EP1759772B1 - Installation de prétraitement et procédé de fabrication - Google Patents
Installation de prétraitement et procédé de fabrication Download PDFInfo
- Publication number
- EP1759772B1 EP1759772B1 EP06016393A EP06016393A EP1759772B1 EP 1759772 B1 EP1759772 B1 EP 1759772B1 EP 06016393 A EP06016393 A EP 06016393A EP 06016393 A EP06016393 A EP 06016393A EP 1759772 B1 EP1759772 B1 EP 1759772B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adhesive
- booth
- pretreatment
- cabin
- sealant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000009434 installation Methods 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 100
- 239000000853 adhesive Substances 0.000 claims description 99
- 239000000565 sealant Substances 0.000 claims description 28
- 239000000126 substance Substances 0.000 claims description 21
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 18
- 229910001220 stainless steel Inorganic materials 0.000 claims description 18
- 239000010935 stainless steel Substances 0.000 claims description 18
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 12
- 150000007513 acids Chemical class 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000003707 silyl modified polymer Substances 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000011877 solvent mixture Substances 0.000 claims description 4
- DXIGZHYPWYIZLM-UHFFFAOYSA-J tetrafluorozirconium;dihydrofluoride Chemical compound F.F.F[Zr](F)(F)F DXIGZHYPWYIZLM-UHFFFAOYSA-J 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 230000003213 activating effect Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 239000003209 petroleum derivative Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims 3
- 239000007921 spray Substances 0.000 description 20
- 238000007789 sealing Methods 0.000 description 11
- 238000003466 welding Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000005554 pickling Methods 0.000 description 7
- 238000002845 discoloration Methods 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 238000005498 polishing Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000002203 pretreatment Methods 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 238000010616 electrical installation Methods 0.000 description 2
- 210000004197 pelvis Anatomy 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
Definitions
- the invention relates to a pretreatment plant for the pretreatment of surfaces to be painted by Maschinenstükken, in particular motor vehicle bodies or body parts, with at least one cabin in which the workpieces are exposed to chemicals during the pretreatment, wherein the cabin is composed of a plurality of cabin elements.
- the invention relates to a method for producing a pretreatment plant for the pretreatment of surfaces to be painted of workpieces, in particular of motor vehicle bodies or body parts, wherein at least one cabin in which the workpieces are exposed to chemicals during the pretreatment is composed of a plurality of cabin elements ,
- Pre-treatment plants are used for the pretreatment of surfaces to be painted of motor vehicle bodies or body parts.
- the motor vehicle bodies or body parts are first treated in the course of the pretreatment process for degreasing with lyes or similar fat-dissolving substances and then for the subsequent painting with acids, in particular Phosphoric acid in zinc phosphating or hexafluorozirconic acid during passivation, prepared.
- the treatment may consist in spraying and / or diving.
- Spraying pretreatment plants include, for example, a tunnel-shaped cabin, which is composed of a plurality of, depending on the workpiece, up to 5 m high walk-in cabin modules, in which spraying devices are arranged in particular for spraying alkalis, acids and water.
- the cabin modules in turn are composed of a plurality of cabin elements.
- the cabin elements are made of stainless steel.
- functional parts in particular the spray devices, preferably jet or spray rings, and spray covers, are fastened to the cabin walls.
- the cabin is tight, so that no lye or acid can escape from them.
- High demands are placed on the connection of the cabin elements and the cabin modules and the fastening of the functional parts. So they have to withstand the aggressive chemicals used in the pretreatment plant. In addition, they must withstand high mechanical loads due to the relatively large and correspondingly heavy cabin elements and functional parts. So far, therefore, the cabin elements are welded tight together.
- the functional parts are attached (welded) or bolted to the cabin walls.
- Object of the present invention is to make a pre-treatment plant of the type mentioned and a method for producing such, in which / the cabin elements are technically simple and permanently connected to each other, wherein the assembled pretreatment plant has substantially without reworking a visually appealing appearance ,
- the sealant / adhesive must be temperature resistant to the temperature of the treatment media, generally up to 80 ° C, and resistant to the chemicals and their vapors used.
- At least one functional part can be glued to the cabin with an adhesive be.
- an adhesive in this way, in particular on the outside of the cabin wall no bumps and discoloration, as is the case when welding a functional part to the inside of the cabin wall. A complex post-processing by pickling and polishing is therefore not required.
