EP1721081B1 - Valve control for hydraulic actuators based on electrorheological liquids - Google Patents
Valve control for hydraulic actuators based on electrorheological liquids Download PDFInfo
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- EP1721081B1 EP1721081B1 EP05715527A EP05715527A EP1721081B1 EP 1721081 B1 EP1721081 B1 EP 1721081B1 EP 05715527 A EP05715527 A EP 05715527A EP 05715527 A EP05715527 A EP 05715527A EP 1721081 B1 EP1721081 B1 EP 1721081B1
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- 239000012530 fluid Substances 0.000 claims description 31
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- 238000004364 calculation method Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/06—Use of special fluids, e.g. liquid metal; Special adaptations of fluid-pressure systems, or control of elements therefor, to the use of such fluids
- F15B21/065—Use of electro- or magnetosensitive fluids, e.g. electrorheological fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/006—Hydraulic "Wheatstone bridge" circuits, i.e. with four nodes, P-A-T-B, and on-off or proportional valves in each link
Definitions
- the invention relates to a method for valve control of hydraulic actuators based on electrorheological fluids according to the preamble of claims 1 and 3, and to an apparatus for carrying out the method according to the preamble of claims 7 and 8.
- Continuous valves are valves in which the output (e.g., valve spool travel, pressure, etc.) is proportional to the input signal (e.g., drive voltage). The operation can be done hand / mechanical / pressure / electric and electronic. Continuous valves are also commonly referred to as proportional, control and servo valves, due to differences in the accuracy and use of the valves.
- valves based on electrorheological / magnetorheological fluids that can be assigned due to their properties to the class of continuous valves.
- the control of a double-acting cylinder is generally carried out via a 4/3 servo valve, whereby the change in the volume flow in the 4/3 servo valve is effected by an electromechanical converter.
- the electromechanical transducer (as well as the subsequent hydraulic intermediate stages) generally represents the component limiting the dynamics of the valve.
- the system consisting of servo valve and cylinder, can be described here as a single-feed system with the input variable i v (current through the servo valve) or with negligible dynamics of the servo valve x v (position 4/3 servo valve) and the output variable s (position of the cylinder) become.
- the volume flows into the cylinder chambers q 1 and q 2 can not be used independently of each other as manipulated variables. Therefore The mathematical model of the cylinder loses properties that prevent the applicability of certain controller design methods.
- Control theory discloses a variety of controller design methods for non-linear systems.
- the flatness-based controller design Joachim Rudolph: Contributions to the flatness-based follow-up control of linear and nonlinear systems of finite and infinite dimension, Shaker Verlag, 2003
- the exact input state linearization Alberto Isidori: Nonlinear Control Systems, 3rd edition, Springer Verlag 2001
- the passivity-based controller design Romeo Ortega et al .: Passivity Based Control of Euler-Lagrange Systems, Springer Verlag London 1998 ) called.
- the chamber pressures p 1 and p 2 in the cylinder are adjusted so that in the steady state the force on the piston caused by the chamber pressures is equal to the load force.
- the absolute values of the pressures p 1 and p 2 themselves can not be specifically influenced.
- Electrorheological valves are usually constructed of coaxial cylinder electrodes or of arrangements of parallel plates, between which the electrorheological fluid flows. By applied to the electrodes electrical voltage or by the electric field generated thereby, the effective viscosity of the electro-rheological fluid located between the electrodes and thus the flow resistance through the valve gap is controllable. In this case, with the pressure difference applied, the flow rate through the valve can be varied from complete opening (normal viscous flow) to complete blocking (solid state).
- the operating principle is based on the fact that the particles of the electrorheological fluid form chains during application of an electric field, which impede the flow and thus change the flow resistance.
- the control of these valves takes place in such a way that the four valves with a common average electrical voltage u and a differential voltage .DELTA.u are driven, ie at the valve a and d is the electrical voltage u + ⁇ u , while at the valves b and c, the electrical voltage u - ⁇ u is applied.
- the mean voltage u is chosen so that the valve works in a middle operating point.
- the voltage ⁇ u now corresponds approximately to the position x v of the 4/3 servovalve compared to conventional 4/3 servovalves.
- the electrorheological full bridge thus simulates the behavior of a 4/3-servo valve with an overlap, which with the help of u Both negative and positive can be set.
- the object of the present invention is to prevent the disadvantages mentioned above and to provide a valve control for actuators based on electrorheological fluids, which allows control and regulation operations with extremely high dynamics.
- the 4 electrical voltages for the control of the 4 valves are calculated.
- the new manipulated variables q 1 and q 2 it is very easy to control the chamber pressures.
- q q, 1 and q q, 2 serve as manipulated variables for the supply pressure control and prevent a complete locking of the valves, as they ensure a minimum flow rate.
- q ⁇ and q ⁇ are used as manipulated variables for the decoupled control of the total pressure and the position or speed of the piston. Due to the independent specifications of the aforementioned manipulated variables, all linear and / or non-linear and / or adaptive single and multi-variable control methods with or without cascade structure can be used.
- Fig. 1 shows a schematic diagram of an actuator 1 based on electrorheological fluids consisting of a cylinder 2, in the transverse branch 3 one of four valves a, b, c, d based on electrorheological / magnetorheological Liquids existing full bridge is connected.
- the cylinder 2 is shown in the embodiment as a synchronous cylinder, but it could be used from any other cylinder design.
- the cylinder 2 has a cylinder housing 4 with an axially displaceably mounted piston 5.
- the piston 5 divides the cylinder housing 4 into a first and a second variable-volume working chamber 6, 6 '.
- each end an inlet / outlet opening for the pressure medium is introduced.
- the inlet / outlet opening of the first and second working chamber 6, 6 ' is in each case coupled to a fluid line 7, 7' arranged in the transverse branch 3 of the valve full-bridge circuit.
- Each working chamber 6,6 'of the cylinder 2 is thus a half-bridge circuit consisting of two valves a, b / c, d assigned based on electrorheological / magnetorheological fluids.
