EP1703115B1 - Thermostatic valve with integrated exhaust gas recirculation valve - Google Patents
Thermostatic valve with integrated exhaust gas recirculation valve Download PDFInfo
- Publication number
- EP1703115B1 EP1703115B1 EP06003871.8A EP06003871A EP1703115B1 EP 1703115 B1 EP1703115 B1 EP 1703115B1 EP 06003871 A EP06003871 A EP 06003871A EP 1703115 B1 EP1703115 B1 EP 1703115B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thermostatic valve
- cooling
- valve
- exhaust gas
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/04—Arrangements of liquid pipes or hoses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/23—Layout, e.g. schematics
- F02M26/28—Layout, e.g. schematics with liquid-cooled heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/29—Constructional details of the coolers, e.g. pipes, plates, ribs, insulation or materials
- F02M26/30—Connections of coolers to other devices, e.g. to valves, heaters, compressors or filters; Coolers characterised by their location on the engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/51—EGR valves combined with other devices, e.g. with intake valves or compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/65—Constructional details of EGR valves
- F02M26/72—Housings
- F02M26/73—Housings with means for heating or cooling the EGR valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2070/00—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
Definitions
- the present invention relates to a thermostatic valve of a cooling water circuit for an internal combustion engine with a thermostatic valve housing to which at least one cooling water inlet opening and a cooling water outlet opening for a small cooling water circuit is arranged, and a flange for mounting to a cylinder head of the internal combustion engine, and a cooling water outlet opening for forwarding the cooling water to a large cooling water circuit in accordance with the cooling water temperature, wherein the thermostatic valve housing further corresponds to an EGR valve of an exhaust gas recirculation device.
- exhaust gas recirculation systems are used to reduce the nitrogen oxide emission and to achieve a lower fuel consumption, in diesel engines this applies in particular to the formation of particles.
- the combustion peak temperature is lowered. This measure reduces the very strong temperature-dependent nitric oxide emissions.
- the nitrogen oxide formation reaction is exponentially dependent on the combustion temperature.
- the exhaust gas contains little or no Oxygen molecules. To cover the greater demand for oxygen, a larger amount of clean air is needed. In the partial load range with wide open throttle and excess air thus lower throttle losses occur, whereby a lower consumption can be achieved.
- By adding exhaust gas throttling of the clean air is greatly reduced for a given amount of fuel.
- the exhaust gas recirculation (EGR) is usually located in the region of the cylinder head of an internal combustion engine between the intake and the exhaust manifold, usually on the cylinder head in the vicinity of the cooling water circuit for the internal combustion engine.
- the cooling water system consists essentially of a small and a large cooling water circuit.
- the cooling water circulates in the large and small cooling water circuit starting from the internal combustion engine via a radiator arranged in the front region of the vehicle, from which the cooled cooling water is returned to the internal combustion engine.
- the circulation is achieved by means of a pump switched on in the cooling water circuit.
- the cooling water circulates within a small cooling water circuit, so not on the radiator. Only when the cooling water temperature has reached a fixed value_, a thermostatic valve switches on the cooling water circulation of the large cooling water circuit.
- cooling water is also used for heating the vehicle interior and for cooling the exhaust gas flowing through the exhaust gas recirculation device.
- the exhaust gas recirculation device is arranged with deviations depending on the design of the gasoline or diesel engine between the exhaust manifold and the intake manifold of the internal combustion engine.
- the exhaust gas taken from the exhaust manifold is valve controlled to the fuel-air mixture in the intake manifold.
- the EGR valve is used to control the flow of exhaust gas and is controlled by various parameters such as accelerator pedal position, engine speed, air temperature, air pressure, pure air mass flow, etc. and more accurate adjustments of the EGR valve position. Furthermore, it is necessary to cool excessively heated exhaust gas to a tolerable level before returning it to the intake manifold, because cooled exhaust gas enhances the effect of reducing emissions.
- an EGR cooler is used, which is in communication with the large cooling water circuit of the internal combustion engine.
- Appropriate piping is required to connect the EGR valve, EGR cooler and thermostat valve of the cooling water circuit.
- a motor radiator assembly which has a central opening for receiving a generator to be cooled.