- the adhesive like the sealant / adhesive, must be temperature resistant to the temperature of the treatment media, generally up to 80 ° C, and resistant to the chemicals and their vapors used.
- sealing / adhesive and / or the adhesive can be solvable in particular by heating.
- the adhesive joints can be solved so easily, for example, for repair purposes.
- the sealant / adhesive and / or the adhesive may be resiliently hardening.
- the sealing / adhesive may have a high strength, in particular the ability to a large gap bridging, preferably of up to 10 mm. In this way, gaps between adjacent cabin elements, which arise, for example due to manufacturing tolerances in particular for large cabin elements, with the sealing / adhesive be bridged. This is not possible, for example, with epoxy and acrylate adhesives because they have too low elasticity and the ability to gap bridging less than 1 mm.
- the adhesive may also have high strength, in particular the ability to have a large gap bridging, preferably of up to 3 mm.
- the sealant / adhesive and / or the adhesive may be resistant to acids, especially to phosphoric acid in zinc phosphating baths and / or hexafluorozirconic acid, and alkalis. This has the advantage that the adhesive joints are permanently tight.
- the sealant / adhesive can cure in at most about 24 hours. This advantageously allows working without time pressure.
- the adhesive can cure quickly, especially in a maximum of 15 minutes. This has the advantage that rapid assembly is possible without additionally requiring a method for accelerating the hardening, for example an inductive hardening, a UV hardening or a temperature hardening. In this way, the adhesive joint according to the invention in a variety of different pretreatment plants and different sizes of cabin elements and / or functional parts are used. Furthermore, no visually ugly welds, as they had to be used previously required.
- the sealant / adhesive and / or the adhesive should be free of substances harmful to the paint wetting properties.
- At least the surfaces of the cabin elements and / or the functional parts which are to be glued together may be made of metal, in particular of stainless steel.
- Metal is easy to work and very stable against mechanical stress.
- Stainless steel is also visually appealing and corrosion resistant. It withstands a variety of aggressive chemicals, especially acids and alkalis, and is therefore highly suitable for use under extreme conditions prevailing in the pre-treatment plant.
- the sealing / adhesive for connecting the cabin elements may be a one-component sealant / adhesive, in particular based on silane-modified polymers.
- This sealant / adhesive has all the advantages mentioned above. It is highly elastic, has the ability to a large gap bridging and is resistant to acids and alkalis.
- the adhesive for attaching the functional parts to the cabin can be a two-component Acrylic Double Performance and Activated Double Bond adhesive.
- the two-component Acrylic Double Performance and Activated Double Bond Adhesive also exhibits the above sealant / adhesive properties and cures quickly. He also has a high strength, so that the adhered functional parts are kept stable.
- the cabin may be composed of a plurality of cabin modules, which in turn are composed of a plurality of cabin elements. This has the advantage that the cabin modules are prefabricated at the factory and are easy to transport to the place of installation, where they are assembled to the cabin.
- the inventive method is characterized by the fact that the cabin elements are technically easily connected with a sealing / adhesive.
- sealants / adhesives for connecting the cabin elements, no deformations or discoloration of the surfaces of the cabin elements arise, so that expensive finishing, in particular for restoring the tightness and the appealing visual impression, can be dispensed with.
- the surfaces of the cabin elements to be bonded together can be roughly cleaned with acetone in a first optional step, finely cleaned with isopropanol in a second step, in a third step with a highly elastic one-component sealant / adhesive based on are provided by silane-modified polymers and glued together and in a fourth step, the splices are cleaned with isopropanol and any pores are closed by processing with isopropanol.
- a stable and tight adhesive bond is produced technically simple, which permanently withstands the aggressive chemicals used in the pretreatment plant, in particular alkalis and acids.
- At least one functional part can be glued to the cabin in a technically simple manner, wherein in a first step the surfaces of the functional part and the cabin to be bonded to one another are cleaned with acetone, in a second step the surfaces, in particular with a grain size of 280 grains per mm 2 are polished, in a third step, the surfaces with an activating adhesive cleaner, especially with a solvent mixture, finely cleaned, in a fourth step at least one of the surfaces with a two-component Acrylic Double Performance and Activated Double Bond polymerization adhesive are provided and the surfaces are glued together, in a fifth step, the splices are finally cleaned with a petroleum distillate. Pickling the surface to restore the appealing visual impression of the cabin is not required here. Since no holes are required, eliminates the subsequent sealing of the same.