- the first working chamber 6 associated valves a, b are, as can be seen from the illustrations, arranged in a first longitudinal branch 8 of the full bridge circuit.
- the second working chamber 6 'associated valves c, d are arranged in a second longitudinal branch 8' of the full bridge circuit.
- the full bridge circuit of the valves a, b, c, d is linked between the fluid connection of the valves a, c with a supply pressure line 9.
- the supply pressure is provided via a pump / storage arrangement not described in detail here. Since, in principle, only one volume flow in the direction of the pressure difference can flow in the case of valves based on electrorheological / magnetorheological fluids, the above-described interconnection to a full bridge is necessary.
- the flow direction of the volume flows is in the Fig. 1 represented by the arrows.
- the valves b, d are coupled to a tank 10.
- Valves based on electrorheological / magnetorheological fluids are known in a variety of embodiments.
- the valve based on electrorheological fluids consists in principle of a valve gap formed in a housing, which is bounded by electrically controllable electrode arrangements, so that an electrorheological fluid flowing through the valve gap can be changed by changing the electric field generated between the electrode arrangements with regard to the rheological properties. With the help of an impressed by a high voltage amplifier voltage to the electrode assemblies, an electric field can be generated and thus, with applied pressure difference, the volume flow through the valve can be varied.
- the valve thus represents an electrically adjustable throttle, which is shown schematically in the drawing of Fig. 1 is shown.
- An essential feature of the invention is that the four degrees of freedom of the valves a, b, c, d based on electrorheological / magnetorheological fluids are optimally utilized in the full bridge.
- the pressures in the two working chambers can be regulated.
- This can also be used in a cascade controller structure as a lower-level control loop, while in a higher-level control loop actual controlled variable (eg the position of the cylinder s or the pressure force) is regulated.
- valves a, b, c, d are always operated with a minimum volume flow. It is essential that the minimum volume flow through the valves a and b (q q, 1 ) and c and d (q q, 2 ) are the same size, because then the volume flows q 1 and q 2 are not affected.
- the minimum volume flow through the first longitudinal branch 8 is referred to below as q q, 1 , the minimum volume flow through the second longitudinal branch 8 'as q q, 2 .
- V 01 + A 1 s and V 02 - A 2 s are used to describe the compensate for non-linearity due to the position of the piston due to the different volumes in the two chambers.
- the above-mentioned manipulated variable transformation now has the advantage that with the sum volume flow q ⁇ directly the total pressure and with the differential volume flow q ⁇ directly the position or speed of the piston or the force on the piston can be decoupled influenced.
- Fig. 2 is shown in a schematic representation of the entire control concept.
- the controller 11 designed by means of known controller throwing method
- the manipulated variables q q, 1 , q q, 2 as well as the manipulated variables q 1 , q 2 or q ⁇ and q ⁇ are formed , as further defined above in the text.
- the valve flow rates q a, q b, q c, q d through the above-mentioned equations in response to the manipulated variables used q 1 and q 2 or q ⁇ , and calculates q ⁇ are calculated from the predetermined control values.
- valves a, b, c, d are calculated from the valve volume flows. These values (the real manipulated variables) are supplied to the high-voltage amplifier 14.
- the valves (shown here by block 15) are now controlled according to the calculated voltages, so that the previously calculated valve volume flows q a , q b , q c , q d set and the first working chamber 6 with the volume flow q 1 and the second working chamber 6 'are charged with the flow q 2 .
- the pressures p 1 and p 2 in the working chambers 6, 6 ' which are referred to below as state variables as a function of the volume flows q 1 and q 2 , are recorded in or on the cylinder 2, ie measured or monitored by means of corresponding sensors ,
- the captured State variables 16 such as pressures, travel of the piston and / or speed or forces are supplied to the controller 11 as actual values and compared with the predetermined desired values. A corresponding control deviation is corrected accordingly.
- the pressure supply is shown as block 17.
- the valve full-bridge circuit 15 is supplied with the predetermined supply volume flow 18 via the supply pressure line.
- valve control according to the invention of hydraulic actuators which has been described above with reference to a full-bridge circuit can also be used for a half-bridge circuit.
- q 1 for a working chamber / pressure medium chamber and q q, 1 can be used as manipulated variables as the minimum volume flow of the longitudinal branch of the half bridge. From these manipulated variables, the distribution of the volume flows for the valves a and b in q a and q b takes place analogously.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Ventilansteuerung von hydraulischen Aktoren auf Basis elektrorheologischer Flüssigkeiten nach dem Oberbegriff der Patentansprüche 1 und 3, sowie eine Vorrichtung zur Durchführung des Verfahrens nach dem Oberbegriff der Patentansprüche 7 und 8.The invention relates to a method for valve control of hydraulic actuators based on electrorheological fluids according to the preamble of
In der Pneumatik und Hydraulik werden Ventile in Schalt- und Stetigventile unterteilt. Unter Stetigventilen versteht man Ventile, bei denen die Ausgangsgröße (z.B. Ventilschieberweg, Druck usw.) proportional zum Eingangsignal (z.B. Ansteuerspannung) ist. Die Betätigung kann dabei hand/mechanisch/druck/elektrisch und elektronisch erfolgen. Stetigventile werden auch häufig als Proportional-, Regel- und Servoventile bezeichnet, wobei sich die Unterschiede in der Genauigkeit und dem Einsatz der Ventile begründen.In pneumatics and hydraulics valves are subdivided into switching and continuous valves. Continuous valves are valves in which the output (e.g., valve spool travel, pressure, etc.) is proportional to the input signal (e.g., drive voltage). The operation can be done hand / mechanical / pressure / electric and electronic. Continuous valves are also commonly referred to as proportional, control and servo valves, due to differences in the accuracy and use of the valves.
Weiterhin existieren Ventile auf Basis elektrorheologischer /magnetorheologischer Flüssigkeiten die aufgrund ihrer Eigenschaften zur Klasse der Stetigventile zugeordnet werden können.Furthermore, there are valves based on electrorheological / magnetorheological fluids that can be assigned due to their properties to the class of continuous valves.
