EP1572819A1 - Silicone composition for anti-mist and/or anti-fouling hard coating, based on colloidal silica, curable by cationic process - Google Patents

Silicone composition for anti-mist and/or anti-fouling hard coating, based on colloidal silica, curable by cationic process

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Publication number
EP1572819A1
EP1572819A1 EP03815084A EP03815084A EP1572819A1 EP 1572819 A1 EP1572819 A1 EP 1572819A1 EP 03815084 A EP03815084 A EP 03815084A EP 03815084 A EP03815084 A EP 03815084A EP 1572819 A1 EP1572819 A1 EP 1572819A1
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EP
European Patent Office
Prior art keywords
formula
crosslinkable
oligomer
composition according
nhco
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP03815084A
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German (de)
French (fr)
Inventor
Martial Deruelle
Jean-Marc Frances
Michel Feder
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Elkem Silicones France SAS
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Rhodia Chimie SAS
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Publication date
Application filed by Rhodia Chimie SAS filed Critical Rhodia Chimie SAS
Publication of EP1572819A1 publication Critical patent/EP1572819A1/en
Withdrawn legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/34Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor
    • G01N29/341Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor with time characteristics
    • G01N29/343Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor with time characteristics pulse waves, e.g. particular sequence of pulses, bursts
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/18Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31652Of asbestos
    • Y10T428/31663As siloxane, silicone or silane

Definitions

  • the field of the present invention is that of compositions which can be crosslinked cationically in a scratch-resistant hard coating. More preferably, the present invention relates to compositions which can be crosslinked cationically with a hard coating, moreover having anti-fouling and / or anti-fogging properties.
  • Thermoplastic materials such as polycarbonate, have taken a prominent place in many applications, as glass substitutes. This is the case, for example, in the automotive field, where they are used for the manufacture of lenses for headlight optics and rear lights of vehicles. This is also the case in the field of eyewear where they are used for the production of spectacle lenses.
  • the main advantage of these thermoplastic materials is that they are lighter and less brittle than glass.
  • these materials also have a major drawback, namely their low hardness compared to that of glass. As a result, these materials are more easily subject to scratching and alteration, even under normal use.
  • compositions intended to form this type of coating Compositions based on thermally crosslinkable epoxyalkoxysilanes are described in US Pat. No. 4,211,823. These compositions make it possible to obtain hard polysiloxane coatings. A notable drawback of these compositions is the time required for crosslinking.
  • patent application WO-A-02/00561 claims a method for manufacturing a coating obtained by crosslinking, cationically, of a epoxy monomer essentially based on glycidyl first by photopolymerization, then by thermal post-crosslinking in the presence of a thermal crosslinking catalyst.
  • An American patent US-B-6,210,790 claims a colloidal silica modified by epoxy or propenyl ether groups and introduced into compositions crosslinkable by cationic route in hard coating.
  • Colloidal silica is grafted with alkoxysilane in water.
  • the composition comprises multifunctional monomers and in particular siloxane monomers with epoxy units and a cationic initiator of the onium salt type.
  • a drawback of the technique described in this patent is on the one hand that it involves the prior functionalization of the colloidal silica with an alkoxysilane and on the other hand that it is necessary to remove the solvent for functionalization of the silica before crosslinking.
  • Document FR-A-2 749 587 describes a composition crosslinkable by radiation with a hard coating having anti-fog properties.
  • This composition comprises a colloidal silica, an olefin comprising at least two unsaturations and at least one divalent oxyalkylene radical, and a trialkoxysilane with an olefinic functional group.
  • the main anti-fog coating obtained from the composition described in document FR-A-2,749,587 has the main drawback of being sensitive to inhibition by oxygen in the air.
  • composition of the prior art is capable of providing a hard coating having jointly anti-fog and anti-fouling properties. Indeed, it turns out that the mechanisms of anti-fog and anti-fouling properties are generally incompatible.
  • a first objective of the present invention is to provide a new cationically curable composition in a hard coating.
  • a cationically crosslinkable composition with a hard coating comprising colloidal particles of non-functionalized silica, characterized in that it additionally comprises:
  • At least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising:
  • - R ° identical or different when a> l, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower C ⁇ -C 6 alkyl,
  • Z 1 identical or different when the number of units of formula (I) is greater than 1, is an organic substituent comprising at least one reactive epoxy, and / or alkenylether and / or oxetane and / or dioxolane and / or carbonate function , and preferably Z 1 being an organic substituent comprising at least one reactive epoxy and / or dioxolane function,> and a total number of silicon atoms per molecule at least equal to 2, and
  • hard coating is meant a coating whose pencil hardness is at least equal to H.
  • this composition also comprises, as anti-fogging compound, at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (II):
  • - Z 2 identical or different when the number of units of formula (II) is greater than 1, is an organic substituent comprising at least one oxyalkyl or polyoxyalkyl function ((CH) m O) x or (CH 2 -CH (CH 3 ) -O) y or copolymers, said monomer, oligomer and / or polymer having a viscosity of less than 500 mPa-s "1 and preferably less than 300 mPa.s " 1 .
  • An effective compound may be, for example, a mixture of a silicone-polyether block copolymer and of free polyether, sold under the reference Rhodorsil® oil 10646.
  • An effective organic compound can also be a vinyl ether sold under the reference Rapicure® DPE2 (CAS N ° 765-12-8), DVE3 (CAS N ° 114188-95-3), or DPE3 (114266-85-2). It participates in effect in cationic polymerization and is integrated into the network making the treatment very effective.
  • anti-fog compounds can be, for example, sodium sulfosuccinate. It may also be any surfactant comprising hydrophilic groups such as polyoxyethylene, polyoxypropylene, sulfate, sulfonate or carboxylate of alkali metals, polyols, amine salts, quaternary amines.
  • composition according to the invention comprises, as anti-fouling compound, at least one monomer, oligomer and / or crosslinkable silicone polymer and / or polymerizable comprising at least one unit of formula (III):
  • R ° represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a C 1 -C 6 lower alkyl,
  • Y is a polymerizable group or a fluorine or hydrogen atom, a is between 1 and 7,
  • perfluoropolyether compound has an average molecular weight between 500 and 20,000.
  • - perfluorinated compounds containing an epoxy function or vinyl ether such as glycidyloctafluoropentylether the glycidyltetrafluoroethylether, glycidyl Tetrafluoropropylether, the glycidylhexa-decafluorononyl the glycidyldodecafluoroheptylether the heptadecafluorononyloxirane the heptafluorobutyloxirane the hexadecafluorononylether the hexadecafluoro8- (trifluoromethyl ) nonyloxirane, dodecafluoro ⁇ trifluoromethylheptyloxirane, octafluoropentanol, heptadecafluorononanol, heptadecafluoro- decanol ... - Asahi Glass products such as C 8 F
  • the cationic initiator can be chosen from those whose cationic entity is selected from onium salts of formula (V):
  • A represents an element from groups 15 to 17 such as for example: I, S, Se, P orN,
  • R 1 represents a C 6 -C 20 carbocyclic or heterocyclic aryl radical, said heterocyclic radical possibly containing nitrogen or sulfur as heteroelements,
  • R 2 represents RI or a linear or branched C1-C30 alkyl or alkenyl radical; said radicals RI and R2 being optionally substituted by a C1-C25 alkoxy, C1-C25 alkyl, nitro, chloro, bromo, cyano, carboxy, ester or mercapto group, • n is an integer ranging from 1 to v + 1 , v being the valence of the element A,
  • the anionic entity of the initiator is a borate of formula (IN): [BX a R b ] " (NI)
  • a phenyl radical substituted by at least one electron-withdrawing group such as for example OCF 3 , CF 3 , ⁇ O 2 , CN, and / or by at least 2 halogen atoms (especially fluorine), and this when the cationic entity is an onium of an element from groups 15 to 17,
  • a phenyl radical substituted by at least one element or an electron-withdrawing group in particular a halogen atom (especially fluorine), CF 3 , OCF 3 , NO 2 , CN, and this when the cationic entity is an organometallic complex of a element from groups 4 to 10
  • an aryl radical containing at least two aromatic rings such as for example biphenyl, naphthyl, optionally substituted by at least one element or an electron-withdrawing group, in particular a halogen atom, in particular fluorine, OCF3, CF3, NO2, CN, whatever the cationic entity.
  • the initiator can advantageously be chosen from the group consisting of: [(C 8 H 17 ) -O- ⁇ -I- ⁇ )] + , [B (C 6 F 5 ) 4 ] -, [(CH 3 ) 2 -CH- ⁇ -I- ⁇ -CH3] + , [B (C 6 F 5 ) 4 ] - [(C ⁇ 2 H 25 - ⁇ -I- ⁇ ] + , [B (C 6 F 5 ) 4 ] - [(C 8 H 17 -O- ⁇ ) 2 I] + , [B (C 6 F 5 ) 4 ] -
  • the initiator can also be a non-toxic onium salt whose cationic structure is of formula (Nile):
  • R 1 represents the radical - ⁇ -R 2 , R 2 being a linear or branched alkyl radical comprising from 1 to 20 carbon atoms, preferably 1 to 15 carbon atoms.
  • the anionic structure of the onium salt is chosen from the group comprising: Cl “ , B, BF 4 " , PF 6 ⁇ CF 3 SO 3 -, ⁇ (SO 2 CF 3 ) 2 -, C (SO 2 SF 3 ) 2 ' , B (C 6 F 5 ) -f, B (PhOCF 3 ) 4 “ , SbF ⁇ f and / or AsF 6 " .
  • the following initiators have been found to be particularly interesting:
  • Such initiators are described in document FR-A-2 762 001.
  • the silicone oligomer is defined by the following formula (VIII)
  • R ° represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower C ⁇ -C 6 alkyl,
  • the silica used can be from different sources: precipitation silica, combustion silica, silica aerogels, silica sol and / or natural silica.
  • the amorphous silica contained mainly or completely in the silicone phase comes from silica sol and more particularly from silica organosols; a general description of silica soils is given in document US 2,801,185 and "The colloid chemistry of silica and silicates" (Ralph K. Iler, Cornell University Press - 1955, see in particular pages 120-121).
  • silica organosols examples include those from the companies Clariant, Fuso Chemicals, Nalco, Degussa-Huls and Dupont Chemicals.
  • the silica particles have an average diameter of less than 1 ⁇ m, and more preferably between 50 and 500 nm.
  • colloidal or combustion silica used to reinforce the coating is conveyed in an organic solvent and in particular an alcoholic solvent such as secondary or tertiary primary alcohols.
  • alcoholic solvent such as secondary or tertiary primary alcohols.
  • Isopropanol or diacetone alcohol are the solvents of choice.
  • ketones tetrahydrofuran, hydrocarbon fractions or fluorinated solvents.
  • the proportion of organic solvent in the composition according to the invention is at least equal to 10 parts by weight.
