EP1749918B1 - Method and device for impregnating a fibrous material - Google Patents

Method and device for impregnating a fibrous material Download PDF

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Publication number
EP1749918B1
EP1749918B1 EP05013783A EP05013783A EP1749918B1 EP 1749918 B1 EP1749918 B1 EP 1749918B1 EP 05013783 A EP05013783 A EP 05013783A EP 05013783 A EP05013783 A EP 05013783A EP 1749918 B1 EP1749918 B1 EP 1749918B1
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EP
European Patent Office
Prior art keywords
fibre material
mixing
working chamber
mixing heads
impregnating agent
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP05013783A
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German (de)
French (fr)
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EP1749918A1 (en
Inventor
Werner Lokaj
Günter Butenuth
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Farm-Container Maschinen Import und Export GmbH GmbH
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Farm-Container Maschinen Import und Export GmbH GmbH
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Application filed by Farm-Container Maschinen Import und Export GmbH GmbH filed Critical Farm-Container Maschinen Import und Export GmbH GmbH
Priority to EP05013783A priority Critical patent/EP1749918B1/en
Priority to AT05013783T priority patent/ATE397114T1/en
Priority to DE502005004288T priority patent/DE502005004288D1/en
Priority to PCT/DE2006/001093 priority patent/WO2007000147A1/en
Priority to DE112006002353T priority patent/DE112006002353A5/en
Publication of EP1749918A1 publication Critical patent/EP1749918A1/en
Application granted granted Critical
Publication of EP1749918B1 publication Critical patent/EP1749918B1/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings

Definitions

  • the invention relates to a method and a device for impregnating a fiber material with an impregnating agent containing as a solution or an emulsion at least one additive.
  • Such methods are used to impregnate any fibrous materials, which may be synthetic or natural fibers, with additives which serve to formulate certain performance characteristics of the fibrous material.
  • additives are used to make the fibers of the fiber material flame resistant or to protect against fungal or bacterial attack.
  • dip impregnation the mats are flooded with the liquid impregnating agent. Natural fibers especially absorb the liquid. The mats must therefore be subsequently dried consuming to ensure storage stability. This method is therefore uneconomical.
  • the object of the invention is to provide a method and an apparatus for impregnating a fiber material with an impregnating agent, in which a substantially homogeneously distributed impregnation of the fibers is achieved.
  • the guided past the mixing heads and this at least partially surrounding fiber material with the help of the mixing heads in a region around the mixing heads around loosened locally and treated with the impregnating agent by the impregnating agent is introduced by means of the mixing heads via one or more nozzles in the locally loosened fiber material whereby the impregnating agent is distributed substantially homogeneously over the fibers of the fibrous material; and applying the impregnating agent
  • an apparatus for impregnating a fibrous material with an impregnating agent containing as a solution or an emulsion at least one additive having a dissolving means for pre-dissolving the fibrous material, a continuous mixing system for treating the fibrous material to be impregnated the impregnating agent and a metering device upstream of the continuous mixing system for the metered feeding of the continuous mixing system with the previously dissolved fiber material, and wherein in the continuous mixing system, a working space for receiving the introduced via the metering fiber material is formed in the working space a conveying and mixing device is arranged with the introduced fiber material can be conveyed from an inlet of the working space along a conveying path to an outlet of the working space, and mixing heads are arranged in the working space are with which the along the conveyor line on the mixing heads conveyed over fiber material loosened locally and with which the impregnating agent can be introduced via one or more nozzles in the locally loosened fiber
  • the impregnating agent is preferably applied with a pressure for dispensing, so that the impregnating agent is sprayed.
  • the impregnating agent is distributed to save material and evenly over the fibers to be impregnated. This is achieved in particular by the fact that the fiber material is dissolved prior to introduction into the working space, which is preferably carried out to the separation of the fiber material, and with the help of the mixing heads a local loosening of the fiber material is performed, so that a felting of the fiber material is avoided , In this way, the introduced impregnating material meets a loosened fiber material, in which hardly any shadow effect of fibers compared to other fibers occurs.
  • the impregnating agent is introduced directly into the loosened fiber material. Losses that occur when impregnating is not introduced into the fiber material, but for example on the inner wall of the working space, are avoided. This also ensures that as little additive as possible must be used to impregnate the fiber material. In this way, the method contributes to cost savings.
  • the avoidance of the unintentional distribution of impregnating agent on the inner regions of the working space further contributes to the fact that the wear of the system is reduced because less contamination of the components occurs in the working space. Therefore, the cleaning intervals can be extended.
  • the deposition of impregnating agent on such components may also cause damage to these components, for example due to the chemically aggressive effect of the additive.
  • An expedient embodiment of the invention provides that the impregnating agent as a highly concentrated solution / emulsion of the at least one additive on the one or all nozzles is introduced.
  • the impregnating agent as a highly concentrated solution / emulsion of the at least one additive on the one or all nozzles is introduced.
  • a homogeneous distribution of the impregnating agent on the fibers to be impregnated is supported in a development of the invention in that the impregnating agent is introduced as a mist, for example as a spray or spray.
  • a targeted and material-saving use of the additive is achieved in one embodiment of the invention in that an amount of sprayed with the impregnating at least one additive in dependence on a solids content of the metered amounts of introduced in the working space dissolved fiber material is determined.
  • the procedure is preferably such that the weight of the solid of the fiber material is determined on the basis of a weighing and then the amount of additive is determined which is necessary to achieve a desired impregnation of the fiber material.
  • Such a process design in turn supports an efficient use of the at least one additive.
  • any additives can be distributed substantially homogeneously over the fibers to be impregnated with the aid of the method.
  • the invention can be provided that are introduced along the conveying path via the mixing heads impregnating agent with various additives. In this way, a successively carried out impregnation of the fiber material with different additives is possible.
  • the fiber material in a first section of the conveyor line the fiber material can be impregnated, for example, with a flame retardant.
  • a mold protection agent is additionally sprayed in.
  • the material-saving and efficient use of the at least one additive is supported in one embodiment of the invention in that the mixing heads during the introduction of one or all impregnating continuously surrounded by the funded from the inlet to the outlet of the working space fiber material substantially.
  • the sensor device for example, an optical sensor can be used.
  • the fiber material surrounding the mixing heads is locally loosened up with a rotating loosening device formed on the mixing heads in the area around the mixing heads.
  • the rotary loosening device on the mixing heads is preferably formed by means of a rotating member having a circumferential length which is greater than an elongated length of the longest fibers covered by the fiber material to be impregnated.
  • the local loosening of the fiber material for spraying the impregnating agent is preferably achieved in that the rotating loosening device rotates at high speed at the mixing heads at a speed of about 500 to 3000 revolutions per minute, preferably at a speed of about 1,000 to 3,000 revolutions per minute, more preferably at a speed of about 1,500 to 3,000 revolutions per minute.
  • an embodiment of the invention provides that the introduced fiber material in the working space along the conveying path conveyed by means of entrainment tools encompassed by the conveying and mixing device mounted on a shaft disposed in the working space and rotated with the shaft to convey the introduced fiber material from the inlet to the outlet.
  • a shaft having a circumferential length which is greater than a stretched length of the longest of the fiber material to be impregnated fibers This prevents that the fibers of the fiber material to be impregnated wrap around the shaft or there is an increased entanglement of the fiber material.
  • the method can be used to provide artificial fibers or natural fibers, in particular fibers of renewable raw materials such as annual plants with a substantially homogeneously distributed impregnation.
  • fibers of renewable raw materials such as annual plants
  • substantially homogeneously distributed impregnation Compared to known methods, the advantages in particular in the impregnation of a long fiber material with fibers having a length of about 30mm to about 200mm unfold.
  • Embodiments of the invention may provide that prior to introduction of the dissolved fiber material by means of a moisture analysis, a basic moisture of the Fiber material and / or after the application of the treated fiber material by means of a further moisture analysis, a total moisture content of the treated fiber material is determined. Based on the information about the determined ground moisture of the metered fiber material, the amount of solvents can be determined, which is introduced via the mixing heads, so that the treated fiber material then has a predetermined total moisture. Compliance with the predetermined total moisture can be checked with the help of further moisture analysis. In addition, the information about the total moisture of the discharged fiber material can be used to decide on an optional, the impregnation downstream drying of the discharged fiber material. In particular, it can be determined whether and, if appropriate, to what extent post-drying is necessary.
  • the treated fiber material is applied with a total moisture content of less than about 25% from the working space. This has the advantage that the discharged fiber material can be processed without further drying, for example for producing an insulating material.
  • the most homogeneous possible distribution of the impregnating agent on the fiber material to be treated is supported in an expedient embodiment of the invention in that the one or all nozzles for discharging the impregnating agent are designed as a rotary nozzle.
  • the use of rotary nozzles also has the advantage that, after stopping the supply of impregnating agent to the rotary nozzle, residues of the impregnating agent escape from the rotary nozzle due to the centrifugal force in a very short time, so that later dripping out of the nozzle is prevented.
  • One or more rotary nozzles may be formed on the mixing heads as separately rotatable nozzles.
  • the one or all nozzles of a mixing head in the rotating component are formed, which in turn is part of the loosening device.
  • the one or all nozzles are formed as a respective opening on the loosening device, which is supplied via a feed channel with the impregnating agent to be applied.
  • the impregnating agent can be subjected to a pressure.
  • the application of the impregnating agent can also take place as a result of the centrifugal force acting upon rotation of the rotary nozzle.
  • Fig. 1 shows a schematic representation of an apparatus for impregnating a fiber material with an impregnating agent containing as a solution or an emulsion one or more additives.
  • the impregnating agent is atomized as a liquid.
  • a flame retardant and / or a mold protection for the impregnated fibers are formed.
  • the fiber material to be impregnated is exposed to the treatment with the liquid impregnating agent, the fiber material is separated by means of a dissolving device 1.
  • the dissolved fiber material is then using a Metering device 2 in metered quantities fed to an inlet 3 of a continuous mixing system 4, preferably continuously.
  • Fig. 2 shows a schematic representation of the opening device 1 and the metering device 2 in detail. According to Fig. 2 the dissolved fiber material is weighed by means of a balance 2a and fed via a conveyor belt 5 to the inlet 3 in metered quantities.
  • the fiber material In order to determine the solids content of the fiber material to be impregnated, the fiber material is subjected to a moisture analysis in dissolved, optionally isolated, or unresolved state, so that a basic moisture of the fiber material to be impregnated is determined. Using the information about the basic moisture and the weight of a metered amount of the fiber material, the solids content of the metered amount can be determined. This information is used to determine an amount of additive which is sprayed after introduction of the metered amount via the inlet 3 for impregnating the introduced amount of fiber material with the liquid impregnating agent.
  • the information about the basic moisture of the introduced fiber material can also be used to determine an amount of solvent of the impregnating agent, which ensures the maintenance of a maximum value for the basic moisture of the treated fiber material for the treated fiber material.
  • Table 1 shows examples of the determination of the additive to be added and / or the solvent to be used, depending on a certain solids content.
  • Fig. 1 enters the introduced through the inlet 3 in metered quantities of fiber material in a working space 6, which is formed in a mixing drum 7.
  • a shaft 8 is arranged centrally, are mounted on the driving tools 9, which are rotated by means of the shaft 8.
  • a mixing and conveying device 10 is formed to promote the introduced via the inlet 3 fiber material from the inlet along a conveying path 11 to an outlet 12.
  • the number and contour of the driving tools 9 is matched to the properties of the fiber material to be impregnated.
  • the type of fiber and the length of the fibers play a role here essential role.
  • the entrainment tools 9 are arranged offset on the shaft 8, it is ensured that the fibers are conveyed without entanglement along the conveyor line 11 to the outlet 12.
  • the diameter of the mixing drum 7 and its length are specifically tailored to a desired throughput of fiber material and the properties of the fiber material.
  • the throughput is influenced by the speed of the shaft 8.
  • the mixing heads 13 each have a rotating component 14 and a nozzle 15, which is integrated into the rotating component 14.
  • the nozzle 15 is formed in the rotating member 14 as an opening with a feed channel behind it, through which the impregnating agent to be applied is supplied.
  • the fibrous material to be impregnated is conveyed past the mixing heads 13 during conveyance along the conveying path 11 and conveyed to the outlet 12. Characterized in that the fiber material to be impregnated on its way along the conveyor section 11 is guided past the mixing heads 13, there is a local loosening of the fiber material around the mixing heads 13, namely with the aid of the respective rotating member 14, which acts as a loosening device.
  • Each of the mixing heads 13 may have one or more nozzles.
  • the rotating components 14 are rotated at high speed at a speed of about 500 to 3000 revolutions per minute, preferably at a speed of about 1,000 to 3,000 revolutions per minute, more preferably at a speed of about 1,500 to 3,000 revolutions per minute.
  • the desired speed is in Depending on the diameter of the rotating member 14 and the fiber material set.
  • a circumferential length of the rotary member 14 is larger than an elongated fiber length of the longest fibers included in the fiber material to be impregnated, so that the fibers do not wind around the rotary member 14.
  • the circumferential length of the shaft 8 is tuned depending on the fiber length to prevent wrapping of the shaft 8 with the fibers.
  • this total moisture is less than 25%.
  • a drying device (not shown), in which the treated fibers are dried to further reduce the total moisture content.
  • Fig. 3 shows a schematic representation of the mixing drum 7 in the filled state. In this way it is ensured that the mixing head 13 is surrounded by the fiber material, so that the liquid impregnating agent is injected directly into the fiber material.
  • both artificial fibers and natural fibers can be provided with a homogeneously distributed impregnation. Fiber impregnated in this manner can subsequently be further processed for any desired application.
  • the homogeneously impregnated fibers are preferably used for the production of insulating materials, for example in the form of mats.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

