EP1537303A1 - Exhaust gas cleaning system and method for the cleaning of exhaust gases - Google Patents

Exhaust gas cleaning system and method for the cleaning of exhaust gases

Info

Publication number
EP1537303A1
EP1537303A1 EP03794765A EP03794765A EP1537303A1 EP 1537303 A1 EP1537303 A1 EP 1537303A1 EP 03794765 A EP03794765 A EP 03794765A EP 03794765 A EP03794765 A EP 03794765A EP 1537303 A1 EP1537303 A1 EP 1537303A1
Authority
EP
European Patent Office
Prior art keywords
exhaust gas
aftertreatment unit
flap
gas aftertreatment
active substance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03794765A
Other languages
German (de)
French (fr)
Inventor
Joerg Lange
Peter Khatchikian
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP1537303A1 publication Critical patent/EP1537303A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9431Processes characterised by a specific device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F01N13/0097Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/206Adding periodically or continuously substances to exhaust gases for promoting purification, e.g. catalytic material in liquid form, NOx reducing agents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/36Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an exhaust flap
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/025Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
    • F01N3/0253Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0871Regulation of absorbents or adsorbents, e.g. purging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0871Regulation of absorbents or adsorbents, e.g. purging
    • F01N3/0878Bypassing absorbents or adsorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0871Regulation of absorbents or adsorbents, e.g. purging
    • F01N3/0885Regeneration of deteriorated absorbents or adsorbents, e.g. desulfurization of NOx traps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]

Definitions

  • the invention relates to an / exhaust gas purification system with a regenerable / exhaust gas aftertreatment unit.
  • the invention further relates to a method for purifying exhaust gases in which a 'Abgasstrpm is passed through a standardized regenerable Abgasnach oppositionsein-.
  • the known design measures such as, for example, a favorable combustion chamber design are no longer sufficient to comply with future exhaust gas limit values of internal combustion engines.
  • internal combustion engines whose exhaust gas has a high proportion of oxygen for example diesel engines or gasoline engines with direct fuel injection, require more effort to reduce pollutants, with the diesel engine also having to reduce its particle emissions.
  • the particles contained in the exhaust gas consist largely of soot, which can be collected in a filter. Such a filter must, however, be reached after a certain particle load regenerated, ie usually burned free.
  • a certain particle load regenerated ie usually burned free.
  • One possibility for regeneration is to heat the exhaust gases to temperatures of approximately 450 to 650 ° C., which can be done, for example, by adding hydrocarbons, in particular vaporized or atomized fuel, into the exhaust system upstream of an oxidation catalytic converter. The exothermic conversion to CO, C0 2 and H 2 0 releases the heat required for free burning.
  • DE 197 31 865 C2 describes an exhaust gas catalytic converter which is used primarily to reduce nitrogen oxides (NO x ) in the exhaust gas of internal combustion engines with self-ignition (diesel engines).
  • NO x nitrogen oxides
  • the NO present in the exhaust gas is first converted into N0.
  • the nitrogen oxides are then stored in a downstream storage unit, for example as barium nitrate.
  • These storage catalytic converters are able to store the nitrogen oxides from the exhaust gas stream over a period of several seconds to minutes.
  • the loaded storage catalysts must be regenerated at regular intervals, the nitrogen oxides being reduced to nitrogen and being released into the exhaust gas.
  • a reducing environment (rich mixture) with a prevailing air ratio of ⁇ ⁇ 1 is necessary for this emptying or regeneration process.
  • An air ratio of ⁇ ⁇ 1 can be generated internally in the engine directly by controlling the combustion or externally by metering a reducing agent (eg diesel fuel, HC) into the exhaust system become.
  • a reducing agent eg diesel fuel, HC
  • the ratio of fuel to combustion air is regulated internally in the engine, producing a rich mixture ( ⁇ ⁇ 1) with insufficient air.
  • ⁇ ⁇ 1 rich mixture
  • low-soot combustion is only possible in a lower speed / load range.
  • regeneration of the storage catalytic converter in the entire engine map is associated with increased particle emissions or with a burst of smoke.
  • DE 100 62 957 describes an exhaust gas purification system with a catalytic converter arrangement which comprises a storage catalytic converter for the reduction of nitrogen oxides and a supply device for supplying a reducing agent to the input side of the storage catalytic converter during a regeneration phase.
  • the catalytic converter arrangement has an orifice arrangement which partially covers the cross-sectional area of the storage catalytic converter.
  • An exhaust gas cleaning system with a regenerable exhaust gas aftertreatment unit is further described in the older German patent application with the file number 101 42 804.9.
  • i t ß an adjustable flow divider provided with- means of which a partial exhaust gas stream is generated in a regeneration position, flow through which an exhaust gas aftertreatment unit.
  • a remaining second partial flow flows through at least one further exhaust gas aftertreatment unit. Due to the adjustable flow divider, a partial flow can be generated, which ensures regeneration of the exhaust gas aftertreatment unit.
  • the main exhaust gas stream flows through a further exhaust gas aftertreatment unit, so that the continuity of the exhaust gas purification is also ensured during the regeneration phase of the exhaust gas aftertreatment unit.
  • the invention proposes an arrangement in which, on the input side of an exhaust gas aftertreatment unit e; Ln, an adjustable flow divider is provided for the variable division of the exhaust gas flow into at least two partial flows.
  • This adjustable flow divider is according to the invention with a feed device for feeding an active substance to the cyclic and / or permanent regeneration of the exhaust gas aftertreatment unit in such a way that the active substance supplied to the exhaust gas stream can be introduced almost completely into one of the at least two partial streams.
  • the arrangement with the flow divider is particularly suitable for the use of an external regeneration principle, in which no throttle valve is required on the engine side during the regeneration phase and no direct intervention in the engine control system and thus no rich operation of the engine is required.
  • the arrangement according to the invention enables a compact, space-saving and simply constructed quasi-continuously operating exhaust gas cleaning system, which in its simplest embodiment only requires a storage catalytic converter.
  • an additional consumption of fuel can be minimized by the fact that no stoichiometric air-fuel ratio of the entire engine exhaust gas is required for the regeneration of the exhaust gas aftertreatment unit or the storage catalytic converter.
  • the adjustable flow divider comprises a pivotable flap which is arranged in the exhaust gas flow upstream of the exhaust gas aftertreatment unit.
  • the exhaust gas flow is divided into two or three partial flows with the aid of the swiveling flap, which are produced by the exhaust gas aftertreatment unit in the form of a catalyst, particle filter or the like. stream.
  • two partial flows of approximately the same extent are formed, which can be achieved by a central position of the flap.
  • the pivotable flap can be adjusted so that the path to be regenerated is flowed through with a smaller partial flow (for example 10% of the total flow).
  • a higher dwell time of the active substance in the catalyst also improves the conversion, which is why the volume of the catalyst unit can possibly be kept smaller than in a single-flow system.
  • the flap In an upper and lower stop position of the flap, two unequal partial flows are formed.
  • the active substance is preferably fed to the smaller substream, so that a small amount of active substance is consumed during a short regeneration cycle. Since the exhaust gas aftertreatment unit i.d-R- has an axial flow through the channel structure, the part of the channels to be regenerated can be precisely defined with the position of the flap.
  • the flap can be periodically pivoted back and forth (or up and down) in order to meter the active substance evenly. This can take place between the two stop positions or in a smaller angular range of, for example, +/- 10 ° around the central position. If these vibrations occur quickly enough, for example at 1 Hz, an approximately even distribution of the active substance between the two partial flows is achieved.
  • the enrichment of the full flow can make sense, for example, when some of the exhaust gas aftertreatment components are operated in full flow.
  • Some exhaust gas treatment concepts require the exhaust gas to be heated up temporarily. A considerably lower energy is required to heat only a partial stream.
  • the feed device for feeding the active substance is integrated in a hollow shaft of the flow divider which can be pivoted about a pivot axis of the flap.
  • the pivotable hollow shaft of the flap preferably has an opening for feeding the active substance into the exhaust gas stream.
  • the opening in the pivotable hollow shaft is preferably connected to a metering device.
  • a metering device In known arrangements for dividing an exhaust gas flow into two structurally separate paths and for metering the two paths, at least two flaps and two separate metering units are generally necessary.
  • the arrangement of the system in a common housing brings only a flap and only one dosing unit offers considerable advantages in terms of construction costs and space requirements.
  • the compact dimensions of the system ensure a lower total heat emission.
  • the device is suitable, for example, for regenerating a NO x store and a particle filter and for desulfurizing both.
  • the pivotable flap of the flow divider preferably has at least two guide plates fastened to the hollow shaft, the surfaces of which have an increasing distance in the direction of flow. These baffles ensure a reliable deflection of the exhaust gas flow and, in the regeneration position, prevent active substance from flowing into an unaffected partial flow. of the exhaust gas can get. This reduces the consumption of active substance during the regeneration phase.
  • a flow baffle can be arranged behind the pivotable flap and in front of the exhaust gas aftertreatment unit.
  • This flow baffle can comprise, for example, a single sheet metal plate, which is parallel to the flow direction of the exhaust gas and its
  • the flow guide plate can comprise at least two V-shaped plate disks, the spaced free ends of which connect approximately flush with the free ends of the guide plates of the pivotable flap in its central position.
  • Such a flow baffle ensures reliable division and separation of the two or three exhaust gas partial flows and prevents this Entry of active substance in the partial flow not to be regenerated.
  • a particularly compact exhaust gas aftertreatment system can be realized by integrating the exhaust gas aftertreatment unit together with the adjustable flow divider and the feed device in a common housing.
  • the housing can have a conically widening contour, starting from an exhaust gas duct of smaller diameter. This configuration leads to a very compact structural unit, which is characterized by low heat losses and a high degree of freedom with regard to the placement of the system in the vehicle.
  • the flap of the flow divider can be controlled pneumatically, in particular electro-pneumatically, for example.
  • pneumatically in particular electro-pneumatically
  • other controls are also possible, for example by means of an electromagnet or an electric servomotor or the like.
  • the exhaust gas aftertreatment unit comprises at least one storage catalytic converter, which is accommodated with the flow divider and the feed device in a common housing.
  • the exhaust gas aftertreatment unit can have one or more NO x storage catalytic converters, one or more par- include particle filter and / or at least one oxidation catalyst.
  • one embodiment can consist in that a system for selective catalytic reduction (so-called SCR system) for reducing the NO x components in the exhaust gas is integrated in the exhaust gas aftertreatment unit.
  • SCR system selective catalytic reduction
  • aqueous urea solution is typically added to the exhaust gas, so that the actual reducing agent ammonia (NH 3 ) is released by thermolysis and subsequent catalyzed hydrolysis of the urea.
  • NH 3 reducing agent ammonia
  • a further advantageous embodiment of the inventions may fertil in a coating of the particulate contained in the exhaust gas aftertreatment unit having a storing N0 X and / or are made with an oxidising type catalytic substance.
  • the active substance can comprise a reducing agent or a desulfating agent.
  • a reducing agent can be vaporized or atomized fuel, for example.
  • Means for desulfating (desulfurization) the exhaust gas are known and used to further improve the cleaning effect of the exhaust gas.
  • the heating element can, for example, be electrically operated and possibly have a catalytic coating.
  • the exhaust gas flow can be heated to temperatures at which the cleaning effect is optimized or takes place at all.
  • the catalytic cleaning effect only begins at elevated exhaust gas temperatures that are not reached immediately after the internal combustion engine is started.
  • a catalytic coating of the heating element can serve to initiate the catalytic cleaning process even before the exhaust gas aftertreatment unit.
  • a method according to the invention for cleaning exhaust gases of an internal combustion engine in which an exhaust gas stream is passed through an exhaust gas aftertreatment unit and in which an active substance is supplied to the exhaust gas aftertreatment unit on the inlet side during a regeneration phase, provides that the exhaust gas stream in the Regeneration position on the input side of the exhaust gas aftertreatment unit is divided into two or three partial flows by means of an adjustable flow divider, one of the partial flows being acted upon by an active substance for regeneration of the exhaust gas aftertreatment unit.
