EP1554127B1 - Verfahren zur übertragung einer beschichtung auf artikel mit verzogenen flächen - Google Patents
Verfahren zur übertragung einer beschichtung auf artikel mit verzogenen flächen Download PDFInfo
- Publication number
- EP1554127B1 EP1554127B1 EP03808755A EP03808755A EP1554127B1 EP 1554127 B1 EP1554127 B1 EP 1554127B1 EP 03808755 A EP03808755 A EP 03808755A EP 03808755 A EP03808755 A EP 03808755A EP 1554127 B1 EP1554127 B1 EP 1554127B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- temperature
- articles
- transfer
- pyrolysis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000000576 coating method Methods 0.000 title abstract description 48
- 239000011248 coating agent Substances 0.000 title abstract description 47
- 238000002844 melting Methods 0.000 claims abstract description 21
- 230000008018 melting Effects 0.000 claims abstract description 21
- 238000000197 pyrolysis Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 abstract description 5
- 210000003298 dental enamel Anatomy 0.000 description 16
- 239000010410 layer Substances 0.000 description 9
- 238000005034 decoration Methods 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 238000010411 cooking Methods 0.000 description 3
- 239000002320 enamel (paints) Substances 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920006257 Heat-shrinkable film Polymers 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002318 adhesion promoter Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000004534 enameling Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
- B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
Definitions
- the present invention relates to a method of transferring a coating, particularly an enamel coating to left surface articles.
- This method causes problems when the coating has a low adhesion to the article, for example in the case of enamel coating on a porcelain article.
- the enamel does not adhere sufficiently to the porcelain so that during rinsing the enamel solution is removed together with the transfer sheet even using an adhesion promoter.
- Document is also known FR-A-2,808,723 a method of enameling articles first consisting of making the articles in a first mold and then transferring the articles into a second mold after spraying enamel in the second mold.
- the process of producing the decor by direct spraying in the mold does not make it possible to produce a precise decoration for being applied to left surfaces having complex shapes.
- enamel transfer processes consisting of first projecting on a support film a water-soluble detachment layer and then producing an enamel decoration forming a flexible film on the detachment layer.
- the assembly is soaked in water to soften the detachment layer and the enamel decoration is slid from the backing sheet onto the article to be decorated in the manner of a decal, the residues detachment layer being in contact with the outer surface of the article and serving as an adhesive to fix the decoration on the article before the enamel is fired.
- the decorative layer In order to be able to be slipped from the support film onto the article to be decorated, the decorative layer must have an appropriate thickness to constitute a film having sufficient strength during the transfer, so that this decorative layer has sufficient flexibility to adapt to a slightly curved surface, but does not have sufficient flexibility to adapt to left surfaces of complex shapes.
- An object of the invention is to provide a method for applying a coating on left surface articles even when the coating has a low adhesion.
- the method of transferring a coating to left surface articles comprises the steps of applying to the articles a coating carried by a transfer medium having a pyrolysis temperature lower than a melting temperature of the coating, the coating itself having a bonding temperature lower than the pyrolysis temperature of the transfer medium, then subjecting the articles thus coated to the melting temperature of the coating.
- the coating to be transferred for example an enamel coating having a melting temperature of between about 600 ° C. and 1300 ° C., which may also be a single layer. of uniform color, is printed by an electrostatic system (enamel toner), ink jet, screen printing, heliography, or by any other means on a water-soluble film having a pyrolysis temperature between about 300 ° C and 400 ° C ° C.
- the support film is pre-cut according to a sheet which is deposited on the upper surface of a tank filled with water. After softening the transfer sheet, the articles to be decorated are immersed in a bath, which causes an intimate contact of the coating and the softened transfer medium with the surface of the articles.
- the articles are then extracted from the transfer bath and placed directly without rinsing them in a cooking chamber in which they are brought to a melting temperature of the coating.
- the coating passes through an attachment temperature which is lower than the pyrolysis temperature of the transfer medium (and at the melting temperature of the coating) and which is sufficient to allow the coating to remain in place on the article at the time of pyrolysis of the transfer medium.
- This attachment temperature corresponds either to the melting or cooking of a binder initially contained in the coating or added just before the application of the coating, or to the appearance of forces resulting from the heating. of the material forming the coating prior to melting thereof. In the case of a binder, it can also be pyrolyzed during the melting of the coating.
- the binder can nevertheless maintain a coupling of the coating at least until a melting of the coating due to the temperature gradient inside the layer forming the coating, even when the articles are introduced into an oven preheated to the melting temperature of the coating.
- an extensible support film is pre-printed with a coating which is dried and then the support film is cut into a mold bottom contour and placed in a mold where it is kept pressed into the bottom of the mold.
- mold for example by an electrostatic system or by a vacuum, then the material constituting the items to be decorated is introduced into the mold and, after demolding, the resulting article is directly sent into a baking oven that simultaneously ensures the cooking of the article, enamel fusion and pyrolysis of the transfer medium.
- the film is not pre-cut but advanced step by step at each molding cycle and the decorated part to be applied to the article is cut in the film during the closure of the mold.
- the coating to be transferred is pre-printed by means of an enamel solution on a heat-shrinkable film which is placed on the part to be decorated, for example by putting it first under a protective coating. tubular shape, then the assembly is raised in temperature to a melting temperature of the enamel solution, which firstly causes the retraction of the heat-shrinkable film and then its pyrolysis simultaneously with the melting of the enamel solution.
