EP1699999B1 - Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore - Google Patents
Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore Download PDFInfo
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- EP1699999B1 EP1699999B1 EP04820890A EP04820890A EP1699999B1 EP 1699999 B1 EP1699999 B1 EP 1699999B1 EP 04820890 A EP04820890 A EP 04820890A EP 04820890 A EP04820890 A EP 04820890A EP 1699999 B1 EP1699999 B1 EP 1699999B1
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- Prior art keywords
- power
- flush
- rock drilling
- hole depth
- percussion
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- 238000005553 drilling Methods 0.000 title claims abstract description 63
- 239000011435 rock Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 52
- 230000008569 process Effects 0.000 title claims abstract description 22
- 238000009527 percussion Methods 0.000 claims abstract description 15
- 238000011010 flushing procedure Methods 0.000 claims abstract description 10
- 230000006870 function Effects 0.000 claims description 11
- 238000001816 cooling Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
Definitions
- the invention relates to a method for controlling power consumption during a rock drilling process of the kind defined in the preamble of claim 1.
- the invention further relates to a system and a rock drilling apparatus of the kind defined in the preamble of claims 11 and 21, respectively.
- Rock drilling apparatuses may be used in a number of fields.
- rock drilling apparatuses may be used in tunnelling, underground mining, rock reinforcement, raise boring, and for drilling of blast holes, grout holes and holes for installing rock bolts.
- Rock drilling is often performed by percussion rock drilling, in which a drill tool mounted at one end of a drill rod is provided with impact pulses by a hammer piston, arranged on the opposite side of the drill rod, and arranged to be powered to repeatedly impact upon the drill rod. At the outermost end of the drill tool there are drill bits that penetrate the rock and break it upon the impacts by the hammer piston.
- the drill tool also may be pressed against the rock to maintain contact between the tool and the rock in order to make sure that as much impact energy as possible from the hammer piston is transmitted to the rock.
- the drill tool may further be rotated somewhat between the impacts so that the drill bits hit a new location at every impact.
- the drill cuttings are flushed away from the hole with a suitable medium.
- This medium usually is air in surface drilling apparatuses, water in underground working apparatuses. Alternatively, watermist with or without a chemical additive may be used in both types of apparatuses.
- the rock drilling apparatus further comprises main power supply means, such as a diesel engine that is used to produce power for power requiring functions of the rock drilling apparatus.
- main power supply means such as a diesel engine that is used to produce power for power requiring functions of the rock drilling apparatus.
- These functions may include a compressor for producing flushing pressure/flow, percussion power, rotational power, feeding power, feeding rate, hydraulic pumps, cooling fans.
- Rock drilling may further be carried out by apparatuses utilising only rotation and applied pressure to break the rock, or apparatuses only utilising rotation to break the rock.
- the main power supply means is dimensioned such that all functions may be used using their maximum output power rate simultaneously at all times to ensure proper function.
- a problem with existing rock drilling equipment is that they often consume more power than necessary during a drilling process, which results in excessive fuel consumption, and heat and noise generation.
- US-B-6637522 discloses a method for controlling power consumption during a rock drilling process with a rock drilling apparatus, wherein the rock drilling apparatus includes main power supply means for supplying power for the rock drilling process, which includes at least the sub-processes of percussion and/or rotation and flushing. If there is an increase in flush pressure above a threshold, e.g., due to the flushing mechanism being about to getting clogged, the feed pressure, rotation pressure and/or percussion pressure can be reduced so that clogging, with costly downtime for cleaning as result, can be avoided.
- Another object of the present invention is to provide a system for controlling power consumption during a rock drilling process, which solves the above mentioned problem. This object is achieved by a system as defined in the characterising portion of claim 11.
- the method for controlling power consumption during a rock drilling process with a rock drilling apparatus includes adjusting the flush power at least partly as a function of hole depth, and controlling at least the percussion power and/or rotational power and the flush power such that the total power consumption of each sub-process is controlled such that the power output from the main power supply means is kept at or below a predetermined level.
- the flush power may further be adjusted at least partly as a function of hole diameter and/or diameter of the drill rod.
