EP1764311A1 - Collapsible box-shaped container with reinforced corners and blank therefor - Google Patents
Collapsible box-shaped container with reinforced corners and blank therefor Download PDFInfo
- Publication number
- EP1764311A1 EP1764311A1 EP06120702A EP06120702A EP1764311A1 EP 1764311 A1 EP1764311 A1 EP 1764311A1 EP 06120702 A EP06120702 A EP 06120702A EP 06120702 A EP06120702 A EP 06120702A EP 1764311 A1 EP1764311 A1 EP 1764311A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flap
- folding line
- pair
- along
- upright
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 115
- 238000010276 construction Methods 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 description 30
- 230000006835 compression Effects 0.000 description 18
- 238000007906 compression Methods 0.000 description 18
- 230000008901 benefit Effects 0.000 description 5
- 229920000114 Corrugated plastic Polymers 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/001—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
- B65D5/0015—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel
- B65D5/0045—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable the container being formed by folding up portions connected to a central panel having both integral corner posts and ledges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/001—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
- B65D5/005—Separate or attached stacking elements
- B65D5/0065—Separate elements inserted in or attached to integral corner posts or ledges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/36—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to allow collapsing and re-erecting without disengagement of side or bottom connections
- B65D5/3607—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to allow collapsing and re-erecting without disengagement of side or bottom connections formed by folding or erecting a single blank
- B65D5/3635—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to allow collapsing and re-erecting without disengagement of side or bottom connections formed by folding or erecting a single blank by folding-up portions connected to a central panel from all sides to form a container body
- B65D5/3642—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to allow collapsing and re-erecting without disengagement of side or bottom connections formed by folding or erecting a single blank by folding-up portions connected to a central panel from all sides to form a container body the secured corners presenting diagonal, bissecting or similar folding lines, the central panel presenting no folding line
Definitions
- the present invention relates to a collapsible box-shaped container comprising a substantially rectangular shaped bottom, a first pair of upright side walls positioned on a first pair of opposite sides of the bottom and a second pair of upright side walls positioned on a second pair of opposite sides of the bottom connecting the side walls of the first pair, which together define an inner storage volume of the container, a first diagonal folding line extending upwardly from both opposite bottom corners of each side wall of the first pair towards an upper edge of the first pair of side walls, the diagonal folding line allowing the box-shaped container to be collapsible, adjacent side walls of the first and second pair being attached to each other by a corner construction, the corner construction comprising
- EP-A1-1.028.063 discloses a collapsible box-shaped container comprising four corners. Every corner comprises a column with a polynomial cross-section the side walls of which protrude into the storage volume of the container. The columns are defined by a number of folding lines provided at the end of the sidewalls. A separate reinforcing piece with a polynomial cross-section which corresponds to the cross-section of the column is inserted into the column when the container is erected. However, with the reinforcing piece inserted the box-shaped container is no longer collapsible. The columns protrude into the inner storage volume, thus reducing it substantially.
- Collapsible box-shaped containers according to the preamble of the invention are known from EP-A1-0.621.192 and BE-A1-1.007.776 .
- the known containers comprise a bottom and two pairs of opposed upright side walls which are folded approximately square to the bottom. Opposed ends of the side walls of a first pair of upright side walls are provided with lengthening flaps, which are folded square to the side wall. The part of the outer surface of the lengthening flap above a diagonal folding line provided in the side walls of a second pair of side walls is fastened to an adjacent part of the inner face of the side wall of the second pair of side walls.
- Each lengthening flap is provided with a connection flap which is double-folded on the lengthening flap, the connection flap having substantially the same length as the lengthening flap.
- the connection flap is provided with a fastening flap, which is folded approximately square with respect to the lengthening flap and is fastened to the side wall providing the lengthening flap.
- the diagonal folding lines extend diagonally from the bottom corner towards the top rim of the other pair and point at an acute angle to ensure that the container is collapsible.
- EP-A1-0.621.192 and BE-A1-1.007.776 further disclose that the box-shaped containers can be manufactured from a single blank.
- BE-A1-1.007.776 further discloses that the connection flaps and the fastening flaps comprise an upright crease, dividing the connection flap and the fastening flap into two parts.
- the corner construction further comprises a reinforcing piece comprising a first flap with a first flap face which extends along the side wall providing the lengthening flap and a second flap with a second flap face which extends along the lengthening flap, the first and second flap being connected to each other along a fourth upright folding line.
- the inventor has found that by inserting the above-described reinforcing piece into the corner of the box-shaped container, the corners are further reinforced.
- a surprisingly larger load bearing capacity and/or compression value is achieved for the container thus enlarging the number of containers that can be stacked upon each other and/or the load of each container.
- the risk that a container succumbs under the load of containers stacked on top of that container is thus reduced, accordingly enlarging the reliability of the containers while stacked.
- This enlarged load bearing capacity and/or compression value can be obtained for a box-shaped container without having to substantially enlarge the cross-section of the corner construction thus keeping the inner storage volume as large as possible.
- the inventor has also found that even with the above-described reinforcing piece present in the corner of the box-shaped container, the collapsibility of the container is not adversely affected.
- the box-shaped container of this invention may be made of a sheet material with a reduced thickness, i.e. a reduced weight per square unit of surface area as compared to the state of the art container, without however adversely affecting its load bearing capacity.
- the weight per square unit of surface area of the material may be reduced with at least 10%, often at least 20%, sometimes even 25%.
- a blank with a somewhat larger surface area is needed to construct the container because it needs to include the reinforcing piece, the inventor has found that the total material cost may be reduced.
- the total load exerted onto the box-shaped container can be divided into a first component exerted to the bottom of the box-shaped container and a second load component working on the corner construction.
- the first component i.e. the minimum load bearing capacity to be provided depends on the characteristics of the items which have to be transported in a first box
- the second component depends on the number of the other boxes that are stacked on top of the first box and the weight of each box.
- the first component can be adapted by adapting the weight per square unit of surface area of the material. This should be as small as possible to save on weight of the cardboard, thus to save costs.
- the second component may be adapted by adapting the material to make the reinforcing piece. Since the two components can now be made and changed independently of one another, the box-shaped container according to the invention can be better tuned to the items contained in it and the weight and the number of boxes stacked upon each other.
- the container can be made of a material which shows the optimum compromise between sufficient rigidity on the one hand, to permit that the container retains shape when loaded during use, and sufficient flexibility on the other hand to permit that the container as a whole can absorb at least a portion of the load caused by stacked containers on top of it.
- Containers made of a too sturdy material show an increased risk to buckle under a large load.
- Containers made of a too flexible material run a risk that they succumb under the load of superposed containers and loose their shape.
- the reinforcing piece may be made as a separate part or may be made in one part with the fastening flap.
- the first flap of the reinforcing piece is connected to an upright side of the fastening flap along a fifth upright folding line.
- the reinforcing piece extends from an upper edge of the lengthening flap, the connection flap and/or the fastening flap along a ninth and/or a tenth folding line, the upper edge running on a side of the connection flap opposite a bottom edge facing the bottom face of the container.
- the reinforcing piece can be made of the same material as the container or of a different kind of material, e.g. a stronger type of cardboard with a higher thickness than the rest of the container, avoiding the cost of making the whole of the container of a stronger, more expensive material.
- the presence of the reinforcing piece permits to adapt the load bearing capacity of the container, in particular to adapt the load bearing capacity to the needs of the customer, at minimal cost i.e. without having to change the material or the thickness of the material of which the remainder of the container is made. Or in other words, the presence of the reinforcing piece permits to adapt the load bearing capacity of the corners without changing the material of which the remainder of the container is made.
- the box-shaped container is characterised in that the first flap of the reinforcing piece is positioned between the fastening flap and the side wall providing the lengthening flap, in that the second flap of the reinforcing piece is positioned between the lengthening flap and the connection flap and in that the fourth folding line is positioned on a diagonal line of the bottom connecting opposite diagonal corners.
- This positioning of the reinforcing piece, when erecting the container from the folded blank, provides an optimum compromise between giving each flap sufficient mobility on the one hand and sufficient rigidity confining all flaps in their position once the container has been erected to provide a large compression value and/or load bearing capacity on the other hand.
- the collapsible box-shaped container is characterised in that the connection flap comprises at least one upwardly extending set of creases and/or folding lines dividing the connection flap in at least a first part distal from the fastening flap and a second part proximal to the fastening flap, the first and second part being positioned angled with respect to each other, thus providing an enlarged corner area which extends into the inner storage volume of the container.
- the collapsible box-shaped container preferably is further characterised in that the fastening flap comprises at least one upwardly extending set of creases and/or folding lines dividing the fastening flap in at least a first part proximal to the connection flap and a second part distal from the connection flap, the distal part being fastened with at least part of its surface to the first flap and/or the side wall providing the lengthening flap, the first and second part being positioned angled with respect to each other, thus providing an enlarged corner area which extends into the inner storage volume of the container.
- a benefit of the presence of the creases and/or folding lines is that the different parts of the corner construction deform in a predetermined way along the different creases and/or folding lines when erecting the container from the folded blank in stead of running the risk of buckling along an arbitrary path which would reduce the load bearing capacity and/or compression value.
- a further benefit of the presence of these sets of creases and/or folding lines is that, because the flaps and/or parts of the flaps are positioned angled with respect to each other, the reinforced corner protrudes somewhat out of the corner of the container, so that the surface area responsible for the load bearing capacity is enlarged. This way the pressure, being proportional to the stacking load and inversely proportional to the surface seen from above of the reinforced corner on which the force acts, is reduced and a larger maximum stacking load is obtained.
- the angled positioning of the different parts of the corner construction gives the parts constituting the reinforced corner a certain freedom of mobility.
- the latter assures that the reinforced corners on one hand can support a larger stacking load, and on the other hand are free enough in their mobility to allow an easier collapsing of the container.
- the flexibility of mobility of the reinforcing piece further reduces the risk of buckling of the reinforcing piece itself as the more mobile it is, the less tension is developed on the reinforcing piece, positioned in the corner construction by the different parts of the corner construction when the container is erected.
- the first diagonal folding line is provided in the side walls of the first pair.
- At least one flap of the reinforcing piece and the part of the side wall or the lengthening flap positioned along the flap of the reinforcing piece comprises positioning means to permit correct positioning of the reinforcing piece in the corner construction, which benefits the compression value of the container.
- the present invention also relates to a blank for the above described collapsible box-shaped container.
- a first embodiment of the blank comprises a substantially rectangular shaped bottom, a first pair of side walls positioned on a first pair of opposite sides of the bottom and a second pair of side walls positioned on a second pair of opposite sides of the bottom, provided to connect the side walls of the first pair, a diagonal folding line extending upwardly from both opposite bottom corners of each side wall of the first pair towards an upper edge of the first pair of side walls, and means for connecting comprising
- This first embodiment of the blank is characterised in that a panel for a reinforcing piece comprising a first flap and a second flap connected to the first flap along a fourth folding line, is provided as a separate part.
- a second embodiment of the blank is characterised in that the first flap is connected to the fastening flap along a fifth upright folding line on a side of the fastening flap opposite the third folding line.
- a third embodiment of the blank is characterised in that the second flap extends from an upper edge of the connection flap along a ninth folding line, the upper edge extending on a side of the connection flap opposite a bottom edge facing the bottom face of the container and/or the first flap extends from an upper edge of the fastening flap along a tenth folding line.