  • Another subject of the invention relates to a process for producing a cationically crosslinkable composition as a hard coating as described above, which essentially comprises the step consisting in mixing particles of colloidal silica which is not functionalized with:
  • At least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (I) and a total number of silicon atoms per molecule at least equal to 2,
  • Another object of the invention relates to a process for producing a hard coating on a support based on at least one thermoplastic material, characterized in that it comprises the steps consisting in: a) mixing a non-functionalized colloidal silica with:
  • At least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (I) and a total number of silicon atoms per molecule at least equal to 2,
  • At least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (III) or a compound; b) applying the mixture obtained on the support based on at least one thermoplastic material, and c) curing the composition by crosslinking into a hard coating by thermal or actinic route.
  • a volatile organic solvent which is evaporated before irradiation.
  • the solvent is volatilized before irradiation but can also react with the base, in the case of alcohols which react with the oxirane functions during the process, in this case there is a reactive diluent.
  • a last object of the invention relates to a hard coating obtained from the composition or by the process according to the invention.
  • compositions of the examples are the following:
  • Highlink OG (OG1-32 (ethylene glycol), OG8-32 (pentanediol), OG401-31 (ethylene glycol monopropyl ether), OG502-30 (isopropanol), OG502-31 (isopropanol), OG600-51 (butyl acetate)) marketed by Clariant®
  • This solution is sold by the company EXXENE for anti-abrasion coatings. This solution is applied by soaking on a polycarbonate plate at 20 ° C and then dried at 25 ° C for 10 min followed by thermal crosslinking at 122 ° C for 35 min. The thickness of the film is two micrometers.
  • Example 2 Preparation of a UN formulation according to the invention without anti-fog 10 g of siloxane resin having a monomer content (A) greater than 90% are loaded into a beaker, obtained by hydrosilylation of 4-vinylcyclohex-1-ene epoxide (NCMX), 1.25 g of photoinitiator system containing 20% of PI photoinitiator dissolved in isopropanol; 40g of highlink colloidal silica in solution in isopropanol at 30%. The system is stable for at least 6 months at room temperature away from light and heat. The solution is applied by soaking on a polycarbonate plate. Leave to drain for a minute.
  • NCMX 4-vinylcyclohex-1-ene epoxide
  • the system is crosslinked by passing over a UN bench at the speed of 5m / min equipped with two 160W / cm Hg lamps.
  • the system is dry and very hard at the end of the bench.
  • the thickness of the film is 3 micrometers.
  • the pencil hardness is 3 hours immediate and greater than 4 hours after 24 hours. Annealing for 1 hour at 150 ° C or under an InfraRed ramp for a few minutes allows a hardness of 5 hours to be obtained.
  • Example 3 Preparation of a UN formulation according to the invention with anti-fog
  • siloxane resin having a monomer content (A) greater than 90% are charged into a beaker, 1.25 g of photoinitiator system containing 20% of photoinitiator PI dissolved in isopropanol; 40g of highlink colloidal silica in solution in isopropanol and 0.5 g of polyether silicone Rhodorsil oil 10646.
  • the system is stable for at least 6 months at room temperature away from light and heat.
  • the solution is applied by soaking on a polycarbonate plate.
  • the system is crosslinked by passing over a UN bench at the speed of 5 m / min equipped with two lamps of 160 / cm Hg.
  • the system is dry and very hard at the end of the bench.
  • the film thickness is 3 micrometers
  • the pencil hardness is 3 hours immediate and greater than 4 hours after 24 hours.
  • Polycarbonate glass placed in the fridge at 5 ° C does not fog when it comes out of the fridge and placed in an atmosphere at 100% relative humidity and 25 ° C.
  • siloxane resin having a monomer content (A) greater than 90% are charged into a beaker, 1.25 g of photoinitiator system containing 20% of photoinitiator PI dissolved in isopropanol; 38g of highlink colloidal silica in solution in isopropanol and 2 g of polyfluorosilane tridecafluoro-1,1,2,2 tetrahydrooctyl trimethoxysilane
  • the system is stable for at least 6 months at room temperature away from light and heat.
  • the solution is applied by soaking on a polycarbonate plate.
  • the system is crosslinked by passing over a UN bench at the speed of 5m / min equipped with two 160W / cm Hg lamps. The system is dry and very hard at the end of the bench.
  • the thickness of the film is 3 micrometers.
  • the pencil hardness is 3 hours immediate and greater than 4 hours after 24 hours.
  • thermal post-crosslinking is carried out for 1 hour at 100 ° C. to be sure of removing traces of unreacted alkoxy silyl.

Abstract

The invention concerns compositions crosslinkable by cationic process into hard coating, exhibiting moreover antifouling and/or anti-mist properties. Said composition, comprising non functionalized silica colloidal particles, further comprises: at least one crosslinkable and/or polymerisable silicone monomer, oligomer and/or polymer comprising: at least one unit of formula (I)<: >Z<1>(R<0>)aSiO(3-a)/2, wherein: a = 0, 1 or 2; R<0>, identical or different when a>1, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogeno, alkoxy radical, preferably a C1-C6 lower alkyl<; >Z<1>, identical or different when the number of unit of formula (I) is greater than 1, is an organic substituent comprising at least one epoxy, and/or alkenylether and/or oxetane and/or dioxolane and/or carbonate reactive function, and preferably Z<1> being an organic substituent comprising an epoxy, and/or dioxolane reactive function; and a total number of silicon atoms per molecule not less than 2; and an efficient amount of at least one cationic initiator; optionally at least one organic solvent.

Description

COMPOSITION SILICONE POUR REVETEMENT DUR, A BASE DE SILICE COLLOÏDALE, DURCISSABLE PAR VOIE CATIONIQUE, ANTIBUEE ET/OU SILICONE COMPOSITION FOR HARD COATING, BASED ON COLLOIDAL SILICA, CATIONICALLY CURABLE, ANTI-FOG AND / OR
ANTISALISSURESANTIFOULING
Le domaine de la présente invention est celui des compositions réticulables par voie cationique en revêtement dur anti-rayures. Plus préférentiellement, la présente invention concerne des compositions réticulables par voie cationique en revêtement dur, présentant par ailleurs des propriétés anti-salissures et/ou anti-buée.The field of the present invention is that of compositions which can be crosslinked cationically in a scratch-resistant hard coating. More preferably, the present invention relates to compositions which can be crosslinked cationically with a hard coating, moreover having anti-fouling and / or anti-fogging properties.
Les matériaux thermoplastiques, tels que le polycarbonate, ont pris une place prépondérante dans de nombreuses applications, comme substituants du verre. C'est le cas par exemple dans le domaine automobile, où ils sont utilisés pour la fabrication des lentilles des optiques de phares et des feux arrières des véhicules. C'est également le cas dans le domaine de la lunetterie où ils sont utilisés pour la réalisation des verres de lunettes. L'intérêt principal de ces matériaux thermoplastiques est qu'ils sont plus légers et moins fragiles que le verre.Thermoplastic materials, such as polycarbonate, have taken a prominent place in many applications, as glass substitutes. This is the case, for example, in the automotive field, where they are used for the manufacture of lenses for headlight optics and rear lights of vehicles. This is also the case in the field of eyewear where they are used for the production of spectacle lenses. The main advantage of these thermoplastic materials is that they are lighter and less brittle than glass.
Toutefois, ces matériaux présentent également un inconvénient majeur, à savoir leur faible dureté par rapport à celle du verre. Par conséquent, ces matériaux sont plus facilement assujettis aux rayage et à l'altération, et ce même dans le cadre d'une utilisation normale.However, these materials also have a major drawback, namely their low hardness compared to that of glass. As a result, these materials are more easily subject to scratching and alteration, even under normal use.
Le besoin s'est donc fait sentir de trouver des solutions destinées à limiter ces problèmes de rayage et d'altération.There has therefore been a need to find solutions intended to limit these scratching and alteration problems.
Une des solutions mises en œuvre consiste dans la réalisation d'un revêtement dur à la surface du matériau thermoplastique, sous la forme d'un stratifié transparent destiné à améliorer les performances du matériau thermoplastique. De nombreux documents de l'état de la technique décrivent des compositions destinées à former ce type de revêtement. Des compositions à base d'époxyalkoxysilanes réticulables par voie thermique sont décrites dans le brevet US-B-4,211,823. Ces compositions permettent d'obtenir des revêtements durs polysiloxanes. Un inconvénient notable de ces compositions est le temps nécessaire à la réticulation.One of the solutions implemented consists in producing a hard coating on the surface of the thermoplastic material, in the form of a transparent laminate intended to improve the performance of the thermoplastic material. Numerous prior art documents describe compositions intended to form this type of coating. Compositions based on thermally crosslinkable epoxyalkoxysilanes are described in US Pat. No. 4,211,823. These compositions make it possible to obtain hard polysiloxane coatings. A notable drawback of these compositions is the time required for crosslinking.
Le document WO-A-94/10230 propose une amélioration pour éviter des temps de réticulation trop longs. Cette amélioration consiste à utiliser les ultraviolets comme moyen d'activation de la réticulation. Toutefois, un inconvénient de ces compositions est d'avoir une résistance à l'abrasion inférieure à celle des revêtements réticulés par voie thermique.Document WO-A-94/10230 proposes an improvement to avoid excessively long crosslinking times. This improvement consists in using the ultraviolet rays as a means of activating the crosslinking. However, a disadvantage of these compositions is that they have lower abrasion resistance than that of thermally crosslinked coatings.
Pour pallier à cet inconvénient, la demande de brevet WO-A-02/00561 revendique un procédé pour fabriquer un revêtement obtenu par réticulation, par voie cationique, d'un monomère époxy essentiellement à base de glycidyl d'abord par photopolymérisation, puis par post-réticulation thermique en présence d'un catalyseur de réticulation thermique.To overcome this drawback, patent application WO-A-02/00561 claims a method for manufacturing a coating obtained by crosslinking, cationically, of a epoxy monomer essentially based on glycidyl first by photopolymerization, then by thermal post-crosslinking in the presence of a thermal crosslinking catalyst.
Un brevet américain US-B-6,210,790 revendique une silice colloïdale modifiée par des groupements époxy ou propényléther et introduite dans des compositions réticulables par voie cationique en revêtement dur. La silice colloïdale est greffée par l' alcoxysilane dans l'eau. Outre la silice fonctionnalisé par l' alcoxysilane, la composition comprend des monomères multifonctionnels et notamment des monomères siloxanes avec des motifs époxy et un amorceur cationique de type sel d'onium.An American patent US-B-6,210,790 claims a colloidal silica modified by epoxy or propenyl ether groups and introduced into compositions crosslinkable by cationic route in hard coating. Colloidal silica is grafted with alkoxysilane in water. In addition to the silica functionalized with the alkoxysilane, the composition comprises multifunctional monomers and in particular siloxane monomers with epoxy units and a cationic initiator of the onium salt type.
