Erfindung führt man Schritt (B) des erfindungsgemäßen Verfahrens so durch, dass man zu behandelndes saugfähiges Material und insbesondere Textil zunächst mit einer wässrigen Flotte behandelt, die mindestens ein organisches Polymer (a) enthält und weiterhin einen organischen oder bevorzugt anorganischen Feststoff (b) in partikulärer Form und mindestens einen Emulgator (c) und anschließend eine weitere Behandlung mit einer neuen wässrigen Flotte anschließt, die organisches Polymer (a) enthält, aber keinen weiteren organischen oder anorganischen Feststoff (b) in partikulärer Form.In one embodiment of the present invention, step (B) of the process according to the invention is carried out by first treating an absorbent material, and in particular a textile, with an aqueous liquor containing at least one organic polymer (a) and furthermore an organic or preferably inorganic Solid (b) in particulate form and at least one emulsifier (c) and then followed by a further treatment with a new aqueous liquor containing organic polymer (a), but no further organic or inorganic solid (b) in particulate form.
In einer anderen Ausführungsform der vorliegenden Erfindung führt man Schritt (B) des erfindungsgemäßen Verfahrens so durch, dass man zu behandelndes saugfähiges Material und insbesondere Textil zunächst mit einer wässrigen Flotte behandelt, die mindestens ein organisches Polymer (a) enthält und weiterhin einen organischen oder bevorzugt anorganischen Feststoff (b) in partikulärer Form und mindestens einen Emulgator (c) und optional mindestens ein Harz (d) und anschließend eine weitere Behandlung mit einer neuen wässrigen Flotte anschließt, die ein anderes organisches Polymer (a) und mindestens einen Emulgator (c) enthält, aber keinen weiteren organischen oder anorganischen Feststoff (b) in partikulärer Form.In another embodiment of the present invention, step (B) of the process according to the invention is carried out by first treating an absorbent material, and in particular a textile, with an aqueous liquor which contains at least one organic polymer (a) and furthermore an organic or preferred one inorganic solid (b) in particulate form and at least one emulsifier (c) and optionally at least one resin (d) followed by further treatment with a new aqueous liquor containing another organic polymer (a) and at least one emulsifier (c) contains, but no further organic or inorganic solid (b) in particulate form.
In einer speziellen Ausführungsform der vorliegenden Erfindung führt man Schritt (B) des erfindungsgemäßen Verfahrens so durch, dass man das zu behandelnde Textil zunächst mit einer wässrigen Flotte behandelt, die mindestens ein organisches Polymer (a) enthält und weiterhin einen organischen oder bevorzugt anorganischen Feststoff (b) in partikulärer Form und mindestens einen Emulgator (c) und anschließend eine weitere Behandlung mit einer neuen wässrigen Flotte anschließt, die kein weiteres Polymer (a) enthält, aber den bereits im ersten Schritt eingesetzten anorganischen Feststoff (b) in partikulärer Form und mindestens einen Emulgator (c) und optional mindestens ein Harz (d).In a specific embodiment of the present invention, step (B) of the process according to the invention is carried out by first treating the textile to be treated with an aqueous liquor containing at least one organic polymer (a) and furthermore an organic or preferably inorganic solid ( b) in particulate form and at least one emulsifier (c) followed by further treatment with a new aqueous liquor which contains no further polymer (a) but the inorganic solid (b) already used in the first step in particulate form and at least an emulsifier (c) and optionally at least one resin (d).
Bevorzugt führt man Schritt (B) des erfindungsgemäßen Verfahrens so durch, dass man zu behandelndes saugfähiges Material und insbesondere Textil mit nur einer wässrigen Flotte behandelt, die mindestens ein organisches Polymer (a) enthält und weiterhin einen organischen oder bevorzugt anorganischen Feststoff (b) in partikulärer Form und mindestens einen Emulgator (c) und optional mindestens ein Harz (d).Preferably, step (B) of the process according to the invention is carried out in such a way that the absorbent material to be treated and in particular textile with only one treated aqueous liquor containing at least one organic polymer (a) and further an organic or preferably inorganic solid (b) in particulate form and at least one emulsifier (c) and optionally at least one resin (d).
Die Temperatur zur Durchführung von Schritt (B) des erfindungsgemäßen Verfahrens ist an sich unkritisch. Die Flottentemperatur liegt kann im Bereich von 10 bis 80°C liegen, bevorzugt 15 bis 50°C.The temperature for carrying out step (B) of the process according to the invention is not critical per se. The liquor temperature may be in the range of 10 to 80 ° C, preferably 15 to 50 ° C.
