EP1598902A1 - Electrical distributor - Google Patents
Electrical distributor Download PDFInfo
- Publication number
- EP1598902A1 EP1598902A1 EP05010045A EP05010045A EP1598902A1 EP 1598902 A1 EP1598902 A1 EP 1598902A1 EP 05010045 A EP05010045 A EP 05010045A EP 05010045 A EP05010045 A EP 05010045A EP 1598902 A1 EP1598902 A1 EP 1598902A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrical
- conductors
- insulating material
- electrical distributor
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0242—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections comprising means for controlling the temperature, e.g. making use of the curie point
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/028—Soldered or welded connections comprising means for preventing flowing or wicking of solder or flux in parts not desired
Definitions
- the invention relates to an electrical distributor with at least three electrical conductors, the protrude from at least one connection point in different directions.
- T-shaped or Y-shaped (or generally star-shaped) to be connected ladders the problem is the connection point area against environmental influences, in particular To protect moisture. While using a shrink tubing one Joint junction of only two conductors can easily seal, this is more than two Ladders, in particular at a T-shaped or Y-shaped branch point due to geometric conditions previously not possible with standardized shrink tubing been.
- the invention proposes an electrical distributor at least three electrical conductors which, from at least one connection point in protrude different directions, which is characterized in that the conductors in the Area of the junction are surrounded by insulating material, the Lead ends protrude from the insulating material.
- an electrical Distributors thus become the conductors in the area of the critical junction (for example T-branch or Y-branch) in advance with insulating material, such as a hardenable plastic compound all around tightly encapsulated or poured. This is suitable in particular the injection molding process.
- the leaders are free, so uninsulated, about the insulating material of the electrical distributor before and thus allow the connection of further (in particular flexible) electrical conductors or cables. This connection can done locally.
- the advantage of the invention is that the critical, for example T-shaped or Y-shaped junction is already tightly encapsulated in advance, and that before Place only the other conductors or cables to the prefabricated electrical distributor must connect. These individual connections can be sealed more easily, for example, by the use of known shrink-crimp connectors. Of the shrink tubing used shrinks under heat and settles on the one hand close to the outer insulation of the connected cable and on the other hand tight to the insulating material of the electrical distributor according to the invention.
- Fig. 1 three electrical conductors 1, in particular rigid wires, at one Joint 2 T-shaped interconnected.
- FIG. 1 The conductor arrangement according to FIG. 1 will now according to the invention in the area of Joint 2 surrounded on all sides with an insulating material. Particularly suitable to a curable plastic compound, which by injection molding to the Joint 2 is mounted around. Overall, then results in Fig. 2 shown electrical distributor 3.
- the insulating material 4, the conductor 1 in the area of free protruding conductor ends 1a each in the form of a substantially cylindrical shell 4a surrounds and from the end face 4b, the conductor ends 1 a centrally emerge.
- the three cylindrical shells 4a may preferably have an annular circumferential groove 5 comprising the shrink-crimping connector described below improved grip on the electrical distributor 3 allows.
- Fig. 3 shows a shrink-crimp connector 6, as it is known per se.
- This one points a central aluminum sleeve 7, which is provided in the middle with projections 7a, which the insertion depth of the conductor ends 1a on the one hand, and the conductor end 8 on the other hand, limit.
- This aluminum sleeve 7 is surrounded by a shrink tube 9, which is contracts under heat and thus a seal against the in the Shrink crimp connectors inserted parts allowed.
- Fig. 3 also shows the further, preferably flexible cable 11 with an electrical Conductor 8 and an insulation 10.
- This cable is to be connected by means of the shrink-crimp 6 be connected to the electrical distributor of FIG. 2 on site: This needs only the shrink-crimp connector 6 shown in FIG. 3 in the arrow direction on the right freely projecting conductor end 1a and the right cylindrical shell 4a of the electrical Slide on distributor 3. Subsequently, the cable 11 is inserted, wherein the Conductor end 8 is inserted into the aluminum sleeve 7 to the projections 7a. Subsequently, a crushing of this aluminum sleeve to a fixed electrical Connection between the conductor end 1a of the electrical distributor 3 and the conductor end 8 of the cable 11. Finally, one exerts a heat on the Shrink tube 9 from, this then tight, on the one hand to the outside of the Mantels 4a of the electrical distributor 3 applies, and on the other hand, a seal relative to the insulation 10 of the electric flexible cable 11 accomplished.