Un inconvénient de la technique décrite dans ce brevet est d'une part qu'elle implique la fonctionnalisation préalable de la silice colloïdale par un alcoxysilane et d'autre part qu'il est nécessaire d'éliminer le solvant de fonctionnalisation de la silice avant de réaliser la réticulation.A drawback of the technique described in this patent is on the one hand that it involves the prior functionalization of the colloidal silica with an alkoxysilane and on the other hand that it is necessary to remove the solvent for functionalization of the silica before crosslinking.
Par ailleurs, les industries des domaines techniques considérés restent dans l'attente de revêtements durs possédant également des propriétés antibuée et/ou antisalissures.In addition, industries in the technical fields considered are waiting for hard coatings which also have anti-fog and / or anti-fouling properties.
Certains documents antérieurs décrivent des moyens permettant d'obtenir des propriétés antibuée ou antisalissures ont déjà été décrit.Some previous documents describe means for obtaining anti-fogging or anti-fouling properties have already been described.
C'est la cas notamment du document WO-A-02/12404, qui décrit un revêtement dur à base de silices colloïdales fonctionnalisées par des acrylates pour dispositifs optiques, présentant des propriétés antisalissures par le biais d'une couche de perfluoropolyéther, déposée sur le revêtement dur.This is the case in particular of document WO-A-02/12404, which describes a hard coating based on colloidal silicas functionalized by acrylates for optical devices, having anti-fouling properties by means of a layer of perfluoropolyether, deposited on the hard coating.
Le document FR-A-2 749 587 décrit une composition réticulable par radiation en revêtement dur présentant des propriétés antibuée. Cette composition comporte une silice colloïdale, une oléfine comportant au moins deux insaturations et au moins un radical oxyalkylène divalent, et un trialcoxysilane à groupe fonctionnel oléfinique.Document FR-A-2 749 587 describes a composition crosslinkable by radiation with a hard coating having anti-fog properties. This composition comprises a colloidal silica, an olefin comprising at least two unsaturations and at least one divalent oxyalkylene radical, and a trialkoxysilane with an olefinic functional group.
Le revêtement antibuée obtenu à partir de la composition décrite dans le document FR-A-2 749 587 présente comme principal inconvénient d'être sensible à l'inhibition par l'oxygène de l'air.The main anti-fog coating obtained from the composition described in document FR-A-2,749,587 has the main drawback of being sensitive to inhibition by oxygen in the air.
Toutefois, aucune composition de l'art antérieur n'est susceptible de fournir un revêtement dur présentant conjointement de propriétés antibuée et antisalissures. En effet, il s'avère que les mécanismes des propriétés antibuée et antisalissures sont généralement incompatibles.However, no composition of the prior art is capable of providing a hard coating having jointly anti-fog and anti-fouling properties. Indeed, it turns out that the mechanisms of anti-fog and anti-fouling properties are generally incompatible.
Dans cet état de fait, un premier objectif de la présente invention est de proposer une nouvelle composition durcissable par voie cationique en un revêtement dur.In this state of affairs, a first objective of the present invention is to provide a new cationically curable composition in a hard coating.
Un autre objectif de la présente invention est de fournir une composition susceptible de former un revêtement dur présentant des propriétés antibuée et/ou antisalissures. Un autre objectif de la présente invention est de fournir une composition susceptible de former un revêtement dont les propriétés antibuée et/ou antisalissures sont pérennes.Another object of the present invention is to provide a composition capable of forming a hard coating having anti-fogging and / or anti-fouling properties. Another objective of the present invention is to provide a composition capable of forming a coating whose anti-fog and / or anti-fouling properties are long-lasting.
Ces objectifs, parmi d'autres, sont atteints par la présente invention qui concerne une composition réticulable par voie cationique en revêtement dur, comportant des particules colloïdales de silice non fonctionnalisée, caractérisée en ce qu'elle comporte en outre :These objectives, among others, are achieved by the present invention which relates to a cationically crosslinkable composition with a hard coating, comprising colloidal particles of non-functionalized silica, characterized in that it additionally comprises:
- au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant :at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising:
> au moins un motif de formule (I) :> at least one motif of formula (I):
Z (R )aSiO(3_a)/2 /j*. dans laquelle : - a = 0, 1 ou 2,Z (R) a SiO (3 _ a) / 2 / d *. in which: - a = 0, 1 or 2,
- R° , identique ou différent lorsque a>l, représente un radical alkyle, cycloalkyle, aryle, vinyle, hydrogéno, alcoxy, de préférence un alkyle inférieur en Cι-C6,- R °, identical or different when a> l, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower Cι-C 6 alkyl,
- Z1, identique ou différent lorsque le nombre de motif de formule (I) est supérieur à 1, est un substituant organique comportant au moins une fonction réactive époxy, et/ou alcénylether et/ou oxétane et/ou dioxolane et/ou carbonate, et de préférence Z1 étant un substituant organique comportant au moins une fonction réactive époxy, et/ou dioxolane, > et un nombre total d'atomes de silicium par molécule au moins égal à 2, et- Z 1 , identical or different when the number of units of formula (I) is greater than 1, is an organic substituent comprising at least one reactive epoxy, and / or alkenylether and / or oxetane and / or dioxolane and / or carbonate function , and preferably Z 1 being an organic substituent comprising at least one reactive epoxy and / or dioxolane function,> and a total number of silicon atoms per molecule at least equal to 2, and
- une quantité efficace d'au moins un amorceur cationique, éventuellement au moins un solvant organique.- An effective amount of at least one cationic initiator, optionally at least one organic solvent.
Par revêtement dur, on entend un revêtement dont la dureté crayon est au moins égale à H.By hard coating is meant a coating whose pencil hardness is at least equal to H.
Avantageusement, cette composition comporte en outre, à titre de composé antibuée, au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (II) :Advantageously, this composition also comprises, as anti-fogging compound, at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (II):
Z (R )aSiO(3.a)/2 Z (R) a SiO (3. A) / 2
(II) dans laquelle - a = 0, 1 ou 2,(II) in which - a = 0, 1 or 2,
- R° est tel que défini ci-dessus,- R ° is as defined above,
- Z2, identique ou différent lorsque le nombre de motif de formule (II) est supérieur à 1, est un substituant organique comportant au moins une fonction oxyalkyle ou polyoxyalkyle ((CH )mO)x ou (CH2-CH(CH3)-O)y ou copolymères, ledit monomère, oligomère et/ou polymère présentant une viscosité inférieure à 500 mPa-s"1 et préférentiellement inférieure à 300 mPa.s"1.- Z 2 , identical or different when the number of units of formula (II) is greater than 1, is an organic substituent comprising at least one oxyalkyl or polyoxyalkyl function ((CH) m O) x or (CH 2 -CH (CH 3 ) -O) y or copolymers, said monomer, oligomer and / or polymer having a viscosity of less than 500 mPa-s "1 and preferably less than 300 mPa.s " 1 .
Un composé efficace peut être à titre d'exemple, un mélange d'un copolymère bloc silicone-polyéther et de polyéther libre, commercialisé sous la référence Rhodorsil® huile 10646.An effective compound may be, for example, a mixture of a silicone-polyether block copolymer and of free polyether, sold under the reference Rhodorsil® oil 10646.
Un composé organique efficace peut être également un vinyl éther commercialisé sous la référence Rapicure® DPE2 (CAS N° 765-12-8), DVE3 (CAS N° 114188-95-3), ou DPE3 (114266-85-2). II participe en effet à la polymérisation cationique et est intégré au réseau rendant le traitement très efficace.An effective organic compound can also be a vinyl ether sold under the reference Rapicure® DPE2 (CAS N ° 765-12-8), DVE3 (CAS N ° 114188-95-3), or DPE3 (114266-85-2). It participates in effect in cationic polymerization and is integrated into the network making the treatment very effective.
D'autres composés antibuée peuvent être par exemple le sulfosuccinate de sodium. Il peut s'agir également de tout tensioactif comportant des groupements hydrophiles tels que polyoxyéthylène, polyoxypropylène, sulfate, sulfonate ou carboxylate de métaux alcalins, polyols, sels d'aminés, aminés quaternaires.Other anti-fog compounds can be, for example, sodium sulfosuccinate. It may also be any surfactant comprising hydrophilic groups such as polyoxyethylene, polyoxypropylene, sulfate, sulfonate or carboxylate of alkali metals, polyols, amine salts, quaternary amines.
Plus avantageusement encore, la composition selon l'invention comporte, à titre de composé antisalissures, au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (III) :Even more advantageously, the composition according to the invention comprises, as anti-fouling compound, at least one monomer, oligomer and / or crosslinkable silicone polymer and / or polymerizable comprising at least one unit of formula (III):
dans laquelle : in which :
- a = 0, 1 ou 2,- a = 0, 1 or 2,
- R°, identique ou différent, représente un radical alkyle, cycloalkyle, aryle, vinyle, hydrogéno, alcoxy, de préférence un alkyle inférieur en Cj-C6,- R °, identical or different, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a C 1 -C 6 lower alkyl,
- Z3, identique ou différent lorsque le nombre de motif de formule (III) est supérieur à 1, est un substituant organique comportant au moins groupe (CnF2n+ι)- (R°)a avec n<20 et ou un composé perfluoropolyéther de formule (IV) :- Z 3 , identical or different when the number of units of formula (III) is greater than 1, is an organic substituent comprising at least group (C n F 2n + ι) - (R °) a with n <20 and or a perfluoropolyether compound of formula (IV):
Y-(CaF2aO)b-CaF2a-Y (IN)Y- (C a F 2a O) b -C a F 2a -Y (IN)
dans laquelle : - Y est un groupe polymerisable ou un atome de fluor ou d'hydrogène, a est compris entre 1 et 7,in which : Y is a polymerizable group or a fluorine or hydrogen atom, a is between 1 and 7,
- b est compris entre 1 et 300, de telle sorte que ledit composé perfluoropolyéther possède une masse moléculaire moyenne comprise entre 500 et 20 000.- b is between 1 and 300, so that said perfluoropolyether compound has an average molecular weight between 500 and 20,000.