Schritt (B) des erfindungsgemäßen Verfahrens kann mit gängigen Maschinen durchgeführt werden, die für die Ausrüstung von saugfähigen Materialien und insbesondere Textilien eingesetzt werden, beispielsweise mit einem oder mehreren Foulards. Bevorzugt sind im Falle von zu behandelndem Textil Foulards mit senkrechtem Textileinzug, die als wesentliches Element zwei aufeinandergepresste Rollen enthalten, durch die das Textil geführt wird. Oberhalb der Rollen ist die Flüssigkeit eingefüllt und benetzt das Textil. Durch den Druck wird das Textil abgequetscht und ein konstanter Auftrag gewährleistet. Bei anderen bevorzugten Foulards wird Textil zunächst durch ein Tauchbad geführt und anschließend nach oben durch zwei aufeinandergepresste Rollen. In letzterem Falle spricht man auch von Foulards mit senkrechtem Textileinzug von unten.Step (B) of the method according to the invention can be carried out with conventional machines which are used for the finishing of absorbent materials and in particular textiles, for example with one or more foulards. In the case of textile to be treated, preference is given to fabrics with vertical textile infeed, which as an essential element contain two rollers which are pressed onto one another and through which the textile is guided. Above the rollers, the liquid is filled in and wets the textile. The pressure squeezes off the textile and ensures a constant application. In other preferred foulards textile is first passed through a dip and then up through two pressed rollers. In the latter case one speaks also of foulards with vertical Textileinzug from below.
In einer Ausführungsform der vorliegenden Erfindung setzt man einen Foulard ein, den man mit einem Textileinzug im Bereich von 1 bis 40 m/min, bevorzugt bis 30 m/min betreibt.In one embodiment of the present invention, a padder is used, which is operated with a textile feed in the range of 1 to 40 m / min, preferably up to 30 m / min.
Die Flottenaufnahme kann man so wählen, dass durch Schritt (B) des erfindungsgemäßen Verfahrens eine Flottenaufnahme von 25 Gew.-% bis 85 Gew.%, bevorzugt 40 bis 70 Gew.-% resultiert. Die Flottenaufnahme kann man beispielsweise einstellen durch Anpressdruck der Walzen des Foulards.The liquor pickup can be chosen so that by step (B) of the process according to the invention a liquor uptake of 25 wt .-% to 85 wt.%, Preferably 40 to 70 wt .-% results. The liquor pick-up can be adjusted, for example, by applying pressure to the rollers of the foulard.
In einer speziellen Ausführungsform der vorliegenden Erfindung kombiniert man Schaumauftrag von wässriger Flotte mit einem Foulard. In einer anderen Ausführungsform der vorliegenden Erfindung kombiniert man einen Rakelauftrag von wässriger Flotte mit einem Foulard. In einer anderen Ausführungsform der vorliegenden Erfindung kombiniert man einen Sprühauftrag von wässriger Flotte mit einem Foulard. In einer weiteren Ausführungsform der vorliegenden Erfindung kombiniert man einen Walzenauftrag von wässriger Flotte mit einem Foulard.In a specific embodiment of the present invention, foam application of aqueous liquor is combined with a padder. In another embodiment of the present invention, doctor blade application of aqueous liquor is combined with a padder. In another embodiment of the present invention, a spray application of aqueous liquor is combined with a padder. In a further embodiment of the present invention, a roll application of aqueous liquor with a padder is combined.
Im Anschluss an die erfindungsgemäße Behandlung kann man das behandelte saugfähige Material und insbesondere Textil nach in der Textilindustrie üblichen Methoden trocknen.Following the treatment according to the invention, the treated absorbent material and in particular textile can be dried by methods customary in the textile industry.
Im Anschluss an die erfindungsgemäße Behandlung kann man tempern, und zwar kontinuierlich oder diskontinuierlich. Die Dauer der Temperung kann man in weiten Grenzen wählen. Üblicherweise kann man über die Dauer von etwa 10 Sekunden bis etwa 30 Minuten, insbesondere 30 Sekunden bis 5 Minuten tempern. Zur Durchführung einer Temperung erhitzt man auf Temperaturen von bis zu 180°C, bevorzugt bis zu 160°C. Natürlich ist es erforderlich, die Temperatur der Temperung an die Empfindlichkeit des Gewebes anzupassen.After the treatment according to the invention, it is possible to temper, continuously or discontinuously. The duration of tempering can be chosen within wide limits. Usually, one can over the duration of about 10 seconds to about 30 minutes, in particular 30 seconds to 5 minutes annealing. To carry out a heat treatment is heated to temperatures of up to 180 ° C, preferably up to 160 ° C. Of course, it is necessary to adjust the tempering temperature to the sensitivity of the fabric.
Geeignete Methode zur Temperung ist beispielsweise eine Heißlufttrocknung. Eine andere geeignete Methode zur Temperung bedient sich eines oder mehrerer IR-Strahler.Suitable method for annealing is for example a hot air drying. Another suitable method for tempering uses one or more IR emitters.
