EP1606494B1 - Coolable layer system - Google Patents

Coolable layer system Download PDF

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Publication number
EP1606494B1
EP1606494B1 EP04717097A EP04717097A EP1606494B1 EP 1606494 B1 EP1606494 B1 EP 1606494B1 EP 04717097 A EP04717097 A EP 04717097A EP 04717097 A EP04717097 A EP 04717097A EP 1606494 B1 EP1606494 B1 EP 1606494B1
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EP
European Patent Office
Prior art keywords
layer system
cooling
coating
cooling channels
coolable
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EP04717097A
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German (de)
French (fr)
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EP1606494A1 (en
Inventor
Heinz-Jürgen GROSS
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Siemens AG
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Siemens AG
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Publication of EP1606494A1 publication Critical patent/EP1606494A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/18Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
    • F01D5/187Convection cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades

Definitions

  • the invention relates to a coolable layer system according to the preamble of claim 1.
  • EP 1 007 271 B1 shows a gas turbine blade which has a full cooling, but which does not have cooling channels below the outer wall. The elevations serve to support the outer wall and do not form cooling channels.
  • US 2002/0141872 A1 discloses a coolable layer system according to the preamble of claim 1.
  • FIG. 1 shows a coolable layer system 1.
  • the layer system 1 has a substrate 4.
  • the substrate 4 is, for example, a ceramic or a metal, in particular a superalloy (nickel- or cobalt-based) for gas turbine components (turbine blade, B-rennhuntausposition, ..).
  • At least one coating 7 is applied to the substrate 4.
  • a ceramic coating for example a thermal barrier coating 9 (FIG. 6), may be applied to the coating 7.
  • At least one cooling channel 10 is formed here, for example, within the coating 7, ie, the cooling channel 10 is formed by removing the material of the coating 7 or by applying the coating 7, leaving a corresponding cavity.
  • the cooling channel 10 is formed by removing the material of the coating 7 or by applying the coating 7, leaving a corresponding cavity.
  • most of the peripheral surface of the cooling passage 10 is formed by the coating 7.
  • the surface 22 remains mostly unprocessed.
  • a supply of a cooling medium takes place via a coolant supply 13, which is formed at least in the substrate 4 and leads into at least one cooling channel 10.
  • the cooling channels 10 are thus arranged in the immediate vicinity of an outer surface which can come into contact with a hot gas 8.
  • the coating 7, which is exposed to higher temperatures than the substrate 4 can be cooled better.
  • FIG. 2 shows a further exemplary embodiment of a coolable layer system 1.
  • the cooling channels 10 are not arranged by channels within the coating 7, but for example.
  • the coating 7 forms part of the inner surface of the cooling channel 10 and closes it to the outside.
  • cooling channels 10 are arranged both in the substrate 4 and in the coating 7.
  • FIG. 6 shows cooling channels 10 between two coatings 7, 9.
  • the cooling channel 10 may also be formed by a recess 23 (indicated by dashed lines) in the coating 7.
  • the cooling channels 10 according to FIGS. 1, 6 are produced, for example, as follows. On the surface 22 of the substrate 4 and the surface of the coating 7 webs are placed with a filler, which correspond in cross-section to the cooling channels 10 to be produced. The substrate 4 or the coating 7 is then coated with the coating 7 or the coating 9 (plasma spraying, Physical Vapor Deposition (PVP), Chemical Vapor Deposition (CVD), ). Subsequently, the webs are removed with the filler.
  • the material for the webs consists for example of graphite, which can be burned out or leached after coating with the coating 7, 9. Other materials for the filler are possible.
  • corresponding depressions 23 are introduced into the surface 22 of the substrate.
  • the recesses 23 are, for example, filled with a filling material which prevents material of the coating 7 from penetrating into the cooling channels 10 during the coating of the substrate 4. After the application of the coating 7 or the application of an outer wall, the filling material is removed again, so that the cooling channels 10 are formed.
