EP1555238B1 - Trolley with a drive - Google Patents
Trolley with a drive Download PDFInfo
- Publication number
- EP1555238B1 EP1555238B1 EP04028399A EP04028399A EP1555238B1 EP 1555238 B1 EP1555238 B1 EP 1555238B1 EP 04028399 A EP04028399 A EP 04028399A EP 04028399 A EP04028399 A EP 04028399A EP 1555238 B1 EP1555238 B1 EP 1555238B1
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- EP
- European Patent Office
- Prior art keywords
- driving wheel
- wheel
- spring
- load
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000001419 dependent effect Effects 0.000 claims description 6
- 239000000725 suspension Substances 0.000 description 26
- 238000013016 damping Methods 0.000 description 12
- 230000035939 shock Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 241001136792 Alle Species 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 210000002023 somite Anatomy 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07586—Suspension or mounting of wheels on chassis
Definitions
- the invention relates to a truck with drive according to the preamble of claim 1 or 2.
- the basis of all chassis design is the weighting of lateral stability of the vehicle and traction of the drive wheel. If the lateral stability in the foreground, so you designed the suspensions of the tilting wheels generating wheels rigid, this leads both in four-wheeled, as well as in five-wheeled vehicles to an over-determined Radaufstandssituation, which leads to traction problems on the drive wheel.
- the vertically immovable drive wheel mates with vertically movable side support rollers, which are supported by springs and dampers to the vehicle frame, to avoid a dynamic swinging up when cornering.
- the majority of the entire drive axle load now rests in dependence on the weighting previously taken on the drive wheel, the so-called "load-oriented drive wheel".
- vertical locking or resetting of the side support rollers to a base position can be controlled by operating parameters.
- chassis embodiments described above it is precisely the vertically immovable wheels of a vehicle axle that are decisive for the coordination between lateral stability and traction capability, as well as the dominant interface between road surface and vehicle frame excitation.
- the bumps of the ground are transferred undamped to the chassis. This manifests itself in disturbing noises, such as when driving over thresholds or the like.
- an undamped transmission of the shock takes place on the driver in the driver's seat or seat devices.
- the drive wheel via an additional spring arrangement with stiff spring characteristic and possibly special damper constant is supported on the chassis, which approximately represents the suspension behavior of an elastic tire, while the tires of the drive wheel is essentially unyielding.
- Industrial trucks with the exception of counterbalanced trucks, which are also operated outdoors, usually have wheels with a polyurethane tire 90-93 Shore A, which is essentially inelastic.
- Such tires are also provided in the drive wheel according to the invention.
- the spring arrangement is designed so that it does not give more than 2-10 mm at maximum load of the truck.
- the spring characteristic of a super-elastic tire as it is known in connection with industrial trucks, placed in the spring assembly and equipped the drive wheel itself with substantially unyielding tires.
- the possibility of variation of the spring constants of a spring has a great potential of individual tuning in comparison to the wheel tires.
- suspension-specific damping properties can now be realized just as individually by a separate damper, which acts on the drive wheel suspension. Since the invention relates to suspension axles with a load-oriented drive wheel, there is also the possibility, if there are still more wheels on the axle, which must now be performed compelling vertically movable to transmit the desired damping characteristic by arrangement of dampers on these wheels.
- the invention is advantageously applicable to a tricycle, but it can also be used in the same advantageous manner for a five-wheel drive.
- a spring damping arrangement may be formed in a conventional manner, for example in the form that a relatively rigid working characteristic is provided in the supporting direction, while the relaxation characteristic of the damper is made flat. This means that under load, a high resistance is generated, while the extension of a support wheel after the previous retracting relatively no resistance and therefore quickly goes from stock, so that when retracting a support wheel when driving over a survey, the support wheel is quickly returned to the ground when the survey is abandoned.
- the support wheels can also be acted upon by a hydraulic or pneumatic adjusting cylinder, depending on operating parameters, such as pressure in the lifting cylinder, lifting height of the load, inclination of the pallet truck, acceleration or deceleration of the pallet truck, steering angle of the drive wheel, slip of the Drive wheel etc. to change the suspension characteristics.
- the invention can also be applied in the same way to four-wheel trolleys.
- Fig. 1 is indicated at 10, the chassis of a truck not shown, which has a tricycle landing gear.
- the front wheels are not shown, but only a drive wheel 12 on the longitudinal axis of the vehicle, which is driven by a motor-gear assembly 14 about a horizontal axis and is rotatably supported by a vertical shaft 16 about a vertical axis.
- the latter is done for steering purposes, as indicated by a double arrow 18.
- the steering is not shown.
- the shaft 16 is also limitedly displaced in the vertical direction and is guided in a suitable guide, thereby, which is not shown.
- a spring assembly 20 is provided between the chassis 10 and the engine gear assembly 14, a spring assembly 20 is provided.
- This spring arrangement is designed so that it yields at maximum allowable load of the truck only a few millimeters, for example 3 to 6 mm.
- the spring assembly 20 With the spring assembly 20, the behavior of a super elastic tire is essentially modeled, as it is otherwise used for drive wheels of industrial trucks.
- the drive wheel 12 also has a tire 22, which consists for example of Vulkollan and has extremely low compliance.
- a suspension as in Fig. 1 is shown, the same behavior as in an elastic tire can be achieved without having to take over the disadvantages.
- a suspension as in Fig. 1 is shown, has a high stability and better steerability of the drive wheel 12 than an elastic tire.
- a damper 24 may be provided to absorb shocks on the drive wheel 12.
- the characteristic of the damper 24 may be such that the working characteristic is quite steep, while the relaxation characteristic is flat, so that the provision of the drive wheel 12 at a minimal retraction can occur relatively quickly, so that a constant contact with the ground is maintained.
