EP1628824B1 - Fabric and yarn for protective garments - Google Patents
Fabric and yarn for protective garments Download PDFInfo
- Publication number
- EP1628824B1 EP1628824B1 EP20040751284 EP04751284A EP1628824B1 EP 1628824 B1 EP1628824 B1 EP 1628824B1 EP 20040751284 EP20040751284 EP 20040751284 EP 04751284 A EP04751284 A EP 04751284A EP 1628824 B1 EP1628824 B1 EP 1628824B1
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- EP
- European Patent Office
- Prior art keywords
- fiber
- fabric according
- weight
- flame resistant
- yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0035—Protective fabrics
- D03D1/0041—Cut or abrasion resistant
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/08—Heat resistant; Fire retardant
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/443—Heat-resistant, fireproof or flame-retardant yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/513—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
- D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2915—Rod, strand, filament or fiber including textile, cloth or fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
- Y10T442/614—Strand or fiber material specified as having microdimensions [i.e., microfiber]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
- Y10T442/614—Strand or fiber material specified as having microdimensions [i.e., microfiber]
- Y10T442/619—Including other strand or fiber material in the same layer not specified as having microdimensions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/696—Including strand or fiber material which is stated to have specific attributes [e.g., heat or fire resistance, chemical or solvent resistance, high absorption for aqueous compositions, water solubility, heat shrinkability, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/697—Containing at least two chemically different strand or fiber materials
Definitions
- the invention is directed to a fabric and a yarn used to make protective garments.
- Protective clothing refers to primary and secondary protective clothing (per ASTM Standard F1002-86). Primary protective clothing is designed for activities where significant exposure to molten substance splash, radiant heat, or flame is likely to occur. Secondary protective clothing, on the other hand, is designed for continuous wear in areas where intermittent exposure to molten substance splash, radiant heat, and/or flame is possible.
- Protective clothing in the work place is important because it is the employer's responsibility to identify risks and hazards in the workplace and seek out appropriate protective garments and equipment for the protection of workers.
- Common workplace hazards include, for example: flammable liquids, flammable soils, molten metals, sparks, slag from flame cutting, welding, open flames, high voltage electrical discharges, electric arc events, vapors from volatile liquids, and combustible dusts. These hazards may be encountered in foundries, at electrical utilities, in the chemical, oil, gas and petrochemical industries, in auto racing, to mention a few.
- Fabrics have been developed for use in protective clothing. Those fabrics may be made with treated fibers, inherently flame resistant fibers, or combinations thereof.
- a treated fiber is, typically, a conventional textile fiber that has been treated with a flame retardant, a chemical substance used to impart flame resistance.
- two treated fibers are FR cotton or FR rayon, both FR cellulosics.
- Inherently flame resistant fibers are those fibers that have flame resistance as an essential characteristic of the fiber.
- inherently flame resistant fibers include: aramids, polyamide imides, melamines, polybenzimidazole (PBI), polyimides, polyphenylene benzodisoxazole (PBO), polyphenylene sulfide (PPS), polyetherether ketone (PEEK), and the like. Most often, these fibers are blended together to obtain a yarn for a fabric with a particular blend of properties. Those properties include thermal protection, static resistance, comfort, durability, stability, appearance, ease of laundry maintenance, color, and relative cost.
- PBI GOLD® is a 40% PBI/60% aramid blend (all % are by weight of the fabric).
- NOMEX® is a blend of 95% meta-aramid (NOMEX) fiber/5% para-aramid (KEVLAR) fiber.
- NOMEX IIIA is a blend of 93% meta-aramid (NOMEX) fiber/5% para-aramid (KEVLAR) fiber/2% static dissipative fiber.
- COMFORT BLEND® is 65% NOMEX IIIA/35% FR rayon blend.
- NOMEX Freestyle is 93% NOMEX IIIA/5% para-aramid (KEVLAR) fiber/2% antistatic fiber.
- INDURA ULTRASOFT is 88% FR cotton/12% nylon blend. Each of these fabrics has its own unique blend of properties. Flame Resistant Protective Apparel, An Industry Update 2001 / 2002, Bulwark Protective Apparel, a Division of VF Workwear, Inc., Arlington, TN, incorporated herein by reference.
- US-B-6 489 256 discloses a fire escape blanket and other melamine resin containing compositions and products with fire blocking properties.
- the product has, at its broadest range, about 15-80 parts by weight a melamine resin, up to about 80 parts by weight an aramid fiber, and up to about 80 parts by weight a modacrylic fiber.
- a fiber fabric useful for flame-resistant garment is shown, which is composed of yarns comprising a blend of 65 to 95% by weight of an aromatic polyamide fiber-containing fiber component with 5 to 40% by weight of a polyester fiber component.
- the aromatic polyamide fiber containing fiber component comprising 50 to 100% by weigth of aromatic polyamide fibers and 0 to 50% by weight of cellulose fibers and the fiber fabric having a limiting oxygen index of 26 or more.
- the yarn may comprise an aramid fiber (denier 0.4-3), FR cellulosic fiber, and a polyester fiber.
- the present invention is a yarn or fabric useful in protective garments.
- the yarn or fabric is made of flame resistant fibers and microdenier flame resistant fibers.
- the flame resistant fibers are selected from the group consisting of inherently flame resistant fibers, treated fibers, and combinations thereof.