- the box-shaped container of the present invention comprises a substantially rectangular bottom wall 2.
- the bottom wall 2 may be square as well.
- the box-shaped container also comprises a first pair of side walls 6, connected to and folded in upright position with respect to the bottom wall 2 along folding lines 7, on opposite sides of the bottom wall 2.
- the box-shaped container further comprises a second pair of side walls 4, connected to and folded in upright position with respect to the bottom wall 2 along folding lines 5 on opposite sides of the bottom wall 2.
- the bottom wall 2 and side walls 4, 6 enclose a central storage volume.
- the first pair of side walls 6 corresponds tot the longitudinal side walls of the container
- the second pair 4 corresponds to the transverse side walls of the container
- folding lines 7 correspond to longitudinal folding lines
- folding lines 5 correspond to transverse folding lines.
- a side wall of the second pair 4 of transverse side walls is connected to an adjacent longitudinal side wall of the first pair 6 by means of a corner construction.
- the corner construction comprises
- each container comprises four of such corner constructions, along each upright side 46 of the side walls of the first pair 6.
- each connection flap 42 comprises at least one upwardly extending crease and/or folding line 32 dividing the connection flap 42 in at least a first part 21 distal from the fastening flap 43 and a second part 22 proximal to the fastening flap 43 (see fig. 3a, 3b, 4a, 4b, 7, 8a, 8b).
- each fastening flap 43 comprises a first upwardly extending crease and/or folding line 34, dividing the fastening flap 43 in a first 23 and a second part 24.
- the fastening flap 43 may however comprise a second upwardly extending crease 45, thus dividing the fastening flap 43 in a first part 23 proximal to the connection flap 42, a second central part 24, and a third part 44 distal from the connection flap 42 (see figure 7, 8a, 8b).
- the fastening flap 43 may however comprise additional folding lines and/or creases.
- the first and second parts 21, 22 of the connection flap 42 are preferably positioned angled with respect to each other.
- the first 23, second 24 and third 44 part of the fastening flap 43 are also positioned angled with respect to each other.
- part of the fastening 43 and connection 42 flaps protrude somewhat into the inner storage volume of the box-shaped container.
- an enlarged corner support area and a larger support surface are created for supporting containers stacked upon each other (see figures 3, 4, 7, 8).
- the angle will mostly be chosen such that optimum support is provided, while minimising the loss of storage volume.
- the exact position of the parts of the different flaps and the angle between them may be varied by the person skilled in the art according to the nature of the material used and the desired compression value and/or load bearing capability.
- the lengthening 20, connection 42 and fastening flaps 43 are not critical to the invention.
- these flaps are preferably mainly rectangular and have a length which is chosen such that they rest on the bottom wall 2 in the upright position of the container.
- the length of the flaps preferably virtually corresponds to, but is somewhat smaller than the height of the corresponding side wall 4, 6 at the position of the bottom wall 2.
- the width of the flaps will usually be chosen such that an optimum compromise is achieved between increasing the load bearing capacity and compression value of the corner construction, and the sturdiness of the corner, which reduces the possibility of the container to absorb load by its flexibility, thus increasing the risk to buckle.
- the container can be made of massive cardboard, corrugated board, sheet plastic or corrugated plastic or any other material known to the person skilled in the art.
- the corner construction of the present invention further comprises a reinforcing piece 59.
- the reinforcing piece 59 comprises a first flap 25 and a second flap 26, which are connected to each other along a fourth upright folding line 36.
- the reinforcing piece 59 may be made in one piece with the corner construction as is shown in figure 3a, 3b, 4a, 4b, or may be made as a separate part as is shown in figure 7, 8a and 8b. In case the reinforcing piece 59 is made in one piece with the corner construction, production is less time consuming.
- the reinforcing piece 59 can however comprise additional flaps for further reinforcing the corner.
- the number of flaps depends, amongst other things, on the desired load bearing capacity of the box-shaped container, the material used for the reinforcing piece 59 and/or the corner construction, the mounting of the reinforcing piece 59 and the desired characteristics of the reinforced corner.
- the reinforcing piece 59 comprises a third flap 64 which extends along the first 25 and/or second 26 flap.
- the third flap 64 preferably is connected to an upright side of the first flap 25 along an upright eleventh folding line 65 opposing the fourth folding line 36. This is however only possible when the reinforcing piece 59 is not connected to the fastening flap 43 along the fifth upright folding line 35.
- the third flap 64 can be connected to the reinforcing piece 59 on any other way known to the person skilled in the art.
- the third flap 64 can for example extend from an upper edge opposing a bottom edge facing the bottom face of the container of the first 25 and/or second 26 flap along a folding line, can for example extend from a bottom edge of the first 25 and/or second flap 26 facing the bottom face of the container, can be connected to an upright side of the second flap 26 opposing the fourth folding line 36 along an upright folding line, can extend from a bottom edge facing the bottom face of the container or upper edge opposing the bottom edge facing the bottom face of the container of the lengthening, connection and/or fastening flap along a folding line and/or can be made as a separate piece.
- the third flap 64 preferably can be made out of cardboard, corrugated board, sheet plastic or corrugated plastic or any other material known to the person skilled in the art.
- the third flap 64 is made out of the same material as the reinforcing piece 59.
- the first flap 25 is connected to the fastening flap 43 along a fifth upright folding line 35, on a side of the fastening flap 43 opposite the third upright folding line 33.
- the second flap 26 of the reinforcing piece 59 is connected to the first flap 25 along the fourth upright folding line 36.
- the reinforcing piece 59 extends from an upper edge of the lengthening flap 20, connection flap 42 and/or fastening flap 43.
- the reinforcing piece 59 can therefore for example be mounted so that at least one of its flaps 25, 26, 64 extends from an upper edge of the lengthening flap 20, connection flap 42 and/or fastening flap 43.
- the shape of the reinforcing piece 59 is not critical to the invention but is preferably rectangular. To obtain optimum reinforcement, the length of the reinforcing piece 59 in height direction of the container preferably corresponds to the height of the upright edge 8, 46 of the side walls 4, 6.
- the reinforcing piece 59 is made as a separate part, it can be made of the same material as the remainder of the container or of a different material.
- the reinforcing piece 59 can be made of any material found suitable by the person skilled in the art and can be adapted to the envisaged properties, expected bearing capacity and/or load to which the corners are to be subjected and compression value. By suitably selecting the material for the reinforcing piece 59, its properties may be adapted independently of the remainder of the container.
- the reinforcing piece 59 can be made of massive cardboard, corrugated board, sheet plastic or corrugated plastic or any other material known to the person skilled in the art.
- the width of the flaps 25, 26 of the reinforcing piece 59 is not critical to the invention and may be adapted by the person skilled in the art depending on the amount of space left open in the corner construction when the container is collapsed and the envisaged reinforcement.
- a collapsible container comprising the above described reinforcing piece 59 shows an increased load bearing capacity and compression value. Although additional flaps are positioned in the corner area, the storage volume of the container is not significantly affected, the flexibility of the container remains sufficiently high to permit it absorbing at least part of a load positioned on top of it and to ensure that the collapsibility of the container is not endangered.
- a container according to this invention with a reinforcing piece 59 connected to the fastening flap 43 along the fifth folding line 35 and being made of cardboard of a quality of 850gr/m 2 has a compression value of 3,12kN
- a container with a separate reinforcing piece 59, the reinforcing piece 59 being made of cardboard of 750gr/m 2 and the rest of the container being made of cardboard of 850gr/m 2 has a compression value of 2,95kN while a container made according to EP-B-0.621.192 using cardboard of 1050gr/m 2 only has a compression value of 2,70kN.
- the reinforcing piece 59 is made as a separate part it is preferred that, at least one of the first and second flap 25, 26 comprise positioning means 47, which are provided to co-operate with corresponding positioning means 48 on the side walls of the first or second pair 6, 4 or the lengthening flap 20, or any other of the flaps.
- the positioning means 48 are provided on the part of the box-shaped container to which the reinforcing piece 59 has to be fastened, as depicted in figures 5, 6, 7 and 8a and 8b.
- the positioning means may be any positioning means considered suitable by the person skilled in the art.
- the positioning means preferably comprise at least one centering hole in at least one of the first and second flap 25, 26 and a corresponding centering hole on the part of the box-shaped container to which the reinforcing piece 59 is to be fastened, the two centering holes 47, 48 coinciding in the correct position of the reinforcing piece 59.
- a correct positioning of the reinforcing piece 59 while being manufactured maintains an optimum flexibility and collapsibility in addition to providing the required load bearing capacity and/or compression value.
- a diagonal folding line 39 extends from both bottom corners 16 of the first pair of side walls 6 towards the outer edge 10.
- the angle of the diagonal folding line 39 can be determined by the person skilled in the art depending on the dimensions of the container. It is however preferred that the diagonal folding line 39 is provided on the side wall adjacent the side wall connected to the lengthening flap 20 along folding line 3 as in this case folding of the container from the blank 1 appears to be most simple.
- the lengthening flap 20 or any other flap of the box-shaped container to be fastened to an adjacent side wall comprising the diagonal folding line 39 is fastened to the part 19 of the side wall delimited by diagonal folding line 39, upper edge 10 and upright edge 46 of the side wall.
- a first pair of widening strips 28 is connected to a top rim 10 of the first pair 6 of opposite side walls along a sixth folding line 58.
- a second pair of widening strips 63 may be connected to a top rim 9 of the second pair 4 of opposite side walls along a thirteenth folding line 18.
- the shape of the widening strips 28, 63 is not critical to the invention and in the preferred embodiment is chosen to be rectangular.
- the longitudinal side of the widening strip 28, 63 is positioned with the sixth and/or the thirteenth folding line 58, 18 along a top rim 10, 9 of the side wall to which it is connected.
- the longitudinal side of the widening strip 28, 63 preferably nearly has the same length as the top rim 10, 9 of the respective side wall, thus giving a maximum of support to any container positioned on top of it.
- the widening strips 28, 63 can be fastened to each other or any other way known to the person skilled in the art.
- a retaining flap 27 may be connected along a seventh and an eight folding line 30 respectively.
- the retaining flap 27 is fastened to the side wall adjacent to the side wall providing the widening strip after or during erection or construction of the collapsible box-shaped container, thus further reinforcing the already reinforced corner.
- positioning the retaining flaps 27 of course restricts the length of the retaining flaps 27 to the length of the upright edges 46 of the container.
- the exact position of the retaining flaps 27 after being fastened is not critical to the invention.
- the fastening of the retaining flaps 27 may be permanent, in which case the retaining flaps preferably are fastened into the reinforced corner construction, but can also be made to last only for the time the box-shaped container stays erected, for example by providing a receiving opening 60 for removably fastening the retaining flaps 27 to the side wall 6 adjacent to the side wall 4 providing the widening strip 63. This way, in order to collapse the box-shaped container, the retaining flaps 27 can be removed from the receiving opening 60 by folding the widening strips 63 upwards.
- the widening strips 28, 63 comprise diagonal folding lines 37 extending from each of the corners along the sixth and/or thirteenth folding line 58, 18 if the widening strips 28, 63 are fastened permanently to the side wall 4, 6 adjacent to the side wall 6, 4 providing the widening strip 28, 63.
- the diagonal folding lines 37 preferably extend towards an edge of the widening strip opposing the sixth or thirteenth folding line 58, 18.