- At least the surfaces of the cabin elements or the functional parts to be bonded to one another can be made of stainless steel, which is corrosion-resistant and visually appealing.
- a plurality of cabin modules can be assembled from cabin elements and subsequently the cabin modules can be glued to the cabin.
- the cabin modules can be prefabricated at the factory and easily transported to the site.
- a required number or type of essentially similar cabin modules, in which different pretreatment measures can be carried out, are arranged one behind the other and glued together to form the booth.
- the surfaces can preferably be used to release the adhesive bonds Hot air blower are heated in particular to 220 ° C. In this way, the cabin elements or the functional components can be separated from each other technically simple without damage.
- FIGURE schematically shows an isometric view of a cabin / pelvic module of a cabin of a spray pretreatment facility, wherein the cabin / pelvic module is composed of a plurality of cabin elements which are glued together and functional parts are glued to the cabin / pool module.
- a generally provided with the reference numeral 1 cabin / pool module of an otherwise not shown spray pretreatment plant for the pretreatment of surfaces to be painted of motor vehicle bodies is shown isometrically.
- the cabin / pool module 1 comprises a tunnel-shaped cabin module 3 on a bed 5 for catching dripping pretreatment chemicals.
- a cabin, not otherwise shown, is composed of a plurality of such substantially similar cabin / pool modules 1.
- the motor vehicle bodies are arranged during the pretreatment, in which a degreasing of the surfaces with various alkalis and a subsequent preparation of the surfaces with various acids, such as phosphoric acid in a zinc phosphating bath or hexafluorozirconic acid.
- the cabin module 3 is a total of cuboid, has a height of up to 5 m and is made of stainless steel. It has opposite, in the drawing left and right, two flat cabin walls 7, with their lower faces with a highly elastic one-component sealant / adhesive based on silane-modified polymers on the respective edge of an upwardly open trough-shaped cabin floor element 9, in the drawing below, are glued.
- Said sealant / adhesive has the peculiarity that with it with high elasticity and gaps between the adhered components are bridged, which can be up to 10 mm, without the strength of the adhesive bond would suffer.
- the curing time is - depending on the gap width - up to 24 hours and allows working without time pressure.
- the cabin walls 7 are each glued together from a plurality of cuboid, elongated stainless steel curved cabin wall elements 11, which are arranged vertically next to one another, at their adjacent end faces with the sealing / adhesive.
- the cabin module 3 is open in the drawing forward and backward.
- a cabin ceiling 13 of the cabin module 3, in the drawing above, is composed of two upwardly open also trough-shaped, viewed from above rectangular, and bent stainless steel sheets cabin ceiling elements 15.
- the cabin ceiling elements 15 are each at one of its folded end face with the sealing / Adhesive glued to the top of the interior of the cabin module 3 facing the inner surface of each of the cabin walls 7.
- Their each of the other cabin ceiling element 15 facing end faces 17 are bent down so that the corresponding side of the cabin ceiling element 15 forming trough is open.
- the car ceiling elements 15 are inclined down to the center of the cabin module 3. Between the cabin ceiling elements 15 is a gap, which is sealed with a seal 19.
- the seal 19 consists of two elongated, abutting sealing lips, which are each attached to the open end 17 of the cabin ceiling elements 15 in extension of the bottom surfaces.
- cabin / pool modules 1 of the type described are glued with their adjacent end faces, which serve as separating / connecting surfaces 21, by means of the sealing / adhesive, which is not shown in the drawing.
- a plurality of horizontal C-rails 23 made of stainless steel with a elastic-cured two-component Acrylic Double Performance and Activated Double Bond adhesive (two-component adhesive) glued.
- This two-component adhesive has a high elasticity even higher strength; with it, gaps can be bridged up to about 3 mm.
- the curing time is a maximum of about 15 minutes.
- pipe clamps 25 are fixed, in which in the drawing on the left a vertically extending portion of a nozzle ring 27 and in the drawing right a vertically extending portion of a Sprühkranzes 29 are screwed. About the nozzle ring 27, the corresponding chemicals and the Sprühkranz 29 water is sprayed onto the vehicle body.
- the nozzle ring 27 has, in addition to its vertically extending region at the top and bottom, a 90 ° bend towards the interior of the cabin module 3, which is adjoined by an upper or a lower horizontal region.