- a five-wheel chassis for a truck is indicated, in which the chassis 30 is in turn supported solely on the steerable drive wheel 12.
- the chassis 30 is in turn supported solely on the steerable drive wheel 12.
- support rollers 32, 34 are arranged, which are rotatable both about a vertical and about a horizontal axis. This is well known for support rollers.
- the support rollers 32, 34 are supported on the chassis 30 via a spring damping arrangement. Such is about in Fig. 4 indicated.
- the support roller 32 is articulated via a rocker 36 on the chassis 30, and the rocker 36 is supported by a spring 38 and a damper element 40 on the chassis.
- the damper element 40 can be provided with a relatively steep working characteristic to effectively absorb shock or to stabilize the side of the vehicle effectively, without rolling movements must be feared. In the opposite direction (relaxation characteristic), the damper element 40 extends against a low resistance so that the spring 38 can always keep the support roller 32 in contact with the ground.
- a hydraulic cylinder 42 is disposed between spring 38 and chassis 30.
- the cylinder 42 is actuated by a controllable pressure source 44, which pressure may be dependent on a number of different parameters, for example the pressure in the lift truck, the lift of the loaded load, the truck tilt, the acceleration or deceleration of the vehicle, the steering angle of the drive wheel 12, the slip of the drive wheel 12, etc. This is indicated by the arrows 46 in FIG Fig. 5 indicated.
- Fig. 6 is a chassis 50 of a truck indicated with a four-wheel drive, with only a drive wheel 12 and a support wheel 34 are shown.
- the suspension of the Drive wheel 12 corresponds to that after the FIGS. 1 and 3 , therefore, like parts are given the same reference numerals.
- the support roller 34 is supported via a spring damping arrangement 52 on the chassis.
- the spring damping arrangement has approximately the effect, as determined by the FIGS. 4 and 5 has been described.
- the support roller 34 is designed in accordance with a load-oriented Antriebsraddruckes.
- the division of the entire drive axle load on the drive wheel 12 and support wheel 34 is controlled. Decisive here is the required drive wheel pressure for starting and braking under nominal load.
Description
Die Erfindung bezieht sich auf ein Flurförderzeug mit Fahrantrieb nach dem Oberbegriff des Anspruchs 1 oder 2.The invention relates to a truck with drive according to the preamble of claim 1 or 2.
Ein derartiges Flurförderzeug ist bereits aus der
Bei Flurförderzeugen, insbesondere Gabelhubwagen, unterscheidet man im Hinblick auf die Radanordnung zwischen Dreirad-, Vierrad- oder Fünfradfahrzeugen. Beim Dreiradfahrzeug sind zwei Räder als Lasträder von radarmgestützten Gabelhubwagen gebildet oder auch als Fronträder von sogenannten Gegengewichtsstaplern. Im hinteren Bereich ist lediglich ein Antriebsrad gelagert, das außerdem zu Lenkzwecken um eine vertikale Achse schwenkbar ist. Bei Vierradfahrzeugen befinden sich am vorderen und hinteren Ende jeweils zwei Räder oder Rollen, beispielsweise Lasträder in den Radarmen, ein Antriebsrad am gegenüberliegenden Ende im Eckbereich sowie daneben eine Stützrolle. Auch hier ist das Antriebsrad zu Lenkzwecken um eine vertikale Achse verschwenkbar. Bei Fünfradfahrzeugen befindet sich das gelenkte Antriebsrad annähernd in der Mitte des Antriebsteils des Flurförderzeugs, und auf beiden Seiten des Antriebsrades ist jeweils eine Stützrolle frei schwenkbar um eine vertikale Achse gelagert.With industrial trucks, especially pallet trucks, a distinction is made with regard to the wheel assembly between tricycles, four-wheeled or five-wheeled vehicles. In three-wheeled vehicle two wheels are formed as load wheels of radarmgestützten pallet trucks or as front wheels of so-called counterbalance trucks. In the rear area only a drive wheel is mounted, which is also pivotable for steering purposes about a vertical axis. In four-wheel vehicles are located at the front and rear ends of two wheels or rollers, such as load wheels in the Radarmen, a drive wheel at the opposite end in the corner and next to a support role. Again, the drive wheel for steering purposes is pivotable about a vertical axis. In five-wheel vehicles, the steered drive wheel is located approximately in the middle of the drive part of the truck, and on both sides of the drive wheel in each case a support roller is freely pivotally mounted about a vertical axis.
Die oben beschriebene Anordnung der Räder im Fahrzeugrahmen von Flurförderzeugen gliedern sich in folgende bekannte Fahrwerksgruppen:
- 1. Dreiradfahrwerk - statisch bestimmt:
- 1.1 alle Räder sind vertikal unbeweglich mit dem Rahmen verbunden, Federungsund Dämpfungskomfort nur durch die Reifenfederungscharakteristik beeinflußbar.
- 1.2 Fronträder von Gegengewichtsstaplern sind in gefederten Aufhängungen gelagert (
DE 100 62 565 A1 - 1.3 gefedertes Antriebsrad wird proportional zur aufgenommenen Last entlastet (
DE 919517
- 2. Vierradfahrwerk - statisch überbestimmt:
- 2.1 alle Räder sind vertikal unbeweglich mit dem Rahmen verbunden, Federungsund Dämpfungskomfort nur durch die Reifenfederungscharakteristik und Radarmsteifigkeit beeinflußbar.
- 2.2 gefederte Stützrolle in Kombination mit einem ungefederten Antriebsrad.
