EP1584382A1 - Méthode de fabrication d'un ébauche tubulaire métallique, ébauche tubulaire et produit fabriqué à base de ladite ébauche tubulaire - Google Patents

Méthode de fabrication d'un ébauche tubulaire métallique, ébauche tubulaire et produit fabriqué à base de ladite ébauche tubulaire Download PDF

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Publication number
EP1584382A1
EP1584382A1 EP05075830A EP05075830A EP1584382A1 EP 1584382 A1 EP1584382 A1 EP 1584382A1 EP 05075830 A EP05075830 A EP 05075830A EP 05075830 A EP05075830 A EP 05075830A EP 1584382 A1 EP1584382 A1 EP 1584382A1
Authority
EP
European Patent Office
Prior art keywords
blank
tubular blank
tubular
planar
friction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05075830A
Other languages
German (de)
English (en)
Other versions
EP1584382B1 (fr
Inventor
Maarten Hendrik Kelder
Maria Gemma Othilde Klaassen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tata Steel Ijmuiden BV
Original Assignee
Corus Staal BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corus Staal BV filed Critical Corus Staal BV
Priority to ES05075830T priority Critical patent/ES2305998T3/es
Priority to EP05075830A priority patent/EP1584382B1/fr
Publication of EP1584382A1 publication Critical patent/EP1584382A1/fr
Application granted granted Critical
Publication of EP1584382B1 publication Critical patent/EP1584382B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes

Definitions

  • the invention relates to a method for manufacturing a metal tubular blank suitable for forming into a product.
  • the invention further relates to a tubular blank and a product produced from such a tubular blank.
  • a tubular blank is usually produced from a planar blank, which is cut from a metal sheet. This planar blank is formed into a tube which is then laser welded to form the tubular blank. In a typical hydroforming operation a tube, or a tubular blank, is bent into the overall shape desired for the final part, and then placed between a pair of dies.
  • the dies provide a cavity around the tube or tubular blank which has an interior shape matching the exterior shape desired for the part. Then, the ends of the tube or tubular blank are sealed and it is internally pressurised to expand it into the shape of the dies' cavity.
  • means to influence the friction between the tube or tubular blank and the forming tools are often used. These means may for instance comprise in-line lubrication stations in the hydroforming line. Friction influencing means may also be applied manually. These types of friction influencing means are complicated and/or expensive.
  • one or more of the objects are reached by a method for manufacturing a metal tubular blank suitable for forming into a product comprising the steps of
  • the tubular blank is already provided with a layer with a friction influencing function prior to entering the forming line. Consequently there is no need to apply means with a friction influencing function, such as a lubricant, in the forming line, making in-line stations or manual application of means with a friction influencing function obsolete.
  • the method according to the invention also enables to apply the means with a friction influencing function in a controlled manner thereby making the application of the means more reproducible, and thereby also making the behaviour of the tubular blank during forming more reproducible. This increases the stability and reproducibility of the forming process and results in a more reproducible formed product.
  • first and/or second layer with a friction influencing function in the form of a foil, a dry lubricant, a wax or an oil, a very controlled and reproducible application is obtained.
  • the planar blank is produced from a coil and the first and/or second layer with a friction influencing function is applied to the coil prior to producing the planar blank.
  • the first and/or second layer with a friction influencing function may have been applied to the coil immediately prior to forming of the planar blank, i.e. between decoiling and blanking, but it may also have been applied prior to coiling of the coil.
  • the advantage of this embodiment is that the first and/or second layer with a friction influencing function is applied to a large surface, thereby facilitating quality control and reproducible application of the layer or layers. This embodiment also enables to produce planar blanks and hence tubular blanks at a lower cost.
  • the foil is a hydrocarbon such as polyethylene or a fluorocarbon such as polytetrafluorethylene.
  • This type of layer with a friction influencing function functions as a lubricant.
  • the foil enables easy application to the coil or the planar blank, for instance by known methods such as laminating or coextrusion of the foil, whereas it provides excellent adhesion to the planar blank prior to or during forming of the tubular blank and also during storage, handling and forming of the tubular blank.
  • the blank is essentially quadrangular, such as essentially rectangular or essentially tapered.
  • This type of lubricated blank will result in an essentially cylindrical tubular blank or an essentially conical tubular blank. The latter facilitates forming sloping shapes in the formed product.
  • the planar blank comprises at least a first blank portion and a second blank portion and wherein the first blank portion has different geometrical dimensions than the second blank portion and/or wherein the first blank portion is made from a different material than the second blank portion and/or wherein the material of the first blank portion has different properties than the material of the second blank portion.
  • planar blanks comprising a plurality of blank portions, i.e. at least two, can be produced by joining together a corresponding number of planar blank portions, each produced from metal sheet, by means of a joining technique such as welding for example laser-welding.
  • This embodiment enables to choose the geometry, for instance the thickness of the blank portion, or the type of material, or the properties of the material, independently of the geometry, the type of material, or the properties of the material of the second blank portion.
  • the strength of the first blank portion may be chosen differently from that of the second blank portion because of local strength requirements in the final formed product.
  • material for the first blank portion having different resistance to corrosion than the material of the second blank portion because of local requirements for corrosion resistance in the final formed product.
  • the invention also encompasses tubular blanks made from planar blanks having more than two blank portions, which blank portions may all have different characteristics.
  • the aim of at least one of the layers with a friction influencing function is to decrease the friction between the tubular blank and the forming tools which can be used to form the tubular blank into a product. Decreasing the friction facilitates forming the tubular blank into a product. It may also reduce the forces required to form the tubular blank into a product during the forming process.
  • at least the function of the second layer with a friction influencing factor is to decrease the friction between the tubular blank and the forming tools which can be used to form the tubular blank into a product.
  • the second layer being on the outer surface of the tubular blank, is likely to benefit from a reduced friction in terms of reducing the process forces during forming, but also in terms of a reduced wear of the outer surface and the forming tools.
  • the tubular blank manufactured as described hereinabove, is formed into a product at least partly by hydroforming.
  • the tailored friction on the inside and/or the outside provides a hydroformed product with the required surface, dimensions and properties.
  • a tubular blank is provided which is obtained using the method in accordance with any one of the methods described hereinabove.
  • a product obtained by hydroforming a tubular blank which tubular blank is obtained using any one of the methods described hereinabove.
  • a tubular blank may be produced from a planar blank produced from a metal sheet such as a steel with a thickness of about 1.3 mm, which is provided with a first layer with a first friction influencing function on the first side of the planar blank and a second layer with a second friction influencing function is applied to the second side of the planar blank prior to forming the planar blank into a tubular blank.
  • the friction influencing function is chosen so as to reduce the friction on the second surface (i.e. the outside of the tubular blank) and to increase the friction on the first surface (i.e. the inside of the tubular blank), so as to influence the friction between the tubular blank and forming tools which can be used to form the tubular blank into the product.
  • the increased friction on the inside of the tubular blank provides a firm grip of the bending rod to the tubular blank, whereas the reduced friction on the outside of the tubular blank provides a smooth surface.
  • bending requires low friction on the inside of the tube.
  • High friction levels on the outside may be beneficial for obtaining more grip during bending.
  • the nature of the friction influencing layer may be chosen so as to obtain the required friction properties during processing of the tubular blank.
  • a tubular blank may be produced from a planar blank, which is provided with a layer with a friction influencing function on the second side of the planar blank prior to forming the planar blank into a tubular blank.
  • the friction influencing function is chosen so as to reduce the friction on the second surface (i.e. the outside of the tubular blank) so as to influence the friction between the tubular blank and the hydroforming tools used to form the tubular blank into the hydroformed product.
  • the reduced friction on the outside of the tubular blank provides a smooth surface whilst also limiting the process forces.
  • a tubular blank may be produced from a planar blank, wherein the planar blank has a plurality of blank portions.
  • a planar blank may comprise three blank portions, such as a first blank portion of 2 mm aluminium with a proof stress of 150 MPa, a second blank portion comprising a 1 mm high strength low alloy steel with a tensile strength of above 600 MPa and a third blank portion comprising an 1.5 mm austenitic stainless steel with excellent corrosion resistance.
  • the tubular blank, and the final product which is made from it, is provided with a layer of friction influencing function which is applied to the second surface of the planar blank comprising a plurality of blank portions, and which function is chosen so as to reduce the friction.
  • a layer of friction influencing function which is applied to the second surface of the planar blank comprising a plurality of blank portions, and which function is chosen so as to reduce the friction.
  • a tubular blank may be produced from a planar blank, which is provided on its second surface with a first layer with a first friction influencing function on part of the first side and with another layer with a another friction influencing function on at least part of the second surface wherein the two layers each with their respective friction influencing function may at least partly overlap.
  • the layer or layers with the friction influencing function can be used to increase the friction in certain areas of the tubular blank, thus enabling a controlled material flow, which could be beneficial to reduce or increase strain levels in certain areas of the product.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Metal Extraction Processes (AREA)
EP05075830A 2004-04-09 2005-04-08 Méthode d'hydroformage d'une ébauche tubulaire en acier Not-in-force EP1584382B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
ES05075830T ES2305998T3 (es) 2004-04-09 2005-04-08 Metodo para la hidro-conformacion de una pieza en bruto tubular de acero.
EP05075830A EP1584382B1 (fr) 2004-04-09 2005-04-08 Méthode d'hydroformage d'une ébauche tubulaire en acier

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP04076086 2004-04-09
EP04076086 2004-04-09
EP05075830A EP1584382B1 (fr) 2004-04-09 2005-04-08 Méthode d'hydroformage d'une ébauche tubulaire en acier