- the flow of the flush medium may be kept substantially constant throughout the drilling process, i.e. the flush power increases with increased hole depth.
- the hole depth may further be continuously measured. This has the advantage that the flow may be kept at precisely the flow level needed for managing to flush the drill hole, and thus the flush power may kept at lowest possible value throughout the drilling process, at all times.
- the flow of the flush medium may be increased at least slightly with increasing hole depth. This has the advantage that as the hole depth increases, the flow may be increased somewhat in order to further compensate for the hole depth and/or drill rod joints and/or drill cuttings tending to get stuck on the wall of the drill hole.
- the required flush power may be determined by computer means.
- the computer means may be connected to a memory in which is stored a table comprising one or more of lists of types of drill tools and/or types of drill rods, and preferably calculation parameters to be used with a selected combination.
- the flush power may be determined based on stored data concerning type of drill tool and/or type of drill rod and/or hole depth. This has the advantage that the flow of the flush medium may be kept at a desired value independent of for example which drill tool diameter and/or drill rod diameter that is used.
- the invention may be used in conventional rock drilling apparatuses, for example in apparatuses utilising percussion or rotation or a combination thereof.
- Fig. 1 depicts an exemplary rock drilling apparatus according to the present invention.
- a rock drilling apparatus 1 in this exemplary a surface drill rig.
- the drill rig 1 is shown in use drilling a hole 2, starting from a ground level, at present having reached a depth a and destined to result in a hole of depth ⁇ , for example 30 meters, the finished hole being indicated by interrupted lines.
- the shown relation of drill rig height/hole depth is not intended to be exact.
- the total height y of the drill might for example be 10 meters.
- the drill rig 1 is provided with a top hammer 11 mounted via a rock drill cradle 13 on a feed 5.
- the feed 5 is attached to a boom 15 via a feed holder 12.
- the top hammer 11 provides percussive action to a drill tool 3 with one or more drill bits 4 via a drill rod 6 supported by a rod support 14.
- the top hammer 11 is power supplied from a hydraulic pump 10, driven by a diesel engine 9, via a conduit attached to the feed 5 (the hydraulic feed is not shown in the figure).
- the drill cuttings are flushed out of the hole 2 by compressed air that is fed through a tube, preferably in the center of the drill rod 6, and is discharged near the drill tool 3.
- the compressed air flushes the drill cuttings upwards through and out of the hole 2, as indicated by the upwardly directed arrows in fig 1 .
- other flushing media may be used as well, for example watermist with or without a chemical additive.
- the compressed air is fed to the drill rod 6 from a compressor 8 via a tube 7.
- the compressor 8, in turn is powered by the diesel engine 9.
- the diesel engine 9 has to be large enough to be able to simultaneously drive both the compressor and the hydraulic pump at full rate as well as cooling fans and other appliances.
- the compressor is always driven at or near its maximum rate during drilling, and since the compressor may consume for example 120 hp of a diesels total output of for example 300 hp, the compressor consumes a large amount of fuel, which results in the generation of large amounts of exhaust gases and of noise and heat, which further results in even more noise and fuel consumption due to the fact that cooling fans need to be driven harder.
- these drawbacks may be reduced by driving the compressor at the power level that is currently required.
- the flush power that is required to produce a flow of the flush medium being sufficient to evacuate the drill cuttings is relatively small, and thus the compressor need not deliver more than this required power.
- the diesel engine in turn can be driven with reduced power output, thus resulting in decreased fuel consumption, less generated heat and less generated noise.
- the power thus saved by driving the compressor with reduced input power may be used to allow more power to be allocated to the top hammer than otherwise is possible, which results in faster drilling in the first and/or most part of the hole.
- the compressor power reduction may be accomplished in different ways depending on compressor type.
- the power may be reduced by either reducing the R.P.M. or unloading the compressor by shutting the inlet.
- FIG. 2 showing a block diagram of a control system.
- the figure shows a drill rig 21 with a diesel engine 22.
- the diesel engine is directly or indirectly connected to a compressor 23, a hydraulic pump 29, cooling fan(s) 24, other appliance(s) 25, a top hammer 26 and a controller 27, such as a computer.
