EP1627260B1 - Transfer station for an electrographic printer or copier - Google Patents
Transfer station for an electrographic printer or copier Download PDFInfo
- Publication number
- EP1627260B1 EP1627260B1 EP04739232A EP04739232A EP1627260B1 EP 1627260 B1 EP1627260 B1 EP 1627260B1 EP 04739232 A EP04739232 A EP 04739232A EP 04739232 A EP04739232 A EP 04739232A EP 1627260 B1 EP1627260 B1 EP 1627260B1
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- EP
- European Patent Office
- Prior art keywords
- transfer printing
- transfer
- intermediate carrier
- station according
- printing station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010023 transfer printing Methods 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 5
- 238000013016 damping Methods 0.000 claims description 4
- 238000007639 printing Methods 0.000 description 19
- 230000005540 biological transmission Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005282 brightening Methods 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000001035 gastrointestinal tract Anatomy 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 210000002023 somite Anatomy 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
- G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
- G03G15/163—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using the force produced by an electrostatic transfer field formed between the second base and the electrographic recording member, e.g. transfer through an air gap
- G03G15/1635—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using the force produced by an electrostatic transfer field formed between the second base and the electrographic recording member, e.g. transfer through an air gap the field being produced by laying down an electrostatic charge behind the base or the recording member, e.g. by a corona device
- G03G15/165—Arrangements for supporting or transporting the second base in the transfer area, e.g. guides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
- G03G2215/00443—Copy medium
- G03G2215/00451—Paper
- G03G2215/00455—Continuous web, i.e. roll
Definitions
- Electrographic printing or Kopiergräte are for example from the US Pat. No. 6,072,977 known. They have, for example, a photoconductive drum as an intermediate carrier on which a charge image of the image to be printed on a recording medium, for example a paper web, is generated by means of a laser or LED comb. Subsequently, the intermediate carrier is moved past a developer station, through which the charge image on the intermediate carrier is colored with toner. In a transfer printing station, the toner image is transferred from the intermediate carrier to the recording medium and then fixed in a fuser station. This completes the printing or copying process for an image. The subcarrier is unloaded and then available for a new print or copy operation.
- the toner image should be transferred as error-free as possible from the intermediate carrier to the recording medium.
- Print image errors in the transfer printing processes currently used in continuous presses in the speed range up to about 1.5 m / s consist mainly in the occurrence of defects (data loss) or brightening in grid areas, in blurred grid areas and horizontal stripes in grid areas on the recording medium.
- the 2nd printer of a twin system is critical (or the 3rd printer of a triple system, etc.), which is stressed on a paper from the fusing station of the previous printer (wavy, shrunk, loss of moisture) must print.
- the state of the art in continuous printers is transfer printing with a transfer corotron, this is eg off DE 197 49 386 C2 known.
- the recording medium without additional contact pressure in the transfer area is passed to the intermediate carrier and with the help of the transfer corotron, the printed image is transferred from the intermediate carrier to the recording medium.
- the force generated by the electric field between transfer corotron and toner on the intermediate carrier is often insufficient to completely transfer the toner to the recording medium when the recording medium is wavy. This results in printed image errors such as defects and halftone blurs.
- the recording medium may slip uncontrollably abruptly. This is shown by horizontal stripes in grid areas.
- the following disturbing variables may occur in a transfer station with transfer roller: part tolerances, concentricity deviations (photoconductor, transfer roller), temperature fluctuations, contamination, wear (photoconductor, transfer roller), variable web tension in the record carrier, asymmetric webbing transfer roll, different thickness, stiffness, waviness recording medium.
- part tolerances e.g. must be taken into account that transfer roller and intermediate carrier must be replaced and then a perfect transfer must be given.
- At least one compensating device may be provided in the transfer unit which acts unevenly across the width of the transfer roller and thereby compensates for tolerances in transfer roller or intermediate carrier.
- the drive unit thus compensates for unbalance, radial shock or thickness changes in the recording medium uniformly over the subcarrier width.
- the drive unit used may be a motor which can operate in the position-controlled mode and in the torque-controlled mode.
- the motor may be a rotary motor, e.g. a brushless DC motor, or to act a linear motor.
- the transfer unit has a pressure beam mounted on one side, on which the transmission element engages, and at least one, suitably at least two, mounted on the pressure beam bearing rocker, in which the transfer roller is mounted.
- the bearing rockers and the pressure bar can be rotatably mounted about a common pivot bearing.
- the bearing rockers are also movable about the axis of rotation with respect to the Anyakbalken so that the transfer roller can create parallel to the intermediate carrier.
- the pivoting operation can be achieved in that the transmission element is connected via a coupling arm with an eccentric, which is arranged on the drive shaft of the drive unit.
- a linearly operating drive unit linear motor
- rotary drive unit motor with transmission element
- the radial impact of the intermediate carrier or the transfer roller is that is, they are supported in such a way that the at least one compensating device exerts a pressure in the direction of the intermediate carrier.
- the compensating device may for example consist of resilient elements.
- the drive unit then equalizes the radial impact uniformly across the width of the transfer roller (transfer roller remains parallel to the axis of rotation). If two balancing device are provided, one per bearing rocker, they act unevenly across the width of the transfer roller, namely front and rear with different radial impact, ie wobble and obliquity of the transfer roller to the intermediate carrier.
- the pressure bar can be provided with a deflection roller for the recording medium.
- This deflection roller can produce a tangential web run to the intermediate carrier in the ON position.
- the compensating device does not act on the diverting pulley.
- recording medium webs that do not run symmetrically to the transfer roller can be processed because the pulley can not unilaterally lift in one-sided webbing, i. the axis of the pulley remains parallel to the axis of the intermediate carrier.
- the transfer roller does not lift off at one-sided web tension, since the wrap angle of the recording medium on the transfer roller is almost zero and thus hardly any forces from the web train to the compensation devices.
- the deflection roller By a corresponding arrangement of the deflection roller, it is possible to guide the recording medium tangentially past the surface of the transfer roller and a drum-shaped intermediate carrier. Such a guide can also be achieved if rollers or jaws are arranged in a corresponding manner in the deflection unit.
- the advantage of such Management of the record carrier is that the toner flight is minimized and the print image is more uniform.
- the transfer station according to the invention is particularly suitable for printing devices that print a tape-shaped recording medium at high speed and in which the intermediate carrier is a photoconductor drum.
- the angle by which the drive shaft is to be moved from the AB position to the ON position can be determined by means of a position counter, wherein the AB position or the ON position is assigned a first or second counter reading.
- the second meter reading acts as a setpoint or control specification for the torque control. If a defined position deviation is exceeded, the torque can be adjusted.
- a transfer station When a transfer station is installed in a printing device, it is advantageous to measure the AB position and the ON position. This ensures that the transfer roller always rests with the necessary pressure on the intermediate carrier.
- the AB position can be found such that the drive shaft is rotated until, for example, a Hall switch arranged at the AB position responds or the eccentric bears against a mechanical stop. The thereby achieved first count of the position counter can then be stored or the position counter is reset to a predetermined output value. The AB position is then given by a defined difference to the first meter reading. Subsequently, the drive shaft, the transfer unit torque controlled to move to the intermediate carrier until the drive shaft blocks after hitting the transfer roller on the intermediate carrier.
- disturbances such as eg web tension in the record carrier canceled or can be determined.
- the then achieved second count of the position counter can be stored again.