- the central opening is surrounded by an annular cooling channel, which on one side a Inlet and on the opposite side has an outlet.
- an exhaust gas recirculation valve is provided in a housing.
- a thermostatic valve is provided in a thermostat housing.
- the thermostat housing, the walls of the central annular cooling channel and the housing of the exhaust gas recirculation valve disposed opposite the thermostat housing are parts of a common radiator transfer body.
- thermostatic valve of a cooling water circuit which corresponds minimal space with an EGR valve and can be mounted in a simple manner on the engine.
- the invention includes the technical teaching that in addition to the thermostatic valve mechanism in addition, the valve mechanism of the EGR valve is integrated in the thermostatic valve housing, wherein the thermostatic valve housing flowing through cooling water is used to cool the exhaust gas flowing through the EGR valve.
- the advantage of the solution according to the invention lies in the fact that a separate housing for the EGR valve completely eliminated and thus also seals or pipes for connection to the housing of the thermostatic valve are dispensable. A correspondingly lower installation costs are incurred.
- the inventive functional integration of a thermostatic valve function with an EGR valve function in a single housing the space size decreases accordingly.
- a synergy effect is achieved in that the cooling water, which flows through the thermostatic valve housing, is used simultaneously for cooling the exhaust gas, which flows through the EGR valve.
- the EGR cooler can be omitted depending on the cooling requirements.
- the integration of the EGR valve in the thermostatic valve housing is designed such that the thermostatic valve housing has a recess for receiving the valve mechanism of the EGR valve, which is closed by a cover for covering the actuating unit of the EGR valve.
- the leading to the valve mechanism of the EGR valve and channels leading away therefrom are thus formed in the thermostatic valve housing and on the cover provided detachably on the thermostatic valve housing, on the one hand, the actuating unit of the EGR valve is accessible; On the other hand, the electrical termination for the actuator unit is arranged on the cover.
- the EGR channels which are in communication with the EGR valve are preferably arranged adjacent to the housing-internal cooling water passages in the thermostatic valve housing.
- the adjacent arrangement a heat exchange between the hot exhaust gas and the cooling water is achieved with a sufficient efficiency.
- To increase the efficiency of the EGR channels can also run at least partially within cooling water channels, so that they are lapped by the cooling water.
- the thermostatic valve housing with which the thermostatic valve is attached to the cylinder head of the internal combustion engine, at least introduced the inlet opening of the recirculated exhaust gas from the cooling water inlet and cooling water outlet opening, extending transversely over the flange surface securing groove is.
- a strict separation of the exhaust gas recirculation circuit is achieved by the cooling water circuit, so that leakage in the sealing area between the cylinder head and thermostatic valve cooling water can not get into the exhaust gas recirculation and vice versa, but is discharged through the groove in case of leakage.
- This safety groove is particularly easy to produce by milling, pouring or the like.
- the outlet opening of the EGR valve is provided according to a further measure improving the invention outside the flange on the thermostatic valve housing to direct the recirculated exhaust gas at a suitable location directly from the thermostatic valve housing to the intake manifold of the internal combustion engine.
- This outlet opening could in turn also be guided through the cylinder head, as already shown on the outlet side.
- the thermostatic valve according to the invention is preferably produced by die-casting and consists of a light metal, in particular an aluminum alloy or the like.
- a light metal in particular an aluminum alloy or the like.
- any type of metal casting is used, even milled from the solid would be possible.
- FIG. 1 is a cylinder head 1 of a - not shown - internal combustion engine, a thermostat valve housing 2 flanged.
- the cooling water 3 flowing through the cylinder head 1 passes into the region of the thermostatic valve housing 2, where it is supplied either in accordance with the cooling water temperature - a small cooling water circuit or a large cooling water circuit - also not shown.
- an EGR valve 4 of an exhaust gas recirculation device is further integrated (shown here only schematically).
- an EGR passage 6 which partially passes through the cylinder head 1 and removes part of the exhaust gas produced by the combustion process from the exhaust manifold 5.
- the flow of the exhaust gas recirculation device is controlled by the EGR valve 4 in a conventional manner. After passing through the EGR valve 4, the exhaust gas is supplied via a further EGR passage 7 to an intake manifold 8 of the internal combustion engine and thus to the fuel-air mixture.