- the dimensions of the retaining flaps 27 depend on other components which are made in one part with the container such as for example the lengthening 20, connection 42 and fastening 43 flaps.
- the diagonal folding lines 39 extend linearly over the widening strip 28, thus forming a second pair of folding lines 38 on the first pair of widening strips 28 if the sixth folding line 58 extends beyond the end part of the diagonal folding line 39 at the top rim 10.
- Both pairs of folding lines 37, 38 allow the container to be collapsible and their exact position can be determined by the person skilled in the art.
- the stacking load can be further divided over a large surface, thus increasing the maximum stacking load possible.
- the widening strips 28, 63 cause that a lid covering the box-shaped container is no longer required for some applications. This makes the products more visibly located in the box-shaped container, reduces the required material, since no lid has to be made and increases the ease of acces to the storage volume.
- the benefit of dividing the stacking load over a larger surface is applied.
- the retaining flaps 27 of the widening strips further increase the maximum stacking load by additionally reinforcing the reinforced corner. Furthermore, when a force, due to the stacking load, is exerted on the widening strips 28, 63 forming a bridge, the force is conducted outward thus pushing the walls 6, 4 of the container outwardly, and opening the container, so that a possible collapse of the container is inhibited.
- the container can be further strengthened by providing reinforcing flaps 29, which are connected along a pair of opposing side walls not comprising a widening strip 28, 63, preferably the side walls of the first pair 6.
- the reinforcing flaps 29 are double-folded and fastened on an inner side of that pair of side walls 6, 4.
- the reinforcing flap 29 can have any shape found suitable by the person skilled in the art.
- the reinforcing flaps 29 may comprise two additional folding lines 40 which overlap the diagonal folding lines 39 thus ensuring that the container remains collapsible.
- the reinforcing flaps 29 are connected to the corresponding side walls 6, 4 by a folding line along the upper edge 10, 9 of the side wall 6, 4 so that the reinforcing flaps 29 are part of the same blank 1 for the container.
- the reinforcing piece 59 is connected to the fastening flap 43 along the fifth folding line 35, the fifth folding line 35 and part of the fastening flap 43 and/or the first flap 25 of the reinforcing piece 59 adjacent to the fifth folding line 35, are widened in the direction of the bottom 2. The widening in both cases thus forms a slip lip 12.
- the lengthening flap 20 is connected to side walls of the second pair 4 (figures 2, 4b, 6, 8b)
- the second folding line 31 and part of the lengthening flap 20 and/or the connection flap 42 adjacent to the fold 31 are widened in the direction of the bottom 2, thus forming a slip lip 12.
- the length of the slip lip 12 is measured from the nearest edge to the bottom 2 of lengthening flap 20 and connection flap 42, the fastening flap 43 or the first flap 25 of the reinforcing piece 59 and fastening flap 43 to the bottom edge of the slip lip 12, and is chosen to be greater than the distance between the bottom 2 of the container and the nearest edge to the bottom 2 of lengthening flap 20 and connection flap 42, fastening flap 43 or the first flap 25 from the reinforcing piece 59 and the fastening flap 43 respectively.
- the slip lip 12 causes friction by pressing on the bottom 2 of the container when unfolding the container and when the container is erected, as a result of which the side walls 4, 6 can be kept in an upright position. By using a double slip lip 12, the risk to buckling is decreased. When using a single slip lip 12, next to using less material, the slip lip 12 is more flexible and may be more easily bent when erecting the container, thus providing a more easily erectable container.
- the slip lip 12 is provided to be received in a corresponding cut 13, when erected, which extends along the bottom folding line 7 between the side wall 6 comprising the diagonal folding lines 39 and the bottom wall 2. This further reduces the risk of an unwanted collapse of the container.
- a cut 11 is provided in the folding line 5 extending between the side wall of the second pair 4 and the bottom 2 for receiving the slip lip 12 when the container is collapsed.
- the box-shaped container comprises positioning means which permit to stack two containers on top of each other in a well defined position.
- the positioning means comprise protruding edges 14, created by widening at least one flap of the reinforced corner in a direction pointing away from the bottom 2, so that the protruding edges 14 of a box-shaped container can be received in corresponding cuts 11 left out in the bottom wall 2 of a second container positioned on top of it.
- the lengthening flap 20 when the lengthening flap 20 is connected to the side walls of the first pair 6 (figures 1, 5) comprising the diagonal folding lines 39, part of the lengthening flap 20 and/or part of the connection flap 42 are widened along the second folding line 31.
- part of the fastening flap 43 and/or part of the first flap 25 of the reinforcing piece 59 can be widened along the fifth folding line 35, in case the reinforcing piece 59 is connected to the fastening flap 43 along the fifth folding line 35, or the fastening flap 43 can be widened if the reinforcing piece 59 isn't connected to the fastening flap 43.
- the protruding edge 14 is received in an opening 17 in the widening strip 28, 63 and can be received in a corresponding cut 11 in the bottom wall 2, along the bottom folding line 7 of a container placed on top of it.
- the protruding edges 14 and corresponding cuts 11 permit stacking the containers in a uniform way, thus improving the stability of a stack of containers.
- the more or less exact positioning of the containers also causes a better and more uniformly divided pressure over the reinforcing means discussed above, thus further enlarging the maximum stacking load possible.
- Either one or both pairs of side walls 4, 6 may comprise a cut 15 large enough to allow passing of a human hand. This way a better handling of the filled container can be realised.
- the part of the outer face 49 of the lengthening flap 20 can be fastened to the part 19 of the surface of the inner face 51 of the adjacent longitudinal side wall 6 of the first pair of side walls 6, facing the inner storage volume located between the diagonal folding line 39 and the upper edge 10 of the side wall 6.
- the lengthening flap 20 is fastened with at least part of its outer face 49 to the part of the surface of the inner face 50 of the adjacent transverse side wall 4 of the second pair of side walls, facing the inner storage volume.
- connection flap 42 may be fastened with at least part of the surface of its outer face 54 to part of the surface of the inner face 55 of the lengthening flap 20.
- the fastening may be dispensed with.
- the first part 21 of the connection flap 42 distal from the fastening flap 43 may be fastened to the lengthening flap 20 to provide sufficient moveability of all parts of the corner construction, as can be seen from figure 3a, 7, 8a.
- the fastening flap 43 is fastened with at least part of the surface of its outer face 56 to the inner face of side wall 4, 6 providing the lengthening flap 20.
- the part 24, 44 most distal from the connection flap 42 is fastened.
- more or less parts of the fastening flap 43 may be fastened to the side wall 4, 6 providing the lengthening flap 20.
- at least one part 23, 24, 44 of the fastening flap 43 is double-folded onto the fastening flap 43 and is fastened with one of its faces opposing the outer face 56 to the side wall 4, 6 providing the lengthening flap 20.
- only the part 24, 44 most distal from the connection flap 42 is double-folded and fastened to the side wall 4, 6 providing the lengthening flap 20.
- the first flap 25 of the reinforcing piece 59 preferably is positioned between the fastening flap 43 and the side wall 4, 6 to which the lengthening flap 20 is connected.
- Preferably at least part of the surface of the outer face of the first flap 25 will be fastened to the inner surface 50, 51 of the side wall 6, 4 providing the lengthening flap 20, at least part of the inner face of the first flap 25 of the reinforcing piece 59 is fastened to the fastening flap 43 and/or the first flap 25 is not fastened to the side wall 4, 6 providing the lengthening flap 20 or the fastening flap 43.
- the first flap 25 may be positioned and fastened in any way known to the person skilled in the art, for example fastened on a side of the fastening 43 and/or connection 42 flap facing the inner storage volume of the box-shaped container, positioned between the connection 42 and the lengthening 20 flap fastened onto one or both, positioned between the lengthening flap 20 and the side wall 6, 4 not providing the lengthening flap 20 and fastened thereunto or fastened to the side wall 4,6 providing the lengthening flap 20 on a side of the side wall 4, 6 not facing the central storage volume.
- the second flap 26 of the reinforcing piece 59 may be positioned in any way known to the person skilled in the art, for example positioned between the lengthening 20 and the connection 42 flap and possibly fastened to one or both of those flaps.
- the second flap 26 may be positioned and/or fastened between the fastening flap 43 and the side wall 4, 6 providing the lengthening flap 20, fastened to the fastening flap 43 on a side facing the central storage volume of the box-shaped container, fastened to a side of the connection flap 42 facing the central storage volume, positioned between the lengthening flap 20 and the side wall 6, 4 not providing the lengthening flap 20 and fastened to one or both, fastened to the side wall 4, 6 providing the lengthening flap 20 on a side not facing the central storage volume or fastened to the side wall 6, 4 not providing the lengthening flap 20 on a side of the side wall 6, 4 not facing the central storage volume. Possibly, the second flap 26 thereto is double-folded onto the first flap 25.
- the fastening flap 43 preferably is fastened with at least part of the surface of its outer face 56 to the inner face of the first flap 25 of the reinforcing piece 59.
- the first flap 25 of the reinforcing piece 59 is positioned between the fastening flap 43 and the side wall to which the lengthening flap 20 is connected. In that case at least part of the surface of the outer face of the first flap 25 will be fastened to the inner surface 50, 51 of the side wall 6, 4 providing the lengthening flap 20.
- the part of the fastening flap 43 distal from the connection flap 42 preferably is fastened to the side wall 6, 4 providing the lengthening flap 20.
- the first flap 25 of the reinforcing piece 59 is positioned between the part of the fastening flap 43 proximal to the connection flap 42 and the side wall 6, 4 providing the lengthening flap 20. More preferably, the second flap 26 is fastened to the connection flap 42.
- the reinforcing piece 59 is made in one part with the remainder of the blank 1 of the container (fig. 9) along the ninth 61 and/or tenth 62 folding line, the part of the fastening flap 43 most distal from the connection flap 42 is double-folded to the previous part of the fastening flap 43 and then fastened to the side wall 6, 4 providing the lengthening flap 20.
- the first flap 25 of the reinforcing piece 59 is positioned between the part of the fastening flap 43 most distal from the connection flap 42 and the part of the fastening flap 43 most proximal to the connection flap 42.
- the reinforcing piece 59 is made in one part with the remainder of the blank 1 of the container along the ninth 61 and/or tenth 62 folding line
- the part of the first flap 26 extending from the tenth folding line 62 is folded onto the first part 23 of the fastening flap 43 and the second flap 26 is double-folded onto the first part 23 of the reinforcing piece 59 so that it is positioned between the first flap 25 and the second part 24 of the fastening flap 43.
- the second flap 26 is not fastened to the second part 24 of the fastening flap 43.
- the reinforcing piece 59 is made as a separate part (fig. 7, 8a, 8b) preferably only the third part 44 of the fastening flap 43 distal from the connection flap 42 is fastened to part of an inner face 51, 50 of either the first or second pair of side walls 4, 6.
- either at least part of the first or second flap 25, 26 may be fastened to the inner face 51, 55 of the side wall 4, 6 providing the lengthening flap 20 or inner face 55 of the lengthening flap 20 respectively.