In einer Ausführungsform werden bei zu behandelnden Polyestern oder Polyamiden durch partielle Verseifung mit starken Alkalien wie wässriger Natronlauge oder Kalilauge 0,01 bis 1 Gew.-%, bevorzugt 0,1 bis 0,5 Gew.-% des Textils verseift.In one embodiment, 0.01 to 1% by weight, preferably 0.1 to 0.5% by weight, of the textile is saponified in the case of polyesters or polyamides to be treated by partial saponification with strong alkalis, such as aqueous sodium hydroxide solution or potassium hydroxide solution.
Ein weiterer Gegenstand der vorliegenden Erfindung sind saugfähige Materialien und insbesondere Textil, ausgerüstet nach dem erfindungsgemäßen Verfahren. Durch das erfindungsgemäße Ausrüsten werden die erfindungsgemäßen saugfähigen Materialien und insbesondere Textilien mit einer oder mehreren Schichten versehen. Die erfindungsgemäßen saugfähigen Materialien und insbesondere Textilien zeigen besonders gutes Schmutz- und Wasser-abweisendes Verhalten. Weiterhin zeigen erfindungsgemäße saugfähige Materialien und insbesondere Textilien sehr gute mechanische Belastbarkeit. In erfindungsgemäß beschichteten saugfähigen Materialien und insbesondere Textilien ist der oder sind die eingesetzten Feststoffe vorzugsweise isotrop oder weitgehend isotrop über die Ausrüstungsschicht verteilt, d.h. man stellt keine messbare Konzentrationsdifferenz in der Grenzschicht zwischen Ausrüstungsschicht und umgebender Atmosphäre fest.Another object of the present invention are absorbent materials and in particular textile, equipped by the method according to the invention. By means of the provisioning according to the invention, the absorbent materials according to the invention and in particular textiles are provided with one or more layers. The absorbent materials according to the invention and in particular textiles show particularly good dirt and water-repellent behavior. Furthermore, absorbent materials according to the invention and in particular textiles show very good mechanical strength. In absorbent materials coated according to the invention, and in particular textiles, the solid (s) used is preferably isotropic or substantially isotropically distributed over the finish layer, i. no measurable concentration difference is detected in the boundary layer between the finish layer and the surrounding atmosphere.
In einer Ausführungsform enthalten erfindungsgemäße saugfähige Materialien und insbesondere Textilien 0,5 bis 50 g/m2 Beschichtung, resultierend aus Behandlung mit wässriger Flotte, bevorzugt 1 bis 20 g/m2 und besonders bevorzugt 1,5 bis 17 g/m2.In one embodiment, absorbent materials according to the invention and in particular textiles contain 0.5 to 50 g / m 2 of coating, resulting from treatment with aqueous liquor, preferably 1 to 20 g / m 2 and more preferably 1.5 to 17 g / m 2 .
Die Erfindung wird durch Beispiele erläutert.The invention will be illustrated by examples.
Beispiel 1.1 Vorbehandlung von Textilien durch Sengen (Schritt A) Polyacrylnitrilgewebe mit einem Flächengewicht von 300 g/m2 wurde auf einer Maschine Pyrotrop XIS (mit 4 Brennern mit Propangas und Feuerlöschwalze) der Fa. Xetma Gematex GmbH auf Vorder- und Rückseite vorbehandelt, indem es an heißer Keramik vorbeigeführt wurde. Einstellungen: Warengeschwindigkeit 70 m/min, 6,5 m3/h und Brenner, Gasdruck 60 mbar, Luftverbrauch 0,01 m3/h.Example 1.1 Pretreatment of textiles by singeing (step A) Polyacrylonitrile fabric having a weight per unit area of 300 g / m 2 was pretreated on a machine Pyrotrop XIS (with 4 burners with propane gas and fire-extinguishing roll) from Xetma Gematex GmbH on the front and rear side by: it was passed on hot ceramics. Settings: goods speed 70 m / min, 6.5 m 3 / h and burner, gas pressure 60 mbar, air consumption 0.01 m 3 / h.
Man erhielt vorbehandeltes Polyacrylnitrilgewebe 1.1. Bei einer Untersuchung von vorbehandeltem Polacrylnitrilgewebe 1.1 nach DIN EN 24920 wurde eine Note von 1 bestimmt, das heißt, vorbehandeltes Polacrylnitrilgewebe 1.1 war vollständig benetzbar.Pre-treated polyacrylonitrile fabric 1.1 was obtained. An examination of pretreated polacrylonitrile fabric 1.1 according to DIN EN 24920 determined a grade of 1, that is, pretreated polacrylonitrile fabric 1.1 was completely wettable.
Mit bloßem Auge waren bei vorbehandeltem Polacrylnitrilgewebe 1.1 keine Härchen zu erkennen, die von der Ausgleichsebene abstanden.With the naked eye, pretreated polacrylonitrile tissue 1.1 did not show any hairs that protrude from the compensation plane.