- the thermostatic valve shown here has a die-cast thermostatic valve housing 2 made of light metal, on which a flange surface 9 is provided for mounting on a - not shown - cylinder head of an internal combustion engine.
- the operating unit of an integrated in the thermostatic valve body 2 EGR valve is provided with a cap 10 which is screwed to the thermostatic valve housing 2.
- the cap 10 has an upper opening for the electrical connection of the actuator unit of the EGR valve.
- a - not shown here - electrical line is from here with an electronic control unit of the engine management in conjunction.
- the thermostatic valve housing 2 further has a connection 11 for the Heating flow on. Outside the flange surface 9, a cooling water outlet opening 12 for the cooling circuit and an outlet opening 13 for the recirculated exhaust gas of the exhaust gas recirculation device is further provided.
- FIG. 3 is on the flange 9 of the thermostatic valve housing 2, an inlet opening 14 for the - not shown here - exhaust manifold of the internal combustion engine branched exhaust gas is provided, which is controlled via the integrated EGR valve, the outlet opening 13 is supplied.
- On the flange 9 is still a cooling water inlet opening 15 of the cooling water circuit.
- Another cooling water outlet opening 16 (bypass) for the small cooling water circuit is also provided on the flange 9 of the thermostatic valve housing 2.
- Between the inlet opening 14 of the exhaust gas recirculation device and the cooling water inlet opening 15 and the cooling water outlet opening 16 extends transversely across the flange 9 a securing groove 17 which prevents cooling water enters the exhaust gas recirculation device and vice versa.
- the thermostatic valve housing 2 houses a thermostatic valve mechanism 18 for switching the flow of cooling water between the cooling water inlet opening 15 and the cooling water outlet opening 16 or 12 of the small or large cooling water circuit.
- the EGR valve 4 is disposed within a recess 19 of the thermostatic valve housing 2. Concretely, the thermostatic valve housing 2 accommodates the valve mechanism of the EGR valve 4, which switches the exhaust gas flow starting from the inlet opening 14, which is not recognizable here, to the outlet opening 13.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust-Gas Circulating Devices (AREA)
Description
Die vorliegende Erfindung betrifft ein Thermostatventil eines Kühlwasserkreislaufs für einen Verbrennungsmotor mit einem Thermostatventilgehäuse, an dem zumindest eine Kühlwassereintrittsöffnung sowie eine Kühlwasseraustrittsöffnung für einen kleinen Kühlwasserkreislauf angeordnet ist, sowie eine Flanschfläche zur Montage an einen Zylinderkopf der Verbrennungskraftmaschine, und eine Kühlwasseraustrittsöffnung zur Weiterleitung des Kühlwassers an einen großen Kühlwasserkreislaufs nach Maßgabe der Kühlwassertemperatur, wobei das Thermostatventilgehäuse ferner mit einem AGR-Ventil einer Abgasrückführeinrichtung korrespondiert.The present invention relates to a thermostatic valve of a cooling water circuit for an internal combustion engine with a thermostatic valve housing to which at least one cooling water inlet opening and a cooling water outlet opening for a small cooling water circuit is arranged, and a flange for mounting to a cylinder head of the internal combustion engine, and a cooling water outlet opening for forwarding the cooling water to a large cooling water circuit in accordance with the cooling water temperature, wherein the thermostatic valve housing further corresponds to an EGR valve of an exhaust gas recirculation device.
