EP1627575B1 - Integralhelm und Verfahren zu seiner Herstellung - Google Patents

Integralhelm und Verfahren zu seiner Herstellung Download PDF

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Publication number
EP1627575B1
EP1627575B1 EP05107246A EP05107246A EP1627575B1 EP 1627575 B1 EP1627575 B1 EP 1627575B1 EP 05107246 A EP05107246 A EP 05107246A EP 05107246 A EP05107246 A EP 05107246A EP 1627575 B1 EP1627575 B1 EP 1627575B1
Authority
EP
European Patent Office
Prior art keywords
bubble
base portion
band
outer shell
chin protector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05107246A
Other languages
English (en)
French (fr)
Other versions
EP1627575A1 (de
Inventor
Livio Conti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DSG HELMET Srl
Original Assignee
DSG HELMET Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DSG HELMET Srl filed Critical DSG HELMET Srl
Priority to EP07110481A priority Critical patent/EP1839510B1/de
Publication of EP1627575A1 publication Critical patent/EP1627575A1/de
Application granted granted Critical
Publication of EP1627575B1 publication Critical patent/EP1627575B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C2/00—Manufacturing helmets by processes not otherwise provided for
    • A42C2/002—In-mould forming
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/06—Impact-absorbing shells, e.g. of crash helmets
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/08—Chin straps or similar retention devices
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/10—Linings
    • A42B3/12—Cushioning devices
    • A42B3/125—Cushioning devices with a padded structure, e.g. foam
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/28—Ventilating arrangements

Definitions

  • the inner band 20 has a pair of opposite holes 27, 28 close to its upper edge. These holes are formed alongside the holes 21, 22 of the outer shell and in such a way as to be substantially aligned with the latter. There are thus two radially aligned holes on each of the two opposite sides of the helmet. Into each of these pairs of aligned holes there is inserted, before the polystyrene is injected, one of the two attachment devices 23 for the straps 25, 26.
  • a valve 29 is fitted in the air inlet hole 17 in the outer shell 11 so that the incoming air flow can be adjusted.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Helmets And Other Head Coverings (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Basic Packing Technique (AREA)

Claims (5)