  • the flow divider takes the position of regeneration when the exhaust gas aftertreatment unit is activated for regeneration. Due to the variable adjustability of the flow divider, a variable proportion of the exhaust gas aftertreatment unit can be regenerated. Because the active substance is supplied to only one of the two or the three partial flows, preferably the smaller one, only a slight enrichment of the exhaust gas is necessary, as a result of which the fuel consumption is increased only insignificantly.
  • the exhaust gas stream can flow through at least one storage catalytic converter, at least one particle filter and / or one or more oxidation catalytic converters. One or more of these parts can be electrically heated. The cleaning effect can be very effective in this way with a particularly compact exhaust gas cleaning system.
  • the supply of the active substance can serve to regenerate the at least one particle filter and / or the at least one N0 X store.
  • the active substance of the particulate filter and / or the N0 x storage can be desulfurized by means of feed.
  • FIG. 1 shows a schematic illustration of an exhaust gas aftertreatment unit in the exhaust gas stream of an internal combustion engine
  • FIG. 2 shows a schematic longitudinal section of an exhaust gas aftertreatment unit according to the invention with a pivotable flow divider
  • FIG. 3 shows the exhaust gas aftertreatment unit according to FIG. 2 with a swiveled flow divider
  • FIG. 4 shows a schematic longitudinal section of an alternative embodiment of the exhaust gas aftertreatment unit
  • FIG. 5 the exhaust gas aftertreatment unit according to FIG. 4 with the flow divider pivoted
  • FIG. 6 shows a schematic detailed section of the pivotable flow divider of the exhaust gas aftertreatment unit
  • Figure 7 is a schematic cross section of the flow divider
  • Figure 8 is a plan view of the swiveling flow divider
  • Figure 9 is another view of the flow divider.
  • FIGS. 1 to 9 Preferred exemplary embodiments of the invention are described below with reference to FIGS. 1 to 9. The same parts are basically provided with the same reference numerals and are therefore sometimes not explained several times.
  • FIG. 1 illustrates in a schematic representation the arrangement of an exhaust gas aftertreatment unit 6 in the exhaust gas duct 24 of an internal combustion engine 2.
  • This has an inlet duct 21 on the input side for the supply of fresh gas 23 and optionally an adjustable throttle valve 22 arranged therein for regulating. the fresh gas supply.
  • the throttle valve is only optional on internal combustion engines.
  • An exhaust gas cleaning system which is accommodated in a housing 67 and is provided for cleaning / soot filtering of the exhaust gas of the internal combustion engine 2 and / or for the catalytic conversion of harmful combustion products, is arranged in an exhaust gas duct 24.
  • the exhaust gas purification system can comprise, for example, one or more particle filters, one or more oxidation catalysts, one or more storage catalysts and / or a so-called SCR system (system for selective catalytic reduction).
  • the modules mentioned can optionally be arranged one behind the other in any order and / or at least partially in an integrated design.
  • An adjustable flow divider 8 is provided on the input side of the unit characterized as exhaust gas aftertreatment unit 6, comprising one or more catalysts or particle filters 68, 69, which according to the invention has a feed device 10 for variable metering of an active substance by means of an adjustable metering device 103.
  • the active substance is preferably a means for regeneration of the particulate filter or of the N0 X - storage and / or desulfurization of the above components.
  • a central control unit 4 of the internal combustion engine 2 has inputs for sensor signals 41 and outputs for control signals 42.
  • the values of a speed sensor, an air mass sensor, temperature sensors or the like can be used as sensor signals. are processed.
  • a differential pressure ⁇ p is preferably also measured between an input side and an output side of the exhaust gas aftertreatment unit 6.
  • Some of the control signals are indicated as examples.
  • an actuating signal 43 controls an actuator 44 for adjusting the throttle valve 22 as a function of the corresponding input signals 41.
  • an actuating signal 45 controls an actuator 46 of the flow divider 8, which can be adjusted, for example, by pneumatic, electromagnetic or electromotive means.
  • a control signal 47 is provided for controlling an actuator 48 for the metering device 103, by means of which a variable amount of active substance can be fed into the exhaust gas stream 61 upstream of the exhaust gas aftertreatment unit.
  • the exhaust gas stream 62 after the exhaust gas aftertreatment unit 6 is either passed through further exhaust gas aftertreatment units, for example further catalytic converters, or to an outlet which leads to the outside.
  • FIGS. 2 and 3 each show a schematic longitudinal section of the exhaust gas aftertreatment unit 6 according to the invention which, in the exemplary embodiment shown, has a first catalytic converter or particle filter 68 and a second catalytic converter or particle filter 69 in a common housing 67.
  • the catalysts or particle filters 68, 69 each have axially extending flow channels 70 through which the exhaust gas stream 61 flows.
  • An adjustable flow divider 8 is arranged in the exhaust gas duct 24 in front of the first catalytic converter 68 and can divide the exhaust gas flow 61 into two or three partial flows. In a loading In the charging position (FIG.
  • the flow divider 8 which is designed as a pivotable flap 83, is in a central position, so that an upper and lower portion of the catalysts or particle filters 68, 69 are each subjected to approximately the same exhaust gas mass flow. No active substance is added in this position.
  • the flap 83 is pivoted up or down in a direction about a pivot axis 84 (see FIG. 3) and is in a regeneration position.
  • a larger part of the exhaust gas flow 61 flows below the pivotable flap 83, is partly guided through a fixed flow baffle 63 and flows into a lower part of the catalysts or particle filters 68, 69.
  • a smaller part of the exhaust gas flows through a passage 89 in a hollow shaft 85 of the pivotable flap 83.
  • an active substance for example evaporated fuel in the case of the NO x accumulator, is metered in via the hollow shaft 85 and its passage 89 of the flap 83 and flows between them in the direction of flow opens
  • Baffles 86 (cf. FIG. 6) into a smaller upper part of the catalysts or particle filters 68, 69. Backmixing within the components is largely ruled out since all common components such as catalysts, particle filters etc. have a channel structure with flow channels 70, which only allow flow in the axial direction. If the upper side is regenerated, as shown in FIG. 3, the flap 83 set so that the lower part of the exhaust gas aftertreatment unit 6 can be regenerated.
  • the flap 83 can easily be pivoted from one of the two stop positions towards the middle position. Exhaust gas then flows through the gap opening formed above the upper baffle 86 or below the lower baffle into the upper or lower part of the catalytic converters or particle filters and the partial flow ratio becomes smaller. Tests have shown that the metering flow then only reaches the path to be regenerated almost up to the middle position of the flap 83 (loading position). It can make sense to operate only the first exhaust gas aftertreatment component 68 in the partial flow and the second component 69 in the full flow.
  • a distance between the components 68, 69 is chosen so large that the partial flows 81 and 82 reunite in it and the component 69 is flowed through homogeneously.
  • the distance must be chosen to be very small. The distance is ideally zero.
  • the size of the distance between the two components 68, 69 is of important importance. If it is not available or is very small, component 69 is also operated in the partial flow. However, if the distance is greater than approx. 0.5 ... 1 mm, the partial flows 81, 82 are mixed in the gap, which is caused by the pressure drop. The component 69 is then flowed homogeneously and uniformly over its entire cross section. You can thus be found in full flow and behaves s ⁇ as if it were installed in a separate housing at position 62.
  • FIGS. 4 and 5 show corresponding representations of an alternative exhaust gas aftertreatment unit 6, in which the flow guide plate 63 arranged downstream of the flap 83 consists of a single plate disk arranged parallel to the flow direction.
  • the shape of the fixed flow guide plate 63 slightly favors the flow control in the regeneration position (FIG. 5). In the loading position (FIG. 4), however, the flow guidance is not as favorable as in the embodiment according to FIGS. 2 and 3 with the V-shaped flow guide plate 63, which consists of a first and second plate disk 64, 65.
  • FIG. 6 illustrates a detailed view of the front area of the exhaust gas aftertreatment unit 6 with the pivotable flap 83 and the V-shaped flow baffle 63.
  • Flap wing 88 arranged in a region in front of the flap 83 up to approximately its pivot axis 84 there is in each case above and below the hollow shaft 85 Flap wing 88 arranged.
  • These flap vanes 88 which are arranged symmetrically to a central axis of the exhaust gas duct 24, direct the exhaust gas flow 61 from the internal combustion engine onto the hollow shaft 85 and ensure that the metered-in current is directed exclusively into the path to be regenerated. Numerous tests with the pivotable flap have shown, however, that the flap vanes 88 are not absolutely necessary for the system to operate properly.
  • FIG. 6 illustrates a detailed view of the front area of the exhaust gas aftertreatment unit 6 with the pivotable flap 83 and the V-shaped flow baffle 63.
  • the hollow shaft 85 is drawn in a section through the passage 89.
  • the hollow shaft 85 has an opening 102 of the feed device 10, which enables an active substance to be metered in (cf. FIG. 8).
  • the two baffles 86 of the flap 83 direct the main part of the exhaust gas flow 61 (second partial flow 82) into the lower part of the catalysts or particle filter 68, 69 for exhaust gas aftertreatment.
  • the smaller part of the exhaust gas flow (first partial flow 81) enters the cutout of the hollow shaft 85 on the left and out again between the guide plates 86 on the right. This exhaust gas flow entrains the metering flow, which is introduced from below in the axial direction into the center of the hollow shaft 85, into the upper part of the arrangement.
  • the mixing of the exhaust gas with the dosing substance (active substance 101) is particularly advantageous with this flap.
  • the high flow velocity and the small size of the opening in the hollow shaft 85 produce vortices that promote mixing. If the eddies do not occur, they can be artificially induced by suitable measures when designing the window.
  • the introduction of the mixture in the middle between the flap blades is very cheap in that the dosing agent has little contact with the relatively cold housing walls. With evaporated diesel fuel as a reducing agent, the liquid dosing agent could otherwise condense out.
  • the part of the housing in which the flap 83 is installed can be cylindrical or - as shown - slightly conical.
  • FIG. 7 again shows a cross section through the flap 83, which can be rotated about the pivot axis 84 by means of the pivotable hollow shaft 85.
  • An opening 102 is provided in the middle of the hollow shaft, which is illustrated with reference to FIG. 8.
  • a feed line 104 serves to feed the active substance 101 to the opening 102 between the two baffles 86, which at the same time forms the passage 89 for the exhaust gas flow.
  • FIG. 9 again shows a top view of the flap 83 of the flow divider 8 and illustrates the elongated contour of the opening 102 on the rear side of the hollow shaft 85 facing away from the guide plates 86.

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Abstract

The invention relates to an exhaust gas cleaning system which is used to clean the exhaust gases of an internal combustion engine, comprising an exhaust gas post-treatment unit and a feeder device for supplying an active substance to an input side of the exhaust gas post-treatment unit for the regeneration thereof. According to the invention, at least one adjustable flow divider (8) is arranged on the input side of the exhaust gas post-treatment unit (6) for variably dividing the flow (61) of exhaust gas into at least two partial flows (81, 82) and which is coupled to the feeder device (10) such that the active substance (101) which is fed to the exhaust gas flow (61) can be incorporated essentially in only one of the at least two or three partial flows (81, 82). The invention also relates to a corresponding method for cleaning exhaust gases.

Description

Abgasreinigungsanlage und Verfahren zur Reinigung von Abgasen Exhaust gas cleaning system and method for cleaning exhaust gases
Die Erfindung betrifft eine /Abgasreinigungsanlage mit einer regenerierbaren /Abgasnachbehandlungseinheit. Die Erfindung betrifft ferner ein Verfahren zur Reinigung von Abgasen, bei dem ein' Abgasstrpm durch eine regenerierbare Abgasnachbehandlungsein- heit geleitet wird.The invention relates to an / exhaust gas purification system with a regenerable / exhaust gas aftertreatment unit. The invention further relates to a method for purifying exhaust gases in which a 'Abgasstrpm is passed through a standardized regenerable Abgasnachbehandlungsein-.