- 2.3 gefedert gedämpfte Stützrolle in Kombination mit einem ungefederten Antriebsrad (
DE 298 01 892 U1 - 2.4 hydraulisch beaufschlagte / verriegelbare Stützrolle in Kombination mit einem ungefederten Antriebsrad (
DE 197 53 412 - 2.5 gefederte Stützrolle in Kombination mit gefederten Antriebsrad (
US 6,488,297 B2
- 3. Vierradfahrwerk - statisch bestimmt:
- 3.1 Stützrolle und Antriebsrad sind kinematisch miteinander gekoppelt und werden durch eine Zusatzfeder beaufschlagt (
US 6,488,297 B2 - 3.2 Antriebs- und Stützrad befinden sich auf einer Trägereinheit, die auf einer Drehachse pendelnd zum Grundrahmen angeordnet sind. Trägereinheit und Grundrahmen sind zusätzlich mit Federelementen gekoppelt (
US 6,488,297 B2 - 3.3 Räder einer Fahrzeugachse sind mit Lenkern untereinander verbunden und beeinflussen sich gegenseitig.
- 3.4 Trägereinheit von 3.2 und Lenker von 3.3 sind in Abhängigkeit von Betriebsparametern geometrisch verstell- und/oder verriegelbar.
- 3.1 Stützrolle und Antriebsrad sind kinematisch miteinander gekoppelt und werden durch eine Zusatzfeder beaufschlagt (
- 4. Fünfradfahrwerk
- 4.1 vertikal unbewegliche Seitenstützrollen in Kombination mit einem vertikal beweglichen Antriebsrad, welches
- a) mit konstanter Federkraft auf den Boden gedrückt wird (
US 4,431,084 - b) mit lastabhängiger Federkraft auf den Boden gedrückt wird (
EP 0 209 502 B1 - c) mit lastabhängiger Hubkinematik auf den Boden gedrückt wird (
DE 3904798 A1 DE 3904798 C2 - d) in Abhängigkeit von Betriebsparametern auf den Boden gedrückt wird (
DE 3402495 EP 0 329 504 B1 GB 2094727 - e) hubhöhenabhängig entlastet wird (
DE 3106027 A1
- a) mit konstanter Federkraft auf den Boden gedrückt wird (
- 4.2 Vertikal unbewegliches Antriebsrad in Kombination mit vertikal beweglichen Stützrädern, welche unabhängig voneinander
- a) mit konstanter Federkraft auf den Boden gedrückt werden (
EP 0 480 817 EP 0 329 504 EP 2 606 765 - b) mit einer Dämpfereinheit in Bodenkontakt stehen (
EP 0 584 704 - c) mit einer Feder/Dämpfereinheit in Bodenkontakt stehen.
- d) hydraulisch beaufschlagt und/oder verriegelt werden.
- a) mit konstanter Federkraft auf den Boden gedrückt werden (
- 4.3 Vertikal unbewegliches Antriebsrad in Kombination mit vertikal beweglichen Stützrädern, welche abhängig kinematisch verbunden
- a) mit konstanter Federkraft auf den Boden gedrückt werden.
- b) mit einer Feder/Dämpfereinheit in Bodenkontakt stehen.
- c) mit einem Stellorgan wegab-unabhängig verriegelbar sind.
- d) mit einem Stellorgan lastabhängig auf den Boden gedrückt werden.
- 4.1 vertikal unbewegliche Seitenstützrollen in Kombination mit einem vertikal beweglichen Antriebsrad, welches
- 1. Tricycle landing gear - statically determined:
- 1.1 all wheels are vertically immovably connected to the frame, suspension and damping comfort influenced only by the tire suspension characteristics.
- 1.2 Front wheels of counterbalanced trucks are stored in spring-loaded suspensions (
DE 100 62 565 A1 - 1.3 spring-loaded drive wheel is relieved proportionally to the recorded load (
DE 919517
- 2. Four-wheel drive - statically overdetermined:
- 2.1 all wheels are vertically immovably connected to the frame, suspension and damping comfort influenced only by the tire suspension characteristics and Radarmsteifigkeit.
- 2.2 spring-loaded support roller in combination with an unsprung drive wheel.
- 2.3 sprung damped support roller in combination with an unsprung driving wheel (
DE 298 01 892 U1 - 2.4 hydraulically loaded / locked support roller in combination with an unsprung drive wheel (
DE 197 53 412 - 2.5 sprung support roller in combination with sprung drive wheel (
US 6,488,297 B2
- 3. Four-wheel drive - statically determined:
- 3.1 support roller and drive wheel are kinematically coupled together and are acted upon by an additional spring (
US 6,488,297 B2 - 3.2 Drive and support wheel are located on a support unit, which are arranged on a rotation axis oscillating to the base frame. Carrier unit and base frame are additionally coupled with spring elements (
US 6,488,297 B2 - 3.3 Wheels of a vehicle axle are interconnected with links and influence each other.
- 3.4 carrier unit of 3.2 and handlebar of 3.3 are geometrically adjustable and / or lockable depending on operating parameters.
- 3.1 support roller and drive wheel are kinematically coupled together and are acted upon by an additional spring (
- 4. Five-wheel drive
- 4.1 vertically immovable side support rollers in combination with a vertically movable drive wheel, which
- a) is pressed onto the ground with constant spring force (
US 4,431,084 - b) is pressed to the ground with load-dependent spring force (
EP 0 209 502 B1 - c) is pressed onto the ground with load-dependent lifting kinematics (
DE 3904798 A1 DE 3904798 C2 - d) is pressed onto the ground as a function of operating parameters (
DE 3402495 EP 0 329 504 B1 GB 2094727 - e) depending on the lift height (
DE 3106027 A1
- a) is pressed onto the ground with constant spring force (
- 4.2 Vertically stationary drive wheel in combination with vertically movable support wheels which are independent of each other
- a) be pressed onto the ground with constant spring force (
EP 0 480 817 EP 0 329 504 EP 2 606 765 - b) are in contact with a damper unit (
EP 0 584 704 - c) with a spring / damper unit in contact with the ground.
