EP1732089B1 - Wire wound choke coil - Google Patents
Wire wound choke coil Download PDFInfo
- Publication number
- EP1732089B1 EP1732089B1 EP05012257A EP05012257A EP1732089B1 EP 1732089 B1 EP1732089 B1 EP 1732089B1 EP 05012257 A EP05012257 A EP 05012257A EP 05012257 A EP05012257 A EP 05012257A EP 1732089 B1 EP1732089 B1 EP 1732089B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coil
- core
- choke coil
- cores
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004020 conductor Substances 0.000 claims abstract description 29
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052737 gold Inorganic materials 0.000 claims abstract description 5
- 239000010931 gold Substances 0.000 claims abstract description 5
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 5
- 229910052709 silver Inorganic materials 0.000 claims abstract description 5
- 239000004332 silver Substances 0.000 claims abstract description 5
- 229910052718 tin Inorganic materials 0.000 claims abstract description 5
- 239000011135 tin Substances 0.000 claims abstract description 5
- 238000005476 soldering Methods 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000007747 plating Methods 0.000 claims description 3
- 229910000859 α-Fe Inorganic materials 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 14
- 239000007769 metal material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/045—Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
Definitions
- the invention relates to a wire wound choke coil according to the preamble of claim 1. Accordingly, the present invention relates to a wire wound choke coil, and more particularly, to a wire wound choke coil capable of shortening the fabrication process so as to save production cost thereby facilitating mass production.
- EP 1 403 887 A1 discloses a wire wound choke coil according to the preamble of claim 1, and a method for manufacturing the wire wound choke coil.
- the terminals of a conventional wire wound choke coil or air core coil are usually constructed straightly parallel with each other or flexed in a straight angle so as to connect with the electrical circuit board by soldering in the form of Dip type or SMD(Surface Mount Device) type.
- the overall structure of a choke coil is made of winding an insulated conductor directly around a core and then fixed with a binder.
- a choke coil or an air core coil constructed as such is no more able to meet with the requirement today's calling for compactness is size by reason unabling to shorten its fabrication process by automation, therefore, lowering the production cost by mass production is quite impossible.
- Fig. 1 (a) shows a conventional wire wound choke coil 7. As its size is rather bulky, an insulated conductor 71 can be directly wound on a core 72 and then stuck to it with a binder that can avoid parting of the coil 71. The two terminals 711 (electrodes) of the coil can only be formed into Dip type.
- Fig. 2(a), (b) and Fig. 3(a), (b) show existing compact SMD air core coils 8, 9, the sizes are made as small as 0805, 0603, 0402 (EIA), when inserting the core into a coil 8, 9 for assembling a choke coil, two terminals (electrodes) for surface mount will be distorted thereby unabling to keep in parallel to the electrical circuit board for soldering.
- the core has an outer diameter smaller than the inner diameter of the coils 8, 9, due to too small in size the work will be so hard that the binder applied after insertion of the core might diffuse and leak so as to decrease the conductance of the terminals which being contaminated by the binder.
- an improvement is seriously required.
- the inventor has plunged in this matter for years to studying and improving these defects and come up with a novel wire wound choke coil as provided in this invention to eliminate the defects mentioned above.
- Object of the present invention is to provide a wire wound choke coil capable of shortening fabrication process so as to save production cost thereby benefiting the mass production.
- an inventive wire wound choke coil comprising the features disclosed in the independent claim. Preferred embodiments are described in the dependent claims.
- a metallic conductor is used to form a coil.
- the surface of the conductor is pre-plated with metallic material such as gold, silver, nickel, or tin before covered with an insulation layer on it so as to form a plated conductor enclosed with an insulated film.
- metallic material such as gold, silver, nickel, or tin
- the coil leads at two terminals (electrodes) are left with a length slightly less than one turn to save the time for stripping longer insulation film.
- the wire wound choke coil 1 of the present invention comprises a coil 11 and a core 12.
- the coil 11 is made of an insulated conductor spirally wound closely or loosely with a predetermined number of turns and diameter, and extending both terminals 111 (electrodes) with a length slightly less than one turn (see Fig. 4(b) ).