- the controller is further connected to the compressor 23 and/or the hydraulic pump and/or the cooling fans(s) 24 and/or of the appliances 25.
- a sensor 28 for example mounted on the feed, provides the controller 27 with information regarding the current hole depth, and the controller 27 then transmits, for example via a CAN bus, control signals to the compressor 23 including information about which power/pressure it should deliver in order to produce a desired flow of the flush medium.
- the controller may further send control signals to the diesel engine and/or cooling fans(s) and/or other appliances as needed, for example desired power values.
- the controller 27 may include a memory 30 in or connected to it, in which is stored desired values for the compressor settings versus hole depths so that the compressor may be correctly adjusted. Alternatively or in addition, there may further be stored calculation parameters to be used with the hole depth to calculate a desired compressor power.
- calculation parameters may be dependent on type of drill tool and/or type of drill rod. Preferably calculation parameters are stored for each possible combination of drill tool and/or drill rod. In an alternative embodiment there are listings stored in the memory, wherein each listing includes compressor settings versus depth for each combination. For example, there may be values stored for each cm or dm or m increased hole depth. It is also possible to store values resulting in an increasing flow as the hole depth increases in order to compensate for the factors mentioned above.
- a sensor sensing the actual flow may be connected to the controller, which enables the controller to continuously send control signals to the compressor based on the flow values.
- the flow may for example be calculated as litres per revolution of the compressor * revolutions per minute (R.P.M) * working time/total time.
- the desired flow may in an alternative exemplary embodiment be set by the operator by setting a value on a control or by inputting a desired value to the controller via a man machine interface such as a display and/or a keyboard.
- the present invention has for example the advantage that when drilling narrow holes, the compressor need not be working at full power at all during the drilling process, thus resulting in a fuel save and/or extra power for the top hammer throughout the drilling process.
- the invention has been described in connection with a surface drill rig with a hydraulic top hammer drill rig.
- the present invention may, however, equally well be used with any other type of drilling apparatus with separately powered flushing and drilling.
- the invention may be used with rock drilling apparatuses utilising both percussion and rotation to perform the rock drilling.
- the invention may also be used in rock drilling where only rotation and applied pressure is utilised to break the rock, or where only rotation is used, which for example might be the case in soft rock drilling, such as in coal mines. In the cases where rotation is used to break the rock, the power saved from reduced flushing may be utilised for faster rotation and thereby faster drilling.
- sensors for example temperature sensors, may be connected to the controller in order to provide it with information useful in controlling the operation of the rock drilling apparatus.
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- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
- Drilling And Exploitation, And Mining Machines And Methods (AREA)
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Abstract
Description
- The invention relates to a method for controlling power consumption during a rock drilling process of the kind defined in the preamble of
claim 1. - The invention further relates to a system and a rock drilling apparatus of the kind defined in the preamble of
claims - Rock drilling apparatuses may be used in a number of fields. For example, rock drilling apparatuses may be used in tunnelling, underground mining, rock reinforcement, raise boring, and for drilling of blast holes, grout holes and holes for installing rock bolts.
- Rock drilling is often performed by percussion rock drilling, in which a drill tool mounted at one end of a drill rod is provided with impact pulses by a hammer piston, arranged on the opposite side of the drill rod, and arranged to be powered to repeatedly impact upon the drill rod. At the outermost end of the drill tool there are drill bits that penetrate the rock and break it upon the impacts by the hammer piston.
- The drill tool also may be pressed against the rock to maintain contact between the tool and the rock in order to make sure that as much impact energy as possible from the hammer piston is transmitted to the rock. To make the drilling process more efficient the drill tool may further be rotated somewhat between the impacts so that the drill bits hit a new location at every impact. The drill cuttings are flushed away from the hole with a suitable medium. This medium usually is air in surface drilling apparatuses, water in underground working apparatuses. Alternatively, watermist with or without a chemical additive may be used in both types of apparatuses.
- The rock drilling apparatus further comprises main power supply means, such as a diesel engine that is used to produce power for power requiring functions of the rock drilling apparatus. These functions may include a compressor for producing flushing pressure/flow, percussion power, rotational power, feeding power, feeding rate, hydraulic pumps, cooling fans.