Fibers are fed to an opening unit (1), e.g. fitted with beater rollers, after which weight and initial moisture is measured (2) to determine the required dosing rate. The fibers are then fed to a working chamber (6) in the form of a drum (7) fitted with rotating arms (9) that convey the fiber from the inlet (3) to the outlet (12). Concentrated treatment solution or emulsion is sprayed in controlled amounts into the chamber by nozzles (15) and mixing heads (13) rotating at high speed, e.g. 1500 to 3000 revolutions per minute, to produce a fog. An independent claim is included for the corresponding plant fitted with nozzles and mixing heads, e.g. as a rotary nozzle, incorporating local fiber opening rotors (14). The circumference of the rotors (14) and the shaft (8) is greater than the fiber length. The working chamber (6) can be followed by a drying plant.

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Imprägnieren eines Fasermaterials mit einem Imprägniermittel, welches als eine Lösung oder eine Emulsion mindestens ein Additiv enthält.The invention relates to a method and a device for impregnating a fiber material with an impregnating agent containing as a solution or an emulsion at least one additive.

Stand der TechnikState of the art

Derartige Verfahren werden verwendet, um beliebige Fasermaterialien, bei denen es sich um Kunst- oder Naturfasern handeln kann, mit Additiven zu imprägnieren, die zum Ausbilden bestimmter Gebrauchseigenschaften des Fasermaterials dienen. So werden Additive beispielsweise verwendet, um die Fasern des Fasermaterials flammbeständig zu machen oder gegen einen Pilz- oder Bakterienbefall zu schützen. Es ist bekannt, vliesartige Gebilde auf Basis von Fasermaterialien, beispielsweise Matten, die als Dämmstoffe verwendet werden, mittels Besprühen oder mit Hilfe einer Tauchimprägnierung zu imprägnieren. Beim Besprühen der Matten ist jedoch eine gleichmäßige Durchdringung der Fasern nicht gewährleistet, da aufgrund der Schattenwirkung der verdichteten Fasern eine homogene, allseitige Imprägnierung nicht möglich ist. Bei der Tauchimprägnierung erfolgt eine Durchflutung der Matten mit dem flüssigen Imprägniermittel. Hierbei saugen besonders Naturfasern die Flüssigkeit auf. Die Matten müssen deshalb anschließend aufwendig getrocknet werden, um eine Lagerstabilität zu gewährleisten. Dieses Verfahren ist deshalb unwirtschaftlich.Such methods are used to impregnate any fibrous materials, which may be synthetic or natural fibers, with additives which serve to formulate certain performance characteristics of the fibrous material. For example, additives are used to make the fibers of the fiber material flame resistant or to protect against fungal or bacterial attack. It is known to impregnate non-woven structures based on fiber materials, for example mats, which are used as insulation materials by means of spraying or by means of a dip impregnation. When spraying the mats, however, a uniform penetration of the fibers is not guaranteed, since due to the shadow effect of the compacted fibers a homogeneous, all-round impregnation is not possible. In the case of dip impregnation, the mats are flooded with the liquid impregnating agent. Natural fibers especially absorb the liquid. The mats must therefore be subsequently dried consuming to ensure storage stability. This method is therefore uneconomical.

In dem Dokument DE 198 29 277 A1 ist eine Imprägnierung mittels Sprühen oder Tauchen beschrieben. Das Besprühen wird in einer Ausführung in einem Drehrohrtrockner ausgeführt. Die Zugabe von zu imprägnierenden Fasern in ein trommelartiges System führt hierbei dazu, daß die Fasern sich an der inneren Wandung konzentrieren und ineinander verfilzen. Die Verfilzung verhindert eine vollständige Imprägnierung.In the document DE 198 29 277 A1 is an impregnation by spraying or dipping described. The spraying is done in a version in a rotary dryer executed. The addition of fibers to be impregnated into a drum-like system leads to the fibers concentrating on the inner wall and becoming entangled with one another. The felting prevents complete impregnation.

