EP1664616A1 - Corps moule d'isolation thermique - Google Patents
Corps moule d'isolation thermiqueInfo
- Publication number
- EP1664616A1 EP1664616A1 EP04764960A EP04764960A EP1664616A1 EP 1664616 A1 EP1664616 A1 EP 1664616A1 EP 04764960 A EP04764960 A EP 04764960A EP 04764960 A EP04764960 A EP 04764960A EP 1664616 A1 EP1664616 A1 EP 1664616A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compact
- outer skin
- vacuum insulation
- rigid polyurethane
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000009413 insulation Methods 0.000 claims abstract description 34
- 239000004814 polyurethane Substances 0.000 claims abstract description 31
- 229920002635 polyurethane Polymers 0.000 claims abstract description 31
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 22
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 21
- 230000001413 cellular effect Effects 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 description 20
- 239000011162 core material Substances 0.000 description 14
- 239000004721 Polyphenylene oxide Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 13
- 229920000570 polyether Polymers 0.000 description 13
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 10
- 239000004604 Blowing Agent Substances 0.000 description 9
- 239000006260 foam Substances 0.000 description 9
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229920001228 polyisocyanate Polymers 0.000 description 7
- 239000005056 polyisocyanate Substances 0.000 description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- -1 aromatic isocyanates Chemical class 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 239000012948 isocyanate Substances 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- 239000004970 Chain extender Substances 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- XPDWGBQVDMORPB-UHFFFAOYSA-N Fluoroform Chemical compound FC(F)F XPDWGBQVDMORPB-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical group 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N iso-pentane Natural products CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000003981 vehicle Substances 0.000 description 2
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- WZLFPVPRZGTCKP-UHFFFAOYSA-N 1,1,1,3,3-pentafluorobutane Chemical compound CC(F)(F)CC(F)(F)F WZLFPVPRZGTCKP-UHFFFAOYSA-N 0.000 description 1
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 description 1
- CXBDYQVECUFKRK-UHFFFAOYSA-N 1-methoxybutane Chemical compound CCCCOC CXBDYQVECUFKRK-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- PMPVIKIVABFJJI-UHFFFAOYSA-N Cyclobutane Chemical compound C1CCC1 PMPVIKIVABFJJI-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 241000411532 Erites Species 0.000 description 1
- XOBKSJJDNFUZPF-UHFFFAOYSA-N Methoxyethane Chemical compound CCOC XOBKSJJDNFUZPF-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000001409 amidines Chemical class 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000000022 bacteriostatic agent Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical class CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 150000001983 dialkylethers Chemical class 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000004795 extruded polystyrene foam Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000001408 fungistatic effect Effects 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- UKACHOXRXFQJFN-UHFFFAOYSA-N heptafluoropropane Chemical compound FC(F)C(F)(F)C(F)(F)F UKACHOXRXFQJFN-UHFFFAOYSA-N 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- MSSNHSVIGIHOJA-UHFFFAOYSA-N pentafluoropropane Chemical compound FC(F)CC(F)(F)F MSSNHSVIGIHOJA-UHFFFAOYSA-N 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 150000005619 secondary aliphatic amines Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- IUTCEZPPWBHGIX-UHFFFAOYSA-N tin(2+) Chemical class [Sn+2] IUTCEZPPWBHGIX-UHFFFAOYSA-N 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
- 239000005436 troposphere Substances 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
- E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/14—Insulation with respect to heat using subatmospheric pressure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
Definitions
- the invention relates to moldings for thermal insulation, comprising at least one vacuum insulation panel.
- Vacuum insulation units also known as vacuum insulation panels, are increasingly being used for thermal insulation. They are used, among other things, for cooling device housings, containers for cooling vehicles, cooling boxes, cooling cells or district heating pipes. Due to their lower thermal conductivity, they offer advantages over conventional insulation materials.
- the energy saving potential compared to closed-cell rigid polyurethane foams is usually around 20-30%.
- Such vacuum insulation units generally consist of a heat-insulating core material, for example open-celled polyurethane (PUR) rigid foam, open-cell extruded polystyrene foam, diatomaceous glass fibers, plastic fillings, pressed regrind from rigid PU foam or semi-rigid foam. erite, which is packed in a gas-tight film, evacuated and sealed airtight.
- the vacuum should be less than 100 mbar. With this vacuum, a thermal conductivity of the panels of less than 10 mW / mK can be achieved depending on the structure and pore size of the core material.
- the vacuum insulation panels are usually inserted into the component to be insulated and fixed there.
- the components for thermal insulation described above usually consist of two compact layers, preferably metal sheets or plastics, such as polystyrene.