- Rock drilling may further be carried out by apparatuses utilising only rotation and applied pressure to break the rock, or apparatuses only utilising rotation to break the rock.
- The main power supply means is dimensioned such that all functions may be used using their maximum output power rate simultaneously at all times to ensure proper function.
- A problem with existing rock drilling equipment, however, is that they often consume more power than necessary during a drilling process, which results in excessive fuel consumption, and heat and noise generation.
-
US-B-6637522 discloses a method for controlling power consumption during a rock drilling process with a rock drilling apparatus, wherein the rock drilling apparatus includes main power supply means for supplying power for the rock drilling process, which includes at least the sub-processes of percussion and/or rotation and flushing. If there is an increase in flush pressure above a threshold, e.g., due to the flushing mechanism being about to getting clogged, the feed pressure, rotation pressure and/or percussion pressure can be reduced so that clogging, with costly downtime for cleaning as result, can be avoided. - Accordingly, there is a need for an improved rock drilling method that solves the above mentioned problem.
- It is an object of the present invention to provide a method for controlling power consumption during a rock drilling process that solves the above mentioned problem. This object is achieved by a method for controlling power consumption during a rock drilling process according to the characterising portion of
claim 1. - Another object of the present invention is to provide a system for controlling power consumption during a rock drilling process, which solves the above mentioned problem. This object is achieved by a system as defined in the characterising portion of
claim 11. - It is a further object of the present invention to provide a rock drilling apparatus that solves the above mentioned problem. This object is achieved by a rock drilling apparatus according to
claim 21. - The method for controlling power consumption during a rock drilling process with a rock drilling apparatus, includes adjusting the flush power at least partly as a function of hole depth, and controlling at least the percussion power and/or rotational power and the flush power such that the total power consumption of each sub-process is controlled such that the power output from the main power supply means is kept at or below a predetermined level.
- This has the advantage that only the required amount of power at a certain hole depth is used for flushing, and that the remaining power may be used for other functions and/or for saving power, resulting in for example less fuel consumption, less noise and less heat.
- The flush power may further be adjusted at least partly as a function of hole diameter and/or diameter of the drill rod.
- The flow of the flush medium may be kept substantially constant throughout the drilling process, i.e. the flush power increases with increased hole depth. The hole depth may further be continuously measured. This has the advantage that the flow may be kept at precisely the flow level needed for managing to flush the drill hole, and thus the flush power may kept at lowest possible value throughout the drilling process, at all times.
- The flow of the flush medium may be increased at least slightly with increasing hole depth. This has the advantage that as the hole depth increases, the flow may be increased somewhat in order to further compensate for the hole depth and/or drill rod joints and/or drill cuttings tending to get stuck on the wall of the drill hole.
- The required flush power may be determined by computer means. The computer means may be connected to a memory in which is stored a table comprising one or more of lists of types of drill tools and/or types of drill rods, and preferably calculation parameters to be used with a selected combination. The flush power may be determined based on stored data concerning type of drill tool and/or type of drill rod and/or hole depth. This has the advantage that the flow of the flush medium may be kept at a desired value independent of for example which drill tool diameter and/or drill rod diameter that is used.
- The invention may be used in conventional rock drilling apparatuses, for example in apparatuses utilising percussion or rotation or a combination thereof.