- d) hydraulically applied and / or locked.
- a) be pressed onto the ground with constant spring force (
- 4.3 Vertically stationary drive wheel in combination with vertically movable support wheels, which are kinematically linked
- a) be pressed with constant spring force to the ground.
- b) with a spring / damper unit in contact with the ground.
- c) are wegab-independent lockable with an actuator.
- d) are pressed with an actuator depending on the load on the ground.
- 4.1 vertically immovable side support rollers in combination with a vertically movable drive wheel, which
Basis aller Fahrwerksauslegungen ist die Gewichtung von Seitenstabilität des Fahrzeugs und Traktion des Antriebsrades. Steht die Seitenstabilität im Vordergrund, so gestaltet man die Aufhängungen der die Kippachsen erzeugenden Räder starr, dieses führt sowohl bei Vierrad-, wie auch bei Fünftradfahrzeugen zu einer überbestimmten Radaufstandssituation, die zu Traktionsproblemen am Antriebsrad führt.The basis of all chassis design is the weighting of lateral stability of the vehicle and traction of the drive wheel. If the lateral stability in the foreground, so you designed the suspensions of the tilting wheels generating wheels rigid, this leads both in four-wheeled, as well as in five-wheeled vehicles to an over-determined Radaufstandssituation, which leads to traction problems on the drive wheel.
Um eine definierte Antriebsradlast zu erhalten, müssen gesperrte Freiheitsgrade der Radlagerung wieder geöffnet werden. Hierzu gehört im wesentlichen bei Fünfradfahrzeugen die Vertikalbewegung der Antriebsradaufhängung und bei Vierradfahrzeugen alternativ das vertikalbewegliche Seitenstützrad.
Dieses gilt auch für kinematische Kopplungen der Räder einer Achse oder der Ausbildung von Pendelachsen.To obtain a defined drive wheel load, locked degrees of freedom of the wheel bearing must be reopened. This includes essentially in five-wheel vehicles, the vertical movement of the drive wheel suspension and four-wheel vehicles alternatively the vertically movable Seitenstützrad.
This also applies to kinematic couplings of the wheels of an axle or the formation of pendulum axles.
Vertikal beweglichen Radaufhängungen stützen sich durch Federelemente oder Hydraulikzylinder zum Fahrzeugrahmen ab. Mit zusätzlichen Stelleinheiten an den o.g. Stützelementen lassen sich die jeweiligen Radlasten variieren, was wiederum Auswirkungen auf die Radlasten der vertikal fest mit dem Rahmen verbundenen Rädern hat. So nimmt bei Erhöhung der Antriebsradlast die Radlast der Seitenstützrollen auf der gleichen Achse ab, bei Vierradfahrwerken werden die Radlasten aller Räder beeinflußt.Vertical movable suspensions are supported by spring elements or hydraulic cylinders to the vehicle frame. With additional actuators at the o.g. Support elements can vary the respective wheel loads, which in turn has an impact on the wheel loads of the wheels vertically connected to the frame. Thus, as the drive wheel load increases, the wheel load of the side support rollers decreases on the same axle, in four-wheel drives the wheel loads of all wheels are affected.
Daher wird mit steigender Antriebsradlast die Seitenstabilität geringer, so daß die vertikal starre Anbindung der Fahrwerksräder der Kippachse an Bedeutung verliert. Es gibt eine bestimmte Grenzlast, ab der die Invertierung der Radaufhängung "vertikal fest" "zu vertikal beweglich" und umgekehrt zwingend erforderlich ist, da sich anderenfalls instabile Fahrzustände einstellen.Therefore, with increasing Antriebsradlast the lateral stability decreases, so that the vertically rigid connection of the suspension wheels of the tilting axis loses importance. There is a certain limit load, from which the inversion of the suspension "vertically fixed" to "vertically movable" and vice versa is mandatory, otherwise adjust to unstable driving conditions.
Das vertikal unbewegliche Antriebsrad paart sich mit vertikal beweglichen Seitenstützrollen, die sich mit Hilfe von Federn und Dämpfern zum Fahrzeugrahmen abstützen, um ein dynmisches Aufschwingen bei Kurvenfahrt zu vermeiden. Hierbei ruht nun der überwiegende Teil der gesamten Antriebsachslast in Abhängigkeit der zuvor getroffenen Gewichtung auf dem Antriebsrad, dem sog. "lastorientierten Antriebsrad". In Grenzsituationen kann gesteuert von Betriebsparametern eine Vertikalverriegelung oder Rückstellung der Seitenstützrollen in eine Basislage erfolgen.The vertically immovable drive wheel mates with vertically movable side support rollers, which are supported by springs and dampers to the vehicle frame, to avoid a dynamic swinging up when cornering. In this case, the majority of the entire drive axle load now rests in dependence on the weighting previously taken on the drive wheel, the so-called "load-oriented drive wheel". In borderline situations, vertical locking or resetting of the side support rollers to a base position can be controlled by operating parameters.
Es kann daher festgestellt werden, daß bei Fünfradfahrwerken mindestens ein Rad pro Fahrzeugachse vertikal unbeweglich ausgeführt wird. Dieses gilt auch für Vierradfahrwerke mit einer Ausnahme (Punkt 2.5 gemäß
In den oben beschriebenen Fahrwerksausführungen sind nun gerade die vertikal unbeweglichen Räder einer Fahrzeugachse einerseits ausschlaggebend für die Abstimmung zwischen Seitenstabilität und Traktionsvermögen, wie auch die dominante Schnittstelle zwischen Fahrbahnbeschaffenheit und Fahrzeugrahmenerregung. Die Stöße des Untergrundes werden ungedämpft auf das Chassis übertragen. Dieses äußert sich in störenden Geräuschen, etwa beim Überfahren von Schwellen oder dergleichen. Außerdem findet auf den Fahrer bei Fahrerstand- oder Sitzgeräten, eine ungedämpfte Übertragung des Stoßes statt.In the chassis embodiments described above, it is precisely the vertically immovable wheels of a vehicle axle that are decisive for the coordination between lateral stability and traction capability, as well as the dominant interface between road surface and vehicle frame excitation. The bumps of the ground are transferred undamped to the chassis. This manifests itself in disturbing noises, such as when driving over thresholds or the like. In addition, an undamped transmission of the shock takes place on the driver in the driver's seat or seat devices.