- EP 434225 describes the process which is customary in industry for the production of components for thermal insulation.
- the vacuum insulation panel is glued to at least one of the side walls and the remaining cavity is foamed with rigid polyurethane foam, otherwise it would act as a thermal bridge. Foaming is also necessary for the connection of the two side walls of the component.
- a disadvantage of this and similar processes is that fixing the vacuum insulation panels to the side walls means an additional work step. Since damage to the vacuum insulation panels must be avoided at all costs, they are mostly inserted and fixed manually. Another disadvantage is that two insulating materials with different insulating behavior are used in this procedure. As a result, the potential of the vacuum insulation panels cannot be fully exploited.
- the object of the present invention was to develop moldings for thermal insulation which have a very low thermal conductivity and are easy to manufacture.
- the task was surprisingly achieved by completely encasing a vacuum insulation panel with a hard, compact polyurethane or a rigid polyurethane foam with a compact outer skin and cellular core.
- the invention accordingly relates to a molded body consisting of a hard, compact polyurethane or a rigid polyurethane foam with a compact outer skin and a cellular core, comprising an at least vacuum insulation panel.
- the invention furthermore relates to a process for the production of moldings, consisting of a hard, compact polyurethane or a rigid polyurethane foam with a compact outer skin and cellular core, comprising at least one vacuum insulation panel, comprising the steps
- Cooling devices include cooling devices such as refrigerators or freezers, refrigerated vehicles, cool boxes, cold rooms or district heating pipes.
- the customary and known vacuum insulation panels can be used to produce the moldings according to the invention. As described above, they are manufactured by encasing a heat-insulating core material, for example open-cell polyurethane (PUR) rigid foam, open-cell extruded polystyrene. Foam, silica gels, glass fibers, plastic fillings, pressed regrind made of PUR rigid foam or semi-rigid foam, perlite, in a gas-tight film, evacuation and airtight sealing, mostly by welding or gluing.
- the vacuum in the vacuum insulation panel should be less than 100 mbar. In order to maintain the vacuum even over a long period of time, it is customary to add getter materials, for example activated carbon, to the vacuum insulation panels. Vacuum insulation panels of this type are described, for example, in WO 97/36129 or WO 99/61503.
- the rigid polyurethane foams used for the production of the moldings according to the invention with a compact outer skin and cellular core also referred to as rigid polyurethane integral foams
- their manufacture and use are described, for example, in the plastics handbook, volume 7 “Polyurethanes”, 3rd edition 1993, Carl Hanser Verlag, Kunststoff, Vienna , in chapter 7.4
- the hard, compact polyurethanes differ from the rigid polyurethane integral foams in that there are no blowing agents in the formulation.
- Such polyurethanes are usually produced by reacting polyisocyanates, in particular 4,4'-diphenylmethane diisocyanate or its derivatives, with short-chain polyether alcohols in the presence of catalysts, blowing agents and, if necessary, crosslinking agents and auxiliaries and / or additives.
- the polyurethanes mentioned are mostly used for the production of housings, sports equipment, in particular skis, and for furniture.
- all known and customary aliphatic and in particular aromatic isocyanates with at least two isocyanate groups in the molecule can be used as polyisocyanates.
- Diphenylmethane diisocyanate or mixtures of diphenylmethane diisocyanate with polyphenylene polymethylene polyisocyanates are mostly used to produce rigid integral polyurethane foams.
- the isocyanates can be used as pure compounds or in modified form.
- the polyisocyanates can be modified, for example, by incorporating allophanate, urethane or isocyanurate groups.
- Polyether alcohols and / or polyester alcohols are preferably used as compounds having at least two hydrogen atoms reactive with isocyanate groups.
- the polyether alcohols in particular have a functionality in the range between 2.5 and 5, preferably between 2.5 and 4.
- the molar mass (M w ) of the polyether alcohols is preferably in the range between 150 and 650, in particular between 200 and 600, and their viscosity 25 ° C is preferably in the range 250 and 7000 mPas, in particular between 350 and 6500 mPas, determined in accordance with DIN 53019.
- These polyether alcohols are prepared by generally known processes, in particular by addition of lower alkylene oxides, preferably propylene oxide and / or ethylene oxide, to H- functional starter substances.
- Starting substances which are preferably used are 3- to 5-functional alcohols or amines, for example glycerol, trimethylolpropane, pentaerythritol, sorbitol or ethylenediamine or any mixtures of alcohols and / or amines.