-
-
Fig. 1 shows an exemplary embodiment of a rock drilling apparatus according to the present invention. -
Fig. 2 shows a block diagram describing an exemplary embodiment of the present invention. -
Fig. 1 depicts an exemplary rock drilling apparatus according to the present invention. In the figure is shown arock drilling apparatus 1, in this exemplary a surface drill rig. Thedrill rig 1 is shown in use drilling ahole 2, starting from a ground level, at present having reached a depth a and destined to result in a hole of depth β, for example 30 meters, the finished hole being indicated by interrupted lines. (The shown relation of drill rig height/hole depth is not intended to be exact. The total height y of the drill might for example be 10 meters.) - The
drill rig 1 is provided with atop hammer 11 mounted via arock drill cradle 13 on afeed 5. Thefeed 5 is attached to aboom 15 via afeed holder 12. Thetop hammer 11 provides percussive action to adrill tool 3 with one ormore drill bits 4 via adrill rod 6 supported by arod support 14. Thetop hammer 11 is power supplied from ahydraulic pump 10, driven by adiesel engine 9, via a conduit attached to the feed 5 (the hydraulic feed is not shown in the figure). The drill cuttings are flushed out of thehole 2 by compressed air that is fed through a tube, preferably in the center of thedrill rod 6, and is discharged near thedrill tool 3. The compressed air flushes the drill cuttings upwards through and out of thehole 2, as indicated by the upwardly directed arrows infig 1 . Instead of compressed air, other flushing media may be used as well, for example watermist with or without a chemical additive. The compressed air is fed to thedrill rod 6 from acompressor 8 via atube 7. Thecompressor 8, in turn is powered by thediesel engine 9. - In current drill rigs the
diesel engine 9 has to be large enough to be able to simultaneously drive both the compressor and the hydraulic pump at full rate as well as cooling fans and other appliances. The compressor is always driven at or near its maximum rate during drilling, and since the compressor may consume for example 120 hp of a diesels total output of for example 300 hp, the compressor consumes a large amount of fuel, which results in the generation of large amounts of exhaust gases and of noise and heat, which further results in even more noise and fuel consumption due to the fact that cooling fans need to be driven harder. - According to the present invention, however, these drawbacks may be reduced by driving the compressor at the power level that is currently required. For example, at the beginning of the drilling of a hole, the flush power that is required to produce a flow of the flush medium being sufficient to evacuate the drill cuttings is relatively small, and thus the compressor need not deliver more than this required power. This means that the diesel engine in turn can be driven with reduced power output, thus resulting in decreased fuel consumption, less generated heat and less generated noise. Alternatively, the power thus saved by driving the compressor with reduced input power may be used to allow more power to be allocated to the top hammer than otherwise is possible, which results in faster drilling in the first and/or most part of the hole.
- The compressor power reduction may be accomplished in different ways depending on compressor type. In case of for example a displacement compressor, the power may be reduced by either reducing the R.P.M. or unloading the compressor by shutting the inlet.
- The control of the compressor power will now be described with reference to
fig. 2 , showing a block diagram of a control system. The figure shows adrill rig 21 with adiesel engine 22. The diesel engine is directly or indirectly connected to acompressor 23, ahydraulic pump 29, cooling fan(s) 24, other appliance(s) 25, a top hammer 26 and acontroller 27, such as a computer. The controller is further connected to thecompressor 23 and/or the hydraulic pump and/or the cooling fans(s) 24 and/or of theappliances 25. - In order to control the compressor power, a
sensor 28, for example mounted on the feed, provides thecontroller 27 with information regarding the current hole depth, and thecontroller 27 then transmits, for example via a CAN bus, control signals to thecompressor 23 including information about which power/pressure it should deliver in order to produce a desired flow of the flush medium. The controller may further send control signals to the diesel engine and/or cooling fans(s) and/or other appliances as needed, for example desired power values. Thecontroller 27 may include amemory 30 in or connected to it, in which is stored desired values for the compressor settings versus hole depths so that the compressor may be correctly adjusted. Alternatively or in addition, there may further be stored calculation parameters to be used with the hole depth to calculate a desired compressor power. These calculation parameters may be dependent on type of drill tool and/or type of drill rod. Preferably calculation parameters are stored for each possible combination of drill tool and/or drill rod. In an alternative embodiment there are listings stored in the memory, wherein each listing includes compressor settings versus depth for each combination. For example, there may be values stored for each cm or dm or m increased hole depth. It is also possible to store values resulting in an increasing flow as the hole depth increases in order to compensate for the factors mentioned above. - In a further exemplary embodiment (not shown), a sensor sensing the actual flow may be connected to the controller, which enables the controller to continuously send control signals to the compressor based on the flow values. The flow may for example be calculated as litres per revolution of the compressor * revolutions per minute (R.P.M) * working time/total time.