- the third flap 64 preferably is fastened to the first 25 and/or the second flap 26 of the reinforcing piece 59. More preferably, the third flap 64 can be positioned between the first flap 25 and the side wall 4, 6 providing the lengthening flap 20, between the first flap 25 and the fastening flap 43, between the lengthening flap 20 and the second flap 26 and/or between the connection flap 42 and the second flap 26. Preferably, the third flap 64 is positioned between the first flap 25 and side wall 4, 6 providing the lengthening flap 20. More preferably, the third flap 64 is fastened, preferably glued, to the first flap 25. The third flap 64 can however be fastened by any other means known top the person skilled in the art, for example stapling. The third flap can also be positioned along any flap 20, 42, 43, 25, 26 or side wall 4, 6 known to the person skilled in the art.
- Fastening of parts to each other may be achieved by any fastening means known to the person skilled in the art, for example stapling or gluing, although gluing is preferred.
- the blank 1 for the box-shaped container comprises a substantially rectangular shaped bottom 2, a first pair of side walls 6 positioned on a first pair of opposite sides of the bottom 2 and connected thereto along a first pair of folding lines 7 and a second pair of side walls 4 positioned on a second pair of opposite sides 5 of the bottom 2 and connected thereto along a second pair 5 of folding lines, a diagonal folding line 39 extending upwardly from both opposite bottom corners 16 of each side wall of the first pair 6 towards the upper edge 10, the diagonal folding line 39 allowing the box-shaped container to be collapsible.
- the blank 1 further comprises means for connecting adjacent side walls of the first and second pair, in particular:
- the blank 1 of the present invention can be made as one single piece as is shown in figure 1 and 2, in which the first flap 25 of the reinforcing piece 59 is connected to the fastening flap 43 along the fifth folding line 35.
- the second flap 26 of the reinforcing piece 59 is connected to the connection flap 42 along the ninth folding line 61, as shown in figure 9 and/or the first flap 25 of the reinforcing piece 59 is connected to the fastening flap 43 along the tenth folding line 62.
- the reinforcing piece 59 can be made as a separate part as is shown in figure 5 and 6, in which the reinforcing piece 59 is not connected to the blank 1.
- the blank 1 can be made of any material found suitable by the person skilled in the art, for example: cardboard, corrugated board, corrugated plastic or any other material known to the person skilled in the art. All the possible materials can come in different forms of quality, durability and prices.
- the container can thus be crafted by the person skilled in the art according to the specific properties wanted.
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Abstract
Description
- The present invention relates to a collapsible box-shaped container comprising a substantially rectangular shaped bottom, a first pair of upright side walls positioned on a first pair of opposite sides of the bottom and a second pair of upright side walls positioned on a second pair of opposite sides of the bottom connecting the side walls of the first pair, which together define an inner storage volume of the container, a first diagonal folding line extending upwardly from both opposite bottom corners of each side wall of the first pair towards an upper edge of the first pair of side walls, the diagonal folding line allowing the box-shaped container to be collapsible, adjacent side walls of the first and second pair being attached to each other by a corner construction, the corner construction comprising
- (a) a lengthening flap, which extends from an upright side of a side wall along a first upright folding line and is fastened with at least part of an outer face to part of an inner face of an adjacent side wall facing the inner storage volume,
- (b) a connection flap, which extends from an upright side of the lengthening flap along a second upright folding line on a side opposite the first folding line, and is double-folded thereon, and
- (c) a fastening flap which extends from the connection flap along a third upright folding line, on a side of the connection flap opposite the second folding line, the fastening flap extending along the side wall providing the lengthening flap, according to the preamble of the first claim.
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EP-A1-1.028.063 discloses a collapsible box-shaped container comprising four corners. Every corner comprises a column with a polynomial cross-section the side walls of which protrude into the storage volume of the container. The columns are defined by a number of folding lines provided at the end of the sidewalls. A separate reinforcing piece with a polynomial cross-section which corresponds to the cross-section of the column is inserted into the column when the container is erected. However, with the reinforcing piece inserted the box-shaped container is no longer collapsible. The columns protrude into the inner storage volume, thus reducing it substantially. - Collapsible box-shaped containers according to the preamble of the invention are known from
EP-A1-0.621.192 andBE-A1-1.007.776 EP-A1-0.621.192 andBE-A1-1.007.776 BE-A1-1.007.776 - The collapsible box-shaped containers disclosed in
EP-B-0.621.192 andBE-A1-1.007.776 - There is thus a need for a collapsible box-shaped container with an improved load bearing capacity and/or compression value.
- Accordingly, it is the object of the present invention to provide a collapsible box-shaped container with an improved load bearing capacity and/or compression value.
- This is achieved according to the present invention with a collapsible box-shaped container showing the technical features of the characterising portion of the first claim.
- Thereto, the corner construction further comprises a reinforcing piece comprising a first flap with a first flap face which extends along the side wall providing the lengthening flap and a second flap with a second flap face which extends along the lengthening flap, the first and second flap being connected to each other along a fourth upright folding line.
- The inventor has found that by inserting the above-described reinforcing piece into the corner of the box-shaped container, the corners are further reinforced. In particular, a surprisingly larger load bearing capacity and/or compression value is achieved for the container thus enlarging the number of containers that can be stacked upon each other and/or the load of each container. The risk that a container succumbs under the load of containers stacked on top of that container is thus reduced, accordingly enlarging the reliability of the containers while stacked.
- This enlarged load bearing capacity and/or compression value can be obtained for a box-shaped container without having to substantially enlarge the cross-section of the corner construction thus keeping the inner storage volume as large as possible.
- The inventor has also found that even with the above-described reinforcing piece present in the corner of the box-shaped container, the collapsibility of the container is not adversely affected.
- The inventor has further found that the box-shaped container of this invention may be made of a sheet material with a reduced thickness, i.e. a reduced weight per square unit of surface area as compared to the state of the art container, without however adversely affecting its load bearing capacity. In this respect, the inventor has found that the weight per square unit of surface area of the material may be reduced with at least 10%, often at least 20%, sometimes even 25%. Although a blank with a somewhat larger surface area is needed to construct the container because it needs to include the reinforcing piece, the inventor has found that the total material cost may be reduced.
- The total load exerted onto the box-shaped container can be divided into a first component exerted to the bottom of the box-shaped container and a second load component working on the corner construction. The first component, i.e. the minimum load bearing capacity to be provided depends on the characteristics of the items which have to be transported in a first box, while the second component depends on the number of the other boxes that are stacked on top of the first box and the weight of each box. The first component can be adapted by adapting the weight per square unit of surface area of the material. This should be as small as possible to save on weight of the cardboard, thus to save costs. The second component may be adapted by adapting the material to make the reinforcing piece. Since the two components can now be made and changed independently of one another, the box-shaped container according to the invention can be better tuned to the items contained in it and the weight and the number of boxes stacked upon each other.
- Due to the presence of the reinforcing piece, the container can be made of a material which shows the optimum compromise between sufficient rigidity on the one hand, to permit that the container retains shape when loaded during use, and sufficient flexibility on the other hand to permit that the container as a whole can absorb at least a portion of the load caused by stacked containers on top of it. Containers made of a too sturdy material show an increased risk to buckle under a large load. Containers made of a too flexible material run a risk that they succumb under the load of superposed containers and loose their shape.
- The reinforcing piece may be made as a separate part or may be made in one part with the fastening flap. In the latter case according to a first embodiment, the first flap of the reinforcing piece is connected to an upright side of the fastening flap along a fifth upright folding line. According to a second embodiment, the reinforcing piece extends from an upper edge of the lengthening flap, the connection flap and/or the fastening flap along a ninth and/or a tenth folding line, the upper edge running on a side of the connection flap opposite a bottom edge facing the bottom face of the container.
- The reinforcing piece can be made of the same material as the container or of a different kind of material, e.g. a stronger type of cardboard with a higher thickness than the rest of the container, avoiding the cost of making the whole of the container of a stronger, more expensive material. The presence of the reinforcing piece permits to adapt the load bearing capacity of the container, in particular to adapt the load bearing capacity to the needs of the customer, at minimal cost i.e. without having to change the material or the thickness of the material of which the remainder of the container is made. Or in other words, the presence of the reinforcing piece permits to adapt the load bearing capacity of the corners without changing the material of which the remainder of the container is made.
- In a preferred embodiment of this invention the box-shaped container is characterised in that the first flap of the reinforcing piece is positioned between the fastening flap and the side wall providing the lengthening flap, in that the second flap of the reinforcing piece is positioned between the lengthening flap and the connection flap and in that the fourth folding line is positioned on a diagonal line of the bottom connecting opposite diagonal corners. This is done to ensure that the container remains collapsible regardless of the large amount of material present in the corner and to decrease the tension on the reinforcing piece thus reducing the risk that the reinforcing piece buckles, when the container is erected. This positioning of the reinforcing piece, when erecting the container from the folded blank, provides an optimum compromise between giving each flap sufficient mobility on the one hand and sufficient rigidity confining all flaps in their position once the container has been erected to provide a large compression value and/or load bearing capacity on the other hand.
- In another preferred embodiment of this invention, the collapsible box-shaped container is characterised in that the connection flap comprises at least one upwardly extending set of creases and/or folding lines dividing the connection flap in at least a first part distal from the fastening flap and a second part proximal to the fastening flap, the first and second part being positioned angled with respect to each other, thus providing an enlarged corner area which extends into the inner storage volume of the container. The collapsible box-shaped container preferably is further characterised in that the fastening flap comprises at least one upwardly extending set of creases and/or folding lines dividing the fastening flap in at least a first part proximal to the connection flap and a second part distal from the connection flap, the distal part being fastened with at least part of its surface to the first flap and/or the side wall providing the lengthening flap, the first and second part being positioned angled with respect to each other, thus providing an enlarged corner area which extends into the inner storage volume of the container.
- A benefit of the presence of the creases and/or folding lines is that the different parts of the corner construction deform in a predetermined way along the different creases and/or folding lines when erecting the container from the folded blank in stead of running the risk of buckling along an arbitrary path which would reduce the load bearing capacity and/or compression value. A further benefit of the presence of these sets of creases and/or folding lines is that, because the flaps and/or parts of the flaps are positioned angled with respect to each other, the reinforced corner protrudes somewhat out of the corner of the container, so that the surface area responsible for the load bearing capacity is enlarged. This way the pressure, being proportional to the stacking load and inversely proportional to the surface seen from above of the reinforced corner on which the force acts, is reduced and a larger maximum stacking load is obtained.
- Furthermore, the angled positioning of the different parts of the corner construction gives the parts constituting the reinforced corner a certain freedom of mobility. The latter assures that the reinforced corners on one hand can support a larger stacking load, and on the other hand are free enough in their mobility to allow an easier collapsing of the container. The flexibility of mobility of the reinforcing piece further reduces the risk of buckling of the reinforcing piece itself as the more mobile it is, the less tension is developed on the reinforcing piece, positioned in the corner construction by the different parts of the corner construction when the container is erected.
- Preferably the first diagonal folding line is provided in the side walls of the first pair.
- Preferably at least one flap of the reinforcing piece and the part of the side wall or the lengthening flap positioned along the flap of the reinforcing piece comprises positioning means to permit correct positioning of the reinforcing piece in the corner construction, which benefits the compression value of the container.
- The present invention also relates to a blank for the above described collapsible box-shaped container. A first embodiment of the blank comprises a substantially rectangular shaped bottom, a first pair of side walls positioned on a first pair of opposite sides of the bottom and a second pair of side walls positioned on a second pair of opposite sides of the bottom, provided to connect the side walls of the first pair, a diagonal folding line extending upwardly from both opposite bottom corners of each side wall of the first pair towards an upper edge of the first pair of side walls, and means for connecting comprising
- (a) a lengthening flap, which extends from an upright side of a side wall along a first upright folding line,
- (b) a connection flap, which extends from an upright side of the lengthening flap along a second upright folding line on a side opposite the first folding line,
- (c) a fastening flap which extends from the connection flap along a third upright folding line, on a side of the connection flap opposite the second folding line.