  • FIG. 3 shows the arrangement of cooling channels 10 according to FIGS. 1, 2 and 6 on a surface of a component 1 (layer system).
  • the layer system 1 is, for example, a turbine blade which extends along a radial direction 16.
  • At least one cooling channel 10 extends in an axial direction 19, perpendicular (90 °) to the radial direction 16.
  • the cooling channels 10 can also extend in an angle deviating from 90 ° to the radial axis 16 (FIG. 4), for example, approximately parallel to the radial direction 16 (0 °). It can also extend all the cooling channels (10) in one direction. Groups of cooling channels can also run parallel to each other.
  • FIG. 4 shows another possible arrangement of cooling channels 10 according to FIGS. 1, 2 and 6 on a surface 22 or a coating 7 of a component 1.
  • At least two cooling channels 10 intersect and communicate with each other, ie a cooling medium can flow from the cooling channel 10 into another cooling channel 10.
  • a cooling medium can flow from the cooling channel 10 into another cooling channel 10.
  • complex, meandering cooling channels are superfluous, since at least partially, in particular the entire surface to be cooled of the component 1 is detected by the cross pattern of the cooling channels 10, ie the cross pattern and the intersections of the cooling channels extends at least partially or completely above or below the surface to be cooled Surface.
  • FIG. 4 for example, eight intersections of cooling channels 10 are present.
  • the surface to be cooled may be a partial area or the entire surface of a blade of a turbine blade (component 1). If a cooling channel 10 is clogged at one point, the cooling medium can still continue to flow over the other cooling channels.
  • the cooling medium K flows into the cooling channels 10 'and 10 "via an inlet, for example. From the cooling channel 10", the cooling medium passes directly into the cooling channels 10''' and 10 ''''
  • the cooling channels 10 are arranged here, for example, in groups crosswise to each other, wherein the cooling channels 10 within a group parallel to each other.
  • intersecting cooling channels 10 can detect a surface to be cooled by connecting meandering cooling channels to intersecting cooling channels.
  • FIG. 5 shows a specially designed cooling channel 10, for example, starting from FIG. Since the cooling channel 10 is at least partially adjacent to the coating 7, not shown, or to an outer wall, the cooling channel 10 of the layer system 1 to be produced without coatings or without outer wall on the surface 22 an opening 24.
  • the angle ⁇ between the surface 22 and the inner surface of the cooling passage 10 at the opening 24 has a value different from 90 °. This means that the cooling channel 10 relative to the surface 22 undercuts 26 has.
  • thermal stresses between the coatings 7, 9 or the wall and the substrate 4 are reduced at a high thermal gradient between the outer hot coating 7, 9 or the wall and the cooling channel 10.
  • Such a cooling channel 10 with undercuts 26 may also be arranged in the coating 7 (FIG. 6).
  • a cooling channel 10 with undercuts 26 in the substrate 4 is made, for example, with a milling cutter or grinding head 25, which is formed at one end spherical, hemispherical or conical.
  • a hole is made in the substrate 4 by being moved in a drilling direction 29 nearly perpendicular to the surface 22 of the substrate 4.
  • a back and forth movement of the cutter 25 in a direction 32 perpendicular to the drilling direction 29, as indicated by the arrow whereby the undercuts 26 are generated in the substrate 4.
  • the different positions of the cutter 25 in the reciprocating motion are indicated by dashed lines.

Abstract

Even a layer system, provided with a protective coating and used in a hot gas atmosphere needs to be cooled. However, said cooling is often insufficient, as far as cooling pipes are arranged relatively far from the external surface of said layer system. In order to solve the problem, the inventive coolable layer system (1) consists of intersecting cooling pipes (10).

Description

Die Erfindung betrifft ein kühlbares Schichtsystem gemäß Oberbegriff des Anspruchs 1.The invention relates to a coolable layer system according to the preamble of claim 1.

