EP1761661B1 - Electrochemical surface treatment device and method - Google Patents

Electrochemical surface treatment device and method Download PDF

Info

Publication number
EP1761661B1
EP1761661B1 EP05753214A EP05753214A EP1761661B1 EP 1761661 B1 EP1761661 B1 EP 1761661B1 EP 05753214 A EP05753214 A EP 05753214A EP 05753214 A EP05753214 A EP 05753214A EP 1761661 B1 EP1761661 B1 EP 1761661B1
Authority
EP
European Patent Office
Prior art keywords
drum
metal parts
side walls
working space
jacket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05753214A
Other languages
German (de)
French (fr)
Other versions
EP1761661A1 (en
Inventor
Siegfried Piesslinger-Schweiger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Poligrat GmbH
Original Assignee
Poligrat GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Poligrat GmbH filed Critical Poligrat GmbH
Priority to PL05753214T priority Critical patent/PL1761661T3/en
Publication of EP1761661A1 publication Critical patent/EP1761661A1/en
Application granted granted Critical
Publication of EP1761661B1 publication Critical patent/EP1761661B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/16Apparatus for electrolytic coating of small objects in bulk
    • C25D17/18Apparatus for electrolytic coating of small objects in bulk having closed containers
    • C25D17/20Horizontal barrels
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/10Electrodes, e.g. composition, counter electrode
    • C25D17/12Shape or form
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/16Apparatus for electrolytic coating of small objects in bulk
    • C25D17/18Apparatus for electrolytic coating of small objects in bulk having closed containers

Definitions

  • the invention relates to a device for the electrochemical surface treatment of metal parts in an electrolyte bath according to the preamble of patent claim 1 and to a method for the electrochemical surface treatment of metal parts in an electrolyte bath.
  • Electrochemical pickling and polishing is a well-known process for the electrochemical surface treatment of metal objects.
  • the metal object to be processed is electrically contacted, immersed in a suitable electrolyte and energized as an anode in a DC circuit. In this case, metal is removed from the surface of the object and a surface with certain desired properties is obtained. Larger metal objects are usually clamped for mounting and contacting on so-called contact racks or processed in a suspended arrangement.
  • the anodic contact of the charge in the drum (charge) of metal parts is through those parts which touch the inside of the drum shell. These parts pass the current through the entire bed to the parts located on the surface of the bed. These in turn are only contacted by their own weight. If the weight of a single metal part is very low, for example due to a small wall thickness of the part, then there may be insufficient intense contact to properly feed the current into the part. The consequence of this is either unevenly machined parts or local burns on the parts surfaces due to overheating of the contact points. Therefore, parts of very low weight in proportion to size are poorly suited for machining in conventional electrochemical surface treatment devices.
  • Parts that may interfere with each other during processing or impose and form a coherent ball are also not suitable for processing in conventional electrochemical surface treatment devices, since the individual parts cover each other during processing partially and thus a uniform machining of the parts is prevented.
  • the invention is therefore based on the object to provide an apparatus and a method for electrochemical surface treatment of metal parts in an electrolyte bath with or with which all parts of a batch can be processed largely simultaneously, regardless of the batch size, so that for larger batches only the
  • the amount of electricity needed to be increased accordingly the treatment time of the entire batch still corresponds to the time required to process an item.
  • the surfaces of such parts should also be machinable with high uniformity and accuracy, which can fit into one another, tend to Vergeleln or have a very low weight.
  • this object is achieved in that the side walls of the drum serve as an anode, that the side walls define a gap-shaped working space with a gap width, which through the Distance between the side walls is defined, and that the gap width is selected depending on the size and / or the geometry of the metal parts to be treated so that during the electrochemical surface treatment of the metal parts all located in the working space metal parts are applied substantially equally with electricity.
  • the drum shell In contrast to conventional devices, therefore, not the drum shell is used, but the sidewalls of the drum serve as an anode and the working space is slit-shaped, ie. its height (extension in the axial direction of the drum) is much smaller than its width.
  • the entire located in the working space bed of metal parts is fully and continuously energized, i. There are no areas inside the bed which are not processed as well.
  • the time required to treat the entire batch thus largely corresponds to the time required to treat a single item.
  • the weight of the bed pushes the metal parts in the working space against the side walls and thus ensures reliable contact with the anode. If the working space is almost completely filled with parts, very light parts can be processed with the device according to the invention.
  • a movement of the parts during the treatment is required only to a small extent in the device according to the invention, so that change over the treatment time, the contact points and is avoided so that they are visible after the treatment process. For example, it is enough to turn the drum slowly during the treatment. Because in the device according to the invention even a small movement of the parts during their treatment is sufficient to contact points to form again and again and the movement must not be so pronounced as in the prior art that more and more new parts reach the surface of the bed, can also be treated with the device according to the invention parts that tend to gel and clumping.
  • the drum used in the device according to the invention may for example have the shape of a circular cylinder. Instead of a circular cross-section, however, the drum may also have a rectangular, square, triangular or even polygonal cross section.
  • the device according to the invention is freer in terms of the choice of the cross-sectional shape of the drum than in the prior art, since it is not important to constantly carry new parts to the surface of the bed located in the drum.
  • the side walls of the drum serve as the anode.
  • the side walls of the drum are perforated to ensure the unhindered access of the electrolyte bath to the gap-shaped working space in the drum.
  • Another advantage of perforated sidewalls is the fact that compared to conventional, known from the prior art devices in which the drum serves as an anode and is usually perforated, in terms of material selection and structural design of the drum wall is free. This aspect will be discussed in more detail later in connection with preferred embodiments of the device according to the invention.
  • the gap width of the working space is adjustable.
  • the gap width of the working space is adjustable in a range corresponding to the simple to 10 times the diameter of the metal parts to be treated.
  • the working space on internals to its subdivision and / or for guiding the metal parts during rotation of the drum.
  • the internals can subdivide the work space, for example, into several chambers.
  • the internals Kings be designed so that they restrict the freedom of movement of the individual parts, so that the parts can not get caught together.
  • a shaft is attached to each side wall of the drum on the outside.
  • the two outer shafts attached to the drum side walls aligned with each other and determine the axis of rotation of the drum. If the two shafts do not extend into the working space of the drum, the latter remains undisturbed.
  • the device according to the invention may comprise a plurality of drums. Each drum may have its own two shafts or a plurality of drums may be interconnected by mutually aligned shaft sections.
  • the drum is accommodated in a rotatable holder and it is externally attached to two opposite sides of the holder depending on a shaft. These two waves are aligned with each other and set the axis of rotation of the drum.
  • the device according to the invention can have a plurality of rotatable holders.
  • a plurality of drums are received in a rotatable support, wherein the support has a shaft defining the axis of rotation, on both sides of which at least two drum receiving racks are mounted for rotation with the shaft.
  • two Trommelagegestelle can be arranged with respect to the shaft in a common plane.
  • a plurality of such each two drum receiving racks may be arranged planes, so that the capacity of the device according to the invention can be set as needed.
  • the individual Trommelagegestelle but also with respect to the shaft can be axially offset from one another.
  • the drum receiving racks are open on one side and designed for insertion and removal of the drums. A loading and unloading of the drums is in this way quickly and therefore economically possible because the holder does not have to be taken out of the electrolyte bath, but only the individual drums from the holder.
  • An embodiment of the device according to the invention has a closable opening in the drum shell for easy filling and emptying of the working space on.
  • the drum is positioned so that the closable opening comes to rest below.
  • opening the gravity ensures an automatic emptying of the drum.
  • To refill the drum then only needs to be rotated by 180 °, so that the opening comes to rest on top.
  • a somewhat modified embodiment has in the drum shell a first closable opening for filling and an opposite second closable opening for emptying the working space. In this way, the drum must not be rotated by 180 ° after refilling the working space for refilling.
  • At least one side wall of the drum is formed so that it is open or is removable.
  • Such an embodiment is particularly suitable for drums, which are received as described above in a rotatable holder and / or which are provided with internals.
  • the drum shell is formed by a frame designed as a separate component.
  • This frame prevents the metal parts located in the working space from falling out and can also have the function of fixing the drum side walls.
  • Suitable materials for the frame are all plastics and metals that are resistant to the conditions occurring in the respective treatment process.
  • the frame may for example be arranged between the two drum side walls. In such an embodiment can be adjusted by different widths wide frame simply different gap widths of the working space.
  • the frame may also overlap the two drum side walls.
  • the frame On the inside of the frame then several grooves can be provided, in which the drum side walls are inserted. By selecting the appropriate grooves, the desired gap width of the working space is determined.
  • the drum shell is formed by mating folds of the side walls.
  • the gap width of the working space simply by moving towards or away from each other the drum side walls are adjusted.
  • At least one cathode is preferably arranged on each side of the drum at a distance from the corresponding side wall and parallel to the side wall in the electrolyte bath.
  • Such a cathode arrangement is structurally simpler to implement than the arrangement chosen in the prior art with a cathode in the center of the drum.
  • a method for the electrochemical surface treatment of metal parts in an electrolyte bath which comprises the steps of providing a drum for receiving metal parts to be treated, the drum having a jacket and side walls, being rotatable about an axis and wherein Coat and the side walls define a gap-shaped working space with a gap width, the pretending the gap width such that during the electrochemical surface treatment of the metal parts substantially all located in the working space metal parts are equally energized, the approximately complete filling of the working space to be treated metal parts of the Immersing the metal-filled drum in the electrolyte bath, switching the sidewalls of the drum as the anode, providing at least one cathode on each side of the drum spaced from the corresponding sidewall and parallel to it in the electrolyte bath, and to energize the anode and the cathodes with direct current and slowly rotating the drum about its axis of rotation during a predetermined treatment time.
  • FIG. 1 shows schematically a known from the prior art device for the electrochemical surface treatment of metal parts in an electrolyte bath.
  • the device has a drum T with a drum shell M and two side walls E, of which in FIG. 1 the viewer facing side wall E is not shown to allow insight into the interior of the drum T.
  • the drum T In the drum T is a bed of S to be processed metal parts.
  • the drum T is almost completely submerged in an electrolyte bath B.
  • As anode A for electrochemical surface treatment is made of a conductive metal drum shell M.
  • a cathode K 1 surrounds the drum T in the electrolyte bath, while another cathode K 2 is arranged in the center of the drum T.
  • the anode A and the two cathodes K 1 and K 2 are supplied with direct current and the drum T is rotated in the direction of the arrow R about an axis of rotation X. Due to the Faraday effect, which shields the metal parts located inside the bed S, the latter are not processed. By taking place due to the rotation of the drum T circulation of the individual metal parts in the bed S but always other metal parts reach the surface of the bed S and are processed there.
  • FIG. 2 shows in section a first embodiment of a device 10 according to the invention for the electrochemical surface treatment of metal parts.
  • the device 10 has a drum 12 rotatable about an axis X with a jacket 14 and side walls 16, 18.
  • the side walls 16, 18, which are made of a conductive metal and perforated in the embodiment shown, limit together with the jacket 14 a gap-shaped working space 20 for receiving the metal parts to be treated.
  • the jacket 14 here consists of a plastic which is stable under process conditions, but it can consist of any material which withstands the process conditions.
  • one or more openings may be provided for filling and emptying of the working space 20, one or more openings, not shown, may be provided.
  • a single opening may be present.
  • one or more openings may be provided in the side wall or walls 16, 18 or the side wall may be designed to be removable as a whole. Such an embodiment will be related later FIG. 9 described in more detail.
  • the working space 20 has a dimension, referred to as a gap width W, in the axial direction, which is significantly smaller than a dimension L directed normal thereto. If the drum 12 has a circular cylindrical shape, then the dimension L corresponds to the diameter of the working space 20. If the drum 12 has a square cross section, then the dimension L corresponds to the side length of the working space 20. However, the drum 12 can also be a triangular, polygonal or different kind Have cross-section, it is only crucial that the gap width W is small compared to the extension of the working space 20 in the direction of the dimension L.
  • a shaft 22, 24 is attached outside.
  • the two shafts 22, 24, which are rotatably received in bearings, not shown, are aligned with each other and set the axis of rotation X of the drum 12.
  • the working space 20 is almost completely filled with a bed S of metal parts to be processed.
  • the drum 12 with the metal parts therein is immersed in an electrolyte bath B or submerged.
  • the conductive side walls 16, 18 of the drum 12 serve as the anode of a process circuit, which further includes two cathodes 26, 28, one of which is on each side of the drum 12 with some distance and parallel to the corresponding side wall 16, 18 in the electrolyte B extends.
  • the power supply to the anode walls serving as side walls 16, 18 can be done for example via the shafts 22, 24.
  • the metal parts forming the bed S are in contact with the insides of the side walls 16, 18, so that the current reaching the anode is forwarded by contact with the metal parts to be treated. Due to the small gap width W of the working space 20 in relation to the extension L, the Faraday effect does not occur in a disturbing manner, ie the metal parts located in the interior of the bed S are also energized and consequently surface-treated electrochemically. Because the Faraday effect is virtually nonexistent, the current flowing through the process circuit can be chosen to be so high that the treatment time is very short and substantially equal to the time required to treat a single piece of metal. During the treatment period, the drum 12 is slowly rotated, symbolized by the arrow R in FIG. 2 in order to repeatedly create contact points between the individual metal parts or between the metal parts and an adjacent side wall 16 or 18.
  • the jacket 14 of the drum 12 is formed by a frame 30 which engages over the two side walls 16, 18 and fixes them.
  • a frame 30a is disposed between the two side walls 16, 18 of the drum 12.
  • the gap width W of the working space 20 in a simple manner by using a frame 30, 30 a be set with the appropriate width.
  • the frame 30a may be formed as a so-called removable frame, ie the frame 30a is connected to the two side walls 16, 18 by means of easily releasable connection mechanisms. Even with the frame 30 off FIG. 3 Such an embodiment is possible, for example, this frame 30 can be designed hinged, so that let him simply held the side walls 16, 18 can be removed.
  • FIG. 5 shows a drum 12 with a modified frame 30b, which is provided on its inside with here evenly in the axial direction X spaced grooves 32, which serve to receive the side walls 16, 18.
  • the desired gap width W of the working space 20 is set.
  • the jacket 14 of the drum 12 is formed by folds 34, 36 of the side walls 16, 18.
  • the folded edges 36 of the side wall 18 can be inserted into the bounded by the folded edges 34 of the side wall 16 space.
  • the gap width W of the working space 20 can also be within the limits set by the dimensions of the folded edges 34, 36 in the axial direction X set.
  • the folded edges 34, 36 usually consist of the same material as the side walls 16, 18.
  • the folded edges 34, 36 need not be perforated.
  • FIGS. 7 and 8 show a modified embodiment of the device 10.
  • no shafts 22, 24 are attached to the drum 12 itself, but the drum 12 is accommodated in a rotatable holder 38.
  • a shaft 40, 42 is attached to the outside on two opposite sides.
  • the two shafts 40, 42 are aligned with each other and set the axis of rotation X for the drum 12.
  • the rotatable support 38 may be of any shape and design suitable for receiving the drum 12.
  • the rotatable support 38 is a substantially open frame 43, in which the drum 12 is prevented from falling out by two securing clips 44.
  • the drum 12 and the rotatable support 38 in the embodiment shown have a cuboid shape, of course, many other forms can be used.
  • the drum 12 may be circular cylindrical or a polygonal one Have cross-section.
  • the rotatable support 38 does not necessarily have to have a shape corresponding to the drum 12 as long as it is only suitable for holding the drum 12 securely.
  • FIG. 9 shows a drum 12, in which the side wall 16 is designed to be removable. Filling and emptying the working space 20 is so easy and completely possible.
  • the shaft 22 is fixed, analogous to the side wall 18, the shaft 24 is fixed (not shown). If these two waves 22, 24 are omitted, the in FIG. 9 reproduced drum 12 also for use in a device 10 according to the FIGS. 7 and 8 ,
  • FIG. 9 furthermore installations 46 are shown in the working space 20.
  • the internals 46 have here the shape of partitions that divide the working space 20 into four equal chambers 48.
  • the baffles 20 limit the mobility of the metal parts to be treated in the working space 20 and are particularly advantageous if the metal parts tend to get stuck or hooked.
  • Other installations for example in the form of a spiral wall in the working space 20, can also be used.
  • the internals are tuned for optimal effectiveness on the geometry and dimensions of the metal parts to be treated.
  • FIG. 10 a yet further modified embodiment of a device 10 is shown in a spatial view, in accordance with the in the FIGS. 7 and 8 shown embodiment, a holder 38a, in which a plurality of drums 12 (in the example shown six pieces) are added.
  • the holder 38 a has a shaft 50 which defines the axis of rotation X of the entire device 10.
  • U-shaped drum receiving racks 52 are attached, each of which can accommodate a drum 12.
  • Each two drum receiving racks 52 are arranged with respect to the shaft 50 in a common plane. In the exemplary embodiment shown, three such planes are preferably arranged on the shaft 50 so as to be equally spaced from each other axially.
  • Each drum support frame 52 is open on one side, so that an associated drum 12 can be easily inserted into the drum support frame 52 and pulled out again without having to remove the holder 38a from the electrolyte bath, not shown here.
  • the loading and unloading of the drums 12 is thus possible quickly and economically.
  • drum receiving racks 52 are connected for rotation with the shaft 50, readily allows the capacity of the apparatus 10 to be adjusted to predetermined needs by providing more or less drum receiving racks 52.
  • the drum receiving racks 52 may of course have a different shape and need not be arranged in pairs in a plane.
  • the cathodes, which are arranged in the operating state between the drums 12 and outside of the axially first and last drum 12, preferably parallel to the drum side walls have, for reasons of clarity in FIG. 10 omitted.
  • the apparatus 10 may readily include a plurality of drums 12 in an electrolyte bath B, optionally in a corresponding number of rotatable supports 38.
  • a plurality of drums may be sequentially arrayed and interconnected by shaft portions which together define the axis of rotation X.
  • a plurality of drums 12 each having its own axis of rotation X can be arranged in the electrolyte bath B.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The invention relates to a device for the electrochemical surface treatment of metal parts in an electrolyte bath (B). The device comprises a drum (12) which is rotatable about an axis (X) and provided with a shell (14) and sidewalls (16, 18). The sidewalls (16, 18) of the drum (12) are used as the anode in an electric circuit of the process and delimit, together with the shell (14), a gap-type working chamber (20) having a gap width (W) that is defined by the distance between the sidewalls (16, 18). The gap width (W) is chosen depending on the size and/or the geometry of the metal parts to be treated in the working chamber (20) in such a manner that all metal parts present in the working chamber (20) during the electrochemical surface treatment of the metal parts are subjected to substantially the same extent with current.

