EP1676630A1 - Mixing apparatus - Google Patents
Mixing apparatus Download PDFInfo
- Publication number
- EP1676630A1 EP1676630A1 EP05026162A EP05026162A EP1676630A1 EP 1676630 A1 EP1676630 A1 EP 1676630A1 EP 05026162 A EP05026162 A EP 05026162A EP 05026162 A EP05026162 A EP 05026162A EP 1676630 A1 EP1676630 A1 EP 1676630A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixing device
- mixing
- shaft
- rotation
- region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 99
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000843 powder Substances 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 abstract 1
- 239000004570 mortar (masonry) Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 6
- 238000003823 mortar mixing Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/1238—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices
- B28C5/1292—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices with rotating stirring and feeding or discharging means fixed on the same axis, e.g. in an inclined container fed at its lower part
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/53—Mixing liquids with solids using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/54—Mixing liquids with solids wetting solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
- B01F27/1921—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements comprising helical elements and paddles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2123—Shafts with both stirring means and feeding or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/62—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis comprising liquid feeding, e.g. spraying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71775—Feed mechanisms characterised by the means for feeding the components to the mixer using helical screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/28—Mixing cement, mortar, clay, plaster or concrete ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0721—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis parallel with respect to the rotating axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0726—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis having stirring elements connected to the stirrer shaft each by a single radial rod, other than open frameworks
Definitions
- the invention relates to a mixing device for mixing a dry medium, in particular a powder such as mortar, with a liquid, in particular water, which has a housing in which a mixing shaft rotatable about a rotation axis is arranged.
- Such mixing devices are needed when, for example, mortar powder is to be prepared for use. It is mixed with water to form a ready-to-use mixture.
- a mixing shaft is arranged in a housing of the mixing device, which is rotated by an electric motor.
- the mortar powder is thereby first conveyed from a drying zone by means of a conveyor shaft arranged on the mixing shaft in the conveying direction of the device and then mixed in a wet zone with supplied water. After a sufficiently long mixing and conveying section, the finished mixture is conveyed out of the housing at the end of the mixing device.
- the invention is therefore based on the object, a mixing device of the type mentioned in such a way that it can be handled much easier, which concerns in particular the necessary cleaning measures.
- the mixing device should therefore be developed so that it can be kept operational with substantially less effort, without having to fear that caking in the interior of the mixing device adversely affect the mixing process.
- the solution of this object by the invention is characterized in that the mixing shaft has in at least a portion of its axial extent in the region of and concentric with the axis of rotation arranged shaft piece, d. H. that the shaft part is arranged in the axis of rotation, and that the mixing shaft is formed in at least one other region of its axial extent exclusively by at least one connecting element, which is arranged at a radial distance from the axis of rotation.
- the inner region of the mixing shaft in the particularly critical region is eliminated by being bridged by radially outwardly offset portions. Consequently, in the absence of existing components in the region of the axis of rotation, no more mortar-water mixture can start in the mentioned critical area of the mixing device at the mixing shaft.
- the bridging to the arranged in the region of the axis of rotation and concentric to the axis of rotation mixing shaft parts is in the critical range
- the mixing shaft made by radially offset outwardly arranged connecting elements, which represent connecting bracket or connecting webs.
- the mixing shaft has two shaft pieces, which are arranged in the region of and concentric with the axis of rotation. These two shaft pieces are preferably arranged in the two axial ends of the mixing shaft.
- a region of the axial extension of the mixing shaft can be formed as a drying zone of the mixing device.
- a screw conveyor for dry medium, in particular for mortar powder may be arranged.
- Another region of the axial extension of the mixing shaft may be formed as a wet zone of the mixing device.
- the at least one connecting element is formed by a bar-like body which is fastened by at least one shaft piece arranged in the region of and concentric with the axis of rotation via at least one carrier element.
- the at least one connecting element is formed by a bar-like body which is fastened by at least one shaft piece arranged in the region of and concentric with the axis of rotation via at least one carrier element.
- four bar-like bodies are arranged equidistant around the axis of rotation of the mixing shaft.
- the at least one bar-like body and / or the at least one carrier element and / or the shaft piece arranged concentrically to the axis of rotation are connected to one another, preferably welded.
- the reserved area of the back-endangered zone is particularly well recessed when the at least one connecting element is positioned near the wall of the housing.
- This conveyor element may be formed as a flat plate which is attached to the connecting element, in particular welded, is.
- the conveying element is arranged at an angle between the surface normal to the plate and the conveying direction of the mixing device; this angle can be between 10 ° and 50 °.
- the conveying element is arranged radially inwardly on the connecting element.
- the transition from the one arranged in the region of and concentric with the axis of rotation shaft piece to the radially spaced from the axis of rotation connecting element can be formed by a conveyor coil.
- the conveyor coil may have an envelope surface with rotation in the conveying direction of the mixing device increasing cross-sectional area during rotation about the axis of rotation. It is particularly thought that the conveyor coil has a conical envelope surface when rotating about the axis of rotation.