Man stellte eine wässrige Dispersion eines Copolymerisats her, enthaltend pro Liter:
Dynamische Viskosität bei 25°C: 130 mPa·s.Dynamic viscosity at 25 ° C: 130 mPa · s.
Die oben beschriebene Dispersion wurde auf Polyacrylnitrilgewebe mit einem Flächengewicht von 300 g/m2 aufgerakelt, und zwar in einer Menge von 25 g/m2. Anschließend wurde 2 Minuten lang bei 160°C in einem Trockenschrank getrocknet. Man erhielt vorbehandeltes Polacrylnitrilgewebe 1.2.The above-described dispersion was spread on polyacrylonitrile fabric having a basis weight of 300 g / m 2 , in an amount of 25 g / m 2 . It was then dried for 2 minutes at 160 ° C in a drying oven. Pre-treated polacrylonitrile fabric 1.2 was obtained.
Mit bloßem Auge waren bei vorbehandeltem Polacrylnitrilgewebe 1.2 keine Härchen zu erkennen, die von der Ausgleichsebene abstanden.With the naked eye, pretreated polacrylonitrile tissue 1.2 showed no hairs that protrude from the compensation plane.
Bei einer Untersuchung von vorbehandeltem Polacrylnitrilgewebe 1.2 nach DIN EN 24920 wurde eine Note von 1 bestimmt, das heißt, vorbehandeltes Polacrylnitrilgewebe 1.2 war vollständig benetzbar.An examination of pretreated polacrylonitrile fabric 1.2 according to DIN EN 24920 determined a grade of 1, that is, pretreated polacrylonitrile fabric 1.2 was completely wettable.
In einem Kolben wurden unter mechanischem Rühren gemischt:
- 624 g destilliertes Wasser,
- 120 g einer wässrigen Dispersion (30Gew.-% Feststoffgehalt) eines statistischen Copolymeren aus 10 Gew.-% Methacrylsäure und 90 Gew.-% CH2=C(CH3)COO-CH2-CH2-n-C6F13 mit Mn 3000 g/mol (Gelpermeationschromatographie),
- 200 g einer wässrigen Dispersion (8 Gew.-% Feststoffgehalt) aus 135 g Wasser, 43 g Ethylenglykol-mono-n-Butylether, 16 g mit Dimethylsiloxangruppen modifizierte pyrogene Kieselsäure mit einer BET-Oberfläche von 225 m2/g, bestimmt nach DIN 66131, Primärpartikelgröße: 10 nm (Medianwert, Zahlenmittel), und 6 g Amin der Formel I.1
- 56 g eines Melamin-Formaldehyd-Harzes mit Methanol verethert (Feststoffgehalt 50%).
- 8 g einer 20%igen Lösung von Ammoniumchlorid.
- 624 g of distilled water,
- 120 g of an aqueous dispersion (30 wt .-% solids content) of a random copolymer of 10 wt .-% methacrylic acid and 90 wt .-% CH 2 = C (CH 3 ) COO-CH 2 -CH 2 -nC 6 F 13 with M n 3000 g / mol (gel permeation chromatography),
- 200 g of an aqueous dispersion (8 wt .-% solids content) of 135 g of water, 43 g of ethylene glycol mono-n-butyl ether, 16 g with dimethylsiloxane modified fumed silica having a BET surface area of 225 m 2 / g, determined according to DIN 66131, primary particle size: 10 nm (median, number average), and 6 g of amine of formula I.1
- 56 g of a melamine-formaldehyde resin etherified with methanol (solids content 50%).
- 8 g of a 20% solution of ammonium chloride.
Man erhielt die wässrige Flotte B-2.1, die einen pH-Wert von 6,1 hatte.The aqueous liquor B-2.1, which had a pH of 6.1, was obtained.
In einem Kolben wurden unter mechanischem Rühren gemischt:
- 872,8 g destilliertes Wasser,
- 68,1 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymeren aus 10 Gew.-% Methacrylsäure und 90 Gew.-% CH2=C(CH3)COO-CH2-CH2-n-C6F13 mit Mn 3000 g/mol (Gelpermeationschromatographie),
- 86,5 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymers aus 20 Gew.-% Acrylsäure, 80 Gew.-% Ethylen, Mw: 20.000 g/mol, neutralisiert mit N,N-Dimethylethanolamin, pH-Wert zwischen 8,5 und 9,5.