Bei Otto- wie Dieselverbrennungsmotoren von Kraftfahrzeugen werden Abgasrückführeinrichtungen eingesetzt, um die Stickoxidemission zu verringern und einen geringeren Kraftstoffverbrauch zu erzielen, bei Dieselmotoren gilt dieses insbesondere auch für die Partikelbildung. Durch Zumischen von bereits verbranntem Abgas zum Luft-Kraftstoff-Gemisch wird die Verbrennungs-Spitzentemperatur gesenkt. Diese Maßnahme reduziert die sehr stark temperaturabhängige Stickoxidrohemission. Die Stickoxidbildungsreaktion ist exponential von der Verbrennungstemperatur abhängig. Durch Kühlung der Abgase wird eine Verbesserung der Zylinderfüllung erreicht. Das Abgas enthält kaum oder keine Sauerstoffmolekühle. Um den größeren Bedarf an Sauerstoff zu decken, wird eine größere Reinluftmenge benötigt. Im Teillastbereich mit weit geöffnete Drosselklappe und Luftüberschuss treten somit geringere Drosselverluste auf, wodurch ein geringerer Verbrauch erzielbar ist. Durch Zumischung von Abgas wird für eine gegebene Kraftstoffmenge die Drosselung der Reinluft stark verringert.In gasoline and diesel internal combustion engines of motor vehicles exhaust gas recirculation systems are used to reduce the nitrogen oxide emission and to achieve a lower fuel consumption, in diesel engines this applies in particular to the formation of particles. By mixing already combusted exhaust gas to the air-fuel mixture, the combustion peak temperature is lowered. This measure reduces the very strong temperature-dependent nitric oxide emissions. The nitrogen oxide formation reaction is exponentially dependent on the combustion temperature. By cooling the exhaust gases, an improvement of the cylinder filling is achieved. The exhaust gas contains little or no Oxygen molecules. To cover the greater demand for oxygen, a larger amount of clean air is needed. In the partial load range with wide open throttle and excess air thus lower throttle losses occur, whereby a lower consumption can be achieved. By adding exhaust gas throttling of the clean air is greatly reduced for a given amount of fuel.
Die Abgasrückführeinrichtung (AGR) ist gewöhnlich im Bereich des Zylinderkopfes eines Verbrennungsmotors zwischen dem Einlass- und dem Auslasskrümmer angeordnet, meist am Zylinderkopf in der Nähe des Kühlwasserkreislaufs für den Verbrennungsmotor.The exhaust gas recirculation (EGR) is usually located in the region of the cylinder head of an internal combustion engine between the intake and the exhaust manifold, usually on the cylinder head in the vicinity of the cooling water circuit for the internal combustion engine.
Aus der
Die Abgasrückführeinrichtung ist mit Abweichungen je nach Bauart des Otto- oder Dieselmotors zwischen dem Auslasskrümmer und dem Einlasskrümmer des Verbrennungsmotors angeordnet. Das vom Auslasskrümmer entnommene Abgas wird ventilgesteuert dem Kraftstoff-Luft-Gemisch im Einlasskrümmer zugeführt. Das AGR-Ventil dient zur Steuerung des Durchflusses an Abgas und wird über verschiedene Parameter, wie bspw. Fahrpedalstellung, Motordrehzahl, Lufttemperatur, Luftdruck, Reinluftmassenstrom, usw. und bei genaueren Abstimmungen der AGR-Ventilposition gesteuert. Des Weiteren ist es erforderlich, zu stark erhitztes Abgas vor der Rückführung in den Einlasskrümmer auf ein erträgliches Maß abzukühlen, denn gekühltes Abgas verstärkt den Effekt der Emissionsverringerung. Hierfür wird bei diesem Stand der Technik ein AGR-Kühler verwendet, der mit dem großen Kühlwasserkreislauf des Verbrennungsmotors in Verbindung steht. Zur Verbindung von AGR-Ventil, AGR-Kühler und Thermostatventil des Kühlwasserkreislaufs sind entsprechende Rohrleitungen erforderlich. Hieraus resultiert der Nachteil eines entsprechenden Verrohrungsaufwandes bei der Montage der Abgasrückführeinrichtung und Verbindung derselben mit dem Kühlwasserkreislauf. The exhaust gas recirculation device is arranged with deviations depending on the design of the gasoline or diesel engine between the exhaust manifold and the intake manifold of the internal combustion engine. The exhaust gas taken from the exhaust manifold is valve controlled to the fuel-air mixture in the intake manifold. The EGR valve is used to control the flow of exhaust gas and is controlled by various parameters such as accelerator pedal position, engine speed, air temperature, air pressure, pure air mass flow, etc. and more accurate adjustments of the EGR valve position. Furthermore, it is necessary to cool excessively heated exhaust gas to a tolerable level before returning it to the intake manifold, because cooled exhaust gas enhances the effect of reducing emissions. For this purpose, in this prior art, an EGR cooler is used, which is in communication with the large cooling water circuit of the internal combustion engine. Appropriate piping is required to connect the EGR valve, EGR cooler and thermostat valve of the cooling water circuit. This results in the disadvantage of a corresponding Verrohrungsaufwandes in the assembly of the exhaust gas recirculation device and the same connection with the cooling water circuit.