Description

Die Erfindung betrifft eine Vorrichtung zur elektrochemischen Oberflächenbehandlung von Metallteilen in einem Elektrolytbad gemäß dem Oberbegriff des Patentanspruchs 1 sowie ein Verfahren zur elektrochemischen Oberflächenbehandlung von Metallteilen in einem Elektrolytbad.The invention relates to a device for the electrochemical surface treatment of metal parts in an electrolyte bath according to the preamble of patent claim 1 and to a method for the electrochemical surface treatment of metal parts in an electrolyte bath.

Elektrochemisches Beizen und Polieren ist ein bekanntes Verfahren zur elektrochemischen Oberflächenbehandlung von Metallgegenständen. Der zu bearbeitende Metallgegenstand wird elektrisch kontaktiert, in einen geeigneten Elektrolyten getaucht und als Anode in einem Gleichstromkreis bestromt. Dabei wird von der Oberfläche des Gegenstands Metall abgetragen und man erhält eine Oberfläche mit bestimmten gewünschten Eigenschaften. Größere Metallgegenstände werden üblicherweise zur Halterung und Kontaktierung auf sogenannte Kontaktgestelle geklemmt oder in aufgehängter Anordnung bearbeitet.Electrochemical pickling and polishing is a well-known process for the electrochemical surface treatment of metal objects. The metal object to be processed is electrically contacted, immersed in a suitable electrolyte and energized as an anode in a DC circuit. In this case, metal is removed from the surface of the object and a surface with certain desired properties is obtained. Larger metal objects are usually clamped for mounting and contacting on so-called contact racks or processed in a suspended arrangement.

Zur Bearbeitung vieler kleiner Metallteile ist das soeben beschriebene Vorgehen jedoch ungeeignet, weil eine Einzelaufnahme der zu bearbeitenden Kleinteile unwirtschaftlich wäre. Massenkleinteile werden deshalb lose als Schüttgut in Trommeln oder Glocken bearbeitet. Dazu wird jeweils eine bestimmte Menge von zu bearbeitenden Metallkleinteilen, eine sogenannte Charge, in eine Trommel eingefüllt und die Trommel wird dann in das Elektrolytbad eingetaucht. Der Mantel der Trommel ist aus einem meist perforierten leitfähigen Metall, üblicherweise Titan, gefertigt. Er ist während des Bearbeitungsprozesses als Anode im Prozessstromkreis geschaltet und leitet den Strom durch Berührungskontakt an die zu behandelnden Teile weiter. Die zum Schließen des Prozessstromkreises notwendigen Kathoden sind dabei sowohl außerhalb der Trommel und in deren Zentrum angeordnet (siehe hierzu Figur 1).For processing many small metal parts, however, the procedure just described is unsuitable, because a single shot of the small parts to be processed would be uneconomical. Bulk small parts are therefore loosely processed as bulk material in drums or bells. For this purpose, in each case a certain amount of metal small parts to be processed, a so-called batch, are introduced into a drum and the drum is then immersed in the electrolyte bath. The jacket of the drum is made of a mostly perforated conductive metal, usually titanium. During the machining process, it is connected as an anode in the process circuit and forwards the current to the parts to be treated by means of touch contact. The cathodes necessary for closing the process circuit are arranged both outside the drum and in its center (see FIG. 1 ).