In der konventionellen Hydraulik erfolgt die Ansteuerung eines doppelt wirkenden Zylinders im Allgemeinen über ein 4/3-Servoventil, wobei die Änderung des Volumenstroms im 4/3-Servoventil durch einen elektromechanischen Wandler erfolgt. Der elektromechanische Wandler (sowie die nachfolgenden hydraulischen Zwischenstufen) stellt im Allgemeinen das die Dynamik des Ventils beschränkende Bauteil dar.In the conventional hydraulic system, the control of a double-acting cylinder is generally carried out via a 4/3 servo valve, whereby the change in the volume flow in the 4/3 servo valve is effected by an electromechanical converter. The electromechanical transducer (as well as the subsequent hydraulic intermediate stages) generally represents the component limiting the dynamics of the valve.
Das System, bestehend aus Servoventil und Zylinder kann hierbei als Eingrößensystem mit der Eingangsgröße iv (Strom durch das Servoventil) bzw. bei vernachlässigbarer Dynamik des Servoventils xv (Position 4/3-Servoventils) und der Ausgangsgröße s (Position des Zylinders) beschrieben werden. Die Volumenströme in die Zylinderkammern q1 und q2 sind dabei nicht unabhängig voneinander als Stellgrößen verwendbar. Daher verliert das mathematische Modell des Zylinders Eigenschaften, die die Anwendbarkeit gewisser Reglerentwurfsverfahren verhindert.The system, consisting of servo valve and cylinder, can be described here as a single-feed system with the input variable i v (current through the servo valve) or with negligible dynamics of the servo valve x v (position 4/3 servo valve) and the output variable s (position of the cylinder) become. The volume flows into the cylinder chambers q 1 and q 2 can not be used independently of each other as manipulated variables. Therefore The mathematical model of the cylinder loses properties that prevent the applicability of certain controller design methods.
Aus der Regelungstheorie sind eine Vielzahl von Reglerentwurfsverfahren für nichtlineare Systeme, bekannt. Beispielsweise seien an dieser Stelle der flachheitsbasierte Reglerentwurf (
Bei der Ansteuerung über ein 4/3-Servoventil stellen sich die Kammerdrücke p1 und p2 im Zylinder so ein, dass im stationären Zustand die durch die Kammerdrücke bedingte Kraft auf den Kolben gleich der Lastkraft ist. Die Absolutwerte der Drücke p1 und p2 selbst können hingegen nicht gezielt beeinflusst werden.When controlled via a 4/3 servo valve, the chamber pressures p 1 and p 2 in the cylinder are adjusted so that in the steady state the force on the piston caused by the chamber pressures is equal to the load force. By contrast, the absolute values of the pressures p 1 and p 2 themselves can not be specifically influenced.
Weiterhin sind Ventile auf Basis von elektrorheologischen und/oder magnetorheologischen Flüssigkeiten bekannt. Elektrorheologische Ventile sind in der Regel aus koaxialen Zylinderelektroden oder aus Anordnungen paralleler Platten aufgebaut, zwischen denen die elektrorheologische Flüssigkeit hindurchströmt. Durch an die Elektroden gelegte elektrische Spannung bzw. durch das dadurch erzeugte elektrische Feld ist die effektive Viskosität der zwischen den Elektroden befindlichen elektrorheologischen Flüssigkeit und somit der Durchflusswiderstand durch den Ventilspalt steuerbar. Hierbei kann, bei anliegender Druckdifferenz, der Volumenstrom durch das Ventil vom vollständigen Öffnen (normalviskose Strömung) bis zum vollständigen Sperren (Festkörper) variiert werden.Furthermore, valves based on electrorheological and / or magnetorheological fluids are known. Electrorheological valves are usually constructed of coaxial cylinder electrodes or of arrangements of parallel plates, between which the electrorheological fluid flows. By applied to the electrodes electrical voltage or by the electric field generated thereby, the effective viscosity of the electro-rheological fluid located between the electrodes and thus the flow resistance through the valve gap is controllable. In this case, with the pressure difference applied, the flow rate through the valve can be varied from complete opening (normal viscous flow) to complete blocking (solid state).
Das Wirkprinzip beruht auf der Tatsache, dass die Partikel der elektrorheologischen Flüssigkeit bei Anlegen eines elektrischen Feldes Ketten ausbilden, die die Strömung behindern und somit den Durchflusswiderstand ändern.The operating principle is based on the fact that the particles of the electrorheological fluid form chains during application of an electric field, which impede the flow and thus change the flow resistance.
Im Vergleich zu konventionell steuerbaren Ventilen sind Ventile auf Basis elektrorheologischer/magnetorheologischer Flüssigkeiten einfacher aufgebaut, weil sie keine bewegten mechanischen Teile wie Absperrkörper besitzen. Ein weiterer Vorteil besteht darin, dass elektrische Signale direkt umgesetzt werden können, so dass mit elektrorheologischen Flüssigkeitsventilen sehr schnelle Schaltzeiten realisiert werden können und somit eine wesentlich höhere Dynamik des Gesamtsystems, beispielsweise bestehend aus Zylinder mit elektrorheologischem Ventil, erzielt wird. Erschwerend für einen nachfolgenden Reglerentwurf ist hierbei allerdings, dass es sich bei dem elektrorheologischen Effekt um ein inhärent nichtlineares Phänomen handelt. Zusätzlich tritt in bestimmten Betriebsbereichen Hysterese auf. Der elektrorheologische Effekt ist beispielsweise in der nachstehend aufgeführten Literatur näher beschrieben:
- 1.
Gavin, HP: Annular Poiseuille flow of ER and MR materials, Journal of Rheology, 45,4: 983-994, 2001 - 2.
Parthasarathy M, Klingenberg DJ: Electrorheology: Machanisms and Models, Journal of Materials, Science and Engineering R, reports; 17,2: 57-103, 1995 - 3.
Rajagopal KR, Wineman AS: Flow of electro-rheological materials, Acta Mechanica 91, 57-75, 1992 - 4.