- polyester alcohols used are in particular those with a hydroxyl number in the range between 150 and 350 mgKOH / g and a viscosity at 25 ° C., determined in accordance with DIN 53019, in the range between 2000 and 10000 mPas.
- Dicarboxylic acids and / or their derivatives preferably phthalic acid, phthalic anhydride or adipic acid
- diols for example ethylene glycol and its higher homologues, propylene glycol and its higher homologues, butanediols, or higher alkanediols, in particular those having up to 10 carbon atoms in the alkane chain, are used in particular as polyfunctional alcohols.
- small amounts of trihydric or higher alcohols can also be used.
- polyether alcohols are used as compounds with at least two hydrogen atoms reactive with isocyanate groups. It is possible to use only one polyether alcohol or mixtures of at least two polyether alcohols.
- chain extenders and crosslinkers can also be used as compounds having at least two hydrogen atoms reactive with isocyanate groups. These are low molecular weight H-functional compounds. The molecular weight of these compounds is in the range between 62 and that of the polyether alcohols and polyester alcohols described above. Diols are mostly used as chain extenders, and at least three-functional alcohols and / or amines are used as crosslinkers.
- the process according to the invention is carried out in the presence of blowing agents, catalysts and, if necessary, auxiliaries and / or additives.
- water can be used as the blowing agent, which reacts with isocyanate groups with elimination of carbon dioxide.
- So-called physical blowing agents can also be used instead of, but preferably in combination with, water. These are compounds which are inert to the feed components and which are mostly liquid at room temperature and evaporate under the conditions of the urethane reaction. The boiling point of these compounds is preferably below 110 ° C., in particular below 80 ° C.
- the physical blowing agents also include inert gases which are introduced into or dissolved in the feed components, for example carbon dioxide, nitrogen or noble gases.
- the compounds which are liquid at room temperature are mostly selected from the group comprising alkanes and / or cycloalkanes with at least 4 carbon atoms, dialkyl ethers, esters, ketones, acetals, fluoroalkanes with 1 to 8 carbon atoms, and tetraalkylsilanes with 1 to 3 carbon atoms in the alkyl chain, in particular Tetramethylsilane.
- Examples of physical blowing agents are propane, n-butane, iso- and cyclobutane, n-, iso- and cyclopentane, cyclohexane, dimethyl ether, methyl ethyl ether, methyl butyl ether, methyl formate, acetone, and fluoroalkanes, which can be broken down in the troposphere and therefore are harmless to the ozone layer, such as trifluoromethane, difluoromethane, 1,1,1,3,3-pentafluorobutane, 1,1, 1,3.3-
- Pentafluoropropane, 1,1,1,2-tetrafluoroethane, difluoroethane and heptafluoropropane The physical blowing agents mentioned can be used alone or in any combination with one another.
- Organic metal compounds preferably organic tin compounds, such as tin (II) salts of organic acids, are used in particular.
- Strongly basic amines can also be used as catalysts. Examples of this are secondary aliphatic amines, imidazoles, amidines, triazines and alkanolamines.
- the catalysts can be used alone or in any mixtures with one another.
- Aids and / or additives include the substances known per se for this purpose, for example surface-active substances, foam stabilizers, cell regulators, fillers, for example mineral fillers, such as chalk or heavy spar, or hollow microspheres, pigments, dyes, flame retardants, hydrolysis protection agents, antistatic agents, fungistatic and bacteriostatic agents.
- the polyisocyanates and the compounds are mixed with at least two hydrogen atoms reactive with isocyanate groups and filled into a mold into which a vacuum insulation panel has previously been introduced. After filling the construction components, the mold is closed and the polyurethane is allowed to harden. After curing, the mold is opened and the molded part is removed.
- the reaction of the polyisocyanates with the compounds having at least two hydrogen atoms reactive with isocyanate groups is preferably carried out with an isocyanate index in the range between 90 and 150, particularly preferably between 95 and 130.
- reaction components can be mixed by manual stirring before being introduced into the mold.
- mixing it is common to carry out the mixing by means of metering devices, usually mixing heads. Such devices are generally known and commercially available.
- the temperature for curing to polyurethane is preferably in the range between 40 and 130 ° C.
- the rigid polyurethane foams used for the molded parts according to the invention with a compact outer skin and cellular core usually have a density in the range between 200 and 800 kg / m 3 , preferably between 200 and 700 kg / m 3 .
- the density of the compact polyurethanes is preferably in the range between 700 and 1200 kg / m 3 .
- the moldings according to the invention can be produced in the form required for the particular application. Processing after demolding is no longer necessary.