Aufgrund des Faraday-Effekts wirkt der elektrochemische Oberflächenbehandlungsprozess allerdings nur an der Oberfläche der Schüttung und dringt kaum in die Schüttung ein, weshalb nur die sich jeweils an der Oberfläche der Schüttung befindenden Metallteile bearbeitet werden. Eine gleichmäßige Bearbeitung aller in der Trommel befindlichen Metallteile setzt daher eine gleichmäßige Umwälzung der Schüttung voraus. Die Trommel oder Glocke wird hierzu während der Bearbeitungsdauer um ihre Achse gedreht. Nach und nach gelangen damit periodisch alle Teile an die Oberfläche und werden dort bearbeitet. Die Einstellung des zur Bearbeitung einer Charge notwendigen Stroms muss so erfolgen, dass die sich jeweils im Bereich der Oberfläche des Schüttvolumens befindenden Teile korrekt mit Strom beaufschlagt werden. Da die Anzahl dieser Teile nur einen Bruchteil X der gesamten Charge bildet, muss folglich zur Behandlung dieser gesamten Charge die Behandlungszeit um das X-fache der Zeit zur Behandlung eines einzelnen Teils verlängert werden. Aus dem beschriebenen Phänomen folgt auch, dass größere Chargen keine wesentliche Erhöhung des Stroms erlauben, sondern dass sich nur die Behandlungszeit entsprechend verlängert.Due to the Faraday effect, however, the electrochemical surface treatment process acts only on the surface of the bed and hardly penetrates into the bed, which is why only the respective metal parts located on the surface of the bed are processed. A uniform processing of all metal parts in the drum therefore requires a uniform circulation of the bed. For this purpose, the drum or bell is rotated about its axis during the processing time. Gradually, all parts arrive periodically the surface and are processed there. The adjustment of the current required to process a batch must be carried out in such a way that current is supplied to the parts in each case in the area of the surface of the bulk volume. Consequently, since the number of these parts is only a fraction X of the total batch, treatment time must be extended X times that of a single part treatment to treat this entire batch. From the phenomenon described also follows that larger batches do not allow a significant increase in the current, but that extends only the treatment time accordingly.

Bei dem beschriebenen Prozess erfolgt der anodische Kontakt der in der Trommel befindlichen Schüttung (Charge) aus Metallteilen durch diejenigen Teile, die die Innenseite des Trommelmantels berühren. Diese Teile leiten den Strom durch die gesamte Schüttung an die sich an der Oberfläche der Schüttung befindenden Teile weiter. Diese wiederum werden nur durch ihr Eigengewicht kontaktiert. Ist das Gewicht eines einzelnen Metallteils sehr niedrig, beispielsweise aufgrund einer geringen Wanddicke des Teils, erfolgt unter Umständen kein ausreichend intensiver Kontakt, um den Strom ordnungsgemäß in das Teil einzuspeisen. Die Folge davon sind entweder ungleichmäßig bearbeitete Teile oder lokale Brandstellen an den Teileoberflächen aufgrund einer Überhitzung der Kontaktstellen. Teile mit sehr geringem Gewicht im Verhältnis zur Größe eignen sich daher nur schlecht zur Bearbeitung in herkömmlichen elektrochemischen Oberflächenbehandlungsvorrichtungen.In the described process, the anodic contact of the charge in the drum (charge) of metal parts is through those parts which touch the inside of the drum shell. These parts pass the current through the entire bed to the parts located on the surface of the bed. These in turn are only contacted by their own weight. If the weight of a single metal part is very low, for example due to a small wall thickness of the part, then there may be insufficient intense contact to properly feed the current into the part. The consequence of this is either unevenly machined parts or local burns on the parts surfaces due to overheating of the contact points. Therefore, parts of very low weight in proportion to size are poorly suited for machining in conventional electrochemical surface treatment devices.

Teile, die sich während der Bearbeitung ineinander stecken können oder sich verhängen und einen zusammenhängenden Knäuel bilden können (auch als "verigeln" bezeichnet), eignen sich ebenfalls nicht zur Bearbeitung in herkömmlichen elektrochemischen Oberflächenbehandlungsvorrichtungen, da sich die einzelnen Teile während der Bearbeitung gegenseitig teilweise abdecken und so eine gleichmäßige Bearbeitung der Teile verhindert ist.Parts that may interfere with each other during processing or impose and form a coherent ball (also referred to as "gel") are also not suitable for processing in conventional electrochemical surface treatment devices, since the individual parts cover each other during processing partially and thus a uniform machining of the parts is prevented.

Der Erfindung liegt deshalb die Aufgabe zugrunde, eine Vorrichtung und ein Verfahren zur elektrochemischen Oberflächenbehandlung von Metallteilen in einem Elektrolytbad bereitzustellen, mit der bzw. mit dem alle Teile einer Charge unabhängig von der Chargengröße weitgehend gleichzeitig bearbeitet werden können, so dass bei größeren Chargen nur der Strom entsprechend erhöht werden muss, die Behandlungszeit der gesamten Charge jedoch weiterhin der Zeit entspricht, die zur Bearbeitung eines Einzelteils erforderlich ist. Ferner sollen auch die Oberflächen solcher Teile mit hoher Gleichmäßigkeit und Genauigkeit bearbeitbar sein, die sich ineinander stecken können, die zum Verigeln neigen oder die ein sehr geringes Eigengewicht aufweisen.The invention is therefore based on the object to provide an apparatus and a method for electrochemical surface treatment of metal parts in an electrolyte bath with or with which all parts of a batch can be processed largely simultaneously, regardless of the batch size, so that for larger batches only the However, the amount of electricity needed to be increased accordingly, the treatment time of the entire batch still corresponds to the time required to process an item. Furthermore, the surfaces of such parts should also be machinable with high uniformity and accuracy, which can fit into one another, tend to Vergeleln or have a very low weight.

Ausgehend von einer eingangs beschriebenen, bekannten Vorrichtung zur elektrochemischen Oberflächenbehandlung von Metallteilen in einem Elektrolytbad ist diese Aufgabe erfindungsgemäß dadurch gelöst, dass die Seitenwände der Trommel als Anode dienen, dass die Seitenwände zusammen mit dem Mantel einen spaltförmigen Arbeitsraum mit einer Spaltbreite begrenzen, die durch den Abstand zwischen den Seitenwänden definiert ist, und dass die Spaltbreite in Abhängigkeit der Größe und/oder der Geometrie der zu behandelnden Metallteile so gewählt ist, dass während der elektrochemischen Oberflächenbehandlung der Metallteile alle im Arbeitsraum befindlichen Metallteile im Wesentlichen gleichermaßen mit Strom beaufschlagt werden.Based on an initially described, known device for electrochemical surface treatment of metal parts in an electrolyte bath, this object is achieved in that the side walls of the drum serve as an anode, that the side walls define a gap-shaped working space with a gap width, which through the Distance between the side walls is defined, and that the gap width is selected depending on the size and / or the geometry of the metal parts to be treated so that during the electrochemical surface treatment of the metal parts all located in the working space metal parts are applied substantially equally with electricity.

Im Unterschied zu herkömmlichen Vorrichtungen dient also nicht der Trommelmantel, sondern es dienen die Seitenwände der Trommel als Anode und der Arbeitsraum ist spaltförmig, d.h. seine Höhe (Erstreckung in Axialrichtung der Trommel) ist sehr viel geringer als seine Breite. Auf diese Weise, d.h. durch die im Verhältnis zum Schüttungsvolumen große Kontaktfläche der beiden Seitenwände der Trommel und durch die geringe, den Faraday-Effekt vermeidende Höhe des Arbeitsraumes wird die gesamte sich im Arbeitsraum befindende Schüttung aus Metallteilen vollständig und durchgehend mit Strom beaufschlagt, d.h. es befinden sich im Inneren der Schüttung keine Bereiche, die nicht ebenfalls bearbeitet werden. Die zur Behandlung der gesamten Charge erforderliche Zeit entspricht somit weitgehend der Zeit, die zur Behandlung eines Einzelteils erforderlich wäre. Das Gewicht der Schüttung drückt die Metallteile im Arbeitsraum gegen die Seitenwände und sorgt so für eine zuverlässige Kontaktierung mit der Anode. Ist der Arbeitsraum annähernd vollständig mit Teilen gefüllt, können mit der erfindungsgemäßen Vorrichtung auch sehr leichte Teile bearbeitet werden.In contrast to conventional devices, therefore, not the drum shell is used, but the sidewalls of the drum serve as an anode and the working space is slit-shaped, ie. its height (extension in the axial direction of the drum) is much smaller than its width. In this way, i. by the large contact surface in relation to the bulk volume of the two side walls of the drum and by the low, avoiding the Faraday effect height of the working space, the entire located in the working space bed of metal parts is fully and continuously energized, i. There are no areas inside the bed which are not processed as well. The time required to treat the entire batch thus largely corresponds to the time required to treat a single item. The weight of the bed pushes the metal parts in the working space against the side walls and thus ensures reliable contact with the anode. If the working space is almost completely filled with parts, very light parts can be processed with the device according to the invention.

Eine Bewegung der Teile während der Behandlung ist bei der erfindungsgemäßen Vorrichtung nur in geringem Maße notwendig, damit sich über die Behandlungszeit die Kontaktstellen verändern und so vermieden wird, dass diese nach dem Behandlungsvorgang sichtbar sind. Es reicht beispielsweise aus, die Trommel während der Behandlung langsam zu drehen. Weil bei der erfindungsgemäßen Vorrichtung bereits eine geringe Bewegung der Teile während ihrer Behandlung dazu ausreicht, Kontaktstellen immer wieder neu zu bilden und die Bewegung nicht wie beim Stand der Technik so ausgeprägt sein muss, dass immer neue Teile an die Oberfläche der Schüttung gelangen, können mit der erfindungsgemäßen Vorrichtung auch Teile behandelt werden, die normalerweise zum Verigeln und Verklumpen neigen.A movement of the parts during the treatment is required only to a small extent in the device according to the invention, so that change over the treatment time, the contact points and is avoided so that they are visible after the treatment process. For example, it is enough to turn the drum slowly during the treatment. Because in the device according to the invention even a small movement of the parts during their treatment is sufficient to contact points to form again and again and the movement must not be so pronounced as in the prior art that more and more new parts reach the surface of the bed, can also be treated with the device according to the invention parts that tend to gel and clumping.

Die in der erfindungsgemäßen Vorrichtung zum Einsatz kommende Trommel kann beispielsweise die Gestalt eines Kreiszylinders haben. Statt einem kreisförmigen Querschnitt kann die Trommel aber ebenso einen rechteckigen, quadratischen, dreieckigen oder auch vieleckigen Querschnitt haben. Allgemein ist man bei der erfindungsgemäßen Vorrichtung hinsichtlich der Wahl der Querschnittsform der Trommel freier als beim Stand der Technik, da es nicht darauf ankommt, ständig neue Teile an die Oberfläche der in der Trommel befindlichen Schüttung befördern zu müssen.The drum used in the device according to the invention may for example have the shape of a circular cylinder. Instead of a circular cross-section, however, the drum may also have a rectangular, square, triangular or even polygonal cross section. In general, the device according to the invention is freer in terms of the choice of the cross-sectional shape of the drum than in the prior art, since it is not important to constantly carry new parts to the surface of the bed located in the drum.