In dem Dokument DE 43 39 078 C2 ist ein Verfahren beschrieben, bei dem die Imprägnierung mit Hilfe eines mehrstufigen Tauchverfahrens in verschiedenen Bädern ausgeführt wird. Dieses hat den Nachteil, daß eine Verunreinigung der Folgebäder aufgrund mitgeschleppten Materials eintritt. Darüber hinaus ist im Anschluß an das mehrstufige Tauchverfahren wiederum eine aufwendige Trocknung des Fasermaterials notwendig.In the document DE 43 39 078 C2 describes a method in which the impregnation is carried out by means of a multi-stage immersion process in different baths. This has the disadvantage that contamination of the subsequent baths occurs due entrained material. In addition, subsequent to the multi-stage dipping process again a complex drying of the fiber material is necessary.

In dem Dokument US 3 393 537 ( DE 1 635 091 A1 ) ist eine Maschine zur Behandlung von losen Fasern mit einer Flüssigkeit beschrieben.In the document US 3,393,537 ( DE 1 635 091 A1 ) describes a machine for treating loose fibers with a liquid.

Die ErfindungThe invention

Aufgabe der Erfindung ist es, ein Verfahren und eine Vorrichtung zum Imprägnieren eines Fasermaterials mit einem Imprägniermittel zu schaffen, bei denen eine im wesentlichen homogen verteilte Imprägnierung der Fasern erreicht wird.The object of the invention is to provide a method and an apparatus for impregnating a fiber material with an impregnating agent, in which a substantially homogeneously distributed impregnation of the fibers is achieved.

Diese Aufgabe wird erfindungsgemäß durch ein Verfahren nach dem unabhängigen Anspruch 1 und eine Vorrichtung nach dem unabhängigen Anspruch 19 gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand von abhängigen Patentansprüchen.This object is achieved by a method according to independent claim 1 and a device according to independent claim 19. Advantageous embodiments of the invention are the subject of dependent claims.

Nach einem Aspekt der Erfindung ist ein Verfahren zum Imprägnieren eines Fasermaterials mit einem Imprägniermittel, welches als eine Lösung oder eine Emulsion ein Additiv enthält, geschaffen, bei dem das zu imprägnierende Fasermaterial mit Hilfe einer Auflöseeinrichtung vorab aufgelöst wird; das vorab augelöste Fasermaterial mit Hilfe einer Dosiereinrichtung in dosierten Mengen durch einen Einlaß in einem Arbeitsraum eines Durchlaufmischsystems eingebracht wird; das eingebrachte Fasermaterial in dem Arbeitsraum des Durchlaufmischsystems mit Hilfe einer Förder- und Mischeinrichtung an Mischköpfen vorbei und die Mischköpfe zumindest teilweise umgebend von dem Einlaß entlang einer Förderstrecke zu einem Auslaß gefördert wird; das an den Mischköpfen vorbei geführte und diese zumindest teilweise umgebende Fasermaterial mit Hilfe der Mischköpfe in einem Bereich um die Mischköpfe herum lokal aufgelockert und mit dem Imprägniermittel behandelt wird, indem das Imprägniermittel mittels der Mischköpfe über eine oder mehrere Düsen in dem lokal aufgelockerten Fasermaterial eingebracht wird, wodurch das Imprägniermittel im wesentlichen homogen über die Fasern des Fasermaterials verteilt wird; und das mit dem Imprägniermittel behandelte Fasermaterial durch den Auslaß aus dem Arbeitsraum ausgebracht wird.According to one aspect of the invention, there is provided a method of impregnating a fibrous material with an impregnating agent containing as an additive or an emulsion an additive in which the fibrous material to be impregnated is pre-dissolved by means of a pulper; the pre-extruded fiber material is introduced by metering in metered quantities through an inlet in a working space of a continuous mixing system; the introduced fiber material in the working space of the continuous mixing system by means of a conveyor and mixing means past mixing heads and the mixing heads at least partially conveyed from the inlet along a conveying path to an outlet; The guided past the mixing heads and this at least partially surrounding fiber material with the help of the mixing heads in a region around the mixing heads around loosened locally and treated with the impregnating agent by the impregnating agent is introduced by means of the mixing heads via one or more nozzles in the locally loosened fiber material whereby the impregnating agent is distributed substantially homogeneously over the fibers of the fibrous material; and applying the impregnating agent treated fiber material through the outlet from the working space.

Nach einem weiteren Aspekt der Erfindung ist eine Vorrichtung zum Imprägnieren eines Fasermaterials mit einem Imprägniermittel, welches als eine Lösung oder eine Emulsion mindestens ein Additiv enthält, geschaffen, wobei die Vorrichtung eine Auflöseeinrichtung zum Vorabauflösen des Fasermaterials, eine Durchlaufmischsystem zum Behandeln des zu imprägnierenden Fasermaterials mit dem Imprägniermittel und eine dem Durchlaufmischsystem vorgeschalteten Dosiereinrichtung zum dosierten Beschicken des Durchlaufmischsystems mit dem vorab aufgelösten Fasermaterial aufweist, und wobei in dem Durchlaufmischsystem ein Arbeitsraum zum Aufnehmen des über die Dosiereinrichtung eingebrachten Fasermaterials gebildet ist, in dem Arbeitsraum eine Förder- und Mischeinrichtung angeordnet ist, mit der das eingebrachte Fasermaterial von einem Einlaß des Arbeitsraums entlang einer Förderstrecke zu einem Auslaß des Arbeitsraums gefördert werden kann, und in dem Arbeitsraum Mischköpfe angeordnet sind, mit denen das entlang der Förderstrecke an den Mischköpfen vorbei geförderte Fasermaterial lokal aufgelockert und mit denen das Imprägniermittel über eine oder mehrere Düsen in dem lokal aufgelockerte Fasermaterial eingebracht werden kann.According to a further aspect of the invention, there is provided an apparatus for impregnating a fibrous material with an impregnating agent containing as a solution or an emulsion at least one additive, the apparatus having a dissolving means for pre-dissolving the fibrous material, a continuous mixing system for treating the fibrous material to be impregnated the impregnating agent and a metering device upstream of the continuous mixing system for the metered feeding of the continuous mixing system with the previously dissolved fiber material, and wherein in the continuous mixing system, a working space for receiving the introduced via the metering fiber material is formed in the working space a conveying and mixing device is arranged with the introduced fiber material can be conveyed from an inlet of the working space along a conveying path to an outlet of the working space, and mixing heads are arranged in the working space are with which the along the conveyor line on the mixing heads conveyed over fiber material loosened locally and with which the impregnating agent can be introduced via one or more nozzles in the locally loosened fiber material.

Das Imprägniermittel wird zum Ausbringen vorzugsweise mit einem Druck beaufschlagt, so daß das Imprägniermittel versprüht wird.The impregnating agent is preferably applied with a pressure for dispensing, so that the impregnating agent is sprayed.

Ein wesentlicher. Vorteil, welcher mit der Erfindung gegenüber dem Stand der Technik erreicht ist, besteht darin, daß eine im wesentlichen homogen verteilte Imprägnierung der Fasern erreicht wird. Das Imprägniermittel wird materialsparend und gleichmäßig über die zu imprägnierenden Fasern verteilt. Dieses wird insbesondere dadurch erreicht, daß das Fasermaterial vor dem Einbringen in dem Arbeitsraum aufgelöst wird, was bevorzugt bis hin zur Vereinzelung des Fasermaterials ausführbar ist, und mit Hilfe der Mischköpfe eine lokale Auflockerung des Fasermaterials durchgeführt wird, so daß ein Verfilzen des Fasermaterials vermieden ist. Auf diese Weise trifft das eingebrachte Imprägniermaterial auf ein aufgelockertes Fasermaterial, bei dem kaum eine Schattenwirkung von Fasern gegenüber anderen Fasern auftritt.An essential. Advantage, which is achieved with the invention over the prior art, is that a substantially homogeneously distributed impregnation of the fibers is achieved. The impregnating agent is distributed to save material and evenly over the fibers to be impregnated. This is achieved in particular by the fact that the fiber material is dissolved prior to introduction into the working space, which is preferably carried out to the separation of the fiber material, and with the help of the mixing heads a local loosening of the fiber material is performed, so that a felting of the fiber material is avoided , In this way, the introduced impregnating material meets a loosened fiber material, in which hardly any shadow effect of fibers compared to other fibers occurs.