- the microdenier flame resistant fibers are selected from the group consisting of microdenier inherently flame resistant fibers, microdenier treated fibers, and combinations thereof.
- the weight ratio of said flame resistant fibers to said microdenier flame resistant fibers is in the range of 4-9:2-6.
- Fabrics are planar structures made of fibers and/or yarns assembled by various means such as weaving, knitting, tufting, felting, braiding, or bonding of webs to give the structure sufficient strength and other properties required for its intended use.
- a yarn is a generic term for a continuous strand of textile fibers, filaments, or materials in a form suitable for knitting, weaving, or otherwise intertwining to form a fabric.
- Yarn occurs, for example, in the following forms: (1) a number of fibers (e.g., staple) twisted together (spun yarn); (2) a number of filaments laid together without twist (a zero-twist yarn); (3) a number of filaments laid together with a degree of twist; (4) a single filament with or without twist (a monofilament); or (5) a narrow strip of materials, such as paper, plastic film, or metal foil, with or without twist, intended for use in a textile construction.
- a number of fibers e.g., staple
- filaments laid together without twist a zero-twist yarn
- a number of filaments laid together with a degree of twist (4) a single filament with or without twist (a monofilament); or (5) a narrow strip of materials, such as paper, plastic film, or metal foil, with or without twist, intended for use in a textile construction.
- the yarns and fabrics discussed hereinafter are preferably used as secondary protective clothing, but may be used otherwise, for example, as primary protective clothing.
- the garments formed from these yarns and fabrics include, but are not limited to, shirts, pants, coveralls, overalls, jackets, liners, coats, parkas, headwear, and footwear.
- the fabrics may be laminated or combined with other fabrics or materials to enhance functionality.
- the fabrics are preferably woven or knitted.
- Woven fabrics include plain, twill, and satin weaves.
- Knitted fabrics include warp and weft knitted fabrics.
- the fabrics are preferably made of the yarn hereinafter described, but are not so limited. Instead, fabrics within the scope of present invention have a weight ratio of flame resistant fibers (i.e., inherently flame resistant fibers and treated fibers) to microdenier flame resistant fibers (i.e., inherently flame resistant fibers and treated fibers having microdeniers) is in the range of 4-9:2-6. Preferably, the ratio is 1:1.
- the ratio of inherently flame resistant fibers:microdenier flame resistant fibers:treated fibers is in the range of 1-3:2-6:3-6.
- the ratio is 2:5:3.
- Other fibers may be added so long as the foregoing ratios are maintained. For example, a conventional textile fiber could be added to a blend having the foregoing ratio.
- the yarn comprises: 10-30% by weight of the yarn of an inherently flame resistant fiber (filament or staple); 20-60% by weight of a microdenier flame resistant fiber (filament or staple); and 20-60% by weight of a treated fiber (filament or staple).
- the yarn comprises 20% of the inherently flame resistant fiber; 50% of the microdenier flame resistant fiber; and 30% of the treated fiber.
- the inherently flame resistant fibers may be selected from the group consisting of: aramids, polyamide imides; melamines, polybenzimidazoles (PBI), polyimides, polyphenylene benzodisoxazoles (PBO), polyphenylene sulfides (PPS), polyether ketones (PEK), and polyetherether ketones (PEEK), and the like.
- aramids metal-aramids and para-aramids
- TWARON ® CONEX ®
- CONEX ® CONEX ®
- TECHNORA polyether ketones
- Melamines (melamine formaldehydes) are available as BASOFIL ® from Basofil Fibers LLC of Charlotte, North Carolina.
- PBI is available from Celanese Advanced Mateirals, Inc, of Charlotte, North Carolina.
- PBO is available as ZYLON ® from Toyobo Co. Ltd. of Osaka, Japan.
- the preferred inherently flame resistant fibers include aramids, melamines, PBI, and PBO. Most preferred is PBI.
- the treated fiber may be any conventional fiber that has been treated with a conventional flame retardant.
- treated fibers may include FR cellulosics.
- Cellulosics include cotton, rayon, acetate, and triacetate.
- Preferred treated fibers FR cotton and FR rayon. Most preferred is FR rayon.
- the microdenier flame resistant fiber may be any inherently flame resistant fiber or treated fiber having a denier less than 1 (or 0.1 tex per filament, or a diameter less than 10 micrometers).
- this fiber is a microdenier inherently flame resistant fiber.
- this fiber is a microdenier aramid, for example, microdenier TWARON ® from Teijin Co. of Osaka, Japan.
- the yarns are made in a conventional fashion.
- the yarns may include-other conventional textile fibers (natural or man-made) provided that the addition of such fibers does not have a detrimental impact on the overall performance of the yarns, fabric, or garment.
- INV refers to the inventive fabric which was made from yarns consisting of 20% PBI staple, 50% microdenier aramid (0.8 denier per filament, 2 inch (5cm) staple), and 30% FR rayon.
- the comparative materials were conventional fabrics as noted above.
Description
- The invention is directed to a fabric and a yarn used to make protective garments.
- Protective clothing refers to primary and secondary protective clothing (per ASTM Standard F1002-86). Primary protective clothing is designed for activities where significant exposure to molten substance splash, radiant heat, or flame is likely to occur. Secondary protective clothing, on the other hand, is designed for continuous wear in areas where intermittent exposure to molten substance splash, radiant heat, and/or flame is possible.