Der Erfindung liegt die Aufgabe zugrunde, ein Flurfahrzeug zu schaffen, bei dem das "lastorientierte Antriebsrad" derart mit dem Fahrzeugrahmen verbunden ist, daß folgende Eigenschaften erfüllt sind:
- a) Fahrbahnstößen soll federnd ausgewichen werden.
- b) hohes Dämpfungsvermögen für optimale dynamische Fahrstabilität.
- c) keine negativen Auswirkungen auf die Fahrwerkseigenschaften: Seitenstabilität-Traktion.
- d) Spurtreue und direkte Lenkeigenschaften.
- e) geringe Lenkkräfte.
- f) optimale Verschleisseigenschaften der Antriebsradbandage, besonders bei hohen Radlasten.
- g) Minimierung von Fahrgeräuschen.
- h) Minimierung des Rollwiderstandes.
- a) Road shocks should be dodged resiliently.
- b) high damping capacity for optimum dynamic driving stability.
- c) no negative effects on the chassis characteristics: lateral stability traction.
- d) Accuracy and direct steering characteristics.
- e) low steering forces.
- f) optimum wear characteristics of the drive wheel bandage, especially at high wheel loads.
- g) Minimization of driving noise.
- h) minimization of the rolling resistance.
Überprüft man die geforderten Eigenschaften mit dem Lösungspotential der bekannten Fahrwerkskomponenten, so scheint der Einsatz von Rädern mit besonders großer Einfederungscharakteristik den sog. " Super-Elastic-Reifen", wie sie bei Gegengewichtsund Schubmaststapler eingesetzt werden, die naheliegende Lösung zu sein. Bislang beschränkt sich der Einsatz dieser Bandagen nur auf die Fahrwerkstypen 1.1 und 2.1, alle anderen Fahrwerksausführungen werden mit polyurethanbereiften Rädern ausgerüstet, die im Vergleich zum " Super-Elastik-Rad" eine sehr steile Einfederungskennlinie besitzen. Zur Verbesserung der Traktionseigenschaften werden auch Gummi-Bandagen eingesetzt, die jedoch zu geringe Tragfähigkeiten besitzen und hohe Lenkkräfte erfordern.If one examines the required properties with the solution potential of the known suspension components, the use of wheels with a particularly large deflection characteristic seems to be the obvious solution for the so-called "super-elastic tires" used in counterweight and reach trucks. So far, the use of these bandages limited only to the chassis types 1.1 and 2.1, all other chassis versions are equipped with polyurethane-tyred wheels, which have a very steep deflection characteristic compared to the "super-elastic wheel". To improve the traction properties and rubber bandages are used, however, have low carrying capacity and require high steering forces.
Nur die genannten Eigenschaften a), c) und g) werden von dem "Super-Elastic-Reifen" sehr gut erfüllt, alle anderen sind wesentlich schlechter als bei den z. Zt. eingesetzten Polyurethan-Rädern. Hierfür können folgende Gründe genannt werden:
- zu b):
- Das Dämpfungsvermögen der Bandage steht in direkter Abhängigkeit vom Elastizitätsmodul, der die Federsteifigkeit mitbestimmt. Die Dämpfungskonstante ist somit nicht frei wählbar. Dieses hat zur Folge, daß die Abklingrate bei Fahrbahnstößen schlecht ist.
- zu d):
- Durch die für die gewünschte Federsteifigkeit große Bandagendicke verliert das Rad an Quer- und Verdrehsteifigkeit.
- zu e):
- das Schwenkmoment eines Rades ist proportional zur Radaufstandsfläche, diese wird um so größer je geringer die Bandagensteifigkeit ist.
- zu f):
- die Abriebfestigkeit bekannter "Super-Elastik-Räder" ist geringer , als bei markenüblichen Polyurethan-Rädern.
- zu h):
- der Rollwiderstand eines Rades ist proportional zur Radaufstandsfläche, dieser wird um so größer je geringer die Bandagensteifigkeit ist.
- to b):
- The damping capacity of the bandage is directly dependent on the modulus of elasticity, which determines the spring stiffness. The damping constant is thus not freely selectable. This has the consequence that the decay rate is poor in road shocks.
- to d):
- Due to the large thickness of the bandage required for the desired spring rigidity, the wheel loses its lateral and torsional rigidity.
- to e):
- The pivoting moment of a wheel is proportional to the wheel contact surface, this is the greater the lower the drum stiffness.
- to f):
- The abrasion resistance of known "super-elastic wheels" is lower than in conventional brand polyurethane wheels.
- to h):
- The rolling resistance of a wheel is proportional to the wheel contact surface, this is the greater the lower the drum stiffness.
Die Lösung der erfindungsgemäßen Aufgabe wird durch die Merkmale der Patentansprüche 1 und 2 gelöst.The solution of the object of the invention is achieved by the features of claims 1 and 2.