- this Anschwenkvorgang can be repeated, for example, at different intermediate carrier positions, this can also be done with continuous rotation of the intermediate carrier.
- the intermediate carrier does not have to be removed.
- an average value can then be formed, which is used as the second counter reading during printing operation.
- a corresponding measuring process can also be carried out during printing pauses, for example to compensate for wear on the transfer roller or the intermediate carrier.
- the transfer unit When printing, the transfer unit is initially in the AB position. To be printed, the transfer unit is swung to the intermediate carrier until the second count is reached. The Anschwenkvorgang is thus position-controlled. When the second count is reached, the drive unit switches to torque control, so that the transfer roller is applied to the intermediate carrier with a (by the torque) adjustable pressure force. If a defined position deviation is exceeded, the torque can be adjusted during printing (superimposed position control). During the printing pause, the transfer unit is again swiveled in a position-controlled manner by the intermediate carrier until the first meter reading is reached.
- the end positions of the transfer unit can also be determined by other means, for example, could each be arranged in the end positions of a Hall switch whose sensor signal is evaluated.
- Fig. 1 results in the structure of the transfer station US, where Fig. 1 the transfer station in the swiveled position (ON position) shows, Fig. 2 in the pivoted position (AB position).
- the transfer printing station US is used in a known manner to transfer toner images from an intermediate carrier 3, for example a photoconductive drum, to a recording medium 2, for example a paper web.
- the transfer takes place with the aid of a transfer roller 1, whose function eg in WO 02/0777 19 is described.
- the drive unit AE may consist of a motor 4 with motor control ( Fig. 5 ), on the drive shaft 11, the transmission element UE attacks. This has an eccentric 5 and a coupling arm 6.
- the eccentric 5 is arranged on the drive shaft 11 ( Fig. 3 ), the coupling arm 6 is rotatably and eccentrically mounted on the eccentric 5, and rotatable on the transfer unit UD. Upon movement of the drive shaft 11 of the coupling arm 6 performs a movement to the intermediate carrier 3 out.
- the possibly provided compensating devices 9a, 9b act between pressure bars 7 and bearing rockers 8a, 8b in such a way that pressure is exerted on the bearing rockers 8a, 8b and thus on the transfer roller 1 in the direction of the intermediate carrier 3.
- the balancing devices 9a, 9b may, for example, a resilient or possibly damping element, as in the Fig. 1 to 3 shown have.
- the transfer roller 1 can thereby create parallel to the intermediate carrier 3.
- possibly the bearing rockers 8a, 8b move relative to the An horrbalken 7, wherein the balancing devices 9a, 9b slightly more excited or relaxed.
- at least two compensating devices 9a, 9b are provided within the transfer printing unit UD in order to achieve a uniform contact pressure against the intermediate carrier 3 over the entire width of the transfer roller 1.
- guide rollers 13 can additionally be provided for the recording medium 2.
- the eccentric 5 stands in a favorable position for the torque control about 90 ° away from the rear dead center HT (linear transmission behavior).
- the drive shaft 11 is correspondingly Fig. 2 rotated, the eccentric 5 pulls on the coupling arm 6, the transfer unit UD and thus the transfer roller 1 from the intermediate carrier 3 away in the AB position.
- the transfer unit UD rotates about the pivot bearings 12a, 12b.
- the balancing devices 9a, 9b press the bearing rockers 8a, 8b at a respective stop 34 on the pressure bar 7, in these phases the bearing rockers 8a, 8b and the pressure bar 7 move synchronously.
- the drive unit AE has a drive shaft 11, on which the eccentric 5 is mounted.
- the coupling arm 6 is rotatably mounted on both the eccentric 5 and the Anyakbalken 7.
- the bearing rockers 8a, 8b the bearing pins 1a, 1b of the transfer roller 1 are mounted.
- the bearing 1a, 1b eg a ball bearing
- the bearing rockers 8a, 8b are further movably mounted relative to the pressure beam 7 about the axis 12a, 12b.
- the transfer roller 1 can thus be adjusted in the direction of the intermediate carrier 3 via the compensating devices 9a, 9b so that the pressing force across the width of the recording medium 3 is evenly distributed even in the event of a wobble.
- the balancing devices 9 can have damping properties Moreover, the available compensation path is chosen so small that the drive system AS has no tendency to oscillate.
- Fig. 4 results in a schematic representation of the rotational movement of the drive shaft from the ON position to the AB position and vice versa.
- Hall switches H for example, can be arranged thereon, which emit a sensor signal when, for example, a marking on the drive shaft passes by the corresponding Hall switch.
- AB position Hall switch H2
- a rotation of the drive shaft to the right takes place until the ON position is reached, at which a Hall switch H1 can be arranged.
- the transfer roller 1 Before the AN position is reached, the transfer roller 1 already touches the intermediate carrier 3 at the location BER.
- the AB position can also be determined with a mechanical reference stop 35.
- the eccentric 5 may be located in the ON position about 90 ° from a dead center HT, to facilitate a torque control.
- a transfer printing station US or a new transfer roller 1 is inserted into a printing device, it is expedient to set the drive unit AE in its rotational movement so that the transfer unit UD and thus the transfer roller 1 are swiveled exactly from the AB position into the ON position can be compensated and tolerances, for example, in the intermediate carrier 3, the transfer roller 1 or the recording medium 2.
- the AB position, but in particular the ON position must be specified exactly. This can be done for example with the aid of a position counter whose count indicates the position of the drive shaft 11.
- the AB position is set first.
- the Hall switch H2 can be used, which emits a sensor signal when a mark of the drive shaft 11 passes this.
- a mechanical stop 35 which limits the rotational movement of the drive shaft 11.
- the count of the position counter in this position is stored as a first count.
- the AB position can, like Fig. 4 shows, lie at a defined distance from the reference stop 35.
- the drive unit AE is switched to the torque-controlled mode and the drive shaft 11 is moved until it blocks. This is the case when the transfer roller 1 is applied to the intermediate carrier 3 with a corresponding pressing force. This pressure force can thus be influenced by the torque.
- the count of the position counter is stored as a second count. This second search can be repeated several times, for example, to compensate for tolerances of the intermediate carrier 3 or the transfer roller 1. From the various second counter readings, an average value can then be formed, which is used in the printing operation.
- the drive unit AE In the printing operation, starting from the AB position, the drive unit AE is initially operated in the position-controlled mode.
- the drive shaft 11 moves the transfer unit UD and the transfer roller 1 to the intermediate carrier 3.
- the transfer roller 1 When the position counter has reached its second count, the transfer roller 1 is in operating position for the transfer printing.
- the drive unit AE is switched to the torque-controlled mode, whereby the transfer roller 1 is applied to the intermediate carrier 3 with the desired pressure force.
- the transfer unit UD and the transfer roller 1 is pivoted away from the intermediate carrier 3.
- the drive unit AE is switched to the position-controlled mode and the drive shaft 11 is moved until the first count is reached.
- Fig. 5 results in a structure of the drive unit AE. It has a motor 4, a motor controller 22 and a controller 26 for the recording medium 2.
- An incremental motor encoder 16 is disposed on the motor to enable incremental position monitoring with high resolution, eg 360 ° / 8196 incremental signals. From this lead lines 17 to the motor controller 22, via which the incremental signals to the position counter, realized on the motor controller 22, are transmitted. Furthermore, leads 18 for power supply to the motor 4.