- Fig. 4 shows the connected position. You can see clearly. that the conductor ends 1a and 8 are electrically and mechanically connected to each other via the sleeve 7, while the Heat shrink tube 9 after heat saturated on the outer surface of the shell 4a on the one hand, and to the outer surface of the insulation 10 of the connected electrical Cable on the other hand, is applied. This is against environmental influences, in particular Moisture and water protected connection of the flexible cable 11 achieved. Of course, the other free conductor ends shown in Fig. 4 above and left in the same way with a flexible tightly connected. All in all Then you get a protected against environmental influences T-shaped branch of three Cable.
- the invention is not limited to the illustrated embodiments limited.
- Y-shaped or star-shaped branches on same way be realized.
- shape of the electrical distributor is not limited to the shape shown, although the cylindrical lateral surfaces particularly well suited for the use of conventional shrink-crimp connectors.
- other tight connection mechanisms can be provided be to the electrical distributors with conductors to be connected, in particular flexible To connect cables.
- Essential is the basic idea, the critical juncture of the branching conductor to be surrounded in advance with an electrically insulating material and thus To seal perfectly against environmental influences.
- insulating materials are next to thermoplastic materials, for example, also elastomeric materials.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
Die Erfindung betrifft einen elektrischen Verteiler mit wenigstens drei elektrischen Leitern, die von wenigstens einer Verbindungsstelle in verschiedene Richtungen abstehen.The invention relates to an electrical distributor with at least three electrical conductors, the protrude from at least one connection point in different directions.
Bei T-förmig bzw. Y-förmig (oder allgemein auch stemförmig) zu verbindenden Leitern besteht das Problem, den Anschlussstellenbereich gegen Umwelteinflüsse, insbesondere Feuchtigkeit zu schützen. Während man mit einem Schrumpfschlauch eine Verbindungsstelle von nur zwei Leitern leicht abdichten kann, ist dies bei mehr als zwei Leitern, insbesondere bei einer T-förmigen oder Y-förmigen Abzweigungsstelle aufgrund der geometrischen Verhältnisse bisher mit standardisierten Schrumpfschläuchen nicht möglich gewesen.In T-shaped or Y-shaped (or generally star-shaped) to be connected ladders the problem is the connection point area against environmental influences, in particular To protect moisture. While using a shrink tubing one Joint junction of only two conductors can easily seal, this is more than two Ladders, in particular at a T-shaped or Y-shaped branch point due to geometric conditions previously not possible with standardized shrink tubing been.
Um dieses Problem zu lösen, schlägt die Erfindung einen elektrischen Verteiler mit wenigstens drei elektrischen Leitern vor, die von wenigstens einer Verbindungsstelle in verschiedene Richtungen abstehen, welcher dadurch gekennzeichnet ist, dass die Leiter im Bereich der Verbindungsstelle mit isolierendem Material umgeben sind, wobei die Leiterenden aus dem isolierenden Material vorstehen. Bei einem solchen elektrischen Verteiler werden also die Leiter im Bereich der kritischen Verbindungsstelle (treispielsweise T-Abzweigung oder Y-Abzweigung) vorab mit isolierendem Material, beispielsweise einer aushärtbaren Kunststoffmasse allseitig dicht umspritzt oder umgossen. Dazu eignet sich insbesondere das Spritzgießverfahren. Die Leiterenden stehen frei, also unisoliert, über das isolierende Material des elektrischen Verteilers vor und erlauben somit den Anschluss von weiteren (insbesondere flexiblen) elektrischen Leitern bzw. Kabeln. Dieser Anschluss kann vor Ort erfolgen. Der Vorteil der Erfindung besteht darin, dass die kritische, beispielsweise T-förmige bzw. Y-förmige Anschlussstelle bereits vorab dicht umgossen ist, und dass man vor Ort nur mehr die weiteren Leiter bzw. Kabel an den vorgefertigten elektrischen Verteiler anschließen muss. Diese Einzelanschlüsse können leichter abgedichtet werden, beispielsweise