- Protective clothing in the work place is important because it is the employer's responsibility to identify risks and hazards in the workplace and seek out appropriate protective garments and equipment for the protection of workers. Common workplace hazards include, for example: flammable liquids, flammable soils, molten metals, sparks, slag from flame cutting, welding, open flames, high voltage electrical discharges, electric arc events, vapors from volatile liquids, and combustible dusts. These hazards may be encountered in foundries, at electrical utilities, in the chemical, oil, gas and petrochemical industries, in auto racing, to mention a few.
- Fabrics have been developed for use in protective clothing. Those fabrics may be made with treated fibers, inherently flame resistant fibers, or combinations thereof. A treated fiber is, typically, a conventional textile fiber that has been treated with a flame retardant, a chemical substance used to impart flame resistance. For example, two treated fibers are FR cotton or FR rayon, both FR cellulosics. Inherently flame resistant fibers are those fibers that have flame resistance as an essential characteristic of the fiber. For example, inherently flame resistant fibers include: aramids, polyamide imides, melamines, polybenzimidazole (PBI), polyimides, polyphenylene benzodisoxazole (PBO), polyphenylene sulfide (PPS), polyetherether ketone (PEEK), and the like. Most often, these fibers are blended together to obtain a yarn for a fabric with a particular blend of properties. Those properties include thermal protection, static resistance, comfort, durability, stability, appearance, ease of laundry maintenance, color, and relative cost.
- Popular fabrics include: PBI GOLD®, NOMEX®, NOMEX® IIIA, COMFORT BLEND®, NOMEX Freestyle, and INDURA® ULTRASOFT. PBI GOLD® is a 40% PBI/60% aramid blend (all % are by weight of the fabric). NOMEX® is a blend of 95% meta-aramid (NOMEX) fiber/5% para-aramid (KEVLAR) fiber. NOMEX IIIA is a blend of 93% meta-aramid (NOMEX) fiber/5% para-aramid (KEVLAR) fiber/2% static dissipative fiber. COMFORT BLEND® is 65% NOMEX IIIA/35% FR rayon blend. NOMEX Freestyle is 93% NOMEX IIIA/5% para-aramid (KEVLAR) fiber/2% antistatic fiber. INDURA ULTRASOFT is 88% FR cotton/12% nylon blend. Each of these fabrics has its own unique blend of properties. Flame Resistant Protective Apparel, An Industry Update 2001/2002, Bulwark Protective Apparel, a Division of VF Workwear, Inc., Nashville, TN, incorporated herein by reference.
- As an example
US-B-6 489 256 discloses a fire escape blanket and other melamine resin containing compositions and products with fire blocking properties. The product has, at its broadest range, about 15-80 parts by weight a melamine resin, up to about 80 parts by weight an aramid fiber, and up to about 80 parts by weight a modacrylic fiber. - In
US-A-5 356 700 a fiber fabric useful for flame-resistant garment is shown, which is composed of yarns comprising a blend of 65 to 95% by weight of an aromatic polyamide fiber-containing fiber component with 5 to 40% by weight of a polyester fiber component. The aromatic polyamide fiber= containing fiber component comprising 50 to 100% by weigth of aromatic polyamide fibers and 0 to 50% by weight of cellulose fibers and the fiber fabric having a limiting oxygen index of 26 or more. In one example the yarn may comprise an aramid fiber (denier 0.4-3), FR cellulosic fiber, and a polyester fiber. - There exists, however, a need for new fabrics that will meet new and emerging needs of the industry.
- The present invention is a yarn or fabric useful in protective garments. The yarn or fabric is made of flame resistant fibers and microdenier flame resistant fibers. The flame resistant fibers are selected from the group consisting of inherently flame resistant fibers, treated fibers, and combinations thereof. The microdenier flame resistant fibers are selected from the group consisting of microdenier inherently flame resistant fibers, microdenier treated fibers, and combinations thereof. The weight ratio of said flame resistant fibers to said microdenier flame resistant fibers is in the range of 4-9:2-6.
- Fabrics are planar structures made of fibers and/or yarns assembled by various means such as weaving, knitting, tufting, felting, braiding, or bonding of webs to give the structure sufficient strength and other properties required for its intended use. A yarn is a generic term for a continuous strand of textile fibers, filaments, or materials in a form suitable for knitting, weaving, or otherwise intertwining to form a fabric. Yarn occurs, for example, in the following forms: (1) a number of fibers (e.g., staple) twisted together (spun yarn); (2) a number of filaments laid together without twist (a zero-twist yarn); (3) a number of filaments laid together with a degree of twist; (4) a single filament with or without twist (a monofilament); or (5) a narrow strip of materials, such as paper, plastic film, or metal foil, with or without twist, intended for use in a textile construction.
- The yarns and fabrics discussed hereinafter are preferably used as secondary protective clothing, but may be used otherwise, for example, as primary protective clothing. The garments formed from these yarns and fabrics include, but are not limited to, shirts, pants, coveralls, overalls, jackets, liners, coats, parkas, headwear, and footwear. The fabrics may be laminated or combined with other fabrics or materials to enhance functionality.