Aus der US-PS 5,080,557 ist ein Schichtsystem bekannt, bei dem unterhalb einer Wand eine poröse Struktur angeordnet ist, durch die ein Kühlmedium strömt. Dieser Schichtaufbau ist relativ dick und schlecht zu kühlen.From US-PS 5,080,557 a layer system is known in which a porous structure is arranged below a wall through which a cooling medium flows. This layer structure is relatively thick and difficult to cool.

Die US-PS 5,820,337, die US-PS 5,640,767 sowie die US-PS 5,392,515 zeigen aus einem Substrat gebildete Turbinenschaufeln, bei denen unterhalb einer äußeren Wand, die dasselbe Material wie das Substrat aufweist, Kühlkanäle angeordnet sind. Die Kühlung der äußersten Beschichtung auf der äußeren Wand ist vielfach nicht ausreichend.US Pat. No. 5,820,337, US Pat. No. 5,640,767 and US Pat. No. 5,392,515 show turbine blades formed from a substrate in which cooling channels are arranged below an outer wall which has the same material as the substrate. The cooling of the outermost coating on the outer wall is often insufficient.

Die EP 1 007 271 B1 zeigt eine prallgekühlte Gasturbinenschaufel, die allerdings keine Kühlkanäle unterhalb der äußeren Wand aufweist. Die Erhebungen dienen zur Stützung der äußeren Wand und bilden keine Kühlkanäle.EP 1 007 271 B1 shows a gas turbine blade which has a full cooling, but which does not have cooling channels below the outer wall. The elevations serve to support the outer wall and do not form cooling channels.

Die US 2002/0141872 A1 offenbart ein kühlbares Schichtsystem gemäss dem Oberbegriff des Anspruchs 1.US 2002/0141872 A1 discloses a coolable layer system according to the preamble of claim 1.

Es ist daher Aufgabe der Erfindung, die Kühlung eines Schichtsystems zu verbessern.It is therefore an object of the invention to improve the cooling of a layer system.

Die Aufgabe wird gelöst durch ein kühlbares Schichtsystem gemäss Anspruch 1.The object is achieved by a coolable layer system according to claim 1.

In den Unteransprüchen sind weitere vorteilhafte Maßnahmen zur Verbesserung des gekühlten Schichtsystems aufgelistet.In the subclaims, further advantageous measures for improving the cooled layer system are listed.

Die in den Unteransprüchen aufgelisteten Maßnahmen können in vorteilhafter Weise miteinander kombiniert werden.The measures listed in the subclaims can be combined with each other in an advantageous manner.

Ausführungsbeispiele der Erfindung sind im folgenden erläutert.Embodiments of the invention are explained below.

Es zeigen

FIG 1
ein erstes Ausführungsbeispiel des kühlbaren Schichtsystems,
FIG 2
ein weiteres Ausführungsbeispiel eines kühlbaren Schichtsystems, und
die FIG 3, 4, 6
weitere Modifikationen des kühlbaren Schichtsystems, und
FIG 5
einen speziell ausgebildeten Kühlkanal.
Show it
FIG. 1
a first embodiment of the coolable layer system,
FIG. 2
a further embodiment of a coolable layer system, and
FIGS. 3, 4, 6
Further modifications of the coolable layer system, and
FIG. 5
a specially designed cooling channel.