- the lower horizontal portion leads with its free end into a manifold 31, which is fastened with its brackets approximately centrally in the interior of the cabin module 3 on the bottom surface of the cabin floor element 9 with two-component adhesive.
- the spray ring 29 also has a 90 ° bend at the top, followed by an upper horizontal area. Below is the vertical area of the spray ring 29 through the bottom of the cabin bottom element 9 through into a water and chemical installation channel 33 described below and is there connected to a water pipe 35.
- the spray orifices 37 extend vertically over the entire inner height of the cabin module 3 and horizontally perpendicular to the corresponding cabin wall 7 over the vertical regions of the spray ring 29 or of the nozzle ring 27 into the interior of the cabin module 3.
- Plumb under each of the car walls 7 is glued to the outer bottom surface of the car floor element 9, in the drawing below, an elongated, in cross-section C-shaped mounting bracket 39 made of stainless steel with the two-component adhesive.
- the mounting brackets 39 are open at their two end faces.
- the cabin module 3 is glued on the underside of the mounting bracket 39 with the two-component adhesive on the top of the pelvis 5.
- the interior of the right in the drawing mounting bracket 39 serves as a cable channel 43, in which a plurality of electrical installation cables 45 is laid.
- the cable channel 43 which is shown open in the drawing, with a cable duct cover 47, shown removed in the drawing right, closed, closed.
- the sealant / adhesive and the two-component adhesive are resistant to the chemicals used in the spray pretreatment equipment, especially the acids and alkalis. Both adhesives are free of paint wetting impeding substances.
- the two-component adhesive is also solvable by heating the glued surfaces to 220 ° C. The adhesive temperature after separating the surfaces is 120 ° C.
- a plurality of cabin / basin modules 1, which are essentially similar to the cabin / basin module 1, are combined to form a cabin.
- the cabin elements namely the cabin wall elements 11, the cabin ceiling elements 15 and the cabin floor elements 9, the functional parts, namely the C-rails 23, the spray orifices 37, the manifold 31 and the mounting bracket 39, and the pool 5 initially in a known manner made of stainless steel manufactured.
- each belonging to a cabin module 3 cabin wall elements 11, the cabin floor elements 9 and provided with the seal 19 Kabinendekkenimplantation 15 are connected to each other with the seal / adhesive.
- the surfaces of the cabin elements 9, 11, 15 to be adhesively bonded together are roughly cleaned with acetone in a first step.
- they are finely purified with isopropanol.
- the surfaces are provided with the sealing / adhesive and glued together.
- the splices are cleaned with isopropanol and any pores are closed by treatment with isopropanol.
- the functional parts 23, 31, 37, 39 are glued to the corresponding cabin walls 7 or the cabin floor element 9.
- the surfaces of the functional parts 23, 31, 37, 39 and the cabin walls 7, which are to be bonded to one another, are to be adhesively bonded together of the cabin floor element 9 is cleaned with acetone.
- the surfaces are prepared with a polishing fleece having a grain size corresponding to 280 grains per mm 2 .
- the surfaces are finely cleaned with a solvent mixture.
- a fourth step is provided with at least one of the surfaces with the two-component adhesive and the surfaces are bonded together.
- the final cleaning of the splices with a petroleum distillate follows.
- the finished cabin module 3 is now glued on the mounting bracket 39 with the two-component adhesive on the upper edge or the upper side of the basin 5.
- prefabricated cabin / pool modules 1 are glued together at the location of the spray pretreatment at their separation / connection surfaces 21 with the seal / adhesive to the cabin and the water pipe 35, the chemical pipes 41 and the electrical installation cable 45 in the from the installation channels of the individual cabins - / basin modules 1 composite water and chemical installation channel 33 or cable channel 43 laid and connected.
- the adhesive compounds of the functional parts 23, 31, 37 and 39 formed from the two-component adhesive can later be loosened by heating the adhered elements to a preferably 220 ° C. with a hot-air blower.
- the spray pretreatment plant is not exclusively used for pretreatment of motor vehicle bodies or body parts but is also suitable for other types of workpieces.
- Cabins in particular cabin modules 3, without internal components, in particular without nozzle rings 27 and / or spray rings 29, can also be produced according to the invention.
- the cabins in particular cabin modules 3, can also be higher than 5 m.
- the two-component adhesive instead of being heated, can also be dissolved in another way, for example with a special solvent which is not used in the pretreatment of the workpieces.