- the housing has, in the region of the delivery helix, a wall corresponding to the envelope surface of the delivery helix.
- a sufficient delivery rate of the mixing device is present in the section of the mixing shaft in which there is no shaft part arranged concentrically with the axis of rotation.
- the spiral section which increases in diameter in the conveying direction, ensures that the dry mass (mortar powder) is conducted into the mixing area with sufficient flow rate.
- the conveying effect in this section of the mixing device could otherwise be too low due to the embodiment according to the invention.
- the helical section further advantageously ensures that no water from the wet zone is injected back into the drying zone, which otherwise is not precluded by the aforementioned conveying elements on the bar-shaped bodies due to their spraying action could be. By created by the spiral conveying effect can also be prevented that said conveying elements must be formed too large on the beam-like bodies, which could cause the risk that they are provided in their radially inner portion again with caking.
- a liquid feed is arranged in the housing directly following this.
- a liquid feed is arranged in the housing directly following this.
- the wet zone begins the wet zone.
- the mixing device according to the invention is characterized in that the risk of clumping and caking inside the device is considerably reduced, which reduces the maintenance costs and thus the operating costs of the mixing device.
- a mortar mixing device is shown in the form of a horizontal mortar flow mixer.
- a housing 2 a rotatable about an axis of rotation 3 mixing shaft 4 is arranged.
- the mixing shaft 4 is driven by an electric motor with gear unit 19.
- the mixing shaft 4 has substantially three axial regions.
- a first region 5 defines the drying zone of the mixing device 1.
- the mixing shaft 4 is provided with a screw conveyor 11. From a funnel, not shown, mortar powder passes through a feed opening 20 into the interior of the housing 2 and is conveyed via the screw conveyor 11 in the conveying direction F of the mixing device 1.
- the mixing shaft has a shaft piece 7, which is arranged coaxially to the axis of rotation and which lies in the region of the axis of rotation 3, that is to say concentrically.
- the discharge region of the mixing device is characterized by a second region 6 of the axial extension, which is attributable to the wet zone of the mixing device.
- a coaxial with the axis of rotation 3 arranged shaft 8 is provided, which lies in the region of the axis of rotation 3.
- a liquid inlet 18 is arranged. This is a hole in the housing 2, can be passed through the water into the interior of the housing 2. From this axial position, the wet zone of the mixing device begins, whereby especially the transition from the dry to the wet zone is subject to a high risk of agglomeration and caking. Therefore, the subsequent third region 9 of the axial extent of the mixing shaft 4 is formed as follows: In the area 9 there is no component positioned in the area of the axis of rotation 3. Instead, the transition from the shaft piece 7 to the shaft piece 8 is produced by four connecting elements 10 arranged equidistantly around the circumference of the mixing shaft 4. These are shown in FIG 2 as elements 10 ', 10'',10''' and 10 "" located. The elements 10 ', 10 ", 10''' and 10 '''' represent bridge-like connections between the two shaft parts 7 and 8.
- Each connecting element 10 ', 10 ", 10"', 10 “” is formed from a bar-like body 12 ', 12 “, 12"' and 12 "", which is spaced from the axis of rotation 3 at a radial distance r 8, the beam-like bodies 12 ', 12 “, 12”' and 12 “” are fastened via support elements 13 ', 13 ", 13"' and 13 ".”
- the support element 14 for fastening the beam-like bodies 12 ', 12 “ , 12 '' 'and 12 "” on the shaft piece 7 is, however, formed by a delivery helix, i. H. the bar-like bodies 12 ', 12 ", 12"' and 12 “” are welded to the conveyor coil 14.
- the beam-like bodies 12 ', 12 ", 12' '', 12 '' '' are in close proximity to the wall 15 of the housing 2 so as to be widely spaced from the (central) area. in the clumping or caking are to be feared.
- the eligibility of the mixing device in the transition region from the first region 8 to the third region 9 of the axial extent of the mixing shaft 4, ie from the dry zone to the wet zone, is improved by the conveyor spiral 14, which increases radially in the conveying direction (see FIG.
- the wall 17 of the housing 2 is formed conically in this area and adapted to the envelope of the conveyor spiral during its rotation.
- the conveying capacity of the connecting elements 10 ', 10 ", 10"', 10 "' is increased by mounting on each bar-like body 12', 12", 12 "', 12”"a conveying element 16 in the form of a plate ( welded) is.
- the plate 16 is oriented at an angle ⁇ , ie an angle between the surface normal N to the plate 16 and the conveying direction F is preferably between 10 ° and 50 °.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
Die Erfindung betrifft eine Mischvorrichtung zum Mischen eines trockenen Mediums, insbesondere eines Pulvers wie Mörtel, mit einer Flüssigkeit, insbesondere Wasser, die ein Gehäuse aufweist, in dem eine um eine Drehachse drehbare Mischwelle angeordnet ist.The invention relates to a mixing device for mixing a dry medium, in particular a powder such as mortar, with a liquid, in particular water, which has a housing in which a mixing shaft rotatable about a rotation axis is arranged.