Bei der erfindungsgemäßen Vorrichtung dienen die Seitenwände der Trommel als Anode. Dies bedingt eine Ausführung der Seitenwände aus Metall, beispielsweise aus einer Titanlegierung. Vorzugsweise sind die Seitenwände der Trommel perforiert, um einen möglichst ungehinderten Zutritt des Elektrolytbades zum spaltförmigen Arbeitsraum in der Trommel zu gewährleisten. Ein weiterer Vorteil perforierter Seitenwände ist darin zu sehen, dass man gegenüber herkömmlichen, aus dem Stand der Technik bekannten Vorrichtungen, bei denen die Trommel als Anode dient und in der Regel perforiert ist, hinsichtlich der Materialauswahl und konstruktiven Ausführung der Trommelwand freier ist. Auf diesen Gesichtspunkt wird später im Zusammenhang mit bevorzugten Ausführungsformen der erfindungsgemäßen Vorrichtung noch näher eingegangen werden.In the device according to the invention, the side walls of the drum serve as the anode. This requires an embodiment of the side walls made of metal, for example of a titanium alloy. Preferably, the side walls of the drum are perforated to ensure the unhindered access of the electrolyte bath to the gap-shaped working space in the drum. Another advantage of perforated sidewalls is the fact that compared to conventional, known from the prior art devices in which the drum serves as an anode and is usually perforated, in terms of material selection and structural design of the drum wall is free. This aspect will be discussed in more detail later in connection with preferred embodiments of the device according to the invention.

Vorzugsweise ist bei der erfindungsgemäßen Vorrichtung die Spaltbreite des Arbeitsraumes verstellbar. Auf diese Weise kann der Arbeitsraum der Geometrie und den Abmessungen der jeweils zu bearbeitenden Teile angepasst werden. Bei einer bevorzugten Ausführungsform ist die Spaltbreite des Arbeitsraumes in einem Bereich verstellbar, der dem Einfachen bis 10-fachen des Durchmessers der zu behandelnden Metallteile entspricht.Preferably, in the device according to the invention the gap width of the working space is adjustable. In this way, the working space of the geometry and the dimensions of each part to be machined can be adjusted. In a preferred embodiment, the gap width of the working space is adjustable in a range corresponding to the simple to 10 times the diameter of the metal parts to be treated.

Bei bevorzugten Ausführungsbeispielen der erfindungsgemäßen Vorrichtung weist der Arbeitsraum Einbauten zu seiner Unterteilung und/oder zur Führung der Metallteile während einer Drehung der Trommel auf. Durch solche Einbauten kann noch besser verhindert werden, dass Teile sich ineinander stecken. Die Einbauten können den Arbeitsraum beispielsweise in mehrere Kammern unterteilen. Die Einbauten kön nen so gestaltet sein, dass sie die Bewegungsfreiheit der einzelnen Teile beschränken, so dass die Teile sich nicht miteinander verhaken können.In preferred embodiments of the device according to the invention, the working space on internals to its subdivision and / or for guiding the metal parts during rotation of the drum. By such internals can be better prevented that parts stuck together. The internals can subdivide the work space, for example, into several chambers. The internals Kings be designed so that they restrict the freedom of movement of the individual parts, so that the parts can not get caught together.

Um die Trommel der erfindungsgemäßen Vorrichtung drehen zu können, ist gemäß einer Ausführungsform an jeder Seitenwand der Trommel außen eine Welle befestigt. Die beiden außen an den Trommelseitenwänden befestigten Wellen fluchten miteinander und legen die Drehachse der Trommel fest. Wenn die beiden Wellen sich nicht in den Arbeitsraum der Trommel erstrecken, bleibt Letzterer unbeeinträchtigt. Die erfindungsgemäße Vorrichtung kann mehrere Trommeln aufweisen. Jede Trommel kann ihre eigenen beiden Wellen aufweisen, oder es können mehrere Trommeln durch miteinander fluchtende Wellenabschnitte miteinander verbunden sein.In order to rotate the drum of the device according to the invention, according to one embodiment, a shaft is attached to each side wall of the drum on the outside. The two outer shafts attached to the drum side walls aligned with each other and determine the axis of rotation of the drum. If the two shafts do not extend into the working space of the drum, the latter remains undisturbed. The device according to the invention may comprise a plurality of drums. Each drum may have its own two shafts or a plurality of drums may be interconnected by mutually aligned shaft sections.

Gemäß einer anderen Ausführungsform ist die Trommel in einer drehbaren Halterung aufgenommen und es ist außen an zwei gegenüberliegenden Seiten der Halterung je eine Welle befestigt. Diese beiden Wellen fluchten miteinander und legen die Drehachse der Trommel fest. Die erfindungsgemäße Vorrichtung kann mehrere drehbare Halterungen aufweisen.According to another embodiment, the drum is accommodated in a rotatable holder and it is externally attached to two opposite sides of the holder depending on a shaft. These two waves are aligned with each other and set the axis of rotation of the drum. The device according to the invention can have a plurality of rotatable holders.

Gemäß einer noch anderen Ausführungsform sind mehrere Trommeln in einer drehbaren Halterung aufgenommen, wobei die Halterung eine die Drehachse festlegende Welle aufweist, beiderseits derer wenigstens zwei Trommelaufnahmegestelle zur Drehung mit der Welle befestigt sind. Jeweils zwei Trommelaufnahmegestelle können bezüglich der Welle in einer gemeinsamen Ebene angeordnet sein. In axialer Richtung der Welle können mehrere solcher jeweils zwei Trommelaufnahmegestelle aufweisender Ebenen angeordnet sein, so dass die Kapazität der erfindungsgemäßen Vorrichtung nach Bedarf festgelegt werden kann. Statt der paarweise in einer gemeinsamen Ebene zur Drehung mit der Welle angebrachten Trommelaufnahmegestelle können die einzelnen Trommelaufnahmegestelle aber auch bezüglich der Welle axial versetzt zueinander angeordnet sein. Bei einer vorteilhaften Ausgestaltung sind die Trommelaufnahmegestelle einseitig offen und zum Einstecken und Herausziehen der Trommeln ausgebildet. Ein Beschicken und Entleeren der Trommeln ist auf diese Weise schnell und damit wirtschaftlich möglich, weil die Halterung nicht aus dem Elektrolytbad herausgenommen werden muss, sondern lediglich die einzelnen Trommeln aus der Halterung.According to yet another embodiment, a plurality of drums are received in a rotatable support, wherein the support has a shaft defining the axis of rotation, on both sides of which at least two drum receiving racks are mounted for rotation with the shaft. In each case two Trommelaufnahmegestelle can be arranged with respect to the shaft in a common plane. In the axial direction of the shaft, a plurality of such each two drum receiving racks may be arranged planes, so that the capacity of the device according to the invention can be set as needed. Instead of the pairs in a common plane for rotation with the shaft attached Trommelaufnahmegestelle the individual Trommelaufnahmegestelle but also with respect to the shaft can be axially offset from one another. In an advantageous embodiment, the drum receiving racks are open on one side and designed for insertion and removal of the drums. A loading and unloading of the drums is in this way quickly and therefore economically possible because the holder does not have to be taken out of the electrolyte bath, but only the individual drums from the holder.

Eine Ausführungsform der erfindungsgemäßen Vorrichtung weist zum einfachen Befüllen und Entleeren des Arbeitsraumes eine verschließbare Öffnung im Trommelmantel auf. Zum Entleeren des Arbeitsraumes wird die Trommel so positioniert, dass die verschließbare Öffnung unten zu liegen kommt. Beim Öffnen sorgt dann die Schwerkraft für eine selbsttätige Entleerung der Trommel. Zum erneuten Befüllen braucht die Trommel dann nur um 180° gedreht zu werden, so dass die Öffnung oben zu liegen kommt.An embodiment of the device according to the invention has a closable opening in the drum shell for easy filling and emptying of the working space on. To empty the working space, the drum is positioned so that the closable opening comes to rest below. When opening the gravity then ensures an automatic emptying of the drum. To refill the drum then only needs to be rotated by 180 °, so that the opening comes to rest on top.

Eine etwas abgewandelte Ausführungsform weist im Trommelmantel eine erste verschließbare Öffnung zum Befüllen und eine gegenüberliegende zweite verschließbare Öffnung zum Entleeren des Arbeitsraumes auf. Auf diese Weise muss die Trommel nach einer Entleerung des Arbeitsraumes zum erneuten Befüllen nicht mehr um 180° gedreht werden.A somewhat modified embodiment has in the drum shell a first closable opening for filling and an opposite second closable opening for emptying the working space. In this way, the drum must not be rotated by 180 ° after refilling the working space for refilling.

Bei einer anderen Ausführungsform der erfindungsgemäßen Vorrichtung ist zum Befüllen und Entleeren des Arbeitsraumes wenigstens eine Seitenwand der Trommel so ausgebildet, dass sie zu öffnen ist oder abnehmbar ist. Eine solche Ausführungsform eignet sich insbesondere für Trommeln, die wie zuvor beschrieben in einer drehbaren Halterung aufgenommen sind und/oder die mit Einbauten versehen sind.In another embodiment of the device according to the invention for filling and emptying of the working space at least one side wall of the drum is formed so that it is open or is removable. Such an embodiment is particularly suitable for drums, which are received as described above in a rotatable holder and / or which are provided with internals.

Bei manchen bevorzugten Ausführungsformen der erfindungsgemäßen Vorrichtung ist der Trommelmantel durch einen als separates Bauteil ausgeführten Rahmen gebildet. Dieser Rahmen hindert die im Arbeitsraum befindlichen Metallteile am Herausfallen und kann ferner die Funktion haben, die Trommelseitenwände zu fixieren. Als Werkstoff für den Rahmen eignen sich alle Kunststoffe und Metalle, die bei den im jeweiligen Behandlungsprozess auftretenden Bedingungen beständig sind. Der Rahmen kann beispielsweise zwischen den beiden Trommelseitenwänden angeordnet sein. Bei einer solchen Ausführungsform lassen sich durch unterschiedlich breite Rahmen einfach unterschiedliche Spaltbreiten des Arbeitsraumes einstellen.In some preferred embodiments of the device according to the invention, the drum shell is formed by a frame designed as a separate component. This frame prevents the metal parts located in the working space from falling out and can also have the function of fixing the drum side walls. Suitable materials for the frame are all plastics and metals that are resistant to the conditions occurring in the respective treatment process. The frame may for example be arranged between the two drum side walls. In such an embodiment can be adjusted by different widths wide frame simply different gap widths of the working space.

