EP1627575B1 - Casque intégral et procédé pour fabriquer celui-ci - Google Patents

Casque intégral et procédé pour fabriquer celui-ci Download PDF

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Publication number
EP1627575B1
EP1627575B1 EP05107246A EP05107246A EP1627575B1 EP 1627575 B1 EP1627575 B1 EP 1627575B1 EP 05107246 A EP05107246 A EP 05107246A EP 05107246 A EP05107246 A EP 05107246A EP 1627575 B1 EP1627575 B1 EP 1627575B1
Authority
EP
European Patent Office
Prior art keywords
bubble
base portion
band
outer shell
chin protector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05107246A
Other languages
German (de)
English (en)
Other versions
EP1627575A1 (fr
Inventor
Livio Conti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DSG HELMET Srl
Original Assignee
DSG HELMET Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DSG HELMET Srl filed Critical DSG HELMET Srl
Priority to EP07110481A priority Critical patent/EP1839510B1/fr
Publication of EP1627575A1 publication Critical patent/EP1627575A1/fr
Application granted granted Critical
Publication of EP1627575B1 publication Critical patent/EP1627575B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C2/00—Manufacturing helmets by processes not otherwise provided for
    • A42C2/002—In-mould forming
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/06—Impact-absorbing shells, e.g. of crash helmets
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/08—Chin straps or similar retention devices
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/10—Linings
    • A42B3/12—Cushioning devices
    • A42B3/125—Cushioning devices with a padded structure, e.g. foam
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/28—Ventilating arrangements

Definitions

  • the inner band 20 has a pair of opposite holes 27, 28 close to its upper edge. These holes are formed alongside the holes 21, 22 of the outer shell and in such a way as to be substantially aligned with the latter. There are thus two radially aligned holes on each of the two opposite sides of the helmet. Into each of these pairs of aligned holes there is inserted, before the polystyrene is injected, one of the two attachment devices 23 for the straps 25, 26.
  • a valve 29 is fitted in the air inlet hole 17 in the outer shell 11 so that the incoming air flow can be adjusted.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Helmets And Other Head Coverings (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Basic Packing Technique (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Claims (5)

  1. Procédé de fabrication d'un casque intégral, comprenant les étapes suivantes :
    a1) la prévision d'une enveloppe externe (11) formant une bulle (12) avec une partie de base (12a) et un moyen de protection de menton (13) ;
    a2) la prévision d'une bande annulaire (20) possédant une surface de périphérie avec des dimensions radiales notablement plus petites que celles de la partie de base (12a) de la bulle et du moyen de protection de menton (13) de l'enveloppe externe (11) ;
    b) le placement de l'enveloppe externe (11) et de la bande interne (20) dans une machine de moulage par injection de polystyrène expansé, le positionnement de la bande interne (20) à l'intérieur et à une distance radiale à partir de la base de l'enveloppe (11) de façon à définir un espace annulaire (14) délimité du côté intérieur par la bande annulaire (20) et du côté extérieur par la partie de base (12a) de la bulle et du moyen de protection de menton (13) de l'enveloppe (11) ;
    c) l'injection de polystyrène expansé sur la surface interne de la bulle (12) et dans l'espace annulaire (14) de façon à produire une couche de polystyrène expansé (30) qui :
    - remplit l'espace annulaire (14), entrant en contact intime avec la bande interne (20), avec la partie de base (12a) de la bulle et avec le moyen de protection de menton (13) de façon à connecter fermement la bande (20) à l'enveloppe (11); et
    - couvre et entre en contact intime avec la surface interne de la partie crânienne.
  2. Procédé selon la revendication 1, caractérisé en ce que ladite étape c) est précédée d'une étape d'insertion entre l'enveloppe externe (11) et la bande interne (20), dans des positions latérales opposées, de deux dispositifs (23) pour la fixation de sangles respectives de fixation de casque (25, 26), et en ce que suite à ladite étape d'injection c), les dispositifs de fixation (23) restent incorporés dans la couche de polystyrène (30).
  3. Procédé selon la revendication 2, caractérisé en ce que ladite étape a1) comprend une étape de formation, sur chacun des deux côtés opposés de la bulle (12), d'un trou respectif (21, 22) pour le montage des dispositifs de fixation (23).
  4. Casque intégral du type comprenant :
    - une enveloppe externe (11) qui forme une bulle (12) avec une partie de base (12a) et un moyen de protection de menton (13) ; et
    - une couche de polystyrène expansé moulée par injection sur les surfaces intérieures de la bulle (12), de la partie de base (12a) et du moyen de protection de menton (13) ;
    caractérisé en ce que :
    - le casque comprend, également, une bande annulaire (20) positionnée à l'intérieur de et à une certaine distance de la partie de base (12a) de la bulle et du moyen de protection de menton (13) ; et
    - la couche de polystyrène expansé (30) entre en contact intime avec la surface interne de la bulle et remplit au moins partiellement un espace (14) délimité du côté intérieur par la bande annulaire (20) et du côté extérieur par la partie de base (12a) de la bulle et par le moyen de protection de menton (13), de sorte qu'elle entre en contact intime avec la bande interne (20), avec la partie de base (12a) de la bulle et avec le moyen de protection de menton (13) de façon à connecter la bande (20) fermement à l'enveloppe (11).
  5. Casque selon la revendication 4, caractérisé en ce que l'espace (14) est un espace annulaire s'étendant autour de la périphérie interne de la base de l'enveloppe externe (11) et est complètement rempli de polystyrène expansé (30) formé par injection.
EP05107246A 2004-08-17 2005-08-05 Casque intégral et procédé pour fabriquer celui-ci Not-in-force EP1627575B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP07110481A EP1839510B1 (fr) 2004-08-17 2005-08-05 Dispositif de fixation pour une sangle d'attache d'un casque