Derartige Mischvorrichtungen werden benötigt, wenn beispielsweise Mörtelpulver zum Gebrauch aufbereitet werden soll. Dabei wird es mit Wasser gemischt, so dass eine gebrauchsfertige Mischung entsteht. Um der Mörtelmischung eine gute Verarbeitungsqualität zu verleihen, ist es notwendig, das sich bildende Mörtel-Wasser-Gemisch gut durchzurühren. Hierfür ist in einem Gehäuse der Mischvorrichtung eine Mischwelle angeordnet, die von einem Elektromotor gedreht wird. Das Mörtelpulver wird dadurch zunächst aus einer Trockenzone mittels einer auf der Mischwelle angeordneten Förderschnecke in Förderrichtung der Vorrichtung gefördert und dann in einer Nasszone mit zugeführtem Wasser vermischt. Nach einer hinreichend langen Misch- und Förderstrecke wird das fertige Gemisch am Ende der Mischvorrichtung aus dem Gehäuse herausgefördert.Such mixing devices are needed when, for example, mortar powder is to be prepared for use. It is mixed with water to form a ready-to-use mixture. In order to give the mortar mixture a good processing quality, it is necessary to thoroughly stir the forming mortar-water mixture. For this purpose, a mixing shaft is arranged in a housing of the mixing device, which is rotated by an electric motor. The mortar powder is thereby first conveyed from a drying zone by means of a conveyor shaft arranged on the mixing shaft in the conveying direction of the device and then mixed in a wet zone with supplied water. After a sufficiently long mixing and conveying section, the finished mixture is conveyed out of the housing at the end of the mixing device.
Im Laufe der Zeit setzt sich bei Benutzung der Mischvorrichtung im besonders kritischen Bereich des Übergangs von der Trocken- zur Nasszone bzw. im Anfangsbereich der Mischzone nicht hinreichend mit Wasser verbundenes Mörtelpulver an. Es kommt daher dort zu einer Klumpenbildung und zu einem Anbacken des Pulver-Wasser-Gemisches an der Mischwelle. Die anbackende Masse wächst dabei von innen nach außen auf der Mischwelle an. Daher ist es sehr wichtig, dass die Mischwelle der Mischvorrichtung regelmäßig gereinigt wird. Dies hat zumeist täglich zu erfolgen, was einen entsprechend hohen Aufwand darstellt, der Kosten verursacht. Die bei bekannten Mischvorrichtungen erforderliche Reinigung derselben stellt also eine aufwändige und teure Maßnahme dar, die jedoch zur Aufrechterhaltung einer guten Wirkungsweise der Vorrichtung unerlässlich ist.Over time, when the mixing device is used, mortar powder which is not sufficiently connected to water in the particularly critical region of the transition from the dry zone to the wet zone or in the initial zone of the mixing zone is established. It therefore comes to a lumping and caking of the powder-water mixture at the mixing shaft. The caking mass grows from the inside to the outside on the mixing shaft. That's why it's so important that the mixing shaft of the mixing device is cleaned regularly. This usually has to be done daily, which is a correspondingly high cost, which causes costs. The cleaning of the same required in known mixing devices thus represents a complex and expensive measure, which, however, is essential for maintaining a good mode of operation of the device.
Der Erfindung liegt daher die Aufgabe zugrunde, eine Mischvorrichtung der eingangs genannten Art so auszubilden, dass sie wesentlich einfacher gehandhabt werden kann, was insbesondere die erforderlichen Reinigungsmaßnahmen anbelangt. Die Mischvorrichtung soll also so weitergebildet werden, dass sie mit wesentlich weniger Aufwand betriebsbereit gehalten werden kann, ohne befürchten zu müssen, dass sich Anbackungen im Inneren der Mischvorrichtung negativ auf den Mischprozess auswirken.The invention is therefore based on the object, a mixing device of the type mentioned in such a way that it can be handled much easier, which concerns in particular the necessary cleaning measures. The mixing device should therefore be developed so that it can be kept operational with substantially less effort, without having to fear that caking in the interior of the mixing device adversely affect the mixing process.
Die Lösung dieser Aufgabe durch die Erfindung ist dadurch gekennzeichnet, dass die Mischwelle in zumindest einem Bereich ihrer axialen Erstreckung ein im Bereich der und konzentrisch zur Drehachse angeordnetes Wellenstück aufweist, d. h. dass das Wellenteil in der Drehachse angeordnet ist, und dass die Mischwelle in zumindest einem anderen Bereich ihrer axialen Erstreckung ausschließlich durch mindestens ein Verbindungselement gebildet wird, das mit radialem Abstand zur Drehachse angeordnet ist.The solution of this object by the invention is characterized in that the mixing shaft has in at least a portion of its axial extent in the region of and concentric with the axis of rotation arranged shaft piece, d. H. that the shaft part is arranged in the axis of rotation, and that the mixing shaft is formed in at least one other region of its axial extent exclusively by at least one connecting element, which is arranged at a radial distance from the axis of rotation.