Beim erfindungsgemäßen Flurförderzeug ist das Antriebsrad über eine zusätzliche Federanordnung mit steifer Federcharakteristik und gegebenenfalls spezieller Dämpferkonstante am Chassis abgestützt, die annähernd das Federungsverhalten eines elastischen Radreifens abbildet, während die Bereifung des Antriebsrades im wesentlichen unnachgiebig ist. Flurförderzeuge, mit Ausnahme von Gegengewichtsstaplern, welche auch im Freien betrieben werden, weisen üblicherweise Räder mit einer Polyurethan-Bereifung 90-93 Shore A auf, die im wesentlichen unelastisch ist.In the truck according to the invention, the drive wheel via an additional spring arrangement with stiff spring characteristic and possibly special damper constant is supported on the chassis, which approximately represents the suspension behavior of an elastic tire, while the tires of the drive wheel is essentially unyielding. Industrial trucks, with the exception of counterbalanced trucks, which are also operated outdoors, usually have wheels with a polyurethane tire 90-93 Shore A, which is essentially inelastic.
Eine solche Bereifung ist auch beim Antriebsrad nach der Erfindung vorgesehen. Die Federanordnung ist so ausgelegt, daß sie bei maximaler Beladung des Flurförderzeugs nicht mehr als 2-10 mm nachgibt.Such tires are also provided in the drive wheel according to the invention. The spring arrangement is designed so that it does not give more than 2-10 mm at maximum load of the truck.
Da die Antriebsradlasten der einzelnen Fahrwerksausführungen höchst unterschiedlich sind und somit auch die Radreifengeometrien individuell dimensioniert werden müssen, gilt für die erfindungsgemäße Antriebsfederung folgende Festlegung der Federkonstanten:Since the drive wheel loads of the individual running gear designs are very different and thus also the wheel tire geometries have to be dimensioned individually, the following determination of the spring constants applies to the drive suspension according to the invention:
Bei der Erfindung wird die Federeigenschaft eines Super-Elastik-Reifens, wie sie an sich in Verbindung mit Flurförderfahrzeugen bekannt ist, in die Federanordnung gelegt und das Antriebsrad selbst mit im wesentlichen unnachgiebiger Bereifung ausgestattet. Die Variationsmöglichkeit der Federkonstanten einer Feder birgt im Vergleich zur Radbereifung ein großes Potential individueller Abstimmungen.In the invention, the spring characteristic of a super-elastic tire, as it is known in connection with industrial trucks, placed in the spring assembly and equipped the drive wheel itself with substantially unyielding tires. The possibility of variation of the spring constants of a spring has a great potential of individual tuning in comparison to the wheel tires.
Die fahrwerksspezifischen Dämpfungseigenschaften können nun genauso individuell durch einen separaten Dämpfer, der auf die Antriebsradaufhängung wirkt, realisiert werden. Da sich die Erfindung auf Fahrwerksachsen mit einem lastorientierten Antriebsrad bezieht, besteht auch die Möglichkeit, wenn sich noch weitere Räder auf der Achse befinden, die nun zwingend vertikal beweglich ausgeführt sein müssen, die gewünschte Dämpfungscharakteristik durch Anordnung von Dämpfern auf diese Räder zu übertragen.The suspension-specific damping properties can now be realized just as individually by a separate damper, which acts on the drive wheel suspension. Since the invention relates to suspension axles with a load-oriented drive wheel, there is also the possibility, if there are still more wheels on the axle, which must now be performed compelling vertically movable to transmit the desired damping characteristic by arrangement of dampers on these wheels.
Dieses ist besonders vorteilhaft, da diese Räder ohnehin über ein eigenständiges Feder/Dämpfersystem verfügen, das nur entsprechend angepaßt werden muß.This is particularly advantageous because these wheels already have an independent spring / damper system, which only needs to be adjusted accordingly.
Die Erfindung ist in vorteilhafter Weise anwendbar auf ein Dreiradfahrwerk, sie kann jedoch auch in gleicher vorteilhafter Weise für ein Fünfradfahrwerk verwendet werden. In dem letzteren Fall ist es nach einer Ausgestaltung der Erfindung zweckmäßig, wenn die Stützräder über eine Federdämpfungsanordnung am Chassis abgestützt sind. Die Federdämpfungsanordnung kann in herkömmlicher Weise ausgebildet sein, z.B. in der Form, daß eine relativ steife Arbeitskennlinie in Stützrichtung vorgesehen ist, während die Entspannungskennlinie des Dämpfers flach ausgeführt ist. Dies bedeutet, daß bei Belastung ein hoher Widerstand erzeugt wird, während das Ausfahren eines Stützrades nach dem vorhergehenden Einfahren relativ ohne Widerstand und daher schnell von statten geht, so daß beim Einfahren eines Stützrades beim Überfahren einer Erhebung das Stützrad rasch auf den Untergrund zurückgefahren wird, wenn die Erhebung verlassen wird.The invention is advantageously applicable to a tricycle, but it can also be used in the same advantageous manner for a five-wheel drive. In the latter case, it is expedient according to an embodiment of the invention, when the support wheels are supported on the chassis via a spring damping arrangement. The spring damping arrangement may be formed in a conventional manner, for example in the form that a relatively rigid working characteristic is provided in the supporting direction, while the relaxation characteristic of the damper is made flat. This means that under load, a high resistance is generated, while the extension of a support wheel after the previous retracting relatively no resistance and therefore quickly goes from stock, so that when retracting a support wheel when driving over a survey, the support wheel is quickly returned to the ground when the survey is abandoned.
Bei der Erfindung entfallen relevante Auswirkungen auf die Bodenfreiheit zwischen Flur und Rahmenunterkante. Ferner reduziert sich der Aufwand für den Rahmen des Fahrzeugs, da dieser konstruktiv und im Hinblick auf seine Festigkeit einfacher ausgeführt werden kann.In the invention, relevant effects on the ground clearance between the corridor and lower frame edge are eliminated. Furthermore, the cost of the frame of the vehicle is reduced, since this can be carried out constructively and in terms of its strength easier.