- the vacuum insulation panel is preferably completely made of hard enclosed compact polyurethane or the rigid polyurethane foam with a compact outer skin and cellular core.
- the molded bodies can already contain openings for fittings, such as door handles, hinges or the like, so that they can be assembled without problems into the desired devices for heat insulation.
- the compact polyurethanes and rigid polyurethane foams with a compact outer skin and cellular core can be colored by adding dyes to at least one of the structural components. It is also possible to paint the surfaces of the molded parts according to the invention.
- one of the sides can be a layer of metal or plastic. This is particularly preferred when it is important that the interior can be cleaned well. In this case, this layer is inserted into the mold. This can be done before entering the build-up components or before closing the mold.
- the molded articles according to the invention have a very low thermal conductivity. They are easy to manufacture, mechanically stable and lightweight.
- a vacuum insulation panel with the dimensions 596x1196x36mm is inserted and fixed in a mold with the dimensions 600x1200x40 mm. The mold is then closed and 3000 g of polyurethane system are poured into the mold.
- the polyurethane system had the following composition:
- Polyol component a mixture of
- Isocyanate upranat M20W ® from BASF AG
- the foam used had a free-foamed bulk density of 600-700 g / l.
- the resulting molded body had a compact outer skin and a cellular core.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Acoustics & Sound (AREA)
- Chemical & Material Sciences (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Polyurethanes Or Polyureas (AREA)
- Thermal Insulation (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Refrigerator Housings (AREA)
Abstract
La présente invention concerne des corps moulés constitués d'un polyuréthanne compact dur ou d'une mousse de polyuréthanne rigide qui présente une enveloppe compacte et une âme cellulaire. Cette invention est caractérisée en ce que ces corps moulés présentent au moins un panneau d'isolation sous vide.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2003142859 DE10342859A1 (de) | 2003-09-15 | 2003-09-15 | Formkörper zur Wärmeisolation |
PCT/EP2004/010017 WO2005026605A1 (fr) | 2003-09-15 | 2004-09-08 | Corps moule d'isolation thermique |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1664616A1 true EP1664616A1 (fr) | 2006-06-07 |
Family
ID=34305820
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04764960A Withdrawn EP1664616A1 (fr) | 2003-09-15 | 2004-09-08 | Corps moule d'isolation thermique |
Country Status (8)
Country | Link |
---|---|
US (1) | US20080280120A1 (fr) |
EP (1) | EP1664616A1 (fr) |
JP (1) | JP2007506041A (fr) |
KR (1) | KR20060076296A (fr) |
CN (1) | CN1853066A (fr) |
DE (1) | DE10342859A1 (fr) |
MX (1) | MXPA06002429A (fr) |
WO (1) | WO2005026605A1 (fr) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2387459A2 (fr) | 2009-01-14 | 2011-11-23 | Basf Se | Unités d'isolation sous vide comportant des matériaux getter |
DE102010031250A1 (de) | 2010-07-12 | 2012-01-12 | BSH Bosch und Siemens Hausgeräte GmbH | Gehäusekomponente für ein Kältegerät |
DE102010031249A1 (de) | 2010-07-12 | 2012-01-12 | BSH Bosch und Siemens Hausgeräte GmbH | Gehäusekomponente für ein Kältegerät |
EP2618980B1 (fr) * | 2010-09-22 | 2014-12-17 | Basf Se | Fixation de panneaux d'isolation sous vide dans des systèmes de réfrigération |
DE102010062734A1 (de) | 2010-12-09 | 2012-06-14 | BSH Bosch und Siemens Hausgeräte GmbH | Gehäusekomponente für ein Kältegerät |
DE102011079209A1 (de) | 2011-07-14 | 2013-01-17 | BSH Bosch und Siemens Hausgeräte GmbH | Vakuumisolationselement |
DE102011087026A1 (de) | 2011-11-24 | 2013-05-29 | BSH Bosch und Siemens Hausgeräte GmbH | Kältegerät und Vakuumisolationspaneel dafür |