Gemäß der Erfindung wird also der innen liegende Bereich der Mischwelle in dem besonders kritischen Bereich dadurch eliminiert, dass er durch radial nach außen versetzte Abschnitte überbrückt wird. Folglich kann sich mangels vorhandener Bauelemente im Bereich der Drehachse kein Mörtel-Wasser-Gemisch mehr im genannten kritischen Bereich der Mischvorrichtung an der Mischwelle ansetzen. Die Überbrückung zu den im Bereich der Drehachse und konzentrisch zur Drehachse angeordneten Mischwellenteile wird in dem kritischen Bereich der Mischwelle also durch radial nach außen versetzt angeordnete Verbindungselemente hergestellt, die Verbindungsbügel bzw. Verbindungsstege darstellen.According to the invention, therefore, the inner region of the mixing shaft in the particularly critical region is eliminated by being bridged by radially outwardly offset portions. Consequently, in the absence of existing components in the region of the axis of rotation, no more mortar-water mixture can start in the mentioned critical area of the mixing device at the mixing shaft. The bridging to the arranged in the region of the axis of rotation and concentric to the axis of rotation mixing shaft parts is in the critical range Thus, the mixing shaft made by radially offset outwardly arranged connecting elements, which represent connecting bracket or connecting webs.
Eine erste Weiterbildung sieht vor, dass die Mischwelle zwei Wellenstücke aufweist, die im Bereich der und konzentrisch zur Drehachse angeordnet sind. Diese beiden Wellenstücke sind bevorzugt in den beiden axialen Enden der Mischwelle angeordnet. Ein Bereich der axialen Erstreckung der Mischwelle kann dabei als Trockenzone der Mischvorrichtung ausgebildet sein. In dem Bereich der axialen Erstreckung der Mischwelle, die die Trockenzone darstellt, kann eine Förderschnecke für trockenes Mediums, insbesondere für Mörtelpulver, angeordnet sein. Ein anderer Bereich der axialen Erstreckung der Mischwelle kann als Nasszone der Mischvorrichtung ausgebildet sein.A first development provides that the mixing shaft has two shaft pieces, which are arranged in the region of and concentric with the axis of rotation. These two shaft pieces are preferably arranged in the two axial ends of the mixing shaft. A region of the axial extension of the mixing shaft can be formed as a drying zone of the mixing device. In the region of the axial extent of the mixing shaft, which represents the drying zone, a screw conveyor for dry medium, in particular for mortar powder, may be arranged. Another region of the axial extension of the mixing shaft may be formed as a wet zone of the mixing device.
Bevorzugt wird das mindestens eine Verbindungselement durch einen balkenartigen Körper gebildet, der von mindestens einem am im Bereich der und konzentrisch zur Drehachse angeordneten Wellenstück über mindestens ein Trägerelement befestigt ist. Für eine gute Durchmischung ist besonders bevorzugt vorgesehen, dass vier balkenartige Körper äquidistant um die Drehachse der Mischwelle herum angeordnet sind.Preferably, the at least one connecting element is formed by a bar-like body which is fastened by at least one shaft piece arranged in the region of and concentric with the axis of rotation via at least one carrier element. For a good mixing it is particularly preferred that four bar-like bodies are arranged equidistant around the axis of rotation of the mixing shaft.
Mit Vorteil sind der mindestens eine balkenartige Körper und/oder das mindestens eine Trägerelement und/oder das konzentrisch zur Drehachse angeordnete Wellenstück miteinander verbunden, vorzugsweise verschweißt.Advantageously, the at least one bar-like body and / or the at least one carrier element and / or the shaft piece arranged concentrically to the axis of rotation are connected to one another, preferably welded.
Der freigehaltene Bereich der anback-gefährdeten Zone wird besonders gut ausgespart, wenn das mindestens eine Verbindungselement nahe der Wand des Gehäuses positioniert ist.The reserved area of the back-endangered zone is particularly well recessed when the at least one connecting element is positioned near the wall of the housing.