Figur 1 zeigt ein kühlbares Schichtsystem 1.
Das Schichtsystem 1 weist ein Substrat 4 auf. Das Substrat 4 ist beispielsweise eine Keramik oder ein Metall, insbesondere eine Superlegierung (nickel- oder kobaltbasiert) für Gasturbinenbauteile (Turbinenschaufel, B-rennkammerauskleidung,..). Auf dem Substrat 4 ist zumindest eine Beschichtung 7 aufgebracht. Die Beschichtung 7 kann eine metallische MCrAlY-Beschichtung sein, wie sie bei Gasturbinenschaufeln verwendet wird (M= Cr oder Fe oder Ni; Y= Yttrium oder Seltenes Erdelement).
Darüber hinaus kann auf der Beschichtung 7 noch eine keramische Beschichtung, beispielsweise eine Wärmedämmschicht 9 (Fig. 6), aufgebracht sein.
FIG. 1 shows a coolable layer system 1.
The layer system 1 has a substrate 4. The substrate 4 is, for example, a ceramic or a metal, in particular a superalloy (nickel- or cobalt-based) for gas turbine components (turbine blade, B-rennkammerauskleidung, ..). At least one coating 7 is applied to the substrate 4. The coating 7 may be a metallic MCrAlY coating, as used in gas turbine blades (M = Cr or Fe or Ni, Y = yttrium or rare earth element).
In addition, a ceramic coating, for example a thermal barrier coating 9 (FIG. 6), may be applied to the coating 7.

Ausgehend von der Oberfläche 22 des Substrats 4 ist hier ) zumindest ein Kühlkanal 10 bspw. innerhalb der Beschichtung 7 ausgebildet, d.h. der Kühlkanal 10 entsteht durch Entfernen von Material der Beschichtung 7 oder durch Auftragen der Beschichtung 7 unter Aussparung eines entsprechenden Hohlraums.
Somit wird der größte Teil der Umfangsfläche des Kühlkanals 10 durch die Beschichtung 7 gebildet. Die Oberfläche 22 bleibt meistens unbearbeitet.
Starting from the surface 22 of the substrate 4, at least one cooling channel 10 is formed here, for example, within the coating 7, ie, the cooling channel 10 is formed by removing the material of the coating 7 or by applying the coating 7, leaving a corresponding cavity.
Thus, most of the peripheral surface of the cooling passage 10 is formed by the coating 7. The surface 22 remains mostly unprocessed.

Eine Zufuhr von einem Kühlmedium erfolgt über eine Kühlmittelzufuhr 13, die zumindest im Substrat 4 ausgebildet ist und in zumindest einen Kühlkanal 10 führt.
Die Kühlkanäle 10 sind somit in der unmittelbaren Nähe einer äußeren Oberfläche, die mit einem Heißgas 8 in Kontakt treten kann, angeordnet. So kann die Beschichtung 7, die höheren Temperaturen ausgesetzt ist als das Substrat 4, besser gekühlt werden.
A supply of a cooling medium takes place via a coolant supply 13, which is formed at least in the substrate 4 and leads into at least one cooling channel 10.
The cooling channels 10 are thus arranged in the immediate vicinity of an outer surface which can come into contact with a hot gas 8. Thus, the coating 7, which is exposed to higher temperatures than the substrate 4, can be cooled better.

Die Figur 2 zeigt ein weiteres Ausführungsbeispiel eines kühlbaren Schichtsystems 1.
Hier sind die Kühlkanäle 10 nicht durch Kanäle innerhalb der Beschichtung 7, sondern bspw. durch Vertiefungen 23 im Substrat 4 angeordnet.
Die Beschichtung 7 bildet einen Teil der Innenfläche des Kühlkanals 10 und schließt diesen nach außen hin ab.
FIG. 2 shows a further exemplary embodiment of a coolable layer system 1.
Here, the cooling channels 10 are not arranged by channels within the coating 7, but for example. By depressions 23 in the substrate 4.
The coating 7 forms part of the inner surface of the cooling channel 10 and closes it to the outside.

Ebenso ist es möglich, dass die Kühlkanäle 10 sowohl im Substrat 4 als auch in der Beschichtung 7 angeordnet sind.It is also possible that the cooling channels 10 are arranged both in the substrate 4 and in the coating 7.

Figur 6 zeigt Kühlkanäle 10 zwischen zwei Beschichtungen 7, 9.
Der Kühlkanal 10 kann auch durch eine Vertiefung 23 (gestrichelt angedeutet) in der Beschichtung 7 ausgebildet sein.
FIG. 6 shows cooling channels 10 between two coatings 7, 9.
The cooling channel 10 may also be formed by a recess 23 (indicated by dashed lines) in the coating 7.