Der Rahmen kann gemäß einer anderen Ausführungsform jedoch auch die beiden Trommelseitenwände übergreifen. Auf der Innenseite des Rahmens können dann mehrere Nuten vorgesehen sein, in die die Trommelseitenwände eingesteckt werden. Durch Wahl der entsprechenden Nuten wird die gewünschte Spaltbreite des Arbeitsraumes festgelegt.However, according to another embodiment, the frame may also overlap the two drum side walls. On the inside of the frame then several grooves can be provided, in which the drum side walls are inserted. By selecting the appropriate grooves, the desired gap width of the working space is determined.

Gemäß einer noch anderen Ausführungsform einer erfindungsgemäßen Vorrichtung ist der Trommelmantel durch ineinander passende Umkantungen der Seitenwände gebildet. Bei einer solchen Ausführungsform kann die Spaltbreite des Arbeitsraumes einfach durch aufeinander zu bzw. voneinander weg bewegen der Trommelseitenwände eingestellt werden.According to yet another embodiment of a device according to the invention, the drum shell is formed by mating folds of the side walls. In such an embodiment, the gap width of the working space simply by moving towards or away from each other the drum side walls are adjusted.

Bei allen Ausführungsformen der erfindungsgemäßen Vorrichtung ist vorzugsweise wenigstens eine Kathode auf jeder Seite der Trommel mit Abstand zur entsprechenden Seitenwand und parallel zur Seitenwand im Elektrolytbad angeordnet. Eine solche Kathodenanordnung ist konstruktiv einfacher zu realisieren als die beim Stand der Technik gewählte Anordnung mit einer Kathode im Zentrum der Trommel.In all embodiments of the device according to the invention, at least one cathode is preferably arranged on each side of the drum at a distance from the corresponding side wall and parallel to the side wall in the electrolyte bath. Such a cathode arrangement is structurally simpler to implement than the arrangement chosen in the prior art with a cathode in the center of the drum.

Die eingangs genannte Aufgabe wird auch durch ein Verfahren zur elektrochemischen Oberflächenbehandlung von Metallteilen in einem Elektrolytbad gelöst, das die Schritte des Bereitstellens einer Trommel zur Aufnahme von zu behandelnden Metallteilen, wobei die Trommel einen Mantel und Seitenwände aufweist, um eine Achse drehbar ist und wobei der Mantel und die Seitenwände einen spaltförmigen Arbeitsraum mit einer Spaltbreite begrenzen, des Vorgebens der Spaltbreite derart, dass während der elektrochemischen Oberflächenbehandlung der Metallteile im Wesentlichen alle im Arbeitsraum befindlichen Metallteile gleichermaßen mit Strom beaufschlagt werden, des annähernd vollständigen Füllens des Arbeitsraumes mit zu behandelnden Metallteilen, des Eintauchens der mit Metallteilen befüllten Trommel in das Elektrolytbad, des Schaltens der Seitenwände der Trommel als Anode, des Bereitstellens wenigstens einer Kathode auf jeder Seite der Trommel mit Abstand zur entsprechenden Seitenwand und parallel zu dieser im Elektrolytbad, und des Bestromens der Anode und der Kathoden mit Gleichstrom sowie langsames Drehen der Trommel um ihre Drehachse während einer vorbestimmten Behandlungsdauer umfasst.The object mentioned at the outset is also achieved by a method for the electrochemical surface treatment of metal parts in an electrolyte bath, which comprises the steps of providing a drum for receiving metal parts to be treated, the drum having a jacket and side walls, being rotatable about an axis and wherein Coat and the side walls define a gap-shaped working space with a gap width, the pretending the gap width such that during the electrochemical surface treatment of the metal parts substantially all located in the working space metal parts are equally energized, the approximately complete filling of the working space to be treated metal parts of the Immersing the metal-filled drum in the electrolyte bath, switching the sidewalls of the drum as the anode, providing at least one cathode on each side of the drum spaced from the corresponding sidewall and parallel to it in the electrolyte bath, and to energize the anode and the cathodes with direct current and slowly rotating the drum about its axis of rotation during a predetermined treatment time.

Die Erfindung wird im Folgenden anhand der beigefügten, schematischen Figuren näher erläutert. Es zeigt:

Figur 1
das Funktionsprinzip einer herkömmlichen Vorrichtung zur elektroche- mischen Oberflächenbehandlung,
Figur 2
eine erste Ausführungsform einer erfindungsgemäßen Vorrichtung zur elektrochemischen Oberflächenbehandlung im Schnitt,
Figur 3
eine Trommel einer abgewandelten erfindungsgemäßen Vorrichtung im Schnitt,
Figur 4
eine weitere Abwandlung der Trommel einer erfindungsgemäßen Vor- richtung im Schnitt,
Figur 5
eine noch weitere Abwandlung der Trommel einer erfindungsgemäßen Vorrichtung im Schnitt,
Figur 6
eine grundsätzlich andere Ausführungsform der Trommel einer erfin- dungsgemäßen Vorrichtung im Schnitt,
Figur 7
eine Schnittansicht einer Ausführungsform einer erfindungsgemäßen Vorrichtung, bei der die Trommel in einer drehbaren Halterung aufge- nommen ist,
Figur 8
die Ausführungsform aus Figur 7 in Draufsicht,
Figur 9
eine mit Einbauten versehene Trommel einer erfindungsgemäßen Vor- richtung in auseinandergezogener und räumlicher Darstellung, und
Figur 10
eine räumliche Ansicht einer weiteren Ausführungsform einer erfin- dungsgemäßen Vorrichtung, bei der Trommeln in einer drehbaren Hal- terung aufgenommen sind.
The invention will be explained in more detail below with reference to the attached, schematic figures. It shows:
FIG. 1
the functional principle of a conventional device for electrochemical surface treatment,
FIG. 2
a first embodiment of an inventive device for electrochemical surface treatment in section,
FIG. 3
a drum of a modified device according to the invention in section,
FIG. 4
a further modification of the drum of a device according to the invention in section,
FIG. 5
a still further modification of the drum of a device according to the invention in section,
FIG. 6
a fundamentally different embodiment of the drum of an inventive device in section,
FIG. 7
FIG. 2 a sectional view of an embodiment of a device according to the invention, in which the drum is accommodated in a rotatable holder, FIG.
FIG. 8
the embodiment of FIG. 7 in plan view,
FIG. 9
an internally provided drum of a device according to the invention in exploded and spatial representation, and
FIG. 10
a spatial view of another embodiment of an inventive device in which drums are received in a rotatable holder sion.

Zum besseren Verständnis der vorliegenden Erfindung wird zunächst anhand von Figur 1 das Funktionsprinzip der elektrochemischen Oberflächenbehandlung von Metallteilen erläutert. Figur 1 zeigt hierzu schematisch eine aus dem Stand der Technik bekannte Vorrichtung zur elektrochemischen Oberflächenbehandlung von Metallteilen in einem Elektrolytbad. Die Vorrichtung hat eine Trommel T mit einem Trommelmantel M und zwei Seitenwänden E, von denen in Figur 1 die dem Betrachter zugewandte Seitenwand E nicht dargestellt ist, um einen Einblick in das Innere der Trommel T zu ermöglichen.For a better understanding of the present invention is first based on FIG. 1 explains the functional principle of the electrochemical surface treatment of metal parts. FIG. 1 shows schematically a known from the prior art device for the electrochemical surface treatment of metal parts in an electrolyte bath. The device has a drum T with a drum shell M and two side walls E, of which in FIG. 1 the viewer facing side wall E is not shown to allow insight into the interior of the drum T.

In der Trommel T befindet sich eine Schüttung S aus zu bearbeitenden Metallteilen. Die Trommel T ist nahezu vollständig in ein Elektrolytbad B eingetaucht. Als Anode A zur elektrochemischen Oberflächenbehandlung dient der aus einem leitfähigen Metall bestehende Trommelmantel M. Eine Kathode K1 umgibt die Trommel T im Elektrolytbad, während eine weitere Kathode K2 im Zentrum der Trommel T angeordnet ist.In the drum T is a bed of S to be processed metal parts. The drum T is almost completely submerged in an electrolyte bath B. As anode A for electrochemical surface treatment is made of a conductive metal drum shell M. A cathode K 1 surrounds the drum T in the electrolyte bath, while another cathode K 2 is arranged in the center of the drum T.

Zur elektrochemischen Bearbeitung werden die Anode A sowie die beiden Kathoden K1 und K2 mit Gleichstrom bestromt und die Trommel T wird in Richtung des Pfeils R um eine Drehachse X gedreht. Aufgrund des Faraday-Effektes, der die im Inneren der Schüttung S befindlichen Metallteile abschirmt, werden letztere nicht bearbeitet. Durch die aufgrund der Drehung der Trommel T erfolgende Umwälzung der einzelnen Metallteile in der Schüttung S gelangen jedoch immer wieder andere Metallteile an die Oberfläche der Schüttung S und werden dort bearbeitet.For electrochemical machining, the anode A and the two cathodes K 1 and K 2 are supplied with direct current and the drum T is rotated in the direction of the arrow R about an axis of rotation X. Due to the Faraday effect, which shields the metal parts located inside the bed S, the latter are not processed. By taking place due to the rotation of the drum T circulation of the individual metal parts in the bed S but always other metal parts reach the surface of the bed S and are processed there.

Figur 2 zeigt im Schnitt ein erstes Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung 10 zur elektrochemischen Oberflächenbehandlung von Metallteilen. Die Vorrichtung 10 weist eine um eine Achse X drehbare Trommel 12 mit einem Mantel 14 und Seitenwänden 16, 18 auf. Die Seitenwände 16, 18, die aus einem leitfähigen Metall bestehen und im gezeigten Ausführungsbeispiel perforiert sind, begrenzen zusammen mit dem Mantel 14 einen spaltförmigen Arbeitsraum 20 zur Aufnahme der zu behandelnden Metallteile. Der Mantel 14 besteht hier aus einem unter Prozessbedingungen beständigen Kunststoff, er kann jedoch aus jedem Material bestehen, welches den Prozessbedingungen standhält. Zum Befüllen und Entleeren des Arbeitsraumes 20 können eine oder mehrere nicht gezeigte Öffnungen vorgesehen sein. Beispielsweise kann im Trommelmantel 14 eine einzige Öffnung vorhanden sein. Zum Befüllen wird die Trommel 12 so gedreht, dass sich diese Öffnung oben befindet. Zum Entleeren wird die Trommel 12 dann so gedreht, dass sich die Öffnung unten befindet. Alternativ können zwei einander gegenüberliegende Öffnungen im Trommelmantel 14 vorhanden sein, so dass die Trommel 12 bei entsprechender Stellung (eine Öffnung unten und eine Öffnung oben) zunächst entleert und nach Verschließen der unteren Öffnung von oben wieder befüllt werden kann, ohne dass eine Drehung der Trommel 12 notwendig ist. Gemäß einer noch anderen Alternative können in der oder den Seitenwänden 16, 18 eine oder mehrere Öffnungen vorgesehen sein oder die Seitenwand kann so gestaltet sein, dass sie als Ganzes abnehmbar ist. Eine solche Ausführungsform wird später im Zusammenhang mit Figur 9 noch näher beschrieben. FIG. 2 shows in section a first embodiment of a device 10 according to the invention for the electrochemical surface treatment of metal parts. The device 10 has a drum 12 rotatable about an axis X with a jacket 14 and side walls 16, 18. The side walls 16, 18, which are made of a conductive metal and perforated in the embodiment shown, limit together with the jacket 14 a gap-shaped working space 20 for receiving the metal parts to be treated. The jacket 14 here consists of a plastic which is stable under process conditions, but it can consist of any material which withstands the process conditions. For filling and emptying of the working space 20, one or more openings, not shown, may be provided. For example, in the drum shell 14, a single opening may be present. To fill the drum 12 is rotated so that this opening is at the top. To empty the drum 12 is then rotated so that the opening is located below. Alternatively, two opposing openings may be present in the drum shell 14, so that the drum 12 at a corresponding position (an opening below and an opening above) initially emptied and can be refilled from above after closing the lower opening without rotation of the drum 12 is necessary. According to yet another alternative, one or more openings may be provided in the side wall or walls 16, 18 or the side wall may be designed to be removable as a whole. Such an embodiment will be related later FIG. 9 described in more detail.