Publications (2)

Publication Number Publication Date
EP1584382A1 true EP1584382A1 (fr) 2005-10-12
EP1584382B1 EP1584382B1 (fr) 2008-07-02

Family

ID=34928139

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05075830A Not-in-force EP1584382B1 (fr) 2004-04-09 2005-04-08 Méthode d'hydroformage d'une ébauche tubulaire en acier

Country Status (5)

Country Link
US (1) US20050223768A1 (fr)
EP (1) EP1584382B1 (fr)
AT (1) ATE399606T1 (fr)
DE (1) DE602005007790D1 (fr)
ES (1) ES2305998T3 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9194512B2 (en) 2007-04-30 2015-11-24 Mark Andreychuk Coiled tubing with heat resistant conduit
US8567657B2 (en) * 2007-04-30 2013-10-29 Mtj Consulting Services Inc. Coiled tubing with retainer for conduit
US8210544B2 (en) * 2008-05-16 2012-07-03 Honeywell International Inc. Apparatus for preventing incorrect installation of machinery components together

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE560341C (de) * 1929-05-23 1932-10-01 Youngstown Sheet And Tube Co Verfahren zur Herstellung von Rohren durch Biegen von Blechstreifen
SU431934A1 (fr) * 1958-03-13 1974-06-15
JPH07178460A (ja) * 1993-12-22 1995-07-18 Nippon Steel Corp 形状凍結性に優れた高強度亜鉛めっき鋼板の曲げ加工方法
US20010016625A1 (en) * 1998-06-15 2001-08-23 Jacob Lahijani Melt-fabricable polytetrafluoroethylene
JP2002035854A (ja) * 2000-07-27 2002-02-05 Nippon Steel Corp ハイドロフォーム加工性に優れた鋼管及びその製造方法
DE10210156A1 (de) * 2002-03-07 2003-09-25 Bayerische Motoren Werke Ag Verfahren zur Herstellung eines Rohres und Strukturkomponente, die aus einem solchen Rohr hergestellt ist

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
GB1529061A (en) * 1976-06-23 1978-10-18 British Petroleum Co Forming process
US4269053A (en) * 1979-07-25 1981-05-26 Rockwell International Corporation Method of superplastic forming using release coatings with different coefficients of friction
US5686194A (en) * 1994-02-07 1997-11-11 Toyo Kohan Co., Ltd. Resin film laminated steel for can by dry forming
US5431326A (en) * 1994-09-07 1995-07-11 General Motors Corporation Method of forming a tubular member with separate flange
US5941110A (en) * 1997-05-12 1999-08-24 Northern University Adaptive method and apparatus for forming tailor welded blanks
US6224992B1 (en) * 1998-02-12 2001-05-01 Alcoa Inc. Composite body panel and vehicle incorporating same
US6182487B1 (en) * 1998-02-18 2001-02-06 Nippon Sanso Corporation Metal vessel and a fabrication method for the same
KR100662164B1 (ko) * 1999-05-07 2006-12-27 마츠시타 덴끼 산교 가부시키가이샤 각형 전지캔 및 그 제조방법
EP1401596B1 (fr) * 2001-07-05 2007-04-11 Magna Structural Systems Inc. Procede d'expansion d'une ebauche tubulaire

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE560341C (de) * 1929-05-23 1932-10-01 Youngstown Sheet And Tube Co Verfahren zur Herstellung von Rohren durch Biegen von Blechstreifen
SU431934A1 (fr) * 1958-03-13 1974-06-15
JPH07178460A (ja) * 1993-12-22 1995-07-18 Nippon Steel Corp 形状凍結性に優れた高強度亜鉛めっき鋼板の曲げ加工方法
US20010016625A1 (en) * 1998-06-15 2001-08-23 Jacob Lahijani Melt-fabricable polytetrafluoroethylene
JP2002035854A (ja) * 2000-07-27 2002-02-05 Nippon Steel Corp ハイドロフォーム加工性に優れた鋼管及びその製造方法
DE10210156A1 (de) * 2002-03-07 2003-09-25 Bayerische Motoren Werke Ag Verfahren zur Herstellung eines Rohres und Strukturkomponente, die aus einem solchen Rohr hergestellt ist

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
DATABASE WPI Derwent World Patents Index; AN 1975-28492W, XP002288732 *
PATENT ABSTRACTS OF JAPAN vol. 1995, no. 10 30 November 1995 (1995-11-30) *
PATENT ABSTRACTS OF JAPAN vol. 2002, no. 06 4 June 2002 (2002-06-04) *

Also Published As

Publication number Publication date
EP1584382B1 (fr) 2008-07-02
ATE399606T1 (de) 2008-07-15
ES2305998T3 (es) 2008-11-01
DE602005007790D1 (de) 2008-08-14
US20050223768A1 (en) 2005-10-13

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