Les composés organiques les plus efficaces sont :The most effective organic compounds are:
- les composés perfluorés renfermant une fonction époxyde ou vinyl éther, tel que le glycidyloctafluoropentylether, le glycidyltetrafluoroethylether, le glycidyl tetrafluoropropylether, le glycidylhexa-decafluorononyl, le glycidyldodecafluoroheptylether, l'heptadecafluorononyloxirane, l'heptafluorobutyloxirane, l'hexadecafluorononylether, l'hexadecafluoro8- (trifluoromethyl)nonyloxirane, le dodecafluoroόtrifluoromethylheptyl- oxirane, l'octafluoropentanol, l'heptadecafluorononanol, l'heptadecafluoro- decanol... - les produits d'Asahi Glass comme le C8Fπ oxirane- perfluorinated compounds containing an epoxy function or vinyl ether, such as glycidyloctafluoropentylether the glycidyltetrafluoroethylether, glycidyl Tetrafluoropropylether, the glycidylhexa-decafluorononyl the glycidyldodecafluoroheptylether the heptadecafluorononyloxirane the heptafluorobutyloxirane the hexadecafluorononylether the hexadecafluoro8- (trifluoromethyl ) nonyloxirane, dodecafluoroόtrifluoromethylheptyloxirane, octafluoropentanol, heptadecafluorononanol, heptadecafluoro- decanol ... - Asahi Glass products such as C 8 Fπ oxirane
Ainsi, le composé perfluoropolyéther peut être pris dans le groupe comprenant : (C2H5O)2CH3SiC3H6NHCO(CF2O)i5(C2F4O)13CF2CONHC3H6SiCH3(OC2H5)2, (C2H5O)3SiC3H6NHCO(CF2O)15(C2F4O)13CF2CONHC3H6Si(OC2H5)3, F(CF(CF3)CF2O)25CF2CF3, C4H9NHCO(CF2O)ι5(C2F4O)ι3CF2CONHC4Hg, CH2=CHCOOC2H4NHCO(CF2O)i5(C2F4O)ι3CF2CONHC2H4OOCCH=CH2,Thus, the perfluoropolyether compound can be taken from the group comprising: (C 2 H 5 O) 2 CH 3 SiC 3 H 6 NHCO (CF 2 O) i 5 (C 2 F 4 O) 13 CF 2 CONHC 3 H 6 SiCH 3 (OC 2 H 5 ) 2 , (C 2 H 5 O) 3 SiC 3 H 6 NHCO (CF 2 O) 15 (C 2 F 4 O) 13 CF 2 CONHC 3 H 6 Si (OC 2 H5) 3 , F (CF (CF 3 ) CF 2 O) 25 CF 2 CF 3 , C 4 H 9 NHCO (CF 2 O) ι 5 (C 2 F 4 O) ι 3 CF 2 CONHC 4 Hg, CH 2 = CHCOOC 2 H 4 NHCO (CF 2 O) i5 (C 2 F 4 O) ι 3 CF 2 CONHC 2 H 4 OOCCH = CH 2 ,
CH2=CHCOOCH2(CF2O)15(C2F4O)ι3CF2CH2OOCCH=CH2, (HOCH2)2CH2NHCO(CF2O)ι5(C2F4O)13CF2CONHCH2(CH2OH)2, (C2H5O)3Si(CH2)3NHCO(CF2CF2O)8CF2CONH(CH2)3Si(OC2H5)3, (C2H5O)2CH3Si(CH2)3NHCO(CF2CF2O)8CF2CONH(CH2)3SiCH3(OC2H5)2, (C2H5O)2CH3Si(CH2)3NHCO(CF2CF2O)ι4CF2CONH(CH2)3SiCH3(OC2H5)2,CH 2 = CHCOOCH 2 (CF 2 O) 15 (C 2 F 4 O) ι 3 CF 2 CH 2 OOCCH = CH 2 , (HOCH 2 ) 2 CH 2 NHCO (CF 2 O) ι 5 (C 2 F 4 O ) 13 CF 2 CONHCH 2 (CH 2 OH) 2 , (C 2 H 5 O) 3 Si (CH 2 ) 3 NHCO (CF 2 CF 2 O) 8 CF 2 CONH (CH 2 ) 3 Si (OC 2 H 5 ) 3 , (C 2 H 5 O) 2 CH 3 Si (CH2) 3 NHCO (CF 2 CF 2 O) 8 CF 2 CONH (CH 2 ) 3 SiCH3 (OC 2 H 5 ) 2, (C 2 H 5 O ) 2 CH 3 Si (CH 2 ) 3 NHCO (CF 2 CF 2 O) ι 4 CF 2 CONH (CH 2 ) 3 SiCH 3 (OC 2 H 5 ) 2 ,
(C2H5O)3Si(CH2)3NHCO(CF2C(CF3)FO)ι2CF2CONH(CH2)3Si(OC2H5)3, (C2H5O)2CH3Si(CH2)3NHCO(CF2C(CF3)FO)ι2CF2CONH(CH2)3SiCH3(OC2H5)2 θu OOCCH=CH2 OOCCH=CH2 (C 2 H 5 O) 3 Si (CH 2 ) 3 NHCO (CF 2 C (CF 3 ) FO) ι 2 CF 2 CONH (CH 2 ) 3 Si (OC 2 H 5 ) 3 , (C 2 H 5 O ) 2 CH 3 Si (CH 2 ) 3 NHCO (CF 2 C (CF 3 ) FO) ι 2 CF 2 CONH (CH 2 ) 3 SiCH 3 (OC 2 H 5 ) 2 θu OOCCH = CH 2 OOCCH = CH 2
H2C*=HCCOO-CH2CHCH2NHCO(CF20)ι5(CF2CF20)ι3CF2CONHCH2CHCH2-OOCCH=CH2. H 2 C * = HCCOO-CH 2 CHCH 2 NHCO (CF 2 0) ι 5 (CF 2 CF 2 0) ι 3 CF 2 CONHCH 2 CHCH 2 -OOCCH = CH 2.
Selon un premier mode de réalisation, l'amorceur cationique peut être choisi parmi ceux dont l'entité cationique est sélectionnée parmi les sels d'onium de formule (V) :According to a first embodiment, the cationic initiator can be chosen from those whose cationic entity is selected from onium salts of formula (V):
[(R1)n - A - (R2)m (V)[(R 1 ) n - A - (R 2 ) m (V)
dans laquelle : • A représente un élément des groupes 15 à 17 tel que par exemple : I, S, Se, P ouN,in which : • A represents an element from groups 15 to 17 such as for example: I, S, Se, P orN,
• R1 représente un radical aryle carbocyclique ou hétérocyclique en C6- C20, ledit radical hétérocyclique pouvant contenir comme hétéroéléments de l'azote ou du soufre,R 1 represents a C 6 -C 20 carbocyclic or heterocyclic aryl radical, said heterocyclic radical possibly containing nitrogen or sulfur as heteroelements,
• R2 représente RI ou un radical alkyle ou alkényle linéaire ou ramifié en C1-C30 ; lesdits radicaux RI et R2 étant éventuellement substitués par un groupement alcoxy en C1-C25, alkyle en C1-C25, nitro, chloro, bromo, cyano, carboxy, ester ou mercapto, • n est un nombre entier allant de 1 à v + 1, v étant la valence de l'élément A,• R 2 represents RI or a linear or branched C1-C30 alkyl or alkenyl radical; said radicals RI and R2 being optionally substituted by a C1-C25 alkoxy, C1-C25 alkyl, nitro, chloro, bromo, cyano, carboxy, ester or mercapto group, • n is an integer ranging from 1 to v + 1 , v being the valence of the element A,
• m est un nombre entier allant de 0 à v - 1 avec n + m = v + 1• m is an integer ranging from 0 to v - 1 with n + m = v + 1
De façon préférentielle, l'entité anionique de l'amorceur est un borate de formule (IN) : [BXa Rb]" (NI)Preferably, the anionic entity of the initiator is a borate of formula (IN): [BX a R b ] " (NI)
dans laquelle :in which :
- a et b sont des nombres entiers allant pour a de 0 à 3 et pour b de 1 à 4 avec a + b = 4, - les symboles X représentent :- a and b are integers ranging for a from 0 to 3 and for b from 1 to 4 with a + b = 4, - the symbols X represent:
* un atome d'halogène (chlore, fluor) avec a = 0 à 3,* a halogen atom (chlorine, fluorine) with a = 0 to 3,
* une fonction OH avec a = 0 à 2,* an OH function with a = 0 to 2,
- les symboles R sont identiques ou différents et représentent :- the symbols R are identical or different and represent:
> un radical phényle substitué par au moins un groupement électroattracteur tel que par exemple OCF3, CF3, ΝO2, CN, et/ou par au moins 2 atomes d'halogène (fluor tout particulièrement), et ce lorsque l'entité cationique est un onium d'un élément des groupes 15 à 17,> a phenyl radical substituted by at least one electron-withdrawing group such as for example OCF 3 , CF 3 , ΝO 2 , CN, and / or by at least 2 halogen atoms (especially fluorine), and this when the cationic entity is an onium of an element from groups 15 to 17,
> un radical phényle substitué par au moins un élément ou un groupement électroattracteur notamment atome d'halogène (fluor tout particulièrement), CF3, OCF3, NO2, CN, et ce lorsque l'entité cationique est un complexe organométallique d'un élément des groupes 4 à 10> a phenyl radical substituted by at least one element or an electron-withdrawing group, in particular a halogen atom (especially fluorine), CF 3 , OCF 3 , NO 2 , CN, and this when the cationic entity is an organometallic complex of a element from groups 4 to 10
> un radical aryle contenant au moins deux noyaux aromatiques tel que par exemple biphényle, naphtyle, éventuellement substitué par au moins un élément ou un groupement électroattracteur, notamment un atome d'halogène dont le fluor en particulier, OCF3, CF3, NO2, CN, quelle que soit l'entité cationique. L'amorceur peut être avantageusement choisi dans le groupe constitué par : [(C8H17)-O-Φ-I-Φ)]+ , [B(C6F5)4]- , [(CH3)2-CH-Φ-I-Φ-CH3]+, [B(C6F5)4]- [(Cι2H25-Φ-I-Φ]+, [B(C6F5)4]- [(C8H17-O-Φ)2I]+ , [B(C6F5)4]-> an aryl radical containing at least two aromatic rings such as for example biphenyl, naphthyl, optionally substituted by at least one element or an electron-withdrawing group, in particular a halogen atom, in particular fluorine, OCF3, CF3, NO2, CN, whatever the cationic entity. The initiator can advantageously be chosen from the group consisting of: [(C 8 H 17 ) -O-Φ-I-Φ)] + , [B (C 6 F 5 ) 4 ] -, [(CH 3 ) 2 -CH-Φ-I-Φ-CH3] + , [B (C 6 F 5 ) 4 ] - [(Cι 2 H 25 -Φ-I-Φ] + , [B (C 6 F 5 ) 4 ] - [(C 8 H 17 -O-Φ) 2 I] + , [B (C 6 F 5 ) 4 ] -
[(C87)-O-Φ-I-Φ)]+ , [B(C6F5)4]- [(Φ)3S]+ , [B(C6F5)4]" [(C 87 ) -O-Φ-I-Φ)] +, [B (C 6 F 5 ) 4 ] - [(Φ) 3S] + , [B (C 6 F 5 ) 4 ] "
[(Φ)2S-Φ-O-C87]+, [B(C6H4CF3)4]" [(C12H25-Φ)2I]+ , [B (C6F5)4]" [(CH3)2-CH-Φ-I-Φ-CH3]+, [B(C6H3(CF3)2)4]- (η5-cyclopentadiènyle) (η6-toluène) Fe+, [B(C6F5)4]" (ηD-cyclopentadiènyle) (η6-méthyl-l-napthalène) Fe+, [B(CgF5) ]" (ï -cyclopentadiènyle) (η6-cumène) Fe+, [B(CgF5)4]"[(Φ) 2 S-Φ-OC 87 ] + , [B (C 6 H 4 CF 3 ) 4 ] "[(C 12 H 25 -Φ) 2 I] +, [B (C 6 F 5 ) 4 ] " [(CH 3 ) 2 -CH-Φ-I-Φ-CH 3 ] + , [B (C 6 H 3 (CF 3 ) 2 ) 4 ] - (η 5 -cyclopentadiènyle) (η 6 - toluene) Fe + , [B (C6F5) 4 ] "(η D -cyclopentadienyl) (η 6 -methyl-l-napthalene) Fe + , [B (CgF5)] " (ï -cyclopentadiènyle) (η 6 -cumene) Fe + , [B (CgF5) 4 ] "
Selon une variante de l'invention, l'amorceur peut être également un sel d'onium non toxique dont la structure cationique est de formule (Nil) :According to a variant of the invention, the initiator can also be a non-toxic onium salt whose cationic structure is of formula (Nile):
[(CH(CH3)2-Φ-)-I-(-R1)]+ (Nil) dans laquelle le symbole R1 représente le radical -Φ-R2, R2 étant un radical alkyle linéaire ou ramifié comprenant de 1 à 20 atomes de carbone, de préférence 1 à 15 atomes de carbone.[(CH (CH 3 ) 2 -Φ -) - I - (- R 1 )] + (Nil) in which the symbol R 1 represents the radical -Φ-R 2 , R 2 being a linear or branched alkyl radical comprising from 1 to 20 carbon atoms, preferably 1 to 15 carbon atoms.