Da das Fasermaterial die Mischköpfe zumindest teilweise umgebend in dem Arbeitsraum gefördert wird, wird das Imprägniermittel direkt in das aufgelockerte Fasermaterial eingebracht. Verluste, die auftreten, wenn Imprägniermittel nicht in dem Fasermaterial eingebracht wird, sondern beispielsweise auf die Innenwandung des Arbeitsraums, sind vermieden. Hierdurch ist auch sichergestellt, daß möglichst wenig Additiv zur Imprägnierung des Fasermaterials verwendet werden muß. Auf diese Weise trägt das Verfahren zur Kosteneinsparung bei.Since the fiber material is conveyed to the mixing heads at least partially surrounding in the working space, the impregnating agent is introduced directly into the loosened fiber material. Losses that occur when impregnating is not introduced into the fiber material, but for example on the inner wall of the working space, are avoided. This also ensures that as little additive as possible must be used to impregnate the fiber material. In this way, the method contributes to cost savings.

Die Vermeidung des unbeabsichtigten Verteilens von Imprägniermittel auf die Innenbereiche des Arbeitsraumes trägt weiterhin dazu bei, daß der Verschleiß der Anlage vermindert wird, da weniger Verschmutzung der Bauteile in dem Arbeitsraum auftritt. Deshalb können die Reinigungsintervalle verlängert werden. Die Ablagerung von Imprägniermittel auf solchen Bauteilen kann darüber hinaus zur Beschädigung dieser Bauteile führen, beispielsweise aufgrund der chemisch aggressiven Wirkung des Additivs.The avoidance of the unintentional distribution of impregnating agent on the inner regions of the working space further contributes to the fact that the wear of the system is reduced because less contamination of the components occurs in the working space. Therefore, the cleaning intervals can be extended. The deposition of impregnating agent on such components may also cause damage to these components, for example due to the chemically aggressive effect of the additive.

Eine zweckmäßige Ausgestaltung der Erfindung sieht vor, daß das Imprägniermittel als hochkonzentrierte Lösung / Emulsion des mindestens einen Additivs über die eine oder alle Düsen eingebracht wird. Im Unterschied zum Stand der Technik ist es bei dem vorgeschlagenen Verfahren möglich, hochkonzentrierte Lösungen / Emulsionen des mindestens einen Additivs einzubringen. 40- oder 50-prozentige Lösungen / Emulsionen können verwendet werden. Auf diese Weise wird der Anteil von verteiltem Lösungsmittel minimiert, wodurch die Gesamtfeuchte der imprägnierten Fasern möglichst gering gehalten werden kann.An expedient embodiment of the invention provides that the impregnating agent as a highly concentrated solution / emulsion of the at least one additive on the one or all nozzles is introduced. In contrast to the prior art, it is possible in the proposed method to introduce highly concentrated solutions / emulsions of the at least one additive. 40 or 50 percent solutions / emulsions can be used. In this way, the proportion of distributed solvent is minimized, whereby the total moisture content of the impregnated fibers can be kept as low as possible.

Eine möglichst homogene Verteilung des Imprägniermittels auf den zu imprägnierenden Fasern wird bei einer Weiterbildung der Erfindung dadurch unterstützt, daß das Imprägniermittel als Nebel eingebracht wird, beispielsweise als Sprühnebel oder Gischt.A homogeneous distribution of the impregnating agent on the fibers to be impregnated is supported in a development of the invention in that the impregnating agent is introduced as a mist, for example as a spray or spray.

Ein gezielter und materialsparender Einsatz des Additivs ist bei einer Ausgestaltung der Erfindung dadurch erreicht, daß eine Menge des mit dem Imprägniermittel eingesprühten mindestens einen Additivs in Abhängigkeit von einem Feststoffgehalt der dosierten Mengen des in dem Arbeitsraum eingebrachten aufgelösten Fasermaterials bestimmt wird. Hierbei wird vorzugsweise so vorgegangen, daß auf Basis einer Wägung das Gewicht des Feststoffs des Fasermaterials bestimmt wird und anschließend die Menge des Additivs ermittelt wird, welche zur Erzielung einer gewünschten Imprägnierung des Fasermaterials notwendig ist. Eine solche Verfahrensgestaltung unterstützt wiederum einen effizienten Einsatz des mindestens einen Additivs.A targeted and material-saving use of the additive is achieved in one embodiment of the invention in that an amount of sprayed with the impregnating at least one additive in dependence on a solids content of the metered amounts of introduced in the working space dissolved fiber material is determined. In this case, the procedure is preferably such that the weight of the solid of the fiber material is determined on the basis of a weighing and then the amount of additive is determined which is necessary to achieve a desired impregnation of the fiber material. Such a process design in turn supports an efficient use of the at least one additive.

Zweckmäßig ist vorgesehen, als das mindestens eine Additiv mit dem Imprägniermittel ein Flammschutzmittel und / oder ein Schimmelschutzmittel einzubringen. Mit Hilfe des Verfahrens können grundsätzlich beliebige Additive im wesentlichen homogen über die zu imprägnierenden Fasern verteilt werden. Bei einer Ausgestaltung der Erfindung kann vorgesehen sein, daß entlang der Förderstrecke über die Mischköpfe Imprägniermittel mit verschiedenen Additiven eingebracht werden. Auf diese Weise ist eine nacheinander durchgeführte Imprägnierung des Fasermaterials mit unterschiedlichen Additiven ermöglicht. So kann in einem ersten Abschnitt der Förderstrecke das Fasermaterial beispielsweise mit einem Flammschutzmittel imprägniert werden. In einem späteren Abschnitt der Förderstrecke wird dann zusätzlich noch ein Schimmelschutzmittel eingesprüht.It is expedient to introduce a flameproofing agent and / or a mildewproofing agent as the at least one additive with the impregnating agent. In principle, any additives can be distributed substantially homogeneously over the fibers to be impregnated with the aid of the method. In one embodiment of the invention can be provided that are introduced along the conveying path via the mixing heads impregnating agent with various additives. In this way, a successively carried out impregnation of the fiber material with different additives is possible. Thus, in a first section of the conveyor line the fiber material can be impregnated, for example, with a flame retardant. In a later section of the conveyor line, a mold protection agent is additionally sprayed in.

Der materialsparende und effiziente Einsatz des mindestens einen Additivs wird bei einer Ausführungsform der Erfindung dadurch unterstützt, daß die Mischköpfe beim Einbringen des einen oder aller Imprägniermittel fortdauernd von dem vom Einlaß zum Auslaß des Arbeitsraumes geförderten Fasermaterials im wesentlichen umgeben werden. Dieses bedeutet, daß das Einbringen des Imprägniermittels fortdauernd in das lokal aufgelockerte Fasermaterial erfolgt. Es kann sogar vorgesehen sein, im Bereich der Mischköpfe eine jeweilige Sensoreinrichtung vorzusehen, die das Einbringen des Imprägniermittels derart steuert, daß Imprägniermittel nur eingebracht wird, wenn mit Hilfe der Sensoreinrichtung festgestellt wird, daß der Mischkopf von zu imprägnierendem Fasermaterial umgeben ist. Als Sensoreinrichtung kann beispielsweise ein optischer Sensor verwendet werden.The material-saving and efficient use of the at least one additive is supported in one embodiment of the invention in that the mixing heads during the introduction of one or all impregnating continuously surrounded by the funded from the inlet to the outlet of the working space fiber material substantially. This means that the introduction of the impregnating agent takes place continuously into the locally loosened fiber material. It can even be provided to provide a respective sensor device in the region of the mixing heads, which controls the introduction of the impregnating agent such that impregnating agent is introduced only if it is determined by means of the sensor device that the mixing head is surrounded by fiber material to be impregnated. As the sensor device, for example, an optical sensor can be used.

Bei einer Ausführungsform der Erfindung kann vorgesehen sein, daß das die Mischköpfe umgebende Fasermaterial mit einer an den Mischköpfen gebildeten rotierenden Auflockerungseinrichtung in dem Bereich um die Mischköpfe herum lokal aufgelockert wird. Auf diese Weise wird eine möglichst optimierte Auflockerung des zu imprägnierenden Fasermaterials erreicht. Die rotierende Auflockerungseinrichtung an den Mischköpfen ist bevorzugt mittels eines rotierenden Bauteils mit einer Umfangslänge gebildet, die größer als eine gestreckte Länge des längsten von dem zu imprägnierenden Fasermaterial umfaßten Fasern ist. Mit Hilfe einer solchen Abstimmung des rotierenden Bauteils in Abhängigkeit von den längsten Fasern wird verhindert, daß die Fasern sich um das rotierende Bauteil wickeln, was einerseits zu einem schlechteren Ergebnis der Imprägnierung führen würde und andererseits zur Beschädigung der Anlage führen kann.In one embodiment of the invention it can be provided that the fiber material surrounding the mixing heads is locally loosened up with a rotating loosening device formed on the mixing heads in the area around the mixing heads. In this way, the most optimized possible loosening of the fiber material to be impregnated is achieved. The rotary loosening device on the mixing heads is preferably formed by means of a rotating member having a circumferential length which is greater than an elongated length of the longest fibers covered by the fiber material to be impregnated. With the help of such a vote of the rotating component as a function of the longest fibers is prevented that the fibers wrap around the rotating member, which on the one hand would lead to a poorer result of the impregnation and on the other hand can lead to damage to the system.