Stand der TechnikState of the art
Zur Einhaltung zukünftiger Abgasgrenzwerte von Brennkraftmaschinen sind die bekannten konstruktiven Maßnahmen wie bspw. eine günstige Brennraumgestaltung nicht mehr ausreichend. Insbesondere Brennkraftmaschinen, deren Abgas einen hohen Anteil an Sauerstoff aufweist, bspw. Dieselmotoren oder Ben- zinmotoren mit Kraftstoffdirekteinspritzung, verlangen einen höheren Aufwand zur Schadstoffredukti- on, wobei beim Dieselmotor zusätzlich dessen Partikelemissionen reduziert werden müssen.The known design measures such as, for example, a favorable combustion chamber design are no longer sufficient to comply with future exhaust gas limit values of internal combustion engines. In particular, internal combustion engines whose exhaust gas has a high proportion of oxygen, for example diesel engines or gasoline engines with direct fuel injection, require more effort to reduce pollutants, with the diesel engine also having to reduce its particle emissions.
Die im Abgas enthaltenen Partikel bestehen zu großen Teilen aus Ruß, der in einem Filter aufgefangen werden kann. Ein solches Filter muss allerdings nach Erreichen einer bestimmten Partikelbeladung regeneriert, d.h. üblicherweise freigebrannt werden. Eine Möglichkeit zur Regeneration besteht darin, die Abgase auf Temperaturen von ca. 450 bis 650 °C aufzuheizen, was bspw. durch Zudosierung von Kohlenwasserstoffen, insbesondere von verdampftem oder zerstäubtem Kraftstoff in das Abgassystem stromaufwärts eines Oxidationskatalysators erfolgen kann. Die exotherme Umsetzung zu CO, C02 und H20 setzt die zum Freibrennen benötigte Wärme frei.The particles contained in the exhaust gas consist largely of soot, which can be collected in a filter. Such a filter must, however, be reached after a certain particle load regenerated, ie usually burned free. One possibility for regeneration is to heat the exhaust gases to temperatures of approximately 450 to 650 ° C., which can be done, for example, by adding hydrocarbons, in particular vaporized or atomized fuel, into the exhaust system upstream of an oxidation catalytic converter. The exothermic conversion to CO, C0 2 and H 2 0 releases the heat required for free burning.
In der DE 197 31 865 C2 ist ein Abgaskatalysator beschrieben, der in erster Linie zur Reduzierung von Stickoxiden (NOx) im Abgas von Brennkraftmaschinen mit Selbstzündung (Dieselmotoren) dient. In einem Oxidationskatalysator der Katalysatoranordnung wird zunächst das im Abgas vorhandene NO in N0 umgewandelt. In einer nachgeschalteten Speichereinheit werden die Stickoxide dann bspw. als Bariumnitrat gespeichert. Diese Speicherkatalysato- ren sind in der Lage, die Stickoxide über einen Zeitraum von mehreren Sekunden bis Minuten aus dem Abgasstrom zu speichern. Die beladenen Speicherka- talysatoren müssen in regelmäßigen Zeitabständen regeneriert werden, wobei die Stickoxide zu Stick- stoff reduziert und an das Abgas abgegeben werden. Für diesen Entleer- oder Regenerationsvorgang ist eine reduzierende Umgebung (fettes Gemisch) bei einem herrschenden Luftverhältnis von λ < 1 notwendig .DE 197 31 865 C2 describes an exhaust gas catalytic converter which is used primarily to reduce nitrogen oxides (NO x ) in the exhaust gas of internal combustion engines with self-ignition (diesel engines). In an oxidation catalytic converter of the catalytic converter arrangement, the NO present in the exhaust gas is first converted into N0. The nitrogen oxides are then stored in a downstream storage unit, for example as barium nitrate. These storage catalytic converters are able to store the nitrogen oxides from the exhaust gas stream over a period of several seconds to minutes. The loaded storage catalysts must be regenerated at regular intervals, the nitrogen oxides being reduced to nitrogen and being released into the exhaust gas. A reducing environment (rich mixture) with a prevailing air ratio of λ <1 is necessary for this emptying or regeneration process.
Ein Luftverhältnis von λ < 1 kann motorintern direkt durch Steuerung der Verbrennung oder motorextern durch Dosierung eines Reduktionsmittels (z.B. Dieselkraftstoff, HC) in das Abgassystem erzeugt werden. Motorintern wird das Verhältnis von Kraftstoff zu Verbrennungsluft geregelt, wobei ein fettes Gemisch (λ < 1) mit Luftmangel erzeugt wird. Bei dieser Art der Regelung gelingt jedoch nur in einem unteren Drehzahl-/Lastbereich eine rußarme Verbrennung. Eine Regeneration des Speicherkatalysators im gesamten Motorkennfeld ist bei bekannten Brennkraftmaschinen mj.t einer erhöhten Partikel - emission bzw. mit einem Rauchstoß verbunden.An air ratio of λ <1 can be generated internally in the engine directly by controlling the combustion or externally by metering a reducing agent (eg diesel fuel, HC) into the exhaust system become. The ratio of fuel to combustion air is regulated internally in the engine, producing a rich mixture (λ <1) with insufficient air. With this type of control, low-soot combustion is only possible in a lower speed / load range. In known internal combustion engines, regeneration of the storage catalytic converter in the entire engine map is associated with increased particle emissions or with a burst of smoke.
Problematisch ist generell der hohe Sauerstoffgehalt im Abgas von Dieselmotoren oder von direkteinspritzenden Benzinmotoren. Fall der gesamte Abgasstrom angefettet werden muss, wird eine große Menge des Reduktionsmittels nur dafür benötigt, den Sau- erstoffgehalt im Abgas auf Null zu bringen, also einen λ-Wert von Eins (λ = 1) einzustellen. Für die anschließende Umsetzung der Stickoxide wird vergleichsweise wenig Reduktionsmittel verbraucht.The high oxygen content in the exhaust gas of diesel engines or direct-injection gasoline engines is generally problematic. If the entire exhaust gas flow has to be enriched, a large amount of the reducing agent is only required to bring the oxygen content in the exhaust gas to zero, ie to set a λ value of one (λ = 1). Comparatively little reducing agent is used for the subsequent conversion of the nitrogen oxides.
In der DE 100 62 957 wird eine Abgasreinigungsanlage mit einer Katalysatoranordnung beschrieben, die einen Speicherkatalysator zur Reduktion von Stickoxiden sowie eine Zuführeinrichtung zum Zuführen eines Reduktionsmittels zur Eingangsseite des Speicherkatalysators während einer Regenerationsphase umfasst . Die Katalysatoranordnung weist eine Blendenanordnung auf, welche die Querschnittsfläche des Speicherkatalysators teilweise bedeckt.DE 100 62 957 describes an exhaust gas purification system with a catalytic converter arrangement which comprises a storage catalytic converter for the reduction of nitrogen oxides and a supply device for supplying a reducing agent to the input side of the storage catalytic converter during a regeneration phase. The catalytic converter arrangement has an orifice arrangement which partially covers the cross-sectional area of the storage catalytic converter.
Eine weitere Möglichkeit zur Minderung der Anteile von N0X im Abgas ist deren Reduzierung in einem speziellen Katalysator unter Zusetzung von AmmoniakAnother possibility for reducing the proportions of N0 X in the exhaust gas is their reduction in a special catalyst with the addition of ammonia
(NH3) zu molekularem Stickstoff (N2) . Zum prakti- sehen Einsatz eignet sich insbesondere eine Harnstoff-Wasser-Lösung oder fester Harnstoff, der in einem weiteren Katalysator zu NH3 umgesetzt wird.(NH 3 ) to molecular nitrogen (N 2 ). For practical See use is particularly suitable for a urea-water solution or solid urea, which is converted to NH 3 in a further catalyst.
Eine Abgasreinigungsanlage mit einer regenerierbaren Abgasnachbehandlungseinheit ist weiterhin in der älteren deutschen Patentanmeldung mit dem Aktenzeichen 101 42 804.9 beschrieben. Hierbei ißt ein verstellbarer Strömungsteiler vorgesehen, mit- tels welchem in einer Regenerationsstellung ein Abgasteilstrom erzeugbar ist, welcher eine Abgasnachbehandlungseinheit durchströmt . Ein verbleibender zweiter Teilstrom durchströmt mindestens eine weitere Abgasnachbehandlungseinheit. Aufgrund des ver- stellbaren Strömungsteilers kann ein Teilstrom erzeugt werden, welcher für eine Regeneration der Abgasnachbehandlungseinheit sorgt. Gleichzeitig strömt der Abgashauptström durch eine weitere Abgasnachbehandlungseinheit, so dass die Kontinuität der Abgasreinigung auch während der Regenerations- phase der Abgasnachbehandlungseinheit gewährleistet ist .An exhaust gas cleaning system with a regenerable exhaust gas aftertreatment unit is further described in the older German patent application with the file number 101 42 804.9. Here, i t ß an adjustable flow divider provided with- means of which a partial exhaust gas stream is generated in a regeneration position, flow through which an exhaust gas aftertreatment unit. A remaining second partial flow flows through at least one further exhaust gas aftertreatment unit. Due to the adjustable flow divider, a partial flow can be generated, which ensures regeneration of the exhaust gas aftertreatment unit. At the same time, the main exhaust gas stream flows through a further exhaust gas aftertreatment unit, so that the continuity of the exhaust gas purification is also ensured during the regeneration phase of the exhaust gas aftertreatment unit.
Vorteile der ErfindungAdvantages of the invention
Die Erfindung schlägt bei einer gattungsgemäßen Abgasreinigungsanlage zur Reinigung des Abgases einer Brennkraftmaschine eine Anordnung vor, bei der eingangsseitig einer Abgasnachbehandlungseinheit e;Ln verstellbarer Str mungsteiler zur variablen Aufteilung des Abgasstroms in wenigstens zwei Teilströme vorgesehen ist. Dieser verstellbare Strömungsteiler ist erfindungsgemäß mit einer Zuführeinrichtung zur Zufuhr einer aktiven Substanz zur zyklischen und/oder permanenten Regeneration der Abgasnachbehandlungseinheit derart gekoppelt, dass die dem Abgasstrom zugeführte aktive Substanz nahezu vollständig in einen der wenigstens zwei Teilströme einbringbar ist. Die Anordnung mit dem Strömungsteiler eignet sich insbesondere zur Anwendung eines externen Regenerationsprinzips, bei dem motorseitig keine Drosselklappe während der Regenerationsphase und kein direkter Eingriff in die Motorregelung und damit auch kein Fettbetrieb des Motors erforderlich ist. Die erfindungsgemäße Anordnung ermöglicht eine kompakte, platzsparende und einfach aufgebaute quasi-kontinuierlich arbeitende Abgasreinigungsanlage, die in ihrer einfachsten Ausführungsform nur einen Speicherkatalysator benötigt. Gleichzeitig kann mit Hilfe der erfindungsgemäßen Anordnung ein Mehrverbrauch an Kraftstoff dadurch minimiert werden, dass zur Regeneration der Abgasnachbehandlungseinheit bzw. des Speicherkatalysators kein stöchio- metrisches Luft-Kraftstoff-Verhältnis des gesamten Motorabgases erforderlich ist.In the case of a generic exhaust gas cleaning system for cleaning the exhaust gas of an internal combustion engine, the invention proposes an arrangement in which, on the input side of an exhaust gas aftertreatment unit e; Ln, an adjustable flow divider is provided for the variable division of the exhaust gas flow into at least two partial flows. This adjustable flow divider is according to the invention with a feed device for feeding an active substance to the cyclic and / or permanent regeneration of the exhaust gas aftertreatment unit in such a way that the active substance supplied to the exhaust gas stream can be introduced almost completely into one of the at least two partial streams. The arrangement with the flow divider is particularly suitable for the use of an external regeneration principle, in which no throttle valve is required on the engine side during the regeneration phase and no direct intervention in the engine control system and thus no rich operation of the engine is required. The arrangement according to the invention enables a compact, space-saving and simply constructed quasi-continuously operating exhaust gas cleaning system, which in its simplest embodiment only requires a storage catalytic converter. At the same time, with the arrangement according to the invention, an additional consumption of fuel can be minimized by the fact that no stoichiometric air-fuel ratio of the entire engine exhaust gas is required for the regeneration of the exhaust gas aftertreatment unit or the storage catalytic converter.