La structure anionique du sel d'onium est choisie parmi le groupe comprenant : Cl", B , BF4 ", PF6\ CF3SO3-, Ν(SO2CF3)2-, C(SO2SF3)2 ', B(C6F5)-f, B(PhOCF3)4 ", SbF<f et/ou AsF6 ". Toutefois, les amorceurs suivants se sont avérés particulièrement intéressants :The anionic structure of the onium salt is chosen from the group comprising: Cl " , B, BF 4 " , PF 6 \ CF 3 SO 3 -, Ν (SO 2 CF 3 ) 2 -, C (SO 2 SF 3 ) 2 ' , B (C 6 F 5 ) -f, B (PhOCF 3 ) 4 " , SbF <f and / or AsF 6 " . However, the following initiators have been found to be particularly interesting:
[(CH(CH3)2-Φ-)-I-Φ-CH3]+ Cl" [(CH(CH3)2-Φ-)-I-Φ-CH3]+ B(C6F5)4-[(CH (CH 3 ) 2 -Φ -) - I-Φ-CH 3 ] + Cl " [(CH (CH 3 ) 2 -Φ -) - I-Φ-CH 3 ] + B (C 6 F 5 ) 4 -
[(CH(CH3)2-Φ-)-I-Φ-CH3f PF6 " [(CH(CH3)2-Φ-)-I-Φ-CH3]+ B(PhOCF3)4 " [(CH (CH 3 ) 2 -Φ -) - I-Φ-CH 3 f PF 6 " [(CH (CH 3 ) 2 -Φ -) - I-Φ-CH 3 ] + B (PhOCF 3 ) 4 "
[(CH3)2-CH-Φ-I-Φ-CH3]+, [B(C6H3(CF3)2)4]"[(CH 3 ) 2 -CH-Φ-I-Φ-CH 3 ] +, [B (C 6 H 3 (CF 3 ) 2 ) 4 ] "
De tels amorceurs sont décrits dans le document FR-A-2 762 001.Such initiators are described in document FR-A-2 762 001.
L Oligomère silicone est défini par la formule (VIII) suivanteThe silicone oligomer is defined by the following formula (VIII)
Z4Si(Rυ)aO(3.a)/2 dans laquelle :Z 4 If (R υ ) a O (3. A) / 2 in which:
- a = 0, 1 ou 2,- a = 0, 1 or 2,
- R°, identique ou différent, représente un radical alkyle, cycloalkyle, aryle, vinyle, hydrogéno, alcoxy, de préférence un alkyle inférieur en Cι-C6,- R °, identical or different, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower Cι-C 6 alkyl,
- Z4 est notamment choisies parmi les radicaux suivants :- Z 4 is in particular chosen from the following radicals:
— (CH2)3— 0-CH: :CH.- (CH 2 ) 3 - 0-CH :: CH.
— (CH2)3 O — CH=CH- R"- (CH 2 ) 3 O - CH = CH- R "
Me MeEven
La silice utilisée peut être de différentes provenances : silice de précipitation, silice de combustion, aérogels de silice, sol de silice et/ou encore silice naturelle.The silica used can be from different sources: precipitation silica, combustion silica, silica aerogels, silica sol and / or natural silica.
Selon un mode préféré de l'invention, la silice amorphe contenue majoritairement ou totalement dans la phase silicone est issue de sol de silice et plus particulièrement d'organosols de silice; une description générale des sols de silice est donnée dans le document US 2,801,185 et "The colloid chemistry of silica and silicates" (Ralph K.Iler, Cornell University Press - 1955, voir notamment pages 120- 121 ).According to a preferred embodiment of the invention, the amorphous silica contained mainly or completely in the silicone phase comes from silica sol and more particularly from silica organosols; a general description of silica soils is given in document US 2,801,185 and "The colloid chemistry of silica and silicates" (Ralph K. Iler, Cornell University Press - 1955, see in particular pages 120-121).
A titre d'exemples d'organosols de silice commerciaux, on peut citer ceux des sociétés Clariant, Fuso Chemicals, Nalco, Degussa-Huls et Dupont Chemicals.Examples of commercial silica organosols include those from the companies Clariant, Fuso Chemicals, Nalco, Degussa-Huls and Dupont Chemicals.
Pour Clariant, on citera les produits suivants : Highlink® OG1-32 ; Highlink® OG8-32 ; Highlink® OG401-31; Highlink® OG502-30 ; Highlink® OG502-31 et Highlink® OG600-51. Les particules de silice présentent un diamètre moyen inférieur à 1 μm, et plus préférentiellement compris entre 50 et 500 nm.For Clariant, the following products may be mentioned: Highlink® OG1-32; Highlink® OG8-32; Highlink® OG401-31; Highlink® OG502-30; Highlink® OG502-31 and Highlink® OG600-51. The silica particles have an average diameter of less than 1 μm, and more preferably between 50 and 500 nm.
Il est à noter que la silice colloïdale ou de combustion utilisée pour renforcer le revêtement est véhiculée dans un solvant organique et notamment un solvant alcoolique tel que des alcools primaires secondaires ou tertiaires. L'isopropanol ou la diacétone alcool sont des solvants de choix.It should be noted that the colloidal or combustion silica used to reinforce the coating is conveyed in an organic solvent and in particular an alcoholic solvent such as secondary or tertiary primary alcohols. Isopropanol or diacetone alcohol are the solvents of choice.
On peut également utiliser des cétones, du tétrahydrofurane, des coupes d'hydrocarbure ou des solvants fluorés.It is also possible to use ketones, tetrahydrofuran, hydrocarbon fractions or fluorinated solvents.
Préférentiellement, la proportion de solvant organique dans la composition selon l'invention est au moins égale à 10 parties en poids.Preferably, the proportion of organic solvent in the composition according to the invention is at least equal to 10 parts by weight.
Un autre objet de l'invention concerne un procédé de réalisation d'une composition réticulable par voie cationique en revêtement dur telle que décrite ci-dessus, qui comprend essentiellement l'étape consistant à mélanger des particules de silice colloïdale non fonctionnalisée avec :Another subject of the invention relates to a process for producing a cationically crosslinkable composition as a hard coating as described above, which essentially comprises the step consisting in mixing particles of colloidal silica which is not functionalized with:
- au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (I) et un nombre total d'atomes de silicium par molécule au moins égal à 2,at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (I) and a total number of silicon atoms per molecule at least equal to 2,
- une quantité efficace d'au moins un amorceur cationique, éventuellement au moins un solvant organique,an effective amount of at least one cationic initiator, optionally at least one organic solvent,
- éventuellement au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (II), - éventuellement moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (III) ou un composé perfluoropolyéther de formule suivante (IN).- optionally at least one crosslinkable and / or polymerizable silicone monomer, oligomer and / or polymer comprising at least one unit of formula (II), - optionally at least one crosslinkable and / or polymerizable silicone monomer, oligomer and / or polymer comprising at least one unit of formula (III) or a perfluoropolyether compound of the following formula (IN).
Un autre objet de l'invention concerne un procédé de réalisation d'un revêtement dur sur un support à base d'au moins un matériau thermoplastique, caractérisé en ce qu'il comprend les étapes consistant à : a) mélanger une silice colloïdale non fonctionnalisée avec :Another object of the invention relates to a process for producing a hard coating on a support based on at least one thermoplastic material, characterized in that it comprises the steps consisting in: a) mixing a non-functionalized colloidal silica with:
- au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (I) et un nombre total d'atomes de silicium par molécule au moins égal à 2,at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (I) and a total number of silicon atoms per molecule at least equal to 2,
- une quantité efficace d'au moins un amorceur cationique,- an effective amount of at least one cationic initiator,
- éventuellement au moins un solvant organique, - éventuellement au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule- optionally at least one organic solvent, - optionally at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula
(II),(II)
- éventuellement moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (III) ou un composé; b) appliquer le mélange obtenu sur le support à base d'au moins un matériau thermoplastique, et c) faire durcir la composition par réticulation en un revêtement dur par voie thermique ou actinique.- Optionally at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (III) or a compound; b) applying the mixture obtained on the support based on at least one thermoplastic material, and c) curing the composition by crosslinking into a hard coating by thermal or actinic route.
De façon à obtenir une couche mince de revêtement dur inférieure à 5 microns, on peut avantageusement utiliser un solvant organique volatile qui est évaporé avant irradiation. Le solvant est volatilisé avant irradiation mais peut aussi réagir avec la base, dans le cas des alcools qui réagissent avec les fonctions oxiranes durant le procédé, on a dans ce cas un diluant réactif.In order to obtain a thin layer of hard coating of less than 5 microns, it is advantageous to use a volatile organic solvent which is evaporated before irradiation. The solvent is volatilized before irradiation but can also react with the base, in the case of alcohols which react with the oxirane functions during the process, in this case there is a reactive diluent.
Enfin, un dernier objet de l'invention concerne un revêtement dur obtenu à partir de la composition ou par le procédé selon l'invention.Finally, a last object of the invention relates to a hard coating obtained from the composition or by the process according to the invention.
Les exemples qui suivent sont donnés à titre illustratif. Ils permettent notamment de mieux comprendre l'invention et de faire ressortir certains de ses avantages et d'illustrer quelques unes de ses variantes de réalisation.The following examples are given by way of illustration. They allow in particular to better understand the invention and to highlight some of its advantages and illustrate some of its variant embodiments.