- the same adhesive can also be used. It can be held instead of the proposed Sealant / adhesive and the two-component adhesive also other, the requirements of the pretreatment plant corresponding adhesives are used.
- the cabin elements 9, 11, 15, the pelvis 5 and the functional parts, in particular the C-rails 23, the spray orifices 37, the mounting brackets 39 and the distribution pipes 31, may also be made of a different material, for example another metal. It may also be just the surfaces to be bonded stainless steel.
- the spray panels 37 and the mounting brackets 39 also other types of functional parts inside or outside of the cabin, in particular the cabin module 3, and / or the pool 5 may be glued.
- the rough cleaning of the surfaces of the cabin elements 9, 11, 15 with acetone before gluing can also be dispensed with, if they are substantially clean.
- the surfaces to be bonded can also be polished with a grain size of less than or greater than 280 grains per mm 2 .
- a different kind of polishing agent can be used.
- the surfaces can be finely cleaned instead of a solvent mixture with another activating adhesive cleaner.
- the surfaces for releasing the adhesive bond can also be heated in another way.
- deviating temperatures of 220 ° C. downwards or upwards may be required, but these are above the highest bath temperature.
- a different type of pretreatment plant for example a dip pretreatment plant, can make use of the invention.
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Body Structure For Vehicles (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Claims (20)
- Installation de prétraitement pour prétraiter des surfaces de pièces à peindre, comprenant au moins une cabine qui est composée d'une multiplicité d'éléments de cabine (9, 11, 15), sachant que les pièces sont exposées dans la cabine à des produits chimiques pendant le prétraitement, et sachant quea) les éléments de cabine (9, 11, 15) sont assemblés par un produit adhésif et d'étanchéité,
caractérisée en ce queb) le produit adhésif et d'étanchéité a la capacité de combler des interstices de 10 mm et est résistant vis-à-vis des acides et des produits alcalins utilisés pendant le prétraitement, de telle sorte que les assemblages collés sont durablement étanches. - Installation de prétraitement selon la revendication 1, caractérisée en ce qu'au moins un élément fonctionnel (23, 31, 37, 39) est collé par un produit adhésif sur la cabine.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité et/ou le produit adhésif peut être notamment dissous par échauffement.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité et/ou le produit adhésif durcit élastiquement.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité présente une résistance élevée, notamment a la capacité de combler des interstices importants, de préférence jusqu'à 10 mm.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité présente une résistance élevée, notamment a la capacité de combler des interstices importants, de préférence jusqu'à 3 mm.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité et/ou le produit adhésif est résistant vis-à-vis des acides, notamment vis-à-vis de l'acide phosphorique dans des bains de phosphatation au phosphate de zinc et/ou vis-à-vis de l'acide hexafluorozirconique, et vis-à-vis des produits alcalins.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité durcit en au plus environ 24 heures.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif durcit rapidement, notamment en au plus 15 minutes.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité et/ou le produit adhésif est dépourvu de substances entravant l'imprégnation de la peinture.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce qu'au moins les surfaces à coller les unes aux autres des éléments de cabine (9, 11, 15) ou respectivement des éléments fonctionnels (23, 31, 37, 39) sont en métal, notamment en acier inoxydable.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif et d'étanchéité destiné à assembler les éléments de cabine (9, 11, 15) est un produit adhésif et d'étanchéité à un composant, notamment à base de polymères modifiés au silane.
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que le produit adhésif destiné à fixer les éléments fonctionnels (23, 31, 37, 39) sur la cabine est un produit adhésif à deux composants, ADP (« Acrylic Double Performance ») et ADB (« Activated Double Bond »).
- Installation de prétraitement selon l'une des revendications précédentes, caractérisée en ce que la cabine est composée d'une pluralité de modules de cabine (3) qui sont eux-mêmes composés d'une multiplicité d'éléments de cabine (9, 11, 15).