- The fabrics are preferably woven or knitted. Woven fabrics include plain, twill, and satin weaves. Knitted fabrics include warp and weft knitted fabrics. The fabrics are preferably made of the yarn hereinafter described, but are not so limited. Instead, fabrics within the scope of present invention have a weight ratio of flame resistant fibers (i.e., inherently flame resistant fibers and treated fibers) to microdenier flame resistant fibers (i.e., inherently flame resistant fibers and treated fibers having microdeniers) is in the range of 4-9:2-6. Preferably, the ratio is 1:1. Alternatively, the ratio of inherently flame resistant fibers:microdenier flame resistant fibers:treated fibers is in the range of 1-3:2-6:3-6. Preferably, the ratio is 2:5:3. Other fibers may be added so long as the foregoing ratios are maintained. For example, a conventional textile fiber could be added to a blend having the foregoing ratio.
- The invention will be further described with reference to a yarn, it being understood that the foregoing fabric discussion is applicable to the following yarn as well as the following is applicable to foregoing fabric discussion.
- The yarn comprises: 10-30% by weight of the yarn of an inherently flame resistant fiber (filament or staple); 20-60% by weight of a microdenier flame resistant fiber (filament or staple); and 20-60% by weight of a treated fiber (filament or staple). Preferably, the yarn comprises 20% of the inherently flame resistant fiber; 50% of the microdenier flame resistant fiber; and 30% of the treated fiber.
- The inherently flame resistant fibers may be selected from the group consisting of: aramids, polyamide imides; melamines, polybenzimidazoles (PBI), polyimides, polyphenylene benzodisoxazoles (PBO), polyphenylene sulfides (PPS), polyether ketones (PEK), and polyetherether ketones (PEEK), and the like. These fibers are known and commercially available. For example, aramids (meta-aramids and para-aramids) are available as TWARON®, CONEX®, and TECHNORA® from Teijin Co. of Osaka, Japan; NOMEX® and KEVLAR® from DuPont of Wilmington, Delaware; P84 from Imitech of Austria; and KERMEL® from Kermel Company of Colmar, France. Melamines (melamine formaldehydes) are available as BASOFIL® from Basofil Fibers LLC of Charlotte, North Carolina. PBI is available from Celanese Advanced Mateirals, Inc, of Charlotte, North Carolina. PBO is available as ZYLON® from Toyobo Co. Ltd. of Osaka, Japan. The preferred inherently flame resistant fibers include aramids, melamines, PBI, and PBO. Most preferred is PBI.
- The treated fiber may be any conventional fiber that has been treated with a conventional flame retardant. For example, treated fibers may include FR cellulosics. Cellulosics include cotton, rayon, acetate, and triacetate. Preferred treated fibers FR cotton and FR rayon. Most preferred is FR rayon.
- The microdenier flame resistant fiber may be any inherently flame resistant fiber or treated fiber having a denier less than 1 (or 0.1 tex per filament, or a diameter less than 10 micrometers). Preferably, this fiber is a microdenier inherently flame resistant fiber. Most preferably, this fiber is a microdenier aramid, for example, microdenier TWARON® from Teijin Co. of Osaka, Japan.
- The yarns are made in a conventional fashion. Moreover, the yarns may include-other conventional textile fibers (natural or man-made) provided that the addition of such fibers does not have a detrimental impact on the overall performance of the yarns, fabric, or garment.
- The foregoing invention may be-better understood with reference to the following non-limiting examples.
- In the Table, the invention is compared to other fabrics used in protective garments. The test methods are set forth in the Table. INV refers to the inventive fabric which was made from yarns consisting of 20% PBI staple, 50% microdenier aramid (0.8 denier per filament, 2 inch (5cm) staple), and 30% FR rayon. The comparative materials were conventional fabrics as noted above.