EXEMPLE :EXAMPLE:
Les produits utilisés dans les compositions des exemples sont les suivants :The products used in the compositions of the examples are the following:
- l'oligomère silicone à fonctionnalité époxyde de formule (A) contenant environ 5% de- the epoxy-functional silicone oligomer of formula (A) containing approximately 5% of
(A')(AT')
l'amorceur borate d'onium (PI): the onium borate (PI) initiator:
- Les silices colloidales :- Colloidal silicas:
Highlink OG (OG1-32 (éthylène glycol), OG8-32 (pentanediol), OG401-31 (éthylène glycol monopropyl éther), OG502-30(isopropanol), OG502-31 (isopropanol), OG600-51 (butyle acétate)) commercialisées par Clariant®Highlink OG (OG1-32 (ethylene glycol), OG8-32 (pentanediol), OG401-31 (ethylene glycol monopropyl ether), OG502-30 (isopropanol), OG502-31 (isopropanol), OG600-51 (butyl acetate)) marketed by Clariant®
Nanopox de Hanse Chemie comme le Nanopox XP 22/0314 renforcés à une résine epoxy cycloaliphatique.Nanopox from Hanse Chemie like Nanopox XP 22/0314 reinforced with a cycloaliphatic epoxy resin.
- Les silices de combustion de combustion traitées par des acrylates comme l'Aerosil R711 ou l'Aerosil R7200 de Degussa.- Combustion combustion silicas treated with acrylates such as Aerosil R711 or Aerosil R7200 from Degussa.
Exemple 1 : Préparation d'une formulation témoin thermique Flexform 40Example 1: Preparation of a Flexform 40 thermal control formulation
Cette solution est vendue par la société EXXENE pour les revêtements anti-abrasion. Cette solution est appliquée par trempé sur plaque polycarbonate à 20°C puis séchée à 25 °C pendant 10min suivi d'une réticulation thermique à 122°C pendant 35 min. L'épaisseur du film est de deux micromètres. On effectue un test de résistance à l'abrasion Taber selon la norme T30-015 avec une charge de 500g et 300 cycles avec des roues abrasives CS10-F. On trouve une variation de brillance de 10%. %Haze = 10% La dureté crayon du revêtement varie entre 4H et 6H.This solution is sold by the company EXXENE for anti-abrasion coatings. This solution is applied by soaking on a polycarbonate plate at 20 ° C and then dried at 25 ° C for 10 min followed by thermal crosslinking at 122 ° C for 35 min. The thickness of the film is two micrometers. A Taber abrasion resistance test is carried out according to standard T30-015 with a load of 500 g and 300 cycles with CS10-F abrasive wheels. There is a 10% variation in gloss. % Haze = 10% The pencil hardness of the coating varies between 4H and 6H.
Exemple 2 : Préparation d'une formulation UN selon l'invention sans antibuée On charge dans un bêcher 10 g de résine siloxane ayant une teneur en monomère (A) supérieure à 90%, obtenue par hydrosilylation du 4-vinylcyclohex-l-ène-époxyde (NCMX), 1,25g de système photoamorceur renfermant 20% de photoamorceur PI dissout dans l'isopropanol ; 40g de silice colloïdale highlink en solution dans l'isopropanol à 30%. Le système est stable au moins 6 mois à température ambiante à l'abri de la lumière et de la chaleur. On applique la solution par trempé sur une plaque en polycarbonate. On laisse égoutter une minute.Example 2 Preparation of a UN formulation according to the invention without anti-fog 10 g of siloxane resin having a monomer content (A) greater than 90% are loaded into a beaker, obtained by hydrosilylation of 4-vinylcyclohex-1-ene epoxide (NCMX), 1.25 g of photoinitiator system containing 20% of PI photoinitiator dissolved in isopropanol; 40g of highlink colloidal silica in solution in isopropanol at 30%. The system is stable for at least 6 months at room temperature away from light and heat. The solution is applied by soaking on a polycarbonate plate. Leave to drain for a minute.
On réticule le système par passage sur un banc UN à la vitesse de 5m/min équipé de deux lampes de 160W/cm Hg. Le système est sec et très dur en sortie de banc. L'épaisseur du film est de 3 micromètres La dureté crayon est de 3H immédiat et supérieure à 4H après 24 heures. Un recuit de 1 heure à 150°C ou sous une rampe InfraRouge quelques minutes permet l'obtention d'une dureté de 5H.The system is crosslinked by passing over a UN bench at the speed of 5m / min equipped with two 160W / cm Hg lamps. The system is dry and very hard at the end of the bench. The thickness of the film is 3 micrometers. The pencil hardness is 3 hours immediate and greater than 4 hours after 24 hours. Annealing for 1 hour at 150 ° C or under an InfraRed ramp for a few minutes allows a hardness of 5 hours to be obtained.
Le même test d'abrasion Taber est utilisé et on trouve une variation de brillance %haze =The same Taber abrasion test is used and there is a variation in gloss% haze =
15%.15%.
Exemple 3 : Préparation d'une formulation UN selon l'invention avec antibuéeExample 3: Preparation of a UN formulation according to the invention with anti-fog
On charge dans un bêcher 10 g de résine siloxane ayant une teneur en monomère (A) supérieure à 90%, 1,25g de système photoamorceur renfermant 20% de photoamorceur PI dissout dans l'isopropanol ; 40g de silice colloïdale highlink en solution dans l'isopropanol et 0.5 g de silicone polyéther Rhodorsil huile 10646.10 g of siloxane resin having a monomer content (A) greater than 90% are charged into a beaker, 1.25 g of photoinitiator system containing 20% of photoinitiator PI dissolved in isopropanol; 40g of highlink colloidal silica in solution in isopropanol and 0.5 g of polyether silicone Rhodorsil oil 10646.
Le système est stable au moins 6 mois à température ambiante à l'abri de la lumière et de la chaleur. On applique la solution par trempé sur une plaque en polycarbonate.The system is stable for at least 6 months at room temperature away from light and heat. The solution is applied by soaking on a polycarbonate plate.
On laisse égoutter une minute.Leave to drain for a minute.
On réticule le système par passage sur un banc UN à la vitesse de 5m/min équipé de deux lampes de 160 /cm Hg. Le système est sec et très dur en sortie de banc.The system is crosslinked by passing over a UN bench at the speed of 5 m / min equipped with two lamps of 160 / cm Hg. The system is dry and very hard at the end of the bench.
L'épaisseur du film est de 3 micromètresThe film thickness is 3 micrometers
La dureté crayon est de 3H immédiat et supérieure "à 4H après 24 heures.The pencil hardness is 3 hours immediate and greater than 4 hours after 24 hours.
Le même test d'abrasion Taber est utilisé on trouve une variation de brillance de 10%.The same Taber abrasion test is used, there is a 10% variation in gloss.
Le verre polycarbonate placé au frigidaire à 5°C ne se remplit pas de buée lorsqu'il est sorti du frigidaire et placé dans une atmosphère à 100%» d'humidité relative et 25°C.Polycarbonate glass placed in the fridge at 5 ° C does not fog when it comes out of the fridge and placed in an atmosphere at 100% relative humidity and 25 ° C.
Exemple 4 : Préparation d'une formulation UN selon l'invention avec antisalissureExample 4: Preparation of a UN formulation according to the invention with anti-fouling
On charge dans un bêcher 10 g de résine siloxane ayant une teneur en monomère (A) supérieure à 90%, 1,25g de système photoamorceur renfermant 20% de photoamorceur PI dissout dans l'isopropanol ; 38g de silice colloïdale highlink en solution dans l'isopropanol et 2 g de polyfluorosilane tridecafluoro-1,1,2,2 tetrahydrooctyl trimethoxysilane10 g of siloxane resin having a monomer content (A) greater than 90% are charged into a beaker, 1.25 g of photoinitiator system containing 20% of photoinitiator PI dissolved in isopropanol; 38g of highlink colloidal silica in solution in isopropanol and 2 g of polyfluorosilane tridecafluoro-1,1,2,2 tetrahydrooctyl trimethoxysilane
Le système est stable au moins 6 mois à température ambiante à l'abri de la lumière et de la chaleur. On applique la solution par trempé sur une plaque en polycarbonate.The system is stable for at least 6 months at room temperature away from light and heat. The solution is applied by soaking on a polycarbonate plate.
On laisse égoutter une minute. On réticule le système par passage sur un banc UN à la vitesse de 5m/min équipé de deux lampes de 160W/cm Hg. Le système est sec et très dur en sortie de banc.Leave to drain for a minute. The system is crosslinked by passing over a UN bench at the speed of 5m / min equipped with two 160W / cm Hg lamps. The system is dry and very hard at the end of the bench.
L'épaisseur du film est de 3 micromètres.The thickness of the film is 3 micrometers.
La dureté crayon est de 3H immédiat et supérieure à 4H après 24 heures.The pencil hardness is 3 hours immediate and greater than 4 hours after 24 hours.
On effectue cependant une post-réticulation thermique de 1 heure à 100°C pour être sûr d'éliminer des traces d' alcoxy silyl qui n'aurait pas réagi.However, thermal post-crosslinking is carried out for 1 hour at 100 ° C. to be sure of removing traces of unreacted alkoxy silyl.
Le même test d'abrasion Taber est utilisé, on trouve une variation de brillance de 10%.The same Taber abrasion test is used, a variation in gloss of 10% is found.
Les encres classiques ne marquent pas sur la surface du revêtement contrairement au témoin thermique à base de silice colloïdale et d'alcoxysilanes. Conventional inks do not mark on the surface of the coating unlike the thermal control based on colloidal silica and alkoxysilanes.

Claims

REVENDICATIONS
1. Composition réticulable par voie cationique en revêtement dur, comportant des particules colloïdales de silice non fonctionnalisée, caractérisée en ce qu'elle comporte en outre :1. Composition which can be crosslinked cationically with a hard coating, comprising colloidal particles of non-functionalized silica, characterized in that it additionally comprises:
- au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant :at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising:
> au moins un motif de formule (I) :> at least one motif of formula (I):
Z (R )aSÎO(3-a)/2 m dans laquelle : Z ( R ) aS Î O (3-a) / 2 m in which:
- a = 0, 1 ou 2,- a = 0, 1 or 2,
- R° , identique ou différent lorsque a l, représente un radical alkyle, cycloalkyle, aryle, vinyle, hydrogéno, alcoxy, de préférence un alkyle inférieur en C i -C6,R °, identical or different when al, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower C 1 -C 6 alkyl,
- Z1, identique ou différent lorsque le nombre de motif de formule (I) est supérieur à 1, est un substituant organique comportant au moins une fonction réactive époxy, et/ou alcénylether et/ou oxétane et/ou dioxolane et/ou carbonate, et de préférence Z1 étant un substituant organique comportant au moins une fonction réactive époxy, et/ou dioxolane,- Z 1 , identical or different when the number of units of formula (I) is greater than 1, is an organic substituent comprising at least one reactive epoxy, and / or alkenylether and / or oxetane and / or dioxolane and / or carbonate function , and preferably Z 1 being an organic substituent comprising at least one reactive epoxy and / or dioxolane function,
> et un nombre total d'atomes de silicium par molécule au moins égal à 2, et une quantité efficace d'au moins un amorceur cationique, éventuellement au moins un solvant organique.> and a total number of silicon atoms per molecule at least equal to 2, and an effective amount of at least one cationic initiator, optionally at least one organic solvent.