- the conductor used for the coil 11 is pre-plated with a layer of metals selected one from the group gold, silver, tin, nickel or others before covering with an insulation film, so as to form two solderable terminals 111 directly and quickly connect to an electrical circuit board after stripping off the insulation film without any other treatment.
- the size of the conductor is selective according to the requirement.
- the coil 11 can be wound of a twisted insulated conductors (Litz wire), or if required, formed into a multi-layer coil by repeatedly winding back and forth with an insulated conductor, or with different kind and sized insulated conductors.
- the core 12 with two chamfered or filleted end surfaces 121 at both ends, and with an outer diameter slightly larger than the inner diameter of the coil 11, is easily inserted longitudinally into the inner hollow cavity of the coil 11 and forcibly embraced by the coil 11 by its resiliency without worry of parting.
- the two end surfaces of the core 12 can be provided with a plated layer 122.
- the core 12 is formed of ferrite, ceramic, glass or others.
- both terminals 111 electrodes
- the plated layer 122 on both end surfaces of the core 12 are provided with solder plating to form a united terminal electrode so as to facilitate an electrical connection with the circuit board.
- the length of the core 12 is not necessarily be equal to that of the coil 11, if the former is slightly longer than the latter, and emerges out of the latter, the emerged part can be provided with the plated layer 122 so as to facilitate soldering the core 12 firmly on the circuit board.
- a pre-plated square hollow metal conductor 2 can be employed to shackle the emerged part of the core 12 so as to perform soldering work stably.
- the choke coil of the present invention configurates its transverse cross sections of coil 11 and core 12 into an ellipse (see Figs. 7(a), (b) ), a square (see Figs. 8(a), (b) ) or others.
- the fabrication of the wire wound choke coil of the present invention comprises the following steps:
- Figs. 12 (a), (b) two units of choke coil 1 are combined to one unit of common mode choke coil using two square magnetic plates 10.
- the core 12 is slightly longer than coil 11 with its two ends emerged out of the coil 11.
- the square magnetic plate 10, which being made of the same material as core 12, is provided with a first hole 101 and a second hole 102 for engaging the protruded portions of the core 12 at both ends.
- the two cores 12 shown in Figs. 12(a), (b) can be replaced by two approximately U shaped magnetic elements 20 each having two magnetic cores 201. After inserting each magnetic core 201 into the corresponding coil 11 from both ends, the whole structure is enclosed with a resin 4 thereby finishing the fabrication of a common mode choke coil.
- the two cores 12 shown in Figs. 12(a), (b) may be replaced by one approximately U shaped magnetic element 30 provided with two magnetic cores 301.
- the U shaped magnetic element 30 is assembled with the two coils 11 by inserting each of its two magnetic cores 301 into the corresponding coil 11 until both tips of the magnetic cores 301 are emerged out of the opposite side of the coils 11. After the protruded tips of the two magnetic cores 301 are engaged to a square magnetic plate 10 of same material, the whole structure is enclosed with the resin 4 thereby completing the fabrication of a common mode choke coil.
- the choke coil provided by the present invention can be accompanied with a capacitor in one package so as to form a SMD filter applicable to various frequency band-width and rated voltage, rated current.
- the land pattern on the circuit board is designed in the version that it can be applicable to both packaged or a separated type by only changing solder mask.
- the packaged filter can be used for better appearance and more convenience.
- the choke coil of the invention and other accompanied components can be used for a lower cost.
- the choke coil 1 and a capacitor 51 are packed together to form a L type filter 5, its land pattern on the circuit board is shown in Fig. 16(a) .
- the choke coil 1 and the capacitor 51 can be mounted on the same circuit board so as to cut down extra cost for packaging, which provides the users not only better appearance and convenience (packaged filter), but also decrease the cost (separated type).
- This principle is not only applicable to a L type filter, but also to those ⁇ type and T type filters composed of a plurality of components.
- the wire wound choke coil according to the present invention has several noteworthy advantages compared to that provided by the prior art:
Abstract
Description
- The invention relates to a wire wound choke coil according to the preamble of
claim 1. Accordingly, the present invention relates to a wire wound choke coil, and more particularly, to a wire wound choke coil capable of shortening the fabrication process so as to save production cost thereby facilitating mass production. -
EP 1 403 887 A1claim 1, and a method for manufacturing the wire wound choke coil.