Der Arbeitsraum 20 hat eine als Spaltbreite W bezeichnete Abmessung in Axialrichtung, die deutlich kleiner als eine normal dazu gerichtete Abmessung L ist. Wenn die Trommel 12 eine kreiszylindrische Gestalt hat, dann entspricht die Abmessung L dem Durchmesser des Arbeitsraumes 20. Hat die Trommel 12 einen quadratischen Querschnitt, dann entspricht die Abmessung L der Seitenlänge des Arbeitsraumes 20. Die Trommel 12 kann jedoch auch einen dreieckigen, vieleckigen oder andersartigen Querschnitt aufweisen, entscheidend ist lediglich, dass die Spaltbreite W klein im Vergleich zur Erstreckung des Arbeitsraumes 20 in Richtung der Abmessung L ist.The working space 20 has a dimension, referred to as a gap width W, in the axial direction, which is significantly smaller than a dimension L directed normal thereto. If the drum 12 has a circular cylindrical shape, then the dimension L corresponds to the diameter of the working space 20. If the drum 12 has a square cross section, then the dimension L corresponds to the side length of the working space 20. However, the drum 12 can also be a triangular, polygonal or different kind Have cross-section, it is only crucial that the gap width W is small compared to the extension of the working space 20 in the direction of the dimension L.

An jeder Seitenwand 16, 18 ist außen eine Welle 22, 24 befestigt. Die beiden Wellen 22, 24, die in nicht dargestellten Lagern drehbar aufgenommen sind, fluchten miteinander und legen die Drehachse X der Trommel 12 fest.On each side wall 16, 18, a shaft 22, 24 is attached outside. The two shafts 22, 24, which are rotatably received in bearings, not shown, are aligned with each other and set the axis of rotation X of the drum 12.

Im Betrieb der Vorrichtung 10 ist der Arbeitsraum 20 annähernd vollständig mit einer Schüttung S aus zu bearbeitenden Metallteilen befüllt. Die Trommel 12 mit den darin befindlichen Metallteilen ist in ein Elektrolytbad B ein- bzw. untergetaucht. Die leitfähigen Seitenwände 16, 18 der Trommel 12 dienen als Anode eines Prozessstromkreises, zu dem ferner zwei Kathoden 26, 28 gehören, von denen sich jeweils eine auf jeder Seite der Trommel 12 mit etwas Abstand und parallel zur entsprechenden Seitenwand 16, 18 in das Elektrolytbad B erstreckt. Die Stromzuführung zu den als Anode dienenden Seitenwänden 16, 18 kann beispielsweise über die Wellen 22, 24 erfolgen.During operation of the device 10, the working space 20 is almost completely filled with a bed S of metal parts to be processed. The drum 12 with the metal parts therein is immersed in an electrolyte bath B or submerged. The conductive side walls 16, 18 of the drum 12 serve as the anode of a process circuit, which further includes two cathodes 26, 28, one of which is on each side of the drum 12 with some distance and parallel to the corresponding side wall 16, 18 in the electrolyte B extends. The power supply to the anode walls serving as side walls 16, 18 can be done for example via the shafts 22, 24.

Die die Schüttung S bildenden Metallteile stehen in Kontakt mit den Innenseiten der Seitenwände 16, 18, so dass der zur Anode gelangende Strom durch Berührungskontakt an die zu behandelnden Metallteile weitergeleitet wird. Aufgrund der im Verhältnis zur Erstreckung L geringen Spaltbreite W des Arbeitsraumes 20 tritt der Faraday-Effekt nicht störend in Erscheinung, d.h. auch die im Inneren der Schüttung S befindlichen Metallteile werden bestromt und folglich elektrochemisch oberflächenbehandelt. Weil der Faraday-Effekt praktisch nicht vorhanden ist, kann der durch den Prozessstromkreis fließende Strom so hoch gewählt werden, dass die Behandlungsdauer sehr kurz ist und im Wesentlichen derjenigen Zeit entspricht, die zur Behandlung eines einzelnen Metallteils erforderlich ist. Während der Behandlungszeitdauer wird die Trommel 12 langsam gedreht, symbolisiert durch den Pfeil R in Figur 2, um Kontaktstellen zwischen den einzelnen Metallteilen bzw. zwischen den Metallteilen und einer angrenzenden Seitenwand 16 oder 18 immer wieder neu zu schaffen.The metal parts forming the bed S are in contact with the insides of the side walls 16, 18, so that the current reaching the anode is forwarded by contact with the metal parts to be treated. Due to the small gap width W of the working space 20 in relation to the extension L, the Faraday effect does not occur in a disturbing manner, ie the metal parts located in the interior of the bed S are also energized and consequently surface-treated electrochemically. Because the Faraday effect is virtually nonexistent, the current flowing through the process circuit can be chosen to be so high that the treatment time is very short and substantially equal to the time required to treat a single piece of metal. During the treatment period, the drum 12 is slowly rotated, symbolized by the arrow R in FIG. 2 in order to repeatedly create contact points between the individual metal parts or between the metal parts and an adjacent side wall 16 or 18.

Unter Bezugnahme auf die Figuren 3 bis 6 werden nun verschiedene Bauformen der Trommel 12 beschrieben. Gemäß Figur 3 ist der Mantel 14 der Trommel 12 von einem Rahmen 30 gebildet, der die beiden Seitenwände 16, 18 übergreift und sie so fixiert. Gemäß Figur 4 ist ein Rahmen 30a zwischen den beiden Seitenwänden 16, 18 der Trommel 12 angeordnet. Bei beiden Ausführungsformen kann die Spaltbreite W des Arbeitsraumes 20 auf einfache Weise durch Verwendung eines Rahmens 30, 30a mit entsprechender Breite eingestellt werden. Insbesondere bei der Ausführung nach Figur 4 kann der Rahmen 30a als sogenannter Wechselrahmen ausgebildet sein, d.h. der Rahmen 30a ist mittels einfach lösbarer Verbindungsmechanismen mit den beiden Seitenwänden 16, 18 verbunden. Auch beim Rahmen 30 aus Figur 3 ist eine solche Ausgestaltung möglich, beispielsweise kann dieser Rahmen 30 aufklappbar gestaltet sein, so dass sich die von ihm gehaltenen Seitenwände 16, 18 einfach entnehmen lassen.With reference to the FIGS. 3 to 6 Various types of drum 12 will now be described. According to FIG. 3 the jacket 14 of the drum 12 is formed by a frame 30 which engages over the two side walls 16, 18 and fixes them. According to FIG. 4 a frame 30a is disposed between the two side walls 16, 18 of the drum 12. In both embodiments, the gap width W of the working space 20 in a simple manner by using a frame 30, 30 a be set with the appropriate width. Especially in the execution of FIG. 4 For example, the frame 30a may be formed as a so-called removable frame, ie the frame 30a is connected to the two side walls 16, 18 by means of easily releasable connection mechanisms. Even with the frame 30 off FIG. 3 Such an embodiment is possible, for example, this frame 30 can be designed hinged, so that let him simply held the side walls 16, 18 can be removed.

Figur 5 zeigt eine Trommel 12 mit einem abgewandelten Rahmen 30b, der auf seiner Innenseite mit hier gleichmäßig in Achsrichtung X voneinander beabstandeten Nuten 32 versehen ist, die zur Aufnahme der Seitenwände 16, 18 dienen. Durch Auswahl der entsprechenden Nuten 32 für die Seitenwände 16, 18 wird die gewünschte Spaltbreite W des Arbeitsraumes 20 eingestellt. FIG. 5 shows a drum 12 with a modified frame 30b, which is provided on its inside with here evenly in the axial direction X spaced grooves 32, which serve to receive the side walls 16, 18. By selecting the corresponding grooves 32 for the side walls 16, 18, the desired gap width W of the working space 20 is set.

Gemäß Figur 6 wird der Mantel 14 der Trommel 12 durch Umkantungen 34, 36 der Seitenwände 16, 18 gebildet. Dabei können die Umkantungen 36 der Seitenwand 18 in den von den Umkantungen 34 der Seitenwand 16 umgrenzten Raum eingeschoben werden. Auf diese Weise lässt sich die Spaltbreite W des Arbeitsraumes 20 ebenfalls innerhalb der Grenzen, die durch die Abmessungen der Umkantungen 34, 36 in Achsrichtung X vorgegeben sind, einstellen. Es versteht sich, dass bei dieser Ausführungsform die Umkantungen 34, 36 in aller Regel aus demselben Material bestehen wie die Seitenwände 16, 18. Die Umkantungen 34, 36 brauchen nicht perforiert zu sein.According to FIG. 6 the jacket 14 of the drum 12 is formed by folds 34, 36 of the side walls 16, 18. In this case, the folded edges 36 of the side wall 18 can be inserted into the bounded by the folded edges 34 of the side wall 16 space. In this way, the gap width W of the working space 20 can also be within the limits set by the dimensions of the folded edges 34, 36 in the axial direction X set. It is understood that in this embodiment, the folded edges 34, 36 usually consist of the same material as the side walls 16, 18. The folded edges 34, 36 need not be perforated.