2. Composition selon la revendication 1, caractérisée en ce qu'elle comporte en outre, à titre de composé antibuée, au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (II) :2. Composition according to claim 1, characterized in that it further comprises, as anti-fogging compound, at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (II) :
Z (R )aSÎO(3-a)/2 m\ dans laquelle :Z (R) aS Î O (3-a) / 2 m \ in which:
- a = 0, 1 ou 2,- a = 0, 1 or 2,
- R° est tel que défini ci-dessus,- R ° is as defined above,
- Z2, identique ou différent lorsque le nombre de motif de formule (II) est supérieur à 1, est un substituant organique comportant au moins une fonction oxyalkyle ou polyoxyalkyle ((CH2)mO)x ou (CH2-CH(CH3)-O)y ou copolymères, ledit monomère, oligomère et/ou polymère présentant une viscosité inférieure à 500 mPa-s"1 et préférentiellement inférieure à 300 mPa.s_1.- Z 2 , identical or different when the number of units of formula (II) is greater than 1, is an organic substituent comprising at least one oxyalkyl or polyoxyalkyl function ((CH 2 ) m O) x or (CH 2 -CH ( CH 3 ) -O) y or copolymers, said monomer, oligomer and / or polymer having a viscosity of less than 500 mPa-s "1 and preferably less than 300 mPa.s _1 .
3. Composition selon l'une des revendications 1 ou 2, caractérisée en ce qu'elle comporte en outre, à titre de composé antisalissures, au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (III) :3. Composition according to one of claims 1 or 2, characterized in that it also comprises, as anti-fouling compound, at least one monomer, oligomer and / or crosslinkable silicone polymer and / or polymerizable comprising at least one unit of formula (III):
dans laquelle : in which :
- a = 0, 1 ou 2,- a = 0, 1 or 2,
- R°, identique ou différent, représente un radical alkyle, cycloalkyle, aryle, vinyle, hydrogéno, alcoxy, de préférence un alkyle inférieur en Cι-C6,- R °, identical or different, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower Cι-C 6 alkyl,
- Z , identique ou différent lorsque le nombre de motif de formule (III) est supérieur à 1, est un substituant organique comportant au moins groupe- Z, identical or different when the number of units of formula (III) is greater than 1, is an organic substituent comprising at least group
(CnF2n+1)-(R°)a avec n<20 et/ou un composé perfluoropolyéther de formule (IN) :(C n F 2n + 1 ) - (R °) a with n <20 and / or a perfluoropolyether compound of formula (IN):
Y-(CaF2aO)b-CaF2a-Y (IN)Y- (C a F 2a O) b -C a F 2a -Y (IN)
dans laquelle :in which :
- Y est un groupe polymerisable,- Y is a polymerizable group,
- a est compris entre 1 et 7,- a is between 1 and 7,
- b est compris entre 1 et 300, de telle sorte que ledit composé perfluoropolyéther possède une masse moléculaire moyenne comprise entre 500 et 20 000.- b is between 1 and 300, so that said perfluoropolyether compound has an average molecular weight between 500 and 20,000.
4. Composition selon l'une des revendications précédentes, caractérisée en ce que l'amorceur cationique est choisi parmi ceux dont l'entité cationique est sélectionnée parmi les sels d'onium de formule (N) :4. Composition according to one of the preceding claims, characterized in that the cationic initiator is chosen from those whose cationic entity is selected from onium salts of formula (N):
dans laquelle :in which :
• A représente un élément des groupes 15 à 17 tel que par exemple : I, S, Se, P ouΝ, • R1 représente un radical aryle carbocyclique ou hétérocyclique en C6- C20, ledit radical hétérocyclique pouvant contenir comme hétéroéléments de l'azote ou du soufre,• A represents an element from groups 15 to 17 such as for example: I, S, Se, P orΝ, R 1 represents a C 6 -C 20 carbocyclic or heterocyclic aryl radical, said heterocyclic radical possibly containing nitrogen or sulfur as heteroelements,
• R2 représente RI ou un radical alkyle ou alkényle linéaire ou ramifié en C1-C30 ; lesdits radicaux RI et R2 étant éventuellement substitués par un groupement alcoxy en C1-C25, alkyle en C1-C25, nitro, chloro, bromo, cyano, carboxy, ester ou mercapto,• R 2 represents RI or a linear or branched C1-C30 alkyl or alkenyl radical; said radicals RI and R2 being optionally substituted by a C1-C25 alkoxy, C1-C25 alkyl, nitro, chloro, bromo, cyano, carboxy, ester or mercapto group,
• n est un nombre entier allant de 1 à v + 1, v étant la valence de l'élément A, • m est un nombre entier allant de 0 à v - 1 avec n + m = v + 1 ,• n is an integer ranging from 1 to v + 1, v being the valence of the element A, • m is an integer ranging from 0 to v - 1 with n + m = v + 1,
5. Composition selon la revendication précédente, caractérisée en ce que l'entité anionique de l'amorceur est un borate de formule (NI) :5. Composition according to the preceding claim, characterized in that the anionic entity of the initiator is a borate of formula (NI):
[BXa Rb]" (NI)[BX a R b ] " (NI)
dans laquelle :in which :
- a et b sont des nombres entiers allant pour a de 0 à 3 et pour b de 1 à 4 avec a + b = 4, - les symboles X représentent :- a and b are integers ranging for a from 0 to 3 and for b from 1 to 4 with a + b = 4, - the symbols X represent:
* un atome d'halogène (chlore, fluor) avec a = 0 à 3,* a halogen atom (chlorine, fluorine) with a = 0 to 3,
* une fonction OH avec a = 0 à 2,* an OH function with a = 0 to 2,
- les symboles R sont identiques ou différents et représentent :- the symbols R are identical or different and represent:
> un radical phényle substitué par au moins un groupement électroattracteur tel que par exemple OCF3, CF3, ΝO2, CN, et/ou par au moins 2 atomes d'halogène (fluor tout particulièrement), et ce lorsque l'entité cationique est un onium d'un élément des groupes 15 à 17,> a phenyl radical substituted by at least one electron-withdrawing group such as for example OCF 3 , CF 3 , ΝO 2 , CN, and / or by at least 2 halogen atoms (especially fluorine), and this when the cationic entity is an onium of an element from groups 15 to 17,
> un radical phényle substitué par au moins un élément ou un groupement électroattracteur notamment atome d'halogène (fluor tout particulièrement), CF3, OCF3, NO2, CN, et ce lorsque l'entité cationique est un complexe organométallique d'un élément des groupes 4 à 10> a phenyl radical substituted by at least one element or an electron-withdrawing group, in particular a halogen atom (especially fluorine), CF 3 , OCF 3 , NO 2 , CN, and this when the cationic entity is an organometallic complex of a element from groups 4 to 10
> un radical aryle contenant au moins deux noyaux aromatiques tel que par exemple biphényle, naphtyle, éventuellement substitué par au moins un élément ou un groupement électroattracteur, notamment un atome d'halogène dont le fluor en particulier, OCF3, CF3, NO2, CN, quelle que soit l'entité cationique. > an aryl radical containing at least two aromatic rings such as for example biphenyl, naphthyl, optionally substituted by at least one element or an electron-withdrawing group, in particular a halogen atom, in particular fluorine, OCF3, CF3, NO2, CN, whatever the cationic entity.
6. Composition selon l'une quelconque des revendications précédentes caractérisée en ce que l'amorceur est choisi parmi le groupe constitué par : [(C8H17)-O-Φ-I-Φ)]+ , [B(C6F5)4]- , [(CH3)2-CH-Φ-I-Φ-CH3]+, [B(C6F5)4]-6. Composition according to any one of the preceding claims, characterized in that the initiator is chosen from the group consisting of: [(C 8 H 17 ) -O-Φ-I-Φ)] +, [B (C 6 F 5 ) 4 ] -, [(CH 3 ) 2 -CH-Φ-I-Φ-CH 3 ] +, [B (C 6 F 5 ) 4 ] -
[(Cι2H25-Φ-I-Φ]+, [B(C6F5)4]- [(C87-O-Φ)2I]+ , [B(C6F5)4]" [(C87)-O-Φ-I-Φ)]+ , [B(C6F5)4]- [(Φ)3S]+ , [B(C6F5)4]-[(Cι 2 H 25 -Φ-I-Φ] +, [B (C 6 F 5 ) 4 ] - [(C 87 -O-Φ) 2 I] +, [B (C 6 F 5 ) 4 ] " [(C 87 ) -O-Φ-I-Φ)] +, [B (C 6 F 5 ) 4 ] - [(Φ) 3 S] +, [B (C 6 F 5 ) 4 ] -
[(Φ)2S-Φ-O-C87]+, [B(C6H4CF3)4]- [(C12H25-Φ)2I]+ , [B (C6F5)4]- [(CH3)2-CH-Φ-I-Φ-CH ]+, [B(C6H3(CF3)2)4]- (η5-cyclopentadiènyle) (η6-toluène) Fe+, [ (C Fζ)4]' (η5-cyclopentadiènyle) (η6-méthyl-l-napthalène) Fe+, [B(CgF5)4]~ (η5-cyclopentadiènyle) (η6-cumène) Fe+, [B(C6F5) ]~ [(Φ) 2 S-Φ-OC 87 ] +, [B (C 6 H 4 CF 3 ) 4 ] - [(C 12 H 25 -Φ) 2 I] +, [B (C 6 F 5 ) 4 ] - [(CH 3 ) 2 -CH-Φ-I-Φ-CH] +, [B (C 6 H 3 (CF 3 ) 2 ) 4 ] - (η 5 -cyclopentadienyl) (η 6 -toluene ) Fe + , [(C Fζ) 4] '(η 5 -cyclopentadiènyle) (η 6 -methyl-l-napthalene) Fe + , [B (CgF5) 4 ] ~ (η 5 -cyclopentadiènyle) (η 6 -cumène ) Fe + , [B (C6F5)] ~
7. Composition selon l'une des revendications précédentes, caractérisée en ce que l'amorceur cationique un sel d'onium non toxique dont la structure cationique est de formule (VII) :7. Composition according to one of the preceding claims, characterized in that the cationic initiator a non-toxic onium salt whose cationic structure is of formula (VII):
[(CH(CH3)2-Φ-)-I-(-R1)]+ (Nil)[(CH (CH 3 ) 2 -Φ -) - I - (- R 1 )] + (Nil)
dans laquelle R1 représente le radical -Φ-R2, R2 étant un radical alkyle linéaire ou ramifié comprenant de 1 à 20 atomes de carbone, de préférence 1 à 15 atomes de carbone.in which R 1 represents the radical -Φ-R 2 , R 2 being a linear or branched alkyl radical comprising from 1 to 20 carbon atoms, preferably 1 to 15 carbon atoms.