The terminals of a conventional wire wound choke coil or air core coil are usually constructed straightly parallel with each other or flexed in a straight angle so as to connect with the electrical circuit board by soldering in the form of Dip type or SMD(Surface Mount Device) type. The overall structure of a choke coil is made of winding an insulated conductor directly around a core and then fixed with a binder. However, a choke coil or an air core coil constructed as such is no more able to meet with the requirement today's calling for compactness is size by reason unabling to shorten its fabrication process by automation, therefore, lowering the production cost by mass production is quite impossible.
Fig. 1 (a) shows a conventional wirewound choke coil 7. As its size is rather bulky, aninsulated conductor 71 can be directly wound on acore 72 and then stuck to it with a binder that can avoid parting of thecoil 71. The two terminals 711 (electrodes) of the coil can only be formed into Dip type. In case thechoke coil 7 is small sized as 0805, 0603, 0402(EIA) which being too small to wind theinsulated conductor 71 around thecore 72, the Dip type is practically difficult.
Fig. 2(a), (b) andFig. 3(a), (b) show existing compact SMDair core coils coil coils
For these defects noticeable on the prior art, an improvement is seriously required.
The inventor has plunged in this matter for years to studying and improving these defects and come up with a novel wire wound choke coil as provided in this invention to eliminate the defects mentioned above. - Object of the present invention is to provide a wire wound choke coil capable of shortening fabrication process so as to save production cost thereby benefiting the mass production.
- In order to achieve the above-described object, an inventive wire wound choke coil is provided comprising the features disclosed in the independent claim. Preferred embodiments are described in the dependent claims.
A metallic conductor is used to form a coil. The surface of the conductor is pre-plated with metallic material such as gold, silver, nickel, or tin before covered with an insulation layer on it so as to form a plated conductor enclosed with an insulated film. After stripping off the insulation film on both end and forming a coil, its two terminals (electrodes) can be directly soldered to an electrical circuit board without extra soldering and plating process. The coil leads at two terminals (electrodes) are left with a length slightly less than one turn to save the time for stripping longer insulation film. After that a core with two chamfered or filleted ends, and whose outer diameter being slightly larger than the inner diameter of the coil, is inserted longitudinally into the hollow cavity of the coil without worry of parting accidentally. Besides, both end surfaces of the core are plated so that it can be easily soldered onto the circuit board. - These features and advantages of the present invention will be fully understood and appreciated from the following detailed description of the accompanying Drawings.
-
-
Figs.1 (a), (b) are schematic views of a conventional choke coil; -
Figs, 2 (a), (b) are schematic views of a conventional air core coil; -
Figs. 3 (a), (b) are schematic views of another conventional air core coil; -
Figs. 4 (a), (b), (c) are perspective views of the wire wound choke coil according to the present invention; -
Figs. 5 (a), (b) are perspective views of another wire wound choke coil according to the present invention; -
Figs. 6 (a), (b) are perspective views in which an improvement is made to the wire wound choke coil shown inFig. 5 ; -
Figs 7 (a), (b) are schematic views of the wire wound choke coil according to the present invention in which the coil and core are configurated in an elliptical cross section; -
Figs. 8 (a), (b) are schematic views of the wire wound choke coil according to the present invention in which the coil and core are configurated in a square cross section; -
Fig. 9 to Fig.11 are schematic views respectively a first to a third embodiment of the wire wound choke coil according to the present invention; -
Fig. 12 to Fig. 14 are schematic views respectively a first to a third embodiment of the common mode choke coil according to the present invention; -
Fig. 15 to Fig. 16 are schematic views of the wire wound choke coil with different type of land patterns on the circuit board. - Referring to
Fig. 4 (a), (b), (c) , the wirewound choke coil 1 of the present invention comprises acoil 11 and acore 12.