Aus
Bereits eingeführte Konstruktionen zeigen bereits Gehäuse des AGR-Ventils in eine unmittelbare örtliche Nähe zum Gehäuse des Thermostatventils. Dennoch sind zusätzliche Schrauben zur Befestigung des AGR-Ventils am Thermostatventil und dazwischen angeordnete Dichtungen erforderlich. Der insgesamt vom Thermostatventil (mit angeschraubtem AGR-Ventil) beanspruchte Bauraum ist dennoch beträchtlich. Es ist daher die Aufgabe der vorliegenden Erfindung, ein Thermostatventil eines Kühlwasserkreislaufs zu schaffen, welches bauraumminimal mit einem AGR-Ventil korrespondiert und sich in einfacher Weise am Verbrennungsmotor montieren lässt.Already introduced constructions already show housing of the EGR valve in an immediate local proximity to the housing of the thermostatic valve. However, additional screws are required to secure the EGR valve to the thermostatic valve and gaskets between them. The overall space occupied by the thermostatic valve (with the EGR valve screwed on) is nevertheless considerable. It is therefore an object of the present invention to provide a thermostatic valve of a cooling water circuit, which corresponds minimal space with an EGR valve and can be mounted in a simple manner on the engine.
Die Aufgabe wird ausgehend von einem Thermostatventil gemäß dem Oberbegriff von Anspruch 1 in Verbindung mit dessen kennzeichnenden Merkmalen gelöst. Die nachfolgenden abhängigen Ansprüche geben vorteilhafte Weiterbildungen der Erfindung wieder.The object is achieved on the basis of a thermostatic valve according to the preamble of claim 1 in conjunction with its characterizing features. The following dependent claims give advantageous developments of the invention.
Die Erfindung schließt die technische Lehre ein, dass in das Thermostatventilgehäuse neben der Thermostatventilmechanik zusätzlich auch die Ventilmechanik des AGR-Ventils integriert ist, wobei das das Thermostatventilgehäuse durchströmende Kühlwasser zur Kühlung des das AGR-Ventil durchströmenden Abgases herangezogen wird.The invention includes the technical teaching that in addition to the thermostatic valve mechanism in addition, the valve mechanism of the EGR valve is integrated in the thermostatic valve housing, wherein the thermostatic valve housing flowing through cooling water is used to cool the exhaust gas flowing through the EGR valve.
Der Vorteil der erfindungsgemäßen Lösung liegt insbesondere darin, dass ein separates Gehäuse für das AGR-Ventil gänzlich entfällt und damit auch Dichtungen oder Rohrleitungen zur Verbindung zum Gehäuse des Thermostatventils hin entbehrlich sind. Ein entsprechend geringerer Montageaufwand fällt an. Durch die erfindungsgemäße Funktionsintegration einer Thermostatventilfunktion mit einer AGR-Ventilfunktion in ein einziges Gehäuse verringert sich die Bauraumgröße entsprechend. Bei der erfindungsgemäßen Funktionsintegration wird ein Synergieeffekt dadurch erzielt, dass das Kühlwasser, welches das Thermostatventilgehäuse durchströmt, gleichzeitig zur Kühlung des Abgases verwendet wird, welches das AGR-Ventil durchströmt. Der AGR-Kühler kann je nach Kühlungsbedarf entfallen.The advantage of the solution according to the invention lies in the fact that a separate housing for the EGR valve completely eliminated and thus also seals or pipes for connection to the housing of the thermostatic valve are dispensable. A correspondingly lower installation costs are incurred. The inventive functional integration of a thermostatic valve function with an EGR valve function in a single housing, the space size decreases accordingly. In the functional integration according to the invention a synergy effect is achieved in that the cooling water, which flows through the thermostatic valve housing, is used simultaneously for cooling the exhaust gas, which flows through the EGR valve. The EGR cooler can be omitted depending on the cooling requirements.
