EP1740821A1 - Common rail injector - Google Patents
Common rail injectorInfo
- Publication number
- EP1740821A1 EP1740821A1 EP05716732A EP05716732A EP1740821A1 EP 1740821 A1 EP1740821 A1 EP 1740821A1 EP 05716732 A EP05716732 A EP 05716732A EP 05716732 A EP05716732 A EP 05716732A EP 1740821 A1 EP1740821 A1 EP 1740821A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- chamber
- nozzle needle
- control
- common rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002485 combustion reaction Methods 0.000 claims abstract description 41
- 239000000446 fuel Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims description 19
- 239000007921 spray Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/0603—Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
- F02M61/205—Means specially adapted for varying the spring tension or assisting the spring force to close the injection-valve, e.g. with damping of valve lift
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/21—Fuel-injection apparatus with piezoelectric or magnetostrictive elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2547/00—Special features for fuel-injection valves actuated by fluid pressure
- F02M2547/001—Control chambers formed by movable sleeves
Definitions
- the invention relates to a common rail injector with an injector housing, which has a fuel inlet which communicates with a central high-pressure fuel source outside the injector housing and with a pressure chamber inside the injector housing, from which, depending on the pressure in a control chamber, with High-pressure fuel is injected into a combustion chamber of an internal combustion engine when a nozzle needle lifts off its seat, the pressure in the control chamber being controlled directly by an actuator, in particular a piezo actuator.
- the object of the invention is to provide a common rail injector with an injector housing which has a fuel inlet which is connected to a central one High-pressure fuel source outside the injector housing and communicates with a pressure chamber within the injector housing, from which high-pressure fuel is injected depending on the pressure in a control chamber into a combustion chamber of an internal combustion engine when a nozzle needle lifts off its seat, the pressure in the Control space is controlled directly by an actuator, in particular a piezo actuator, which, particularly in terms of length, requires less installation space than conventional injectors.
- the task is for a common rail injector with an injector housing which has a fuel inlet which is connected to a central high-pressure fuel source outside the injector housing and to a pressure chamber inside the injector housing, from which, depending on the pressure in a control chamber, high-pressure fuel is injected into a combustion chamber of an internal combustion engine when a nozzle needle lifts from its seat, the pressure in the control chamber being controlled directly by an actuator, in particular a piezo actuator, in that a control chamber limiting sleeve is located in the end of the nozzle needle remote from the combustion chamber is movably received back and forth, by means of which the end face of the nozzle needle which is remote from the combustion chamber and is acted upon by the control chamber pressure is reduced.
- an actuator in particular a piezo actuator
- the control room can be connected to an actuator room which is delimited by an end face of the actuator or by an actuator head coupled to the actuator or attached to the actuator.
- the control space is artificially reduced by the control space boundary sleeve. Therefore, the pressure difference required to open and close the nozzle needle in the control room can be lower than with conventional injectors with inverse control. This has the advantage that shorter actuators can be used.
- a preferred embodiment of the injector is characterized in that the outer diameter of the control space limiting sleeve is smaller than the outer diameter of the nozzle needle in the region of its seat. It is thereby achieved that the area of the nozzle needle pressurized in the control chamber can be designed only slightly larger than the area of the nozzle needle pressurized in the opposite direction.
- Another preferred exemplary embodiment of the injector is characterized in that a biting edge is formed radially on the outside of the combustion chamber end of the control space limiting sleeve. The biting edge comes into contact with the injector housing in a sealing manner in order to delimit the control space radially on the inside.
- Another preferred exemplary embodiment of the injector is characterized in that the control space limiting sleeve has a central through hole which is connected to a leakage oil channel which is recessed in the injector housing. Leak oil entering the interior of the control space limiting sleeve can be discharged through the leak oil channel. In addition, the inside of the control space limiting sleeve is relieved of pressure by the leakage oil channel.
- a further preferred exemplary embodiment of the injector is characterized in that a blind hole is left in the end of the nozzle needle remote from the combustion chamber, which has a guide section in which the control space limiting sleeve is guided in a sealing manner. This enables the nozzle needle to move without the control space limiting sleeve also moving.
- Another preferred exemplary embodiment of the injector is characterized in that a bias spring for the control space limiting sleeve is arranged in the blind hole.
- the biasing spring serves to hold the control space limiting sleeve in contact with the injector housing when the nozzle needle rests on its seat.
- Another preferred exemplary embodiment of the injector is characterized in that the control space is delimited radially on the outside by a further control space delimitation sleeve which is guided so that it can move back and forth at the end of the nozzle needle remote from the combustion chamber.
- the one of the two control room The limiting chamber has a control chamber in the form of an annular space which is delimited in the axial direction by the end face of the nozzle needle remote from the combustion chamber and the injector housing.
- the control chamber is connected to an actuator pressure chamber which is delimited in the injector housing by a piezo actuator.
- the piezo actuator is preferably continuously energized, so that the nozzle needle is in the closed position.
- the pressure in the actuator pressure chamber and the control chamber communicating with it decreases, so that the nozzle needle lifts off its seat and releases at least one spray hole through which high-pressure fuel is injected into the combustion chamber .