Die lokale Auflockerung des Fasermaterials zum Einsprühen des Imprägniermittels wird bevorzugt dadurch erreicht, daß die rotierende Auflockerungseinrichtung an den Mischköpfen hochtourig rotiert mit einer Drehzahl von etwa 500 bis 3.000 Umdrehungen pro Minute, vorzugsweise mit einer Drehzahl von etwa 1.000 bis 3.000 Umdrehungen pro Minute, weiter bevorzugt mit einer Drehzahl von etwa 1.500 bis 3.000 Umdrehungen pro Minute.The local loosening of the fiber material for spraying the impregnating agent is preferably achieved in that the rotating loosening device rotates at high speed at the mixing heads at a speed of about 500 to 3000 revolutions per minute, preferably at a speed of about 1,000 to 3,000 revolutions per minute, more preferably at a speed of about 1,500 to 3,000 revolutions per minute.

Um das zu imprägnierende Fasermaterial in dem Arbeitsraum mit einem gewünschten Durchsatz zu fördern und gleichzeitig in einem aufgelockerten Zustand zu erhalten, sieht eine Ausgestaltung der Erfindung vor, daß das eingebrachte Fasermaterial in dem Arbeitsraum entlang der Förderstrecke mittels von der Förder- und Mischeinrichtung umfaßter Mitnahmewerkzeuge gefördert wird, die auf einer in dem Arbeitsraum angeordneten Welle angebracht sind und mit der Welle gedreht werden, um das eingebrachte Fasermaterial von dem Einlaß zu dem Auslaß zu fördern.In order to promote the fiber material to be impregnated in the working space with a desired throughput and at the same time to obtain a loosened state, an embodiment of the invention provides that the introduced fiber material in the working space along the conveying path conveyed by means of entrainment tools encompassed by the conveying and mixing device mounted on a shaft disposed in the working space and rotated with the shaft to convey the introduced fiber material from the inlet to the outlet.

Als Welle wird bei einer Fortbildung der Erfindung eine Welle mit einer Umfangslänge verwendet, die größer als eine gestreckte Länge der längsten von dem zu imprägnierenden Fasermaterial umfaßten Fasern ist. Hierdurch wird verhindert, daß sich die Fasern des zu imprägnierenden Fasermaterials um die Welle wickeln oder es zu einer erhöhten Verfilzung des Fasermaterials kommt.As a wave is used in a development of the invention, a shaft having a circumferential length which is greater than a stretched length of the longest of the fiber material to be impregnated fibers. This prevents that the fibers of the fiber material to be impregnated wrap around the shaft or there is an increased entanglement of the fiber material.

Das Verfahren kann genutzt werden, um künstliche Fasern oder Naturfasern, insbesondere Fasern nachwachsender Rohstoffe wie beispielsweise Einjahrespflanzen mit einer im wesentlichen homogen verteilten Imprägnierung zu versehen. Im Vergleich zu bekannten Verfahren entfalten sich die Vorteile insbesondere beim Imprägnieren eines Langfasermaterials mit Fasern mit einer Länge von etwa 30mm bis etwa 200mm.The method can be used to provide artificial fibers or natural fibers, in particular fibers of renewable raw materials such as annual plants with a substantially homogeneously distributed impregnation. Compared to known methods, the advantages in particular in the impregnation of a long fiber material with fibers having a length of about 30mm to about 200mm unfold.

Ausgestaltungen der Erfindung können vorsehen, daß vor dem Einbringen des aufgelösten Fasermaterials mit Hilfe einer Feuchtigkeitsanalyse eine Grundfeuchte des Fasermaterials und / oder nach dem Ausbringen des behandelten Fasermaterials mittels einer weiteren Feuchtigkeitsanalyse eine Gesamtfeuchte des behandelten Fasermaterials ermittelt wird. Ausgehend von der Information über die ermittelte Grundfeuchte des eindosierten Fasermaterials kann die Menge an Lösungsmitteln bestimmt werden, die über die Mischköpfe eingebracht wird, so daß das behandelte Fasermaterial dann eine vorbestimmte Gesamtfeuchte aufweist. Die Einhaltung der vorbestimmten Gesamtfeuchte kann mit Hilfe der weiteren Feuchtigkeitsanalyse überprüft werden. Darüber hinaus kann die Information über die Gesamtfeuchte des ausgebrachten Fasermaterials genutzt werden, um über eine optionale, der Imprägnierung nachgeschaltete Trocknung des ausgebrachten Fasermaterials zu entscheiden. Insbesondere kann bestimmt werden, ob und gegebenenfalls in welchem Umfang eine Nachtrocknung notwendig ist.Embodiments of the invention may provide that prior to introduction of the dissolved fiber material by means of a moisture analysis, a basic moisture of the Fiber material and / or after the application of the treated fiber material by means of a further moisture analysis, a total moisture content of the treated fiber material is determined. Based on the information about the determined ground moisture of the metered fiber material, the amount of solvents can be determined, which is introduced via the mixing heads, so that the treated fiber material then has a predetermined total moisture. Compliance with the predetermined total moisture can be checked with the help of further moisture analysis. In addition, the information about the total moisture of the discharged fiber material can be used to decide on an optional, the impregnation downstream drying of the discharged fiber material. In particular, it can be determined whether and, if appropriate, to what extent post-drying is necessary.

Bei einer bevorzugten Ausgestaltung der Erfindung ist vorgesehen, daß das behandelte Fasermaterial mit einer Gesamtfeuchte von weniger als etwa 25% aus dem Arbeitsraum ausgebracht wird. Dieses hat den Vorteil, daß das ausgebrachte Fasermaterial ohne weitere Trocknung verarbeitet werden kann, beispielsweise zum Herstellen eines Dämmstoffes.In a preferred embodiment of the invention it is provided that the treated fiber material is applied with a total moisture content of less than about 25% from the working space. This has the advantage that the discharged fiber material can be processed without further drying, for example for producing an insulating material.

Das möglichst homogene Verteilen des Imprägniermittels auf dem zu behandelnden Fasermaterial wird bei einer zweckmäßigen Ausgestaltung der Erfindung dadurch unterstützt, daß die eine oder alle Düsen zum Ausbringen des Imprägniermittels als eine Rotationsdüse ausgeführt sind. Die Verwendung von Rotationsdüsen hat insbesondere auch den Vorteil, daß nach dem Stoppen der Zuführung von Imprägniermittel zu der Rotationsdüse in kürzester Zeit Restbestände des Imprägniermittels aus der Rotationsdüse aufgrund der Zentrifugalkraft austreten, so daß ein späteres Nachtropfen aus der Düse verhindert ist. Darüber hinaus ist es in diesem Fall nicht notwendig die Düse mit Hilfe mechanischer Mittel zu verschließen. Eine oder mehrere Rotationsdüsen können an den Mischköpfen als getrennt drehbare Düsen gebildet sein. Besonders bevorzugt ist jedoch, daß die eine oder alle Düsen eines Mischkopfes in dem rotierenden Bauteil gebildet sind, welches seinerseits Teil der Auflockerungseinrichtung ist. Auf diese Weise ist eine Integration der einen oder aller Düsen in die Auflockerungseinrichtung / das rotierende Bauteil erreicht. Bei dieser Ausführung kann zweckmäßig vorgesehen sein, daß die eine oder alle Düsen als eine jeweilige Öffnung an der Auflockerungseinrichtung gebildet sind, welche über einen Zuführkanal mit dem auszubringenden Imprägniermittel versorgt wird. Zum Ausbringen kann das Imprägniermittel mit einem Druck beaufschlagt werden. Alternativ oder in Kombination hiermit kann das Ausbringen des Imprägniermittels auch infolge der beim Drehen der Rotationsdüse wirkenden Zentrifugalkraft erfolgen.The most homogeneous possible distribution of the impregnating agent on the fiber material to be treated is supported in an expedient embodiment of the invention in that the one or all nozzles for discharging the impregnating agent are designed as a rotary nozzle. In particular, the use of rotary nozzles also has the advantage that, after stopping the supply of impregnating agent to the rotary nozzle, residues of the impregnating agent escape from the rotary nozzle due to the centrifugal force in a very short time, so that later dripping out of the nozzle is prevented. Moreover, in this case, it is not necessary to close the nozzle by mechanical means. One or more rotary nozzles may be formed on the mixing heads as separately rotatable nozzles. However, it is particularly preferred that the one or all nozzles of a mixing head in the rotating component are formed, which in turn is part of the loosening device. In this way, an integration of the one or all nozzles in the loosening / rotating component is achieved. In this embodiment, it can be expediently provided that the one or all nozzles are formed as a respective opening on the loosening device, which is supplied via a feed channel with the impregnating agent to be applied. For application, the impregnating agent can be subjected to a pressure. Alternatively or in combination with this, the application of the impregnating agent can also take place as a result of the centrifugal force acting upon rotation of the rotary nozzle.