- the enamel solution can be dried after printing to allow easier handling of the transfer medium, the enamel solution can be reactivated just before transfer.
- the transfer medium may also be attached to a handling medium, such as a sheet of paper, to further improve handling before the actual transfer operation.
- the invention applies to other coatings than the enamel solution, for example to a polymer coating intended to seal a porous article or a coating intended to modify the surface characteristics (slip, adhesion, dullness, touch ...), the coating to be applied having a melting temperature higher than the pyrolysis temperature of the transfer medium and a bonding temperature lower than the pyrolysis temperature of the transfer medium.
- the coating to be transferred is supported by the transfer medium until the melting of the coating, so it is possible to produce a coating in a very thin layer which adapts to precisely, even on shapes with very complex contours.
- the transfer support portion that is not removed is determined to maintain the coating in place given the nature of the transfer medium.
- an enamel solution initially supported by a water-soluble film having a thickness of 40 ⁇ m can be, after immersion, perform a partial rinse to reduce the remaining thickness of the film to about 5 microns. The remaining portion of the film is removed by pyrolysis during the rise in temperature.
- the article is made by introduction into the mold of the material constituting the article, it is possible to separate the articles and then to introduce them into the mold which serves then only to apply the coating on the items.
- the invention is not limited to the embodiments described and variations can be made without departing from the scope of the invention as defined by the claims.
- the material constituting the transfer medium will be adapted to the transfer mode chosen.
Landscapes
- Decoration By Transfer Pictures (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Claims (2)
- Das transferverfahren einer schicht auf teile mit komplexer form, charakterisiert durch die auftragsschritte auf die betreffenden teile eine schicht getragen durch einen transferträger, der eine niedrigere pyrolysetemperatur als die schmelztemperatur der schicht aufweist, die Schicht weist selbst eine haftungstemperatur niedriger als die pyrolysetemperatur des transferträgers auf, und die auf diese weise beschichteten teile der schmelztemperatur unterbreiten.
- Transferverfahren anspruchsmäßig 1, charakterisiert durch die tatsache, dass der transferträger zum teil eliminiert wird bevor die teile einer höheren temperatur unterbreitet werden.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0212780A FR2845637B1 (fr) | 2002-10-15 | 2002-10-15 | Procede de transfert d'un revetement sur des articles a surface gauche |
FR0212780 | 2002-10-15 | ||
PCT/FR2003/002990 WO2004035325A1 (fr) | 2002-10-15 | 2003-10-10 | Procede de transfert d'un revetement sur des articles a surface gauche |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1554127A1 EP1554127A1 (de) | 2005-07-20 |
EP1554127B1 true EP1554127B1 (de) | 2008-12-31 |
Family
ID=32039732
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03808755A Expired - Lifetime EP1554127B1 (de) | 2002-10-15 | 2003-10-10 | Verfahren zur übertragung einer beschichtung auf artikel mit verzogenen flächen |
Country Status (7)
Country | Link |
---|---|
US (1) | US7156941B2 (de) |
EP (1) | EP1554127B1 (de) |
AT (1) | ATE419130T1 (de) |
AU (1) | AU2003301274A1 (de) |
DE (1) | DE60325625D1 (de) |
FR (1) | FR2845637B1 (de) |
WO (1) | WO2004035325A1 (de) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3632365A (en) * | 1967-07-13 | 1972-01-04 | Owens Illinois Inc | Decorative decal with a pyrolyzable film base |
US3655496A (en) * | 1969-09-25 | 1972-04-11 | Vitta Corp | Tape transfer of sinterable conductive, semiconductive or insulating patterns to electronic component substrates |
ZA737651B (en) * | 1972-11-20 | 1974-08-28 | Meyercord Co | Ceramic decalcomania and method of making |
JPS5121914A (ja) * | 1974-08-12 | 1976-02-21 | Mikiiku Nakanishi | Insatsuhoho |
CH608315B (de) * | 1974-09-19 | Schlaepfer & Co Ag | Durch heissiegelung auf einem zu dekorierenden substrat anbringbares stickereielement und verfahren zu dessen herstellung. |
-
2002
- 2002-10-15 FR FR0212780A patent/FR2845637B1/fr not_active Expired - Fee Related
-
2003
- 2003-10-10 AT AT03808755T patent/ATE419130T1/de not_active IP Right Cessation
- 2003-10-10 WO PCT/FR2003/002990 patent/WO2004035325A1/fr not_active Application Discontinuation
- 2003-10-10 DE DE60325625T patent/DE60325625D1/de not_active Expired - Fee Related
- 2003-10-10 AU AU2003301274A patent/AU2003301274A1/en not_active Abandoned
- 2003-10-10 US US10/531,328 patent/US7156941B2/en not_active Expired - Fee Related
- 2003-10-10 EP EP03808755A patent/EP1554127B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE60325625D1 (de) | 2009-02-12 |
AU2003301274A1 (en) | 2004-05-04 |
FR2845637A1 (fr) | 2004-04-16 |
EP1554127A1 (de) | 2005-07-20 |
US20050271822A1 (en) | 2005-12-08 |
FR2845637B1 (fr) | 2005-01-07 |
ATE419130T1 (de) | 2009-01-15 |
WO2004035325A1 (fr) | 2004-04-29 |
US7156941B2 (en) | 2007-01-02 |
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