- the motor controller 22 via a line 21, a signal for pivoting or swiveling, for example, be supplied for security reasons.
- the motor controller 22 is further connected to the record carrier controller 26 via lines 23, 24 and 25.
- the line 23 is a BUS line for transmitting parameters (eg torque, operating mode, error message), via the line 24 start-stop signals for the transfer station can be transmitted, such as triggering actions such as pivoting or swiveling, via the line 25 reset signals to put the engine control in an initial state.
- the controller 26 are supplied via the lines 27 sensor signals such as force sensors, train train sensors, via the line 28 trigger signals and the bus 29 device data from the device bus 30.
- position-controlled motors eg stepper motors
- the invention has been described in connection with a rotary drive. However, it is also possible to use a linear motor as the drive, which, however, must also be operated in the two operating modes described above. Finally, it is also possible to use two or more drive units, which can then be arranged at different locations of the transfer unit UD. In addition, the transfer roller 1 may have resilient or damping properties achieved e.g. by a rubber coating, then it may be possible to dispense with the balancing device 9.
- the function of the transfer roller 1 is further improved when the recording medium 2 is guided tangentially on the surfaces of the transfer roller 1 and the intermediate carrier 3. This ensures that the toner transfer direction is perpendicular to the plane of the recording medium 2 and corresponds to the electric field between intermediate carrier 3 and transfer roller 1. The result is that the toner flight is minimized and the print image is uniform.
Description
Elektrografische Druck- oder Kopiergräte sind z.B. aus der
Das Tonerbild soll möglichst fehlerfrei vom Zwischenträger auf den Aufzeichnungsträger umgedruckt werden. Druckbildfehler bei den heute verwendeten Umdruckverfahren in Endlosdrückern im Geschwindigkeitsbereich bis ca. 1,5 m/s bestehen vor allem im Auftreten von Fehlstellen (Datenverlust) bzw. Aufhellungen in Rasterflächen, in unscharfen Rasterflächen und Querstreifen in Rasterflächen auf dem Aufzeichnungsträger. Bei Druckeinrichtungen mit mehreren Druckgeräten ist besonders der 2. Drucker eines Twin-Systems kritisch (bzw. der 3. Drucker eines Triple-Systems usw.), der auf ein von der Fixierstation des vorhergehenden Druckers gestresstes (welliges, geschrumpftes, Feuchtigkeitsverlust aufweisendes) Papier drucken muss.The toner image should be transferred as error-free as possible from the intermediate carrier to the recording medium. Print image errors in the transfer printing processes currently used in continuous presses in the speed range up to about 1.5 m / s consist mainly in the occurrence of defects (data loss) or brightening in grid areas, in blurred grid areas and horizontal stripes in grid areas on the recording medium. In printing devices with multiple printing devices, especially the 2nd printer of a twin system is critical (or the 3rd printer of a triple system, etc.), which is stressed on a paper from the fusing station of the previous printer (wavy, shrunk, loss of moisture) must print.
Stand der Technik bei Endlosdruckern ist der Umdruck mit einem Transfercorotron, dies ist z.B. aus
Um den Aufzeichnungsträger mechanisch an den Zwischenträger zubringen und dadurch die oben beschriebenen Probleme zu reduzieren, wurden zusätzliche Umdruckhilfen (Transferblade, Andruckrolle, Umdruckbacken etc.) mit einem Transfercorotron kombiniert. Dadurch konnten aber die oben beschrieben Probleme nicht vollständig abgestellt werden, da der mechanische Andruck des Aufzeichnungsträgers an den Zwischenträger zusammen mit einem Transfercorotron nicht im eigentlichen Umdruckbereich stattfinden kann.In order to bring the recording medium mechanically to the intermediate carrier and thereby to reduce the problems described above, additional transfer aids (transfer blade, pressure roller, transfer printing etc.) were combined with a transfer corotron. As a result, however, the problems described above could not be completely eliminated since the mechanical pressure of the recording medium on the intermediate carrier together with a transfer corotron can not take place in the actual transfer area.
Weiterhin ist es bekannt (
Unter verschiedenen Umweltbedingungen können bei einer Umdruckstation mit Transferrolle folgende Störgrößen auftreten: Teiletoleranzen, Rundlaufabweichungen (Fotoleiter, Transferrolle), Temperaturschwankungen, Verschmutzung, Verschleiß (Fotoleiter, Transferrolle), variabler Bahnzug im Aufzeichnungsträger, zur Transferrolle asymmetrischer Bahnzug, verschiedene Dicke, Steife, Welligkeit des Aufzeichnungsträgers. Dabei muss z.B. berücksichtigt werden, dass Transferrolle und Zwischenträger ausgetauscht werden müssen und anschließend ein einwandfreier Umdruck gegeben sein muss. Das von der Erfindung zu lösende Problem besteht darin, eine Umdruckstation mit einer Transferrolle anzugeben, die unter variablen Umgebungsbedingungen einwandfrei funktioniert.Under various environmental conditions, the following disturbing variables may occur in a transfer station with transfer roller: part tolerances, concentricity deviations (photoconductor, transfer roller), temperature fluctuations, contamination, wear (photoconductor, transfer roller), variable web tension in the record carrier, asymmetric webbing transfer roll, different thickness, stiffness, waviness recording medium. In this case, e.g. must be taken into account that transfer roller and intermediate carrier must be replaced and then a perfect transfer must be given. The problem to be solved by the invention is to provide a transfer station with a transfer roller which functions properly under variable environmental conditions.
Dieses Problem wird gemäß den Merkmalen des Patentanspruches 1 gelöst. Mit der erfindungsgemäßen Lösung ergeben sich gegenüber herkömmlichen Systemen die folgenden Vorteile:
- Mit einer derart gelagerten Transferrolle wird der Aufzeichnungsträger über die gesamte Breite an den Zwischenträger gleichmäßig angedrückt. Das Tonerbild wird somit einwandfrei auf den Aufzeichnungsträger übertragen.
- Elektrische Feldlinien und Andruckkraft auf den Aufzeichnungsträger wirken am gleichen Ort - im Umdruckbereich - und in gleicher Richtung.
- Durch die geeignet gewählte Andruckkraft der Transferrolle werden Sprünge in der Relativgeschwindigkeit zwischen Aufzeichnungsträger und Zwischenträger und die oben angegebenen Druckbildfehler wirksam vermieden.
- Durch die Antriebseinheit kann die Transferrolle exakt bewegt werden. Dadurch werden beim An- und Abschwenken Relativgeschwindigkeiten zwischen Aufzeichnungsträger und Zwischenträger vermieden.
- Eine konstante Andruckkraft der Transferrolle an den Zwischenträger ist gewährleistet. Die Andruckkraft kann je nach Eigenschaft des Aufzeichnungsträgers eingestellt werden.
- Die Eigenschaften des Antriebssystems passen sich an die Bedingungen im Druckgerät an. Auch über die Lebensdauer (Verschleiss, auch elektrischer Verschleiss der Transferrolle) wird immer ein gleich gutes Ergebnis erzielt (gleiche Andruckkraft, Kompensation verschiedener Lagen der Umdrucklinie). Vorteil ist, dass eine höhere Geschwindigkeit des Aufzeichnungsträgers realisiert werden kann.
- With a transfer roller mounted in this way, the recording medium is uniformly pressed over the entire width of the intermediate carrier. The toner image is thus properly transferred to the recording medium.