Bevorzugte Ausführungsbeispiele der ErfindungPreferred embodiments of the invention

Die Erfindung wird im folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf Figuren einer Zeichnung näher erläutert. Hierbei zeigen:

Fig. 1
eine schematische Darstellung einer Vorrichtung zum Imprägnieren eines Fasermaterials;
Fig. 2
einen Eingangsabschnitt der Vorrichtung nach Fig. 1 im Detail; und
Fig. 3
eine schematische Darstellung einer Mischtrommel der Vorrichtung nach Fig. 1, die mit zu imprägnierendem Fasermaterial befüllt ist.
The invention is explained below with reference to embodiments with reference to figures of a drawing. Hereby show:
Fig. 1
a schematic representation of an apparatus for impregnating a fiber material;
Fig. 2
an input portion of the device according to Fig. 1 in detail; and
Fig. 3
a schematic representation of a mixing drum of the device according to Fig. 1 , which is filled with fiber material to be impregnated.

Fig. 1 zeigt eine schematische Darstellung einer Vorrichtung zum Imprägnieren eines Fasermaterials mit einem Imprägniermittel, welches als eine Lösung oder eine Emulsion ein oder mehrere Additive enthält. Das Imprägniermittel wird als Flüssigkeit verdüst. Mit Hilfe der Imprägnierung werden beispielsweise ein Flammschutz und /oder ein Schimmelschutz für die imprägnierten Fasern ausgebildet. Fig. 1 shows a schematic representation of an apparatus for impregnating a fiber material with an impregnating agent containing as a solution or an emulsion one or more additives. The impregnating agent is atomized as a liquid. With the help of impregnation, for example, a flame retardant and / or a mold protection for the impregnated fibers are formed.

Bevor das zu imprägnierende Fasermaterial der Behandlung mit dem flüssigen Imprägniermittel ausgesetzt wird, wird das Fasermaterial mit Hilfe einer Auflöseeinrichtung 1 vereinzelt. Das aufgelöste Fasermaterial wird anschließend mit Hilfe einer Dosiereinrichtung 2 in dosierten Mengen einem Einlaß 3 eines Durchlaufmischsystems 4 zugeführt, vorzugsweise kontinuierlich.Before the fiber material to be impregnated is exposed to the treatment with the liquid impregnating agent, the fiber material is separated by means of a dissolving device 1. The dissolved fiber material is then using a Metering device 2 in metered quantities fed to an inlet 3 of a continuous mixing system 4, preferably continuously.

Fig. 2 zeigt eine schematische Darstellung der Auflöseeinrichtung 1 und der Dosiereinrichtung 2 im Detail. Gemäß Fig. 2 wird das aufgelöste Fasermaterial mit Hilfe einer Waage 2a gewogen und über ein Förderband 5 dem Einlaß 3 in dosierten Mengen zugeführt. Fig. 2 shows a schematic representation of the opening device 1 and the metering device 2 in detail. According to Fig. 2 the dissolved fiber material is weighed by means of a balance 2a and fed via a conveyor belt 5 to the inlet 3 in metered quantities.

Um den Feststoffgehalt des zu imprägnierenden Fasermaterials zu ermitteln, wird das Fasermaterial in aufgelöstem, wahlweise vereinzeltem, oder nicht aufgelöstem Zustand einer Feuchtigkeitsanalyse unterzogen, so daß eine Grundfeuchte des zu imprägnierenden Fasermaterials ermittelt wird. Unter Verwendung der Information über die Grundfeuchte und des Gewichts einer dosierten Menge des Fasermaterials kann der Feststoffgehalt der dosierten Menge ermittelt werden. Diese Information wird verwendet, um eine Menge an Additiv zu bestimmen, die nach dem Einbringen der dosierten Menge über den Einlaß 3 zum Imprägnieren der eingebrachten Menge an Fasermaterial mit dem flüssigen Imprägniermittel versprüht wird. Die Information über die Grundfeuchte des eingebrachten Fasermaterials kann darüber hinaus dazu verwendet werden, eine Menge an Lösungsmittel des Imprägniermittels zu bestimmen, die für das behandelte Fasermaterial die Einhaltung eines Maximalwertes für die Grundfeuchte des behandelten Fasermaterials sicherstellt. Tabelle 1 zeigt Beispiele für die Bestimmung des zuzugebenden Additivs und / oder des zu verwendenden Lösungsmittels in Abhängigkeit von einem bestimmten Feststoffgehalt. Tabelle 1 Faser-Zugabemenge im Mischer (feucht) kg/h 1000 1000 1000 1000 Feuchte der Faser % auf atro 10 8 10 10 freie Feuchte der Faser kg/h 90,91 74,07 90,91 90,91 Faser-Zugabemenge im Mischer (trocken) kg/h 909,09 925,93 909,09 909,09 Feststoffanteil vom Additiv auf Faser % auf atro 10 10 8 8 Feststoffanteil vom Additiv auf Faser kg/h auf atro 90,9 92,59 72,73 72,73 Lösungsansatz vom Additiv % 40 40 40 45 Zugabemenge an Additivgemisch kg/h 227,25 231,47 181,8 161,62 Zugabemenge von Wasser kg/h 136,35 138,88 109,1 88,88 Fasergewicht plus Additiv kg/h auf atro 999,99 1018,51 981,81 981,81 freie Feuchte der Faser nach Additivzugabe kg/h 227,28 212,96 199,99 179,79 Faserfeuchte nach Mischvorgang % auf atro 22,72 20,9 20,36 18,31 In order to determine the solids content of the fiber material to be impregnated, the fiber material is subjected to a moisture analysis in dissolved, optionally isolated, or unresolved state, so that a basic moisture of the fiber material to be impregnated is determined. Using the information about the basic moisture and the weight of a metered amount of the fiber material, the solids content of the metered amount can be determined. This information is used to determine an amount of additive which is sprayed after introduction of the metered amount via the inlet 3 for impregnating the introduced amount of fiber material with the liquid impregnating agent. The information about the basic moisture of the introduced fiber material can also be used to determine an amount of solvent of the impregnating agent, which ensures the maintenance of a maximum value for the basic moisture of the treated fiber material for the treated fiber material. Table 1 shows examples of the determination of the additive to be added and / or the solvent to be used, depending on a certain solids content. <u> Table 1 </ u> Fiber addition in the mixer (wet) kg / h 1000 1000 1000 1000 Moisture of the fiber % on atro 10 8th 10 10 free moisture of the fiber kg / h 90.91 74.07 90.91 90.91 Fiber addition amount in the mixer (dry) kg / h 909.09 925.93 909.09 909.09 Solids content of the additive on fiber % on atro 10 10 8th 8th Solids content of the additive on fiber kg / h on atro 90.9 92.59 72.73 72.73 Solution of the additive % 40 40 40 45 Addition amount of additive mixture kg / h 227.25 231.47 181.8 161.62 Addition amount of water kg / h 136.35 138.88 109.1 88.88 Fiber weight plus additive kg / h on atro 999.99 1,018.51 981.81 981.81 Free moisture of the fiber after additive addition kg / h 227.28 212.96 199.99 179.79 Fiber moisture after mixing process % on atro 22.72 20.9 20.36 18.31

Gemäß Fig. 1 gelangt das durch den Einlaß 3 in dosierten Mengen eingebrachte Fasermaterial in einen Arbeitsraum 6, der in einer Mischtrommel 7 gebildet ist. In der Mischtrommel 7 ist mittig eine Welle 8 angeordnet, auf der Mitnahmewerkzeuge 9 montiert sind, die mit Hilfe der Welle 8 gedreht werden. Mit Hilfe der Welle 8 und der Mitnahmewerkzeuge 9 ist eine Misch- und Fördereinrichtung 10 gebildet, um das über den Einlaß 3 eingebrachte Fasermaterial von dem Einlaß entlang einer Förderstrecke 11 zu einem Auslaß 12 zu fördern. Die Anzahl und die Kontur der Mitnahmewerkzeuge 9 ist auf die Eigenschaften des zu imprägnierenden Fasermaterials abgestimmt. Hierbei spielen insbesondere die Faserart und die Länge der Fasern eine wesentliche Rolle. Indem die Mitnahmewerkzeuge 9 versetzt auf der Welle 8 angeordnet sind, wird gewährleistet, daß die Fasern ohne Verfilzung entlang der Förderstrecke 11 zum Auslaß 12 gefördert werden.
Der Durchmesser der Mischtrommel 7 und seine Länge sind spezifisch auf eine gewünschte Durchsatzmenge an Fasermaterial und die Eigenschaften des Fasermaterials abgestimmt. Darüber hinaus wird die Durchsatzleistung durch die Drehzahl der Welle 8 beeinflußt.
According to Fig. 1 enters the introduced through the inlet 3 in metered quantities of fiber material in a working space 6, which is formed in a mixing drum 7. In the mixing drum 7, a shaft 8 is arranged centrally, are mounted on the driving tools 9, which are rotated by means of the shaft 8. With the help of the shaft 8 and the entrainment tools 9, a mixing and conveying device 10 is formed to promote the introduced via the inlet 3 fiber material from the inlet along a conveying path 11 to an outlet 12. The number and contour of the driving tools 9 is matched to the properties of the fiber material to be impregnated. In particular, the type of fiber and the length of the fibers play a role here essential role. By the entrainment tools 9 are arranged offset on the shaft 8, it is ensured that the fibers are conveyed without entanglement along the conveyor line 11 to the outlet 12.
The diameter of the mixing drum 7 and its length are specifically tailored to a desired throughput of fiber material and the properties of the fiber material. In addition, the throughput is influenced by the speed of the shaft 8.