Die Kühlkanäle 10 gemäss Figuren 1, 6 werden beispielsweise wie folgt hergestellt.
Auf der Oberfläche 22 des Substrats 4 bzw. der Oberfläche der Beschichtung 7 werden Bahnen mit einem Füllmaterial gelegt, die im Querschnitt den herzustellenden Kühlkanälen 10 entsprechen.
Das Substrat 4 bzw. die Beschichtung 7 wird dann mit der Beschichtung 7 bzw. der Beschichtung 9 beschichtet (Plasmaspritzen, Physical Vapour Deposition (PVP), Chemical Vapour Deposition (CVD),...).
Anschließend werden die Bahnen mit dem Füllmaterial entfernt. Das Material für die Bahnen besteht beispielsweise aus Graphit, das nach der Beschichtung mit der Beschichtung 7, 9 ausgebrannt oder ausgelaugt werden kann.
Andere Materialien für das Füllmaterial sind möglich.
The cooling channels 10 according to FIGS. 1, 6 are produced, for example, as follows.
On the surface 22 of the substrate 4 and the surface of the coating 7 webs are placed with a filler, which correspond in cross-section to the cooling channels 10 to be produced.
The substrate 4 or the coating 7 is then coated with the coating 7 or the coating 9 (plasma spraying, Physical Vapor Deposition (PVP), Chemical Vapor Deposition (CVD), ...).
Subsequently, the webs are removed with the filler. The material for the webs consists for example of graphite, which can be burned out or leached after coating with the coating 7, 9.
Other materials for the filler are possible.

Für die Herstellung der Kühlkanäle 10 gemäss Figur 2 werden in die Oberfläche 22 des Substrats entsprechende Vertiefungen 23 eingebracht. Die Vertiefungen 23 werden bspw. mit einem Füllmaterial aufgefüllt, das verhindert, dass Material der Beschichtung 7 bei der Beschichtung des Substrats 4 in die Kühlkanäle 10 eindringt.
Nach der Aufbringung der Beschichtung 7 oder der Aufbringung einer äußeren Wand wird das Füllmaterial wieder entfernt, so dass die Kühlkanäle 10 entstehen.
For the production of the cooling channels 10 according to FIG. 2, corresponding depressions 23 are introduced into the surface 22 of the substrate. The recesses 23 are, for example, filled with a filling material which prevents material of the coating 7 from penetrating into the cooling channels 10 during the coating of the substrate 4.
After the application of the coating 7 or the application of an outer wall, the filling material is removed again, so that the cooling channels 10 are formed.

Figur 3 zeigt die Anordnung von Kühlkanälen 10 gemäss Figuren 1, 2 und 6 auf einer Oberfläche eines Bauteils 1 (Schichtsystem).
Das Schichtsystem 1 ist beispielsweise eine Turbinenschaufel, die sich entlang einer radialen Richtung 16 erstreckt. Zumindest ein Kühlkanal 10 erstreckt sich in einer axialen Richtung 19, senkrecht (90°) zur radialen Richtung 16.
FIG. 3 shows the arrangement of cooling channels 10 according to FIGS. 1, 2 and 6 on a surface of a component 1 (layer system).
The layer system 1 is, for example, a turbine blade which extends along a radial direction 16. At least one cooling channel 10 extends in an axial direction 19, perpendicular (90 °) to the radial direction 16.

Die Kühlkanäle 10 können auch in einem von 90° abweichenden Winkel zur radialen Achse 16 verlaufen (FIG 4), bspw. etwa parallel zur radialen Richtung 16 (0°).
Es können sich auch alle Kühlkanäle (10) in einer Richtung erstrecken. Gruppen von Kühlkanälen können auch parallel zueinander verlaufen.
The cooling channels 10 can also extend in an angle deviating from 90 ° to the radial axis 16 (FIG. 4), for example, approximately parallel to the radial direction 16 (0 °).
It can also extend all the cooling channels (10) in one direction. Groups of cooling channels can also run parallel to each other.