Thecoil 11 is made of an insulated conductor spirally wound closely or loosely with a predetermined number of turns and diameter, and extending both terminals 111 (electrodes) with a length slightly less than one turn (seeFig. 4(b) ). The conductor used for thecoil 11 is pre-plated with a layer of metals selected one from the group gold, silver, tin, nickel or others before covering with an insulation film, so as to form twosolderable terminals 111 directly and quickly connect to an electrical circuit board after stripping off the insulation film without any other treatment. The size of the conductor is selective according to the requirement. Besides, thecoil 11 can be wound of a twisted insulated conductors (Litz wire), or if required, formed into a multi-layer coil by repeatedly winding back and forth with an insulated conductor, or with different kind and sized insulated conductors. - The
core 12 with two chamfered or filletedend surfaces 121 at both ends, and with an outer diameter slightly larger than the inner diameter of thecoil 11, is easily inserted longitudinally into the inner hollow cavity of thecoil 11 and forcibly embraced by thecoil 11 by its resiliency without worry of parting. The two end surfaces of thecore 12 can be provided with aplated layer 122. Thecore 12 is formed of ferrite, ceramic, glass or others. - Besides, the both terminals 111 (electrodes) and the
plated layer 122 on both end surfaces of thecore 12 are provided with solder plating to form a united terminal electrode so as to facilitate an electrical connection with the circuit board. - Referring to
Figs. 5 (a), (b) , the length of thecore 12 is not necessarily be equal to that of thecoil 11, if the former is slightly longer than the latter, and emerges out of the latter, the emerged part can be provided with theplated layer 122 so as to facilitate soldering thecore 12 firmly on the circuit board. - Referring to
Figs. 6 (a), (b) , for preventing thechoke coil 1 ofFigs. 5 (a), (b) to move at random during soldering on the circuit board, a pre-plated square hollow metal conductor 2 can be employed to shackle the emerged part of thecore 12 so as to perform soldering work stably. - Meanwhile, for attaining the aims of compactness and thin in thickness which the electronic product of the present day needs, the devices to mount on the circuit board are also asked for smaller in size and lower in height. To achieve this object, the choke coil of the present invention configurates its transverse cross sections of
coil 11 andcore 12 into an ellipse (seeFigs. 7(a), (b) ), a square (seeFigs. 8(a), (b) ) or others. - Referring to
Figs. 9(a), (b) throughFigs. 11 (a), (b) , no matter whether into a round, ellipse, or squares the transverse cross section of thecoil 11 andcore 12 are configurated, they are all sealed with aresin 4, ferrite, or ceramic for convenience to handle. - The fabrication of the wire wound choke coil of the present invention comprises the following steps:
- Electroplating a layer of gold, silver, nickel, tin or others on a metallic conductor to be used as the choke coil before enclosing an insulation film on the conductor so as to prepare an insulated electroplated conductor before forming a coil by winding, its both ends can be directly served as terminals to be connected to an electrical circuit board by soldering after stripping off the insulation film, in this version the fabrication process can be greatly shortened, production cost lowered with improved yield by eliminating the process of applying the solder or electroplating after stripping off the insulation as that performed in the prior art.
- Stripping off the insulation film on the both ends and winding the insulated electroplated conductor prepared in the above step to form a coil, by leaving the stripped length slightly less than one turn so as to prepare directly solderable terminals (electrodes).
- Inserting a core with two chamfered or filleted end surfaces into the coil formed in the above step, both end surfaces are pre-electroplated, the outer diameter of the core is made slightly larger than the inner diameter of the coil so that the core is firmly held by the coil with the resiliency of the coil and never parting with each other, as the two terminals of the coil and the two end surfaces of the core are pre-electroplated, they are easy for soldering to the circuit board, as both the coil and core are configured cylindrical without any protruded portion, they are easy for assembling by rotating thereby a low cost choke coil may be fabricated by automation.
- Further, after inserting the core into the coil, soldering both terminals (electrodes) of the coil and both end surfaces of the core together to form a terminal and improve the solderability.