- The desired flow may in an alternative exemplary embodiment be set by the operator by setting a value on a control or by inputting a desired value to the controller via a man machine interface such as a display and/or a keyboard.
- The present invention has for example the advantage that when drilling narrow holes, the compressor need not be working at full power at all during the drilling process, thus resulting in a fuel save and/or extra power for the top hammer throughout the drilling process.
- In the above description, the invention has been described in connection with a surface drill rig with a hydraulic top hammer drill rig. The present invention may, however, equally well be used with any other type of drilling apparatus with separately powered flushing and drilling. For example, the invention may be used with rock drilling apparatuses utilising both percussion and rotation to perform the rock drilling. The invention may also be used in rock drilling where only rotation and applied pressure is utilised to break the rock, or where only rotation is used, which for example might be the case in soft rock drilling, such as in coal mines. In the cases where rotation is used to break the rock, the power saved from reduced flushing may be utilised for faster rotation and thereby faster drilling.
- It should further be understood that numerous other sensors, for example temperature sensors, may be connected to the controller in order to provide it with information useful in controlling the operation of the rock drilling apparatus.
Claims (21)
- A method for controlling power consumption during a rock drilling process with a rock drilling apparatus, wherein the rock drilling apparatus includes main power supply means for supplying power for the rock drilling process, which includes at least the sub-processes of percussion and/or rotation and flushing, characterised in that the method comprises the steps of:- adjusting the flush power at least partly as a function of hole depth, and- controlling at least the percussion power and/or rotational power and the flush power such that the total power consumption of each sub-process is controlled.
- Method according to claim 1, characterised in that the flush power further is adjusted at least partly as a function of hole diameter and/or diameter of the drill rod.
- Method according to claim 1 or 2, characterised in that the total power consumption of each sub-process is controlled such that the power output from the main power supply means is kept at or below a predetermined level.
- Method according to any of the claims 1-3, characterised in that the flow of the flush medium is kept substantially constant throughout the drilling process.
- Method according to any of the claims 1-3, characterised in that the flow of the flush medium is increased with increasing hole depth.
- Method according to any of the claims 1-5, characterised in that the hole depth is continuously measured.
- Method according to any of the claims 1-6, characterised in that the flow of the flush medium is continuously measured.
- Method according to any of the claims 1-7, characterised in that the required flush power is determined by computer means.
- Method according to claim 8, characterised in that the computer means is connected to a memory in which is stored a table comprising one or more lists at least partly including type of drill tool and/or type of drill rod and/or hole depth and that the flush power is determined based on stored values.
- Method according to any of the claims 1-9, characterised in that percussion is performed by a hydraulic top hammer.
- System for controlling power consumption during a rock drilling process with a rock drilling apparatus, wherein the rock drilling apparatus includes main power supply means for supplying power for the rock drilling process, which includes at least the sub-processes of percussion and/or rotation and flushing, characterised in that the system comprises:- means for adjusting the flush power at least partly as a function of hole depth, and- means for controlling at least the percussion power and/or rotational power and the flush power such that the total power consumption of each sub-process is controlled.
- System according to claim 11, characterised in that it further includes means for adjusting the flush power at least partly as a function of hole diameter and/or diameter of the drill rod.
- System according to claim 11 or 12, characterised in that the system is arranged to control the total power consumption of each sub-process such that the power output from the main power supply means is kept at or below a predetermined level.
- System according to any of the claims 11-13, characterised in that the system is arranged to keep the flow of the flush medium substantially constant throughout the drilling process.
- System according to any of the claims 11-13, characterised in that the system is arranged to increase the flow of the flush medium with increasing hole depth.
- System according to any of the claims 11-15, characterised in that the system is arranged to continuously measure the hole depth.
- System according to any of the claims 11-16, characterised in that the system is arranged to continuously measure the flow of the flush medium.
- System according to any of the claims 11-17, characterised in that the system is arranged to determine the required flush power by computer means.
- System according to claim 18, characterised in that the computer means is connected to a memory arranged to store a table comprising one or more of lists at least partly including type of drill tool and/or type of drill rod and/or hole depth, and that the flush power is arranged to be determined based on stored values.