Figur 4 zeigt eine weitere Anordnungsmöglichkeit von Kühlkanälen 10 gemäss Figuren 1, 2 und 6 auf einer Oberfläche 22 oder einer Beschichtung 7 eines Bauteils 1.FIG. 4 shows another possible arrangement of cooling channels 10 according to FIGS. 1, 2 and 6 on a surface 22 or a coating 7 of a component 1.

Zumindest zwei Kühlkanäle 10 kreuzen sich und stehen miteinander in Verbindung, d.h. ein Kühlmedium kann aus den Kühlkanal 10 in einen anderen Kühlkanal 10 strömen. Dadurch sind aufwendige, mäanderförmige Kühlkanäle überflüssig, da durch das Kreuzmuster der Kühlkanäle 10 zumindest teilweise, insbesondere die gesamte zu kühlende Oberfläche des Bauteils 1 erfasst wird, d.h. das Kreuzmuster und die Kreuzungen der Kühlkanäle erstreckt sich zumindest teilweise oder ganz über oder unterhalb der zu kühlenden Oberfläche.
In Figur 4 sind bspw. acht Kreuzungen von Kühlkanälen 10 vorhanden.
Die zu kühlende Oberfläche kann ein Teilbereich oder die gesamte Oberfläche eines Schaufelblatts einer Turbinenschaufel (Bauteil 1) sein.
Wenn ein Kühlkanal 10 an einer Stelle verstopft ist, kann das Kühlmedium trotzdem über die anderen Kühlkanäle weiterfliessen.
Das Kühlmedium K strömt über ein Einlass bspw. in die Kühlkanäle 10' und 10" ein. Aus dem Kühlkanal 10" gelangt das Kühlmedium unmittelbar in den Kühlkanal 10 ''' und 10'''', usw..
At least two cooling channels 10 intersect and communicate with each other, ie a cooling medium can flow from the cooling channel 10 into another cooling channel 10. As a result, complex, meandering cooling channels are superfluous, since at least partially, in particular the entire surface to be cooled of the component 1 is detected by the cross pattern of the cooling channels 10, ie the cross pattern and the intersections of the cooling channels extends at least partially or completely above or below the surface to be cooled Surface.
In FIG. 4, for example, eight intersections of cooling channels 10 are present.
The surface to be cooled may be a partial area or the entire surface of a blade of a turbine blade (component 1).
If a cooling channel 10 is clogged at one point, the cooling medium can still continue to flow over the other cooling channels.
The cooling medium K flows into the cooling channels 10 'and 10 "via an inlet, for example. From the cooling channel 10", the cooling medium passes directly into the cooling channels 10''' and 10 '''', etc.

Die Kühlkanäle 10 sind hier beispielsweise in Gruppen kreuzweise zueinander angeordnet, wobei die Kühlkanäle 10 innerhalb einer Gruppe parallel zueinander verlaufen.The cooling channels 10 are arranged here, for example, in groups crosswise to each other, wherein the cooling channels 10 within a group parallel to each other.

Andere Anordnungen von sich kreuzenden Kühlkanälen 10 sind denkbar.
Auch können sich kreuzende Kühlkanäle 10 und mäanderförmige Kühlkanäle 10 eine zu kühlende Oberfläche erfassen, indem sich mäanderförmige Kühlkanäle an sich kreuzende Kühlkanäle anschliessen.
Other arrangements of intersecting cooling channels 10 are conceivable.
Also, intersecting cooling channels 10 and meandering cooling channels 10 can detect a surface to be cooled by connecting meandering cooling channels to intersecting cooling channels.