- Procédé de fabrication d'une installation de prétraitement pour prétraiter des surfaces de pièces à peindre, selon lequel au moins une cabine est composée d'une multiplicité d'éléments de cabine (9, 11, 15), sachant que les pièces sont exposées dans la cabine à des produits chimiques pendant le prétraitement, et sachant quea) les éléments de cabine (9, 11, 15) sont assemblés par un produit adhésif et d'étanchéité,
caractérisé en ce queb) on choisit comme produit adhésif et d'étanchéité un produit qui a la capacité de combler des interstices de 10 mm et qui est résistant vis-à-vis des acides et des produits alcalins utilisés pendant le prétraitement, de telle sorte que les assemblages collés sont durablement étanches. - Procédé selon la revendication 15, caractérisé en ce que les surfaces à coller les unes aux autres des éléments de cabine (9, 11, 15) sont grossièrement nettoyées à l'acétone au cours d'une première étape optionnelle, sont finement nettoyées à l'isopropanol au cours d'une deuxième étape, sont pourvues d'un produit adhésif et d'étanchéité très élastique à un composant à base de polymères modifiés au silane et sont collées entre elles au cours d'une troisième étape, et les points de collage sont nettoyés à l'isopropanol et les éventuels pores fermés par traitement à l'isopropanol au cours d'une quatrième étape.
- Procédé selon la revendication 15 ou 16, caractérisé en ce qu'au moins un élément fonctionnel (23, 31, 37, 39) est collé sur la cabine, sachant qu'au cours d'une première étape, les surfaces à coller les unes aux autres de l'élément fonctionnel (23, 31, 37, 39) et de la cabine sont nettoyées à l'acétone, qu'au cours d'une deuxième étape, les surfaces sont polies notamment à une granulation de 280 grains par mm2, qu'au cours d'une troisième étape, les surfaces sont finement nettoyées avec un nettoyant activateur améliorant l'adhérence, notamment avec un mélange de solvants, qu'au cours d'une quatrième étape, au moins une des surfaces est pourvue d'un produit adhésif à deux composants, ADP (« Acrylic Double Performance ») et ADBP (« Activated Double Bond Polymerisation »), et les surfaces sont collées les unes aux autres, et qu'au cours d'une cinquième étape, les points de collage sont soumis à un nettoyage de finition notamment avec un distillat de pétrole.
- Procédé selon l'une des revendications 15 à 17, caractérisé en ce qu'au moins les surfaces à coller les unes aux autres des éléments de cabine (9, 11, 15) ou respectivement des éléments fonctionnels (23, 31, 37, 39) sont fabriquées en acier inoxydable.
- Procédé selon l'une des revendications 15 à 18, caractérisé en ce qu'on monte une pluralité de modules de cabine (3) à partir d'éléments de cabine (9, 11, 15), puis on colle les modules de cabine (3) les uns aux autres pour former la cabine.
- Procédé selon l'une des revendications 15 à 19, caractérisé en ce que, pour dissoudre les assemblages collés, on chauffe les surfaces notamment avec une soufflante d'air chaud, de préférence à 220°C.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005040774A DE102005040774A1 (de) | 2005-08-29 | 2005-08-29 | Vorbehandlungsanlage mit wenigstens einer Kabine und ein Verfahren zur Herstellung einer solchen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1759772A1 EP1759772A1 (fr) | 2007-03-07 |
EP1759772B1 true EP1759772B1 (fr) | 2009-01-21 |
Family
ID=37199110
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP06016393A Not-in-force EP1759772B1 (fr) | 2005-08-29 | 2006-08-05 | Installation de prétraitement et procédé de fabrication |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1759772B1 (fr) |
DE (2) | DE102005040774A1 (fr) |
ES (1) | ES2320793T3 (fr) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3315426A1 (de) * | 1983-04-28 | 1984-10-31 | ESB Elektrostatische Sprüh- und Beschichtungsanlagen G.F. Vöhringer GmbH, 7758 Meersburg | Spruehkabine fuer elektrostatische pulverbeschichtungsanlagen |
DE4223819A1 (de) * | 1992-07-20 | 1994-01-27 | Gema Volstatic Ag St Gallen | Pulver-Sprühbeschichtungskabine |
-
2005
- 2005-08-29 DE DE102005040774A patent/DE102005040774A1/de not_active Withdrawn
-
2006
- 2006-08-05 EP EP06016393A patent/EP1759772B1/fr not_active Not-in-force
- 2006-08-05 DE DE502006002691T patent/DE502006002691D1/de active Active
- 2006-08-05 ES ES06016393T patent/ES2320793T3/es active Active
Also Published As
Publication number | Publication date |
---|---|
DE502006002691D1 (de) | 2009-03-12 |
DE102005040774A1 (de) | 2007-03-01 |
ES2320793T3 (es) | 2009-05-28 |
EP1759772A1 (fr) | 2007-03-07 |
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