DE102012100490A1 (de) | 2012-01-23 | 2013-07-25 | Götz von Waldeyer-Hartz | Thermowand und Verfahren zu ihrer Herstellung |
GB2502561B (en) * | 2012-05-30 | 2016-03-23 | Gurit Uk Ltd | Press moulding method |
CN102748558A (zh) * | 2012-07-16 | 2012-10-24 | 苏州宏久航空防热材料科技有限公司 | 一种圆弧形真空绝热复合板及其制作方法 |
CN104006264A (zh) * | 2013-02-26 | 2014-08-27 | 海尔集团公司 | 绝热板材及其制备方法以及应用该绝热板材的制冷器具 |
US9272475B2 (en) * | 2013-06-03 | 2016-03-01 | Sonoco Development, Inc. | Thermally insulated VIP sandwich shipper and method of making same |
DE102013105819B4 (de) * | 2013-06-06 | 2019-01-17 | Kögel Trailer GmbH & Co. KG | Wandelement für einen Nutzfahrzeugaufbau, Nutzfahrzeugaufbau und Nutzfahrzeug mit einem derartigen Wandelement und Herstellungsverfahren |
SG10201801359YA (en) * | 2013-06-07 | 2018-03-28 | Mitsubishi Electric Corp | Heat insulating box body and refrigerator |
AU2014276245B2 (en) * | 2013-06-07 | 2017-01-05 | Mitsubishi Electric Corporation | Refrigerator |
AU2014276244B2 (en) * | 2013-06-07 | 2016-05-19 | Mitsubishi Electric Corporation | Heat insulating box body, refrigerator, and device including heat insulating box body |
CN103723379B (zh) * | 2014-01-11 | 2015-12-30 | 苏州安特实业有限公司 | 医疗药品用绝热冷藏箱 |
CA2938615A1 (fr) * | 2014-02-06 | 2015-08-13 | Basf Se | Ensemble isolant pour une cuve de stockage et procede pour sa preparation |
DE202014103892U1 (de) * | 2014-08-21 | 2015-11-25 | Rehau Ag + Co. | Verschlussanordnung |
RU2018118386A (ru) | 2015-10-19 | 2019-11-21 | Басф Се | Сендвичная структура, содержащая вакуумную изоляционную панель, и способ ее получения |
US10307938B2 (en) * | 2015-11-17 | 2019-06-04 | Great Plains Coatings, Inc. | Chemical resistant composite support pad mold and method of manufacturing the support pad |
WO2019124283A1 (fr) * | 2017-12-22 | 2019-06-27 | パナソニックIpマネジメント株式会社 | Structure d'isolation thermique comprenant un matériau d'isolation thermique sous vide, et appareil électrique ménager, paroi d'habitation et dispositif de transport faisant appel à celle-ci |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4492725A (en) * | 1982-07-20 | 1985-01-08 | Matsushita Electric Industrial Co., Ltd. | Composite thermal insulator |
US5107649A (en) * | 1988-04-15 | 1992-04-28 | Midwest Research Institute | Compact vacuum insulation embodiments |
US5252408A (en) * | 1990-09-24 | 1993-10-12 | Aladdin Industries, Inc. | Vacuum insulated panel and method of forming a vacuum insulated panel |
DE4115456A1 (de) * | 1991-05-11 | 1992-11-12 | Basf Ag | Verfahren zur herstellung von fluorchlorkohlenwasserstoff freien, urethangruppen enthaltenden formkoerpern mit einem zelligen kern und einer verdichteten randzone |
JPH0771867A (ja) * | 1993-09-03 | 1995-03-17 | Fujitsu General Ltd | 断熱材ユニットとそれを利用した断熱箱体 |
US5866228A (en) * | 1993-11-22 | 1999-02-02 | Mitsubishi Chemical Corporation | Vacuum heat-insulator |
US5875599A (en) * | 1995-09-25 | 1999-03-02 | Owens-Corning Fiberglas Technology Inc. | Modular insulation panels and insulated structures |
-
2003
- 2003-09-15 DE DE2003142859 patent/DE10342859A1/de not_active Withdrawn
-
2004
- 2004-09-08 MX MXPA06002429A patent/MXPA06002429A/es unknown
- 2004-09-08 WO PCT/EP2004/010017 patent/WO2005026605A1/fr active Search and Examination
- 2004-09-08 CN CNA2004800265276A patent/CN1853066A/zh active Pending
- 2004-09-08 EP EP04764960A patent/EP1664616A1/fr not_active Withdrawn
- 2004-09-08 US US10/571,915 patent/US20080280120A1/en not_active Abandoned
- 2004-09-08 JP JP2006525757A patent/JP2007506041A/ja not_active Withdrawn
- 2004-09-08 KR KR1020067005159A patent/KR20060076296A/ko not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2005026605A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20080280120A1 (en) | 2008-11-13 |
DE10342859A1 (de) | 2005-04-21 |
MXPA06002429A (es) | 2006-06-20 |
CN1853066A (zh) | 2006-10-25 |
KR20060076296A (ko) | 2006-07-04 |
JP2007506041A (ja) | 2007-03-15 |
WO2005026605A1 (fr) | 2005-03-24 |
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