8. Composition selon la revendication précédente, caractérisée en ce que structure anionique du sel d'onium est choisie parmi le groupe comprenant : Cl", Br', BF ", PF6 ", CF3SO3 ", Ν(SO2CF3)2-, C(SO2SF3)2 ", B(C6F5)4\ B(PhOCF3)4 ", SbF<f et/ou AsF6 ".8. Composition according to the preceding claim, characterized in that the anionic structure of the onium salt is chosen from the group comprising: Cl " , Br ' , BF " , PF 6 " , CF 3 SO 3 " , Ν (SO 2 CF 3 ) 2 -, C (SO 2 SF 3 ) 2 " , B (C 6 F 5 ) 4 \ B (PhOCF 3 ) 4 " , SbF <f and / or AsF 6 " .
9. Composition selon l'une des revendications précédentes, caractérisée en ce que l' oligomère silicone est défini par la formule (VIII) :9. Composition according to one of the preceding claims, characterized in that the silicone oligomer is defined by formula (VIII):
z Si(R )aO(3_a) 2 dans laquelle : z If (R) a O (3 _ a) 2 in which:
- a = 0, 1 ou 2,- a = 0, 1 or 2,
- R°, identique ou différent, représente un radical alkyle, cycloalkyle, aryle, vinyle, hydrogéno, alcoxy, de préférence un alkyle inférieur en Cι-C6, - Z4 est notamment choisies parmi les radicaux suivants : - R °, identical or different, represents an alkyl, cycloalkyl, aryl, vinyl, hydrogen, alkoxy radical, preferably a lower Cι-C 6 alkyl, - Z 4 is especially chosen from the following radicals:
O' ^O ' ^
OO
— (CH2)3 — O — CH^CH,- (CH 2 ) 3 - O - CH ^ CH,
— (CH,)3 O — CH=CH - R"- (CH,) 3 O - CH = CH - R "
1010
Me MeEven
10. Composition selon l'une des revendications 3 à 9, caractérisée en ce que le composé perfluoropolyéther est pris dans le groupe comprenant : (C2H5O)2CH3SiC3H6NHCO(CF2O)15(C2F4O)13CF2CONHC3H6SiCH3(OC2H5)2, (C2H5O)3SiC3H6NHCO(CF2O)i5(C2F4O)13CF2CONHC3H6Si(OC2H5)3, F(CF(CF3)CF2O)25CF2CF3, C4H9NHCO(CF2O)i5(C2F4O)13CF2CONHC4Hg, CH2=CHCOOC2H4NHCO(CF2θ)i5(C2F4O)i3CF2CONHC2H4OOCCH=CH2,10. Composition according to one of claims 3 to 9, characterized in that the perfluoropolyether compound is taken from the group comprising: (C 2 H 5 O) 2 CH 3 SiC3H 6 NHCO (CF 2 O) 15 (C 2 F 4 O) 13 CF 2 CONHC 3 H 6 SiCH 3 (OC 2 H5) 2, (C 2 H 5 O) 3 SiC 3 H 6 NHCO (CF 2 O) i5 (C 2 F 4 O) 13 CF 2 CONHC 3 H 6 Si (OC 2 H 5 ) 3 , F (CF (CF 3 ) CF 2 O) 25 CF 2 CF3, C 4 H 9 NHCO (CF 2 O) i 5 (C 2 F 4 O) 13 CF 2 CONHC 4 Hg, CH 2 = CHCOOC 2 H 4 NHCO (CF 2 θ) i 5 (C 2 F 4 O) i 3 CF 2 CONHC 2 H 4 OOCCH = CH 2 ,
CH2=CHCOOCH2(CF2O)ι5(C2F4O)13CF2CH2θOCCH=CH2, (HOCH2)2CH2NHCO(CF2O)ι5(C2F4O)ι3CF2CONHCH2(CH2OH)2, (C2H5O)3Si(CH2)3NHCO(CF2CF2O)8CF2CONH(CH2)3Si(OC2H5)3, (C2H5O)2CH3Si(CH2)3NHCO(CF2CF2O)8CF2CONH(CH2)3SiCH3(OC2H5)2, (C2H5O)2CH3Si(CH2)3NHCO(CF2CF2O)14CF2CONH(CH2)3SiCH3(OC2H5)2,CH2 = CHCOOCH2 (CF 2 O) ι 5 (C2F 4 O) 13 CF2CH2θOCCH = CH2, (HOCH2) 2 CH 2 NHCO (CF 2 O) ι 5 (C 2 F 4 O) ι 3 CF 2 CONHCH 2 (CH 2 OH) 2 , (C 2 H 5 O) 3 Si (CH 2 ) 3 NHCO (CF 2 CF 2 O) 8 CF 2 CONH (CH 2 ) 3 Si (OC 2 H 5 ) 3 , (C 2 H 5 O ) 2 CH 3 Si (CH 2 ) 3 NHCO (CF 2 CF 2 O) 8 CF 2 CONH (CH 2 ) 3 SiCH 3 (OC 2 H 5 ) 2 , (C 2 H 5 O) 2 CH 3 Si (CH 2 ) 3 NHCO (CF 2 CF 2 O) 14 CF2CONH (CH 2 ) 3 SiCH 3 (OC 2 H 5 ) 2 ,
(C2H5O)3Si(CH2)3NHCO(CF2C(CF3)FO)12CF2CONH(CH2)3Si(OC2H5)3, (C2H5O)2CH3Si(CH2)3NHCO(CF2C(CF3)FO),2CF2CONH(CH2)3SiCH3(OC2H5)2 θu OOCCH=CH2 OOCCH=CH2 (C2H 5 O) 3Si (CH 2 ) 3NHCO (CF2C (CF3) FO) 12 CF 2 CONH (CH 2 ) 3Si (OC2H5) 3, (C 2 H 5 O) 2 CH 3 Si (CH 2 ) 3 NHCO (CF 2 C (CF 3 ) FO), 2 CF 2 CONH (CH 2 ) 3 SiCH 3 (OC 2 H 5 ) 2 θu OOCCH = CH 2 OOCCH = CH 2
H2C=HCCOO-CH2CHCH2NHCO(CF20)I5(CF2CF2θ)13CF2CONHCH2CHCH2-OOCCH=CH2.H 2 C = HCCOO-CH 2 CHCH 2 NHCO (CF 2 0) I5 (CF 2 CF 2 θ) 13 CF 2 CONHCH 2 CHCH 2 -OOCCH = CH 2 .
11. Composition selon l'une des revendications précédentes, caractérisée en ce que les particules de silice présentent un diamètre moyen inférieur à 1 μm, et plus préférentiellement compris entre 50 et 500 nm.11. Composition according to one of the preceding claims, characterized in that the silica particles have an average diameter of less than 1 μm, and more preferably between 50 and 500 nm.
12. Composition selon l'une des revendications précédentes, caractérisée en ce que le solvant organique est un solvant alcoolique.12. Composition according to one of the preceding claims, characterized in that the organic solvent is an alcoholic solvent.
13. Composition selon l'une des revendications précédentes, caractérisée en ce que la proportion de solvant organique est au moins égale à 10 parties en poids.13. Composition according to one of the preceding claims, characterized in that the proportion of organic solvent is at least equal to 10 parts by weight.
14. Procédé de réalisation d'une composition réticulable par voie cationique en revêtement dur conformément à l'une des revendications 1 à 13, caractérisé en ce qu'il comprend essentiellement l'étape consistant à mélanger des particules colloïdales de silice non fonctionnalisée avec : au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (I) et un nombre total d'atomes de silicium par molécule au moins égal à 2,14. Method for producing a cationically crosslinkable composition in hard coating according to one of claims 1 to 13, characterized in that it essentially comprises the step consisting in mixing colloidal particles of non-functionalized silica with: at least one crosslinkable and / or polymerizable silicone monomer, oligomer and / or polymer comprising at least one unit of formula (I) and a total number of silicon atoms per molecule at least equal to 2,
- une quantité efficace d'au moins un amorceur cationique, - éventuellement au moins un solvant organique,- an effective amount of at least one cationic initiator, - optionally at least one organic solvent,
- éventuellement au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (II), éventuellement moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (III) ou un composé perfluoropolyéther de formule suivante (IV).- optionally at least one crosslinkable and / or polymerizable silicone monomer, oligomer and / or polymer comprising at least one unit of formula (II), optionally at least one crosslinkable and / or polymerizable silicone monomer, oligomer and / or polymer comprising at least one unit of formula (III) or a perfluoropolyether compound of the following formula (IV).
15. Procédé de réalisation d'un revêtement dur sur un support à base d'au moins un matériau thermoplastique, caractérisé en ce qu'il comprend les étapes consistant à : a) mélanger une silice colloïdale non fonctionnalisée avec : - au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (I) et un nombre total d'atomes de silicium par molécule au moins égal à 2, - une quantité efficace d'au moins un amorceur cationique, éventuellement au moins un solvant organique, - éventuellement au moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule15. Method for producing a hard coating on a support based on at least one thermoplastic material, characterized in that it comprises the steps consisting in: a) mixing a non-functionalized colloidal silica with: - at least one monomer , crosslinkable and / or polymerizable silicone oligomer and / or polymer comprising at least one unit of formula (I) and a total number of silicon atoms per molecule at least equal to 2, - an effective amount of at least one cationic initiator , optionally at least one organic solvent, - optionally at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula
(II), - éventuellement moins un monomère, oligomère et/ou polymère silicone réticulable et/ou polymerisable comprenant au moins un motif de formule (III) ou un composé; b) appliquer le mélange obtenu sur le support à base d'au moins un matériau thermoplastique, et c) faire durcir la composition par réticulation en un revêtement dur par voie thermique ou actinique.(II), optionally at least one monomer, oligomer and / or crosslinkable and / or polymerizable silicone polymer comprising at least one unit of formula (III) or a compound; b) applying the mixture obtained on the support based on at least one thermoplastic material, and c) curing the composition by crosslinking into a hard coating by thermal or actinic route.
16. Revêtement dur obtenu à partir de la composition selon l'une des revendications 1 à 13 ou par le procédé selon la revendication 15. 16. Hard coating obtained from the composition according to one of claims 1 to 13 or by the process according to claim 15.
EP03815084A 2002-12-16 2003-12-08 Silicone composition for anti-mist and/or anti-fouling hard coating, based on colloidal silica, curable by cationic process Withdrawn EP1572819A1 (en)

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FR0215946 2002-12-16
FR0215946A FR2848563B1 (en) 2002-12-16 2002-12-16 SILICONE COMPOSITION FOR HARD COATING, BASED ON COLLOIDAL SILICA, CATIONICALLY CURABLE, ANTIBUOUS AND / OR ANTIFOULING
PCT/FR2003/003614 WO2004063300A1 (en) 2002-12-16 2003-12-08 Silicone composition for anti-mist and/or anti-fouling hard coating, based on colloidal silica, curable by cationic process

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