EP1610635A2 - Hat part made of synthetic material - Google Patents
Hat part made of synthetic materialInfo
- Publication number
- EP1610635A2 EP1610635A2 EP04715831A EP04715831A EP1610635A2 EP 1610635 A2 EP1610635 A2 EP 1610635A2 EP 04715831 A EP04715831 A EP 04715831A EP 04715831 A EP04715831 A EP 04715831A EP 1610635 A2 EP1610635 A2 EP 1610635A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- hat
- plastic material
- hat part
- part according
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/02—Hats; Stiff caps
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/002—External devices or supports adapted to retain the shape of hats, caps or hoods
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/018—Hats; Caps; Hoods with means for protecting the eyes, ears or nape, e.g. sun or rain shields; with air-inflated pads or removable linings
- A42B1/0181—Hats; Caps; Hoods with means for protecting the eyes, ears or nape, e.g. sun or rain shields; with air-inflated pads or removable linings with means for protecting the eyes
- A42B1/0182—Peaks or visors
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C5/00—Fittings or trimmings for hats, e.g. hat-bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/18—Containers, packaging elements or packages, specially adapted for particular articles or materials for wearing apparel, headwear or footwear
Definitions
- a protective hood with a cap made of plastic is known.
- the cap visor is made in one piece with a sweatband and a front part.
- the front part is angled by 90 ° in relation to the horizontal part of the bonnet.
- a hat with an exchangeable brim part is known. Hat and brim part are connected to each other by a pressure adhesive tape, so that the brim part is detachably connected to the hat.
- a cap visor made of plastic in which a vertically angled front part is attached to a visor part.
- the shield part and the front part are made in one piece from acrylonitributadiene styrene in a plastic injection molding process.
- the sun visor consists of a screen part and a front part which is formed in one piece with the screen part.
- a screen cap is known, the screen of which is made of a rigid material.
- a screen cap is known in which a screen insert is covered on both sides with textile material.
- the shield insert is made of a plastic material that permanently maintains the shape that was set during the manufacturing process.
- the invention has for its object to provide a hat part that can be easily adapted to a desired shape by the user.
- the object is achieved by a hat part with the features from claim 1.
- Advantageous embodiments form the subject of the subclaims, the transport container according to claim 13 being provided especially for the transport of hats, caps, caps and the like, which are provided with a hat part according to the invention.
- the hat part according to the invention is made of a plastic material which has a reversible shape memory and maintains its shape below a first temperature and is deformable above the temperature.
- the plastic material has a softening temperature of 60 ° C to 140 ° C. Above the softening temperature, the material becomes soft and can be shaped by hand as desired. If the material then cools down again, the material remains in the shaped form and retains it until it is heated again.
- the softening temperature allows non-destructive deformation and adaptation of the hat part to the needs and wishes of the user.
- Such plastics are also referred to as reversible thermoplastic plastics.
- the advantage of using such plastic for parts of hats, caps or other headgear is that the hat wearer specifically targets this part of his Can adapt to needs. It is possible for the hat wearer to heat the hat part, bring it into the desired shape and then cool it in the desired shape. This process can be repeated without damaging the material.
- thermoplastic polyurethane based on polyether or polyester is preferably used for such a plastic.
- Thermoplastic polyurethanes have proven particularly advantageous with regard to the processability and the durability of the plastic material. These materials in particular also have good impact and tear resistance, so that they can be used, for example, in sports caps without danger to the user. It has also been found that thermoplastic polyurethane has an impact resistance of up to -60 ° C, so that the hat part does not break even at very low temperatures. In addition, thermoplastic polyurethanes are usually odorless and recyclable.
- a hat brim is preferably provided as the hat part, which has a section abutting the head of a hat wearer and a brim section protruding therefrom, the hat material being fastened to the abutting section.
- the hat wearer can redefine the shape of the portion adjacent to the head by heating, just as the position of the brim can be redesigned by heating.
- a shield part for a shield cap is provided as the hat part.
- the umbrella cap includes any type of cap and / or cap provided with an umbrella understood, especially sports caps, such as baseball caps and the like.
- a protective visor with or without tinting can also be provided as the hat part.
- the plastic material is preferably entirely or partially mirrored.
- colored foils can be injected in whole or in part into the plastic material, so-called in-mold labels (LML) are also used for printed foils.