Vorzugsweise ist die Integration des AGR-Ventils im Thermostatventilgehäuse dergestalt ausgeführt, dass das Thermostatventilgehäuse einer Ausnehmung zur Aufnahme der Ventilmechanik des AGR-Ventils aufweist, die mit einer Abdeckkappe zur Abdeckung der Betätigungseinheit des AGR-Ventils verschlossen ist. Die zur Ventilmechanik des AGR-Ventils hinführenden und hiervon wegführenden Kanäle sind somit im Thermostatventilgehäuse ausgebildet und über die lösbar am Thermostatventilgehäuse vorgesehene Abdeckung ist zum Einen die Betätigungseinheit des AGR-Ventils zugänglich; zum Anderen ist an der Abdeckung der elektrische Abschluss für die Betätigungseinheit angeordnet.Preferably, the integration of the EGR valve in the thermostatic valve housing is designed such that the thermostatic valve housing has a recess for receiving the valve mechanism of the EGR valve, which is closed by a cover for covering the actuating unit of the EGR valve. The leading to the valve mechanism of the EGR valve and channels leading away therefrom are thus formed in the thermostatic valve housing and on the cover provided detachably on the thermostatic valve housing, on the one hand, the actuating unit of the EGR valve is accessible; On the other hand, the electrical termination for the actuator unit is arranged on the cover.
Zur Kühlung des das AGR-Ventil durchströmenden Abgases sind die mit dem AGR-Ventil in Verbindung stehenden gehäuseinternen AGR-Kanäle vorzugsweise benachbart zu den gehäuseinternen Kühlwasserkanälen im Thermostatventilgehäuse angeordnet. Durch die benachbarte Anordnung wird ein Wärmeaustausch zwischen dem heißen Abgas und dem Kühlwasser mit einem hinreichenden Wirkungsgrad erzielt. Zur Steigerung des Wirkungsgrades können die AGR-Kanäle auch zumindest teilweise innerhalb von Kühlwasserkanälen verlaufen, so dass diese vom Kühlwasser umspült werden.For cooling the exhaust gas flowing through the EGR valve, the EGR channels which are in communication with the EGR valve are preferably arranged adjacent to the housing-internal cooling water passages in the thermostatic valve housing. By the adjacent arrangement, a heat exchange between the hot exhaust gas and the cooling water is achieved with a sufficient efficiency. To increase the efficiency of the EGR channels can also run at least partially within cooling water channels, so that they are lapped by the cooling water.
Gemäß einer weiteren die Erfindung verbessernden Maßnahme ist vorgesehen, dass an der Flanschseite des Thermostatventilgehäuses, mit welcher das Thermostatventil am Zylinderkopf des Verbrennungsmotors befestigt wird, eine zumindest die Eintrittsöffnung des rückzuführenden Abgases von der Kühlwassereintritts- und Kühlwasseraustrittsöffnung abgetrennte, quer über die Flanschfläche verlaufende Sicherungsnut eingebracht ist. Hiermit wird eine strikte Trennung des Abgasrückführkreislaufes vom Kühlwasserkreislauf erreicht, so dass in Folge Undichtigkeit im Dichtungsbereich zwischen Zylinderkopf und Thermostatventil nicht Kühlwasser in die Abgasrückführung gelangen kann und umgekehrt, sondern bei Undichtigkeit über die Nut abgeführt wird. Diese Sicherungsnut ist fertigungstechnisch besonders einfach durch Fräsen, Eingießen oder dergleichen herstellbar.According to a further measure improving the invention, it is provided that on the flange side of the thermostatic valve housing, with which the thermostatic valve is attached to the cylinder head of the internal combustion engine, at least introduced the inlet opening of the recirculated exhaust gas from the cooling water inlet and cooling water outlet opening, extending transversely over the flange surface securing groove is. Hereby, a strict separation of the exhaust gas recirculation circuit is achieved by the cooling water circuit, so that leakage in the sealing area between the cylinder head and thermostatic valve cooling water can not get into the exhaust gas recirculation and vice versa, but is discharged through the groove in case of leakage. This safety groove is particularly easy to produce by milling, pouring or the like.