- Electric field lines and pressing force on the recording medium act at the same location - in the transfer area - and in the same direction.
- By suitably selected pressure force of the transfer roller jumps in the relative speed between recording medium and intermediate carrier and the above-mentioned printed image error effectively avoided.
- By the drive unit, the transfer roller can be moved exactly. As a result, relative speeds between the recording medium and the intermediate carrier are avoided when swiveling in and out.
- A constant pressure force of the transfer roller to the intermediate carrier is guaranteed. The pressing force can be adjusted depending on the property of the recording medium.
- The characteristics of the drive system adapt to the conditions in the pressure equipment. Also over the life (wear, also electrical wear of the transfer roller) always the same result is achieved (same contact pressure, compensation of different layers of the transfer line). The advantage is that a higher speed of the recording medium can be realized.
Weiterbildungen der Erfindung ergeben sich aus den abhängigen Ansprüchen.Further developments of the invention will become apparent from the dependent claims.
Zur Vermeidung von durch (asymmetrische) Unwucht oder (asymmetrischen) Radialschlag des Zwischenträgers, der Transferrolle oder des Aufzeichnungsträgers oder durch Unparallelität von Transferrolle und Zwischenträger in Radialrichtung verursachten Druckfehler kann in der Umdruckeinheit mindestens eine Ausgleichsvorrichtung vorgesehen werden, die ungleichmäßig über die Breite der Transferrolle wirksam sein kann und dadurch Toleranzen bei Transferrolle oder Zwischenträger ausgleicht. Dabei können je nach Einsatzfall auch zwei oder mehr Ausgleichsvorrichtungen eingesetzt werden.In order to avoid printing errors caused by (asymmetric) imbalance or (asymmetric) radial impact of the intermediate carrier, the transfer roller or the recording medium or by non-parallelism of the transfer roller and intermediate carrier, at least one compensating device may be provided in the transfer unit which acts unevenly across the width of the transfer roller and thereby compensates for tolerances in transfer roller or intermediate carrier. Depending on the application, it is also possible to use two or more compensating devices.
Die Antriebseinheit gleicht somit Unwucht, Radialschlag oder Dickenänderungen im Aufzeichnungsträger gleichförmig über die Zwischenträgerbreite aus.The drive unit thus compensates for unbalance, radial shock or thickness changes in the recording medium uniformly over the subcarrier width.
Als Antriebseinheit kann ein Motor verwendet werden, der im Position- gesteuerten Modus und im Drehmomenten- gesteuerten Modus arbeiten kann. Bei dem Motor kann es sich um einen rotatorischen Motor, z.B. einen bürstenlosen Gleichstrommotor, oder um einen Linearmotor handeln.The drive unit used may be a motor which can operate in the position-controlled mode and in the torque-controlled mode. The motor may be a rotary motor, e.g. a brushless DC motor, or to act a linear motor.
Zweckmäßig ist es, wenn die Umdruckeinheit einen einseitig gelagerten Andruckbalken, an dem das Übertragungselement angreift, und mindestens eine, zweckmäßigerweise mindestens zwei, am Andruckbalken gelagerte Lagerschwinge aufweist, in der die Transferrolle gelagert ist. Die Lagerschwingen und der Andruckbalken können um ein gemeinsames Drehlager drehbar gelagert sein. Die Lagerschwingen sind zudem um die Drehachse gegenüber dem Andruckbalken beweglich, so dass sich die Transferrolle parallel an den Zwischenträger anlegen kann. Bei Bewegung einer Lagerschwinge gegen den Andruckbalken kann mindestens eine Ausgleichsvorrichtung gespannt oder entspannt werden. Dann kann die Umdruckeinheit und mit ihr die Transferrolle durch das Übertragungselement an den Zwischenträger angeschwenkt oder abgeschwenkt werden. Der Schwenkvorgang kann dadurch erreicht werden, dass das Übertragungselement über einen Koppelarm mit einem Exzenter verbunden ist, der an der Antriebswelle der Antriebseinheit angeordnet ist. Es ist jedoch auch möglich, statt der rotatorischen Antriebseinheit (Motor mit Übertragungselement) eine linear arbeitende Antriebseinheit (Linearmotor) zu verwenden.It is expedient if the transfer unit has a pressure beam mounted on one side, on which the transmission element engages, and at least one, suitably at least two, mounted on the pressure beam bearing rocker, in which the transfer roller is mounted. The bearing rockers and the pressure bar can be rotatably mounted about a common pivot bearing. The bearing rockers are also movable about the axis of rotation with respect to the Andruckbalken so that the transfer roller can create parallel to the intermediate carrier. When moving a bearing rocker against the Andruckbalken at least one compensating device can be stretched or relaxed. Then, the transfer unit and with it the transfer roller can be pivoted or swung by the transmission element to the intermediate carrier. The pivoting operation can be achieved in that the transmission element is connected via a coupling arm with an eccentric, which is arranged on the drive shaft of the drive unit. However, it is also possible to use a linearly operating drive unit (linear motor) instead of the rotary drive unit (motor with transmission element).
Um mit Hilfe der Transferrolle den Radialschlag des Zwischenträgers oder der Transferrolle korrigieren zu können, ist diese also derart gelagert, dass die mindestens eine Ausgleichsvorrichtung einen Druck in Richtung zum Zwischenträger ausübt. Die Ausgleichsvorrichtung kann z.B. aus federnden Elementen bestehen. Die Antriebseinheit gleicht dann den Radialschlag gleichförmig über die Breite der Transferrolle aus (Transferrolle bleibt parallel zur Drehachse). Wenn zwei Ausgleichsvorrichtung vorgesehen werden, jeweils eine pro Lagerschwinge, wirken diese ungleichförmig über die Breite der Transferrolle, nämlich vorne und hinten bei unterschiedlichem Radialschlag, also Taumelschlag sowie Schiefstand der Transferrolle zum Zwischenträger.To be able to correct with the help of the transfer roller the radial impact of the intermediate carrier or the transfer roller, is that is, they are supported in such a way that the at least one compensating device exerts a pressure in the direction of the intermediate carrier. The compensating device may for example consist of resilient elements. The drive unit then equalizes the radial impact uniformly across the width of the transfer roller (transfer roller remains parallel to the axis of rotation). If two balancing device are provided, one per bearing rocker, they act unevenly across the width of the transfer roller, namely front and rear with different radial impact, ie wobble and obliquity of the transfer roller to the intermediate carrier.
Der Andruckbalken kann mit einer Umlenkrolle für den Aufzeichnungsträger versehen sein. Diese Umlenkrolle kann in der AN- Position einen tangentialen Bahnlauf zum Zwischenträger herstellen. Wenn die Umlenkrolle auf dem Andruckbalken angeordnet wird, wirkt die Ausgleichsvorrichtung nicht auf die Umlenkrolle. Damit können auch Aufzeichnungsträgerbahnen, die nicht symmetrisch zur Transferrolle laufen, verarbeitet werden, da die Umlenkrolle bei einseitigen Bahnzug nicht einseitig abheben kann, d.h. die Achse der Umlenkrolle bleibt parallel zur Achse des Zwischenträgers. Die Transferrolle hebt bei einseitigen Bahnzug nicht ab, da der Umschlingungswinkel des Aufzeichnungsträgers an der Transferrolle nahezu Null ist und somit kaum Kräfte aus dem Bahnzug auf die Ausgleichsvorrichtungen rückwirken.The pressure bar can be provided with a deflection roller for the recording medium. This deflection roller can produce a tangential web run to the intermediate carrier in the ON position. When the diverting pulley is placed on the pressure bar, the compensating device does not act on the diverting pulley. Thus, also recording medium webs that do not run symmetrically to the transfer roller, can be processed because the pulley can not unilaterally lift in one-sided webbing, i. the axis of the pulley remains parallel to the axis of the intermediate carrier. The transfer roller does not lift off at one-sided web tension, since the wrap angle of the recording medium on the transfer roller is almost zero and thus hardly any forces from the web train to the compensation devices.
