EP1588815B1 - Method for producing plant felt from tow - Google Patents
Method for producing plant felt from tow Download PDFInfo
- Publication number
- EP1588815B1 EP1588815B1 EP05370007A EP05370007A EP1588815B1 EP 1588815 B1 EP1588815 B1 EP 1588815B1 EP 05370007 A EP05370007 A EP 05370007A EP 05370007 A EP05370007 A EP 05370007A EP 1588815 B1 EP1588815 B1 EP 1588815B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ground material
- hards
- fibers
- fibrous
- brewed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000000034 method Methods 0.000 claims abstract description 27
- 241000208202 Linaceae Species 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 21
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 9
- 235000013311 vegetables Nutrition 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 3
- 239000002609 medium Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000012736 aqueous medium Substances 0.000 claims description 2
- 238000003898 horticulture Methods 0.000 claims description 2
- 238000013124 brewing process Methods 0.000 claims 3
- 235000021537 Beetroot Nutrition 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000000227 grinding Methods 0.000 abstract description 4
- 235000016068 Berberis vulgaris Nutrition 0.000 abstract description 2
- 241000335053 Beta vulgaris Species 0.000 abstract description 2
- 241000196324 Embryophyta Species 0.000 description 9
- 238000001035 drying Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 5
- 229920001277 pectin Polymers 0.000 description 5
- 238000011282 treatment Methods 0.000 description 5
- 239000004753 textile Substances 0.000 description 4
- 240000006240 Linum usitatissimum Species 0.000 description 3
- 239000001814 pectin Substances 0.000 description 3
- 235000010987 pectin Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 235000004426 flaxseed Nutrition 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010011906 Death Diseases 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 240000008790 Musa x paradisiaca Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 241001275902 Parabramis pekinensis Species 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002361 compost Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
Definitions
- the invention relates to a method of manufacturing vegetable felts from tows and the product obtained by this process and in particular its use in thermal insulation and / or sound or in the field of packaging.
- the seats and the fuel tanks of the first aircraft were natural fibers impregnated with some polymer, which acted as the binder.
- plant-based fibers can be envisaged in many industrial fields, particularly automobiles.
- the materials obtained from natural fibers have many disadvantages, in particular as regards their chemical composition and their manufacturing process.
- thermosetting matrix such as an epoxy, vinylester or polyester resin.
- Document is known DE-42 42,538 a process for the manufacture of a textile based on natural fibers, which does not use tows.
- the starting material may be flax or not.
- the cohesion between the fibers of the product is obtained after extraction of the pectins from the fibers and use of the pectins as binding agent. Hot water, or water vapor dissolves the pectins of a linen cloth. This web is then subjected to a calendering step to obtain the cohesion of the fibers.
- the object of the present invention is to provide a method of manufacturing vegetable felts which overcomes the aforementioned drawbacks, particularly with regard to the manufacturing process.
- Another object of the present invention is to provide the manufacture of 100% vegetable felts.
- the tows used in the present invention are obtained using conventional methods of separating the woody portion of the fiber from textile plants.
- the fibers used according to the present invention are heavily loaded with shives, which makes it possible to efficiently valorize many more or less woody plant co-products and to respect the environmental requirements of recycling.
- the presence of pectic dust is not a handicap and the tows can be used without cleaning at the exit of the scutch.
- cutting is meant the mechanical operation of separating the textile fibers from the rest of the plant stem.
- the felt obtained are 100% vegetable.
- the fibers used in the process can be bleached beforehand by chemical treatment without affecting the process.
- the tows are ground to form a fibrous ground material. More precisely, in this step, the tows are crushed in order to turn them into fluffy flakes.
- cellulosic and / or lignocellulosic agricultural co-products may optionally be incorporated in a mixture, and thus the tows are ground to form a fibrous millstock optionally with other cellulosic and / or lignocellulosic co-products.
- tows may be substituted in part, in variable proportions up to 95%, depending on the physicochemical, hydric, mechanical and thermal characteristics desired by other tows, or more generally by any other cellulosic and / or lignocellulosic plant substance, or even in a mixture, in particular beet pulp.