Auf der Innenseite der Mischtrommel 7 sind mehrere Mischköpfe 13 entlang der Förderstrecke 11 angeordnet. Die Mischköpfe 13 verfügen jeweils über ein rotierendes Bauteil 14 und eine Düse 15, die in das rotierende Bauteil 14 integriert ist. Die Düse 15 ist in dem rotierenden Bauteil 14 als eine Öffnung mit einem dahinter liegenden Zuführkanal gebildet, durch den das auszubringende Imprägniermittel zugeführt wird. Das zu imprägnierende Fasermaterial wird beim Fördern entlang der Förderstrecke 11 an den Mischköpfen 13 vorbei und diese umgebend zum Auslaß 12 gefördert. Dadurch, daß das zu imprägnierende Fasermaterial auf seinem Weg entlang der Förderstrecke 11 an den Mischköpfen 13 vorbei geführt wird, erfolgt eine lokale Auflockerung des Fasermaterials um die Mischköpfe 13 herum, nämlich mit Hilfe des jeweiligen rotierenden Bauteils 14, welches als Auflockerungseinrichtung wirkt. An dem rotierenden Bauteil 14 sind Vorsprünge gebildet, die zur Mitnahme von Fasern dienen, wodurch die Auflockerung unterstützt wird. In das so lokal aufgelockerte Fasermaterial wird über die Düse 15 das flüssige Imprägniermaterial direkt in das Fasermaterial eingesprüht. Jeder der Mischköpfe 13 kann über eine oder mehrere Düsen verfügen.On the inside of the mixing drum 7, a plurality of mixing heads 13 along the conveying path 11 are arranged. The mixing heads 13 each have a rotating component 14 and a nozzle 15, which is integrated into the rotating component 14. The nozzle 15 is formed in the rotating member 14 as an opening with a feed channel behind it, through which the impregnating agent to be applied is supplied. The fibrous material to be impregnated is conveyed past the mixing heads 13 during conveyance along the conveying path 11 and conveyed to the outlet 12. Characterized in that the fiber material to be impregnated on its way along the conveyor section 11 is guided past the mixing heads 13, there is a local loosening of the fiber material around the mixing heads 13, namely with the aid of the respective rotating member 14, which acts as a loosening device. On the rotating member 14 projections are formed, which serve to entrain fibers, whereby the loosening is supported. In the so loosened locally fiber material is sprayed through the nozzle 15, the liquid impregnating directly into the fiber material. Each of the mixing heads 13 may have one or more nozzles.

Zur Optimierung der lokalen Auflockerung des zu imprägnierenden Fasermaterials werden die rotierenden Bauteile 14 hochtourig gedreht mit einer Drehzahl von etwa 500 bis 3.000 Umdrehungen pro Minute, vorzugsweise mit einer Drehzahl von etwa 1.000 bis 3.000 Umdrehungen pro Minute, weiter bevorzugt mit einer Drehzahl von etwa 1.500 bis 3.000 Umdrehungen pro Minute. Die gewünschte Drehzahl wird in Abhängigkeit vom Durchmesser des rotierenden Bauteils 14 und dem Fasermaterial eingestellt. Eine Umfangslänge des rotierenden Bauteils 14 ist größer als eine gestreckte Faserlänge der längsten von dem zu imprägnierenden Fasermaterial umfaßten Fasern, so daß sich die Fasern nicht um das rotierenden Bauteil 14 wickeln. In ähnlicher Weise ist die Umfangslänge der Welle 8 in Abhängigkeit von der Faserlänge abgestimmt, um ein Umwickeln der Welle 8 mit den Fasern zu verhindern.To optimize the local loosening of the fiber material to be impregnated, the rotating components 14 are rotated at high speed at a speed of about 500 to 3000 revolutions per minute, preferably at a speed of about 1,000 to 3,000 revolutions per minute, more preferably at a speed of about 1,500 to 3,000 revolutions per minute. The desired speed is in Depending on the diameter of the rotating member 14 and the fiber material set. A circumferential length of the rotary member 14 is larger than an elongated fiber length of the longest fibers included in the fiber material to be impregnated, so that the fibers do not wind around the rotary member 14. Similarly, the circumferential length of the shaft 8 is tuned depending on the fiber length to prevent wrapping of the shaft 8 with the fibers.

Die oben beschriebene Abstimmung zwischen eindosierter Menge an Fasermaterial und dem zugegebenen Additiv und dem verwendeten Lösungsmittel erlaubt es, eine vorgegebene Gesamtfeuchte der behandelten Fasern sicherzustellen. Bevorzugt ist diese Gesamtfeuchte kleiner als 25%. Optional kann vorgesehen sein, dem Auslaß 12 eine Trocknungseinrichtung (nicht dargestellt) nachzuschalten, in welcher die behandelten Fasern zur weiteren Verminderung der Gesamtfeuchte getrocknet werden.The above-described coordination between the metered amount of fiber material and the added additive and the solvent used makes it possible to ensure a given total moisture of the treated fibers. Preferably, this total moisture is less than 25%. Optionally, provision may be made for downstream of the outlet 12 a drying device (not shown), in which the treated fibers are dried to further reduce the total moisture content.

Fig. 3 zeigt eine schematische Darstellung der Mischtrommel 7 in gefülltem Zustand. Das dosiert eingebrachte Fasermaterial befüllt den Arbeitsraum 6 bis zur Höhe der Welle 8. Auf diese Weise wird sichergestellt, daß der Mischkopf 13 von dem Fasermaterial umgeben ist, so daß das flüssige Imprägniermittel direkt in das Fasermaterial eingedüst wird. Fig. 3 shows a schematic representation of the mixing drum 7 in the filled state. In this way it is ensured that the mixing head 13 is surrounded by the fiber material, so that the liquid impregnating agent is injected directly into the fiber material.

Mit Hilfe der beschriebenen Vorrichtung können sowohl künstliche Fasern als auch Naturfasern mit einer homogen verteilten Imprägnierung versehen werden. Auf diese Art und Weise imprägnierte Fasern können anschließend für beliebige Anwendungszwecke weiterverarbeitet werden. Die homogen imprägnierten Fasern werden vorzugsweise für die Herstellung von Dämmstoffen verwendet, beispielsweise in Form von Matten.With the aid of the device described, both artificial fibers and natural fibers can be provided with a homogeneously distributed impregnation. Fiber impregnated in this manner can subsequently be further processed for any desired application. The homogeneously impregnated fibers are preferably used for the production of insulating materials, for example in the form of mats.

Aufstellung der Bezugszeichen:List of reference signs:

11
Auflöseeinrichtungopening device
22
Dosiereinrichtungmetering
2a2a
WaageLibra
33
EinlaßInlet
44
DurchlaufmischsystemFlow mixing system
55
Förderbandconveyor belt
66
Arbeitsraumworking space
77
Mischtrommelmixing drum
88th
Wellewave
99
MitnahmewerkzeugeEntrainment tools
1010
Misch- und FördereinrichtungMixing and conveying device
1111
Förderstreckeconveyor line
1212
Auslaßoutlet
1313
Mischköpfemixing heads
1414
rotierendes Bauteilrotating component
1515
Düsejet

Claims (29)