Die Fähigkeit zu einer guten Durchmischung und eine hohe Förderleistung der Mischvorrichtung wird dadurch verbessert bzw. erreicht, dass an dem mindestens einen Verbindungselement mindestens ein Förderelement angeordnet wird. Dieses Förderelement kann als ebene Platte ausgebildet sein, die an dem Verbindungselement befestigt, insbesondere angeschweißt, ist. Mit Vorteil ist das Förderelement unter einem Winkel zwischen der Oberflächennormalen auf die Platte und der Förderrichtung der Mischvorrichtung angeordnet; dieser Winkel kann zwischen 10° und 50° betragen. Bevorzugt ist das Förderelement radial innenliegend an dem Verbindungselement angeordnet.The ability to a good mixing and a high flow rate of the mixing device is thereby improved or achieved that at the at least a connecting element at least one conveying element is arranged. This conveyor element may be formed as a flat plate which is attached to the connecting element, in particular welded, is. Advantageously, the conveying element is arranged at an angle between the surface normal to the plate and the conveying direction of the mixing device; this angle can be between 10 ° and 50 °. Preferably, the conveying element is arranged radially inwardly on the connecting element.
Der Übergang von dem einen im Bereich der und konzentrisch zur Drehachse angeordneten Wellenstück zu dem mit radialem Abstand zur Drehachse angeordneten Verbindungselement kann durch eine Förderwendel gebildet werden. Die Förderwendel kann bei Rotation um die Drehachse eine Hüllfläche mit in Förderrichtung der Mischvorrichtung zunehmender Querschnittsfläche aufweisen. Dabei ist besonders daran gedacht, dass die Förderwendel bei Rotation um die Drehachse eine kegelförmige Hüllfläche aufweist. Das Gehäuse weist im Bereich der Förderwendel eine zur Hüllfläche der Förderwendel korrespondierend ausgeformte Wand auf.The transition from the one arranged in the region of and concentric with the axis of rotation shaft piece to the radially spaced from the axis of rotation connecting element can be formed by a conveyor coil. The conveyor coil may have an envelope surface with rotation in the conveying direction of the mixing device increasing cross-sectional area during rotation about the axis of rotation. It is particularly thought that the conveyor coil has a conical envelope surface when rotating about the axis of rotation. The housing has, in the region of the delivery helix, a wall corresponding to the envelope surface of the delivery helix.
Durch diese bevorzugte Ausbildung des Übergangs von der Trocken- zur Nass- bzw. Mischzone wird erreicht, dass in dem Abschnitt der Mischwelle, in der kein im Bereich der Drehachse und konzentrisch zu dieser angeordnetes Wellenteil existiert, eine hinreichende Förderleistung der Mischvorrichtung vorliegt. Der sich in Förderrichtung spiralförmig im Durchmesser vergrößernde Wendelabschnitt stellt sicher, dass die Trockenmasse (Mörtelpulver) mit hinreichendem Fördervolumenstrom in den Mischbereich geleitet wird. Die Förderwirkung in diesem Abschnitt der Mischvorrichtung könnte ansonsten durch die erfindungsgemäße Ausgestaltung zu gering ausfallen. Der Wendelabschnitt stellt weiterhin in vorteilhafter Weise sicher, dass kein Wasser aus der Nasszone in die Trockenzone zurückspritzt, was ansonsten durch die erwähnten Förderelemente an den balkenförmigen Körpern durch deren Spritzwirkung nicht ausgeschlossen werden könnte. Durch die durch die Wendel geschaffene Förderwirkung kann ferner verhindert werden, dass die genannten Förderelemente an den balkenartigen Körpern zu groß ausgebildet werden müssen, wodurch die Gefahr bestehen könnte, dass sie in ihrem radial innenliegenden Abschnitt wieder mit Anbackungen versehen werden.As a result of this preferred embodiment of the transition from the dry zone to the wet zone or mixing zone, it is achieved that a sufficient delivery rate of the mixing device is present in the section of the mixing shaft in which there is no shaft part arranged concentrically with the axis of rotation. The spiral section, which increases in diameter in the conveying direction, ensures that the dry mass (mortar powder) is conducted into the mixing area with sufficient flow rate. The conveying effect in this section of the mixing device could otherwise be too low due to the embodiment according to the invention. The helical section further advantageously ensures that no water from the wet zone is injected back into the drying zone, which otherwise is not precluded by the aforementioned conveying elements on the bar-shaped bodies due to their spraying action could be. By created by the spiral conveying effect can also be prevented that said conveying elements must be formed too large on the beam-like bodies, which could cause the risk that they are provided in their radially inner portion again with caking.
Bevorzugt ist im Bereich der zur Wendel korrespondierend ausgeformten Wand oder in Förderrichtung der Mischvorrichtung unmittelbar auf diesen folgend ein Flüssigkeitszulauf im Gehäuse angeordnet. Hier beginnt dann also die Nasszone.Preferably, in the region of the wall corresponding to the helix, or in the conveying direction of the mixing device, a liquid feed is arranged in the housing directly following this. Here then begins the wet zone.
Die erfindungsgemäße Mischvorrichtung zeichnet sich dadurch aus, dass die Gefahr von Verklumpungen und Anbackungen im Inneren der Vorrichtung erheblich reduziert ist, was die Instandhaltungsaufwendungen und damit die Betriebskosten der Mischvorrichtung reduzieren.The mixing device according to the invention is characterized in that the risk of clumping and caking inside the device is considerably reduced, which reduces the maintenance costs and thus the operating costs of the mixing device.