- This first embodiment of the blank is characterised in that a panel for a reinforcing piece comprising a first flap and a second flap connected to the first flap along a fourth folding line, is provided as a separate part. A second embodiment of the blank is characterised in that the first flap is connected to the fastening flap along a fifth upright folding line on a side of the fastening flap opposite the third folding line. A third embodiment of the blank is characterised in that the second flap extends from an upper edge of the connection flap along a ninth folding line, the upper edge extending on a side of the connection flap opposite a bottom edge facing the bottom face of the container and/or the first flap extends from an upper edge of the fastening flap along a tenth folding line.
- Other details and advantages of the collapsible box-shaped container according to the invention will become apparent from the enclosed figures and description of preferred embodiments of the invention.
- Figure 1 is a top view of a preferred embodiment of a blank of the invention for a collapsible box-shaped container, in which the reinforcing piece is made in one part with the blank.
- Figure 2 is a top view of another preferred embodiment of a blank according to the invention for manufacturing a collapsible box-shaped container, in which the reinforcing piece is made in one part with the blank.
- Figure 3a is a top view to a corner construction of a preferred embodiment of the collapsible box-shaped container of the invention, manufactured from the blank shown in figure 1.
- Figure 3b is a perspective view to the corner construction shown in figure 3a.
- Figure 4a is a top view to a corner construction of a preferred embodiment of the collapsible box-shaped container of the invention, manufactured from the blank shown in figure 2.
- Figure 4b is a perspective view to the corner construction shown in figure 4a.
- Figure 5 shows a preferred embodiment of a blank according to the invention, in which the reinforcing piece is made as a separate part.
- Figure 6 shows another preferred embodiment of the blank according to the invention in which the reinforcing piece is made as a separate part.
- Figure 7 is a top view to a corner construction of a preferred embodiment of the collapsible box-shaped container of the invention, manufactured from the blank shown in figure 5.
- Figure 8a is a top view to a corner construction of a preferred embodiment of the collapsible box-shaped container of the invention, manufactured from the blank shown in figure 6.
- Figure 8b is a perspective view to the corner construction shown in figure 8a.
- Figure 9 shows another preferred embodiment of the blank according to the invention, in which the reinforcing piece is made in one part with the blank.
- Figure 10 another preferred embodiment of the blank according to the invention, in which the reinforcing piece is made in one part with the blank.
- The box-shaped container of the present invention, part of which is shown in figures 3a, 3b, 4a, 4b, 7, 8a and 8b comprises a substantially rectangular
bottom wall 2. However, thebottom wall 2 may be square as well. The box-shaped container also comprises a first pair ofside walls 6, connected to and folded in upright position with respect to thebottom wall 2 alongfolding lines 7, on opposite sides of thebottom wall 2. The box-shaped container further comprises a second pair ofside walls 4, connected to and folded in upright position with respect to thebottom wall 2 alongfolding lines 5 on opposite sides of thebottom wall 2. Thebottom wall 2 andside walls side walls 6 corresponds tot the longitudinal side walls of the container, thesecond pair 4 corresponds to the transverse side walls of the container,folding lines 7 correspond to longitudinal folding lines,folding lines 5 correspond to transverse folding lines. - As is shown in figure 4a, 4b, 8a and 8b a side wall of the
second pair 4 of transverse side walls is connected to an adjacent longitudinal side wall of thefirst pair 6 by means of a corner construction. The corner construction comprises - a lengthening
flap 20, which extends from anupright side 8 of a side wall of thesecond pair 4 of transverse side walls along a firstupright folding line 3, - a
connection flap 42, which extends from an upright side of the lengtheningflap 20 along a second upright foldingline 31 on a side of the lengthening flap opposite thefirst folding line 3, and is double-folded on the lengtheningflap 20, - a
fastening flap 43 which extends from theconnection flap 42 along a thirdupright folding line 33, on a side of theconnection flap 42 opposite thesecond folding line 31. - According to another preferred embodiment shown in figures 3a, 3b, 7 it is also possible to connect the above-described corner construction to a side wall of the
first pair 6 of longitudinal side walls which contain the firstdiagonal folding lines 39 ensuring the collapsibility of the container. In that case the corner construction comprises a lengtheningflap 20, which extends from anupright side 46 of a longitudinal side wall of thefirst pair 6 alongupright folding line 53. This corner construction further comprises aconnection flap 42 and afastening flap 43 as described above. Also in this case, each container comprises four of such corner constructions, along eachupright side 46 of the side walls of thefirst pair 6. - Preferably, each
connection flap 42 comprises at least one upwardly extending crease and/orfolding line 32 dividing theconnection flap 42 in at least afirst part 21 distal from thefastening flap 43 and asecond part 22 proximal to the fastening flap 43 (see fig. 3a, 3b, 4a, 4b, 7, 8a, 8b). Also preferably eachfastening flap 43 comprises a first upwardly extending crease and/orfolding line 34, dividing thefastening flap 43 in a first 23 and asecond part 24. Thefastening flap 43 may however comprise a second upwardly extendingcrease 45, thus dividing thefastening flap 43 in afirst part 23 proximal to theconnection flap 42, a secondcentral part 24, and athird part 44 distal from the connection flap 42 (see figure 7, 8a, 8b). Thefastening flap 43 may however comprise additional folding lines and/or creases. - The first and
second parts connection flap 42 are preferably positioned angled with respect to each other. Similarly, the first 23, second 24 and third 44 part of thefastening flap 43 are also positioned angled with respect to each other. In that way, part of thefastening 43 andconnection 42 flaps protrude somewhat into the inner storage volume of the box-shaped container. Thus an enlarged corner support area and a larger support surface are created for supporting containers stacked upon each other (see figures 3, 4, 7, 8). Thereby, the angle will mostly be chosen such that optimum support is provided, while minimising the loss of storage volume. The exact position of the parts of the different flaps and the angle between them may be varied by the person skilled in the art according to the nature of the material used and the desired compression value and/or load bearing capability. - The dimensions of the lengthening 20,
connection 42 and fastening flaps 43 are not critical to the invention. However, to maximise the compression value of the corner construction, these flaps are preferably mainly rectangular and have a length which is chosen such that they rest on thebottom wall 2 in the upright position of the container. Thereto, the length of the flaps preferably virtually corresponds to, but is somewhat smaller than the height of thecorresponding side wall bottom wall 2. The width of the flaps will usually be chosen such that an optimum compromise is achieved between increasing the load bearing capacity and compression value of the corner construction, and the sturdiness of the corner, which reduces the possibility of the container to absorb load by its flexibility, thus increasing the risk to buckle. - The container can be made of massive cardboard, corrugated board, sheet plastic or corrugated plastic or any other material known to the person skilled in the art.
- The corner construction of the present invention further comprises a reinforcing
piece 59. The reinforcingpiece 59 comprises afirst flap 25 and asecond flap 26, which are connected to each other along a fourthupright folding line 36. The reinforcingpiece 59 may be made in one piece with the corner construction as is shown in figure 3a, 3b, 4a, 4b, or may be made as a separate part as is shown in figure 7, 8a and 8b. In case the reinforcingpiece 59 is made in one piece with the corner construction, production is less time consuming. - The reinforcing
piece 59 can however comprise additional flaps for further reinforcing the corner. The number of flaps depends, amongst other things, on the desired load bearing capacity of the box-shaped container, the material used for the reinforcingpiece 59 and/or the corner construction, the mounting of the reinforcingpiece 59 and the desired characteristics of the reinforced corner. - In another preferred embodiment of the invention the reinforcing
piece 59 comprises athird flap 64 which extends along the first 25 and/or second 26 flap. Thethird flap 64 preferably is connected to an upright side of thefirst flap 25 along an uprighteleventh folding line 65 opposing thefourth folding line 36. This is however only possible when the reinforcingpiece 59 is not connected to thefastening flap 43 along the fifthupright folding line 35. Thethird flap 64, however, can be connected to the reinforcingpiece 59 on any other way known to the person skilled in the art. Thethird flap 64 can for example extend from an upper edge opposing a bottom edge facing the bottom face of the container of the first 25 and/or second 26 flap along a folding line, can for example extend from a bottom edge of the first 25 and/orsecond flap 26 facing the bottom face of the container, can be connected to an upright side of thesecond flap 26 opposing thefourth folding line 36 along an upright folding line, can extend from a bottom edge facing the bottom face of the container or upper edge opposing the bottom edge facing the bottom face of the container of the lengthening, connection and/or fastening flap along a folding line and/or can be made as a separate piece. - The
third flap 64 preferably can be made out of cardboard, corrugated board, sheet plastic or corrugated plastic or any other material known to the person skilled in the art. Preferably, thethird flap 64 is made out of the same material as the reinforcingpiece 59. - In a first preferred embodiment of the reinforcing
piece 59, thefirst flap 25 is connected to thefastening flap 43 along a fifthupright folding line 35, on a side of thefastening flap 43 opposite the thirdupright folding line 33. Thesecond flap 26 of the reinforcingpiece 59 is connected to thefirst flap 25 along the fourthupright folding line 36. - In a second preferred embodiment, the reinforcing
piece 59 extends from an upper edge of the lengtheningflap 20,connection flap 42 and/orfastening flap 43. The reinforcingpiece 59 can therefore for example be mounted so that at least one of itsflaps flap 20,connection flap 42 and/orfastening flap 43. For example: - the
first flap 25 extends from theconnection flap 42 and/or thesecond flap 26 extends from the lengtheningflap 20, - the
first flap 25 extends from thefastening flap 43, - the
second flap 26 extends from afirst part 23 of thefastening flap 43 and/or thefirst flap 25 extends from asecond part 24 of thefastening flap 43, - the
second flap 26 extends from theconnection flap 42, thefirst flap 25 extends from thefirst part 23 of thefastening flap 43 and/or athird flap 64 extends from thesecond part 24 of thefastening flap 43. - The shape of the reinforcing
piece 59 is not critical to the invention but is preferably rectangular. To obtain optimum reinforcement, the length of the reinforcingpiece 59 in height direction of the container preferably corresponds to the height of theupright edge side walls - In case the reinforcing
piece 59 is made as a separate part, it can be made of the same material as the remainder of the container or of a different material. The reinforcingpiece 59 can be made of any material found suitable by the person skilled in the art and can be adapted to the envisaged properties, expected bearing capacity and/or load to which the corners are to be subjected and compression value. By suitably selecting the material for the reinforcingpiece 59, its properties may be adapted independently of the remainder of the container. Similarly to the container, the reinforcingpiece 59 can be made of massive cardboard, corrugated board, sheet plastic or corrugated plastic or any other material known to the person skilled in the art. - The width of the
flaps piece 59 is not critical to the invention and may be adapted by the person skilled in the art depending on the amount of space left open in the corner construction when the container is collapsed and the envisaged reinforcement. - The inventors have found that a collapsible container comprising the above described reinforcing