  1. A method for impregnating a fibre material with an impregnating agent, which contains at least one additive as a solution or emulsion, in which method:
    - the fibre material to be impregnated is opened up beforehand by means of an opening device (1);
    - the fibre material that has previously been opened up is introduced in metered quantities by a metering device (2) through an inlet (3) into a working chamber (6) of a continuous mixing system (4);
    - the fibre material introduced into the working chamber (6) of the continuous mixing system (4) is conveyed past mixing heads (13) by means of a conveying and mixing device (10) and is conveyed, in a manner at least partially surrounding the mixing heads (13), from the inlet (3) along a conveying path (11) to an outlet (12);
    - the fibre material conveyed past the mixing heads (13) and at least partially surrounding the latter is loosened locally by the mixing heads (13) in a region around the mixing heads (13) and is treated with the impregnating agent in that the impregnating agent is introduced by the mixing heads (13) via one or more nozzles (15) into the locally loosened fibre material, as a result of which the impregnating agent is distributed substantially homogeneously over the fibres of the fibre material; and
    - the fibre material treated with the impregnating agent is discharged from the working chamber (6) through the outlet (12).
  2. The method according to claim 1, characterized in that the impregnating agent is introduced via the one or all nozzles (15) as a highly concentrated solution / emulsion of the at least one additive.
  3. The method according to claim 1 or 2, characterized in that the impregnating agent is introduced as a mist.
  4. The method according to any one of the preceding claims, characterized in that a quantity of the at least one additive introduced with the impregnating agent is determined as a function of a solids content of the metered quantity of opened-up fibre material introduced into the working chamber (6).
  5. The method according to any one of the preceding claims, characterized in that a flame retardant is introduced as the at least one additive with the impregnating agent.
  6. The method according to any one of the preceding claims, characterized in that an anti-mould agent is introduced as a further additive with the impregnating agent.
  7. The method according to any one of the preceding claims, characterized in that impregnating agents containing various additives are introduced via the mixing heads (13) along the conveying path (11).
  8. The method according to any one of the preceding claims, characterized in that the mixing heads (13), during the introduction of the one or all impregnating agents, are at least partially surrounded continuously by the fibre material conveyed from the inlet (3) to the outlet (12) of the working chamber (6).
  9. The method according to any one of the preceding claims, characterized in that the fibre material which at least partially surrounds the mixing heads (13) is locally loosened in the region around the mixing heads (13) by a rotating loosening device (14) formed on the mixing heads (13).
  10. The method according to claim 9, characterized in that, as the rotating loosing device on the mixing heads (13), use is made of a rotating component (14) having a circumferential length which is greater than a stretched length of the longest fibres in the fibre material to be impregnated.
  11. The method according to claim 9 or 10, characterized in that the rotating loosening device (14) on the mixing heads (13) rotates at a high speed of approximately 500 to 3000 revolutions per minute, preferably at a speed of approximately 1000 to 3000 revolutions per minute, more preferably at a speed of approximately 1500 to 3000 revolutions per minute.
  12. The method according to any one of the preceding claims, characterized in that the introduced fibre material is conveyed in the working chamber (6) along the conveying path (11) by means of carrier tools (9) which form part of the conveying and mixing device (10) and which are attached to a shaft (8) arranged in the working chamber (6) and are rotated with the shaft (8) in order to convey the introduced fibre material from the inlet (3) to the outlet (12).
  13. The method according to claim 12, characterized in that, as the shaft (8), use is made of a shaft having a circumferential length which is greater than a stretched length of the longest fibres in the fibre material to be impregnated.
  14. The method according to any one of the preceding claims, characterized in that the fibre material is impregnated as a long fibre material composed of fibres having a length of approximately 30 mm to approximately 200 mm.
  15. The method according to any one of the preceding claims, characterized in that, before introducing the opened-up fibre material, a basic moisture content of the fibre material is determined by means of a moisture analysis.
  16. The method according to any one of the preceding claims, characterized in that, after the treated fibre material has been discharged, a total moisture content of the treated fibre material is determined by means of a further moisture analysis.
  17. The method according to any one of the preceding claims, characterized in that the treated fibre material is discharged from the working chamber (6) with a total moisture content of less than approximately 25%.
  18. The method according to any one of the preceding claims, characterized in that the treated fibre material is dried after being discharged from the working chamber (6).
  19. An apparatus for impregnating a fibre material with an impregnating agent which contains at least one additive as a solution or emulsion, said apparatus comprising:
    - an opening device (1) for opening up the fibre material beforehand;
    - a continuous mixing system (4) for treating the fibre material to be impregnated with the impregnating agent; and
    - a metering device (2), arranged upstream of the continuous mixing system (4), for the metered loading of the continuous mixing system (4) with the fibre material that has previously been opened up;
    wherein
    - a working chamber (6) for receiving the fibre material introduced via the metering device (2) is formed in the continuous mixing system (4);
    - arranged in the working chamber (6) is a conveying and mixing device (10), by means of which the introduced fibre material can be conveyed from an inlet (3) of the working chamber (6) along a conveying path (11) to an outlet (12) of the working chamber (6); and
    - arranged in the working chamber (6) are mixing heads (13), by means of which the fibre material conveyed along the conveying path (11) and past the mixing heads (13) can be locally loosened, and by means of which the impregnating agent can be introduced via one or more nozzles (15) into the locally loosened fibre material.
  20. The apparatus according to claim 19, characterized in that the mixing heads (13) are arranged one behind the other along the conveying path (11).
  21. The apparatus according to claim 19 or 20, characterized in that the one or all nozzles (15) on the mixing heads (13) are formed as rotary nozzles.
  22. The apparatus according to any one of claims 19 to 21, characterized in that a rotating loosening device (14) is formed on each of the mixing heads (13), by means of which the conveyed fibre material can be locally loosened in the region around the mixing heads (13).
  23. The apparatus according to claim 22, characterized in that the one or all nozzles (15) are integrated in the rotating loosening device (14).
  24. The apparatus according to claim 22 or 23, characterized in that the rotating loosening device is a rotating component (14) having a circumferential length which is greater than a stretched length of the longest fibres in the fibre material to be impregnated.
  25. The apparatus according to claim 23 or 24, characterized in that the one or all nozzles (15) are formed by openings in the loosening device or the rotating component.
  26. The apparatus according to any one of claims 19 to 25, characterized in that the conveying and mixing device (10) has carrier tools (9) which are attached to a shaft (8) arranged in the working chamber (6) and can be rotated with the shaft (8) in order to convey the introduced fibre material from the inlet (3) to the outlet (12).
  27. The apparatus according to claim 26, characterized in that the shaft (8) has a circumferential length which is greater than a stretched length of the longest fibres in the fibre material to be impregnated.
  28. The apparatus according to any one of claims 19 to 27, characterized by a drying device, arranged downstream of the working chamber (6), for drying treated fibre material.
  29. The apparatus according to any one of claims 19 to 28, characterized in that the working chamber (6) is formed in a mixing drum (7).
EP05013783A 2005-06-27 2005-06-27 Method and device for impregnating a fibrous material Not-in-force EP1749918B1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP05013783A EP1749918B1 (en) 2005-06-27 2005-06-27 Method and device for impregnating a fibrous material
AT05013783T ATE397114T1 (en) 2005-06-27 2005-06-27 METHOD AND DEVICE FOR IMPREGNING A FIBER MATERIAL
DE502005004288T DE502005004288D1 (en) 2005-06-27 2005-06-27 Method and device for impregnating a fiber material
PCT/DE2006/001093 WO2007000147A1 (en) 2005-06-27 2006-06-26 Method and device for impregnating a fibrous material
DE112006002353T DE112006002353A5 (en) 2005-06-27 2006-06-26 Method and device for impregnating a fiber material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05013783A EP1749918B1 (en) 2005-06-27 2005-06-27 Method and device for impregnating a fibrous material

Publications (2)

Publication Number Publication Date
EP1749918A1 EP1749918A1 (en) 2007-02-07
EP1749918B1 true EP1749918B1 (en) 2008-05-28

Family

ID=35207602

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05013783A Not-in-force EP1749918B1 (en) 2005-06-27 2005-06-27 Method and device for impregnating a fibrous material

Country Status (4)

Country Link
EP (1) EP1749918B1 (en)
AT (1) ATE397114T1 (en)
DE (2) DE502005004288D1 (en)
WO (1) WO2007000147A1 (en)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3393537A (en) * 1965-12-06 1968-07-23 Unisearch Ltd Apparatus for the treatment of fibre assemblies with fluids
GB1217759A (en) * 1967-12-27 1970-12-31 Vepa Ag Device for the treatment with liquid of loose fibrous material
DE1760583A1 (en) * 1968-06-07 1971-12-23 Vepa Ag Device for the continuous treatment, in particular dyeing, of loose fiber material
US4372002A (en) * 1980-10-17 1983-02-08 Small Eugene D Cotton treating process
US4485644A (en) * 1983-02-07 1984-12-04 Beu-Tex Corporation Apparatus for continuously treating staple length textile fibrous materials
DE4339078C2 (en) 1993-11-16 1996-11-28 Alchimea Naturwaren Gmbh Process for improving the flame resistance of fibrous materials while improving the resistance to fungal, pest and bacterial attack
DE19829277A1 (en) 1998-06-30 2000-01-05 Fraunhofer Ges Forschung Biologically harmless flame and fungus protection agents for building materials from renewable raw materials

Also Published As

Publication number Publication date
ATE397114T1 (en) 2008-06-15
WO2007000147A1 (en) 2007-01-04
DE112006002353A5 (en) 2008-06-05
EP1749918A1 (en) 2007-02-07
DE502005004288D1 (en) 2008-07-10

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