  1. Verfahren zur Herstellung eines Integralhelms, wobei das Verfahren folgende Schritte enthält:
    a1) Vorsehen einer äußeren Schale (11), die einen kugelartigen Hohlkörper (12) bildet, der einen Basisteil (12a) und einen Kinnschutz (13) besitzt;
    a2) Vorsehen eines ringförmigen Bands (20), das eine Umfangsfläche mit Radialabmessungen besitzt, die wesentlich kleiner als die Radialabmessungen des Basisteils (12a) des kugelartigen Hohlkörpers und des Kinnschutzes (13) der äußeren Schale (11) sind;
    b) Anordnen der äußeren Schale (11) und des inneren Bands (20) in einer Vorrichtung zum Spritzformen von geschäumtem Polystyrol, wobei das innere Band (20) innerhalb der Schale (11) und in einem Radialabstand davon so angeordnet wird, dass ein ringförmiger Spalt (14) gebildet wird, der auf der Innenseite vom ringförmigen Band (20) und auf der Außenseite vom Basisteil (12a) des kugelartigen Hohlkörpers und dem Kinnschutz (13) der Schale (11) begrenzt wird;
    c) Einspritzen von geschäumtem Polystyrol auf die Innenfläche des kugelartigen Hohlkörpers (12) und in den ringförmigen Spalt (14), um eine Schicht aus geschäumtem Polystyrol (30) herzustellen, die
    - den ringförmigen Spalt (14) ausfüllt und mit dem inneren Band (20), mit dem Basisteil (12a) des kugelartigen Hohlkörpers und mit dem Kinnschutz (13) in enge Berührung tritt, um das Band (20) fest mit der Schale (11) zu verbinden, und
    - die Innenfläche des Schädelteils bedeckt und mit dieser in enge Berührung tritt.
  2. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet,
    dass dem Schritt c) ein Schritt vorausgeht, bei dem zwischen die äußere Schale (11) und das innere Band (20) an einander gegenüber liegenden seitlichen Stellen zwei Einrichtungen (23) eingesetzt werden, um entsprechende Riemen (25, 26) zum Befestigen des Helms anzubringen, und
    dass nach dem Einspritzschritt c) die Befestigungseinrichtung (23) in der Polystyrolschicht (30) eingebettet bleibt.
  3. Verfahren gemäß Anspruch 2, dadurch gekennzeichnet, dass der Schritt a1) einen Schritt aufweist, bei dem auf jeder der beiden einander gegenüber liegenden Seiten des kugelartigen Hohlkörpers (12) eine entsprechende Öffnung (21, 22) ausgebildet wird, um die Befestigungseinrichtungen (23) anzubringen.
  4. Integralhelm, der enthält:
    eine äußere Schale (11), die einen kugelartigen Hohlkörper (12) bildet, der einen Basisteil (12a) und einen Kinnschutz (13) besitzt, und
    eine Schicht aus geschäumtem Polystyrol, die auf die Innenflächen des kugelartigen Hohlkörpers (12), auf den Basisteil (12a) und auf den Kinnschutz (13) formgespritzt wird;
    dadurch gekennzeichnet,
    dass der Helm weiters ein ringförmiges Band (20) aufweist, das innerhalb des Basisteils (12a) des kugelartigen Hohlkörpers und des Kinnschutzes (13) und in einem Abstand von diesen angeordnet ist, und
    dass die Schicht aus geschäumtem Polystyrol (30) mit der Innenfläche des kugelartigen Hohlkörpers in enge Berührung tritt und zumindest teilweise einen Spalt (14), der auf der Innenseite vom ringförmigen Band (20) und auf der Außenseite vom Basisteil (12a) des kugelartigen Hohlkörpers und vom Kinnschutz (13) begrenzt wird, so ausfüllt, dass sie mit dem inneren Band (20), mit dem Basisteil (12a) des kugelartigen Hohlkörpers und mit dem Kinnschutz (13) in enge Berührung tritt, um das Band (20) fest mit der Schale (11) zu verbinden.
  5. Helm gemäß Anspruch 4, dadurch gekennzeichnet, dass der Spalt (14) ein ringförmiger Spalt ist, der um den inneren Umfang der Basis der äußeren Schale (11) verläuft, wobei er vollständig mit geschäumtem Polystyrol (30) ausgefüllt wird, das spritzgeformt wird.
EP05107246A 2004-08-17 2005-08-05 Integralhelm und Verfahren zu seiner Herstellung Not-in-force EP1627575B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP07110481A EP1839510B1 (de) 2004-08-17 2005-08-05 Befestigungsvorrichtung für einen Helmgurt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT000569A ITTO20040569A1 (it) 2004-08-17 2004-08-17 Casco integrale e procedimento per la sua fabbricazione

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP07110481A Division EP1839510B1 (de) 2004-08-17 2005-08-05 Befestigungsvorrichtung für einen Helmgurt

Publications (2)

Publication Number Publication Date
EP1627575A1 EP1627575A1 (de) 2006-02-22
EP1627575B1 true EP1627575B1 (de) 2007-10-24

Family

ID=35429377

Family Applications (2)

Application Number Title Priority Date Filing Date
EP05107246A Not-in-force EP1627575B1 (de) 2004-08-17 2005-08-05 Integralhelm und Verfahren zu seiner Herstellung
EP07110481A Not-in-force EP1839510B1 (de) 2004-08-17 2005-08-05 Befestigungsvorrichtung für einen Helmgurt

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP07110481A Not-in-force EP1839510B1 (de) 2004-08-17 2005-08-05 Befestigungsvorrichtung für einen Helmgurt

Country Status (5)

Country Link
EP (2) EP1627575B1 (de)
AT (2) ATE427671T1 (de)
DE (2) DE602005002988T2 (de)
ES (2) ES2296082T3 (de)
IT (1) ITTO20040569A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2042048A2 (de) 2007-09-25 2009-04-01 CD DESIGN S.r.l. Verbundhelm