piece 59 shows an increased load bearing capacity and compression value. Although additional flaps are positioned in the corner area, the storage volume of the container is not significantly affected, the flexibility of the container remains sufficiently high to permit it absorbing at least part of a load positioned on top of it and to ensure that the collapsibility of the container is not endangered. A container according to this invention with a reinforcingpiece 59 connected to thefastening flap 43 along thefifth folding line 35 and being made of cardboard of a quality of 850gr/m2 has a compression value of 3,12kN, a container with a separate reinforcingpiece 59, the reinforcingpiece 59 being made of cardboard of 750gr/m2 and the rest of the container being made of cardboard of 850gr/m2, has a compression value of 2,95kN while a container made according toEP-B-0.621.192 using cardboard of 1050gr/m2 only has a compression value of 2,70kN. - In case the reinforcing
piece 59 is made as a separate part it is preferred that, at least one of the first andsecond flap second pair flap 20, or any other of the flaps. Preferably the positioning means 48 are provided on the part of the box-shaped container to which the reinforcingpiece 59 has to be fastened, as depicted in figures 5, 6, 7 and 8a and 8b. The positioning means may be any positioning means considered suitable by the person skilled in the art. In view of simplifying construction and positioning, the positioning means preferably comprise at least one centering hole in at least one of the first andsecond flap piece 59 is to be fastened, the two centeringholes piece 59. A correct positioning of the reinforcingpiece 59 while being manufactured maintains an optimum flexibility and collapsibility in addition to providing the required load bearing capacity and/or compression value. - To guarantee the collapsibility of the container, a
diagonal folding line 39 extends from bothbottom corners 16 of the first pair ofside walls 6 towards theouter edge 10. The angle of thediagonal folding line 39 can be determined by the person skilled in the art depending on the dimensions of the container. It is however preferred that thediagonal folding line 39 is provided on the side wall adjacent the side wall connected to the lengtheningflap 20 alongfolding line 3 as in this case folding of the container from the blank 1 appears to be most simple. To guarantee the collapsibility of the container, the lengtheningflap 20 or any other flap of the box-shaped container to be fastened to an adjacent side wall comprising thediagonal folding line 39, is fastened to thepart 19 of the side wall delimited bydiagonal folding line 39,upper edge 10 andupright edge 46 of the side wall. - To further enlarge the support surface and therefore the load bearing capacity of the box-shaped container, preferably a first pair of widening
strips 28 is connected to atop rim 10 of thefirst pair 6 of opposite side walls along asixth folding line 58. Likewise, a second pair of wideningstrips 63 may be connected to atop rim 9 of thesecond pair 4 of opposite side walls along athirteenth folding line 18. The shape of the wideningstrips strip thirteenth folding line top rim strip top rim - The widening strips 28, 63 can be fastened to each other or any other way known to the person skilled in the art. Preferably, however, on opposite transverse sides of each of the widening strips a retaining
flap 27 may be connected along a seventh and an eightfolding line 30 respectively. The retainingflap 27 is fastened to the side wall adjacent to the side wall providing the widening strip after or during erection or construction of the collapsible box-shaped container, thus further reinforcing the already reinforced corner. Thus positioning the retaining flaps 27 of course restricts the length of the retaining flaps 27 to the length of theupright edges 46 of the container. The exact position of the retaining flaps 27 after being fastened is not critical to the invention. The fastening of the retaining flaps 27 may be permanent, in which case the retaining flaps preferably are fastened into the reinforced corner construction, but can also be made to last only for the time the box-shaped container stays erected, for example by providing a receivingopening 60 for removably fastening the retaining flaps 27 to theside wall 6 adjacent to theside wall 4 providing the wideningstrip 63. This way, in order to collapse the box-shaped container, the retaining flaps 27 can be removed from the receivingopening 60 by folding the wideningstrips 63 upwards. The widening strips 28, 63 comprisediagonal folding lines 37 extending from each of the corners along the sixth and/orthirteenth folding line strips side wall side wall strip diagonal folding lines 37 preferably extend towards an edge of the widening strip opposing the sixth orthirteenth folding line - When the retaining flaps 27 are in one part with the rest of the container, the dimensions of the retaining flaps 27 depend on other components which are made in one part with the container such as for example the lengthening 20,
connection 42 and fastening 43 flaps. - In the first pair of widening
strips 28 thediagonal folding lines 39 extend linearly over the wideningstrip 28, thus forming a second pair offolding lines 38 on the first pair of wideningstrips 28 if thesixth folding line 58 extends beyond the end part of thediagonal folding line 39 at thetop rim 10. Both pairs offolding lines - When the two pairs of opposing
side walls strips - In these embodiments, the benefit of dividing the stacking load over a larger surface is applied. The retaining flaps 27 of the widening strips further increase the maximum stacking load by additionally reinforcing the reinforced corner. Furthermore, when a force, due to the stacking load, is exerted on the widening
strips walls - The container can be further strengthened by providing reinforcing
flaps 29, which are connected along a pair of opposing side walls not comprising a wideningstrip first pair 6. The reinforcing flaps 29 are double-folded and fastened on an inner side of that pair ofside walls flap 29 can have any shape found suitable by the person skilled in the art. The reinforcing flaps 29 may comprise twoadditional folding lines 40 which overlap thediagonal folding lines 39 thus ensuring that the container remains collapsible. Preferably the reinforcingflaps 29 are connected to thecorresponding side walls upper edge side wall flaps 29 are part of the same blank 1 for the container. - To minimise the risk to inward slipping of the
side walls side walls side walls flap 20 is connected to the side walls of the first pair 6 (figures 1, 3b, 5, 7) comprising thediagonal folding lines 39, part of thefastening flap 43, when the reinforcingpiece 59 is not connected to thefastening flap 43 is widened in the direction of thebottom 2. If the reinforcingpiece 59 is connected to thefastening flap 43 along thefifth folding line 35, thefifth folding line 35 and part of thefastening flap 43 and/or thefirst flap 25 of the reinforcingpiece 59 adjacent to thefifth folding line 35, are widened in the direction of thebottom 2. The widening in both cases thus forms aslip lip 12. In a second preferred embodiment, when the lengtheningflap 20 is connected to side walls of the second pair 4 (figures 2, 4b, 6, 8b), according to the invention thesecond folding line 31 and part of the lengtheningflap 20 and/or theconnection flap 42 adjacent to thefold 31 are widened in the direction of thebottom 2, thus forming aslip lip 12. The length of theslip lip 12 is measured from the nearest edge to thebottom 2 of lengtheningflap 20 andconnection flap 42, thefastening flap 43 or thefirst flap 25 of the reinforcingpiece 59 andfastening flap 43 to the bottom edge of theslip lip 12, and is chosen to be greater than the distance between thebottom 2 of the container and the nearest edge to thebottom 2 of lengtheningflap 20 andconnection flap 42,fastening flap 43 or thefirst flap 25 from the reinforcingpiece 59 and thefastening flap 43 respectively. Theslip lip 12 causes friction by pressing on thebottom 2 of the container when unfolding the container and when the container is erected, as a result of which theside walls double slip lip 12, the risk to buckling is decreased. When using asingle slip lip 12, next to using less material, theslip lip 12 is more flexible and may be more easily bent when erecting the container, thus providing a more easily erectable container. - The
slip lip 12 is provided to be received in acorresponding cut 13, when erected, which extends along thebottom folding line 7 between theside wall 6 comprising thediagonal folding lines 39 and thebottom wall 2. This further reduces the risk of an unwanted collapse of the container. Acut 11 is provided in thefolding line 5 extending between the side wall of thesecond pair 4 and thebottom 2 for receiving theslip lip 12 when the container is collapsed. - Preferably the box-shaped container comprises positioning means which permit to stack two containers on top of each other in a well defined position. As can be seen from figure 1, 2, 5, 6 the positioning means
comprise protruding edges 14, created by widening at least one flap of the reinforced corner in a direction pointing away from thebottom 2, so that the protruding edges 14 of a box-shaped container can be received incorresponding cuts 11 left out in thebottom wall 2 of a second container positioned on top of it. In a first preferred embodiment according to the invention, when the lengtheningflap 20 is connected to the side walls of the first pair 6 (figures 1, 5) comprising thediagonal folding lines 39, part of the lengtheningflap 20 and/or part of theconnection flap 42 are widened along thesecond folding line 31. In a second preferred embodiment according to the invention, when the lengtheningflap 20 is connected to side walls of the second pair 4 (figures 2, 6), part of thefastening flap 43 and/or part of thefirst flap 25 of the reinforcingpiece 59 can be widened along thefifth folding line 35, in case the reinforcingpiece 59 is connected to thefastening flap 43 along thefifth folding line 35, or thefastening flap 43 can be widened if the reinforcingpiece 59 isn't connected to thefastening flap 43. In case the flaps comprising the protruding edges 14 are positioned along a side wall comprising a supportingbridge 28 when the container is erected or being erected, the protrudingedge 14 is received in anopening 17 in the wideningstrip corresponding cut 11 in thebottom wall 2, along thebottom folding line 7 of a container placed on top of it. The protruding edges 14 andcorresponding cuts 11 permit stacking the containers in a uniform way, thus improving the stability of a stack of containers. The more or less exact positioning of the containers also causes a better and more uniformly divided pressure over the reinforcing means discussed above, thus further enlarging the maximum stacking load possible. - Either one or both pairs of
side walls cut 15 large enough to allow passing of a human hand. This way a better handling of the filled container can be realised. - As can be seen from figures 4a, 4b, 8a, 8b the part of the
outer face 49 of the lengtheningflap 20 can be fastened to thepart 19 of the surface of theinner face 51 of the adjacentlongitudinal side wall 6 of the first pair ofside walls 6, facing the inner storage volume located between thediagonal folding line 39 and theupper edge 10 of theside wall 6. In the embodiment of figures 3a, 3b, 7, the lengtheningflap 20 is fastened with at least part of itsouter face 49 to the part of the surface of theinner face 50 of the adjacenttransverse side wall 4 of the second pair of side walls, facing the inner storage volume. - If so desired, the
connection flap 42 may be fastened with at least part of the surface of itsouter face 54 to part of the surface of theinner face 55 of the lengtheningflap 20. However, as can be seen from figure 4a, the fastening may be dispensed with. Thefirst part 21 of theconnection flap 42 distal from thefastening flap 43 may be fastened to the lengtheningflap 20 to provide sufficient moveability of all parts of the corner construction, as can be seen from figure 3a, 7, 8a. - In a first embodiment, the
fastening flap 43 is fastened with at least part of the surface of itsouter face 56 to the inner face ofside wall flap 20. To improve the flexibility and collapsibility of the container, preferably only thepart connection flap 42 is fastened. However, more or less parts of thefastening flap 43 may be fastened to theside wall flap 20. In a second embodiment, at least onepart fastening flap 43 is double-folded onto thefastening flap 43 and is fastened with one of its faces opposing theouter face 56 to theside wall flap 20. Preferably, only thepart connection flap 42 is double-folded and fastened to theside wall flap 20. - The
first flap 25 of the reinforcingpiece 59 preferably is positioned between thefastening flap 43 and theside wall flap 20 is connected. Preferably at least part of the surface of the outer face of thefirst flap 25 will be fastened to theinner surface side wall flap 20, at least part of the inner face of thefirst flap 25 of the reinforcingpiece 59 is fastened to thefastening flap 43 and/or thefirst flap 25 is not fastened to theside wall flap 20 or thefastening flap 43. - The