Eine vorteilhafte Ausführungsform der Erfindung sieht vor, dass der verstellbare Strömungsteiler eine schwenkbare Klappe umfasst, die im Abgasstrom vor der Abgasnachbehandlungseinheit angeordnet ist. Der Abgasstrom wird mit Hilfe der schwenkbaren Klappe in zwei oder drei Teilströme aufgeteilt, die durch die Abgasnachbehandlungseinheit in Gestalt eines Katalysators, Partikelfilters o. dgl . strömen. In der sog. Beladephase der Abgasnachbehandlungseinheit werden zwei Teilströme annähernd gleichen Umfanges gebildet, was durch eine Mittelstellung der Klappe erreicht werden kann. Zur Regeneration der Abgasnachbehandlungseinheit kann die schwenkbare Klappe so justiert werdet., dass der zu regenerierende Pfad mit einem kleineren Teilstrom (z.B. 10 % des Gesamtstroms) durchströmt wird. Nur in diesem kleineren Abgasstrom muss ein stöchiometrisches Luftverhältnis (λ=l) hergestellt werden, wozu in erster Näherung nur 10 % der Regenerationsmittelmenge benötigt werden, die für eine Anfettung des gesamten Abgasstroms erforderlich wäre. Der Verbrauch an Regenerationsmittel wird dadurch drastisch reduziert . Durch eine höhere Verweilzeit der aktiven Substanz im Katalysator wird außerdem der Umsatz verbessert, weshalb das Volumen der Katalysatoreinheit gegebenenf lls kleiner gehalten werden kann als bei einem einflutigen System.An advantageous embodiment of the invention provides that the adjustable flow divider comprises a pivotable flap which is arranged in the exhaust gas flow upstream of the exhaust gas aftertreatment unit. The exhaust gas flow is divided into two or three partial flows with the aid of the swiveling flap, which are produced by the exhaust gas aftertreatment unit in the form of a catalyst, particle filter or the like. stream. In the so-called loading phase of the exhaust gas aftertreatment unit, two partial flows of approximately the same extent are formed, which can be achieved by a central position of the flap. For the regeneration of the exhaust gas aftertreatment unit, the pivotable flap can be adjusted so that the path to be regenerated is flowed through with a smaller partial flow (for example 10% of the total flow). A stoichiometric air ratio (λ = 1) only has to be established in this smaller exhaust gas flow, for which purpose, in a first approximation, only 10% of the amount of regeneration agent that would be required to enrich the entire exhaust gas flow. This drastically reduces the consumption of regeneration agent. A higher dwell time of the active substance in the catalyst also improves the conversion, which is why the volume of the catalyst unit can possibly be kept smaller than in a single-flow system.
In einer oberen und unteren Anschlagstellung der Klappe werden zwei ungleich große Teilströme gebildet. Vorzugsweise wird dem kleineren Teilstrom die aktive Substanz zugeführt, so dass während eines kurzen Regenerationszyklus eine geringe Menge an aktiver Substanz verbraucht wird. Da die Abgasnach- behandlungseinheit i.d-R- eine axiale durchströmte Kanalstruktur aufweist, kann der zu regenerierende Teil der Kanäle mit der Stellung der Klappe genau definiert werden.In an upper and lower stop position of the flap, two unequal partial flows are formed. The active substance is preferably fed to the smaller substream, so that a small amount of active substance is consumed during a short regeneration cycle. Since the exhaust gas aftertreatment unit i.d-R- has an axial flow through the channel structure, the part of the channels to be regenerated can be precisely defined with the position of the flap.
Mit Hilfe der verstellbaren Klappe ist es möglich, jeweils kurze Regenerationsphasen für die beiden Teile und insgesamt einen quasi-kontinuierlichen Betrieb zu ermöglichen. Soll die aktive Substanz dem gesamten Abgasstrom zugeführt werden, kann zur gleichmäßigen Dosierung der aktiven Substanz die Klappe periodisch hin- und her (bzw. auf und ab) geschwenkt werden. Dies kann zwischen den beiden Anschlagstellungen oder in einem kleineren Winkelbereich von z.B. +/- 10° um die Mittelstellung erfolgen. Erfolgen diese Schwingungen schnell genug, z.B. mit 1 Hz, so wird damit eine annähernd gleichmäßige Aufteilung der aktiven Substanz auf beide Teilströme erreicht. Die Anfettung des Vollstroms kann bspw. dann sinnvoll sein, wenn ein Teil der Abgasnachbehandlungskomponenten im Vollstrom betrieben wird.With the help of the adjustable flap, it is possible to enable short regeneration phases for the two parts and overall quasi-continuous operation. If the active substance is to be supplied to the entire exhaust gas flow, the flap can be periodically pivoted back and forth (or up and down) in order to meter the active substance evenly. This can take place between the two stop positions or in a smaller angular range of, for example, +/- 10 ° around the central position. If these vibrations occur quickly enough, for example at 1 Hz, an approximately even distribution of the active substance between the two partial flows is achieved. The enrichment of the full flow can make sense, for example, when some of the exhaust gas aftertreatment components are operated in full flow.
Einige Abgasnachbehandlungskonzepte erfordern eine zeitweise Aufheizung des Abgases. Zur Aufheizung nur eines Teilstromes ist eine erheblich geringere Energie nötig.Some exhaust gas treatment concepts require the exhaust gas to be heated up temporarily. A considerably lower energy is required to heat only a partial stream.
Gemäß einer erfindungsgemäßen Ausgestaltung ist die Zuführeinrichtung zur Zuführung der aktiven Substanz in einer um eine Schwenkachse der Klappe schwenkbare Hohlwelle des Strδmungsteilers integriert. Vorzugsweise weist die schwenkbare Hohlwelle der Klappe eine Öffnung zur Zuführung der aktiven Substanz in den Abgasstrom auf. Weiterhin steht vorzugsweise die Öffnung in der schwenkbaren Hohlwelle mit einer Dosiereinrichtung in Verbindung. Bei bekannten Anordnungen zur Teilung eines Abgas- Stromes in zwei baulich getrennte Pfade und zur Dosierung der beiden Pfade sind in der Regel wenigstens zwei Klappen und zwei getrennte Dosiereinheiten notwendig. Demgegenüber bringt die Anordnung des Systems in einem gemeinsamen Gehäuse mit nur einer Klappe und nur einer Dosiereinheit erhebliche Vorteile hinsichtlich des Bauaufwandes und des Platzbedarfs. Zudem ist durch die kompaktere Abmessung des Systems eine geringere Gesamtwärmeabgabe gewährleistet. Die Vorrichtung ist bspw. dazu geeignet, einen NOx-Speicher und einen Partikelfilter zu regenerieren und beide zu desulfatisieren.According to an embodiment of the invention, the feed device for feeding the active substance is integrated in a hollow shaft of the flow divider which can be pivoted about a pivot axis of the flap. The pivotable hollow shaft of the flap preferably has an opening for feeding the active substance into the exhaust gas stream. Furthermore, the opening in the pivotable hollow shaft is preferably connected to a metering device. In known arrangements for dividing an exhaust gas flow into two structurally separate paths and for metering the two paths, at least two flaps and two separate metering units are generally necessary. In contrast, the arrangement of the system in a common housing brings only a flap and only one dosing unit offers considerable advantages in terms of construction costs and space requirements. In addition, the compact dimensions of the system ensure a lower total heat emission. The device is suitable, for example, for regenerating a NO x store and a particle filter and for desulfurizing both.
Die schwenkbare Klappe des Strδmungsteilers weist vorzugsweise wenigstens zwei an der Hohlwelle befestigte Leitbleche auf, deren Oberflächen in Strömungsrichtung einen sich vergrößernden Abstand aufweisen. Diese Leitbleche sorgen für eine zuverlässige Umlenkung des Abgasstroms und verhindern in der Regenerationsstellung, dass aktive Substanz in einen nicht beaufschlagten Teilstrom . des Abgases gelangen kann. Dies reduziert den Verbrauch an aktiver Substanz während der Regenerationsphase.The pivotable flap of the flow divider preferably has at least two guide plates fastened to the hollow shaft, the surfaces of which have an increasing distance in the direction of flow. These baffles ensure a reliable deflection of the exhaust gas flow and, in the regeneration position, prevent active substance from flowing into an unaffected partial flow. of the exhaust gas can get. This reduces the consumption of active substance during the regeneration phase.
Hinter der schwenkbaren Klappe und vor der Abgasnachbehandlungseinheit kann gemäß einer weiteren Ausgestaltung der Erfindung ein Strömungsleitblech angeordnet sein. Dieses Strömungsleitblech kann bspw. eine einzige Blechscheibe umfassen, die pa- rallel zur Strömungsrichtung des Abgases und derenAccording to a further embodiment of the invention, a flow baffle can be arranged behind the pivotable flap and in front of the exhaust gas aftertreatment unit. This flow baffle can comprise, for example, a single sheet metal plate, which is parallel to the flow direction of the exhaust gas and its
Oberfläche parallel zur Schwenkächse der Klappe angeordnet ist. Alternativ kann das Strömungsleitblech wenigstens zwei V-förmig angeordnete Blechscheiben umfassen, deren beabstandete freie Enden annähernd bündig mit den freien Enden der Leitbleche der schwenkbaren Klappe in deren Mittelstellung anschließen. Ein solches Strömungsleitblech sorgt für eine zuverlässige Aufteilung und Trennung der zwei bzw. drei Abgasteilströme und verhindert den Eintrag von aktiver Substanz in den nicht zu regenerierenden Teilstrom.Surface is arranged parallel to the pivot axis of the flap. Alternatively, the flow guide plate can comprise at least two V-shaped plate disks, the spaced free ends of which connect approximately flush with the free ends of the guide plates of the pivotable flap in its central position. Such a flow baffle ensures reliable division and separation of the two or three exhaust gas partial flows and prevents this Entry of active substance in the partial flow not to be regenerated.
Eine besonders kompakte Abgasnachbehandlungsanlage lässt sich dadurch realisieren, indem die Abgasnachbehandlungseinheit zusammen mit dem verstellbaren Strömungsteiler und der Zuführeinrichtung in einem gemeinsamen Gehäuse integriert ist. Das Gehäuse kann bspw. im pereich vor der Abgasnachbe- handlungseinheit, ausgehend von einem Abgaskanal kleineren Durchmessers, eine sich konisch erweiternde Kontur aufweisen. Diese Ausgestaltung führt zu einer sehr kompakten Baueinheit, die sich durch geringe Wärmeverluste und einen hohen Freiheitsgrad hinsichtlich der Platzierung des System im Fahrzeug auszeichnet .A particularly compact exhaust gas aftertreatment system can be realized by integrating the exhaust gas aftertreatment unit together with the adjustable flow divider and the feed device in a common housing. For example, in the area in front of the exhaust gas aftertreatment unit, the housing can have a conically widening contour, starting from an exhaust gas duct of smaller diameter. This configuration leads to a very compact structural unit, which is characterized by low heat losses and a high degree of freedom with regard to the placement of the system in the vehicle.
Die Klappe des Strömungsteilers kann bspw. pneumatisch, insbesondere elektro-pneumatisch angesteuert sein. So besteht insbesondere die Möglichkeit, bereits in einem Kraftf hrzeug bestehende Pneumatikvorrichtungen zur Ansteuerung der Abgasreinigungs- anlage zu verwenden. Alternativ sind auch andere Ansteuerungen möglich, bspw. mittels Elektromagnet oder elektrischem Stellmotor oder dgl .The flap of the flow divider can be controlled pneumatically, in particular electro-pneumatically, for example. In particular, there is the possibility of using existing pneumatic devices in a motor vehicle to control the exhaust gas cleaning system. Alternatively, other controls are also possible, for example by means of an electromagnet or an electric servomotor or the like.
Eine erfindungsgemäße Ausgestaltung sieht vor, dass die Abgasnachbehandlungseinheit wenigstens einen Speicherkatalysator umfasst, der mit dem Strömungs- teiler und der Zuführeinrichtung in einem gemeinsamen Gehäuse untergebracht ist. Insbesondere kann die Abgasnachbehandlungseinheit einen oder mehrere NOx-Speicherkatalysatoren, einen oder mehrere Par- tikelfilter und/oder wenigstens einen Oxidationska- talysator umfassen.An embodiment according to the invention provides that the exhaust gas aftertreatment unit comprises at least one storage catalytic converter, which is accommodated with the flow divider and the feed device in a common housing. In particular, the exhaust gas aftertreatment unit can have one or more NO x storage catalytic converters, one or more par- include particle filter and / or at least one oxidation catalyst.