- Special effects can also be achieved in the hat part by incorporating pigments, in particular color pigments, effect pigments, phosphorescent and / or fluorescent pigments, metallic and / or glitter pigments and irodine (R) pigments.
- light can be provided in the UV absorber for UV-A, UV-B and / or UV-C, so that protection according to UV400 is also achieved.
- the plastic material is completely or partially transparent.
- a very special effect is achieved with the plastic material by injection molding it.
- injection molding allows the production of hat parts with a special thickness.
- the thickness can be, for example, 0.2 to 20 mm.
- the design with different thicknesses and wall thicknesses allows the hat part to be given a certain basic shape, which limits the deformation of the plastic material in the softened state.
- it has proven to be advantageous that the plastic material is flexible and / or elastic even below the first temperature, so that breaking or other destruction of the hat part is not possible.
- a plastic material with a VICAT softening temperature in particular the softening temperature for VICAT A at 50 N, 60 ° C. to 140 ° C., preferably 70 ° C. to 95 ° C., is particularly suitable. At these temperatures in particular, it has been found that these can be easily reached by a water bath, so that the user can redefine the shape without a change in shape occurring during normal use.
- a plastic material with a heat distortion temperature in particular at a bending stress of 0.45 MPa in the range from 50 ° C to 170 ° C, preferably between 62 ° C and 101 ° C, has particular advantages.
- the hat parts described above are after their manufacture to a hat or Hatter transports, which provides the hat part with a hood part.
- the headgear thus finished is then transported again.
- a transport container with at least one storage compartment in which at least one hat part is inserted and, in the inserted state, lies wholly or partially against the inside of the walls. In this way, the hat part is held in the desired shape by the walls.
- the receiving compartments are preferably designed for receiving umbrella parts, the umbrella parts being inserted into the receiving compartments.
- more than one screen part is inserted into the exception compartment, preferably three screen parts are arranged in the compartment.
- the receiving compartments preferably run parallel to one another and two adjacent receiving compartments are separated from one another by a common partition.
- the transport container is preferably made from a foam material, in particular from Styropor ® .
- the receiving compartments are formed by mutually opposite pairs of grooves which hold the hat parts to be accommodated, in particular the screen parts, in the desired position.
- 1 is a screen cap in the view from the front
- Fig. 6 is a transport container with Aufiiahmeschlitzen for three screens
- Fig. 7 is a transport container with parallel receiving grooves.
- FIG. 1 shows a cap 10 with a hood part 12 and a transparent screen 14.
- the hood part 12 can be provided on the back (not shown) with a closure device in order to adapt the hood part to different head sizes.
- the shield part 14 is made of a thermoplastic polyurethane elastomer based on polyester or polyether. This material is elastic and flexible. It can be reversibly deformed, so that the shape of the cap 14 can be adjusted as required by the wearer. Polyurethane elastomers have excellent impact and tear resistance as well as sufficient cold flexibility and cold impact strength down to -60 ° C. Thus, such a cap can also be used in extreme weather conditions without the risk of the screen becoming brittle or brittle.
- the shield part 14 is preferably made of a transparent plastic.
- the card-transparent plastic is colored with a dye so that the translucent light is colored.
- Fig. 2 shows a headband 16 which is provided with a screen 18.
- the screen can again preferably be made of a thermoplastic polyurethane elastomer.
- the screen parts To those for the umbrellas To achieve a typical thickness of 1 to 8 mm, it has proven to be advantageous to manufacture the screen parts by injection molding.
- FIG. 3 shows a conventional hat 20, which is constructed separately from a brim part 22 and a hat part 24.
- Hat part 22 and brim part 24 can, for example, be connected to one another via a Velcro fastener 26 as shown.
- Velcro fastener 26 it is also possible to sew or glue the brim part and the hat part together.
- FIG. 4a and 4b show the brim part 24 in two different configurations.
- the configuration in Fig. 4a shows the neck part of the brim folded down, while Fig. 4b shows the corresponding part of the brim folded down.
- Fig. 4a shows the neck part of the brim folded down
- Fig. 4b shows the corresponding part of the brim folded down.
- Fig. 5 shows a transport container 28 with three rows of receiving compartments for screen parts 14 and 18, respectively.