In der Zeichnung ist ein Ausführungsbeispiel der Erfindung dargestellt. Es zeigen:
- FIG 1
- die Seitenansicht einer Mörtel-Mischvorrichtung im Schnitt und
- FIG 2
- in perspektivischer Ansicht schematisch die Mischwelle der Mörtel-Mischvorrichtung nach FIG 1.
- FIG. 1
- the side view of a mortar mixing device in section and
- FIG. 2
- in a perspective view schematically the mixing shaft of the mortar mixing device according to FIG. 1
In FIG 1 ist eine Mörtel-Mischvorrichtung in Form eines horizontalen Mörteldurchlaufmischers dargestellt. In einem Gehäuse 2 ist eine um eine Drehachse 3 drehbare Mischwelle 4 angeordnet. Die Mischwelle 4 wird von einem Elektromotor mit Getriebeeinheit 19 angetrieben.In FIG 1, a mortar mixing device is shown in the form of a horizontal mortar flow mixer. In a housing 2 a rotatable about an axis of
Die Mischwelle 4 weist im wesentlichen drei axiale Bereiche auf. Ein erster Bereich 5 definiert die Trockenzone der Mischvorrichtung 1. In diesem Bereich ist die Mischwelle 4 mit einer Förderschnecke 11 versehen. Aus einem nicht dargestellten Trichter gelangt Mörtelpulver über eine Zuführöffnung 20 in das Innere des Gehäuses 2 und wird über die Förderschnecke 11 in Förderrichtung F der Mischvorrichtung 1 gefördert. Im Bereich 5 weist die Mischwelle ein koaxial zur Drehachse angeordnetes Wellenstück 7 auf, das im Bereich der Drehachse 3, also zentrisch, liegt.The mixing
Der Austragbereich der Mischvorrichtung ist durch einen zweiten Bereich 6 der axialen Erstreckung gekennzeichnet, der der Nasszone der Mischvorrichtung zuzurechnen ist. Auch hier ist ein koaxial zur Drehachse 3 angeordnetes Wellenstück 8 vorgesehen, das im Bereich der Drehachse 3 liegt. Bei Drehung der Mischwelle 4 wird über Förderschaufeln 21 mit Wasser vermischter Mörtel zu einer Austragöffnung 22 gefördert und von dort entnommen.The discharge region of the mixing device is characterized by a
Etwa in der Mitte der axialen Erstreckung der Mischvorrichtung 1 ist ein Flüssigkeitszulauf 18 angeordnet. Es handelt sich hierbei um eine Bohrung im Gehäuse 2, über die Wasser ins Innere des Gehäuses 2 geleitet werden kann. Ab dieser axialen Position beginnt die Nasszone der Mischvorrichtung, wobei besonders der Übergang von der Trocken- zur Nasszone einer hohen Gefahr von Verklumpung und Anbackungen unterliegt. Daher ist der sich anschießende dritte Bereich 9 der axialen Erstreckung der Mischwelle 4 wie folgt ausgebildet:
Im Bereich 9 existiert kein im Bereich der Drehachse 3 positioniertes Bauteil. Vielmehr wird der Übergang vom Wellenstück 7 zum Wellenstück 8 durch vier äquidistant um den Umfang der Mischwelle 4 angeordnete Verbindungselemente 10 hergestellt. Diese sind in FIG 2 als Elemente 10', 10'', 10''' und 10"" eingezeichnet. Die Elemente 10', 10", 10''' und 10'''' stellen brückenartige Verbindungen zwischen den beiden Wellenteilen 7 und 8 dar.Approximately in the middle of the axial extent of the mixing device 1, a
In the
Jedes Verbindungselement 10', 10", 10"', 10"" wird aus einem balkenartigen Körper 12', 12", 12''' und 12"" gebildet, der mit radialem Abstand r von der Drehachse 3 beabstandet ist. Am Wellenstück 8 sind die balkenartigen Körper 12', 12", 12''' und 12"" über Trägerelemente 13', 13", 13''' und 13"" befestigt. Das Trägerelement 14 zur Befestigung der balkenartigen Körper 12', 12", 12''' und 12"" am Wellenstück 7 wird indes durch eine Förderwendel gebildet, d. h. die balkenartigen Körper 12', 12", 12''' und 12"" sind an der Förderwendel 14 angeschweißt.Each connecting
Wie weiter zu sehen ist, befinden sich die balkenartigen Körper 12', 12", 12''', 12'''' in unmittelbarer Nähe zur Wand 15 des Gehäuses 2, so dass sie weit von dem (zentralen) Bereich beabstandet sind, in dem Verklumpungen bzw. Aufbackungen zu befürchten sind.As further seen, the beam-
Die Förderfähigkeit der Mischvorrichtung im Übergangsbereich vom ersten Bereich 8 zum dritten Bereich 9 der axialen Erstreckung der Mischwelle 4, also von der Trocken- in die Nasszone, wird durch die Förderwendel 14 verbessert, die sich in Förderrichtung radial vergrößert (s. FIG 1). Die Wand 17 des Gehäuses 2 ist in diesem Bereich kegelförmig ausgebildet und der Hüllkurve der Förderwendel bei deren Rotation angepasst.The eligibility of the mixing device in the transition region from the first region 8 to the