- the type of grinding can be adapted to the starting materials and the desired texture, producing felts that can be more or less fine depending on the proportion of woody fractions and the type of grinding.
- the tows are tows of flax.
- Flax has the advantage of having good mechanical properties among other plant fibers (table below) and being easy to supply in France.
- flax tow can be used, whether from linseed or flax fiber, whatever the varieties and whatever the treatments in culture and the degree of retting.
- "Retting” means the microbial action intended to remove the pectic cement coating cellulosic fibers of the bark of textile plants, such as flax, and to isolate the latter in order to obtain the tow. .
- the ground materials are stirred in a liquid medium.
- the stirring is carried out cold in an aqueous medium, and can be carried out manually or mechanically.
- the stirring remains very short, of the order of one minute and the water is supplied in sufficient quantity to fully soak the fiber, thereby eliminating part of the water-soluble molecules.
- the stirred fiber mill is subjected to a heat treatment. More particularly, the heat treatment to which the fibrous ground material is subjected is carried out by microwaves.
- the processing time is adapted to the power of the microwave and its mode of operation, namely continuous or discontinuous.
- good results have been obtained with a frequency of 2.450 MHz and a power of 900 W, and with a batch treatment time of the order of 1 min for 10 g of dry ground material.
- Microwave heating in humid environments has the advantage of speed, of lack of inertia, because stops and start-ups are instantaneous, ease of use with easy power control .
- the molecular agitation within the mixture is sufficient to entangle the fibers while a fraction of the water is removed by evaporation, which promotes the subsequent drying of the product.
- the stirred fibrous ground material is molded to form a felt. More specifically, after the microwave treatment, the wet fibrous mixture is cast in a hot mold and in particular pressed to remove most of the water. With pressing, the fiber sample is reduced to about half of its initial volume and more or less compacting can be applied according to the desired texture.
- the felt obtained is dried. More specifically, and according to one example, the drying of the fibers can be carried out in two stages, a first drying step with the fibers in the mold, and a second step with the demolded fibers. In other embodiments, the drying may be carried out by microwave or by infrared or any suitable treatment.
- Another object of the present invention relates to the product obtained by the process which is the subject of this patent.
- This product namely a 100% vegetable felt, has the advantage of being compatible with mineral materials, to be able to be shaped at will during the process and to retain its shape after drying.
- the felts are completely recyclable in closed circuit for the production of new felts or for the production of compost, in the case of end-of-life felts.
- the felts obtained by the present process can be rendered non-flammable.
- the product obtained according to the method described in the present invention is used in thermal and / or sound insulation, as well as in various furniture accessories, in the automotive industry, toy and decoration industries. , packaging, horticulture, etc.
Abstract
Description
L'invention concerne un procédé de fabrication de feutres végétaux à partir d'étoupes ainsi que le produit obtenu par ce procédé et notamment son utilisation dans l'isolation thermique et/ou phonique ou encore dans le domaine de l'emballage.The invention relates to a method of manufacturing vegetable felts from tows and the product obtained by this process and in particular its use in thermal insulation and / or sound or in the field of packaging.
L'utilisation des fibres naturelles, notamment végétales, dans de nombreuses applications remonte aux origines de l'homme. Ces fibres étaient jusqu'au début du XXème siècle les seules fibres utilisées pour la réalisation de vêtements, de cordages, et dans de nombreuses autres réalisations artisanales ou dans l'industrie naissante, telles que l'industrie automobile, le transport aérien, ferroviaire, etc.The use of natural fibers, including plants, in many applications goes back to the origins of man. These fibers were until the early twentieth century the only fiber used to make clothing, rope, and many other craft projects or infant industry such as the automotive, aviation, railway etc.
A la fin du XIX et début du XXème siècle, les sièges et les réservoirs à carburant des premiers avions étaient en fibres naturelles imprégnées d'un peu de polymère, qui jouait le rôle de liant.At the late nineteenth and early twentieth century, the seats and the fuel tanks of the first aircraft were natural fibers impregnated with some polymer, which acted as the binder.