Table Properties Test Method INV Indura Ultrasoft Indura Ultrasoft Nomex Freestyle Nomex Freestyle Comfort Blend-Blue Comfort Blend-Blue Comfort Blend-Denim PBI Gold PBI Gold Weight, gsm (oz/yd2) Nominal 152.58 (4.5) 186.48 (5.5) 237.34 (7.0) 152.58 (4.5) 203.43 (6.0) 186.48 (5.5) 220.39 (6.5) 152.58 (4.5) 152.58 (4.5) 203.43 (6.0) Weight, gsm (oz/yd2) Actual 158.00 (4.66) 200.38 (5.91) 255.65 (7.54) 147.83 (4.36) 208.18 (6.14) 189.53 (5.59) 213.61 (6.30) 150.20 (4.43) 154.61 (4.56) Weave Twill Twill Twill Plain Plain Plain Twill Plain Twill Moisture Regain D2654 6.66 7.56 7.66 5.45 5.51 5.84 5.49 6.53 6.84 Air Permeability cm3/cm2/s (ft3/ft2/min) D737 51.1 (100.6) 32.8 (64.6) 16.9 (33.2) 111.5 (219.5) 36.2 (71.2) 45.8 (90.1) 37.8 (74.4) 83.8 (164.9) 41.0 (80.8) Elmendorf Tear Resistance N(W x F) (lbf(W x F)) F1506/ D1424 86.3 x 92.1 (19.4 x 20.7) 22.7 x 14.7 (5.1 x 3.3) 37.4 x 31.1 (8.4 x 7.0) 36.5 x 57.4 (8.2 x 12.9) 32.0 x 55.2 (7.2 x 12.4) 6.4 x 8.6 (2.5 x 3.4) 13.8 x 19.1 (3.1 x 4.3) 31.6 x 32.9 (7.1 x 7.4) 139.2 x 145.0 (31.3 x 32.6) Tear Strength (Tongue)(Single Rip) F1506 D2261 13.1 x 10.0 2.1 x 2.2 5.0 x 4.0 11.3 x 8.1 7.5 x 4.5 1.9 x 1.3 2.5 x 1.7 5.6 x 4.3 19.2 x 16.6 Grab Strength (GS) N(W x F) (1bf(WxF)) F1506/ D5034 732.0x546.2 (164.6 x 122.8) 322.5 x 306.9 (72.5 x 69.6) 338.0 x 308.2 (76.0 x 69.3) 893.6x480.4 (200.9 x 108.3) 1338.4x788.2 (300.9 x 177.2) 560.0 x 357.6 (125.9 x 80.4) 699.2x485.3 (157.2 x 109.1) 487.9x267.3 (109.7 x 60.1) 693.0x521.3 (155.8 x 117.2) GS After Thermal Exposure (8 sec) N(W x F) (Ibf(W x F)) 59.2 x 52.9 (13.3 x 11.9) 1.8 x 3.1 (0.4 x 0.7) 2.2 x 3.1 (0.5 x 0.7) 64.9 x 29.8 (14.6 x 6.7) 88.1 x 80.9 (19.8 x 18.2) 21.3 x 16.5 (4.8 x 3.7) 38.2 x 42.7 (8.6 x 9.6) 15.6 x 8.0 (3.5 x 1.8) 92.5 x 72.5 (20.8 x 16.3) Tensile, 1-Inch Strip N(W x F) (Ibf(W x F)) D5035 525.3x534.7 (118.1 x 120.2) 276.7x226.8 (62.2 x 51.0) 431.5 x 232.6 (97.0x52.3) 367.4x242.4 (82.6 x 54.5) 509.7x373.6 (114.6 x 84.0) 334.9x246.0 (75.3 x 55.3) 397.2x254.0 (89.3 x 57.1) 303.4 x 176.1 (68.2 x 39.6) 111.2 x 477.3 (125.0 x 107.3) Taber Abrasion H18 500 gm (cycles to failure) D5035 231 137 108 86 169 99 179 69 138 Laundry Shdnkage(%) 5X Wash AATCC 135 1.2 x 2.5 0.8 x 2.6 1.4 x 1.1 2.6 x 2.6 2.2 x 3.4 1.7 x 0.8 1.1 x 1.3 0.5x2.0 2.0 x 1.4 25X Wash 2.8 x 4.1 0.7 x 2.9 3.6 x 1.3 4.3 x 4.2 3.2 x 4.7 3.3 x 2.7 2.1 x 2.8 5.5 x 2.0 2.9 x 2.9 Heat and Thermal Shrinkage(%) 10.0 max NFPA 2112 1.3 x 1.0 2.4 x 0.6 2.7 x 0.0 2.2 x 1.3 1.3 x 1.3 3.3 x 3.0 3.0 x 2.6 8.6 x 4.6 1.3 x 1.0 Flammability D6413 Original Char Length cm(in) 6.0 max 1.02 x 1.24 (0.40 x 0.49) 7.29 x 8.15 (2.87 x 3.21) 7.19 x 6.43 (2.83x2.53) 4.29 x 5.41 (1.69 x 2.13) 4.80 x 4.98 (1.89 x 1.96) 3.23 x 2.82 (1.27 x 1.11) 2.95 x 2.74 (1.16 x 1.08) 3.76 x 3.56 (1.48 x 1.40) 1.09 x 1.45 (0.43x0.57) Afterflame (sec) 2.0 max 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 Afterglow (sec) 1.02 x 1.07 1.19 x 0.90 1.08 x 1.19 0.86 x 0.83 1.04 x 1.15 0.92 x 0.72 0.88 x 1.16 1.02 x 1.07 20.49 x 16.51 25X Wash/Dry Char Length cm(in) 6.0 max 1.02 x 0.69 (0.41 x 0.27) 6.35 x 6.73 (2.50x2.65) 6.91 x 6.32 (2.72 x 2.49) 5.28 x 3.86 (2.08 x 1.52) 4.78 x 6.10 (1.88 x 2.40) 2.77 x 1.70 (1.09 x 0.67) 2.13 x 2.29 (0.84 x 0.90) 3.71 x 3.18 (1.46 x 1.25) 1.12 x 0.96 (0.44 x 0.38) Afterflame (sec) 2.0 max 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 0.0 x 0.0 Afterglow (sec) 1.48 x 1.28 0.91 x 0.66 1.05 x 1.36 3.41 x 3.10 6.60 x 2.39 0.93 x 0.89 1.07 x 0.80 1.41 x 1.39 29.50 x 26.33 Thermal Protective Performance (TPP) NFPA 2112 11.3 7.4 9.6 11.6 13.1 