- Anschließend wurden 12,8 g mit Dimethylsiloxangruppen modifizierte pyrogene Kieselsäure mit einer BET-Oberfläche von 225 m2/g, bestimmt nach DIN 66131 zugegeben, Primärpartikelgröße: 10 nm (Medianwert, Zahlenmittel), und
- 8,8 g Amin der Formel I.1
- 872.8 g of distilled water,
- 68.1 g of an aqueous dispersion (20 wt .-% solids content) of a random copolymer of 10 wt .-% methacrylic acid and 90 wt .-% CH 2 = C (CH 3 ) COO-CH 2 -CH 2 -nC 6 F. 13 with M n 3000 g / mol (gel permeation chromatography),
- 86.5 g of an aqueous dispersion (20% by weight solids content) of a random copolymer of 20% by weight of acrylic acid, 80% by weight of ethylene, M w : 20,000 g / mol, neutralized with N, N-dimethylethanolamine, pH Value between 8.5 and 9.5.
- Subsequently, 12.8 g of fumed silica modified with dimethylsiloxane groups having a BET surface area of 225 m 2 / g, determined in accordance with DIN 66131, primary particle size: 10 nm (median value, number average), and
- 8.8 g of the amine of the formula I.1
In einem Kolben wurden unter mechanischem Rühren gemischt:
- 872,8 g destilliertes Wasser,
- 68,1 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymeren aus 10 Gew.-% Methacrylsäure und 90 Gew.-% CH2=C(CH3)COO-CH2-CH2-n-C6F13 mit Mn 3000 g/mol (Gelpermeationschromatographie),
- 86,5 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymers aus 20 Gew.-% Acrylsäure, 80 Gew.-% Ethylen, Mw: 20.000 g/mol, neutralisiert mit N,N-Dimethylethanolamin, pH-Wert zwischen 8,5 und 9,5.
- Anschließend wurden 12,8 g mit Dimethylsiloxangruppen modifizierte pyrogene Kieselsäure mit einer BET-Oberfläche von 225 m2/g, bestimmt nach DIN 66131 zugegeben, Primärpartikelgröße: 10 nm (Medianwert, Zahlenmittel), und
- 8,8 g Amin der Formel I.2
- 872.8 g of distilled water,
- 68.1 g of an aqueous dispersion (20 wt .-% solids content) of a random copolymer of 10 wt .-% methacrylic acid and 90 wt .-% CH 2 = C (CH 3 ) COO-CH 2 -CH 2 -nC 6 F. 13 with M n 3000 g / mol (gel permeation chromatography),
- 86.5 g of an aqueous dispersion (20% by weight solids content) of a random copolymer of 20% by weight of acrylic acid, 80% by weight of ethylene, M w : 20,000 g / mol, neutralized with N, N-dimethylethanolamine, pH Value between 8.5 and 9.5.
- Subsequently, 12.8 g of fumed silica modified with dimethylsiloxane groups having a BET surface area of 225 m 2 / g, determined in accordance with DIN 66131, primary particle size: 10 nm (median value, number average), and
- 8.8 g of the amine of the formula I.2
In einem Kolben wurden unter mechanischem Rühren gemischt:
- 872,8 g destilliertes Wasser,
- 68,1 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymeren aus 10 Gew.-% Methacrylsäure und 90 Gew.-% CH2=C(CH3)COO-CH2-CH2-n-C6F13 mit Mn 3000 g/mol (Gelpermeationschromatographie),
- 86,5 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymers aus 20 Gew.-% Acrylsäure, 80 Gew.-% Ethylen, Mw: 20.000 g/mol, neutralisiert mit N,N-Dimethylethanolamin; pH-Wert zwischen 8,5 und 9,5.
- Anschließend wurden 12,8 g mit Dimethylsiloxangruppen modifizierte pyrogene Kieselsäure mit einer BET-Oberfläche von 225 m2/g, bestimmt nach DIN 66131 zugegeben, Primärpartikelgröße: 10 nm (Medianwert, Zahlenmittel), und
- 8,8 g Amin der Formel I.2
- 872.8 g of distilled water,
- 68.1 g of an aqueous dispersion (20 wt .-% solids content) of a random copolymer of 10 wt .-% methacrylic acid and 90 wt .-% CH 2 = C (CH 3 ) COO-CH 2 -CH 2 -nC 6 F. 13 with M n 3000 g / mol (gel permeation chromatography),
- 86.5 g of an aqueous dispersion (20% by weight solids content) of a random copolymer of 20% by weight of acrylic acid, 80% by weight of ethylene, M w : 20,000 g / mol, neutralized with N, N-dimethylethanolamine; pH between 8.5 and 9.5.
- Subsequently, 12.8 g of fumed silica modified with dimethylsiloxane groups having a BET surface area of 225 m 2 / g, determined in accordance with DIN 66131, primary particle size: 10 nm (median value, number average), and
- 8.8 g of the amine of the formula I.2
Beispiel 3.1.1. Behandlung von vorbehandeltem Polyacrylnitrilgewebe 1.1 (Schritt B) Vorbehandeltes Polyacrylnitrilgewebe 1.1 wurde mit Flotte B-2.1 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.1.1.Example 3.1.1. Treatment of pretreated polyacrylonitrile fabric 1.1 (step B) Pretreated polyacrylonitrile fabric 1.1 was treated with liquor B-2.1 on a padder (manufactured by Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.1.1 according to the invention was obtained.