Figur 5 zeigt ein speziell ausgebildeten Kühlkanal 10, bspw. ausgehend von FIG 1.
Da der Kühlkanal 10 zumindest teilweise an die nicht dargestellte Beschichtung 7 oder an eine äußere Wand angrenzt, weist der Kühlkanal 10 des herzustellenden Schichtsystems 1 ohne Beschichtungen oder ohne äußere Wand an der Oberfläche 22 eine Öffnung 24 auf.
Der Winkel α zwischen der Oberfläche 22 und der Innenoberfläche des Kühlkanals 10 an der Öffnung 24 weist einen von 90° verschiedenen Wert auf. Dies bedeutet, dass der Kühlkanal 10 gegenüber der Oberfläche 22 Hinterschneidungen 26 aufweist.
Dadurch werden bei einem hohen thermischen Gradient zwischen äußerer heißer Beschichtung 7,9 oder der Wand und Kühlkanal 10 thermische Spannungen zwischen den Beschichtungen 7, 9 oder der Wand und dem Substrat 4 reduziert.
Ein solcher Kühlkanal 10 mit Hinterschneidungen 26 kann auch in der Beschichtung 7 angeordnet sein (FIG 6).
FIG. 5 shows a specially designed cooling channel 10, for example, starting from FIG.
Since the cooling channel 10 is at least partially adjacent to the coating 7, not shown, or to an outer wall, the cooling channel 10 of the layer system 1 to be produced without coatings or without outer wall on the surface 22 an opening 24.
The angle α between the surface 22 and the inner surface of the cooling passage 10 at the opening 24 has a value different from 90 °. This means that the cooling channel 10 relative to the surface 22 undercuts 26 has.
As a result, thermal stresses between the coatings 7, 9 or the wall and the substrate 4 are reduced at a high thermal gradient between the outer hot coating 7, 9 or the wall and the cooling channel 10.
Such a cooling channel 10 with undercuts 26 may also be arranged in the coating 7 (FIG. 6).

Ein Kühlkanal 10 mit Hinterschneidungen 26 in dem Substrat 4 wird beispielsweise mit einem Fräser oder Schleifkopf 25 hergestellt, der an einem Ende kugel-, halbkugel- oder kegelförmig ausgebildet ist, hergestellt.
Zuerst wird mit dem Fräser 25 oder einem anderen zylindrischen Bohrer ein Loch in dem Substrat 4 erzeugt, indem er in einer Bohrrichtung 29 nahezu senkrecht zur Oberfläche 22 des Substrats 4 bewegt wird. Dann erfolgt ein durch Hin- und Herbewegen des Fräsers 25 in einer Richtung 32 senkrecht zur Bohrrichtung 29, wie durch den Pfeil angedeutet, wodurch die Hinterschneidungen 26 im Substrat 4 erzeugt werden.
Die verschiedenen Stellungen des Fräsers 25 bei der Hin- und Herbewegung sind gestrichelt angedeutet.
A cooling channel 10 with undercuts 26 in the substrate 4 is made, for example, with a milling cutter or grinding head 25, which is formed at one end spherical, hemispherical or conical.
First, with the mill 25 or other cylindrical drill, a hole is made in the substrate 4 by being moved in a drilling direction 29 nearly perpendicular to the surface 22 of the substrate 4. Then, a back and forth movement of the cutter 25 in a direction 32 perpendicular to the drilling direction 29, as indicated by the arrow, whereby the undercuts 26 are generated in the substrate 4.
The different positions of the cutter 25 in the reciprocating motion are indicated by dashed lines.