Weiterhin kann eine Ausgestaltung darin bestehen, dass in die Abgasnachbehandlungseinheit ein System zur selektiven katalytischen Reduktion (sog. SCR- System) zur Reduzierung der NOx-Anteile im Abgas integriert ist. Hierbei wird dem Abgas typischerweise wässrige Harnstofflösung zugeführt, so dass durch eine Thermolyse und anschließende katalysierte Hydrolyse des Harnstoffs das eigentliche Reduktionsmittel Ammoniak (NH3) freigesetzt wird. Eine solche Vorrichtung lässt sich in vorteilhafter Weise mit der erfindungsgemäßen Abgasreinigungsanlage kombinieren und führt zu einer weitgehenden Minimierung der unerwünschten und schädlichen Abgasbestandteile .Furthermore, one embodiment can consist in that a system for selective catalytic reduction (so-called SCR system) for reducing the NO x components in the exhaust gas is integrated in the exhaust gas aftertreatment unit. In this case, aqueous urea solution is typically added to the exhaust gas, so that the actual reducing agent ammonia (NH 3 ) is released by thermolysis and subsequent catalyzed hydrolysis of the urea. Such a device can advantageously be combined with the exhaust gas purification system according to the invention and leads to an extensive minimization of the undesirable and harmful exhaust gas components.
Eine weitere vorteilhafte Ausgestaltung der Erfin- düng kann in einer Beschichtung des in der Abgasnachbehandlungseinheit enthaltenen Partikelfilters mit einer N0X speichernden und/oder mit einer oxi- dierenden katalytischen Substanz bestehen. Mit dieser Ausgestaltung lässt sich eine besonders effek- tive und kompakte Abgasreinigungsanlage realisieren.A further advantageous embodiment of the inventions may fertil in a coating of the particulate contained in the exhaust gas aftertreatment unit having a storing N0 X and / or are made with an oxidising type catalytic substance. With this configuration, a particularly effective and compact exhaust gas cleaning system can be realized.
Die aktive Substanz kann in einer Ausführungsform der Erfindung ein Reduktionsmittel bzw. ein desul- fatisierendes Mittel umfassen. Ein solches Reduktionsmittel kann bspw. verdampfter oder zerstäubter Kraftstoff sein. Mittel zur Desulfatisierung (Entschwefelung) des Abgases sind bekannt und dienen zur weiteren Verbesserung der Reinigungswirkung des Abgases .In one embodiment of the invention, the active substance can comprise a reducing agent or a desulfating agent. Such a reducing agent can be vaporized or atomized fuel, for example. Means for desulfating (desulfurization) the exhaust gas are known and used to further improve the cleaning effect of the exhaust gas.
Zur weiteren Verbesserung der Effektivität der Ab- gasreinigungsanlage kann es von Vorteil sein, im Abgasstrom bzw. in der Abgasnachbehandlungsanlage ein zusätzliches Heizelement bzw. einen zusätzlichen Brenner vorzusehen. Das Heizelement kann bspw. elektrisch betrieben sein und ggf. über eine kata- lytische Beschichtung verfügen. Mit einem solchen Heizelement bzw. einem Brenner kann der Abgasstrom bei Bedarf auf Temperaturen aufgeheizt werden, bei denen eine Reinigungswirkung optimiert ist bzw. ü- berhaupt stattfindet. So setzt bspw. die katalyti.- sehe Reinigungswirkung erst bei erhöhten Abgastemperaturen ein, die unmittelbar nach einem Start der Brennkraftmaschine noch nicht erreicht werden. Eine katalytische Beschichtung des Heizelements kann zur Initiierung des katalytischen Reinigungsprozesses bereits vor der Abgasnachbehandlungseinheit dienen.To further improve the effectiveness of the exhaust gas purification system, it may be advantageous to provide an additional heating element or an additional burner in the exhaust gas stream or in the exhaust gas aftertreatment system. The heating element can, for example, be electrically operated and possibly have a catalytic coating. With such a heating element or a burner, the exhaust gas flow can be heated to temperatures at which the cleaning effect is optimized or takes place at all. For example, the catalytic cleaning effect only begins at elevated exhaust gas temperatures that are not reached immediately after the internal combustion engine is started. A catalytic coating of the heating element can serve to initiate the catalytic cleaning process even before the exhaust gas aftertreatment unit.
Besonders vorteilhaft ist der Einsatz eines elektrisch beheizbaren Katalysators, • da er nur einen kleinen Teilstrom aufheizen muss . Der Strombedarf dafür ist erheblich geringer als derjenige zur Auf- heizung des vollen Abgasstroms. Das Bordnetz wird somit weniger belastet.The use of an electrically heatable catalyst is particularly advantageous, since • it only has to heat up a small part of the stream. The electricity requirement for this is considerably lower than that for heating the full exhaust gas flow. The electrical system is thus less burdened.
Ein erfindungsgemäßes Verfahren zur Reinigung von Abgasen einer Brennkraftmaschine, bei dem ein Ab- gasstrom durch eine Abgasnachbehandlungseinheit geleitet wird und bei welchem dem Abgasstrom während einer Regenerationsphase eingangsseitig der Abgasnachbehandlungseinheit eine aktive Substanz zugeführt wird, sieht vor, dass der Abgasstrom in der Regenerationsstellung eingangsseitig der Abgasnachbehandlungseinheit mittels eines verstellbaren Strömungsteilers in zwei bzw. drei Teilströme aufgeteilt wird, wobei einer der Teilströme mit einer aktiven Substanz zur Regeneration der Abgasnachbehandlungseinheit beaufschlagt wird. Bei diesem erfindungsgemäßen Verfahren ist gegenüber bekannten Systemen nur eine sehr geringe Menge an aktiver Substanz zur Regeneration der Abgasnachbehandlungs- einheit notwendig, da nur ein kleinerer Teilstrom mit der aktiven Substanz beaufschlagt wird und auf diese Weise durch den variabel verstellbaren Strömungsteiler eine nahezu kontinuierliche Regeneration der Abgasnachbehandlungseinheit im Fahrbetrieb möglich ist. Es sind auf diese Weise keine Phasen notwendig, während der die gesamte Abgasnachbehandlungseinheit auf einmal gereinigt wird, und während der eine relativ große Menge an aktiver Substanz zugeführt werden muss .A method according to the invention for cleaning exhaust gases of an internal combustion engine, in which an exhaust gas stream is passed through an exhaust gas aftertreatment unit and in which an active substance is supplied to the exhaust gas aftertreatment unit on the inlet side during a regeneration phase, provides that the exhaust gas stream in the Regeneration position on the input side of the exhaust gas aftertreatment unit is divided into two or three partial flows by means of an adjustable flow divider, one of the partial flows being acted upon by an active substance for regeneration of the exhaust gas aftertreatment unit. In the case of this method according to the invention, only a very small amount of active substance is required for regeneration of the exhaust gas aftertreatment unit compared to known systems, since only a smaller partial flow is acted upon by the active substance and in this way an almost continuous regeneration of the exhaust gas aftertreatment unit due to the variably adjustable flow divider is possible while driving. In this way, no phases are necessary during which the entire exhaust gas aftertreatment unit is cleaned at once and during which a relatively large amount of active substance has to be added.
Eine Ausgestaltung des Verfahrens sieht vor, dass der Strömungsteiler die Stellung der Regeneration einnimmt , wenn die Abgasnachbehandlungseinheit zur Regeneration aktiviert wird . Durch die variable Verstellbarkeit des Strömungsteilers kann dabei ein variabler Anteil der Abgasnachbehandlungseinheit regeneriert werden. Dadurch dass die aktive Substanz nur einem der beiden bzw. der drei Teilströme zugeführt wird, vorzugsweise dem kleineren, ist ei- ne nur geringe Anfettung des Abgases notwendig, wodurch ein Kraftstoffverbrauch nur unwesentlich erhöht wird . Der Abgasstrom kann bei dem erfindungsgemäßen Verfahren wenigstens einen Speicherkatalysator, wenigstens einen Partikelfilter und/oder einen oder mehrere Oxidationskatalysator durchströmen. Einzel- ne oder mehrere dieser Teile können elektrisch beheizbar sein. Die Reinigungswirkung kann auf diese Weise mit einer besonders kompakten Abgasreinigungsanlage sehr effektiv sein.One embodiment of the method provides that the flow divider takes the position of regeneration when the exhaust gas aftertreatment unit is activated for regeneration. Due to the variable adjustability of the flow divider, a variable proportion of the exhaust gas aftertreatment unit can be regenerated. Because the active substance is supplied to only one of the two or the three partial flows, preferably the smaller one, only a slight enrichment of the exhaust gas is necessary, as a result of which the fuel consumption is increased only insignificantly. In the process according to the invention, the exhaust gas stream can flow through at least one storage catalytic converter, at least one particle filter and / or one or more oxidation catalytic converters. One or more of these parts can be electrically heated. The cleaning effect can be very effective in this way with a particularly compact exhaust gas cleaning system.
Die Zuführung der aktiven Substanz kann zur Regeneration des wenigstens einen Partikelfilters und/oder des wenigstens einen N0X-Speichers dienen. Wahlweise oder zusätzlich kann mittels Zuführung der aktiven Substanz der Partikelfilter und/oder der N0X-Speicher entschwefelt werden.The supply of the active substance can serve to regenerate the at least one particle filter and / or the at least one N0 X store. Alternatively or additionally, the active substance of the particulate filter and / or the N0 x storage can be desulfurized by means of feed.
Zeichnungendrawings
Die Erfindung wird nachfolgend in bevorzugten Aus- führungsbeispielen anhand der zugehörigen Zeichnungen näher erläutert. Dabei zeigt:The invention is explained in more detail below in preferred exemplary embodiments with reference to the associated drawings. It shows:
Figur 1 eine schematische Darstellung einer Abgasnachbehandlungseinheit im Abgasstrom einer Brennkraftmaschine ;FIG. 1 shows a schematic illustration of an exhaust gas aftertreatment unit in the exhaust gas stream of an internal combustion engine;
Figur 2 ein schematischer Längsschnitt einer erfindungsgemäßen Abgasnachbehandlungseinheit mit einem schwenkbaren Strömungstei- ler;FIG. 2 shows a schematic longitudinal section of an exhaust gas aftertreatment unit according to the invention with a pivotable flow divider;
Figur 3 die Abgasnachbehandlungseinheit gemäß Figur 2 mit einem geschwenkten Strömungsteiler; Figur 4 ein schematischer Längsschnitt einer alternativen Ausführungsform der Abgasnachbehandlungseinheit ;FIG. 3 shows the exhaust gas aftertreatment unit according to FIG. 2 with a swiveled flow divider; FIG. 4 shows a schematic longitudinal section of an alternative embodiment of the exhaust gas aftertreatment unit;
Figur 5 die Abgasnachbehandlungseinheit gemäß Figur 4 mit geschwenktem Strömungsteiler;FIG. 5 the exhaust gas aftertreatment unit according to FIG. 4 with the flow divider pivoted;
Figur 6 ein schematischer Detailschnitt des schwenkbaren Strömungsteilers der Abgasnachbehandlungseinheit ;FIG. 6 shows a schematic detailed section of the pivotable flow divider of the exhaust gas aftertreatment unit;
Figur 7 ein schematischer Querschnitt des Strömungsteilers ;Figure 7 is a schematic cross section of the flow divider;
Figur 8 eine Draufsicht auf den erfindungsgemäßen schwenkbaren Strömungsteiler undFigure 8 is a plan view of the swiveling flow divider and
Figur 9 eine weitere Ansicht des Strδmungsteilers .Figure 9 is another view of the flow divider.
Beschreibung der AusführungsbeispieleDescription of the embodiments
Nachfolgend werden anhand der Figuren 1 bis 9 bevorzugte Ausführungsbeispiele der Erfindung be- schrieben. Dabei sind gleiche Teile- grundsätzlich mit gleichen Bezugszeichen versehen und werden daher teilweise nicht mehrfach erläutert .Preferred exemplary embodiments of the invention are described below with reference to FIGS. 1 to 9. The same parts are basically provided with the same reference numerals and are therefore sometimes not explained several times.