Durch eine entsprechende Anordnung der Umlenkrolle ist es möglich, den Aufzeichnungsträger tangential an der Oberfläche der Transferrolle und eines trommelförmigen Zwischenträgers vorbei zu führen. Eine solche Führung kann auch erreicht werden, wenn in der Umlenkeinheit Rollen oder Backen in entsprechender Weise angeordnet werden. Der Vorteil einer solchen Führung des Aufzeichnungsträgers liegt darin, dass der Tonerverflug minimiert wird und das Druckbild gleichmäßiger ist.By a corresponding arrangement of the deflection roller, it is possible to guide the recording medium tangentially past the surface of the transfer roller and a drum-shaped intermediate carrier. Such a guide can also be achieved if rollers or jaws are arranged in a corresponding manner in the deflection unit. The advantage of such Management of the record carrier is that the toner flight is minimized and the print image is more uniform.
Die erfindungsgemäße Umdruckstation ist besonders für Druckgeräte geeignet, die einen bandförmigen Aufzeichnungsträger mit hoher Geschwindigkeit bedrucken und bei denen der Zwischenträger eine Fotoleitertrommel ist.The transfer station according to the invention is particularly suitable for printing devices that print a tape-shaped recording medium at high speed and in which the intermediate carrier is a photoconductor drum.
Der Winkel, um den die Antriebswelle von der AB- Position zur AN- Position zu bewegen ist, kann mit Hilfe eines Positionszählers festgelegt werden, wobei der AB- Position bzw. der AN- Position ein erster bzw. zweiter Zählerstand zugeordnet ist. Der zweite Zählerstand wirkt dabei als Sollgröße oder Regelvorgabe für die Drehmomentenregelung. Bei Überschreiten einer definierten Positionsabweichung kann das Drehmoment angepasst werden.The angle by which the drive shaft is to be moved from the AB position to the ON position can be determined by means of a position counter, wherein the AB position or the ON position is assigned a first or second counter reading. The second meter reading acts as a setpoint or control specification for the torque control. If a defined position deviation is exceeded, the torque can be adjusted.
Wenn eine Umdruckstation in ein Druckgerät eingebaut wird, ist es vorteilhaft, wenn die AB- Position und die AN- Position eingemessen wird. Dadurch wird gewährleistet, dass die Transferrolle immer mit dem notwendigen Druck an dem Zwischenträger anliegt. Die AB- Position kann derart gefunden werden, dass die Antriebswelle solange gedreht wird bis z.B. ein an der AB- Position angeordneter Hallschalter anspricht bzw. der Exzenter an einem mechanischen Anschlag anliegt. Der dabei erreichte erste Zählerstand des Positionszählers kann dann gespeichert werden bzw. der Positionszähler wird auf einen vorgegebenen Ausgangswert zurückgesetzt. Die AB- Position ergibt sich dann durch eine definierte Differenz zum ersten Zählerstand. Anschließend kann die Antriebswelle die Umdruckeinheit Drehmomenten- gesteuert zum Zwischenträger bewegen bis die Antriebswelle nach Auftreffen der Transferrolle auf den Zwischenträger blockiert. Dabei werden Störgrößen wie z.B. Bahnzug im Aufzeichnungsträger aufgehoben oder können ermittelt werden. Der dann erreichte zweite Zählerstand des Positionszählers kann wiederum gespeichert werden. Um Toleranzen auszugleichen, kann dieser Anschwenkvorgang z.B. bei unterschiedlichen Zwischenträgerstellungen wiederholt werden, dies kann auch bei kontinuierlicher Drehung des Zwischenträgers erfolgen. Der Zwischenträger muss dabei nicht entfernt werden. Aus den ermittelten zweiten Zählerständen kann anschließend ein Mittelwert gebildet werden, der im Druckbetrieb als zweiter Zählerstand verwendet wird. Ein entsprechender Messvorgang kann selbstverständlich auch in Druckpausen durchgeführt werden, um z.B. Verschleiss bei der Transferrolle oder dem Zwischenträger auszugleichen.When a transfer station is installed in a printing device, it is advantageous to measure the AB position and the ON position. This ensures that the transfer roller always rests with the necessary pressure on the intermediate carrier. The AB position can be found such that the drive shaft is rotated until, for example, a Hall switch arranged at the AB position responds or the eccentric bears against a mechanical stop. The thereby achieved first count of the position counter can then be stored or the position counter is reset to a predetermined output value. The AB position is then given by a defined difference to the first meter reading. Subsequently, the drive shaft, the transfer unit torque controlled to move to the intermediate carrier until the drive shaft blocks after hitting the transfer roller on the intermediate carrier. In the process, disturbances such as eg web tension in the record carrier canceled or can be determined. The then achieved second count of the position counter can be stored again. To compensate for tolerances, this Anschwenkvorgang can be repeated, for example, at different intermediate carrier positions, this can also be done with continuous rotation of the intermediate carrier. The intermediate carrier does not have to be removed. From the determined second counter readings, an average value can then be formed, which is used as the second counter reading during printing operation. Of course, a corresponding measuring process can also be carried out during printing pauses, for example to compensate for wear on the transfer roller or the intermediate carrier.
Beim Druckbetrieb steht die Umdruckeinheit zunächst in der AB- Position. Soll gedruckt werden, wird die Umdruckeinheit an den Zwischenträger solange angeschwenkt bis der zweite Zählerstand erreicht ist. Der Anschwenkvorgang erfolgt somit positionsgesteuert. Wenn der zweite Zählerstand erreicht ist, schaltet die Antriebseinheit auf Drehmomentensteuerung um, so dass die Transferrolle mit einer (über das Drehmoment) einstellbaren Andruckkraft an dem Zwischenträger anliegt. Bei Überschreiten einer definierten Positionsabweichung kann das Drehmoment im Druckbetrieb angepasst werden (überlagerte Positionsregelung). In der Druckpause wird die Umdruckeinheit wieder vom Zwischenträger Position- gesteuert abgeschwenkt bis der erste Zählerstand erreicht ist. Selbstverständlich können die Endpositionen der Umdruckeinheit auch mit anderen Mitteln festgelegt werden, z.B. könnte in den Endpositionen jeweils ein Hallschalter angeordnet sein, deren Sensorsignal ausgewertet wird.When printing, the transfer unit is initially in the AB position. To be printed, the transfer unit is swung to the intermediate carrier until the second count is reached. The Anschwenkvorgang is thus position-controlled. When the second count is reached, the drive unit switches to torque control, so that the transfer roller is applied to the intermediate carrier with a (by the torque) adjustable pressure force. If a defined position deviation is exceeded, the torque can be adjusted during printing (superimposed position control). During the printing pause, the transfer unit is again swiveled in a position-controlled manner by the intermediate carrier until the first meter reading is reached. Of course, the end positions of the transfer unit can also be determined by other means, for example, could each be arranged in the end positions of a Hall switch whose sensor signal is evaluated.