Die Förderfähigkeit der Verbindungselemente 10', 10", 10"', 10'''' wird dadurch erhöht, dass an jedem balkenartigen Körper 12', 12", 12"', 12"" ein Förderelement 16 in Form einer Platte angebracht (angeschweißt) ist. Wie FIG 2 entnommen werden kann, ist die Platte 16 dabei unter einem Winkel α ausgerichtet, d. h. zwischen der Oberflächennormalen N auf die Platte 16 und der Förderrichtung F wird ein Winkel eingeschlossen, der vorzugsweise zwischen 10° und 50° beträgt.The conveying capacity of the connecting
- 11
- Mischvorrichtungmixing device
- 22
- Gehäusecasing
- 33
- Drehachseaxis of rotation
- 44
- Mischwellemixing shaft
- 55
- erster Bereich der axialen Erstreckungfirst area of the axial extent
- 66
- zweiter Bereich der axialen Erstreckungsecond region of the axial extent
- 77
- Wellenstückshaft piece
- 88th
- Wellenstückshaft piece
- 99
- dritter Bereich der axialen Erstreckungthird area of the axial extent
- 10'10 '
- Verbindungselementconnecting element
- 10"10 "
- Verbindungselementconnecting element
- 10'''10 '' '
- Verbindungselementconnecting element
- 10""10 ""
- Verbindungselementconnecting element
- 1111
- FörderschneckeAuger
- 12'12 '
- balkenartiger Körperbar-like body
- 12"12 "
- balkenartiger Körperbar-like body
- 12'''12 '' '
- balkenartiger Körperbar-like body
- 12""12 ""
- balkenartiger Körperbar-like body
- 13'13 '
- Trägerelementsupport element
- 13"13 "
- Trägerelementsupport element
- 13'''13 '' '
- Trägerelementsupport element
- 13""13 ""
- Trägerelementsupport element
- 1414
- Trägerelement, FörderwendelCarrier element, conveyor spiral
- 1515
- Wand des GehäusesWall of the housing
- 1616
- Förderelementimpeller
- 1717
- kegelförmige Wand des Gehäusesconical wall of the housing
- 1818
- Flüssigkeitszulaufliquid inlet
- 1919
- Elektromotor mit GetriebeeinheitElectric motor with gear unit
- 2020
- Zuführöffnungfeed
- 2121
- Förderschaufelimpeller blade
- 2222
- Austragöffnungdischarge
- rr
- radialer Abstandradial distance
- αα
- Winkelangle
- NN
- Oberflächennormalesurface normal
- FF
- Förderrichtungconveying direction
Claims (13)
dadurch gekennzeichnet,
dass die Mischwelle (4) in zumindest einem Bereich (5, 6) ihrer axialen Erstreckung ein im Bereich der und konzentrisch zur Drehachse (3) angeordnetes Wellenstück (7, 8) aufweist und dass die Mischwelle (4) in zumindest einem anderen Bereich (9) ihrer axialen Erstreckung ausschließlich durch mindestens ein Verbindungselement (10', 10", 10"', 10"") gebildet wird, das mit radialem Abstand (r) zur Drehachse (3) angeordnet ist.Mixing device (1) for mixing a dry medium, in particular a powder, with a liquid, in particular water, which has a housing (2) in which a mixing shaft (4) rotatable about an axis of rotation (3) is arranged,
characterized,
that the mixing shaft (4) in at least one region (5, 6) of its axial extent a (7, 8) and in the area of and arranged concentrically to the rotation axis (3) shaft piece that the mixing shaft (4) in at least one other region ( 9) of its axial extension exclusively by at least one connecting element (10 ', 10 ", 10"', 10 "") is formed, which is arranged at a radial distance (r) to the axis of rotation (3).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202004020257U DE202004020257U1 (en) | 2004-12-28 | 2004-12-28 | mixing device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1676630A1 true EP1676630A1 (en) | 2006-07-05 |
EP1676630B1 EP1676630B1 (en) | 2008-04-16 |
Family
ID=35853894
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05026162A Not-in-force EP1676630B1 (en) | 2004-12-28 | 2005-12-01 | Mixing apparatus |
Country Status (3)
Country | Link |
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EP (1) | EP1676630B1 (en) |
AT (1) | ATE392252T1 (en) |