Whittle M, Atkin RJ, Bullough WA: Dynamics of an electrorheological valve, International Journal of modern Physics B, 10,23:2933-2950, 1996 - 5. Ru̇ika M: Electrorheological Fluids: Modeling and Mathematical Theory. Lecture Notes in Mathematics, SpringerVerlag, Berlin, 2000.
- 1.
Gavin, HP: Annular Poiseuille flow of ER and MR materials, Journal of Rheology, 45, 4: 983-994, 2001 - Second
Parthasarathy M, Klingenberg DJ: Electrorheology: Machanisms and Models, Journal of Materials, Science and Engineering R, reports; 17,2: 57-103, 1995 - Third
Rajagopal KR, Wineman AS: Flow of electro-rheological materials, Acta Mechanica 91, 57-75, 1992 - 4th
Whittle M, Atkin RJ, Bullough WA: Dynamics of an electrorheological valve, International Journal of Modern Physics B, 10, 23: 2933-2950, 1996 - 5. Ru̇ i ka M: Electrorheological Fluids: Modeling and Mathematical Theory. Lecture Notes in Mathematics, Springer Verlag, Berlin, 2000.
Bei einer aus dem Aufsatz von
Der Nachteil dieser Ansteuerung und Aufteilung liegt allerdings darin, dass nicht alle Freiheitsgrade der Vollbrücke verwendet werden, mit der Konsequenz, dass damit beispielsweise eine Kompensation der durch den elektrorheologischen Effekt inhärent auftretenden Nichtlinearitäten der Ventile unmöglich ist. Bei der vorstehend beschriebenen Ansteuerung der Ventile auf Basis elektrorheologischer / magnetorheologischer Flüssigkeiten werden die Volumenströme in die Zylinderkammern q1/ q2 ebenfalls nicht unabhängig voneinander als Stellgröße verwendet. Aus diesem Grund verliert das mathematische Modell des Zylinder und der Vollbrücke (bestehend aus elektrorheologischen Ventilen) Eigenschaften, die die Anwendbarkeit gewisser Regelentwurfsverfahren verhindert. Es kann z.B. gezeigt werden, dass damit der flachheitsbasierte Reglerentwurf und die exakte Eingangs-Zustandslinearisierung nicht mehr anwendbar sind.The disadvantage of this control and division, however, lies in the fact that not all degrees of freedom of the full bridge are used, with the consequence that this, for example, a compensation of inherent occurring due to the electrorheological effect Nonlinearities of the valves is impossible. In the above-described control of the valves based on electrorheological / magnetorheological fluids, the volume flows into the cylinder chambers q 1 / q 2 are also not used independently of each other as a manipulated variable. For this reason, the mathematical model of the cylinder and the full bridge (consisting of electrorheological valves) loses properties that prevent the applicability of certain rule design methods. For example, it can be shown that the flatness-based controller design and the exact input state linearization are no longer applicable.
Die genannten Nachteile haben zur Folge, dass die mit elektrorheologischen Aktoren erzielbare Regelgüte und -dynamik keinen sichtbaren Vorteil gegenüber klassischen Hydraulikaktoren mit 4/3-Servoventil aufweisen.The disadvantages mentioned have the consequence that the achievable with electrorheological actuators control performance and dynamics have no visible advantage over classic hydraulic actuators with 4/3-servo valve.
Die Aufgabe der vorliegenden Erfindung ist es, die eingangs genannten Nachteile zu verhindern und eine Ventilansteuerung für Aktoren auf Basis elektrorheologischer Flüssigkeiten zu schaffen, die Steuerungs- und Regelungsvorgänge mit extrem hoher Dynamik ermöglicht.The object of the present invention is to prevent the disadvantages mentioned above and to provide a valve control for actuators based on electrorheological fluids, which allows control and regulation operations with extremely high dynamics.
Diese Aufgabe wird durch die in den Patentansprüchen 1, 3, 7 und 8 angegebene Erfindung gelöst. Weiterbildungen und vorteilhafte Ausführungsbeispiele der Erfindung sind in den Unteransprüchen angegeben.This object is achieved by the invention specified in the
Auf Basis der vorstehend genannten Stellgrößen, welche für den Reglerentwurf wesentlich besser geeignet sind, werden die 4 elektrischen Spannungen für die Ansteuerung der 4 Ventile berechnet. Mit Hilfe der neuen Stellgrößen q1 und q2 lassen sich sehr einfach die Kammerdrücke regeln. qq,1 und qq,2 dienen als Stellgrößen für die Versorgungsdruckregelung und verhindern ein vollständiges Sperren der Ventile, da sie einen Mindestvolumenstrom sicherstellen. qΣ und qΔ werden als Stellgrößen zur entkoppelten Regelung des Summendrucks und der Position bzw. Geschwindigkeit des Kolbens verwendet. Aufgrund der unabhängigen Vorgaben von den zuvor genannten Stellgrößen sind sämtliche lineare und/oder nichtlineare und/oder adaptive Ein- und Mehrgrößenregelungsverfahren mit oder ohne Kaskadenstruktur anwendbar.On the basis of the aforementioned control variables, which are much better suited for the controller design, the 4 electrical voltages for the control of the 4 valves are calculated. With the help of the new manipulated variables q 1 and q 2, it is very easy to control the chamber pressures. q q, 1 and q q, 2 serve as manipulated variables for the supply pressure control and prevent a complete locking of the valves, as they ensure a minimum flow rate. q Σ and q Δ are used as manipulated variables for the decoupled control of the total pressure and the position or speed of the piston. Due to the independent specifications of the aforementioned manipulated variables, all linear and / or non-linear and / or adaptive single and multi-variable control methods with or without cascade structure can be used.
Da alle dem Aktor zugeordneten Ventile immer mit einem Mindestvolumenstrom (qq,1 bzw. qq,2) durchströmt werden, treten keine unerwünschten Hystereseeffekte auf und die Vorteile der eingesetzten Technologie auf Basis elektrorheologischer/magnetorheologischer Flüssigkeiten, d.h. die Vorteile der schnellen Reaktionszeit und somit der höheren Dynamik sind sinnvoll nutzbar.Since all the valves associated with the actuator are always flowed through with a minimum volume flow (q q, 1 or q q, 2 ), there are no undesirable hysteresis effects and the advantages of the technology based on electrorheological / magnetorheological fluids, ie the advantages of the fast reaction time and thus the higher dynamics are meaningfully usable.