Beispiel 3.1.2. Behandlung von vorbehandeltem Polyacrylnitrilgewebe 1.2 (Schritt B) Vorbehandeltes Polyacrylnitrilgewebe 1.2 wurde mit Flotte B-2.1 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.1.2.Example 3.1.2. Treatment of pretreated polyacrylonitrile fabric 1.2 (step B) Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.1 on a padder (manufacturer: Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.1.2 according to the invention was obtained.
Beispiel 3.2.1. Behandlung von vorbehandeltem Polyacrylnitrilgewebe 1.1 (Schritt B) Vorbehandeltes Polyacrylnitrilgewebe 1.1 wurde mit Flotte B-2.2 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.2.1.Example 3.2.1. Treatment of pretreated polyacrylonitrile fabric 1.1 (Step B) Pretreated polyacrylonitrile fabric 1.1 was treated with Fleet B-2.2 on a padder (manufactured by Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.2.1 according to the invention was obtained.
Vorbehandeltes Polyacrylnitrilgewebe 1.2 wurde mit Flotte B-2.2 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.2.2.Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.2 on a padder (manufacturer: Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying cabinet. The treated polyacrylonitrile fabric PAN3.2.2 according to the invention was obtained.
Vorbehandeltes Polyacrylnitrilgewebe 1.1 wurde mit Flotte B-2.3 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.3.1.Pretreated polyacrylonitrile fabric 1.1 was treated with liquor B-2.3 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.3.1 according to the invention was obtained.
Vorbehandeltes Polyacrylnitrilgewebe 1.2 wurde mit Flotte B-2.3 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.3.2.Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.3 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.3.2 according to the invention was obtained.
Vorbehandeltes Polyacrylnitrilgewebe 1.1 wurde mit Flotte B-2.4 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.4.1.Pretreated polyacrylonitrile fabric 1.1 was treated with Fleet B-2.4 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.4.1 according to the invention was obtained.
Vorbehandeltes Polyacrylnitrilgewebe 1.2 wurde mit Flotte B-2.4 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt das erfindungsgemäße behandelte Polyacrylnitrilgewebe PAN3.4.2.Pretreated polyacrylonitrile fabric 1.2 was treated with liquor B-2.4 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. The treated polyacrylonitrile fabric PAN3.4.2 according to the invention was obtained.
Polyacrylnitrilgewebe mit einem Flächengewicht von 300 g/m2 wurde mit Flotte B-2.1 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt Vergleichsgewebe V4.Polyacrylonitrile fabric having a weight per unit area of 300 g / m 2 was treated with liquor B-2.1 on a padder (manufacturer Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. Comparative fabric V4 was obtained.
Man stellte eine wässrige Flotte V5.1 her, indem man 68,1 g einer wässrigen Dispersion (20 Gew.-% Feststoffgehalt) eines statistischen Copolymeren aus 10 Gew.-% Methacrylsäure und 90 Gew.-% CH2=C(CH3)COO-CH2-CH2-n-C6F13 mit Mn 3000 g/mol (Gelpermeationschromatographie) mit destilliertem Wasser auf einen Liter verdünnte.An aqueous liquor V5.1 was prepared by adding 68.1 g of an aqueous dispersion (20% by weight solids) of a random copolymer of 10% by weight methacrylic acid and 90% by weight CH 2 = C (CH 3 ) COO-CH 2 -CH 2 -nC 6 F 13 with M n 3000 g / mol (gel permeation chromatography) diluted to one liter with distilled water.
Polyacrylnitrilgewebe mit einem Flächengewicht von 300 g/m2 wurde mit Flotte V5.1 auf einem Foulard (Hersteller Fa. Mathis, Typ Nr. HVF12085) behandelt. Der Anpressdruck der Walzen betrug 2,6 bar. Es resultierte eine Flottenaufnahme von 60%. Die Auftraggeschwindigkeit betrug 2 m/min. Anschließend wurde bei 120°C auf einem Spannrahmen getrocknet. Die abschließende Temperung erfolgte über einen Zeitraum von 2 min bei 160°C unter Umluft in einem Trockenschrank. Man erhielt Vergleichsgewebe V5.Polyacrylonitrile fabric having a weight per unit area of 300 g / m 2 was treated with liquor V5.1 on a padder (manufacturer: Mathis, type no. HVF12085). The contact pressure of the rollers was 2.6 bar. This resulted in a fleet intake of 60%. The application speed was 2 m / min. It was then dried at 120 ° C on a tenter. The final heat treatment was carried out over a period of 2 min at 160 ° C. under circulating air in a drying oven. Comparative fabric V5 was obtained.