Die Figuren 7 und 8 zeigen ein abgewandeltes Ausführungsbeispiel der Vorrichtung 10. Im Unterschied zum ersten Ausführungsbeispiel sind an der Trommel 12 selbst keine Wellen 22, 24 befestigt, sondern die Trommel 12 ist in einer drehbaren Halterung 38 aufgenommen. An der drehbaren Halterung 38 ist außen an zwei gegenüberliegenden Seiten je eine Welle 40, 42 befestigt. Die beiden Wellen 40, 42 fluchten miteinander und legen die Drehachse X für die Trommel 12 fest. Die drehbare Halterung 38 kann jede beliebige Gestalt und konstruktive Ausführung haben, die dazu geeignet ist, die Trommel 12 aufzunehmen. Gemäß Figur 8 ist die drehbare Halterung 38 ein weitgehend offenes Gestell 43, in dem die Trommel 12 durch zwei Sicherungsklammern 44 am Herausfallen gehindert wird. Obwohl die Trommel 12 und die drehbare Halterung 38 im gezeigten Ausführungsbeispiel eine quaderförmige Gestalt haben, können selbstverständlich viele andere Formen zum Einsatz gelangen. So kann die Trommel 12 beispielsweise kreiszylindrisch sein oder einen polygonalen Querschnitt aufweisen. Die drehbare Halterung 38 muss nicht notwendigerweise eine der Trommel 12 entsprechende Gestalt haben, solange sie nur zum sicheren Halten der Trommel 12 geeignet ist.The FIGS. 7 and 8 show a modified embodiment of the device 10. In contrast to the first embodiment, no shafts 22, 24 are attached to the drum 12 itself, but the drum 12 is accommodated in a rotatable holder 38. On the rotatable support 38, a shaft 40, 42 is attached to the outside on two opposite sides. The two shafts 40, 42 are aligned with each other and set the axis of rotation X for the drum 12. The rotatable support 38 may be of any shape and design suitable for receiving the drum 12. According to FIG. 8 the rotatable support 38 is a substantially open frame 43, in which the drum 12 is prevented from falling out by two securing clips 44. Although the drum 12 and the rotatable support 38 in the embodiment shown have a cuboid shape, of course, many other forms can be used. For example, the drum 12 may be circular cylindrical or a polygonal one Have cross-section. The rotatable support 38 does not necessarily have to have a shape corresponding to the drum 12 as long as it is only suitable for holding the drum 12 securely.

Figur 9 zeigt eine Trommel 12, bei der die Seitenwand 16 abnehmbar ausgebildet ist. Ein Befüllen und Entleeren des Arbeitsraumes 20 ist so einfach und vollständig möglich. An der Seitenwand 16 ist die Welle 22 befestigt, analog dazu ist an der Seitenwand 18 die Welle 24 befestigt (nicht dargestellt). Werden diese beiden Wellen 22, 24 weggelassen, eignet sich die in Figur 9 wiedergegebene Trommel 12 auch zur Verwendung in einer Vorrichtung 10 gemäß den Figuren 7 und 8. FIG. 9 shows a drum 12, in which the side wall 16 is designed to be removable. Filling and emptying the working space 20 is so easy and completely possible. On the side wall 16, the shaft 22 is fixed, analogous to the side wall 18, the shaft 24 is fixed (not shown). If these two waves 22, 24 are omitted, the in FIG. 9 reproduced drum 12 also for use in a device 10 according to the FIGS. 7 and 8 ,

In Figur 9 sind ferner Einbauten 46 im Arbeitsraum 20 gezeigt. Die Einbauten 46 haben hier die Gestalt von Trennwänden, die den Arbeitsraum 20 in vier gleich große Kammern 48 unterteilen. Die Einbauten 20 begrenzen die Bewegungsfähigkeit der zu behandelnden Metallteile im Arbeitsraum 20 und sind insbesondere dann vorteilhaft, wenn die Metallteile zum ineinander stecken oder verhaken neigen. Andere Einbauten, beispielsweise in Form einer spiralförmigen Wand im Arbeitsraum 20, können ebenfalls verwendet werden. Die Einbauten werden zur optimalen Wirksamkeit auf die Geometrie und die Abmessungen der zu behandelnden Metallteile abgestimmt.In FIG. 9 furthermore installations 46 are shown in the working space 20. The internals 46 have here the shape of partitions that divide the working space 20 into four equal chambers 48. The baffles 20 limit the mobility of the metal parts to be treated in the working space 20 and are particularly advantageous if the metal parts tend to get stuck or hooked. Other installations, for example in the form of a spiral wall in the working space 20, can also be used. The internals are tuned for optimal effectiveness on the geometry and dimensions of the metal parts to be treated.

In Figur 10 ist ein nochmals abgewandeltes Ausführungsbeispiel einer Vorrichtung 10 in räumlicher Ansicht dargestellt, das in Übereinstimmung mit dem in den Figuren 7 und 8 gezeigten Ausführungsbeispiel eine Halterung 38a aufweist, in der mehrere Trommeln 12 (im dargestellten Beispiel sechs Stück) aufgenommen sind. Die Halterung 38a hat eine Welle 50, die die Drehachse X der gesamten Vorrichtung 10 festlegt. An der Welle 50 sind beiderseits derselben sechs hier U-förmige Trommelaufnahmegestelle 52 befestigt, die jeweils eine Trommel 12 aufnehmen können. Je zwei Trommelaufnahmegestelle 52 sind bezüglich der Welle 50 in einer gemeinsamen Ebene angeordnet. Drei solcher Ebenen sind im gezeigten Ausführungsbeispiel axial vorzugsweise gleichmäßig voneinander beabstandet auf der Welle 50 angeordnet.In FIG. 10 a yet further modified embodiment of a device 10 is shown in a spatial view, in accordance with the in the FIGS. 7 and 8 shown embodiment, a holder 38a, in which a plurality of drums 12 (in the example shown six pieces) are added. The holder 38 a has a shaft 50 which defines the axis of rotation X of the entire device 10. On the shaft 50 on both sides of the same six here U-shaped drum receiving racks 52 are attached, each of which can accommodate a drum 12. Each two drum receiving racks 52 are arranged with respect to the shaft 50 in a common plane. In the exemplary embodiment shown, three such planes are preferably arranged on the shaft 50 so as to be equally spaced from each other axially.

Jedes Trommelaufnahmegestell 52 ist einseitig offen, so dass eine zugehörige Trommel 12 einfach in das Trommelaufnahmegestell 52 eingesteckt und wieder herausgezogen werden kann, ohne die Halterung 38a aus dem hier nicht dargestellten Elektrolytbad herausnehmen zu müssen. Das Beschicken und Entleeren der Trommeln 12 ist somit rasch und wirtschaftlich möglich.Each drum support frame 52 is open on one side, so that an associated drum 12 can be easily inserted into the drum support frame 52 and pulled out again without having to remove the holder 38a from the electrolyte bath, not shown here. The loading and unloading of the drums 12 is thus possible quickly and economically.

Eine solche Ausführungsform, bei der die Trommelaufnahmegestelle 52 zur Drehung mit der Welle 50 verbunden sind, ermöglicht auf einfache Weise eine Anpassung der Kapazität der Vorrichtung 10 an vorgegebene Bedürfnisse, indem mehr oder weniger Trommelaufnahmegestelle 52 vorgesehen werden. In Abweichung vom dargestellten Ausführungsbeispiel können die Trommelaufnahmegestelle 52 selbstverständlich auch eine andere Form haben und brauchen nicht paarweise in einer Ebene angeordnet zu sein. Die Kathoden, die im Betriebszustand zwischen den Trommeln 12 und außerhalb der axial ersten und letzten Trommel 12 vorzugsweise parallel zu den Trommelseitenwänden angeordnet sind, wurden aus Gründen der besseren Übersichtlichkeit in Figur 10 weggelassen.Such an embodiment, in which the drum receiving racks 52 are connected for rotation with the shaft 50, readily allows the capacity of the apparatus 10 to be adjusted to predetermined needs by providing more or less drum receiving racks 52. In deviation from the illustrated embodiment, the drum receiving racks 52 may of course have a different shape and need not be arranged in pairs in a plane. The cathodes, which are arranged in the operating state between the drums 12 and outside of the axially first and last drum 12, preferably parallel to the drum side walls have, for reasons of clarity in FIG. 10 omitted.

Obwohl nicht dargestellt, kann die Vorrichtung 10 ohne Weiteres mehrere Trommeln 12 in einem Elektrolytbad B umfassen, gegebenenfalls in einer entsprechenden Anzahl drehbarer Halterungen 38. Beispielsweise können mehrere Trommeln hintereinander aufgereiht und durch Wellenabschnitte, die zusammen die Drehachse X festlegen, miteinander verbunden sein. Alternativ können mehrere Trommeln 12 mit jeweils eigener Drehachse X in dem Elektrolytbad B angeordnet sein.Although not shown, the apparatus 10 may readily include a plurality of drums 12 in an electrolyte bath B, optionally in a corresponding number of rotatable supports 38. For example, a plurality of drums may be sequentially arrayed and interconnected by shaft portions which together define the axis of rotation X. Alternatively, a plurality of drums 12 each having its own axis of rotation X can be arranged in the electrolyte bath B.

Claims (19)