durch den Einsatz von an sich bekannten Schrumpf-Quetschverbindem. Der dabei eingesetzte Schrumpfschlauch schrumpft unter Wärmeeinwirkung und legt sich einerseits dicht an die äußere Isolierung des angeschlossenen Kabels und andererseits dicht an das isolierende Material des erfindungsgemäßen elektrischen Verteilers an.To solve this problem, the invention proposes an electrical distributor at least three electrical conductors which, from at least one connection point in protrude different directions, which is characterized in that the conductors in the Area of the junction are surrounded by insulating material, the Lead ends protrude from the insulating material. In such an electrical Distributors thus become the conductors in the area of the critical junction (for example T-branch or Y-branch) in advance with insulating material, such as a hardenable plastic compound all around tightly encapsulated or poured. This is suitable in particular the injection molding process. The leaders are free, so uninsulated, about the insulating material of the electrical distributor before and thus allow the connection of further (in particular flexible) electrical conductors or cables. This connection can done locally. The advantage of the invention is that the critical, for example T-shaped or Y-shaped junction is already tightly encapsulated in advance, and that before Place only the other conductors or cables to the prefabricated electrical distributor must connect. These individual connections can be sealed more easily, for example, by the use of known shrink-crimp connectors. Of the shrink tubing used shrinks under heat and settles on the one hand close to the outer insulation of the connected cable and on the other hand tight to the insulating material of the electrical distributor according to the invention.
Weitere Vorteile und Einzelheiten der Erfindung werden anhand der nachfolgenden
Figurenbeschreibung näher erläutert.
In Fig. 1 sind drei elektrische Leiter 1, insbesondere starre Drähte, an einer
Verbindungsstelle 2 T-förmig miteinander verbunden.In Fig. 1, three
Die Leiteranordnung gemäß Fig. 1 wird nun erfindungsgemäß im Bereich der
Verbindungsstelle 2 allseitig mit einem isolierenden Material umgeben. Insbesondere eignet
sich dazu eine aushärtbare Kunststoffmasse, die durch Spritzgießen um die
Verbindungsstelle 2 herum angebracht wird. Insgesamt ergibt sich dann der in Fig. 2
gezeigte elektrischen Verteiler 3.The conductor arrangement according to FIG. 1 will now according to the invention in the area of
Bevorzugt ist vorgesehen, dass das isolierende Material 4 die Leiter 1 im Bereich der frei
vorstehenden Leiterenden 1a jeweils in Form eines im Wesentlichen zylindrischen Mantels
4a umgibt und aus dessen Stirnfläche 4b die Leiterenden 1 a zentral austreten.It is preferably provided that the
Die drei zylindrischen Mäntel 4a können bevorzugt eine ringförmige Umfangsnut 5
aufweisen, die den im Folgenden beschriebenen Schrumpf-Quetschverbinder einen
verbesserten Halt am elektrischen Verteiler 3 ermöglicht.The three
Die Fig. 3 zeigt einen Schrumpf-Quetschverbinder 6, wie er an sich bekannt ist. Dieser weist
eine zentrale Aluminiumhülse 7 auf, die in der Mitte mit Vorsprüngen 7a versehen ist, welche
die Einstecktiefe der Leiterenden 1a einerseits, und des Leiterendes 8 andererseits,
begrenzen. Diese Aluminumhülse 7 ist von einem Schrumpfschlauch 9 umgeben, der sich
unter Wärmeeinwirkung zusammenzieht und damit eine Abdichtung gegenüber den in den
Schrumpf-Quetschverbinder eingeschobenen Teilen erlaubt. Fig. 3 shows a shrink-
Die Fig. 3 zeigt auch noch das weitere, bevorzugt flexible Kabel 11 mit einem elektrischen
Leiter 8 und einer Isolierung 10. Dieses Kabel soll mittels des Schrumpf-Quetschverbinders 6
an den elektrischen Verteiler gemäß Fig. 2 vor Ort angeschlossen werden: Dazu braucht
man lediglich den Schrumpf-Quetschverbinder 6 gemäß Fig. 3 in Pfeilrichtung auf das rechte
frei vorstehende Leiterende 1a sowie den rechten zylindrischen Mantel 4a des elektrischen
Verteilers 3 aufschieben. Anschließend wird das Kabel 11 eingeschoben, wobei das
Leiterende 8 in die Aluminiumhülse 7 bis zu den Vorsprüngen 7a eingeschoben wird.