Das jeweils zu untersuchende erfindungsgemäß behandelte Polyacrylnitrilgewebe bzw. das Vergleichsgewebe wurde manuell gespannt und mit Nadeln auf einem ebenen Holzbrett fixiert, dessen Neigung stufenlos von 1° bis 90° eingestellt werden konnte. Dann ließ man mit Hilfe einer Kanüle aus einer Höhe von 10 mm einzelne Wassertropfen auf das erfindungsgemäß behandelte Polyacrylnitrilgewebe fallen. Die Tropfen hatten eine Masse von 4,7 mg. Durch schrittweises Senken des Neigungswinkels wurde der Neigungswinkel bestimmt, bei dem die Tropfen gerade noch abperlten und keine Adhäsion zu beobachten war. Die Ergebnisse finden sich in Tabelle 1.Each examined according to the invention treated polyacrylonitrile or the comparative fabric was manually clamped and fixed with needles on a flat wooden board whose inclination could be adjusted continuously from 1 ° to 90 °. Then, with the aid of a cannula from a height of 10 mm, individual drops of water were dropped onto the polyacrylonitrile fabric treated according to the invention. The drops had a mass of 4.7 mg. By gradually lowering the inclination angle was the angle of inclination at which the drops just bared and no adhesion was observed. The results are shown in Table 1.
Die Wasseraufnahme nach 60 Minuten bzw. 24 Stunden wurde durch Bestimmung des Gewebegewichts vor und nach dem ein- bzw. 24-stündigen Eintauchen eines Gewebemusters in VE-Wasser bestimmt sowie nach Bundesmann, DIN 53888, geprüft.
Die Selbstreinigung wurde in Anlehnung an DIN 24920 untersucht, indem das jeweilige Gewebe mit 0,5 g eines Normschmutzes, bestehend aus 50 Gew.-% Kieselsäure, 24 Gew.-% Olivenöl, 24 Gew.-% Mineralöl und 2 Gew.-% Ruß behandelt und anschließend mit 800 ml Wasser abgespült wurde. Je nach verbliebener Schmutzmenge wurden Noten vergeben (Note 1: sehr schlecht, Note 2: schlecht, Note 3: ausreichend, Note 4: befriedigend, Note 5: gut).The self-cleaning was investigated in accordance with DIN 24920 by the respective fabric with 0.5 g of a standard dirt, consisting of 50 wt .-% silica, 24 wt .-% olive oil, 24 wt .-% mineral oil and 2 wt .-% Treated carbon black and then rinsed with 800 ml of water. Grades were awarded depending on the amount of dirt left (grade 1: very bad, grade 2: poor, grade 3: sufficient, grade 4: satisfactory, grade 5: good).
Griff und Falten wurden durch ein Probandenteam bestimmt.Grip and wrinkles were determined by a test team.
Claims (13)
- A process for finishing absorbent material, which comprises it being(A) hydrophilicized in a first step,(B) treated in a subsequent step with at least one aqueous liquor comprising(a) at least one organic polymer,(b) at least one organic or inorganic solid in particulate form other than (a), and(c) at least one emulsifier.
- The process according to claim 1 wherein step (A) comprises contacting absorbent material with one or more objects having a temperature of not less than 450°C or with one or more flames.
- The process according to claim 1 or claim 2 wherein a glowing plate of copper is an object having a temperature of not less than 450°C.
- The process according to claim 1 wherein step (A) comprises leading absorbent material past one or more ceramic bodies having a temperature in the range from 800 to 1300°C.
- The process according to claim 1 wherein step (A) comprises treating absorbent material with at least one melt or dispersion of at least one (co)polymer selected from anionic polyurethanes, copolymers of C1-C10-alkyl (meth)acrylates and copolymers of C1-C10-alkyl (meth)acrylates with at least one ethylenically unsaturated compound.
- The process according to claim 1 or 5 wherein step (A) comprises applying at least one (co)polymer in a layer thickness in the range from 10 to 500 µm atop absorbent material.
- The process according to any one of claims 1 to 6 wherein the or at least one of the organic or inorganic solids (b) is hydrophobic.
- The process according to any one of claims 1 to 7 wherein at least one aqueous liquor (B) comprises (d) at least one resin capable of crosslinking.
- The process according to any one of claims 1 to 8 wherein the organic or inorganic solid or solids (b) have a particle diameter (median value, number average) in the range from 10 to 1000 nm.
- The process according to any one of claims 1 to 9 wherein absorbent material comprises textile material.
- The process according to any one of claims 1 to 10 wherein absorbent material comprises material composed of polyacrylonitrile, polyester or cotton.
- The process according to any one of claims 1 to 11 wherein at least one emulsifier (c) is selected from emulsifiers of the general formula IR1 is selected from C6-C40-alkyl and C3-C40- alkenyl having one to five carbon-carbon double bonds,R2 is at each instance the same or different and selected from hydrogen and methyl,m and n are the same or different and each selected from integers in the range from 0 to 10,R3 is at each instance the same or different and selected from hydrogen and C6-C20-alkyl,M is an alkali metal or ammonium.