11.9 12.5 10.7 11.7 12.9 TPP/gsm (TPP/osy) 0.074 (2.5) 0.038 (1.3) 0.038 (1.3) 0.080 (2.7) 0.065 (2.2) 0.062 (2.1) 0.059 (2.0) 0.071 (2.4) 0.077 (2.6) 0.065 (2.2) Preformance (RPP) 8.4 7.6 9.0 5.6 7.6 7.5 7.9 6.3 7.4 8.1 ARC FLASH TESTING Single Layer wt gsm (osv) n=3 laundering 159.4 (4.7) 189.9 (5.6) 254.3 (7.5) 152.6 (4.5) 217.0 (6.4) 189.9 (5.6) 217.0 (6.4) 152.6 (4.5) 156.0 (4.6) 203.4 (6.0) Arc Thermal Performance Linear (ATPV) F1959/ F1959M 5.9 5.5 8.1 4.8 5.7 5.3 6.0 4.8 6.6 7.5 ATPV/GSM (ATPV/OSY) 0.037 (1.26) 0.027 (0.98) 0.032 (1.80) 0.032 (1.10) 0.027 (0.89) 0.028 (0.95) 0.028 (0.94) 0.032 (1.07) 0.043 (1.43) 0.037 (1.25) Linear HAF 67.4 64.1 73.4 54.4 62.1 63.3 65.3 60.0 68.3 70.6 Arc Thermal Performance Logistical (ATPV) F1959/ F1959M 6.0 5.6 7.9 4.8 5.9 5.5 6.2 4.8 6.5 7.9 ATPV/GSM (ATPV/OSY) 0.038 (1.28) 0.028 (1.00) 0.031 (1.05) 0.032 (1.07) 0.028 (0.92) 0.029 (0.98) 0.029 (0.97) 0.032 (1.07) 0.042 (1.41) 0.039 (1.32) Single Layer with nominal 152.6 gsm (4.5 osy) Cotton Tshirt wt gsm (osy) n=3 laundering 311.93 (9.2) 342.45 (10.1) 406.87 (12.0) 301.76 (8.9) 369.57 (10.9) 342.45 (10.1) 369.57 (10.9) 305.15 (9.0) 308.54 (9.1) 356.01 (10.5) Linear (Ebt) F1959/ F1959M 16.0 10.3 14.7 9.2 13.4 11.2 13.1 9.0 14.7ATPV 15.8 17.9ATPV 18.8 Ebt/GSM (Ebt/OSY) 0.051 (1.74) 0.030 (1.02) 0.036 (1.23) 0.030 (1.00) 0.036 (1.23) 0.033 (1.11) 0.035 (1.20) 0.029 (1.00) 0.048ATPV (1.62ATPV) 0.051 (1.74) 0.050ATPV (1.70ATPV) 0.053 (1.79) Linear HAF 85.4 80.9 84.8 77.5 78.2 82.1 82.6 78.3 83.1 84.9 Logistical (Ebt) F1959/ F1959M 16.8 10.6 15.6 9.3 14.4 11.4 13.3 8.9 17.1 19.2ATPV 21.6 Ebt/GSM (Ebt/OSY) 0.054 (1.83) 0.030 (1.05) 0.038 (1.30) 0.031 (1.04) 0.039 (1.32) 0.033 (1.13) 0.036 (1.22) 0.029 (0.99) 0.055 (1.88) 0.054 ATPV (1.83ATPV) 0.061 (2.06) Dynamic Flame (sec) 30.0 1.1 1.6 1.1 1.6 1.3 1.0 18.7 Manikin Flame Resistance (body burn rating) (3 sec) Tshirt/brief (50.0 max) NFPA 2112 F1930 3 Second Exposure % Total Burn 21.1 55.2 24.9 20.2 33.9 9.6 % 2nd Degree Burn 20.6 35.3 24.6 20.2 33.6 9.6 % 3rd Degree Burn 0.3 19.6 0.3 0.0 0.3 0.0 4 Second Burn % Total Burn 41.8 69.4 47.8 38.3 42.6 37.7 % 2nd Degree Burn 41.5 25.4 38.5 37.7 38.5 37.7 % 3rd Degree Burn 0.3 44.0 9.3 0.6 4.1 0.0 ATPV = arch thermal performance value Ebt = energy of break open threshold
GSM = grams per square meter HAF = heat attenuation factor
OSY = ounces per square yard W x F = warp x fill
Claims (30)
- A yarn for use in industrial protective garments and having good thermal barrier properties, durability and comfort ratings, characterized in that it comprises:10 to 30% by weight of an inherently flame resistant fiber;20 to 60% by weight of a microdenier (having a denier less than 1 or 0.1 tex per filament or a diameter less than 10 micrometers) aramid fiber; and20 to 60% by weight of a treated fiber.
- A yarn according to claim 1, characterized in that it comprises 15 to 25% by weight of said inherently flame resistant fiber.
- A yarn according to claim 1 or claim 2, characterized in that said inherently flame resistant fiber is selected from the group consisting of an aramid, a polyamide imide, a melamine, a polybenzimidazole, a polyimide, a polyphenylene benzobisoxazole, a polyphenylene sulfide, a polyether ketone, a polyetherether ketone and a combination thereof.
- A yarn according to any one of claims 1 to 3, characterized in that said inherently flame resistant fiber is a polybenzimidazole.
- A yarn according to any one of claims 1 to 4, characterized in that it comprises 45 to 55% by weight of said microdenier aramid fiber.