Figur 1 verdeutlicht in einer schematischen Dar- Stellung die Anordnung einer Abgasnachbehandlungseinheit 6 im Abgaskanal 24 einer Brennkraftmaschine 2. Diese weist eingangsseitig einen Einlasskanal 21 zur Zufuhr von Frischgas 23 sowie ggf. eine darin angeordnete verstellbare Drosselklappe 22 zur Regu- lierung der Frischgaszufuhr auf. Die Drosselklappe ist bei Brennkraftmaschinen mit Selbstzündung allerdings nur optional. In einem Abgaskanal 24 ist ein in einem Gehäuse 67 untergebrachtes Abgasreini- gungssystem angeordnet, das zur Reinigung/ Rußfilterung des Abgases der Brennkraftmaschine 2 und/ oder zur katalytischen Umwandlung schädlicher Verbrennungsprodukte vorgesehen ist. Das Abgasreinigungssystem kann bspw. einen oder mehrere Parti- kelfilter, einen oder mehrere Oxidationskatalysato- ren, einen oder mehrere Speicherkatalysatoren und/ oder ein sog. SCR-System (System zur selektiven katalytischen Reduktion) umfassen. Die genannten Module können wahlweise in beliebiger Reihenfolge hintereinander angeordnet sein und/oder zumindest teilweise in integrierter Bauform ausgebildet sein.FIG. 1 illustrates in a schematic representation the arrangement of an exhaust gas aftertreatment unit 6 in the exhaust gas duct 24 of an internal combustion engine 2. This has an inlet duct 21 on the input side for the supply of fresh gas 23 and optionally an adjustable throttle valve 22 arranged therein for regulating. the fresh gas supply. However, the throttle valve is only optional on internal combustion engines. An exhaust gas cleaning system, which is accommodated in a housing 67 and is provided for cleaning / soot filtering of the exhaust gas of the internal combustion engine 2 and / or for the catalytic conversion of harmful combustion products, is arranged in an exhaust gas duct 24. The exhaust gas purification system can comprise, for example, one or more particle filters, one or more oxidation catalysts, one or more storage catalysts and / or a so-called SCR system (system for selective catalytic reduction). The modules mentioned can optionally be arranged one behind the other in any order and / or at least partially in an integrated design.
Eingangsseitig der als Abgasnachbehandlungseinheit 6 charakterisierten Einheit aus einem oder mehreren Katalysatoren bzw. Partikelfiltern 68, 69 ist ein verstellbarer Strömungsteiler 8 vorgesehen, der erfindungsgemäß eine Zuführeinrichtung 10 zur variablen Zudosierung einer aktiven Substanz mittels einer verstellbaren Dosiereinrichtung 103 aufweist. Die aktive Substanz ist vorzugsweise ein Mittel zur Regeneration des Partikelfilters bzw. des N0X- Speichers und/oder zur Desulfatisierung der genannten Bauteile.An adjustable flow divider 8 is provided on the input side of the unit characterized as exhaust gas aftertreatment unit 6, comprising one or more catalysts or particle filters 68, 69, which according to the invention has a feed device 10 for variable metering of an active substance by means of an adjustable metering device 103. The active substance is preferably a means for regeneration of the particulate filter or of the N0 X - storage and / or desulfurization of the above components.
Eine zentrale Steuereinheit 4 der Brennkraftmaschine 2 weist Eingänge für Sensorsignale 41 sowie Ausgänge für Stellsignale 42 auf. Als Sensorsignale können bspw. die Werte eines Drehzahlsensors, eines Luftmassensensors, von Temperatursensoren o. dgl . verarbeitet werden. Vorzugsweise wird auch ein Differenzdruck Δp zwischen einer Eingangsseite und einer Ausgangsseite der Abgasnachbehandlungseinheit 6 gemessen. Einige der Stellsignale sind beispielhaft angedeutet. So steuert bspw. ein Stellsignal 43 einen Aktor 44 zur Justierung der Drosselklappe 22 in Abhängigkeit der entsprechenden Eingangssignale 41. Weiterhin steuert ein Stellsignal 45 einen Aktor 46 des Strömungsteilers 8, der bspw. auf pneumati- schem, elektromagnetischem oder elektromotorischem Weg verstellt werden kann. Weiterhin ist ein Stell.- signal 47 zur Steuerung eines Aktors 48 für die Dosiereinrichtung 103 vorgesehen, mittels derer eine variable Menge an aktiver Substanz in den Abgas- ström 61 vor der Abgasnachbehandlungseinheit zugeführt werden kann. Der Abgasstrom 62 nach der Abgasnachbehandlungseinheit 6 wird entweder durch weitere Abgasnachbehandlungseinheiten, bspw. weitere Katalysatoren, oder zu einem Auslass geleitet, der ins Freie führt.A central control unit 4 of the internal combustion engine 2 has inputs for sensor signals 41 and outputs for control signals 42. The values of a speed sensor, an air mass sensor, temperature sensors or the like can be used as sensor signals. are processed. A differential pressure Δp is preferably also measured between an input side and an output side of the exhaust gas aftertreatment unit 6. Some of the control signals are indicated as examples. For example, an actuating signal 43 controls an actuator 44 for adjusting the throttle valve 22 as a function of the corresponding input signals 41. Furthermore, an actuating signal 45 controls an actuator 46 of the flow divider 8, which can be adjusted, for example, by pneumatic, electromagnetic or electromotive means. Furthermore, a control signal 47 is provided for controlling an actuator 48 for the metering device 103, by means of which a variable amount of active substance can be fed into the exhaust gas stream 61 upstream of the exhaust gas aftertreatment unit. The exhaust gas stream 62 after the exhaust gas aftertreatment unit 6 is either passed through further exhaust gas aftertreatment units, for example further catalytic converters, or to an outlet which leads to the outside.
Die Figuren 2 und 3 zeigen jeweils in einem schematischen Längsschnitt die erfindungsgemäße Abgasnachbehandlungseinheit 6, die im gezeigten Ausfüh- rungsbeispiel in einem gemeinsamen Gehäuse 67 einen ersten Katalysator bzw. Partikelfilter 68, sowie einen zweiten Katalysator bzw. Partikelfilter 69 aufweist. Die Katalysatoren bzw. Partikelfilter 68, 69 weisen jeweils axial verlaufende Strömungskanäle 70 auf, durch die der Abgasstrom 61 hindurch strömt. Im Abgaskanal 24 vor dem ersten Katalysator 68 ist ein verstellbarer Strömungsteiler 8 angeordnet, der für eine Aufteilung des Abgasstroms 61 in zwei oder drei Teilströme sorgen kann. In einer Be- ladestellung (Figur 2) der Abgasnachbehandlungseinheit 6 befindet sich der als schwenkbare Klappe 83 ausgebildete Strömungsteiler 8 in einer Mittelstellung, so dass ein oberer und unterer Teilbereich der Katalysatoren bzw. Partikelfilter 68, 69 jeweils etwa mit einem gleichen Abgasmassenstrom beaufschlagt wird. In dieser Stellung wird keine aktive Substanz zugeführt.FIGS. 2 and 3 each show a schematic longitudinal section of the exhaust gas aftertreatment unit 6 according to the invention which, in the exemplary embodiment shown, has a first catalytic converter or particle filter 68 and a second catalytic converter or particle filter 69 in a common housing 67. The catalysts or particle filters 68, 69 each have axially extending flow channels 70 through which the exhaust gas stream 61 flows. An adjustable flow divider 8 is arranged in the exhaust gas duct 24 in front of the first catalytic converter 68 and can divide the exhaust gas flow 61 into two or three partial flows. In a loading In the charging position (FIG. 2) of the exhaust gas aftertreatment unit 6, the flow divider 8, which is designed as a pivotable flap 83, is in a central position, so that an upper and lower portion of the catalysts or particle filters 68, 69 are each subjected to approximately the same exhaust gas mass flow. No active substance is added in this position.
Zur Regeneration wird die Klappe 83 um eine Schwenkachse 84 in eine Richtung nach oben oder unten geschwenkt (vgl. Figur 3) und befindet sich dabei in einer Regenerierstellung. In dieser Stellung strömt ein größerer Teil des Abgasstroms 61 unter- halb der schwenkbaren Klappe 83 vorbei, wird dabe teilweise durch ein fest installiertes Strömungsleitblech 63 geführt und strömt in einen unteren Teil der Katalysatoren bzw. Partikelfilter 68, 69. Ein kleinerer Teil des Abgases strömt durch einen Durchläse 89 in einer Hohlwelle 85 der schwenkbaren Klappe 83. In dieser Regenerierstellung wird eine aktive Substanz, beim NOx-Speicher bspw. verdampfter Kraftstoff, über die Hohlwelle 85 und deren Durchlass 89 der Klappe 83 zudosiert und strömt zwischen deren in Strömungsrichtung sich öffnendenFor regeneration, the flap 83 is pivoted up or down in a direction about a pivot axis 84 (see FIG. 3) and is in a regeneration position. In this position, a larger part of the exhaust gas flow 61 flows below the pivotable flap 83, is partly guided through a fixed flow baffle 63 and flows into a lower part of the catalysts or particle filters 68, 69. A smaller part of the exhaust gas flows through a passage 89 in a hollow shaft 85 of the pivotable flap 83. In this regeneration position, an active substance, for example evaporated fuel in the case of the NO x accumulator, is metered in via the hollow shaft 85 and its passage 89 of the flap 83 and flows between them in the direction of flow opens
Leitblechen 86 (vgl. Figur 6) in einen kleineren oberen Teil der Katalysatoren bzw. Partikelfilter 68, 69. Eine Rückmischung innerhalb der Komponenten ist weitgehend ausgeschlossen, da alle gebräuchli- chen Komponenten wie Katalysatoren, Partikelfilter etc. eine Kanalstruktur mit Strömungskanälen 70 aufweisen, die nur eine Strömung in axialer Richtung erlauben. Ist die obere Seite regeneriert, wie es in Figur 3 dargestellt ist, wird die Klappe 83 so gestellt, dass der untere Teil der Abgasnachbehandlungseinheit 6 regeneriert werden kann.Baffles 86 (cf. FIG. 6) into a smaller upper part of the catalysts or particle filters 68, 69. Backmixing within the components is largely ruled out since all common components such as catalysts, particle filters etc. have a channel structure with flow channels 70, which only allow flow in the axial direction. If the upper side is regenerated, as shown in FIG. 3, the flap 83 set so that the lower part of the exhaust gas aftertreatment unit 6 can be regenerated.
Falls das Teilstromverhältnis variiert werden soll, kann die Klappe 83 leicht von einer der beiden Anschlagstellungen in Richtung zur Mittelstellung verschwenkt werden. Durch die oberhalb des oberen Leitblechs 86 bzw. unterhalb des unteren Leitblechs entstehende Spaltöffnung strömt dann Abgas in den oberen bzw. unteren Teil der Katalysatoren bzw. Partikelfilter und das Teilstromverhältnis wird kleiner. Versuche haben gezeigt, dass dann fast bis zur Mittelstellung der Klappe 83 (Beladestellung) der Dosierstrom nur in den zu regenerierenden Pfad gelangt. Es kann sinnvoll sein, nur die erste Abgasnachbehandlungskomponente 68 im Teilström und die zweite Komponente 69 im Vollstrom zu betreiben. In diesem Fall wird ein Abstand zwischen den Komponenten 68, 69 so groß gewählt, dass sich in ihm die Teilströme 81 und 82 wieder vereinigen und die Komponente 69 homogen durchströmt wird. Soll dagegen auch die Komponente 69 im Teilstrom betrieben werden, so muss der Abstand sehr klein gewählt sein. Der Abstand ist im Idealfall gleich Null.If the partial flow ratio is to be varied, the flap 83 can easily be pivoted from one of the two stop positions towards the middle position. Exhaust gas then flows through the gap opening formed above the upper baffle 86 or below the lower baffle into the upper or lower part of the catalytic converters or particle filters and the partial flow ratio becomes smaller. Tests have shown that the metering flow then only reaches the path to be regenerated almost up to the middle position of the flap 83 (loading position). It can make sense to operate only the first exhaust gas aftertreatment component 68 in the partial flow and the second component 69 in the full flow. In this case, a distance between the components 68, 69 is chosen so large that the partial flows 81 and 82 reunite in it and the component 69 is flowed through homogeneously. On the other hand, if component 69 is also to be operated in the partial flow, the distance must be chosen to be very small. The distance is ideally zero.