- If two
choke coils 1 are combined together, a Common Mode Choke Coil is obtained. - Referring to
Figs. 12 (a), (b) , two units ofchoke coil 1 are combined to one unit of common mode choke coil using two squaremagnetic plates 10. Thecore 12 is slightly longer thancoil 11 with its two ends emerged out of thecoil 11. The squaremagnetic plate 10, which being made of the same material ascore 12, is provided with afirst hole 101 and asecond hole 102 for engaging the protruded portions of thecore 12 at both ends. After enclosing the whole structure with aresin 4, the fabrication of a common mode choke coil of the present invention is completed. - Referring to
Figs. 13(a), (b) , alternatively, the twocores 12 shown inFigs. 12(a), (b) can be replaced by two approximately U shapedmagnetic elements 20 each having twomagnetic cores 201. After inserting eachmagnetic core 201 into thecorresponding coil 11 from both ends, the whole structure is enclosed with aresin 4 thereby finishing the fabrication of a common mode choke coil. - Referring to
Figs. 14(a), (b) , alternatively, the twocores 12 shown inFigs. 12(a), (b) may be replaced by one approximately U shapedmagnetic element 30 provided with twomagnetic cores 301. The U shapedmagnetic element 30 is assembled with the twocoils 11 by inserting each of its twomagnetic cores 301 into thecorresponding coil 11 until both tips of themagnetic cores 301 are emerged out of the opposite side of thecoils 11. After the protruded tips of the twomagnetic cores 301 are engaged to a squaremagnetic plate 10 of same material, the whole structure is enclosed with theresin 4 thereby completing the fabrication of a common mode choke coil. - In order to eliminate complicated design when designing a LC filter circuit, and minimizing the size of the circuit board also easy design, the choke coil provided by the present invention can be accompanied with a capacitor in one package so as to form a SMD filter applicable to various frequency band-width and rated voltage, rated current. However, for serving the user with a low cost selection, the land pattern on the circuit board is designed in the version that it can be applicable to both packaged or a separated type by only changing solder mask.
- The packaged filter can be used for better appearance and more convenience. However, the choke coil of the invention and other accompanied components can be used for a lower cost.
- Referring to
Figs. 15(a), (b) , thechoke coil 1 and acapacitor 51 are packed together to form aL type filter 5, its land pattern on the circuit board is shown inFig. 16(a) . As shown inFig. 16(b) , on the basis of a same land pattern but different solder mask, thechoke coil 1 and thecapacitor 51 can be mounted on the same circuit board so as to cut down extra cost for packaging, which provides the users not only better appearance and convenience (packaged filter), but also decrease the cost (separated type). This principle is not only applicable to a L type filter, but also to those Πtype and T type filters composed of a plurality of components. - In all, the wire wound choke coil according to the present invention has several noteworthy advantages compared to that provided by the prior art:
- 1. The fabrication process is simplified, mass production by low cost is possible.
- 2. As the coil is wound with an electroplated conductor with an insulation film, its terminals do not need to be soldered or plated for connection after stripping off the insulation.
- 3. Only a length of slightly less than one turn needed to left at each conductor end for termination saves the labour for stripping insulation.
- 4. A cylindrical configuration of both coil and core facilitate fabrication and assembly by automation.
- Many changes and modifications in the above-described embodiments of the invention can, of course, be carried out without departing from the scope of the appended claims.
Claims (11)
- A wire wound choke coil comprising:a coil (11) made of an insulated conductor and wound closely or loosely with a predetermined number of turns and inner diameter, and extending both terminals (111) (electrodes) with a length slightly less than one turn;a core (12) with two end surfaces (121) at both ends, and with an outer diameter slightly larger than the inner diameter of said coil to be inserted longitudinally into the inner hollow cavity of said coil (11) and forcibly embraced by said coil (11) by its resiliency without worry of parting, characterized in that the insulated conductor of said coil (11) is pre-plated and in that said both end surfaces of said core (12) are chamfered or filleted.
- The choke coil of claim 1, wherein
the core (12) at both ends being pre-plated with a layer (122) of metal plating. - The choke coil of claim 1 or 2, wherein the conductor of said coil (11) is electroplated with one metal selected from gold, silver, tin, or nickel.
- The choke coil of claim 1 or 2, wherein said coil (11) is formed into a multi-layered coil by repeatedly winding back and forth with the same conductor, or with different kinds and sized insulated conductors.
- The choke coil of claim 1 or 2, wherein the transverse cross section of said coil (11) and said core (12) are configurated into an ellipse, squares, or others.
- The choke coil of claim 1 or 2, wherein said coil (11) and said core (12) are enclosed with resin, ferrite or ceramic for sealing.