Anschließend erfolgt ein Quetschen dieser Aluminiumhülse, um eine feste elektrische
Verbindung zwischen dem Leiterende 1a des elektrischen Verteilers 3 und dem Leiterende 8
des Kabels 11 herzustellen. Schließlich übt man noch eine Wärmeeinwirkung auf den
Schrumpfschlauch 9 aus, wobei sich dieser dann dicht, einerseits an die Außenseite des
Mantels 4a des elektrischen Verteilers 3 anlegt, und andererseits eine Abdichtung
gegenüber der Isolierung 10 des elektrischen flexiblen Kabels 11 bewerkstelligt.Fig. 3 also shows the further, preferably
Die Fig. 4 zeigt die verbundene Stellung. Man sieht deutlich. dass die Leiterenden 1a und 8
über die Hülse 7 miteinander elektrisch und mechanisch verbunden sind, während sich der
Schrumpfschlauch 9 nach Wärmeeinwirkung satt an die Außenfläche des Mantels 4a
einerseits, und an die Außenfläche der Isolierung 10 des angeschlossenen elektrischen
Kabels andererseits, anliegt. Damit ist ein gegen Umwelteinflüsse, insbesondere
Feuchtigkeit und Wasser geschützter Anschluss des flexiblen Kabels 11 erzielt.
Selbstverständlich können die in Fig. 4 dargestellten weiteren freien Leiterenden oben und
links auf dieselbe Art und Weise mit einem flexiblen dicht verbunden werden. Insgesamt
erhält man dann eine gegen Umwelteinflüsse geschützte T-förmige Abzweigung von drei
Kabeln.Fig. 4 shows the connected position. You can see clearly. that the conductor ends 1a and 8
are electrically and mechanically connected to each other via the
Die Erfindung ist selbstverständlich nicht auf die dargestellten Ausführungsbeispiele beschränkt. Beispielsweise können auch Y-förmige oder sternförmige Abzweigungen auf dieselbe Art und Weise realisiert werden. Auch die Form des elektrischen Verteilers ist nicht auf die dargestellte Form beschränkt, wenngleich sich die zylindrischen Mantelflächen besonders gut zum Einsatz von herkömmlichen Schrumpf-Quetschverbindern eignet. Grundsätzlich können jedoch auch andere dichte Verbindungmechanismen vorgesehen werden, um den elektrischen Verteilern mit anzuschließenden Leitern, insbesondere flexiblen Kabeln zu verbinden. Wesentlich ist die Grundidee, die kritische Verbindungsstelle der abzweigenden Leiter vorab mit einem elektrisch isolierenden Material zu umgeben und damit gegen Umwelteinflüsse perfekt abzudichten. Als isolierende Materialien eignen sich neben thermoplastischen Kunststoffen beispielsweise auch elastomere Materialien.Of course, the invention is not limited to the illustrated embodiments limited. For example, also Y-shaped or star-shaped branches on same way be realized. Also, the shape of the electrical distributor is not limited to the shape shown, although the cylindrical lateral surfaces particularly well suited for the use of conventional shrink-crimp connectors. In principle, however, other tight connection mechanisms can be provided be to the electrical distributors with conductors to be connected, in particular flexible To connect cables. Essential is the basic idea, the critical juncture of the branching conductor to be surrounded in advance with an electrically insulating material and thus To seal perfectly against environmental influences. As insulating materials are next to thermoplastic materials, for example, also elastomeric materials.