An Hand eines Ausführungsbeispieles, das in den Figuren dargestellt ist, wird die Erfindung weiter erläutert.With reference to an embodiment, which is illustrated in the figures, the invention will be further explained.
Es zeigen
- Fig. 1
- eine Seitenansicht des Antriebssystems für den Fall, dass die Umdruckeinheit angeschwenkt ist (ANPosition);
- Fig. 2
- eine Seitenansicht des Andrucksystems für den Fall, dass die Umdruckeinheit abgeschwenkt ist (AB- Position);
- Fig. 3
- eine Schnittansicht an der Stelle K-K der
Fig. 2 ; - Fig. 4
- eine Prinzipdarstellung des Schwenkbereiches des Antriebssystems;
- Fig. 5
- eine Steuerschaltung für das Antriebssystem;
- Fig. 6
- ein Beispiel einer tangentialen Führung des Aufzeichnungsträgers über Transferrolle und Zwischenträger mit Umlenkrollen;
- Fig. 7
- ein Beispiel einer tangentialen Führung des Aufzeichnungsträgers über Transferrolle und Zwischenträger mit Umlenkbacken.
- Fig. 1
- a side view of the drive system in the event that the transfer unit is pivoted (ON position);
- Fig. 2
- a side view of the pressure system in the event that the transfer unit is pivoted (AB position);
- Fig. 3
- a sectional view at the point KK the
Fig. 2 ; - Fig. 4
- a schematic representation of the pivoting range of the drive system;
- Fig. 5
- a control circuit for the drive system;
- Fig. 6
- an example of a tangential guide of the recording medium via transfer roller and intermediate carrier with deflection rollers;
- Fig. 7
- an example of a tangential guide of the recording medium via transfer roller and intermediate carrier with deflection jaws.
Aus den folgenden Figuren ist von einem elektrografischen Druck oder- Kopiergerät nur die Umdruckstation gezeigt, die prinzipiell dargestellt ist. Die übrigen Komponenten des Druck- oder Kopiergerätes können auf bekannte Weise aufgebaut sein.From the following figures, only the transfer printing station is shown by an electrographic printing or copying machine, which is shown in principle. The remaining components of the printing or copying machine can be constructed in a known manner.
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Die Umdruckstation US dient in bekannter Weise dazu, Tonerbilder von einem Zwischenträger 3, z.B. einer Fotoleitertrommel, auf einen Aufzeichnungsträger 2, z.B. einen Papierbahn, umzudrucken. Der Umdruck erfolgt mit Hilfe einer Transferrolle 1, deren Funktion z.B. in
Die Umdruckstation US weist ein Antriebssystem AS auf, das folgende Komponenten umfasst:
- eine Antriebseinheit AE, z.B. einen Motor mit Steuerung, wobei die Antriebseinheit AE sowohl in einem Position- gesteuerten Modus als auch in einem Drehmomenten- gesteuerten Modus betreibbar ist;
- ein mechanisches Übertragungselement UE;
- eine Umdruckeinheit UD.
- zusätzlich kann
mindestens eine Ausgleichsvorrichtung 9 vorgesehen werden, zweckmäßigerweise zwei Ausgleichsvorrichtungen 9a, 9b.
- a drive unit AE, eg a motor with control, wherein the drive unit AE can be operated both in a position-controlled mode and in a torque-controlled mode;
- a mechanical transmission element UE;
- a transfer unit UD.
- In addition, at least one compensating
device 9 can be provided, expediently two compensating 9a, 9b.devices
Die Antriebseinheit AE kann aus einem Motor 4 mit Motorsteuerung (
Die Umdruckeinheit UD weist die folgenden Komponenten auf:
einen Andruckbalken 7, andem der Koppelarm 6 gelagert ist und der z.B. am einen Ende beidseits jeweils in einem Drehlager 12a, 12b angeordnet ist;- im
8a, 8b, in der dieAusführungsbeispiel zwei Lagerschwingen Transferrolle 1 gelagert ist; die 8a, 8b sind ebenfalls um dieLagerschwingen Drehlager 12a, 12b drehbar angeordnet; - evtl.
eine Umlenkrolle 10 fürden Aufzeichnungsträger 2auf dem Andruckbalken 7.
- a
pressure bar 7, on which thecoupling arm 6 is mounted and which is arranged, for example, at one end on both sides in each case in arotary bearing 12a, 12b; - in the embodiment, two bearing
8a, 8b, in which therockers transfer roller 1 is mounted; the bearing 8a, 8b are also arranged rotatably about therockers pivot bearings 12a, 12b; - possibly a
deflection roller 10 for therecording medium 2 on the pressure bar. 7
Die evtl. vorgesehenen Ausgleichsvorrichtungen 9a, 9b wirken zwischen Andruckbalken 7 und Lagerschwingen 8a, 8b derart, dass ein Druck auf die Lagerschwingen 8a, 8b und damit auf die Transferrolle 1 in Richtung zum Zwischenträger 3 ausgeübt wird. Dazu ist es zweckmäßig, wenn die Lagerschwingen 8a, 8b relativ zu dem Andruckbalken 7 bewegbar sind. Die Ausgleichsvorrichtungen 9a, 9b können z.B. eine federndes oder evtl. dämpfendes Element, wie in den
Weiterhin können noch zusätzlich Führungsrollen 13 für den Aufzeichnungsträger 2 vorgesehen werden.Furthermore, guide
Solange kein Andruck zwischen Transferrolle 1 und Zwischenträger 3 herrscht, drücken die Ausgleichsvorrichtungen 9a,9b die Lagerschwingen 8a, 8b an je einen Anschlag 34 am Andruckbalken 7 an, in diesen Phasen bewegen sich die Lagerschwingen 8a, 8b und der Andruckbalken 7 synchron.As long as there is no pressure between the
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Wenn z.B. eine Umdruckstation US oder eine neue Transferrolle 1 in ein Druckgerät eingesetzt wird, ist es zweckmäßig, die Antriebseinheit AE in ihrer Drehbewegung so einzustellen, dass die Umdruckeinheit UD und damit die Transferrolle 1 von der AB- Position exakt in die AN- Position geschwenkt werden kann und Toleranzen z.B. bei dem Zwischenträger 3, der Transferrolle 1 oder des Aufzeichnungsträgers 2 kompensiert sind. Dazu muss sowohl die AB- Position, aber insbesondere die AN-Position genau festgelegt werden. Dies kann z.B. mit Hilfe eines Positionszählers erfolgen, dessen Zählerstand die Position der Antriebswelle 11 anzeigt.If, for example, a transfer printing station US or a
Dann wird zunächst die AB- Position festgelegt. Dazu kann z.B. der Hallschalter H2 verwendet werden, der ein Sensorsignal abgibt, wenn eine Markierung der Antriebswelle 11 an diesem vorbeiläuft. Es ist jedoch auch möglich, an dieser Stelle einen mechanischen Anschlag 35 anzuordnen, der die Drehbewegung der Antriebswelle 11 begrenzt. Der Zählerstand des Positionszählers in dieser Lage wird als erster Zählerstand gespeichert. Die AB- Position kann dabei, wie