Der Größe des Abstandes zwischen den beiden Komponenten 68, 69 kommt eine wichtige Bedeutung zu. Ist er nicht vorhanden oder sehr klein, wird auch die Komponente 69 im Teilstrom betrieben. Ist der Ab- stand jedoch größer als ca. 0,5 ... 1 mm, findet im Spalt eine Vermischung der Teilströme 81, 82 statt, die durch das Druckgefälle verursacht wird. Die Komponente 69 wird dann homogen und über ihren gesamten Querschnitt gleichmäßig angeströmt. Sie be- findet sich somit im Vollstrom und verhält sich sφ, als wäre sie in einem getrennten Gehäuse an der Stelle 62 eingebaut.The size of the distance between the two components 68, 69 is of important importance. If it is not available or is very small, component 69 is also operated in the partial flow. However, if the distance is greater than approx. 0.5 ... 1 mm, the partial flows 81, 82 are mixed in the gap, which is caused by the pressure drop. The component 69 is then flowed homogeneously and uniformly over its entire cross section. You can thus be found in full flow and behaves sφ as if it were installed in a separate housing at position 62.
Die Figuren 4 und 5 zeigen entsprechende Darstellungen einer alternativen Abgasnachbehandlungseinheit 6, bei der das der Klappe 83 nachgeordnete Strömungsleitblech 63 in einer einzigen parallel zur Strömungsrichtung angeordneten Blechscheibe be- steht. Die Gestalt des festen Strömungsleitblechs 63 begünstigt die St ömungsführung in der Regenerierstellung (Figur 5) geringfügig. In der Beladestellung (Figur 4) ist die Strömungsführung dagegen nicht so günstig wie in der Ausführungsform ge- maß den Figuren 2 und 3 mit dem V-förmig gestalteten Strömungsleitblech 63, das aus einer ersten und zweiten Blechscheibe 64, 65 besteht.FIGS. 4 and 5 show corresponding representations of an alternative exhaust gas aftertreatment unit 6, in which the flow guide plate 63 arranged downstream of the flap 83 consists of a single plate disk arranged parallel to the flow direction. The shape of the fixed flow guide plate 63 slightly favors the flow control in the regeneration position (FIG. 5). In the loading position (FIG. 4), however, the flow guidance is not as favorable as in the embodiment according to FIGS. 2 and 3 with the V-shaped flow guide plate 63, which consists of a first and second plate disk 64, 65.
Figur 6 verdeutlicht eine Detailansicht des vorde- ren Bereichs der Abgasnachbehandlungseinheit 6 mit der schwenkbaren Klappe 83 und dem V-förmigen Strömungsleitblech 63. In einem Bereich vor der Klappe 83 bis ungefähr zu deren Schwenkachse 84 reichend ist jeweils ober- und unterhalb der Hohlwelle 85 ein Klappenflügel 88 angeordnet. Diese symmetrisch zu einer Mittelachse des Abgaskanals 24 angeordneten Klappenflügel 88 lenken den Abgasstrom 61 von der Brennkraftmaschine auf die Hohlwelle 85 und stellen sicher, dass der zudosierte Strom aus- schließlich in den zu regenerierenden Pfad gelenkt wird. Zahlreiche Tests mit der schwenkbaren Klappe haben jedoch gezeigt, dass die Klappenflügel 88 für einen einwandfreien Betrieb der Anlage nicht zwingend erforderlich sind. Die Hohlwelle 85 ist in der Detailansicht der Figur 6 in einem Schnitt durch den Durchläse 89 gezeichnet. Die Hohlwelle 85 weist eine Öffnung 102 der Zuführeinrichtung 10 auf, die eine Zudosierung einer aktiven Substanz ermöglicht (vgl. Figur 8) . Die beiden Leitbleche 86 der Klappe 83 leiten den Hauptteil des Abgasstroms 61 (zweiter Teilstrom 82) in den unteren Teil der Katalysatoren bzw. Parti- kelfilters 68, 69 zur Abgasnachbehandlung. Der kleinere Teil des Abgasstroms (erster Teilstrom 81) tritt links in den Ausschnitt der Hohlwelle 85 ein und rechts zwischen den Leitblechen 86 wieder heraus. Dabei reißt dieser Abgasstrom den Dosierstrom, der von unten in axialer Richtung in die Mitte der Hohlwelle 85 eingebracht wird, mit in den oberen Teil der Anordnung.FIG. 6 illustrates a detailed view of the front area of the exhaust gas aftertreatment unit 6 with the pivotable flap 83 and the V-shaped flow baffle 63. In a region in front of the flap 83 up to approximately its pivot axis 84 there is in each case above and below the hollow shaft 85 Flap wing 88 arranged. These flap vanes 88, which are arranged symmetrically to a central axis of the exhaust gas duct 24, direct the exhaust gas flow 61 from the internal combustion engine onto the hollow shaft 85 and ensure that the metered-in current is directed exclusively into the path to be regenerated. Numerous tests with the pivotable flap have shown, however, that the flap vanes 88 are not absolutely necessary for the system to operate properly. In the detailed view of FIG. 6, the hollow shaft 85 is drawn in a section through the passage 89. The hollow shaft 85 has an opening 102 of the feed device 10, which enables an active substance to be metered in (cf. FIG. 8). The two baffles 86 of the flap 83 direct the main part of the exhaust gas flow 61 (second partial flow 82) into the lower part of the catalysts or particle filter 68, 69 for exhaust gas aftertreatment. The smaller part of the exhaust gas flow (first partial flow 81) enters the cutout of the hollow shaft 85 on the left and out again between the guide plates 86 on the right. This exhaust gas flow entrains the metering flow, which is introduced from below in the axial direction into the center of the hollow shaft 85, into the upper part of the arrangement.
Die Vermischung des Abgases mit dem Dosierstoff (aktive Substanz 101) ist bei dieser Klappe besonders vorteilhaft. Durch die hohe Strömungsgeschwindigkeit und die geringe Größe der Öffnung in der Hohlwelle 85 werden Wirbel erzeugt, die der Durchmischung förderlich sind. Treten die Wirbel nicht auf, können sie durch geeignete .Maßnahmen bei der Gestaltung des Fensters künstlich- induziert werden. Die Einbringung des Gemisches in der Mitte zwischen den Klappenflügeln ist insofern sehr günstig, als das Dosiermittel wenig Kontakt zu den relativ kal- ten Gehäusewänden bekgmmt. Bei verdampftem Dieselkraftstoff als Reduktionsmittel könnte es sonst zur Auskondensation von flüssigem Dosierstoff kommen. Der Teil des Gehäuses, in dem die Klappe 83 eingebaut ist, kann zylindrisch oder - wie gezeichnet - leicht konisch ausgeführt sein.The mixing of the exhaust gas with the dosing substance (active substance 101) is particularly advantageous with this flap. The high flow velocity and the small size of the opening in the hollow shaft 85 produce vortices that promote mixing. If the eddies do not occur, they can be artificially induced by suitable measures when designing the window. The introduction of the mixture in the middle between the flap blades is very cheap in that the dosing agent has little contact with the relatively cold housing walls. With evaporated diesel fuel as a reducing agent, the liquid dosing agent could otherwise condense out. The part of the housing in which the flap 83 is installed can be cylindrical or - as shown - slightly conical.
Figur 7 zeigt nochmals einen Querschnitt durch die Klappe 83, die mittels der schwenkbaren Hohlwelle 85 um die Schwenkachse 84 gedreht werden kann. In der Mitte der Hohlwelle ist eine Öffnung 102 vorgesehen, die anhand der Figur 8 verdeutlicht wird. Eine Zuführleitung 104 dient zur Zuführung der aktiven Substanz 101 zur Öffnung 102 zwischen den beiden Leitblechen 86, die gleichzeitig den Durch- lass 89 für den Abgasstrom bildet.FIG. 7 again shows a cross section through the flap 83, which can be rotated about the pivot axis 84 by means of the pivotable hollow shaft 85. An opening 102 is provided in the middle of the hollow shaft, which is illustrated with reference to FIG. 8. A feed line 104 serves to feed the active substance 101 to the opening 102 between the two baffles 86, which at the same time forms the passage 89 for the exhaust gas flow.
Figur 9 zeigt nochmals eine Draufsicht von oben auf die Klappe 83 des Strömungsteilers 8 und verdeutlicht die längliche Kontur der Öffnung 102 an der den Leitblechen 86 abgewandten Rückseite der Hohlwelle 85. FIG. 9 again shows a top view of the flap 83 of the flow divider 8 and illustrates the elongated contour of the opening 102 on the rear side of the hollow shaft 85 facing away from the guide plates 86.

Claims

Patentansprüche claims
1. Abgasreinigungsanlage zur Reinigung des Abgases einer Brennkraftmaschine mit einer Abgasnachbehandlungseinheit und einer Zuführeinrichtung zum Zuführen einer aktiven Substanz zu einer Eingangsseite der Abgasnachbehandlungseinheit zu deren Regeneration, dadurch gekennzeichnet, dass eingangsseitig der Abgasnachbehandlungseinheit (6) wenigstens ein verstellbarer Stromungsteiler (8) zur variablen Aufteilung des Abgasstroms (61) in wenigs- tens zwei Teilströme (81, 82) vorgesehen ist, der mit der Zuführeinrichtung (10) derart gekoppelt ist, dass die dem Abgasstrom (61) zugeführte aktive Substanz (101) wahlweise in beide oder weitestgehend in nur einen der wenigstens zwei Teilströme (81, 82) einbringbar ist.1. Exhaust gas cleaning system for cleaning the exhaust gas of an internal combustion engine with an exhaust gas aftertreatment unit and a feed device for supplying an active substance to an input side of the exhaust gas aftertreatment unit for its regeneration, characterized in that at least one adjustable flow divider (8) for the variable division of the exhaust gas aftertreatment unit (6) on the input side Exhaust gas stream (61) is provided in at least two partial streams (81, 82), which is coupled to the feed device (10) in such a way that the active substance (101) supplied to the exhaust gas stream (61) can be either in both or largely in only one of which at least two partial flows (81, 82) can be introduced.
2. Abgasreinigungsanlage nach Anspruch 1, dadurch gekennzeichnet, dass der verstellbare Strömungsteiler (8) eine schwenkbare Klappe (83) um- fasst, die im Abgasstrom (61) vor der Abgasnachbehandlungseinheit (6) angeordnet ist.2. Exhaust gas cleaning system according to claim 1, characterized in that the adjustable flow divider (8) comprises a pivotable flap (83) which is arranged in the exhaust gas stream (61) upstream of the exhaust gas aftertreatment unit (6).
3. Abgasreinigungsanlage nach Anspruch 1 oder 2, dadurch geken zeichnet, dass die Zuführein- richtung (10) in einer um eine Schwenkachse (84) der Klappe (83) schwenkbare Hohlwelle (85) des Strömungsteilers (8) integriert ist. 3. Exhaust gas purification system according to claim 1 or 2, characterized in that the feed device (10) is integrated in a hollow shaft (85) of the flow divider (8) which can be pivoted about a pivot axis (84) of the flap (83).
4. Abgasreinigungsanlage nach Anspruch 3, dadurch gekennzeichnet, dass die schwenkbare Hohlwelle4. Emission control system according to claim 3, characterized in that the pivotable hollow shaft
(85) der Klappe (83) eine Öffnung (102) zur Zuführung der aktiven Substanz (101) in den Abgasstrom (61 bzw. 81) aufweist.(85) of the flap (83) has an opening (102) for feeding the active substance (101) into the exhaust gas stream (61 or 81).
5. Abgasreinigungsanlage nach Anspruch 4, dadurch gekennzeichnet, dass die Öffnung (102) in der schwenkbaren Hohlwelle (85) mit einer Dosierein- richtung (103) in Verbindung steht.5. Exhaust gas cleaning system according to claim 4, characterized in that the opening (102) in the pivotable hollow shaft (85) is connected to a metering device (103).