- This type of control is also referred to as inverse control.
- the accompanying figure shows an embodiment of a common rail injector according to the invention in longitudinal section.
- the common rail injector shown has an injector housing designated overall by 1.
- the injector housing 1 comprises a nozzle body 2 which, with its lower free end protrudes the combustion chamber of the internal combustion engine to be supplied. With its upper end face remote from the combustion chamber, the nozzle body 2 is clamped axially against an intermediate body 3 and an injector body 4 by means of a clamping nut (not shown).
- An axial guide bore 6 is recessed in the nozzle body 2.
- a nozzle needle 8 is guided axially displaceably in the guide bore 6.
- a sealing edge 10 is formed, which cooperates with a sealing seat or a sealing surface 11, which is formed on the nozzle body 2.
- a spray hole 13 is closed in the nozzle body 2. If the nozzle needle tip 9 lifts off with its sealing edge 10 from its sealing seat 11, then high-pressure fuel is injected through the spray hole 13 or more spray holes into the combustion chamber of the internal combustion engine.
- the nozzle needle 8 has a pressure chamber section 15 which is essentially in the form of a circular cylinder.
- the pressure chamber section 15 is followed by a truncated cone section 16.
- the sections 15 and 16 are arranged in a pressure chamber 17 which is formed in the nozzle body 2.
- a substantially circular cylindrical guide section 18 follows the section 16, which widens like a truncated cone.
- the guide section 18 is guided to move back and forth in the axial guide bore 6 of the nozzle body 2.
- a flat 20 or a plurality of flats, which is or are formed on the guide section a fluid connection is created between the pressure chamber 17 and a nozzle spring chamber 22, which is provided on the end of the nozzle body 2 remote from the combustion chamber.
- An arrow 21 indicates that high-pressure fuel is fed into the nozzle spring chamber 22 via an inlet channel 23, which is recessed in the intermediate body 3 and is connected to a high-pressure source (not shown). From the nozzle spring chamber 22, the fuel subjected to high pressure passes the flattened area 20 into the pressure chamber 17.
- the high-pressure fuel source (not shown) is also referred to as a common rail.
- a collar 24 is formed on the nozzle needle 8 and forms a stop for a spring plate 25.
- One end of a prestressed nozzle spring 27 bears against the spring plate 25 and is arranged or guided radially outside a substantially circular-cylindrical control section 29 which is formed on the end of the nozzle needle 8 remote from the combustion chamber.
- an outer control chamber limiting sleeve 31 is guided, which has a bite edge 32.
- the bite edge 32 of the outer control space limiting sleeve 31 lies against the intermediate body 3.
- a central blind hole 33 is formed in the end of the nozzle needle 8 that is remote from the combustion chamber and forms a receiving space 35 for a sealing spring 36.
- the blind hole 33 merges into a guide section 37, through which an inner control space limiting sleeve 38 is guided so that it can move back and forth.
- the inner control space limiting sleeve 38 has an outer diameter 40 which is approximately smaller than the outer diameter 12 of the sealing edge 10 at the tip 9 of the nozzle needle 8.
- a bite edge 41 is formed, with which the inner control chamber limiting sleeve 38 bears against the intermediate body 3.
- the inner control space delimitation sleeve 38 has a central through hole 43 which is connected to a leakage oil connection channel 45, which is formed in the intermediate body 3 and within the area of the intermediate body 3 delimited by the biting edge 41 in the area of the inner body Control room limiting sleeve 38 delimits the interior.
- the leak oil connection channel 45 in the intermediate body 3 continues in a leak oil channel 46 in the injector body 4.
- the inner control space limiting sleeve 38 and the outer control space limiting sleeve 31 delimit a control space 50 in the radial direction, which is delimited in the axial direction by the end face of the nozzle needle 8 and the intermediate body 3 remote from the combustion chamber.
- the control room 50 has the shape of an annulus, which through control room connecting channels 52 and 53, which are formed in the intermediate body 3, is connected to an actuator pressure space which is formed in the injector body 4.
- the actuator pressure chamber 55 is delimited in the axial direction on the side remote from the combustion chamber by an actuator 56 and on the side near the combustion chamber by the intermediate body 3.
- the actuator pressure chamber 55 is delimited radially on the outside by an actuator sleeve 58.
- the actuator pressure chamber 55 is connected to the inlet channel 23 via connecting channels (not shown), so that the actuator pressure chamber 55 is filled with fuel under high pressure.
- a biting edge 57 is formed on the actuator sleeve 58 and bears against the intermediate body 3.
- Actuator 56 is a piezo actuator that has a larger volume in the energized state than in the de-energized state.
- a double arrow 60 indicates that the actuator 56 can deform such that the pressure in the actuator pressure chamber 55 and the control chamber 50 connected therewith increases or decreases.
- the actuator which is otherwise continuously energized, is relieved, then the pressure in the actuator pressure chamber 55 and the control chamber 50 connected therewith drops.
- the pressurized surfaces of the nozzle needle 8 are designed such that the nozzle needle 8 then has its sealing edge 10 lifts off the sealing seat 11 so that high pressure ter fuel is injected from the pressure chamber 17 through the spray hole 13 into the combustion chamber of the internal combustion engine.