Im Druckbetrieb wird ausgehend von der AB- Position die Antriebseinheit AE zunächst im Positions- gesteuertem Modus betrieben. Die Antriebswelle 11 bewegt die Umdruckeinheit UD und die Transferrolle 1 zum Zwischenträger 3. Wenn der Positionszähler seinen zweiten Zählerstand erreicht hat, ist die Transferrolle 1 in Betriebsposition für den Umdruck. Ab jetzt wird die Antriebseinheit AE in den Drehmoment- gesteuerten Modus geschaltet, wodurch die Transferrolle 1 mit der gewünschten Andruckkraft am Zwischenträger 3 anliegt.In the printing operation, starting from the AB position, the drive unit AE is initially operated in the position-controlled mode. The
Nach Beendigung des Umdruckvorganges wird die Umdruckeinheit UD und die Transferrolle 1 vom Zwischenträger 3 abgeschwenkt. Dazu wird die Antriebseinheit AE in den Position- gesteuerten Modus geschaltet und die Antriebswelle 11 solange bewegt bis der erste Zählerstand erreicht ist.After completion of the transfer printing the transfer unit UD and the
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Die Motorsteuerung 22 ist weiterhin mit der Aufzeichnungsträgersteuerung 26 über Leitungen 23, 24 und 25 verbunden. Die Leitung 23 ist eine BUS- Leitung zur Übertragung von Parametern (z.B. Drehmoment, Betriebsmodus, Fehlermeldung), über die Leitung 24 können Start- Stoppsignale für die Umdruckstation übertragen werden, z.B. Triggern von Aktionen wie Anschwenken- oder Abschwenken, über die Leitung 25 Resetsignale, um die Motorsteuerung in einen Ausgangszustand zu versetzen. Der Steuerung 26 werden über die Leitungen 27 Sensorsignale z.B. von Kraftsensoren, Bahnzugsensoren, zugeführt, über die Leitung 28 Triggersignale und über den Bus 29 Gerätedaten vom Gerätebus 30. Durch Kraftsensoren für die Ausgleichsvorrichtungen 9 können positionsgeführte Motoren (z.B. Schrittmotoren) für den Antrieb verwendet werden.The motor controller 22 is further connected to the record carrier controller 26 via
Die Erfindung ist in Verbindung mit einem rotatorischen Antrieb beschrieben worden. Es ist jedoch auch möglich, als Antrieb einen Linearmotor einzusetzen, der allerdings ebenfalls in den zwei oben geschilderten Betriebsmodi betrieben werden muss. Schließlich ist es auch möglich, zwei oder mehrere Antriebseinheiten zu verwenden, die dann an verschiedenen Stellen der Umdruckeinheit UD angeordnet werden können. Zudem kann die Transferrolle 1 federnde oder dämpfende Eigenschaften aufweisen, erreicht z.B. durch eine Gummibeschichtung, dann kann auf die Ausgleichsvorrichtung 9 evtl. verzichtet werden.The invention has been described in connection with a rotary drive. However, it is also possible to use a linear motor as the drive, which, however, must also be operated in the two operating modes described above. Finally, it is also possible to use two or more drive units, which can then be arranged at different locations of the transfer unit UD. In addition, the
Die Funktion der Transferrolle 1 wird weiter verbessert, wenn der Aufzeichnungsträger 2 tangential auf den Oberflächen der Transferrolle 1 und dem Zwischenträger 3 geführt wird. Dadurch wird sicher gestellt, dass die Tonerübertragungsrichtung senkrecht zur Ebene des Aufzeichnungsträgers 2 liegt und dem elektrischen Feld zwischen Zwischenträger 3 und Transferrolle 1 entspricht. Die Folge ist, dass der Tonerverflug minimiert wird und das Druckbild gleichmäßiger wird.The function of the
Zwei Realisierungen einer derartigen Führung des Aufzeichnungsträgers ergeben sich aus
- USUS
- Umdruckstationtransfer station
- UDUD
- Umdruckeinheittransfer printing
- ASAS
- Antriebssystemdrive system
- AEAE
- Antriebseinheitdrive unit
- UEUE
- Übertragungselementtransmission element
- HTHT
- unterer Totpunktbottom dead center
- 11
- Transferrolletransfer roller
- 1a, 1b1a, 1b
- Lagerzapfenpivot
- 22
- Aufzeichnungsträgerrecord carrier
- 33
- Zwischenträgersubcarrier
- 44
- Motorengine
- 55
- Exzentereccentric
- 66
- Koppelarmcoupling arm
- 77
- Andruckbalkenpression
- 88th
- Lagerschwingebearing rocker
- 99
- Ausgleichsvorrichtungbalancer
- 1010
- Umlenkrolleidler pulley
- 1111
- Antriebswelledrive shaft
- 12a, 12b12a, 12b
- Drehlagerpivot bearing
- 1313
- Führungsrollenguide rollers
- 1414
- Inkrementaler MotordrehgeberIncremental motor encoder
- 1515
- Lagerung AndruckbalkenStorage pressure bar
- 1717
- Leitung: Inkrementalsignale, RotorlageerkennungCable: Incremental signals, rotor position detection
- 1818
- Leitung: LeistungsübertragungCable: power transmission
- 1919
- Leistungsversorgungpower supply
- 2020
- Logikversorgunglogic supply
- 2121
- Signalleitung: Anschwenken, AbschwenkenSignal line: Swing, swivel
- 2222
- Motorsteuerungmotor control
- 2323
- Datenleitungen (BUS- Leitung)Data lines (BUS line)
- 2424
- Start- Stopp- Leitung (Triggerleitung)Start-stop line (trigger line)
- 2525
- Reset- LeitungReset line
- 2626
- Steuerung: AuszeichnungsträgerControl: Award bearer
- 2727
- Sensorleitungensensor Cable
- 2828
- TriggersignalleitungTrigger signal line
- 2929
- Datenbusbus
- 3030
- Geräte- DatenbusDevice data bus
- 3131
- Umlenkrollenguide rollers
- 3232
- UmlenkbackenUmlenkbacken
- 3333
- Tangentialetangential
- 3434
- Anschlag im AndruckbalkenStop in the pressure bar
- 3535
- Referenzanschlagreference stop
Claims (26)
- A transfer printing station for an electrographic printer or copier device,- in which a transfer roller (1) for the transfer of a toner image generated on an intermediate carrier onto at least one recording medium (2) is provided in a transfer printing region of the transfer printing station (US),- in which at least one drive system (AS) is provided, comprising• a transfer printing unit (UD) in which the transfer roller is mounted,• a drive unit (AE) which via a transfer element (UE) pivots the transfer printing unit (UD) and thus the transfer roller (1) towards the intermediate carrier (3) into an ON position and away from the intermediate carrier into an OFF position, and which is designed such that it is position-controlled in the pivot-towards operation until reaching the ON position and is torque-controlled in the ON position.
- The transfer printing station according to claim 1, in which at least one compensation device (9) is provided which is arranged between the transfer printing unit (UD) and the mounting of the transfer roller (1) and which is designed such that it uniformly presses the transfer roller (1) onto the intermediate carrier (3) over a width of said transfer roller.
- The transfer printing station according to one of the preceding claims, in which the transfer printing unit (UD) comprises the following components:- a one-side mounted pressure bar (7) on which the transfer element (UE) engages,- at least one bearing rocker (8) which is mounted in the pressure bar (7) and in which the transfer roller (1) is mounted.