Weiterhin vorteilhaft ist die Möglichkeit der Regelung des Versorgungsdruckes mittels der Stellgrößen des Mindestvolumenstromes qq,1 / qq,2. Hierdurch kann auf die Anordnung des sonst notwendigen Druckregelventils in der Druckversorgung verzichtet werden.Also advantageous is the possibility of regulating the supply pressure by means of the manipulated variables of the minimum volume flow q q, 1 / q q, 2 . This makes it possible to dispense with the arrangement of the otherwise necessary pressure control valve in the pressure supply.
Zusätzlich besteht nunmehr die Möglichkeit den Versorgungsdruck sehr einfach zeitlich variabel einzustellen.In addition, it is now possible to adjust the supply pressure very simply in terms of time.
Die Erfindung wird anhand eines Ausführungsbeispiels, das in der Zeichnung dargestellt ist, näher erläutert. Es zeigen:
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Fig.1 : eine Prinzipskizze eines Aktors auf Basis elektrorheologischer Flüssigkeiten, und -
Fig.2 : eines schematische Darstellung eines Regelungskonzepts.
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Fig.1 : A schematic diagram of an actuator based on electrorheological fluids, and -
Fig.2 : a schematic representation of a control concept.
Der Zylinder 2 weist ein Zylindergehäuse 4 mit einem axial verschiebbar gelagerten Kolben 5 auf. Der Kolben 5 unterteilt das Zylindergehäuse 4 in eine erste und eine zweite volumenveränderliche Arbeitskammer 6,6'. In das Zylindergehäuse 4 ist jeweils endseitig eine Ein/Auslassöffnung für das Druckmittel eingebracht. Die Ein/Auslassöffnung der ersten bzw. zweiten Arbeitskammer 6,6' ist jeweils mit einer im Querzweig 3 der Ventilvollbrückenschaltung angeordneten Fluidleitung 7,7' gekoppelt. Jeder Arbeitskammer 6,6' des Zylinders 2 ist somit eine Halbbrückenschaltung bestehend aus zwei Ventilen a,b /c,d auf Basis elektrorheologischer / magnetorheologischer Flüssigkeiten zugeordnet. Die der ersten Arbeitskammer 6 zugeordneten Ventile a, b sind, wie es aus den Darstellungen zu entnehmen ist, in einem ersten Längszweig 8 der Vollbrückenschaltung angeordnet. Die der zweiten Arbeitskammer 6' zugeordneten Ventile c, d sind in einem zweiten Längszweig 8' der Vollbrückenschaltung angeordnet. Die Vollbrückenschaltung der Ventile a, b, c, d ist zwischen der Fluidverbindung der Ventile a, c mit einer Versorgungsdruckleitung 9 verknüpft. Der Versorgungsdruck wird über eine hier nicht näher beschriebene Pumpen-/Speicheranordnung bereitgestellt. Da bei Ventilen auf Basis elektrorheologischer / magnetorheologischer Flüssigkeiten prinzipbedingt stationär nur ein Volumenstrom in Richtung der Druckdifferenz fließen kann, ist die oben beschriebene Verschaltung zu einer Vollbrücke notwendig. Die Durchflussrichtung der Volumenströme ist in der
Ventile auf Basis elektrorheologischer / magnetorheologischer Flüssigkeiten sind in einer Vielzahl von Ausführungsformen bekannt.Valves based on electrorheological / magnetorheological fluids are known in a variety of embodiments.
Das Ventil auf Basis elektrorheologischer Flüssigkeiten besteht prinzipiell aus einem in einem Gehäuse gebildeten Ventilspalt, der von elektrisch ansteuerbaren Elektrodenanordnungen begrenzt wird, so dass eine durch den Ventilspalt strömende elektrorheologische Flüssigkeit durch Veränderung des zwischen den Elektrodenanordnungen erzeugten elektrischen Feldes hinsichtlich der rheologischen Eigenschaften verändert werden kann. Mit Hilfe einer von einem Hochspannungsverstärker eingeprägten Spannung an den Elektrodenanordnungen kann ein elektrisches Feld erzeugt werden und damit, bei anliegender Druckdifferenz, der Volumenstrom durch das Ventil variiert werden. Das Ventil stellt somit eine elektrisch einstellbare Drossel dar, was schematisch in der Zeichnung der
Es ist an dieser Stelle selbstverständlich, dass bei der Verwendung von magnetorheologischen Flüssigkeiten anstelle von Elektrodenanordnungen Spulenanordnungen zur Erzeugung eines magnetischen Feldes vorgesehen sein müssen.It is self-evident at this point that, when magnetorheological fluids are used instead of electrode arrangements, it is necessary to provide coil arrangements for generating a magnetic field.
Ein wesentlicher Kernpunkt der Erfindung besteht darin, dass die vier Stellfreiheitsgrade der Ventile a, b, c, d auf Basis elektrorheologischer / magnetorheologischer Flüssigkeiten in der Vollbrücke optimal genutzt werden. Durch die Verwendung der Volumenströme in die erste bzw. zweite Arbeitskammer q1, q2 als unabhängige Stellgrößen können die Drücke in den beiden Arbeitskammern geregelt werden. Dies kann auch in einer Kaskadenreglerstruktur als unterlagerter Regelkreis verwendet werden, während in einem überlagerten Regelkreis die eigentliche Regelgröße (zB. die Position des Zylinders s oder die Druckkraft) geregelt wird.An essential feature of the invention is that the four degrees of freedom of the valves a, b, c, d based on electrorheological / magnetorheological fluids are optimally utilized in the full bridge. By using the volume flows in the first and second working chamber q 1 , q 2 as independent control variables, the pressures in the two working chambers can be regulated. This can also be used in a cascade controller structure as a lower-level control loop, while in a higher-level control loop actual controlled variable (eg the position of the cylinder s or the pressure force) is regulated.