DE (2) | DE202004020257U1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107661707A (en) * | 2016-07-29 | 2018-02-06 | 北京科林思源能源环境科技发展有限责任公司 | A kind of squash type continuous conveying puddles equipment |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006049171B4 (en) | 2006-10-18 | 2009-01-15 | Werner Dutschmann | Device for continuous and intensive mixing of dry mortar |
CN101797772A (en) * | 2010-04-29 | 2010-08-11 | 顾国勋 | Conveying and stirring integrated dry-mixed mortar stirring device |
CN102729332A (en) * | 2012-06-19 | 2012-10-17 | 无锡市优耐特石化装备有限公司 | Mortar stirring device |
DE102014005405A1 (en) | 2014-04-14 | 2015-10-15 | Sto Se & Co. Kgaa | Device for applying difficult-to-dry dry building materials |
IT201700076502A1 (en) * | 2017-07-07 | 2019-01-07 | Evaristo Revelin | Improved mixer for premixed plaster plastering machines |
DE102020132489A1 (en) | 2020-12-07 | 2022-06-09 | Knauf Pft Gmbh & Co. Kg | Building material continuous mixing device, method for providing a processing-moist building material mixture by means of a building material continuous mixing device and device, in particular with a control unit or storage unit |
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DE7329132U (en) * | 1973-08-09 | 1975-05-07 | Schlecht K | Mixing pump device |
DE3202518A1 (en) * | 1981-02-11 | 1982-08-19 | Kernforschungszentrum Karlsruhe Gmbh, 7500 Karlsruhe | Process and apparatus for embedding in cement radioactive or toxic waste in drums |
DE3429387A1 (en) * | 1984-08-09 | 1986-02-20 | Kraftwerk Union AG, 4330 Mülheim | METHOD AND DEVICE FOR INCORPORATING IN PARTICULAR RADIOACTIVE WASTE MATERIALS IN A BINDING AGENT |
DE3546501A1 (en) * | 1985-09-13 | 1987-04-23 | Heidelberger Zement Ag | Device for the continuous supply of hydraulically setting composition |
US4778277A (en) * | 1984-08-09 | 1988-10-18 | Kraftwerk Union Aktiengesellschaft | Mixing device |
DE19542663A1 (en) * | 1995-11-16 | 1997-05-22 | Wagner Gmbh J | Portable continuous mixer for cement, concrete etc. |
DE19755059A1 (en) * | 1997-12-11 | 1999-07-01 | Martin Theodor Melchior | Mixing whisk for a mixing device |
DE19812154A1 (en) * | 1998-03-20 | 1999-09-23 | Reburg Patentverwertungs Gmbh | Mixing and conveying apparatus used e.g. for mixing and conveying mortar mixtures |
-
2004
- 2004-12-28 DE DE202004020257U patent/DE202004020257U1/en not_active Expired - Lifetime
-
2005
- 2005-12-01 EP EP05026162A patent/EP1676630B1/en not_active Not-in-force
- 2005-12-01 DE DE502005003725T patent/DE502005003725D1/en active Active
- 2005-12-01 AT AT05026162T patent/ATE392252T1/en not_active IP Right Cessation
Patent Citations (8)
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DE7329132U (en) * | 1973-08-09 | 1975-05-07 | Schlecht K | Mixing pump device |
DE3202518A1 (en) * | 1981-02-11 | 1982-08-19 | Kernforschungszentrum Karlsruhe Gmbh, 7500 Karlsruhe | Process and apparatus for embedding in cement radioactive or toxic waste in drums |
DE3429387A1 (en) * | 1984-08-09 | 1986-02-20 | Kraftwerk Union AG, 4330 Mülheim | METHOD AND DEVICE FOR INCORPORATING IN PARTICULAR RADIOACTIVE WASTE MATERIALS IN A BINDING AGENT |
US4778277A (en) * | 1984-08-09 | 1988-10-18 | Kraftwerk Union Aktiengesellschaft | Mixing device |
DE3546501A1 (en) * | 1985-09-13 | 1987-04-23 | Heidelberger Zement Ag | Device for the continuous supply of hydraulically setting composition |
DE19542663A1 (en) * | 1995-11-16 | 1997-05-22 | Wagner Gmbh J | Portable continuous mixer for cement, concrete etc. |
DE19755059A1 (en) * | 1997-12-11 | 1999-07-01 | Martin Theodor Melchior | Mixing whisk for a mixing device |
DE19812154A1 (en) * | 1998-03-20 | 1999-09-23 | Reburg Patentverwertungs Gmbh | Mixing and conveying apparatus used e.g. for mixing and conveying mortar mixtures |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107661707A (en) * | 2016-07-29 | 2018-02-06 | 北京科林思源能源环境科技发展有限责任公司 | A kind of squash type continuous conveying puddles equipment |
Also Published As
Publication number | Publication date |
---|---|
ATE392252T1 (en) | 2008-05-15 |
DE202004020257U1 (en) | 2006-02-09 |
EP1676630B1 (en) | 2008-04-16 |
DE502005003725D1 (en) | 2008-05-29 |
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