- The choke coil of claim 2, wherein said core (12) is slightly longer than said coil (11) by emerging out of said coil (11), wherein both protruded portions thereof are electroplated.
- The choke coil of claim 2, wherein each of said protruded portions of said core (12) is respectively shackled with a pre-plated square hollow metal conductor (2) so as to carry out soldering work stably.
- The choke coil of claim 1, comprising:two coils (11) made of an insulated pre-plated conductor and wound closely or loosely with a predetermined number of turns and inner diameter, and extending both terminals 111 (electrodes) with a length slightly less than one turn;two cores (12) slightly longer than said coils (11), each of said cores (12) being inserted into the hollow cavity of said coil (11) and emerging both ends out of said coil (11); andtwo square magnetic plates (10) each of them being provided with a fist hole (101) and a second hole (102) for engaging the protruded portions of said cores (12) at both ends thereby assembling said square magnetic plates (10) with said cores (12) at two ends so as to form a common mode choke coil after enclosing the whole structure with a resin (4).
- The choke coil of claim 9, wherein said two cores (12) are replaced by two approximately U shaped magnetic elements (20) each having two magnetic cores (201), after inserting each magnetic core (201) into the corresponding coil (11) from both ends, the whole structure is enclosed with said resin (4) thereby forming a common mode choke coil.
- The choke coil of claim 9, wherein said two cores (12) are replaced by one approximately U shaped magnetic element (30) provided with two magnetic cores (301), said U shaped magnetic element (30) is assembled with said two coils (11) by inserting each of its two magnetic cores (301) into the corresponding coil (11) until both tips of said magnetic cores (301) are emerged out of the opposite side of said coils (11), after the protruded tips of said two magnetic cores (301) are engaged to a square magnetic plate (10) made of same material, the whole structure is enclosed with said resin (4) thereby forming a common mode choke coil.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE602005010677T DE602005010677D1 (en) | 2005-06-07 | 2005-06-07 | Choke coil with wound wire |
AT05012257T ATE412967T1 (en) | 2005-06-07 | 2005-06-07 | THROTTLE COIL WITH WOUND WIRE |
EP05012257A EP1732089B1 (en) | 2005-06-07 | 2005-06-07 | Wire wound choke coil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05012257A EP1732089B1 (en) | 2005-06-07 | 2005-06-07 | Wire wound choke coil |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1732089A1 EP1732089A1 (en) | 2006-12-13 |
EP1732089B1 true EP1732089B1 (en) | 2008-10-29 |
Family
ID=35033531
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05012257A Not-in-force EP1732089B1 (en) | 2005-06-07 | 2005-06-07 | Wire wound choke coil |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1732089B1 (en) |
AT (1) | ATE412967T1 (en) |
DE (1) | DE602005010677D1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110718386A (en) * | 2019-10-21 | 2020-01-21 | 通友智能装备(江苏)有限公司 | Manufacturing process of integrally formed inductor |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3238485A (en) * | 1963-08-23 | 1966-03-01 | Automatic Elect Lab | Bobbin and core assembly |
DE4241604A1 (en) * | 1992-12-10 | 1994-06-16 | Kaschke Kg Gmbh & Co | Rod core choke for interference suppression of domestic machines - has rod core choke winding with different numbers of layers along rod core regions |
JP2000306734A (en) * | 1999-04-21 | 2000-11-02 | Tamura Seisakusho Co Ltd | Common mode coil |
JP5057259B2 (en) * | 2001-06-06 | 2012-10-24 | 小宮 邦文 | Coil filter and manufacturing method thereof |
JP4684526B2 (en) * | 2002-12-27 | 2011-05-18 | 株式会社村田製作所 | Circuit using choke coil |
-
2005
- 2005-06-07 EP EP05012257A patent/EP1732089B1/en not_active Not-in-force
- 2005-06-07 DE DE602005010677T patent/DE602005010677D1/en active Active
- 2005-06-07 AT AT05012257T patent/ATE412967T1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DE602005010677D1 (en) | 2008-12-11 |
EP1732089A1 (en) | 2006-12-13 |
ATE412967T1 (en) | 2008-11-15 |
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