- A yarn according to any one of claims 1 to 5, characterized in that it comprises 25 to 35% by weight of said treated fiber.
- A yarn according to any one of claims 1 to 6, characterized in that said treated fiber is an FR cellulosic.
- A yarn according to any one of claims 1 to 7, characterized in that said treated fiber is an FR rayon.
- A yarn according to any one of claims 1 to 8, characterized in that said inherently flame resistant fiber is a PBI staple, said microdenier aramid fiber is a microdenier aramid staple and said treated fiber is an FR rayon.
- A fabric for use in industrial protective garments and having good thermal barrier properties, durability and comfort ratings, characterized in that it comprises:10 to 30% by weight of an inherently flame resistant fiber;20 to 60% by weight of a microdenier (having a denier less than 1 or 0.1 tex per filament or a diameter less than 10 micrometers) aramid fiber; and20 to 60% by weight of a treated fiber.
- A fabric according to claim 10, characterized in that it comprises 15 to 25% by weight of said inherently flame resistant fiber.
- A fabric according to claim 10 or claim 11, characterized in that said inherently flame resistant fiber is selected from the group consisting of an aramid, a polyamide imide, a melamine, a polybenzimidazole, a polyimide, a polyphenylene benzobisoxazole, a polyphenylene sulfide, a polyether ketone, a polyetherether ketone and a combination thereof.
- A fabric according to any one of claims 10 to 12, characterized in that said inherently flame resistant fiber is a polybenzimidazole.
- A fabric according to any one of claims 10 to 13, characterized in that it comprises 45 to 55% by weight of said microdenier aramid fiber.
- A fabric according to any one of claims 10 to 14, characterized in that it comprises 25 to 35% by weight of said treated fiber.
- A fabric according to any one of claims 10 to 15, characterized in that said treated fiber is an FR cellulosic.
- A fabric according to any one of claims 10 to 16, characterized in that said treated fiber is an FR rayon.
- A fabric according to any one of claims 10 to 17, characterized in that said inherently flame resistant fiber is a PBI staple, said microdenier aramid fiber is a microdenier aramid staple and said treated fiber is an FR rayon.
- A fabric according to any one of claims 10 to 18, characterized in that it has a Taber abrasion resistance of at least 180 cycles to failure.
- A fabric according to any one of claims 10 to 19, characterized in that it has a Taber abrasion resistance of approximately 230 cycles to failure.
- A fabric according to any one of claims 10 to 20, characterized in that it has a thermal protective performance per weight of at least 0.059 TPP/GSM (2.0 TPP/OSY).
- A fabric according to any one of claims 10 to 21, characterized in that it has a thermal protective performance per weight of approximately 0.074 TPP/GSM (2.5 TPP/OSY).
- A fabric according to any one of claims 10 to 22, characterized in that it has an arc thermal performance logistical value per weight of at least 0.028 ATPV/GSM (1.00 ATPV/OSY).
- A fabric according to any one of claims 10 to 23, characterized in that it has an arc thermal performance logistical value per weight of approximately 0.038 ATPV/GSM (1.28 ATPV/OSY).
- A fabric according to any one of claims 10 to 24, characterized in that it has a tear resistance of at least 66.72 x 66.72 N(W x F) [15 x 15 Ibf(W x F)].
- A fabric according to any one of claims 10 to 25, characterized in that it has a tear resistance of approximately 86.3 x 92.1 N(W x F) [19.4 x 20.7 Ibf(W x F)].
- A fabric according to any one of claims 10 to 26, characterized in that it has a tear strength of at least 10 x 5 (tongue)(single rip).
- A fabric according to any one of claims 10 to 27, characterized in that it has a tear strength of approximately 13.1 x 10.0 (tongue)(single rip).
- A fabric according to any one of claims 10 to 28, characterized in that it has a tensile strength of at least 444.8 x 444.8 N(W x F) [100 x 100 Ibf(W x F)] for a 1 inch strip.
- A fabric according to any one of claims 10 to 29, characterized in that it has a tensile strength of approximately 525.3 x 534.7 N(W x F) [118.1 x 120.2 Ibf(W x F)] for a 1 inch strip.