  1. Device for electrochemical surface treatment of a plurality of metal parts in form of bulk material in an electrolyte bath (B), said device comprising an anode and a cathode as well as a drum (12) for receiving the metal parts to be treated, which drum comprises a jacket (14) and side walls (16, 18) and is rotatable about an axis (X),
    characterized in that
    - the side walls (16, 18) of the drum (12) serve as an anode,
    - the side walls (16, 18), together with the jacket (14), delimit a gap-shaped working space (20) having a gap width (W) which is defined by the distance between the side walls (16, 18) and is small compared to a dimension (L) of the working space (20) arranged normal thereto, and in that
    - the gap width (W) is chosen as a function of the size and/or geometry of the metal parts to be treated such that the contact surface of the two side walls (16, 18) of the drum (12) is large in relation to the packing volume so that all metal parts located in the working space (20) are charged with current in a substantially equal measure during the electrochemical surface treatment of the metal parts.
  2. Device according to claim 1,
    characterized in that the side walls (16, 18) are perforated.
  3. Device according to claim 1 or 2,
    characterized in that the gap width (W) is adjustable.
  4. Device according to claim 3,
    characterized in that the gap width (W) is adjustable from the onefold to tenfold amount of the diameter of the metal parts to be treated.
  5. Device according to any one of the preceding claims,
    characterized in that the working space (20) comprises built-in components (46) for separation thereof and/or for guiding the metal parts during rotation of the drum (12).
  6. Device according to any one of the preceding claims,
    characterized in that a shaft (22, 24) is mounted on the outside of each side wall (16, 18), wherein the two shafts (22, 24) are aligned with each other and define the axis of rotation (X).
  7. Device according to any one of claims 1 to 5,
    characterized in that the drum (12) is received in a rotatable support means (38), on the outside of which one shaft (40, 42) each is mounded on two opposite sides, wherein the two shafts (40, 42) are aligned with each other and define the axis of rotation (X).
  8. Device according to any one of claims 1 to 5,
    characterized in that a number of drums (12) are received in a rotatable support means (38a), wherein the support means (38a) comprises a shaft (50) defining the axis of rotation (X), on both sides of which at least two drum receiving frames (52) are mounted for rotation with the shaft (50).
  9. Device according to claim 8,
    characterized in that the drum receiving frames (52) are open on one side and are adapted for inserting and withdrawing the drums (12).
  10. Device according to any one of the preceding claims,
    characterized in that the jacket (14) comprises a closable opening for charging and discharging the working space (20).
  11. Device according to any one of claims 1 to 9,
    characterized in that the jacket (14) comprises a first closable opening for charging and an opposite second closable opening for discharging the working space (20).
  12. Device according to any one of claims 1 to 9,
    characterized in that at least one side wall (16, 18) of the drum (12) can be opened or is removable for charging and discharging the working space (20).
  13. Device according to any one of the preceding claims,
    characterized in that the jacket (14) of the drum (12) is formed by a frame (30; 30a; 30b) which is designed as a separate component.
  14. Device according to claim 13,
    characterized in that the frame (30a) is arranged between the two side walls (16, 18).
  15. Device according to claim 13,
    characterized in that the frame (30) straddles the two side walls (16, 18).
  16. Device according to any one of claims 1 to 12,
    characterized in that the jacket (14) of the drum (12) is formed by overturned portions (34, 36) of the side walls (16, 18) which fit into each other.
  17. Device according to any one of the preceding claims,
    characterized in that at least one cathode (26, 28) is arranged on each side of the drum (12) spaced from and parallel to the respective side wall (16, 18) in the electrolyte bath (B).
  18. Device according to any one of the preceding claims,
    characterized in that a number of drums (12) are located simultaneously in the electrolyte bath (B).
  19. Method for electrochemical surface treatment of a plurality of metal parts in form of bulk material in an electrolyte bath, comprising the steps of:
    - providing a drum for receiving the metal parts to be treated, which drum comprises a jacket and side walls and is rotatable about an axis, wherein the jacket and the side walls delimit a gap-shaped working space having a gap width (W) which is defined by the distance between the side walls and is small compared to a dimension (L) of the working space arranged normal thereto,
    - defining the gap width (W) such that the contact surface of the two side walls of the drum is large in relation to the packing volume so that substantially all metal parts located in the working space are charged with current in equal measure during the electrochemical surface treatment of the metal parts,
    - filling the working space essentially fully with the metal parts to be treated,
    - immersing the drum filled with metal parts into the electrolyte bath,
    - switching the side walls of the drum as an anode,
    - providing, on each side of the drum, at least one cathode spaced from and parallel to the corresponding side wall in the electrolyte bath, and
    - supplying direct current to the anode and the cathodes and slowly rotating the drum about its axis of rotation during a predetermined treatment period.
EP05753214A 2004-06-29 2005-06-09 Electrochemical surface treatment device and method Active EP1761661B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05753214T PL1761661T3 (en) 2004-06-29 2005-06-09 Electrochemical surface treatment device and method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004031422A DE102004031422B3 (en) 2004-06-29 2004-06-29 Apparatus and method for electrochemical surface treatment
PCT/EP2005/006203 WO2006000301A1 (en) 2004-06-29 2005-06-09 Electrochemical surface treatment device and method

Publications (2)

Publication Number Publication Date
EP1761661A1 EP1761661A1 (en) 2007-03-14
EP1761661B1 true EP1761661B1 (en) 2010-08-11

Family

ID=34970952

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05753214A Active EP1761661B1 (en) 2004-06-29 2005-06-09 Electrochemical surface treatment device and method

Country Status (5)

Country Link
EP (1) EP1761661B1 (en)
AT (1) ATE477355T1 (en)
DE (2) DE102004031422B3 (en)
PL (1) PL1761661T3 (en)
WO (1) WO2006000301A1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2645611A (en) * 1948-09-20 1953-07-14 Shwayder Bros Inc Method of and bath for electrolytic polishing
NL252756A (en) * 1959-06-20
DE2101332B2 (en) * 1971-01-13 1977-05-26 Henig, Hans, 8500 Nürnberg DEVICE FOR GALVANIZING SHOOTABLE BULK PARTS MADE OF PLASTIC OR METAL
IT1116703B (en) * 1977-01-13 1986-02-10 Ivat Color S A S TANK FOR ELECTROLYTIC DISTAGNATION OF FERROUS PIECES
US4474660A (en) * 1983-08-15 1984-10-02 Limat Metal Polishing Ltd. Electropolishing system
DD254961A1 (en) * 1986-12-17 1988-03-16 Forschungszentrum Veb DEVICE FOR ELECTROCHEMICAL PROCESSING OF SHOULDERS
DE19513504A1 (en) * 1995-04-10 1996-10-17 Hans Henig Drum unit for electrolytic treatment of small pourable products
DE19959490C1 (en) * 1999-12-10 2001-03-08 Linnhoff & Pasternak Gmbh Drum for electropolishing special steel parts has a metal casing equipped with an opening, a concentrically arranged cathode and a receiver closed on all sides that forms the anode

Also Published As

Publication number Publication date
DE102004031422B3 (en) 2006-01-05
WO2006000301A1 (en) 2006-01-05
DE502005010079D1 (en) 2010-09-23
PL1761661T3 (en) 2011-01-31
ATE477355T1 (en) 2010-08-15
EP1761661A1 (en) 2007-03-14

Similar Documents

Publication Publication Date Title
DE2501618C3 (en) Gas adsorption cell
DE102014104786B4 (en) Carousel storage for a processing machine and processing machine with such a carousel storage
EP1456623B1 (en) Unit for the treatment of histological samples
DE2909492A1 (en) MAGNETIC CUTTER
EP1761661B1 (en) Electrochemical surface treatment device and method
DE3127390A1 (en) GALVANIZING DEVICE
EP1456622B1 (en) Treatment compartment for treating histological samples
DE69912924T2 (en) WASHING MACHINE
DE2850219C2 (en)
DE2319146A1 (en) DEVICE FOR MACHINING WORK PIECES
DE1172512B (en) Holding device for perforated immersion drums in systems for surface treatment of bulk parts in liquids
DE1796045C3 (en) Galvanizing drum for the surface treatment of objects
DE10300626B3 (en) Balance rapid loading device, has gripper with at least two weighing goods carriers for individually handling weighing goods on load receptacle
DE102019135604A1 (en) TILTING DEVICE FOR CONTAINERS FOR LIQUIDS FOR TREATING THE SAME AND RELATED TREATMENT METHOD
DE2740261C2 (en) Device for applying an electrically charged flocking material
EP0756572A1 (en) Device for metered extraction of bulk solids
DE3920873C2 (en) Batch-compliant anode systems for submersible drums
DE102004039755A1 (en) Mass production components` e.g. screws, surface treatment e.g. cleaning, device, has drum with opening for loading and unloading drum, and lateral surface whose section, in region of opening, is bent into drum
DE19943732A1 (en) Arrangement method for chemical surface treatment of bulk material
DE3837214A1 (en) Drum cylinders with individually selectively exchangeable portions of their lateral surfaces and end walls
WO2021197972A1 (en) Electrophoresis device for use in an electroclearing method
DE2403349C3 (en) Device for irradiating individual targets
DE2333314C3 (en) Device for treating the ashes from a crematorium furnace
DE2143124A1 (en) Method and apparatus for plating
DE3021583A1 (en) Electrochemical cell, esp. for silver recovery - from fixer soln., has cylindrical electrodes between which soln. is circulated

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20061127

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR

DAX Request for extension of the european patent (deleted)
GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

Free format text: NOT ENGLISH

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

Free format text: LANGUAGE OF EP DOCUMENT: GERMAN

REF Corresponds to:

Ref document number: 502005010079

Country of ref document: DE

Date of ref document: 20100923

Kind code of ref document: P

REG Reference to a national code

Ref country code: NL

Ref legal event code: T3

REG Reference to a national code

Ref country code: SK

Ref legal event code: T3

Ref document number: E 8053

Country of ref document: SK

LTIE Lt: invalidation of european patent or patent extension

Effective date: 20100811

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

Ref country code: FI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

REG Reference to a national code

Ref country code: PL

Ref legal event code: T3

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20101211

Ref country code: SI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20101213

Ref country code: CY

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20101111

REG Reference to a national code

Ref country code: HU

Ref legal event code: AG4A

Ref document number: E009067

Country of ref document: HU

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20101112

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: RO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

Ref country code: EE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20101122

26N No opposition filed

Effective date: 20110512

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 502005010079

Country of ref document: DE

Effective date: 20110512

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MC

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20110630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20110609

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: TR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20100811

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 12

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 13

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 14

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 20180625

Year of fee payment: 14

Ref country code: SK

Payment date: 20180531

Year of fee payment: 14

Ref country code: CZ

Payment date: 20180531

Year of fee payment: 14

Ref country code: IE

Payment date: 20180625

Year of fee payment: 14

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: PL

Payment date: 20180606

Year of fee payment: 14

REG Reference to a national code

Ref country code: DE

Ref legal event code: R082

Ref document number: 502005010079

Country of ref document: DE

Representative=s name: WUESTHOFF & WUESTHOFF, PATENTANWAELTE PARTG MB, DE

Ref country code: DE

Ref legal event code: R081

Ref document number: 502005010079

Country of ref document: DE

Owner name: POLIGRAT DEUTSCHLAND GMBH, DE

Free format text: FORMER OWNER: POLIGRAT GMBH, 81829 MUENCHEN, DE

REG Reference to a national code

Ref country code: CH

Ref legal event code: NV

Representative=s name: BOVARD SA NEUCHATEL CONSEILS EN PROPRIETE INTE, CH

Ref country code: CH

Ref legal event code: PUE

Owner name: POLIGRAT DEUTSCHLAND GMBH, DE

Free format text: FORMER OWNER: POLIGRAT GMBH, DE

REG Reference to a national code

Ref country code: HU

Ref legal event code: FH1C

Free format text: FORMER REPRESENTATIVE(S): ERDELY PETER - DANUBIA SZABADALMI ES JOGI IRODA KFT., HU

Representative=s name: DANUBIA SZABADALMI ES JOGI IRODA KFT., HU

Ref country code: HU

Ref legal event code: GB9C

Owner name: POLIGRAT DEUTSCHLAND GMBH, DE

Free format text: FORMER OWNER(S): POLIGRAT GMBH, DE

REG Reference to a national code

Ref country code: AT

Ref legal event code: PC

Ref document number: 477355

Country of ref document: AT

Kind code of ref document: T

Owner name: POLIGRAT DEUTSCHLAND GMBH, DE

Effective date: 20191202

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CZ

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190609

REG Reference to a national code

Ref country code: NL

Ref legal event code: MM

Effective date: 20190701

REG Reference to a national code

Ref country code: SK

Ref legal event code: MM4A

Ref document number: E 8053

Country of ref document: SK

Effective date: 20190609

REG Reference to a national code

Ref country code: GB

Ref legal event code: 732E

Free format text: REGISTERED BETWEEN 20200213 AND 20200219

REG Reference to a national code

Ref country code: BE

Ref legal event code: MM

Effective date: 20190630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190701

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190609

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SK

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190609

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: PL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190609

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20230329

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20230627

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: HU

Payment date: 20230602

Year of fee payment: 19

Ref country code: AT

Payment date: 20230620

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IT

Payment date: 20230630

Year of fee payment: 19

Ref country code: GB

Payment date: 20230403

Year of fee payment: 19

Ref country code: CH

Payment date: 20230702

Year of fee payment: 19