first flap 25 however may be positioned and fastened in any way known to the person skilled in the art, for example fastened on a side of thefastening 43 and/orconnection 42 flap facing the inner storage volume of the box-shaped container, positioned between theconnection 42 and the lengthening 20 flap fastened onto one or both, positioned between the lengtheningflap 20 and theside wall flap 20 and fastened thereunto or fastened to theside wall flap 20 on a side of theside wall - The
second flap 26 of the reinforcingpiece 59 may be positioned in any way known to the person skilled in the art, for example positioned between the lengthening 20 and theconnection 42 flap and possibly fastened to one or both of those flaps. - The
second flap 26 however may be positioned and/or fastened between thefastening flap 43 and theside wall flap 20, fastened to thefastening flap 43 on a side facing the central storage volume of the box-shaped container, fastened to a side of theconnection flap 42 facing the central storage volume, positioned between the lengtheningflap 20 and theside wall flap 20 and fastened to one or both, fastened to theside wall flap 20 on a side not facing the central storage volume or fastened to theside wall flap 20 on a side of theside wall second flap 26 thereto is double-folded onto thefirst flap 25. - In the embodiment where the reinforcing
piece 59 is made in one part with the remainder of the blank 1 of the container (fig. 3a, 3b, 4a, 4b) along thefifth folding line 35, thefastening flap 43 preferably is fastened with at least part of the surface of itsouter face 56 to the inner face of thefirst flap 25 of the reinforcingpiece 59. To improve the flexibility and collapsibility of the container, preferably only thesecond part 24 distal from theconnection flap 42 is fastened. In this embodiment, thefirst flap 25 of the reinforcingpiece 59 is positioned between thefastening flap 43 and the side wall to which the lengtheningflap 20 is connected. In that case at least part of the surface of the outer face of thefirst flap 25 will be fastened to theinner surface side wall flap 20. - In the embodiment where the reinforcing
piece 59 is made in one part with the remainder of the blank 1 of the container (fig. 9) along the top edge of theconnection 42 andfastening 43 flap, along the ninth 61 and/or tenth 62 folding line, the part of thefastening flap 43 distal from theconnection flap 42 preferably is fastened to theside wall flap 20. Thefirst flap 25 of the reinforcingpiece 59 is positioned between the part of thefastening flap 43 proximal to theconnection flap 42 and theside wall flap 20. More preferably, thesecond flap 26 is fastened to theconnection flap 42. - In another embodiment where the reinforcing
piece 59 is made in one part with the remainder of the blank 1 of the container (fig. 9) along the ninth 61 and/or tenth 62 folding line, the part of thefastening flap 43 most distal from theconnection flap 42 is double-folded to the previous part of thefastening flap 43 and then fastened to theside wall flap 20. Thefirst flap 25 of the reinforcingpiece 59 is positioned between the part of thefastening flap 43 most distal from theconnection flap 42 and the part of thefastening flap 43 most proximal to theconnection flap 42. - In yet another embodiment where the reinforcing
piece 59 is made in one part with the remainder of the blank 1 of the container along the ninth 61 and/or tenth 62 folding line, the part of thefirst flap 26 extending from thetenth folding line 62 is folded onto thefirst part 23 of thefastening flap 43 and thesecond flap 26 is double-folded onto thefirst part 23 of the reinforcingpiece 59 so that it is positioned between thefirst flap 25 and thesecond part 24 of thefastening flap 43. Preferably, thesecond flap 26 is not fastened to thesecond part 24 of thefastening flap 43. - In the embodiment where the reinforcing
piece 59 is made as a separate part (fig. 7, 8a, 8b) preferably only thethird part 44 of thefastening flap 43 distal from theconnection flap 42 is fastened to part of aninner face side walls second flap inner face side wall flap 20 orinner face 55 of the lengtheningflap 20 respectively. When deciding on the fastening of the different flaps the person skilled in the art will choose the optimum between on one hand fastening as much as possible to provide the corner with a larger overall strength, load bearing capacity and/or compression value and decreasing the risk for the container to collapse and on the other hand fastening as little as possible to decrease the tension in the corner of the container thus decreasing the risk for the reinforcingpiece 59 to buckle. - The
third flap 64 preferably is fastened to the first 25 and/or thesecond flap 26 of the reinforcingpiece 59. More preferably, thethird flap 64 can be positioned between thefirst flap 25 and theside wall flap 20, between thefirst flap 25 and thefastening flap 43, between the lengtheningflap 20 and thesecond flap 26 and/or between theconnection flap 42 and thesecond flap 26. Preferably, thethird flap 64 is positioned between thefirst flap 25 andside wall flap 20. More preferably, thethird flap 64 is fastened, preferably glued, to thefirst flap 25. Thethird flap 64 can however be fastened by any other means known top the person skilled in the art, for example stapling. The third flap can also be positioned along anyflap side wall - Fastening of parts to each other may be achieved by any fastening means known to the person skilled in the art, for example stapling or gluing, although gluing is preferred.
- The blank 1 for the box-shaped container according to the invention comprises a substantially rectangular shaped
bottom 2, a first pair ofside walls 6 positioned on a first pair of opposite sides of thebottom 2 and connected thereto along a first pair offolding lines 7 and a second pair ofside walls 4 positioned on a second pair ofopposite sides 5 of thebottom 2 and connected thereto along asecond pair 5 of folding lines, adiagonal folding line 39 extending upwardly from both oppositebottom corners 16 of each side wall of thefirst pair 6 towards theupper edge 10, thediagonal folding line 39 allowing the box-shaped container to be collapsible. The blank 1 further comprises means for connecting adjacent side walls of the first and second pair, in particular: - (a) a
lengthening flap 20, which extends from anupright side side wall upright folding line - (b) a
connection flap 42, which extends from anupright side 31 of the lengtheningflap 20 along a second upright foldingline 31 on a side opposite thefirst folding line - (c) a
fastening flap 43 which extends from theconnection flap 42 along a thirdupright folding line 33, on a side of theconnection flap 42 opposite thesecond folding line 31. - The blank 1 of the present invention can be made as one single piece as is shown in figure 1 and 2, in which the
first flap 25 of the reinforcingpiece 59 is connected to thefastening flap 43 along thefifth folding line 35. In another preferred embodiment thesecond flap 26 of the reinforcingpiece 59 is connected to theconnection flap 42 along theninth folding line 61, as shown in figure 9 and/or thefirst flap 25 of the reinforcingpiece 59 is connected to thefastening flap 43 along thetenth folding line 62. Or the reinforcingpiece 59 can be made as a separate part as is shown in figure 5 and 6, in which the reinforcingpiece 59 is not connected to the blank 1. - The blank 1 can be made of any material found suitable by the person skilled in the art, for example: cardboard, corrugated board, corrugated plastic or any other material known to the person skilled in the art. All the possible materials can come in different forms of quality, durability and prices. The container can thus be crafted by the person skilled in the art according to the specific properties wanted.
Claims (23)
- A collapsible box-shaped container comprising a substantially rectangular shaped bottom (2), a first pair of upright side walls (6) positioned on a first pair of opposite sides (7) of the bottom (2) and a second pair of upright side walls (4) positioned on a second pair of opposite sides (5) of the bottom (2) connecting the side walls of the first pair (6), which together define an inner storage volume of the container, a first diagonal folding line (39) extending upwardly from both opposite bottom corners (16) of each side wall of the first pair (6) towards an upper edge (10) of the first pair of side walls (6), the diagonal folding line (39) allowing the box-shaped container to be collapsible, adjacent side walls of the first (6) and second pair (4) being attached to each other by a corner construction, the corner construction comprising(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall (6,4) along a first upright folding line (53,3) and is fastened with at least part of an outer face (49) to part of an inner face (50,51) of an adjacent side wall (4,6) facing the inner storage volume,(b) a connection flap (42), which extends from an upright side (31) of the lengthening flap (20) along a second upright folding line (31) on a side opposite the first folding line (53,3), and is double-folded thereon, and(c) a fastening flap (43) which extends from the connection flap (42) along a third upright folding line (33), on a side of the connection flap (42) opposite the second folding line (31) and is positioned along the side wall (6,4) providing the lengthening flap (20),characterised in that, the corner construction further comprises a reinforcing piece (59) comprising a first flap (25) with a first flap face which extends along the side wall (6,4) providing the lengthening flap (20) and a second flap (26) with a second flap face which extends along the lengthening flap (20), the first and second flap being connected to each other along a fourth upright folding line (36).
- A collapsible box-shaped container according to claim 1, characterised in that the first flap (25) of the reinforcing piece (59) is positioned between the fastening flap (43) and the side wall (6,4) providing the lengthening flap (20), in that the second flap (26) of the reinforcing piece (59) is positioned between the lengthening flap (20) and the connection flap (42) and in that the fourth folding line (36) is positioned on a diagonal line of the bottom (2) connecting opposite diagonal corners (16).
- A collapsible box-shaped container according to claim 1 or 2, characterised in that the first flap (25) is fastened with at least part of an outer face (52) to an inner face (51,50) of the side wall (6,4) providing the lengthening flap (20) facing the storage volume.
- A collapsible box-shaped container according to any one of claims 1 - 3, characterised in that the second flap (26) is fastened with at least part of an outer face (57) to an inner face (55) of the lengthening flap (20) facing the storage volume.
- A collapsible box-shaped container according to any one of claims 1 - 4, characterised in that the second flap (26) extends from an upper edge of the connection flap (42) along a ninth folding line (61), the upper edge extending on a side of the connection flap (42) opposite a bottom edge facing the bottom face of the container and/or the first flap (25) extends from an upper edge of the fastening flap (43) along a tenth folding line (62).
- A collapsible box-shaped container according to any one of claims 1 - 4, characterised in that the first flap (25) is connected to an upright side of the fastening flap (43) along a fifth folding line (35).
- A collapsible box-shaped container according to any one of claims 1 - 6, characterised in that the connection flap (42) comprises at least one upwardly extending set of creases and/or folding lines (32) dividing the connection flap in at least a first part (21) distal from the fastening flap (43) and a second part (22) proximal to the fastening flap (43), the first (21) and second (22) part being positioned angled with respect to each other, thus providing an enlarged corner area which extends into the inner storage volume of the container.
- A collapsible box-shaped container according to claim 7, characterised in that the distal part (21) of the connection flap (42) with relation to the fastening flap (43) is fastened with at least part of its surface to the lengthening flap (20) and/or the second flap (26) of the reinforcing piece (59).
- A collapsible box-shaped container according to any one of claims 1 - 8, characterised in that the fastening flap (43) comprises at least one upwardly extending set of creases and/or folding lines (45,34) dividing the fastening flap (43) in at least a first part (23) proximal to the connection flap (42) and a second part (24) distal from the connection flap (42), the distal part (24) being fastened with at least part of its surface to the first flap (25) and/or the side wall (6,4) providing the lengthening flap (20), the first (23) and second part (24) being positioned angled with respect to each other, thus providing an enlarged corner area which extends into the inner storage volume of the container.
- A collapsible box-shaped container according to any one of claims 1 - 9, characterised in that the reinforcing piece (59) comprises a third flap (64) which extends along the first flap (25) and/or the second flap (26).
- A collapsible box-shaped container according to claim 10, characterised in that the third flap (64) is connected to an upright side of the first flap (25) along an eleventh folding line (65).