Die Austrittsöffnung des AGR-Ventils ist gemäß einer weiteren die Erfindung verbessernden Maßnahme außerhalb der Flanschfläche am Thermostatventilgehäuse vorgesehen, um an geeigneter Stelle das rückzuführende Abgas direkt vom Thermostatventilgehäuse zum Ansaugkrümmer des Verbrennungsmotors zu leiten. Diese Austrittsöffnung könnte wiederum auch wie bereits auf der Auslassseite gezeigt durch den Zylinderkopf geführt werden.The outlet opening of the EGR valve is provided according to a further measure improving the invention outside the flange on the thermostatic valve housing to direct the recirculated exhaust gas at a suitable location directly from the thermostatic valve housing to the intake manifold of the internal combustion engine. This outlet opening could in turn also be guided through the cylinder head, as already shown on the outlet side.
Das erfindungsgemäße Thermostatventil ist vorzugsweise im Druckgussverfahren hergestellt und besteht aus einem Leichtmetall, insbesondere einer Aluminiumlegierung oder dergleichen. Daneben wäre es auch denkbar, dass jede Art von Metallguss verwendet wird, sogar aus dem Vollem gefräst wäre möglich.The thermostatic valve according to the invention is preferably produced by die-casting and consists of a light metal, in particular an aluminum alloy or the like. In addition, it would also be conceivable that any type of metal casting is used, even milled from the solid would be possible.
Weitere die Erfindung verbessernde Maßnahmen werden nachstehend gemeinsam mit der Beschreibung eines bevorzugten Ausführungsbeispiels der Erfindung anhand der Figuren näher dargestellt. Es zeigt:
- Fig. 1
- eine schematische Darstellung desjenigen Bereichs am Zylinderkopf des Verbrennungsmotors, an welchem ein Thermostatventil angeordnet ist,
- Fig. 2
- eine perspektivische Außenansicht eines Thermostatventils mit integriertem AGR-Ventil,
- Fig. 3
- eine weitere Außenansicht des Thermostatventils nach
, undFigur 2 - Fig. 4
- eine teilweise Schnittdarstellung des Thermostatventils nach
.Figur 2
- Fig. 1
- a schematic representation of that area on the cylinder head of the internal combustion engine, on which a thermostatic valve is arranged,
- Fig. 2
- an external perspective view of a thermostatic valve with integrated EGR valve,
- Fig. 3
- another outside view of the thermostatic valve after
FIG. 2 , and - Fig. 4
- a partial sectional view of the thermostatic valve after
FIG. 2 ,
Gemäß
Gemäß
Gemäß
Nach
- 11
- Zylinderkopfcylinder head
- 22
- ThermostatventilgehäuseThermostatic valve housing
- 33
- Kühlwassercooling water
- 44
- AGR-VentilAGR valve
- 55
- Auslasskrümmerexhaust manifold
- 66
- AGR-Kanal (Abnahme)EGR channel (acceptance)
- 77
- AGR-Kanal (Zugabe)EGR channel (addition)
- 88th
- Einlasskrümmerintake manifold
- 99
- Flanschflächeflange
- 1010
- Abdeckkappecap
- 1111
- Anschluss (Kühlwasser zur Heizung)Connection (cooling water to the heater)
- 1212
- KühlwasseraustrittsöffnungCooling water outlet
- 1313
- Austrittsöffnungoutlet opening
- 1414
- Eintrittsöffnunginlet opening
- 1515
- KühlwassereintrittsöffnungCooling water inlet opening
- 1616
- KühlwasseraustrittsöffnungCooling water outlet
- 1717
- Sicherungsnutsecuring groove
- 1818
- ThermostatventilmechanikThermostatic valve mechanism
- 1919
- Ausnehmungrecess
Claims (6)
- A thermostatic valve of a cooling-water circuit for an internal combustion engine, comprising a thermostatic valve housing (2) on which at least one cooling-water inlet opening (15) and a cooling-water outlet opening (16) for a small cooling-water circuit are arranged, and a flange surface (9) for mounting on a cylinder head (1) of the internal combustion engine, and a cooling-water outlet opening (12) for transferring the cooling water to a large cooling-water circuit depending on the cooling-water temperature, with the thermostatic valve housing (2) further corresponding with an EGR valve (4) of an exhaust gas recirculation device, characterized in that the valve mechanism of the EGR valve (4) is additionally also integrated in the thermostatic valve housing (2) in addition to the thermostatic valve mechanism (18), with the cooling water flowing through the thermostatic valve housing (2) simultaneously being used for cooling the exhaust gas flowing through the EGR valve (4).