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT000569A ITTO20040569A1 (it) 2004-08-17 2004-08-17 Casco integrale e procedimento per la sua fabbricazione

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP07110481A Division EP1839510B1 (fr) 2004-08-17 2005-08-05 Dispositif de fixation pour une sangle d'attache d'un casque

Publications (2)

Publication Number Publication Date
EP1627575A1 EP1627575A1 (fr) 2006-02-22
EP1627575B1 true EP1627575B1 (fr) 2007-10-24

Family

ID=35429377

Family Applications (2)

Application Number Title Priority Date Filing Date
EP05107246A Not-in-force EP1627575B1 (fr) 2004-08-17 2005-08-05 Casque intégral et procédé pour fabriquer celui-ci
EP07110481A Not-in-force EP1839510B1 (fr) 2004-08-17 2005-08-05 Dispositif de fixation pour une sangle d'attache d'un casque

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP07110481A Not-in-force EP1839510B1 (fr) 2004-08-17 2005-08-05 Dispositif de fixation pour une sangle d'attache d'un casque

Country Status (5)

Country Link
EP (2) EP1627575B1 (fr)
AT (2) ATE427671T1 (fr)
DE (2) DE602005013824D1 (fr)
ES (2) ES2296082T3 (fr)
IT (1) ITTO20040569A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2042048A2 (fr) 2007-09-25 2009-04-01 CD DESIGN S.r.l. Casque composite

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8117679B2 (en) * 2006-03-22 2012-02-21 Fox Head, Inc. Molded articles and molding methods particularly for a protective helmet
GB2445914A (en) * 2007-01-24 2008-07-30 Everitt William Vero Moulded helmet
ITTO20070936A1 (it) 2007-12-21 2009-06-22 Cd Design S R L Casco composito e procedimento per la sua fabbricazione
TW200927009A (en) * 2007-12-25 2009-07-01 Tze-Ping Wang Integrally safety helmet and manufacturing method thereof
ITGE20100119A1 (it) * 2010-10-25 2012-04-26 Jfm S R L "casco protettivo con perni per cinghia di allacciatura"
IT1402939B1 (it) * 2010-11-18 2013-09-27 Vemar Helmets S R L Elemento terminale di sicurezza per caschi.
US9763488B2 (en) 2011-09-09 2017-09-19 Riddell, Inc. Protective sports helmet
US10159296B2 (en) 2013-01-18 2018-12-25 Riddell, Inc. System and method for custom forming a protective helmet for a customer's head
AU2014360109B2 (en) 2013-12-06 2019-09-12 Bell Sports, Inc. Flexible multi-layer helmet and method for making the same
CN107205515A (zh) 2014-10-28 2017-09-26 贝尔运动股份有限公司 内成型转动头盔
WO2016112987A1 (fr) * 2015-01-15 2016-07-21 Cato Composite Innovations B.V. Casque de sport souple
US10780338B1 (en) 2016-07-20 2020-09-22 Riddell, Inc. System and methods for designing and manufacturing bespoke protective sports equipment
WO2019127030A1 (fr) * 2017-12-26 2019-07-04 丰阁行销设计有限公司 Casque de sécurité et son procédé de fabrication
US11399589B2 (en) 2018-08-16 2022-08-02 Riddell, Inc. System and method for designing and manufacturing a protective helmet tailored to a selected group of helmet wearers
CA3170278A1 (fr) 2018-11-21 2020-05-28 Riddell, Inc. Casque de sport recreatif de protection avec des composants fabriques de facon additive pour gerer des forces d'impact
USD927084S1 (en) 2018-11-22 2021-08-03 Riddell, Inc. Pad member of an internal padding assembly of a protective sports helmet
ES1239399Y (es) * 2019-11-04 2020-06-15 Mat Product & Tech Slu Casco de calota estructural
CN112056679A (zh) * 2020-09-04 2020-12-11 安徽润宏塑料制品有限公司 帽子自动组装方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2340066A1 (fr) * 1976-02-09 1977-09-02 Sl France Casque de protection
CH657760A5 (fr) * 1984-06-18 1986-09-30 Battelle Memorial Institute Casque de protection contre les impacts et procede de fabrication de ce casque.
US5119516A (en) * 1988-11-21 1992-06-09 Bell Sports, Inc. Reinforced expanded plastic helmet construction
SE9000922L (sv) * 1990-03-15 1991-09-16 Rex Handels Ind Ab Anordning vid hjaelm
US6711751B1 (en) * 2001-03-08 2004-03-30 K-2 Corporation Mounting system for helmets
ITTO20020611A1 (it) * 2002-07-15 2004-01-15 Rem Line Srl Procedimento per produrre caschi da motociclisti ottenuti con detto procedimento

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2042048A2 (fr) 2007-09-25 2009-04-01 CD DESIGN S.r.l. Casque composite

Also Published As

Publication number Publication date
EP1627575A1 (fr) 2006-02-22
ES2296082T3 (es) 2008-04-16
DE602005002988D1 (de) 2007-12-06
ATE376368T1 (de) 2007-11-15
DE602005013824D1 (de) 2009-05-20
ITTO20040569A1 (it) 2004-11-17
ATE427671T1 (de) 2009-04-15
ES2323390T3 (es) 2009-07-14
DE602005002988T2 (de) 2008-08-14
EP1839510A1 (fr) 2007-10-03
EP1839510B1 (fr) 2009-04-08

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