A partir des années 1950, les fibres synthétiques s'imposèrent grâce notamment au bas prix du pétrole et au développement de la pétrochimie. Les fibres d'origine naturelle ne retiennent à nouveau l'attention que depuis les années 1990.From the 1950s, synthetic fibers became essential thanks to the low price of oil and the development of petrochemicals. Naturally occurring fibers have been gaining attention only since the 1990s.
L'utilisation des fibres d'origine naturelle, notamment végétale, au lieu des fibres de verre, permet de réaliser des composites dont la masse volumique est notablement inférieure à celle obtenue avec des fibres de verre pour les mêmes caractéristiques mécaniques.The use of fibers of natural origin, especially plant fibers, instead of glass fibers, makes it possible to produce composites whose density is significantly lower than that obtained with glass fibers for the same mechanical characteristics.
Par ailleurs, la cellulose étant le polymère le plus répandu de la biosphère, l'utilisation de cette ressource de matière primaire, renouvelable par culture, permet d'économiser des réserves naturelles utilisées pour la production de certaines fibres synthétiques, comme par exemple le pétrole.Moreover, since cellulose is the most widespread polymer in the biosphere, the use of this resource of primary material, renewable by culture, saves natural reserves used for the production of certain synthetic fibers, for example oil .
En outre, l'utilisation des fibres d'origine végétale peut être envisagée dans de nombreux domaines industriels, notamment automobiles.In addition, the use of plant-based fibers can be envisaged in many industrial fields, particularly automobiles.
Toutefois, bien que très répandus, les matériaux obtenus à partir des fibres naturelles présentent de nombreux inconvénients, notamment en ce qui concerne leur composition chimique et leur procédé de fabrication.However, although widely used, the materials obtained from natural fibers have many disadvantages, in particular as regards their chemical composition and their manufacturing process.
Actuellement, les matériaux obtenus à partir des fibres naturelles, sont fabriqués soit par aiguillage à partir de fibres courtes faiblement chargées en anas, soit en imprégnant les fibres naturelles d'une matrice thermodurcissable, telle qu'une résine époxy, vinylester ou polyester.Currently, materials obtained from natural fibers, are made either by switching from short fibers weakly loaded in shives, either by impregnating the natural fibers with a thermosetting matrix, such as an epoxy, vinylester or polyester resin.
On connait du document
On connaît du document
Le but de la présente invention est de proposer un procédé de fabrication de feutres végétaux qui pallie les inconvénients précités, notamment en ce qui concerne le procédé de fabrication.The object of the present invention is to provide a method of manufacturing vegetable felts which overcomes the aforementioned drawbacks, particularly with regard to the manufacturing process.
Un autre but de la présente invention est de proposer la fabrication de feutres 100 % végétaux.Another object of the present invention is to provide the manufacture of 100% vegetable felts.
D'autres buts et avantages de la présente invention apparaîtront au cours de la description qui va suivre qui n'est donnée qu'à titre indicatif et qui n'a pas pour but de la limiter.Other objects and advantages of the present invention will become apparent from the following description which is given for information only and which is not intended to limit it.
La présente invention concerne un procédé pour la fabrication de feutres végétaux à partir d'étoupes dans lequel :
- on obtient les étoupes en séparant la partie ligneuse de la fibre,
- on broie les étoupes pour former un broyat fibreux,
- on brasse le broyat fibreux en milieu liquide,
- on soumet le broyat fibreux brassé à un traitement thermique par micro-ondes,
- on moule le broyat fibreux brassé pour former un feutre,
- on sèche le feutre obtenu.
- we obtain the tows by separating the woody part of the fiber,
- the tows are ground to form a fibrous ground material,
- the fibrous ground material is stirred in a liquid medium,
- the stirred fibrous ground material is subjected to a heat treatment by microwaves,
- the stirred fibrous ground material is molded to form a felt,
- the felt obtained is dried.
La présente invention sera mieux comprise à la lecture de la description suivante.The present invention will be better understood on reading the following description.