- A thermostatic valve according to claim 1, characterized in that the thermostatic valve housing (2) comprises a recess (19) for accommodating the valve mechanism of the EGR valve (4), which valve mechanism is sealed with a cover (10) for covering the actuating unit of the EGR valve (4).
- A thermostatic valve according to claim 1, characterized in that for cooling the exhaust gas flowing through the EGR valve (4) the housing-internal EGR ports which are in connection with the EGR valve (4) extend adjacent to the housing-internal cooling water ports in the thermostatic valve housing (2).
- A thermostatic valve according to one of the preceding claims, characterized in that a securing groove (17) which separates the entrance opening (14) of the exhaust gas to be recirculated from the cooling-water inlet and cooling-water outlet opening (15, 16) and extends transversely over the flange surface (19) is introduced in the flange surface (9) of the thermostatic valve housing (2).
- A thermostatic valve according to one of the preceding claims, characterized in that an outlet opening (13) of the EGR valve (4) is provided outside of the flange surface (9) on the thermostatic valve housing (2) in order to guide the exhaust gas to be recirculated to the intake manifold (8) of the internal combustion engine.
- A thermostatic valve according to one of the preceding claims, characterized in that the thermostatic valve housing (2) consists of light metal and is produced by die-casting.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005012759A DE102005012759A1 (en) | 2005-03-19 | 2005-03-19 | Thermostatic valve with integrated EGR valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1703115A1 EP1703115A1 (en) | 2006-09-20 |
EP1703115B1 true EP1703115B1 (en) | 2013-04-10 |
Family
ID=36337372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06003871.8A Not-in-force EP1703115B1 (en) | 2005-03-19 | 2006-02-25 | Thermostatic valve with integrated exhaust gas recirculation valve |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1703115B1 (en) |
DE (1) | DE102005012759A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007049336B4 (en) * | 2007-10-12 | 2019-09-05 | Mahle International Gmbh | Multifunctional module for mounting on an internal combustion engine and for guiding fluids |
FR3005608B1 (en) * | 2013-05-17 | 2016-10-14 | Renault Sa | ORGAN SUPPORT FOR VEHICLE ENGINE, CORRESPONDING FLUID CONNECTION SYSTEM AND MOTOR VEHICLE |
FR3030637B1 (en) * | 2014-12-22 | 2018-02-16 | Valeo Systemes De Controle Moteur | POWER SUPPLY MODULE FOR A COMBUSTION ENGINE HAVING A COOLING CHANNEL |
FR3063772B1 (en) * | 2017-03-08 | 2021-12-03 | Renault Sas | HP EGR EXCHANGER INTERFACE FOR THERMAL ENGINE |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5666930A (en) * | 1996-04-18 | 1997-09-16 | General Motors Corporation | Structural throttle body mount |
DE19750588B4 (en) * | 1997-11-17 | 2016-10-13 | MAHLE Behr GmbH & Co. KG | Device for exhaust gas recirculation for an internal combustion engine |
WO2001012962A1 (en) * | 1999-08-16 | 2001-02-22 | Delphi Technologies, Inc. | Engine coolant crossover assembly |
JP3852255B2 (en) * | 1999-11-10 | 2006-11-29 | いすゞ自動車株式会社 | EGR and oil cooling device |
ATE431498T1 (en) * | 2002-05-15 | 2009-05-15 | Behr Gmbh & Co Kg | SWITCHABLE EXHAUST GAS HEAT EXCHANGER |
GB0220480D0 (en) | 2002-09-04 | 2002-10-09 | Ford Global Tech Inc | A motor vehicle and a thermostatically controlled valve therefor |
-
2005
- 2005-03-19 DE DE102005012759A patent/DE102005012759A1/en not_active Withdrawn
-
2006
- 2006-02-25 EP EP06003871.8A patent/EP1703115B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
EP1703115A1 (en) | 2006-09-20 |
DE102005012759A1 (en) | 2006-10-12 |
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