Nach einer Ausgestaltung der Erfindung können die Stützräder auch mit einem hydraulischen oder pneumatischen Verstellzylinder beaufschlagt werden, um in Abhängigkeit von Betriebsparametern, wie Druck im Hubzylinder, Hubhöhe der aufgenommenen Last, Neigung des Gabelhubwagens, Beschleunigung oder Verzögerung des Gabelhubwagens, Lenkwinkel des Antriebsrades, Schlupf des Antriebsrades usw. die Fahrwerkseigenschaften zu verändern.According to one embodiment of the invention, the support wheels can also be acted upon by a hydraulic or pneumatic adjusting cylinder, depending on operating parameters, such as pressure in the lifting cylinder, lifting height of the load, inclination of the pallet truck, acceleration or deceleration of the pallet truck, steering angle of the drive wheel, slip of the Drive wheel etc. to change the suspension characteristics.
Die Erfindung läßt sich jedoch auch in gleicher Weise auf Vierradfahrwerke anwenden.However, the invention can also be applied in the same way to four-wheel trolleys.
Die Erfindung soll nachfolgend anhand von in Zeichnungen dargestellten Ausführungsbeispielen näher erläutert werden.
- Fig. 1
- zeigt äußerst schematisch die Aufhängung eines Antriebsrads für ein Dreiradfahrwerk eines Flurförderzeugs.
- Fig. 2
- zeigt eine alternative Einzelheit von
Fig. 1 . - Fig. 3
- zeigt äußerst schematisch das Antriebsrad eines Fünfradfahrwerks für ein Flurförderzeug mit beidseitigen Stützrollen.
- Fig. 4
- zeigt die Aufhängung einer Stützrolle des Fahrwerks nach
Fig. 3 . - Fig.
- 5 zeigt eine alternative Aufhängung einer Stützrolle des Fahrwerks nach
Fig. 3 . - Fig. 6
- zeigt äußerst schematisch die Aufhängung eines Antriebsrad und einer Stützrolle bei einem Flurförderzeug mit Vierradfahrwerk.
- Fig. 1
- shows very schematically the suspension of a drive wheel for a tricycle chassis of a truck.
- Fig. 2
- shows an alternative detail of
Fig. 1 , - Fig. 3
- shows very schematically the drive wheel of a five-wheel chassis for a truck with double-sided support rollers.
- Fig. 4
- shows the suspension of a supporting role of the chassis after
Fig. 3 , - FIG.
- Figure 5 shows an alternative suspension of a support roller of the chassis
Fig. 3 , - Fig. 6
- shows very schematically the suspension of a drive wheel and a support roller in a truck with four-wheel drive.
In
Mit einer Aufhängung, wie sie in
In
In
Bei der Ausführungsform nach
In
Claims (6)
- An industrial truck with a travel drive which drives a single driving wheel which also is pivotally supported, as a steered wheel, about a vertical axis, wherein at least one side of the driving wheel (12) or the same axle of the driving wheel (12) has disposed thereon a supporting wheel (32, 34), and the driving wheel (12) of an industrial truck featuring a load-dependent driving axle load is supported on the chassis via a spring assembly, characterized in that the spring constant of the spring assembly (20) is fixed as follows:
where F is the respective contact pressure force of the driving wheel (12), and the driving wheel (12) having a a non-compliant tyre, and that the supporting wheel (32, 34) being freely pivotable about a vertical axis and vertically movable is supported on the chassis via a spring-actuated cushioner assembly. - An industrial truck with a travel drive which drives a single driving wheel which also is pivotally supported, as a steered wheel, about a vertical axis, wherein at least one side of the driving wheel (12) or the same axle of the driving wheel (12) has disposed thereon a supporting wheel (32, 34), and the driving wheel (12) of an industrial truck featuring a load-independent driving axle load is supported on the chassis via a spring assembly, characterized in that the spring constant of the spring assembly (20) is fixed as follows:
where F is the respective contact pressure force of the driving wheel (12), and the driving wheel (12) having a a non-compliant tyre, and that the supporting wheel (32, 34) being freely pivotable about a vertical axis and vertically movable is supported on the chassis via a spring-actuated cushioner assembly. - The industrial truck according to claim 1 or 2, characterized in that the spring assembly (20) has associated therewith a cushioner assembly (24).
- The industrial truck according to claim 1, 2 or 3, characterized in that a supporting wheel disposed on the axle of the driving wheel is provided with a cushioner assembly and the cushioning action for the driving wheel is assumed by the cushioner assembly of the supporting wheel.
- The industrial truck according to any one of claims 1 to 4, characterized in that the compliance of the spring assembly (20) is not superior to from 3 to 6 mm at a maximum permissible load.