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8117679B2 (en) * 2006-03-22 2012-02-21 Fox Head, Inc. Molded articles and molding methods particularly for a protective helmet
GB2445914A (en) * 2007-01-24 2008-07-30 Everitt William Vero Moulded helmet
ITTO20070936A1 (it) 2007-12-21 2009-06-22 Cd Design S R L Casco composito e procedimento per la sua fabbricazione
TW200927009A (en) * 2007-12-25 2009-07-01 Tze-Ping Wang Integrally safety helmet and manufacturing method thereof
ITGE20100119A1 (it) * 2010-10-25 2012-04-26 Jfm S R L "casco protettivo con perni per cinghia di allacciatura"
IT1402939B1 (it) * 2010-11-18 2013-09-27 Vemar Helmets S R L Elemento terminale di sicurezza per caschi.
US9763488B2 (en) 2011-09-09 2017-09-19 Riddell, Inc. Protective sports helmet
US10159296B2 (en) 2013-01-18 2018-12-25 Riddell, Inc. System and method for custom forming a protective helmet for a customer's head
CA2929623C (en) 2013-12-06 2024-02-20 Bell Sports, Inc. Flexible multi-layer helmet and method for making the same
WO2016069798A1 (en) 2014-10-28 2016-05-06 Bell Sports, Inc. In-mold rotation helmet
WO2016112987A1 (en) * 2015-01-15 2016-07-21 Cato Composite Innovations B.V. Flexible sports helmet
US11033796B2 (en) 2016-07-20 2021-06-15 Riddell, Inc. System and methods for designing and manufacturing a bespoke protective sports helmet
CN111065289B (zh) * 2017-12-26 2023-01-17 丰阁行销设计有限公司 安全帽及其制造方法
US11399589B2 (en) 2018-08-16 2022-08-02 Riddell, Inc. System and method for designing and manufacturing a protective helmet tailored to a selected group of helmet wearers
WO2020107005A1 (en) 2018-11-21 2020-05-28 Riddell, Inc. Protective recreational sports helmet with components additively manufactured to manage impact forces
USD927084S1 (en) 2018-11-22 2021-08-03 Riddell, Inc. Pad member of an internal padding assembly of a protective sports helmet
ES1239399Y (es) * 2019-11-04 2020-06-15 Mat Product & Tech Slu Casco de calota estructural
CN112056679A (zh) * 2020-09-04 2020-12-11 安徽润宏塑料制品有限公司 帽子自动组装方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2340066A1 (fr) * 1976-02-09 1977-09-02 Sl France Casque de protection
CH657760A5 (fr) * 1984-06-18 1986-09-30 Battelle Memorial Institute Casque de protection contre les impacts et procede de fabrication de ce casque.
US5119516A (en) * 1988-11-21 1992-06-09 Bell Sports, Inc. Reinforced expanded plastic helmet construction
SE9000922L (sv) * 1990-03-15 1991-09-16 Rex Handels Ind Ab Anordning vid hjaelm
US6711751B1 (en) * 2001-03-08 2004-03-30 K-2 Corporation Mounting system for helmets
ITTO20020611A1 (it) * 2002-07-15 2004-01-15 Rem Line Srl Procedimento per produrre caschi da motociclisti ottenuti con detto procedimento

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2042048A2 (de) 2007-09-25 2009-04-01 CD DESIGN S.r.l. Verbundhelm

Also Published As

Publication number Publication date
ATE427671T1 (de) 2009-04-15
DE602005002988D1 (de) 2007-12-06
ES2296082T3 (es) 2008-04-16
ES2323390T3 (es) 2009-07-14
DE602005013824D1 (de) 2009-05-20
EP1839510A1 (de) 2007-10-03
ITTO20040569A1 (it) 2004-11-17
EP1627575A1 (de) 2006-02-22
ATE376368T1 (de) 2007-11-15
DE602005002988T2 (de) 2008-08-14
EP1839510B1 (de) 2009-04-08

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