- the gas back pressure of the combustion chamber acts on the nozzle needle.
- the use of the inner control space limiting sleeve 38 can artificially reduce the control space 50, since leakage oil pressure prevails in the inner region of the inner control space limiting sleeve 38.
- the diameter 40 of the inner control space limiting sleeve 38 is preferably designed such that it is smaller than the diameter 12 of the sealing edge 10 of the nozzle needle 8. When designing, care must be taken that the sum of the forces in the area of the sealing seat 11 is less than the force that results from the pressure forces acting in the control chamber 50 and the spring forces of the nozzle spring 27 and the sealing spring 36.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004018931A DE102004018931A1 (en) | 2004-04-20 | 2004-04-20 | Common rail injector |
PCT/EP2005/050715 WO2005103479A1 (en) | 2004-04-20 | 2005-02-18 | Common rail injector |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1740821A1 true EP1740821A1 (en) | 2007-01-10 |
EP1740821B1 EP1740821B1 (en) | 2008-08-27 |
Family
ID=34961828
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05716732A Not-in-force EP1740821B1 (en) | 2004-04-20 | 2005-02-18 | Common rail injector |
Country Status (7)
Country | Link |
---|---|
US (1) | US20070215116A1 (en) |
EP (1) | EP1740821B1 (en) |
KR (1) | KR20060134166A (en) |
CN (1) | CN100443711C (en) |
AT (1) | ATE406516T1 (en) |
DE (2) | DE102004018931A1 (en) |
WO (1) | WO2005103479A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150040867A1 (en) * | 2012-03-16 | 2015-02-12 | International Engine Intellectual Property Company, Llc | Fuel injector needle sleeve |
EP2674608B1 (en) * | 2012-06-13 | 2015-08-12 | Delphi International Operations Luxembourg S.à r.l. | Fuel injector |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4499878A (en) * | 1982-10-25 | 1985-02-19 | Nippon Soken, Inc. | Fuel injection system for an internal combustion engine |
US4535743A (en) * | 1983-04-15 | 1985-08-20 | Nippon Soken, Inc. | Fuel injection apparatus for an internal combustion engine |
JPS601369A (en) * | 1983-06-16 | 1985-01-07 | Nippon Soken Inc | Fuel injection valve |
JPH01187363A (en) * | 1988-01-21 | 1989-07-26 | Toyota Motor Corp | Fuel injection valve for internal combustion engine |
DE19500706C2 (en) * | 1995-01-12 | 2003-09-25 | Bosch Gmbh Robert | Metering valve for dosing liquids or gases |
ES2135815T3 (en) * | 1995-05-03 | 1999-11-01 | Daimler Chrysler Ag | INJECTION NOZZLE. |
US6626371B1 (en) * | 1997-10-09 | 2003-09-30 | Robert Bosch Gmbh | Common rail injector |
DE19936669A1 (en) * | 1999-08-04 | 2001-02-22 | Bosch Gmbh Robert | Common rail injector |
WO1999066196A1 (en) * | 1998-06-18 | 1999-12-23 | Robert Bosch Gmbh | Fuel injector |
GB9923823D0 (en) * | 1999-10-09 | 1999-12-08 | Lucas Industries Ltd | Fuel injector |
DE10029067B4 (en) * | 2000-06-13 | 2006-03-16 | Siemens Ag | Injection valve with biased closing member |
US6705543B2 (en) * | 2001-08-22 | 2004-03-16 | Cummins Inc. | Variable pressure fuel injection system with dual flow rate injector |
DE10221384A1 (en) * | 2002-05-14 | 2003-11-27 | Bosch Gmbh Robert | Fuel injection device for an internal combustion engine |
-
2004
- 2004-04-20 DE DE102004018931A patent/DE102004018931A1/en not_active Withdrawn
-
2005
- 2005-02-18 KR KR1020067021669A patent/KR20060134166A/en not_active Application Discontinuation
- 2005-02-18 AT AT05716732T patent/ATE406516T1/en not_active IP Right Cessation
- 2005-02-18 US US11/587,002 patent/US20070215116A1/en not_active Abandoned
- 2005-02-18 CN CNB2005800125538A patent/CN100443711C/en not_active Expired - Fee Related
- 2005-02-18 DE DE502005005197T patent/DE502005005197D1/en active Active
- 2005-02-18 WO PCT/EP2005/050715 patent/WO2005103479A1/en active IP Right Grant
- 2005-02-18 EP EP05716732A patent/EP1740821B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2005103479A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE502005005197D1 (en) | 2008-10-09 |
EP1740821B1 (en) | 2008-08-27 |
US20070215116A1 (en) | 2007-09-20 |
CN100443711C (en) | 2008-12-17 |
ATE406516T1 (en) | 2008-09-15 |
KR20060134166A (en) | 2006-12-27 |
CN1946931A (en) | 2007-04-11 |
WO2005103479A1 (en) | 2005-11-03 |
DE102004018931A1 (en) | 2005-11-17 |
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