Aus der schematischen Darstellung der
qa = Volumenstrom durch das Ventil a
qb = Volumenstrom durch das Ventil b
qc = Volumenstrom durch das Ventil c
qd = Volumenstrom durch das Ventil dFrom the schematic representation of
q a = volume flow through the valve a
q b = volume flow through the valve b
q c = volume flow through the valve c
q d = volume flow through the valve d
Wie bereits vorstehend näher erläutert, treten im Übergangsbereich zum vollständigen Sperren des Ventils auf Basis elektrorheologischer Flüssigkeiten Hystereseeffekte auf. Um dies zu verhindern, werden die Ventile a, b, c, d immer mit einem Mindestvolumenstrom betrieben. Wesentlich dabei ist, dass der Mindestvolumenstrom durch die Ventile a und b (qq,1) bzw. c und d (qq,2) gleichgroß sind, weil dann die Volumenströme q1 und q2 dadurch nicht beeinflusst werden. Der Mindestvolumenstrom durch den ersten Längszweig 8 wird nachfolgend mit qq,1, der Mindestvolumenstrom durch den zweiten Längszweig 8' mit qq,2 bezeichnet.As already explained in more detail above, hysteresis effects occur in the transition region to completely block the valve based on electrorheological fluids. To prevent this, the valves a, b, c, d are always operated with a minimum volume flow. It is essential that the minimum volume flow through the valves a and b (q q, 1 ) and c and d (q q, 2 ) are the same size, because then the volume flows q 1 and q 2 are not affected. The minimum volume flow through the first longitudinal branch 8 is referred to below as q q, 1 , the minimum volume flow through the second longitudinal branch 8 'as q q, 2 .
Werden nun die Völumenströme q1 / q2 als Stellgrößen verwendet, dann erfolgt die Aufteilung der Volumenströme auf die vier Ventile a, b, c, d der Vollbrücke wie folgt:
Dabei entspricht der Wert der Funktion sg(q) für positive q dem Argument q, während der Wert für negative q identisch 0 ist.The value of the function q (q) for positive q corresponds to the argument q, while the value for negative q is identical to 0.
Bei einer symmetrischen Brücke ist es sinnvoll qq,1 und qq,2 gleichgroß zu wählen. Aus der obigen Ansteuerstrategie folgt unmittelbar, dass qa ≥ qq,1, qb ≥ qq,1, qc ≥ qq,2 und qd ≥ qq,2 sind, und die Ventile somit nie vollständig gesperrt sind.With a symmetrical bridge, it makes sense to select q q, 1 and q q, 2 the same size. It follows immediately from the above drive strategy that q a ≥ q q, 1 , q b ≥ q q, 1 , q c ≥ q q, 2 and q d ≥ q q, 2 , and thus the valves are never completely disabled.
Auf der Grundlage der vier Ventilvolumenströme (und der zugehörigen Druckabfälle) können nun die elektrischen Spannungen der Ventile eindeutig festgelegt werden. Die vier elektrischen Spannungen an den Ventilen sind die eigentlichen Stellgrößen des Aktors.On the basis of the four valve volume flows (and the associated pressure drops), the electrical voltages of the valves can now be clearly defined. The four electrical voltages at the valves are the actual manipulated variables of the actuator.
Will man nun beispielsweise die Position des Kolbens 5 des Zylinders 2 und den Summendruck oder die Kraft auf den Kolben 5 und den Summendruck oder andere äquivalente Größen regeln, so ist es sinnvoll, die Volumenströme q1 und q2 wie folgt:
mit dem Summenvolumenstrom qΣ, dem Differenzvolumenstrom qΔ sowie den Arbeitskammervolumina (für s=0) v01 und V02 und den effektiven Kolbenflächen A1 und A2 des Kolbens zu parametrieren. Die Terme V01 + A1s und V02 - A2s dienen dazu, die durch die Stellung des Kolbens s bedingte Nichtlinearität durch die unterschiedlichen Volumina in den beiden Kammern zu kompensieren. Mit dieser Gleichung werden sämtliche Bauformen, wie Gleichgangzylinder (A1 = A2), Zweistangenzylinder mit unterschiedlicher Kolbenfläche oder Differenzialzylinder erfasst. Falls die durch diese Terme bedingten Nichtlinearitäten keinen besonders großen Einfluss auf das dynamische Verhalten haben, beispielsweise wenn der Weg des Kolbens s sehr klein ist, können diese in der Gleichung auch entfallen.If, for example, one wishes to regulate the position of the
with the sum volume flow q Σ , the differential volume flow q Δ and the working chamber volumes (for s = 0) v 01 and V 02 and the effective piston areas A 1 and A 2 of the piston to parameterize. The terms V 01 + A 1 s and V 02 - A 2 s are used to describe the compensate for non-linearity due to the position of the piston due to the different volumes in the two chambers. With this equation, all types, such as synchronous cylinders (A 1 = A 2 ), two-rod cylinder with different piston area or differential cylinder are detected. If the non-linearities caused by these terms do not have a particularly great influence on the dynamic behavior, for example if the travel of the piston s is very small, these can also be omitted in the equation.
Die oben aufgeführte Stellgrößentransformation hat nun den Vorteil, dass mit dem Summenvolumenstrom qΣ direkt der Summendruck und mit dem Differenzvolumenstrom qΔ direkt die Position bzw. Geschwindigkeit des Kolbens bzw. die Kraft am Kolben entkoppelt beeinflusst werden können.The above-mentioned manipulated variable transformation now has the advantage that with the sum volume flow q Σ directly the total pressure and with the differential volume flow q Δ directly the position or speed of the piston or the force on the piston can be decoupled influenced.
Für die neuen virtuell gebildeten Stellgrößen qΣ, qΔ erfolgt die Aufteilung der Volumenströme auf die vier Ventile a, b, c,d der Vollbrücke wie folgt:
Auf Basis der vier Ventilvolumenströme qa, qb, qc, qd können nun die elektrischen Spannungen für die Ansteuerung der vier Ventile a, b, c, d eindeutig festgelegt werden.On the basis of the four valve flow rates q a, q b, q c, q d can now electric voltages for controlling the four valves a, b, c, d clearly defined.