Les étoupes utilisées dans la présente invention sont obtenues en utilisant des méthodes classiques de séparation de la partie ligneuse de la fibre dans les plantes textiles.The tows used in the present invention are obtained using conventional methods of separating the woody portion of the fiber from textile plants.
Les fibres utilisées selon la présente invention sont fortement chargées en anas, ce qui permet de valoriser de nombreux coproduits végétaux plus ou moins ligneux et de respecter les impératifs environnementaux de recyclage.The fibers used according to the present invention are heavily loaded with shives, which makes it possible to valorize many more or less woody plant co-products and to respect the environmental requirements of recycling.
Ainsi, la présence de poussières pectiques n'est pas un handicap et les étoupes peuvent être utilisées sans nettoyage à la sortie du teillage. Par « teillage », on entend l'opération mécanique qui consiste à séparer les fibres textiles du reste de la tige du végétal.Thus, the presence of pectic dust is not a handicap and the tows can be used without cleaning at the exit of the scutch. By "scutching" is meant the mechanical operation of separating the textile fibers from the rest of the plant stem.
Par ailleurs, selon la présente invention, les feutres obtenus sont 100 % végétaux.Furthermore, according to the present invention, the felt obtained are 100% vegetable.
En outre, les fibres utilisées lors du procédé peuvent être blanchies préalablement par traitement chimique sans incidence sur le procédé.In addition, the fibers used in the process can be bleached beforehand by chemical treatment without affecting the process.
Selon l'invention, dans une première étape, on broie les étoupes pour former un broyat fibreux. Plus précisément, dans cette étape, on broie les étoupes afin de les transformer en flocons cotonneux.According to the invention, in a first step, the tows are ground to form a fibrous ground material. More precisely, in this step, the tows are crushed in order to turn them into fluffy flakes.
Cela étant, d'autres coproduits agricoles cellulosiques et/ou lignocellulosiques peuvent éventuellement être incorporés en mélange, et ainsi on broie les étoupes pour former un broyat fibreux éventuellement avec d'autres coproduits cellulosiques et/ou lignocellulosiques.However, other cellulosic and / or lignocellulosic agricultural co-products may optionally be incorporated in a mixture, and thus the tows are ground to form a fibrous millstock optionally with other cellulosic and / or lignocellulosic co-products.
Plus précisément, les étoupes, de lin par exemple, peuvent être substituées en partie, dans des proportions variables pouvant atteindre 95 %, suivant les caractéristiques physico chimiques, hydriques, mécaniques et thermiques souhaitées, par d'autres étoupes, ou plus généralement, par tout autre substance végétale cellulosique et/ou lignocellulosique, voire en mélange, dont notamment les pulpes de betteraves.More specifically, tows, linseed for example, may be substituted in part, in variable proportions up to 95%, depending on the physicochemical, hydric, mechanical and thermal characteristics desired by other tows, or more generally by any other cellulosic and / or lignocellulosic plant substance, or even in a mixture, in particular beet pulp.
Le type de broyage peut être adapté aux matériaux de départ et à la texture souhaitée, produisant des feutres qui peuvent être plus ou moins fins suivant la proportion de fractions ligneuses et le type de broyage.The type of grinding can be adapted to the starting materials and the desired texture, producing felts that can be more or less fine depending on the proportion of woody fractions and the type of grinding.
Selon un mode particulier de la présente invention, les étoupes sont des étoupes de lin.According to a particular embodiment of the present invention, the tows are tows of flax.
Le lin a l'avantage de présenter de bonnes propriétés mécaniques parmi d'autres fibres végétales (tableau ci-dessous) et d'être d'approvisionnement facile en France.
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(MPa)
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(MPa)
En outre, les étoupes de lin peuvent être utilisées, qu'elles soient issues de lin oléagineux ou de lin fibre, quelles que soient les variétés et quels que soient les traitements subis en culture et le degré de rouissage. Par « rouissage », on entend l'action microbienne ayant pour but d'éliminer le ciment pectique enrobant les fibres cellulosiques de l'écorce des plantes textiles, telles que le lin, et d'isoler ces dernières en vue d'obtenir la filasse.In addition, the flax tow can be used, whether from linseed or flax fiber, whatever the varieties and whatever the treatments in culture and the degree of retting. "Retting" means the microbial action intended to remove the pectic cement coating cellulosic fibers of the bark of textile plants, such as flax, and to isolate the latter in order to obtain the tow. .