- the screen parts are inserted into the compartment 30 while still heated, where they assume their intended shape when they cool down.
- the shield parts are then transported to the cap maker, who connects the shield part to the corresponding cap.
- the top of the Aufiiahmefambaer is convex 32, so that the screen part can be transported together with the cap part after manufacture. This also ensures that the screen part is not deformed by the transport.
- the transport container is shown with free rows of storage compartments, but can also have 1, 2 or more rows.
- the thermoplastic polyether polyurethane from Elastogran GmbH of the 1100 series has proven to be a particularly suitable plastic material.
- the Elastollan 1174 D suitable for injection molding with the following properties has proven to be particularly advantageous.
- thermoplastic polyester-polyurethane from the 600 series has proven to be suitable on a polyester basis:
- the deformation behavior of the plastic materials under heat is described by defined technical tests. These tests include the VICAT Softening temperature (VICAT softening temperature, VST) according to ISO 306 and the determination of heat deflection temperature (HDT) according to ISO 75.
- VICAT softening temperature VST
- HDT heat deflection temperature
- the material is loaded with a needle that has a round cross-section of 1 mm.
- the material to be tested is on a flat base in a temperature transfer medium, such as oil or air.
- the medium is heated at a constant heating rate of 50 K / h or 120 K / h.
- the VICAT temperature is the temperature at which the needle penetrates 1 mm deep into the material to be tested.
- the VICAT softening temperature describes the temperature from which the plastic material has reached a certain softness.
- VICAT A test and the VICAT B test, whereby the needle is loaded with 50 N for VICAT A and 10 N for VICAT B.
- the preferred plastic materials have a VICAT temperature at 50 N of 82 to 85 ° C. However, plastic materials with a VICAT temperature between 60 ° C and 140 ° C can also be used.
- FIG. 6 shows a further embodiment of a transport container 34, in which receiving slots 36 are arranged parallel to one another. The slots 36 are arranged parallel to one another along a row.
- the base 38 has a greater thickness than the side walls 40.
- the transition from the base 30 to the side wall 40 is curved such that a convex base surface 42 is created in the container.
- the width of the slots 36 can be configured such that either one or more cap screens can be inserted into them for transport.
- FIG. 7 shows a further embodiment of a transport container 44, which is essentially a U-shape with two side walls 46 and 48 arranged parallel to one another and a base plate 50 provided at right angles between them.
- the thickness of the side walls 46 is 48 and the base plate 50 in substantially the same.
- a pair of grooves 52, 54 are embedded in the side walls and are connected to one another via a groove 56 in the base plate.
- the grooves 52, 54, 56 can have a width which is provided for receiving a cap screen or for inserting a plurality of cap screens.
- Both the receptacle 36 and the grooves 52 to 56 are arranged so that the cap screen used is held in its predetermined curvature.
- the cap screen has been injection molded, it can be inserted into the transport container, where it solidifies to its intended shape.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Helmets And Other Head Coverings (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Fats And Perfumes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10311991A DE10311991A1 (en) | 2003-03-14 | 2003-03-14 | Hat part made of plastic material |
PCT/EP2004/002005 WO2004080223A2 (en) | 2003-03-14 | 2004-02-28 | Hat part made of synthetic material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1610635A2 true EP1610635A2 (en) | 2006-01-04 |