Claims (7)

  1. Coolable layer system (1),
    at least comprising
    a substrate (4) and
    at least one coating (7) on the substrate (4),
    cooling passages (10) being used for cooling purposes, the cooling passages (10) at least partially adjoining the coating (7),
    characterized in that
    at least two cooling passages (10) cross one another, so that the surface which is to be cooled is covered by the cooling passages (10) which cross one another.
  2. Coolable layer system according to claim 1, characterized in that
    the coolable layer system (1) extends in a radial direction (16), and
    in that at least one cooling passage (10) is at an angle of 0° to the radial orientation (16).
  3. Coolable layer system according to claim 1 or 2,
    characterized in that
    the coolable layer system (1) extends in a radial direction (16), and
    in that at least one cooling passage (10) is at an angle of 90° to the radial orientation (16).
  4. Coolable layer system according to claim 1, 2 or 3,
    characterized in that
    the coolable layer system (1) extends in a radial direction (16), and
    in that at least one cooling passage (10) is at an angle of greater than 0° to less than 90° to the radial orientation (16).
  5. Coolable layer system according to claim 1, characterized in that
    at least one cooling passage (10) is arranged at least partially within the coating (7).
  6. Coolable layer system according to one or more of the preceding claims,
    characterized in that
    at least one cooling passage (10) is arranged between two coatings (7, 9).
  7. Coolable layer system according to claim 1, characterized in that
    at least one cooling passage (10) includes at least one undercut (26).
EP04717097A 2003-03-26 2004-03-04 Coolable layer system Expired - Lifetime EP1606494B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP04717097A EP1606494B1 (en) 2003-03-26 2004-03-04 Coolable layer system

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
EP03006962 2003-03-26
EP03006962A EP1462613A1 (en) 2003-03-26 2003-03-26 Coolable coating
EP04717097A EP1606494B1 (en) 2003-03-26 2004-03-04 Coolable layer system
PCT/EP2004/002223 WO2004085799A1 (en) 2003-03-26 2004-03-04 Coolable layer system

Publications (2)

Publication Number Publication Date
EP1606494A1 EP1606494A1 (en) 2005-12-21
EP1606494B1 true EP1606494B1 (en) 2007-05-02

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EP03006962A Withdrawn EP1462613A1 (en) 2003-03-26 2003-03-26 Coolable coating
EP04717097A Expired - Lifetime EP1606494B1 (en) 2003-03-26 2004-03-04 Coolable layer system

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EP03006962A Withdrawn EP1462613A1 (en) 2003-03-26 2003-03-26 Coolable coating

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US (1) US20060222492A1 (en)
EP (2) EP1462613A1 (en)
DE (1) DE502004003687D1 (en)
ES (1) ES2285440T3 (en)
WO (1) WO2004085799A1 (en)

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US20110150666A1 (en) * 2009-12-18 2011-06-23 Brian Thomas Hazel Turbine blade
EP2431572A1 (en) * 2010-09-21 2012-03-21 Siemens Aktiengesellschaft Thermal barrier coating for a steam turbine component
US8387245B2 (en) 2010-11-10 2013-03-05 General Electric Company Components with re-entrant shaped cooling channels and methods of manufacture
DE102012205055B4 (en) * 2012-03-29 2020-08-06 Detlef Haje Gas turbine component for high temperature applications, and method for operating and producing such a gas turbine component
DE102013109116A1 (en) * 2012-08-27 2014-03-27 General Electric Company (N.D.Ges.D. Staates New York) Component with cooling channels and method of manufacture
US20160032766A1 (en) * 2013-03-14 2016-02-04 General Electric Company Components with micro cooled laser deposited material layer and methods of manufacture
US9803939B2 (en) * 2013-11-22 2017-10-31 General Electric Company Methods for the formation and shaping of cooling channels, and related articles of manufacture
US10731483B2 (en) 2015-12-08 2020-08-04 General Electric Company Thermal management article
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DE102016205320A1 (en) 2016-03-31 2017-10-05 Siemens Aktiengesellschaft Turbine blade with cooling structure
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Also Published As

Publication number Publication date
US20060222492A1 (en) 2006-10-05
ES2285440T3 (en) 2007-11-16
EP1462613A1 (en) 2004-09-29
WO2004085799A1 (en) 2004-10-07
DE502004003687D1 (en) 2007-06-14
EP1606494A1 (en) 2005-12-21

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