Selon la présente invention, et après la première étape de broyage des étoupes afin d'obtenir un broyat fibreux, dans une deuxième étape on brasse les broyats en milieu liquide.According to the present invention, and after the first step of grinding the tows in order to obtain a fibrous ground material, in a second step the ground materials are stirred in a liquid medium.
Selon un mode particulier de la présente invention, le brassage est réalisé à froid en milieu aqueux, et peut être réalisé manuellement ou mécaniquement. Le brassage reste très court, de l'ordre de la minute et l'eau est apportée en quantité suffisante pour imbiber totalement la fibre, éliminant de cette façon une partie des molécules hydrosolubles.According to a particular embodiment of the present invention, the stirring is carried out cold in an aqueous medium, and can be carried out manually or mechanically. The stirring remains very short, of the order of one minute and the water is supplied in sufficient quantity to fully soak the fiber, thereby eliminating part of the water-soluble molecules.
Selon la présente invention et après la deuxième étape, on soumet le broyat fibreux brassé à un traitement thermique. Plus particulièrement, le traitement thermique auquel le broyat fibreux est soumis est effectué par micro-ondes. Le temps de traitement est adapté à la puissance de l'appareil micro-ondes et à son mode de fonctionnement, à savoir en continu ou discontinu.According to the present invention and after the second step, the stirred fiber mill is subjected to a heat treatment. More particularly, the heat treatment to which the fibrous ground material is subjected is carried out by microwaves. The processing time is adapted to the power of the microwave and its mode of operation, namely continuous or discontinuous.
A titre d'exemple, non limitatif, on a obtenu de bons résultats avec une fréquence de 2.450 MHz et une puissance de 900 W, et avec un temps de traitement en discontinu de l'ordre de 1 mn pour 10 g de broyat sec.By way of nonlimiting example, good results have been obtained with a frequency of 2.450 MHz and a power of 900 W, and with a batch treatment time of the order of 1 min for 10 g of dry ground material.
L'échauffement par micro-ondes en milieu humide présente l'avantage de la rapidité, de l'absence d'inertie, car les arrêts et les mises en route sont instantanés, de la facilité d'utilisation avec une régulation de la puissance aisée.Microwave heating in humid environments has the advantage of speed, of lack of inertia, because stops and start-ups are instantaneous, ease of use with easy power control .
En outre, le transfert de l'énergie est rapide dans toute la masse de broyat sans surchauffe superficielle.In addition, the transfer of energy is rapid throughout the mass of ground material without superheating surface.
Par ailleurs, l'agitation moléculaire au sein du mélange suffit pour enchevêtrer les fibres pendant qu'une fraction de l'eau s'élimine par évaporation, ce qui favorise le séchage postérieur du produit.In addition, the molecular agitation within the mixture is sufficient to entangle the fibers while a fraction of the water is removed by evaporation, which promotes the subsequent drying of the product.
Selon une quatrième étape, on moule le broyat fibreux brassé pour former un feutre . Plus précisément, après le traitement micro-ondes, le mélange fibreux humide est coulé à chaud dans un moule et notamment pressé pour éliminer la plus grande partie de l'eau. Avec le pressage, l'échantillon de fibres est ramené à environ la moitié de son volume initial et un compactage plus ou moins important peut être appliqué suivant la texture souhaitée.In a fourth step, the stirred fibrous ground material is molded to form a felt. More specifically, after the microwave treatment, the wet fibrous mixture is cast in a hot mold and in particular pressed to remove most of the water. With pressing, the fiber sample is reduced to about half of its initial volume and more or less compacting can be applied according to the desired texture.