EP1610635B1 EP1610635B1 (en) | 2006-12-27 |
Family
ID=32980618
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04715831A Expired - Lifetime EP1610635B1 (en) | 2003-03-14 | 2004-02-28 | Hat part made of synthetic material |
Country Status (5)
Country | Link |
---|---|
US (1) | US20060179543A1 (en) |
EP (1) | EP1610635B1 (en) |
AT (1) | ATE349167T1 (en) |
DE (2) | DE10311991A1 (en) |
WO (1) | WO2004080223A2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014061364A1 (en) * | 2012-10-19 | 2014-04-24 | ビルマテル株式会社 | Breathable cap |
US20150096104A1 (en) * | 2013-10-08 | 2015-04-09 | Dada Corporation | Shape-maintenance cap |
USD788411S1 (en) * | 2015-04-23 | 2017-06-06 | Tangita Daramola | Swim cap |
USD832559S1 (en) * | 2016-08-25 | 2018-11-06 | Michael Burmester | Visor for a cap or headband |
US20190246730A1 (en) * | 2018-02-15 | 2019-08-15 | Oanh Thi Dao | Hat or cap with uv protection |
US11445776B2 (en) | 2020-10-26 | 2022-09-20 | Lv Welborn | Reconfigurable brim |
JP7062325B1 (en) * | 2022-01-14 | 2022-05-06 | 株式会社シゲマツ | hat |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1964919A (en) * | 1931-10-02 | 1934-07-03 | Gordon & Ferguson Company | Cap |
US2057915A (en) * | 1932-07-11 | 1936-10-20 | Minneapolis Linen Supply Compa | Fabric cap |
DE1460111C3 (en) * | 1962-06-14 | 1974-04-11 | Bayer Ag, 5090 Leverkusen | Process for the production of hats by thermal deformation of woven or knitted fabrics from mixtures of fully synthetic fiber yarns |
DE1926448U (en) * | 1965-09-21 | 1965-11-04 | Bubilote O H G W & R Voelkel | PROTECTIVE COVER. |
DE7627107U1 (en) * | 1976-08-31 | 1977-03-03 | Heinz G. Juenemann Gmbh & Co Kg, 3508 Melsungen | TEXTILE HAT OR HEADBAND |
US4192017A (en) * | 1978-03-06 | 1980-03-11 | Visor-Trac, Inc. | Visored headgear |
US4767647A (en) * | 1979-12-17 | 1988-08-30 | The D. L. Auld Company | Decorative emblem |
IT8000613A0 (en) * | 1980-02-29 | 1980-02-29 | Demetrio Jommi | HAT HAVING EASILY SEPARABLE AND INTERCHANGEABLE PARTS |
US5131094A (en) * | 1990-12-03 | 1992-07-21 | Ackerman Roger C | Visor |
US5159720A (en) * | 1992-01-31 | 1992-11-03 | Scott Jr Gerald C | Hunter's hat |
DE9311632U1 (en) * | 1993-08-04 | 1994-09-29 | Mayser Gmbh & Co | Textile headgear |
KR200208166Y1 (en) * | 1998-04-07 | 2001-02-01 | 조병우 | Visor molding device |
US5996125A (en) * | 1998-05-28 | 1999-12-07 | Garzone International Corporation | Hard hat with opaque crown and transparent bill |
SE514273C2 (en) * | 1999-05-11 | 2001-01-29 | Peltor Ab | Protective Visor |
US6138279A (en) * | 1999-08-31 | 2000-10-31 | Bollman Hat Company | Visor cap, the visor insert therefore and the methods of manufacturing |
US20020073478A1 (en) * | 2000-02-08 | 2002-06-20 | James Michael K. | Cap shape retainer |
US6708347B2 (en) * | 2001-03-29 | 2004-03-23 | Jackie L. Brundidge | Heat shield for hair dryer |
US6615409B2 (en) * | 2001-12-11 | 2003-09-09 | Scott Usa, Inc. | Tinted plastic lens for eye protecting devices |
US6766538B2 (en) * | 2002-04-20 | 2004-07-27 | Sung-Yang Park | Image-printed visors and methods of manufacturing |
-
2003
- 2003-03-14 DE DE10311991A patent/DE10311991A1/en not_active Withdrawn
-
2004
- 2004-02-28 AT AT04715831T patent/ATE349167T1/en not_active IP Right Cessation
- 2004-02-28 EP EP04715831A patent/EP1610635B1/en not_active Expired - Lifetime
- 2004-02-28 US US10/549,841 patent/US20060179543A1/en not_active Abandoned
- 2004-02-28 WO PCT/EP2004/002005 patent/WO2004080223A2/en active IP Right Grant
- 2004-02-28 DE DE502004002456T patent/DE502004002456D1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2004080223A2 * |
Also Published As
Publication number | Publication date |
---|---|
US20060179543A1 (en) | 2006-08-17 |
ATE349167T1 (en) | 2007-01-15 |
WO2004080223A3 (en) | 2005-01-13 |
DE502004002456D1 (en) | 2007-02-08 |
DE10311991A1 (en) | 2004-10-14 |
EP1610635B1 (en) | 2006-12-27 |
WO2004080223A2 (en) | 2004-09-23 |
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