- The transfer printing station according to claim 3, in which the transfer element (UE) comprises an eccentric (5) which is arranged on a drive shaft (11) of the drive unit (AE) and comprises a coupling arm (6) which is rotatably mounted on the eccentric (5) and the transfer printing unit (UD) and which transfers the motion of the eccentric (5) to the transfer printing unit (UD).
- The transfer printing unit according to claim 3 or 4, in which the transfer roller (1) has bearing pins (1 a, 1 b) at both ends that are mounted in two bearing rockers (8a, 8b).
- The transfer printing station according to claim 5, in which two compensation devices (9a, 9b) are provided, one per bearing rocker (8a, 8b).
- The transfer printing station according to claim 6, in which the bearing rockers (8a, 8b) are mounted in the pressure bar (7) such that they are movable relative to the pressure bar (7), so that the compensation devices (9a, 9b) effect that the transfer roller (1) is pressed against the intermediate carrier (3) uniformly over its width.
- The transfer printing station according to one of the claims 2 to 7, in which the at least one compensation device (9) is comprised of elastic elements.
- The transfer printing station according to one of the claims 3 to 8, in which a deflection roller (10) around which the recording medium (2) is guided is arranged on the pressure bar (7).
- The transfer printing station according to claim 9, in which a pivot bearing (12) for the one-side mounting of the pressure bar (7) is provided, the deflection roller (10) being arranged on the side of the pressure bar (7) facing away from the pivot bearing (12).
- The transfer printing station according to one of the preceding claims, in which the drive unit (AE) has a position counter that counts the rotation of the drive shaft (11) step-by-step.
- The transfer printing station according to one of the preceding claims, in which in the drive unit (AE) a Hall switch (H) is arranged, one for the determination of the OFF position and one for the determination of the ON position.
- The transfer printing station according to one of the claims 1 to 12, in which for determining the OFF position, a reference stop (35) is arranged in the drive unit (AE).
- The transfer printing station according to one of the preceding claims, in which the drive unit (AE) has a rotatory motor or a linear motor.
- The transfer printing station according to one of the preceding claims, in which the transfer roller (1) exhibits damping properties.
- The transfer printing station according to one of the preceding claims, in which the transfer printing unit (UD) has deflection means for the recording medium (2) which are arranged such that the recording medium (2) is guided between the intermediate carrier (3) and the transfer roller (1) tangentially on the surfaces of the intermediate carrier (3) and the transfer roller (1).
- The transfer printing station according to claim 16, in which the deflection means are deflection rollers (31).
- The transfer printing station according to claim 16, in which the deflection means are deflection jaws (32).
- The transfer printing station according to one of the preceding claims, in which the recording medium (2) is belt-shaped.
- A method for transfer printing of toner images applied on an intermediate carrier (3) onto a recording medium (2) using the transfer printing station according to one of the claims 1 to 18.
- The method according to claim 20, in which for determining the OFF position of the transfer printing unit (UD) the drive unit (AE) moves the transfer printing unit until a Hall switch (H2) responds for the OFF position or until it reaches a mechanical reference stop (35) and in which then the position of the drive shaft (11) reached is stored.
- The method according to claim 20 or 21, in which the ON position of the transfer printing unit (UD) is determined such that the drive unit (AE) moves the transfer printing unit (UD) torque-controlled to the intermediate carrier (3) until the transfer roller (1) rests on the intermediate carrier (3) and the drive shaft (11) is blocked and then this position of the drive shaft (11) is stored.
- The method according to claim 21 or 22, in which the position of the drive shaft (11) is measured with the aid of a position counter (14).
- The method according to one of the claims 20 to 23, in which upon pivoting the transfer printing unit (UD) from the OFF position, the drive unit (AE) is moved at first position-controlled until the ON position is reached and then is switched into the torque-control in order to adjust a constant pressing force of the transfer roller (1) to the intermediate carrier (3).
- The method according to one of the claims 20 to 24, in which the pivot-away operation is effected position-controlled until the OFF position is reached.
- The method according to one of the claims 20 to 25, in which the OFF position and the ON position are determined from the counter reading of the position counter (14).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10322502A DE10322502A1 (en) | 2003-05-19 | 2003-05-19 | Transfer station for an electrographic printing or copying machine |
PCT/EP2004/005310 WO2004102284A1 (en) | 2003-05-19 | 2004-05-17 | Transfer station for an electrographic printer or copier |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1627260A1 EP1627260A1 (en) | 2006-02-22 |
EP1627260B1 true EP1627260B1 (en) | 2009-08-05 |
Family
ID=33440966
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04739232A Expired - Fee Related EP1627260B1 (en) | 2003-05-19 | 2004-05-17 | Transfer station for an electrographic printer or copier |
Country Status (5)
Country | Link |
---|---|
US (1) | US7466948B2 (en) |
EP (1) | EP1627260B1 (en) |
JP (1) | JP4384173B2 (en) |
DE (2) | DE10322502A1 (en) |
WO (1) | WO2004102284A1 (en) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54137347A (en) * | 1978-04-18 | 1979-10-25 | Olympus Optical Co Ltd | Zerographic apparatus |
US4699496A (en) | 1985-08-30 | 1987-10-13 | Siemens Aktiengesellschaft | Contact pressure mechanism for a web-shaped image receiving material |
US5051783A (en) * | 1989-07-29 | 1991-09-24 | Konica Corporation | Cam for shifting a transfer device and a cleaning device |
JPH06118805A (en) | 1992-10-06 | 1994-04-28 | Matsushita Electric Ind Co Ltd | Transfer device |
DE19749386C2 (en) | 1997-11-07 | 2000-02-24 | Oce Printing Systems Gmbh | Transfer station for an electrographic device with a pressure roller in the transfer area |
CN1148613C (en) | 1998-01-26 | 2004-05-05 | 株式会社理光 | Transfer roller and image-forming device |
EP1370913B1 (en) | 2001-03-22 | 2008-02-20 | Océ Printing Systems GmbH | Transfer station for an electrographic printer or copier |
DE10147684A1 (en) | 2001-09-27 | 2003-04-24 | Oce Printing Systems Gmbh | Method for compensating for a gear play in reverse operation and device for carrying out this method |
US6731891B1 (en) * | 2003-06-13 | 2004-05-04 | Xerox Corproation | Transfer roll engagement method for minimizing motion quality disturbances |
US7065308B2 (en) * | 2003-11-24 | 2006-06-20 | Xerox Corporation | Transfer roll engagement method for minimizing media induced motion quality disturbances |
-
2003
- 2003-05-19 DE DE10322502A patent/DE10322502A1/en not_active Ceased
-
2004
- 2004-05-17 DE DE502004009858T patent/DE502004009858D1/en active Active
- 2004-05-17 WO PCT/EP2004/005310 patent/WO2004102284A1/en active Application Filing
- 2004-05-17 JP JP2006525560A patent/JP4384173B2/en not_active Expired - Fee Related
- 2004-05-17 EP EP04739232A patent/EP1627260B1/en not_active Expired - Fee Related
- 2004-05-17 US US10/555,022 patent/US7466948B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US20070081836A1 (en) | 2007-04-12 |
JP2006528795A (en) | 2006-12-21 |
JP4384173B2 (en) | 2009-12-16 |
EP1627260A1 (en) | 2006-02-22 |
DE502004009858D1 (en) | 2009-09-17 |
US7466948B2 (en) | 2008-12-16 |
WO2004102284A1 (en) | 2004-11-25 |
DE10322502A1 (en) | 2004-12-23 |
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