- Absorbent material finished by a process according to claims 1 to 12.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102004038218A DE102004038218A1 (en) | 2004-08-05 | 2004-08-05 | Process for finishing absorbent materials |
PCT/EP2005/008277 WO2006015744A1 (en) | 2004-08-05 | 2005-07-30 | Method for finishing absorbent materials |
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Publication Number | Publication Date |
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EP1776501A1 EP1776501A1 (en) | 2007-04-25 |
EP1776501B1 true EP1776501B1 (en) | 2010-09-29 |
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ID=35149046
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EP05768547A Not-in-force EP1776501B1 (en) | 2004-08-05 | 2005-07-30 | Method for finishing absorbent materials |
Country Status (7)
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US (1) | US20070207922A1 (en) |
EP (1) | EP1776501B1 (en) |
JP (1) | JP2008508445A (en) |
AT (1) | ATE483057T1 (en) |
DE (2) | DE102004038218A1 (en) |
ES (1) | ES2353803T3 (en) |
WO (1) | WO2006015744A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1947233A1 (en) * | 2007-01-19 | 2008-07-23 | Basf Se | Method for producing a coated textile |
EP2122042A1 (en) * | 2007-01-19 | 2009-11-25 | Basf Se | Method for the production of a coated textile |
EP2132374A2 (en) * | 2007-03-30 | 2009-12-16 | Basf Se | Method for treating textiles |
US8206511B2 (en) * | 2009-10-06 | 2012-06-26 | Ecolab Usa Inc. | Daily cleaner with slip-resistant and gloss-enhancing properties |
US9920281B2 (en) | 2009-11-12 | 2018-03-20 | Ecolab Usa Inc. | Soil resistant surface treatment |
WO2012080884A2 (en) | 2010-12-13 | 2012-06-21 | Ecolab Usa Inc. | Soil resistant floor treatment |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4225642A (en) * | 1976-12-08 | 1980-09-30 | Teijin Limited | Raised and fused fabric filter and process for producing the same |
EP0090788A2 (en) * | 1982-03-29 | 1983-10-05 | Monsanto Company | Antisoil nylon fibers |
JP2967836B2 (en) * | 1991-03-29 | 1999-10-25 | 株式会社東和コーポレーション | Method for producing resin-coated cloth product and resin-coated cloth product |
US6151764A (en) * | 1998-12-24 | 2000-11-28 | Osthoff-Senge Gmbh & Co. Kg | Apparatus for the singeing of threads |
US6417425B1 (en) * | 2000-02-01 | 2002-07-09 | Basf Corporation | Absorbent article and process for preparing an absorbent article |
DE10021726A1 (en) * | 2000-05-04 | 2001-11-15 | Henkel Kgaa | Nanoparticles are used for loosening dirt and/or reducing resoiling of hard surface or textile, especially in a textile finish, washing, pretreatment or after-treatment agent |
EP1283296B1 (en) * | 2001-08-08 | 2007-09-26 | DyStar Textilfarben GmbH & Co. Deutschland KG | Textile fabric with reduced soiling properties |
FR2828887B1 (en) * | 2001-08-22 | 2003-12-05 | Rhodia Chimie Sa | ADDITIVE PREFORMED FOR COMPOSITION FOR TREATING TEXTILE FIBER ARTICLES AND USE THEREOF AS A CARE AGENT |
MXPA05005782A (en) * | 2002-11-29 | 2006-02-10 | Neworld Fibers Llc | Methods, systems and compositions for fire retarding substrates. |
-
2004
- 2004-08-05 DE DE102004038218A patent/DE102004038218A1/en not_active Withdrawn
-
2005
- 2005-07-30 DE DE502005010316T patent/DE502005010316D1/en active Active
- 2005-07-30 ES ES05768547T patent/ES2353803T3/en active Active
- 2005-07-30 AT AT05768547T patent/ATE483057T1/en active
- 2005-07-30 WO PCT/EP2005/008277 patent/WO2006015744A1/en active Application Filing
- 2005-07-30 EP EP05768547A patent/EP1776501B1/en not_active Not-in-force
- 2005-07-30 JP JP2007524247A patent/JP2008508445A/en not_active Withdrawn
- 2005-07-30 US US11/572,636 patent/US20070207922A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
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WO2006015744A1 (en) | 2006-02-16 |
EP1776501A1 (en) | 2007-04-25 |
DE502005010316D1 (en) | 2010-11-11 |
DE102004038218A1 (en) | 2006-03-16 |
ES2353803T3 (en) | 2011-03-07 |
ATE483057T1 (en) | 2010-10-15 |
JP2008508445A (en) | 2008-03-21 |
US20070207922A1 (en) | 2007-09-06 |
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