6. Abgasreinigungsanlage nach .einem der Ansprüche 2 bis 5, dadurch gekennzeichnet, dass die schwenkbare Klappe (83) des Strömungsteilers (8) wenigstens zwei an der Hohlwelle (85) befestigte Leitbleche (86) aufweist, deren Oberflächen in Strömungsrichtung einen sich vergrößernden Abstand aufweisen.6. Exhaust gas purification system according to one of claims 2 to 5, characterized in that the pivotable flap (83) of the flow divider (8) has at least two guide plates (86) fastened to the hollow shaft (85), the surfaces of which have an increasing distance in the flow direction exhibit.
7. Abgasreinigungsanlage nach einem der Ansprüche 2 bis 5, dadurch gekennzeichnet, dass hinter der schwenkbaren Klappe (83) und vor der Abgasnachbehandlungseinheit (6) ein Strömungsleitblech (63) angeordnet ist .7. Exhaust gas cleaning system according to one of claims 2 to 5, characterized in that a flow guide plate (63) is arranged behind the pivotable flap (83) and in front of the exhaust gas aftertreatment unit (6).
8. Abgasreinigungsanlage nach Anspruch 7, dadurch gekennzeichnet, dass das Strömungsleitblech8. Exhaust gas cleaning system according to claim 7, characterized in that the flow baffle
(63) eine einzige Blechscheibe (64) umfasst, die parallel zur Strömungsrichtung des Abgases und de- ren Oberfläche parallel zur Schwenkachse (84) der Klappe (83) angeordnet ist.(63) comprises a single sheet metal disk (64) which is arranged parallel to the direction of flow of the exhaust gas and whose surface is parallel to the pivot axis (84) of the flap (83).
9. Abgasreinigungsanlage nach Anspruch 7, dadurch gekennzeichnet, dass das Strömungsleitblech (63) wenigstens zwei V-förmig angeordnete Blechscheiben (64,65) umfasst, deren beabstandete freie Enden (66) annähernd bündig mit den freien Enden (87) der Leitbleche (86) der schwenkbaren Klappe (83) in deren Mittelstellung abschließen.9. Emission control system according to claim 7, characterized in that the flow baffle (63) comprises at least two V-shaped sheet metal disks (64, 65), the spaced free ends (66) of which are approximately flush with the free ends (87) of the guide plates (86) of the pivotable flap (83) in their central position.
10. Abgasreinigungsanlage nach einem der vorhergehenden Ansprüche, dadurch gekennzeichne , dass die Abgasnachbehandlungseinheit (6) zusammen mit dem verstellbaren Strömungsteiler (8) und der Zuführeinrichtung (10) in einem gemeinsamen Gehäuse (67) integriert ist.10. Exhaust gas purification system according to one of the preceding claims, characterized in that the exhaust gas aftertreatment unit (6) is integrated together with the adjustable flow divider (8) and the feed device (10) in a common housing (67).
11. Abgasreinigungsanlage nach Anspruch 10, da- durch, gekennzeichnet, dass das Gehäuse (67) im Bereich vor der Abgasnachbehandlungseinheit (6) , ausgehend von einem Abgaskanal (24) kleineren Durchmessers eine sich konisch erweiternde Kontur aufweist .11. The exhaust gas purification system according to claim 10, characterized in that the housing (67) in the area in front of the exhaust gas aftertreatment unit (6) has a conically widening contour starting from an exhaust gas duct (24) of smaller diameter.
12. Abgasreinigungsanlage nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Abgasnachbehandlungseinheit (6) wenigstens einen Speicherkatalysator umfasst, der mit dem Strömungsteiler (8) und der Zuführeinrichtung (10) in einem gemeinsamen Gehäuse (67) untergebracht ist.12. Exhaust gas purification system according to one of the preceding claims, characterized in that the exhaust gas aftertreatment unit (6) comprises at least one storage catalytic converter which is housed with the flow divider (8) and the feed device (10) in a common housing (67).
13. Abgasreinigungsanlage ' nach einem der vorherge- henden Ansprüche, dadurch gekennzeichnet, dass die Abgasnachbehandlungseinheit (6) ein System zur selektiven katalytischen Reduktion zur Reduzierung der NOx-Anteile im Abgas umfasst . 13. Exhaust gas cleaning system ' according to one of the preceding claims, characterized in that the exhaust gas aftertreatment unit (6) comprises a system for selective catalytic reduction to reduce the NO x components in the exhaust gas.
14. Abgasreinigungsanlage nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet/ dass die Abgasnachbehandlungseinheit (6) einen Par~- tikelfilter umfasst.14 exhaust gas purification system according to any one of the preceding claims, characterized in / that the exhaust gas aftertreatment unit (6) comprises a par ~ - comprises particle filter.
15. Abgasreinigungsanlage nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Abgasnachbehandlungseinheit (6) einen Oxi- dationskatalysator umfasst, der ggf. elektrisch be- heizbar ist.15. Exhaust gas purification system according to one of the preceding claims, characterized in that the exhaust gas aftertreatment unit (6) comprises an oxidation catalytic converter, which can optionally be heated electrically.
16. Abgasreinigungsanlage nach einem der Ansprüche 12 bis 15, dadurch gekennzeichnet, dass die Komponenten (68, 69) der Abgasnachbehandlungsein- heit (6) in einem gemeinsamen Gehäuse (67) angeordnet sind.16. Exhaust gas cleaning system according to one of claims 12 to 15, characterized in that the components (68, 69) of the exhaust gas aftertreatment unit (6) are arranged in a common housing (67).
17. Abgasreinigungsanlage nach Anspruch 16, dadurch gekennzeichnet, dass die Komponente,n (68, 69) der Abgasnachbehandlungseinheit (6) in einem Abstand von weniger als ca. 0,5 mm hintereinander angeordnet sind.17. Exhaust gas purification system according to claim 16, characterized in that the components, n (68, 69) of the exhaust gas aftertreatment unit (6) are arranged one behind the other at a distance of less than approximately 0.5 mm.
18. Abgasreinigungsanlage nach Anspruch 16, da- durch gekennzeichnet, dass die Komponenten18. Emission control system according to claim 16, characterized in that the components
(68, 69) der Abgasnachbehandlungseinheit (6) in einem Abstand von mehr als ca. 0,5 bis 1 mm hintereinander angeordnet sind.(68, 69) of the exhaust gas aftertreatment unit (6) are arranged one behind the other at a distance of more than about 0.5 to 1 mm.
19. Abgasreinigungsanlage nach einem der vorhergehenden Ansprüche, dadurch gekennzeic ne , dass die aktive Substanz (101) ein Reduktionsmittel umfasst . 19. Emission control system according to one of the preceding claims, characterized in that the active substance (101) comprises a reducing agent.
20. Verfahren zur Reinigung von Abgasen einer Brennkraftmaschine, bei dem ein Abgasstrom durch eine Abgasnachbehandlungseinheit geleitet wird, und bei dem dem Abgasstrom während einer Regenerations- phase eingangsseitig der Abgasnachbehandlungseinheit eine aktiven Substanz zugeführt wird, dadurch gekennzeichnet, dass der Abgasstrom (61) in der Regenerationsstellung eingangsseitig der Abgasnachbehandlungseinheit (6) mittels wenigs- tens eines verstellbaren Strömungsteilers (8) in wenigstens zwei Teilströme (81, 82) aufgeteilt wird, wobei wahlweise nur einer der Teilströme (81, 82) oder beide Teilströme (81, 82) mit einer aktiven Substanz zur Regeneration der Abgasnachbehand- lungseinheit (6) beaufschlagt werden.20. A method for cleaning exhaust gases of an internal combustion engine, in which an exhaust gas stream is passed through an exhaust gas aftertreatment unit, and in which an active substance is supplied to the exhaust gas aftertreatment unit on the input side during a regeneration phase, characterized in that the exhaust gas stream (61) in the Regeneration position on the inlet side of the exhaust gas aftertreatment unit (6) is divided into at least two partial flows (81, 82) by means of at least one adjustable flow divider (8), with either only one of the partial flows (81, 82) or both partial flows (81, 82) with one active substance for the regeneration of the exhaust gas aftertreatment unit (6).
21. Verfahren nach Anspruch 20, dadurch gekennzeichnet, dass der Strömungsteiler (8) die Stellung der Regeneration einnimmt, wenn die Abgasnach- behandlungseinheit (6) zur Regeneration aktiviert wird.21. The method according to claim 20, characterized in that the flow divider (8) assumes the position of regeneration when the exhaust gas aftertreatment unit (6) is activated for regeneration.
22. Verfahren nach Anspruch 20 oder 21, dadurch gekennzeichnet, dass die Teilströme (81, 82) variabel aufteilbar sind.22. The method according to claim 20 or 21, characterized in that the partial streams (81, 82) are variable.
23. Verfahren nach einem der Ansprüche 22 bis 22, dadurch gekennzeic net, dass die aktive Substanz (101) nur einem der wenigstens zwei Teilströ- me (81, 82) zugeführt wird.23. The method according to any one of claims 22 to 22, characterized in that the active substance (101) is supplied to only one of the at least two partial streams (81, 82).
24. Verfahren nach einem der Ansprüche 20 bis 23, dadurch geken zeichnet, dass in einer mittle- ren Stellung der Klappe (83) zwei gleich große Teilströme (81, 82) gebildet werden.24. The method according to any one of claims 20 to 23, characterized in that in a medium ren position of the flap (83) two equal partial streams (81, 82) are formed.
25. Verfahren nach Anspruch 24, dadurch gekenn- zeichnet, dass die aktive Substanz (101) in der mittleren Stellung der Klappe (83) beiden Teilströmen (81, 82) zugeführt wird.25. The method according to claim 24, characterized in that the active substance (101) in the middle position of the flap (83) is fed to two partial flows (81, 82).
26. Verfahren nach Anspruch 24 oder 25, dadurch gekennzeichne , dass die aktive Substanz (101) abwechselnd beiden Teilströmen (81, 82) während eines periodischen Schwenkens der Klappe (83) über die Mittelstellung zugeführt wird.26. The method according to claim 24 or 25, characterized in that the active substance (101) is alternately supplied to two partial flows (81, 82) during a periodic pivoting of the flap (83) via the central position.
27. Verfahren nach Anspruch 26, dadurch gekennzeichnet, dass die Klappe (83) zwischen beiden Anschlagstellungen hin- und her geschwenkt wird.27. The method according to claim 26, characterized in that the flap (83) is pivoted back and forth between the two stop positions.
28. Verfahren nach Anspruch 26, dadurch gekenn- zeichnet, dass die Klappe (83) in einem begrenzten Winkelbereich zwischen beiden Anschlagstellungen hin- und her geschwenkt wird.28. The method according to claim 26, characterized in that the flap (83) is pivoted back and forth in a limited angular range between the two stop positions.
29. Verfahren nach einem der Ansprüche 20 bis 28, dadurch gekennzeichnet, dass in einer unteren oder einer oberen Anschlagstellung der Klappe (83) zwei unterschiedlich große Teilströme (81, 82) gebildet werden.29. The method according to any one of claims 20 to 28, characterized in that two different sized partial flows (81, 82) are formed in a lower or an upper stop position of the flap (83).
30. Verfahren nach einem der Ansprüche 20 bis 29, dadurch geken zeichnet, dass mittels Zuführung der aktiven Substanz (101) ein Partikelfilter und/oder ein NOx-Speicher regeneriert wird. 30. The method according to any one of claims 20 to 29, characterized in that a particle filter and / or a NO x store is regenerated by supplying the active substance (101).
31. Verfahren nach einem der Ansprüche 20 bis 30, dadurch gekennzeichnet, dass mittels Zuführung der aktiven Substanz (101) der Partikelfilter und/oder der NOx-Speicher desulfatisiert wird. 31. The method according to any one of claims 20 to 30, characterized in that the particle filter and / or the NO x store is desulfated by supplying the active substance (101).
EP03794765A 2002-09-06 2003-06-24 Exhaust gas cleaning system and method for the cleaning of exhaust gases Withdrawn EP1537303A1 (en)

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DE2002141898 DE10241898A1 (en) 2002-09-06 2002-09-06 Automotive exhaust gas filter for diesel engine and fuel-injection petrol engine, has swivel-mounted gas deflector directed alternately at two sections of same gas filter
DE10241898 2002-09-06
PCT/DE2003/002102 WO2004025090A1 (en) 2002-09-06 2003-06-24 Exhaust gas cleaning system and method for the cleaning of exhaust gases

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