Selon une cinquième étape, on sèche le feutre obtenu. Plus précisément, et selon un exemple, le séchage des fibres peut être réalisé en deux étapes, une première étape de séchage avec les fibres dans le moule, et une deuxième étape avec les fibres démoulées. Dans d'autres modes de réalisation, le séchage pourra être effectué par hyperfréquence ou par infrarouge ou tout traitement adapté.According to a fifth step, the felt obtained is dried. More specifically, and according to one example, the drying of the fibers can be carried out in two stages, a first drying step with the fibers in the mold, and a second step with the demolded fibers. In other embodiments, the drying may be carried out by microwave or by infrared or any suitable treatment.
On a obtenu de bons résultats en réalisant le séchage dans une enceinte ventilée, à une température de l'ordre de 70 °, pendant 24 heures et avec les fibres dans le moule. Les fibres ont été ensuite démoulées et le séchage se poursuit jusqu'à masse constante. Le temps de séchage peut s'adapter en fonction de la taille de l'échantillon de fibres.Good results have been obtained by carrying out the drying in a ventilated enclosure, at a temperature of about 70 °, for 24 hours and with the fibers in the mold. The fibers were then demolded and drying continued to constant mass. The drying time can be adjusted according to the size of the fiber sample.
Un autre but de la présente invention concerne le produit obtenu par le procédé objet de ce brevet.Another object of the present invention relates to the product obtained by the process which is the subject of this patent.
Ce produit, à savoir un feutre 100 % végétal, présente l'avantage d'être compatible avec des matériaux minéraux, de pouvoir être façonné à volonté lors du procédé et de conserver sa forme après séchage.This product, namely a 100% vegetable felt, has the advantage of being compatible with mineral materials, to be able to be shaped at will during the process and to retain its shape after drying.
En outre, les feutres sont totalement recyclables en circuit fermé pour la production de nouveaux feutres ou pour la production de compost, dans le cas de feutres en fin de vie.In addition, the felts are completely recyclable in closed circuit for the production of new felts or for the production of compost, in the case of end-of-life felts.
Par ailleurs, les feutres obtenus par le présent procédé peuvent être rendus ininflammables.In addition, the felts obtained by the present process can be rendered non-flammable.
Selon la présente invention, le produit obtenu selon le procédé décrit dans la présente invention est utilisé dans l'isolation thermique et/ou phonique, ainsi que dans divers accessoires d'ameublement, dans l'industrie automobile, industries du jouet et de la décoration, de l'emballage, de l'horticulture, etc.According to the present invention, the product obtained according to the method described in the present invention is used in thermal and / or sound insulation, as well as in various furniture accessories, in the automotive industry, toy and decoration industries. , packaging, horticulture, etc.
Claims (14)
- A process for the manufacture of vegetables felts from hards wherein:- the hards are obtained by separating the ligneous portion from the fibre,- the hards are ground to form a fibrous ground material,- the fibrous ground material is brewed in liquid medium,- the brewed fibrous ground material is subjected to a microwave heat treatment,- the brewed fibrous ground material is moulded to form a felt,- the obtained felt is dried.
- A method according to claim 1, characterised in that the hards are ground to form a fibrous ground material optionally with other cellulosic and/or lignocellulosic agricultural coproducts.
- A method according to claim 1 or 2, wherein the hards are flax hards.
- A method according to claim 2, wherein the cellulosic coproducts are beetroot pulps.
- A method according to one of the claims 1 to 4, wherein the fibrous ground material is brewed in aqueous medium.
- A method according to one of the claims 1 to 5, wherein the brewing process is a cold process.
- A method according to any of the claims 1 to 6, wherein the brewing process is realised manually.
- A method according to any of the claims 1 to 6, wherein the brewing process is realised mechanically.
- A method according to claim 1, wherein the fibres are moulded in a hot process.
- A method according to any of the claims 1 or 9, wherein the fibres are pressed after moulding.
- A product obtained according to any of the claims 1 to 10.
- A use of the product obtained according to the method of any of the claims 1 to 9 in thermal and/or sound insulation.
- A use of the product obtained according to the method of any of the claims 1 to 9 in packaging.