Applications Claiming Priority (2)
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US10/444,625 US20040235383A1 (en) | 2003-05-23 | 2003-05-23 | Fabric and yarn for protective garments |
PCT/US2004/013830 WO2004106606A2 (en) | 2003-05-23 | 2004-05-04 | Fabric and yarn for protective garments |
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EP1628824A2 EP1628824A2 (en) | 2006-03-01 |
EP1628824A4 EP1628824A4 (en) | 2009-03-25 |
EP1628824B1 true EP1628824B1 (en) | 2014-02-26 |
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EP20040751284 Active EP1628824B1 (en) | 2003-05-23 | 2004-05-04 | Fabric and yarn for protective garments |
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US (1) | US20040235383A1 (en) |
EP (1) | EP1628824B1 (en) |
CN (1) | CN100503227C (en) |
AU (1) | AU2004243811B2 (en) |
CA (1) | CA2526259C (en) |
ES (1) | ES2465577T3 (en) |
MX (1) | MXPA05012623A (en) |
WO (1) | WO2004106606A2 (en) |
Cited By (1)
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US11598027B2 (en) | 2019-12-18 | 2023-03-07 | Patrick Yarn Mills, Inc. | Methods and systems for forming a composite yarn |
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US20050186875A1 (en) * | 2004-02-03 | 2005-08-25 | Norfab Corporation | Firefighter garment outer shell fabric utilizing core-spun dref yarn |
US20060242750A1 (en) * | 2005-05-02 | 2006-11-02 | Vereen William C | Shirt with reinforced front |
CN101330845B (en) * | 2005-12-16 | 2010-05-19 | 纳幕尔杜邦公司 | Thermal performance garments comprising an outer shell fabric of PIPD and aramid fibers |
US20070293114A1 (en) * | 2006-06-14 | 2007-12-20 | L&P Property Management Company | Fire resistant barrier having chemical barrier layer |
US20070293113A1 (en) * | 2006-06-14 | 2007-12-20 | L&P Property Management Company | Heat absorptive bi-layer fire resistant nonwoven fiber batt |
ES2353342T3 (en) * | 2006-08-11 | 2011-03-01 | Teijin Aramid Gmbh | CUTTED FIBER THREAD, TEXTILE GENRE THAT INCLUDES THE CUTTED FIBER THREAD AND ITEMS THAT INCLUDE TEXTILE GENRE. |
US7358203B1 (en) * | 2006-10-10 | 2008-04-15 | E.I. Du Pont De Nemours And Company | Stain-masking cut resistant fabrics and articles and processes for making same |
US7818982B2 (en) | 2006-10-10 | 2010-10-26 | E. I. Du Pont De Nemours And Company | Stain masking cut resistant gloves and processes for making same |
US7767599B2 (en) * | 2006-10-10 | 2010-08-03 | E.I. Du Pont De Nemours And Company | Multidenier fiber cut resistant fabrics and articles |
US20080085411A1 (en) * | 2006-10-10 | 2008-04-10 | Larry John Prickett | Multidenier fiber cut resistant fabrics and articles and processes for making same |
US7998577B2 (en) * | 2007-12-13 | 2011-08-16 | E. I. Du Pont De Nemours And Company | Multicomponent fiber with polyarylene sulfide component |
GB0811480D0 (en) | 2008-06-23 | 2008-07-30 | Bcb Int Ltd | Articulated modular armour |
US7998578B2 (en) * | 2008-12-16 | 2011-08-16 | E.I. Du Pont De Nemours And Company | Polyphenylene sulfide spunbond fiber |
US9212434B2 (en) * | 2009-05-22 | 2015-12-15 | Pbi Performance Products, Inc. | Blend of lyocell and flame resistant fibers for protective garments |
AT508653B1 (en) * | 2009-11-02 | 2011-03-15 | Chemiefaser Lenzing Ag | FLAME-HOLDING FABRIC FOR A PROTECTIVE CLOTHING |
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EP2471986A1 (en) * | 2010-12-30 | 2012-07-04 | Norafin Industries (Germany) GmbH | A multiple-use nonwoven fabric structure |
US10648107B2 (en) * | 2016-02-08 | 2020-05-12 | Pbi Performance Products, Inc. | Fabric containing PBI-p fiber |
CN105887271B (en) * | 2016-06-20 | 2017-09-26 | 吉林大学 | A kind of high-temperature resistant flame-retarding textile based on polyetheretherketonefiber fiber multifilament and preparation method thereof |
WO2020168437A1 (en) | 2019-02-22 | 2020-08-27 | Jess Black Inc. | Fire-resistant double-faced fabric of knitted construction |
US11946173B2 (en) * | 2020-05-20 | 2024-04-02 | Glen Raven, Inc. | Yarns and fabrics including modacrylic fibers |
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US5356799A (en) * | 1988-02-03 | 1994-10-18 | Pioneer Hi-Bred International, Inc. | Antisense gene systems of pollination control for hybrid seed production |
JP2703390B2 (en) * | 1990-06-11 | 1998-01-26 | 帝人株式会社 | Aromatic polyamide fiber cloth |
US5924134A (en) * | 1993-09-10 | 1999-07-20 | Lion Apparel, Inc. | Protective garment with apertured closed-cell foam liner |
US6489256B1 (en) * | 1997-09-26 | 2002-12-03 | George M. Kent | Fire escape blanket and other melamine resin containing compositions and products with fire blocking properties |
-
2003
- 2003-05-23 US US10/444,625 patent/US20040235383A1/en not_active Abandoned
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US11598027B2 (en) | 2019-12-18 | 2023-03-07 | Patrick Yarn Mills, Inc. | Methods and systems for forming a composite yarn |
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AU2004243811B2 (en) | 2010-01-21 |
WO2004106606A2 (en) | 2004-12-09 |
US20040235383A1 (en) | 2004-11-25 |
CA2526259A1 (en) | 2004-12-09 |
EP1628824A2 (en) | 2006-03-01 |
AU2004243811A1 (en) | 2004-12-09 |
CN1795093A (en) | 2006-06-28 |
EP1628824A4 (en) | 2009-03-25 |
ES2465577T3 (en) | 2014-06-06 |
CN100503227C (en) | 2009-06-24 |
CA2526259C (en) | 2011-03-15 |
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WO2004106606A3 (en) | 2005-09-09 |
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