In
In einer nachfolgenden Spannungsberechnung 13 werden aus den Ventilvolumenströmen die entsprechenden Spannungen der Ventile a, b, c, d berechnet. Diese Werte (die realen Stellgrößen) werden dem Hochspannungsverstärker 14 zugeführt. Die Ventile (hier dargestellt durch Block 15) werden nun entsprechend der berechneten Spannungen angesteuert, so dass sich die zuvor berechneten Ventilvolumenströme qa, qb, qc, qd einstellen und die erste Arbeitskammer 6 mit dem Volumenstrom q1 und die zweite Arbeitskammer 6' mit dem Volumenstrom q2 beaufschlagt werden.In a
Zur Implementierung eines Stellgesetzes ist im Allgemeinen eine Messung oder Beobachtung (im Sinne der Regelungstechnik) gewisser Systemgrößen notwendig. Welche Systemgrößen für die Regelung notwendig sind, ist im Allgemeinen wesentlich vom gewählten Reglerkonzept abhängig. Für die vorgeschlagene Ansteuerung der elektrorheologischen Ventile ist in jedem Fall die Kenntnis des Druckabfalls entlang der einzelnen Ventile notwendig.For the implementation of an actuating law, a measurement or observation (in the sense of control engineering) of certain system sizes is generally necessary. Which system variables are necessary for the control generally depends on the selected controller concept. For the proposed control of electrorheological valves in any case, the knowledge of the pressure drop along the individual valves is necessary.
Die sich in Abhängigkeit der Volumenströme q1 und q2 einstellenden Drücke p1 bzw. p2 in den Arbeitskammern 6, 6', die nachfolgend als Zustandsgrößen bezeichnet werden, werden im bzw. am Zylinder 2 erfasst, d.h. mittels entsprechender Sensoren gemessen oder beobachtet. Die erfassten Zustandsgrößen 16 wie Drücke, Weg des Kolbens und/oder Geschwindigkeit oder Kräfte werden als Istgrößen dem Regler 11 zugeführt und mit den vorgegebenen Sollgrößen verglichen. Eine entsprechende Regelabweichung wird entsprechend ausgeregelt.The pressures p 1 and p 2 in the working
In der schematischen Darstellung ist als Block 17 die Druckversorgung dargestellt. Die Ventilvollbrückenschaltung 15 wird mit dem vorgegebenen Versorgungsvolumenstrom 18 über die Versorgungsdruckleitung versorgt.In the schematic representation, the pressure supply is shown as
Es ist selbstverständlich, dass die erfindungsgemäße Ventilansteuerung von hydraulischen Aktoren die vorstehend anhand einer Vollbrückenschaltung beschrieben wurde, auch für eine Halbbrückenschaltung anwendbar ist. Hierbei sind als Stellgrößen dann nur q1 für eine Arbeitskammer /Druckmittelkammer und qq,1 als Mindestvolumenstrom des Längszweiges der Halbbrücke verwendbar. Aus diesen Stellgrößen erfolgt dann die Aufteilung der Volumenströme für die Ventile a und b in qa und qb analog.It goes without saying that the valve control according to the invention of hydraulic actuators which has been described above with reference to a full-bridge circuit can also be used for a half-bridge circuit. In this case, only q 1 for a working chamber / pressure medium chamber and q q, 1 can be used as manipulated variables as the minimum volume flow of the longitudinal branch of the half bridge. From these manipulated variables, the distribution of the volume flows for the valves a and b in q a and q b takes place analogously.
Prinzipiell können als Aktor an Stelle des zuvor beschriebenen Zylinder-Kolben-Anordnung auch Anordnungen vorgesehen sein, die mittels einer Membran begrenzende Druckmittelräume aufweisen.In principle, as an actuator instead of the cylinder-piston arrangement described above, arrangements may be provided which have means of a membrane delimiting pressure medium spaces.
Claims (8)
- A method for controlling the valves of hydraulic actuators (2), wherein the actuator (2) comprises at least two working chambers (6, 6') that are separated by a resilient or moveable element (5) and wherein the working chambers (6, 6') are linked to four valves a, b, c, d (15) that are based on electro-rheological / magneto-rheological fluids and interconnected in the form of a full bridge, characterized in that the valves (15) are controllable independently, wherein the valves a and b are operated with a minimum flow rate qq,1 of the same size and the valves c and d are operated with a minimum flow rate qq,2 of the same size, wherein the flow rate q1 into a first working chamber and the flow rate q2 into a second working chamber (6') and also the minimum flow rate qq,1 and the minimum flow rate qq,2 are used as controlling variables for the corresponding regulation process, and the apportionment of the valve flow rates qa, qb, qc, qd through the valves (15) and thus the computation of the voltage signals for the control of the valves a, b, c, d are computed from these controlling variables q1, q2, qq,1, qq,2.
- A method for controlling the valves of hydraulic actuators (2), wherein the actuator (2) comprises at least two working chambers (6, 6') that are separated by a resilient or moveable element (5) and wherein the working chambers (6, 6') are linked to four valves a, b, c, d (15) that are based on electro-rheological / magneto-rheological fluids and interconnected in the form of a full bridge, characterized in that the valves (15) are controllable independently, wherein the valves a and b are operated with a minimum flow rate qq,1 of the same size and the valves c and d are operated with a minimum flow rate qq,2 of the same size, wherein the differential flow rate qΔ into the two working chambers (6, 6') and the sum flow rate qΣ into the two working chambers (6, 6') and the minimum flow rate qq,1 and the minimum flow rate qq,2 are used as controlling variables, and the apportionment of the valve flow rates qa, qb, qc, qd through the valves (15) and thus the voltage signals for the control of the valves a, b, c, d (15) are computed from these controlling variables qΔ, qΣ, qq,1, qq,2.