Claims (12)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0086504A AT414062B (en) | 2004-05-17 | 2004-05-17 | ELECTRICAL DISTRIBUTOR |
AT8652004 | 2004-05-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1598902A1 true EP1598902A1 (en) | 2005-11-23 |
Family
ID=34936291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05010045A Withdrawn EP1598902A1 (en) | 2004-05-17 | 2005-05-09 | Electrical distributor |
Country Status (3)
Country | Link |
---|---|
US (1) | US20050252674A1 (en) |
EP (1) | EP1598902A1 (en) |
AT (1) | AT414062B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9065265B2 (en) * | 2010-01-25 | 2015-06-23 | Apple, Inc. | Extruded cable structures and systems and methods for making the same |
US20140083763A1 (en) * | 2012-09-23 | 2014-03-27 | John Thomas Payne, III | WIREjT |
CN109923778B (en) * | 2016-10-07 | 2020-11-10 | 诺曼·R·伯恩 | Robust weather resistant power distribution |
CN116345372B (en) * | 2023-05-29 | 2023-12-19 | 成都工业职业技术学院 | Ground wire clamping connector for railway cable construction |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4411276A (en) * | 1981-04-28 | 1983-10-25 | Medtronic, Inc. | Implantable multiple connector |
US4415217A (en) * | 1981-07-16 | 1983-11-15 | Raychem Corporation | Cable joining connector and method |
EP1289064A2 (en) * | 2001-08-24 | 2003-03-05 | ShawCor Ltd. | Ionomer-insulated electrical connectors |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2459004A (en) * | 1946-07-08 | 1949-01-11 | Burndy Engineering Co Inc | Preinsulated aerial cable tap connector |
CA654969A (en) * | 1956-03-30 | 1963-01-01 | Bendix Aviation Corporation | Electrical wiring harness |
US3347976A (en) * | 1965-10-23 | 1967-10-17 | George B Marks | Terminal sheath |
US3496284A (en) * | 1968-04-05 | 1970-02-17 | Mrs Ferdinand Frankel | Electric cable connector with bulging contour for taping |
US4615114A (en) * | 1984-03-12 | 1986-10-07 | Asea Electric, Incorporated | Method of manufacturing molded buswork for power distribution systems |
JPS6319780A (en) * | 1986-07-10 | 1988-01-27 | 矢崎総業株式会社 | Formation of covered layer at connection of wire |
JPS63266790A (en) * | 1987-04-24 | 1988-11-02 | Nichifu Tanshi Kogyo:Kk | Concentrated waterproof connection method for numerous circuits |
US5393932A (en) * | 1992-02-14 | 1995-02-28 | Minnesota Mining And Manufacturing Company | Wire connector |
EP0886341A1 (en) * | 1997-06-16 | 1998-12-23 | Alcatel | Cable joint |
JPH11233175A (en) * | 1998-02-18 | 1999-08-27 | Sumitomo Wiring Syst Ltd | Waterproof structure of electric wire terminal and waterproof structure forming method |
US6432345B1 (en) * | 1999-12-29 | 2002-08-13 | Truseal Usa, Inc. | Single-step method of manufacturing a silicone tube manifold |
CA2355972C (en) * | 2001-08-24 | 2009-11-17 | Shawcor Ltd. | Ionomer-insulated electrical connectors |
-
2004
- 2004-05-17 AT AT0086504A patent/AT414062B/en not_active IP Right Cessation
-
2005
- 2005-05-09 EP EP05010045A patent/EP1598902A1/en not_active Withdrawn
- 2005-05-16 US US11/129,405 patent/US20050252674A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4411276A (en) * | 1981-04-28 | 1983-10-25 | Medtronic, Inc. | Implantable multiple connector |
US4415217A (en) * | 1981-07-16 | 1983-11-15 | Raychem Corporation | Cable joining connector and method |
EP1289064A2 (en) * | 2001-08-24 | 2003-03-05 | ShawCor Ltd. | Ionomer-insulated electrical connectors |
Also Published As
Publication number | Publication date |
---|---|
ATA8652004A (en) | 2005-11-15 |
AT414062B (en) | 2006-08-15 |
US20050252674A1 (en) | 2005-11-17 |
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