- System according to any of the claims 11-19, characterised in that percussion is arranged to be performed by a hydraulic top hammer.
- Rock drill apparatus, characterised in that is arranged to include a system according to any of the claims 11-20.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0303548A SE526923C2 (en) | 2003-12-29 | 2003-12-29 | Method, system and device for controlling power consumption during a rock drilling process |
PCT/SE2004/001758 WO2005064111A1 (en) | 2003-12-29 | 2004-11-29 | Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore |
Publications (3)
Publication Number | Publication Date |
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EP1699999A1 EP1699999A1 (en) | 2006-09-13 |
EP1699999B1 true EP1699999B1 (en) | 2009-04-08 |
EP1699999B2 EP1699999B2 (en) | 2017-04-05 |
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EP04820890.4A Active EP1699999B2 (en) | 2003-12-29 | 2004-11-29 | Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore |
Country Status (15)
Country | Link |
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US (1) | US20070089907A1 (en) |
EP (1) | EP1699999B2 (en) |
JP (1) | JP4759520B2 (en) |
CN (1) | CN1890452B (en) |
AT (1) | ATE428044T1 (en) |
AU (1) | AU2004309309B2 (en) |
BR (1) | BRPI0417711B1 (en) |
CA (1) | CA2546364C (en) |
DE (1) | DE602004020511D1 (en) |
ES (1) | ES2322367T3 (en) |
NO (1) | NO336946B1 (en) |
RU (1) | RU2367767C2 (en) |
SE (1) | SE526923C2 (en) |
WO (1) | WO2005064111A1 (en) |
ZA (1) | ZA200604179B (en) |
Families Citing this family (26)
Publication number | Priority date | Publication date | Assignee | Title |
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US7395788B2 (en) * | 2005-03-22 | 2008-07-08 | Atlas Copco Rock Drills Ab | Drill rig and a method for controlling a fan therein |
SE530829C2 (en) * | 2005-06-17 | 2008-09-23 | Atlas Copco Rock Drills Ab | Method, system and rock drilling device for controlling power consumption during a rock drilling process |
FI123636B (en) | 2006-04-21 | 2013-08-30 | Sandvik Mining & Constr Oy | A method for controlling the operation of a rock drilling machine and a rock drilling machine |
FI118778B (en) * | 2006-06-01 | 2008-03-14 | Sandvik Mining & Constr Oy | A method for controlling the operation of a rock drilling machine and a rock drilling machine |
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2003
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- 2004-11-29 CN CN2004800363442A patent/CN1890452B/en not_active Expired - Fee Related
- 2004-11-29 US US10/578,081 patent/US20070089907A1/en not_active Abandoned
- 2004-11-29 DE DE602004020511T patent/DE602004020511D1/en active Active
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BRPI0417711A (en) | 2007-03-20 |
EP1699999B2 (en) | 2017-04-05 |
ES2322367T3 (en) | 2009-06-19 |
ZA200604179B (en) | 2008-03-26 |
NO336946B1 (en) | 2015-11-30 |
WO2005064111A1 (en) | 2005-07-14 |
ATE428044T1 (en) | 2009-04-15 |
SE0303548L (en) | 2005-06-30 |
AU2004309309A1 (en) | 2005-07-14 |
NO20063385L (en) | 2006-09-21 |
CN1890452A (en) | 2007-01-03 |
RU2006123038A (en) | 2008-01-10 |
CA2546364A1 (en) | 2005-07-14 |
RU2367767C2 (en) | 2009-09-20 |
SE526923C2 (en) | 2005-11-22 |
JP2007517150A (en) | 2007-06-28 |
US20070089907A1 (en) | 2007-04-26 |
CA2546364C (en) | 2013-09-17 |
AU2004309309B2 (en) | 2010-04-08 |
BRPI0417711B1 (en) | 2015-08-04 |
SE0303548D0 (en) | 2003-12-29 |
CN1890452B (en) | 2010-08-25 |
EP1699999A1 (en) | 2006-09-13 |
DE602004020511D1 (en) | 2009-05-20 |
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