- A collapsible box-shaped container according to any one of claims 1 - 11, characterised in that a top rim (10) of the first pair of opposite upright side walls (6) is connected to a first pair of widening strips (28) having a length and a width, along a sixth folding line (58), the first pair of widening strips (28) having the same length as the side wall (6) to which they are connected, thus forming a supporting bridge, and the first diagonal folding line (39) linearly continuing (38) over the widening strip (28).
- A collapsible box-shaped container according to any one of claims 1 - 12, characterised in that a top rim (9) of the second pair of opposite upright side walls (4) is connected to a second pair of widening strips (63) having a length and a width, along a thirteenth folding line (18), the second pair of widening strips (63) having the same length as the side wall (4) to which they are connected, thus forming a supporting bridge.
- A collapsible box-shaped container according to claim 12 or 13, characterised in that the first and/or the second pair of widening strips (28,63) comprises a pair of second diagonal folding lines (37) extending from corners on opposite sides of the widening strip (28,63) at the position of the sixth and/or thirteenth folding line (58,18) towards an edge of the widening strip (28,63) opposing the sixth and/or thirteenth folding line (58,18).
- A collapsible box-shaped container according to any one of claims 12 - 14, characterised in that opposite transverse sides of each widening strip (28,63) are connected to a retaining flap (27) along respectively a seventh and eight folding line (30), the retaining flaps (27) having a length that does not exceed the height of the side wall (6,4) comprising the widening strip (28,63), each retaining flap (27) further being fastened to an adjacent side wall (4,6) to the side wall (6,4) providing the widening strip (28,63).
- A collapsible box-shaped container according to any one of claims 1 - 15, characterised in that at least one pair of opposing side walls (4,6) each comprise a reinforcing flap (29), the reinforcing flaps (29) being connected along an upper edge (9,10) of the side walls (4,6) and being double-folded and fastened on an inner side of the side walls (4,6) to which they are connected facing the central storage volume, the flaps (29) having a length smaller than or equal to the length of the corresponding side walls (4,6) and a height smaller than or equal to the height of the side walls (4,6) to which they are connected.
- A collapsible box-shaped container according to any one of claims 1 - 16, characterised in that at least one of the flaps of the corner construction and/or the reinforcing piece (59) is widened in direction of the bottom (2) over part of its width along a folding line with the bottom (2) thus forming a slip lip (12) the height of the slip lip (12) being greater than the distance between the bottom (2) of the box-shaped container and the nearest edge to the bottom (2) of the flap(s) from which it protrudes.
- A collapsible box-shaped container according to claim 17, characterised in that the bottom (2) comprises a cut (13) along the connection between the side walls (6) of the first pair and the bottom (2) for receiving the slip lip (12) when the container is erected and another cut (11) along the connection between the side walls (4) of the first pair and the bottom (2) for receiving the slip lip (12) when the container is collapsed.
- A collapsible box-shaped container according to any one of claims 1 - 18, characterised in that the lengthening flap (20) is provided on the second pair of transverse side walls (4).
- A collapsible box-shaped container according to any one of claims 1 - 19, characterised in that at least one flap (25,26) of the reinforcing piece (59) and the part of the side wall (4,6) or the lengthening flap (20) positioned along each other comprise co-operating positioning means (47,48) to permit correct positioning the reinforcing piece (59) in the corner construction of the container.
- A blank (1) for a collapsible box-shaped container according to any one of claims 1 - 4 and 7 - 20 comprising a substantially rectangular shaped bottom (2), a first pair of side walls (6) positioned on a first pair of opposite sides (7) of the bottom (2) and a second pair of side walls (4) positioned on a second pair of opposite sides (5) of the bottom (2), a first diagonal folding line (39) extending upwardly from both opposite bottom corners (16) of each side wall of the first pair (6) towards an upper edge (10) of the first pair of side walls (6), the diagonal folding line (39) allowing the box-shaped container to be collapsible, and means for connecting first (6) and second pair (4) to each comprising(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall (6,4) along a first upright folding line (53,3),(b) a connection flap (42), which extends from an upright side (31) of the lengthening flap (20) along a second upright folding line (31) on a side opposite the first folding line (53,3), and(c) a fastening flap (43) which extends from the connection flap (42) along a third upright folding line (33), on a side of the connection flap (42) opposite the second folding line (31),characterised in that, a panel for a reinforcing piece (59) comprising a first flap (25) and a second flap (26) connected to the first flap (25) along a fourth folding line (36), is provided as a separate part.
- A blank (1) for a collapsible box-shaped container according to any one of claim 1 - 4 and 6 - 20 comprising a substantially rectangular shaped bottom (2), a first pair of side walls (6) positioned on a first pair of opposite sides (7) of the bottom (2) and a second pair of side walls (4) positioned on a second pair of opposite sides (5) of the bottom (2), a first diagonal folding line (39) extending upwardly from both opposite bottom corners (16) of each side wall of the first pair (6) towards an upper edge (10) of the first pair of side walls (6), the diagonal folding line (39) allowing the box-shaped container to be collapsible, and means for connecting adjacent side walls of the first (6) and second pair (4) to each comprising(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall (6,4) along a first upright folding line (53,3),(b) a connection flap (42), which extends from an upright side (31) of the lengthening flap (20) along a second upright folding line (31) on a side opposite the first folding line (53,3),(c) a fastening flap (43) which extends from the connection flap (42) along a third upright folding line (33), on a side of the connection flap (42) opposite the second folding line (31),characterised in that, the blank (1) comprises a panel for a reinforcing piece (59), the piece comprising a first flap (25) and a second flap (26), the first flap (25) being connected to the second flap (26) along a fourth folding line (36), the first flap (25) being connected to the fastening flap (43) along a fifth folding line (35), on a side of the fastening flap (43) opposite the third upright folding line (33).
- A blank (1) for a collapsible box-shaped container according to any one of claim 1 - 5 and 7 - 20 comprising a substantially rectangular shaped bottom (2), a first pair of side walls (6) positioned on a first pair of opposite sides (7) of the bottom (2) and a second pair of side walls (4) positioned on a second pair of opposite sides (5) of the bottom (2), a first diagonal folding line (39) extending upwardly from both opposite bottom corners (16) of each side wall of the first pair (6) towards an upper edge (10) of the first pair of side walls (6), the diagonal folding line (39) allowing the box-shaped container to be collapsible, and means for connecting adjacent side walls of the first (6) and second pair (4) to each comprising(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall (6,4) along a first upright folding line (53,3),(b) a connection flap (42), which extends from an upright side (31) of the lengthening flap (20) along a second upright folding line (31) on a side opposite the first folding line (53,3),(c) a fastening flap (43) which extends from the connection flap (42) along a third upright folding line (33), on a side of the connection flap (42) opposite the second folding line (31),characterised in that, the blank (1) comprises a panel for a reinforcing piece (59), the piece comprising a first flap (25) and a second flap (26), the first flap (25) being connected to the second flap (26) along a fourth folding line (36), the second flap (26) extending from an upper edge of the connection flap (42) along a ninth folding line (61), the upper edge extending on a side of the connection flap (42) opposite a bottom edge facing the bottom face of the container and/or the first flap (25) extending from an upper edge of the fastening flap (43) along a tenth folding line (62).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20060120702 EP1764311B1 (en) | 2005-09-15 | 2006-09-14 | Collapsible box-shaped container with reinforced corners and blank therefor |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05447205A EP1764310A1 (en) | 2005-09-15 | 2005-09-15 | Collapsible box-shaped container with reinforced corners and blank therefor |
EP06115407 | 2006-06-13 | ||
EP20060120702 EP1764311B1 (en) | 2005-09-15 | 2006-09-14 | Collapsible box-shaped container with reinforced corners and blank therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1764311A1 true EP1764311A1 (en) | 2007-03-21 |
EP1764311B1 EP1764311B1 (en) | 2009-04-08 |
Family
ID=37621959
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20060120702 Not-in-force EP1764311B1 (en) | 2005-09-15 | 2006-09-14 | Collapsible box-shaped container with reinforced corners and blank therefor |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP1764311B1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1034330C2 (en) * | 2007-09-04 | 2009-03-05 | Smurfit Kappa Gsf B V | Box with corner reinforcements, appropriate blank and method for setting them up. |
NL2001742C2 (en) * | 2008-07-02 | 2010-01-05 | Smurfit Kappa Gsf B V | Box with corner reinforcements and a blank for that purpose. |
WO2014052525A1 (en) * | 2012-09-26 | 2014-04-03 | Tin Inc. | Article-transport container |
US9126711B2 (en) | 2012-01-24 | 2015-09-08 | Tin Inc. | Article-transport container |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200482247Y1 (en) * | 2015-07-31 | 2017-01-03 | 제이더블유생명과학 주식회사 | Packaging box for an infusion solution bag |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0538098A1 (en) * | 1991-10-14 | 1993-04-21 | J3C Société à responsabilité limitée | Stackable cardboard package with reinforced corners |
EP0621192A1 (en) * | 1993-04-21 | 1994-10-26 | Gsf Verpakkingen B.V. | Collapsible box-shaped container and black therefor |
BE1007776A3 (en) * | 1992-11-23 | 1995-10-17 | Smurfit Lona Verpakking Bv | Ready-to-use box |
EP1028063A1 (en) * | 1997-10-07 | 2000-08-16 | Videcart, S.A. | Tray for transporting products, and method for its fabrication |
US20040169068A1 (en) * | 2002-05-23 | 2004-09-02 | Mckenna David J. | Container with triangular corner posts |
-
2006
- 2006-09-14 EP EP20060120702 patent/EP1764311B1/en not_active Not-in-force
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0538098A1 (en) * | 1991-10-14 | 1993-04-21 | J3C Société à responsabilité limitée | Stackable cardboard package with reinforced corners |
BE1007776A3 (en) * | 1992-11-23 | 1995-10-17 | Smurfit Lona Verpakking Bv | Ready-to-use box |
EP0621192A1 (en) * | 1993-04-21 | 1994-10-26 | Gsf Verpakkingen B.V. | Collapsible box-shaped container and black therefor |
EP1028063A1 (en) * | 1997-10-07 | 2000-08-16 | Videcart, S.A. | Tray for transporting products, and method for its fabrication |
US20040169068A1 (en) * | 2002-05-23 | 2004-09-02 | Mckenna David J. | Container with triangular corner posts |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1034330C2 (en) * | 2007-09-04 | 2009-03-05 | Smurfit Kappa Gsf B V | Box with corner reinforcements, appropriate blank and method for setting them up. |
EP2033898A1 (en) | 2007-09-04 | 2009-03-11 | Smurfit Kappa GSF B.V. | Box with corner reinforcements and blank intended therefor |
NL2001742C2 (en) * | 2008-07-02 | 2010-01-05 | Smurfit Kappa Gsf B V | Box with corner reinforcements and a blank for that purpose. |
EP2141077A1 (en) * | 2008-07-02 | 2010-01-06 | Smurfit Kappa GSF B.V. | Box with corner reinforcements, and blank intended therefor |
US9126711B2 (en) | 2012-01-24 | 2015-09-08 | Tin Inc. | Article-transport container |
WO2014052525A1 (en) * | 2012-09-26 | 2014-04-03 | Tin Inc. | Article-transport container |
US8800850B2 (en) | 2012-09-26 | 2014-08-12 | International Paper Co. | Article-transport container |
Also Published As
Publication number | Publication date |
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EP1764311B1 (en) | 2009-04-08 |
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