- The industrial truck according to claims 1 to 5, characterized in that the supporting wheel (32) is acted on by a power-driven setting member (42) which is controllable by one or more operation parameters of the industrial truck for a variation of the end-bearing force of the supporting roller (32).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004002188A DE102004002188A1 (en) | 2004-01-16 | 2004-01-16 | Truck with traction drive and ride-along |
DE102004002188 | 2004-01-16 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1555238A2 EP1555238A2 (en) | 2005-07-20 |
EP1555238A3 EP1555238A3 (en) | 2007-08-22 |
EP1555238B1 true EP1555238B1 (en) | 2010-10-13 |
Family
ID=34609572
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04028399A Active EP1555238B1 (en) | 2004-01-16 | 2004-12-01 | Trolley with a drive |
Country Status (5)
Country | Link |
---|---|
US (1) | US20050156391A1 (en) |
EP (1) | EP1555238B1 (en) |
CN (1) | CN100393607C (en) |
DE (2) | DE102004002188A1 (en) |
ES (1) | ES2349634T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021114066A1 (en) | 2021-05-31 | 2022-12-01 | Jungheinrich Aktiengesellschaft | Chassis cylinder for an industrial truck with a drive wheel that is pretensioned relative to the ground |
Families Citing this family (17)
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DE102004030113B4 (en) * | 2004-06-22 | 2021-03-04 | Linde Material Handling Gmbh | Pallet truck with a height-adjustable swivel castor |
DE102008016493B4 (en) | 2008-03-31 | 2022-10-27 | Linde Material Handling Gmbh | industrial truck, in particular lifting truck |
DE102012106626B3 (en) | 2012-07-20 | 2013-09-26 | Krauss-Maffei Wegmann Gmbh & Co. Kg | Weapon platform, military vehicle with a weapons platform and method of operating a weapons platform |
US9079470B2 (en) * | 2013-10-14 | 2015-07-14 | Agco Corporation | Vehicle with chassis height adjustment |
US9296273B2 (en) | 2013-10-14 | 2016-03-29 | Agco Corporation | Machine suspension and height adjustment |
US9593003B2 (en) * | 2014-04-01 | 2017-03-14 | The Raymond Corporation | Caster wheel with constant force mechanism |
US10315900B2 (en) * | 2014-04-01 | 2019-06-11 | The Raymond Corporation | Caster wheel with constant force mechanism |
US9533863B2 (en) * | 2014-10-23 | 2017-01-03 | Jungheinrich Aktiengesellschaft | Industrial truck |
DE102016207526A1 (en) | 2016-05-02 | 2017-11-02 | Jungheinrich Aktiengesellschaft | Industrial truck with a device for reducing vibrations |
DE102016207523A1 (en) | 2016-05-02 | 2017-11-02 | Jungheinrich Aktiengesellschaft | Industrial truck with a device for reducing transverse vibrations |
DE102016208205A1 (en) | 2016-05-12 | 2017-11-16 | Jungheinrich Aktiengesellschaft | Industrial truck with a device for reducing vibrations |
DE102016209893A1 (en) | 2016-06-06 | 2017-12-07 | Jungheinrich Aktiengesellschaft | Industrial truck with a device for reducing vibrations |
DE102016211390A1 (en) * | 2016-06-24 | 2017-12-28 | Jungheinrich Aktiengesellschaft | Industrial truck with means for suppressing or reducing vibrations |
DE102016211603A1 (en) | 2016-06-28 | 2017-12-28 | Jungheinrich Aktiengesellschaft | Support device with a device for reducing vibrations |
CN109406077A (en) * | 2018-11-30 | 2019-03-01 | 沈阳仪表科学研究院有限公司 | Bellows lateral stiffness test device |
DE102020205606A1 (en) * | 2020-05-04 | 2021-11-04 | Jungheinrich Aktiengesellschaft | HORSE CONVEYOR |
CN113371640B (en) * | 2021-08-12 | 2021-10-26 | 山东山宇重工机械有限公司 | Multifunctional small-sized hydraulic pallet truck |
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GB1075742A (en) * | 1964-03-24 | 1967-07-12 | Lansing Bagnall Ltd | Improvements in or relating to industrial trucks |
US3424475A (en) * | 1967-11-15 | 1969-01-28 | Raymond Corp | Lift truck suspension system |
DE3106027C2 (en) * | 1981-02-19 | 1985-11-28 | Jungheinrich Unternehmensverwaltung Kg, 2000 Hamburg | A lift truck with a height-adjustable wheel hub drive |
US4431084A (en) * | 1981-05-06 | 1984-02-14 | Clark Equipment Company | Industrial truck |
SE449482B (en) * | 1985-07-08 | 1987-05-04 | Bygg Och Transportekonomie Ab | DEVICE FOR OPENING THE BRAKE FORM OF INDUSTRIAL TRUCKS |
DE4227954C2 (en) * | 1992-08-22 | 1996-03-14 | Jungheinrich Ag | Three-wheel industrial truck |
KR100415203B1 (en) * | 2000-01-14 | 2004-01-16 | 가부시키가이샤 도요다 지도숏키 | Suspension device of industrial vehicle |
DE10062565A1 (en) * | 2000-12-15 | 2002-06-20 | Still Gmbh | Industrial truck with a spring-loaded drive axle |
-
2004
- 2004-01-16 DE DE102004002188A patent/DE102004002188A1/en not_active Ceased
- 2004-12-01 ES ES04028399T patent/ES2349634T3/en active Active
- 2004-12-01 EP EP04028399A patent/EP1555238B1/en active Active
- 2004-12-01 DE DE502004011772T patent/DE502004011772D1/en active Active
-
2005
- 2005-01-07 US US11/031,274 patent/US20050156391A1/en not_active Abandoned
- 2005-01-14 CN CNB2005100045179A patent/CN100393607C/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021114066A1 (en) | 2021-05-31 | 2022-12-01 | Jungheinrich Aktiengesellschaft | Chassis cylinder for an industrial truck with a drive wheel that is pretensioned relative to the ground |
EP4098599A1 (en) | 2021-05-31 | 2022-12-07 | Jungheinrich Aktiengesellschaft | Driving cylinder for an industrial truck with a driving wheel prestressed with respect to the ground |
Also Published As
Publication number | Publication date |
---|---|
CN100393607C (en) | 2008-06-11 |
CN1640806A (en) | 2005-07-20 |
US20050156391A1 (en) | 2005-07-21 |
EP1555238A2 (en) | 2005-07-20 |
ES2349634T3 (en) | 2011-01-07 |
EP1555238A3 (en) | 2007-08-22 |
DE102004002188A1 (en) | 2005-08-11 |
DE502004011772D1 (en) | 2010-11-25 |
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