- A method for controlling the valves of hydraulic actuators in accordance with Claim 3, characterized in that the apportionment of the valve flow rates qa, qb, qc, qd through the valves (15) corresponds to the following formulae whence the voltage signals for the control of the valves a, b, c, d are computed:
whereinA1 = the effective piston surface area of the first working chamber 6;A2 = the effective piston surface area of the second working chamber 6';V01 = the volume of the first working chamber 6;V02 = the volume of the second working chamber 6' andS = the path of the piston 5. - A method for controlling the valves of hydraulic actuators (2), wherein the actuator (2) comprises at least one working chamber (6) that is divided by a resilient or moveable element (5) and wherein the working chamber (6) is linked to two valves a, b that are based on electrorheological / magneto-rheological fluids and interconnected in the form of a half bridge, characterized in that the valves a, b are controllable independently, wherein the valves a and b are operated with a minimum flow rate qq,1 of the same size, wherein the flow rate q1 into a first working chamber (6) and the minimum flow rate qq,1 are used as controlling variables for the corresponding regulation process, and the apportionment of the valve flow rates qa, qb through the valves (15) and hence the voltage signals for the control of the valves a, b are computed from these controlling variables q1, qq,1.
- A device for controlling valves using hydraulic actuators (2), wherein the actuator (2) comprises at least two pressure medium spaces (6, 6') that are separated by a resilient or moveable element (5) and wherein the pressure medium spaces (6, 6') are linked to four valves a, b, c, d (15) that are based on electro-rheological / magneto-rheological fluids and interconnected in the form of a full bridge, and wherein the valves (15) are controllable independently in accordance with any of the methods according to Claims 1 to 4, characterized in that there is provided a regulator 11 for the control process, wherein q1, q2 or qΔ, qΣ, and qq,1 and qq,2 are used as controlling variables for the corresponding regulation process, and the apportionment of the valve flow rates qa, qb, qc, qd through the valves (15) is determined from these controlling variables by a valve control means (12) and the voltage signals for the control of the valves a, b, c, d (15) are computed by a subsequent voltage computation process (13).
- A device for controlling valves using hydraulic actuators (2), wherein the actuator (2) comprises at least one pressure medium space (6) that is divided by a resilient or moveable element (5) and wherein the pressure medium space (6) is linked to two valves a, b (15) that are based on electro-rheological / magneto-rheological fluids and interconnected in the form of a half bridge, and wherein the valves a, b (15) are controllable independently in accordance with either of the methods according to Claim 5 or 6, characterized in that there is provided a regulator 11 for the control process, wherein q1 and qq,1 are used as controlling variables for the corresponding regulation process, and the apportionment of the valve flow rates qa, qb, through the valves (15) is determined from these controlling variables q1, qq,1 by a valve control means (12) and the voltage signals for the control of the valves a, b (15) are computed by a subsequent voltage computation means (13).
Applications Claiming Priority (2)
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DE200410010532 DE102004010532A1 (en) | 2004-03-04 | 2004-03-04 | Valve control of hydraulic actuators based on electrorheological fluids |
PCT/EP2005/001975 WO2005085654A1 (en) | 2004-03-04 | 2005-02-25 | Valve control for hydraulic actuators based on electrorheological liquids |
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EP1721081A1 EP1721081A1 (en) | 2006-11-15 |
EP1721081B1 true EP1721081B1 (en) | 2008-12-03 |
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EP05715527A Not-in-force EP1721081B1 (en) | 2004-03-04 | 2005-02-25 | Valve control for hydraulic actuators based on electrorheological liquids |
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EP (1) | EP1721081B1 (en) |
DE (2) | DE102004010532A1 (en) |
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DE102014011541A1 (en) | 2014-08-08 | 2016-02-11 | Fludicon Gmbh | Electrorheological actuator |
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DE102005009952A1 (en) * | 2005-03-04 | 2006-09-07 | Bayerische Motoren Werke Ag | Servo assisted steering system of closed center type with hydraulic pressure reservoir for rapid response |
DE202015102095U1 (en) * | 2015-04-27 | 2016-08-01 | Bürkert Werke GmbH | Valve actuator, actuator system and valve |
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DE3614484A1 (en) * | 1986-04-29 | 1987-11-05 | Bosch Gmbh Robert | ELECTROHYDRAULIC CONVERTER |
GB9613239D0 (en) * | 1996-06-25 | 1996-08-28 | Er Fluid Dev | Improvements in or relating to high speed actuators and vibrators based on electro-rheological fluids |
DE19735466B4 (en) * | 1997-08-16 | 2007-06-28 | Fludicon Gmbh | Pressure medium motor for electrorheological fluids |
DE19810921C2 (en) * | 1998-03-13 | 2000-02-24 | Karlsruhe Forschzent | Electrorheological hydraulic micro actuator |
DE19904530A1 (en) * | 1999-02-04 | 2000-08-10 | Bayerische Motoren Werke Ag | Impact absorber for vehicle bumper etc. has differential cylinder connected to pressure system for applying variable force with controllable force-distance characteristic |
DE19955959A1 (en) * | 1999-11-19 | 2001-05-23 | Schenck Pegasus Gmbh | Pressure medium motor based on electrorheological fluids |
DE10030079A1 (en) * | 2000-06-19 | 2002-01-24 | Schenck Ag Carl | Cylinder piston arrangement based on electro- and magneto-rheological liquids, has second volume-changing chamber that produces bias force against admission direction of pressure medium in first working chamber |
-
2004
- 2004-03-04 DE DE200410010532 patent/DE102004010532A1/en not_active Withdrawn
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2005
- 2005-02-25 WO PCT/EP2005/001975 patent/WO2005085654A1/en active Application Filing
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102014011541A1 (en) | 2014-08-08 | 2016-02-11 | Fludicon Gmbh | Electrorheological actuator |
DE102014011541B4 (en) * | 2014-08-08 | 2016-04-07 | Fludicon Gmbh | Electrorheological actuator |
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WO2005085654A1 (en) | 2005-09-15 |
DE102004010532A1 (en) | 2005-12-15 |
EP1721081A1 (en) | 2006-11-15 |
DE502005006134D1 (en) | 2009-01-15 |
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