- A use of the product obtained according to the method of any of the claims I to 9 in horticulture.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05370007T PL1588815T3 (en) | 2004-04-21 | 2005-04-20 | Method for producing plant felt from tow |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0404215A FR2869254B1 (en) | 2004-04-21 | 2004-04-21 | PROCESS FOR PRODUCING VEGETABLE FELT FROM TOWEL |
FR0404215 | 2004-04-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1588815A1 EP1588815A1 (en) | 2005-10-26 |
EP1588815B1 true EP1588815B1 (en) | 2010-09-08 |
Family
ID=34942758
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05370007A Not-in-force EP1588815B1 (en) | 2004-04-21 | 2005-04-20 | Method for producing plant felt from tow |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1588815B1 (en) |
AT (1) | ATE480376T1 (en) |
DE (1) | DE602005023372D1 (en) |
FR (1) | FR2869254B1 (en) |
PL (1) | PL1588815T3 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2942234B1 (en) * | 2009-02-17 | 2012-03-09 | Univ Picardie | PROCESS FOR OBTAINING AGRO MATERIAL, IN PARTICULAR AGRO BINDER OR AGRO COMPOSITE, AND AGRO MATERIAL OBTAINED BY SUCH A METHOD |
FR2953531B1 (en) * | 2009-12-07 | 2012-03-02 | Ahlstroem Oy | NON-WOVEN SUPPORT FOR JOINT STRIP AND STABLE, DIMENSIONALLY STABLE SEALING STRIP WITHOUT LOSS OF MECHANICAL STRENGTH COMPRISING SAID SUPPORT |
FR2967689B1 (en) * | 2010-11-23 | 2012-11-23 | Toulouse Inst Nat Polytech | METHOD FOR MANUFACTURING SOLID MATERIAL FROM OLEAGINOUS PLANT AND SOLID MATERIAL OBTAINED |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2686461A (en) * | 1948-09-23 | 1954-08-17 | Wood Conversion Co | Method of manufacturing acoustic fiberboard by perforating wet fiber mat |
NL7213855A (en) * | 1972-10-13 | 1974-04-16 | ||
DK162535C (en) * | 1989-11-30 | 1992-03-30 | Dansk Hoerindustri As | HEAR FIBER FELT PLATE |
DE4242539C2 (en) * | 1992-12-16 | 2002-06-06 | Thueringisches Inst Textil | Process for solidifying textile products made from natural fibers |
DE4242538C2 (en) | 1992-12-16 | 2002-06-13 | Thueringisches Inst Textil | Process for solidifying textile products made from natural fibers |
DE9217604U1 (en) * | 1992-12-23 | 1994-05-19 | Steiner Benno | Insulation element made of flax fibers for thermal insulation |
FR2705369B1 (en) * | 1993-05-13 | 1995-08-11 | Robaeys Freres Sa Van | Linen fiber nonwoven and method of making the same |
DE19541626A1 (en) * | 1994-11-12 | 1996-06-05 | Johannes Buschner | Thermal and acoustic insulation based on pure plant product |
DE19640622C2 (en) * | 1996-10-01 | 1998-11-12 | Moeller Plast Gmbh | Building material and method and device for producing a building material |
US6872674B2 (en) * | 2001-09-21 | 2005-03-29 | Eastman Chemical Company | Composite structures |
-
2004
- 2004-04-21 FR FR0404215A patent/FR2869254B1/en not_active Expired - Fee Related
-
2005
- 2005-04-20 DE DE602005023372T patent/DE602005023372D1/en active Active
- 2005-04-20 PL PL05370007T patent/PL1588815T3/en unknown
- 2005-04-20 AT AT05370007T patent/ATE480376T1/en not_active IP Right Cessation
- 2005-04-20 EP EP05370007A patent/EP1588815B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
FR2869254B1 (en) | 2007-01-26 |
DE602005023372D1 (en) | 2010-10-21 |
PL1588815T3 (en) | 2011-07-29 |
ATE480376T1 (en) | 2010-09-15 |
FR2869254A1 (en) | 2005-10-28 |
EP1588815A1 (en) | 2005-10-26 |
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