EP1508567B1 - Process for producing cyanobenzoic acid derivatives - Google Patents

Process for producing cyanobenzoic acid derivatives Download PDF

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EP1508567B1
EP1508567B1 EP04022598A EP04022598A EP1508567B1 EP 1508567 B1 EP1508567 B1 EP 1508567B1 EP 04022598 A EP04022598 A EP 04022598A EP 04022598 A EP04022598 A EP 04022598A EP 1508567 B1 EP1508567 B1 EP 1508567B1
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compound
cyanobenzoic acid
producing
cyanobenzylamine
acid compound
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EP1508567A2 (en
EP1508567A3 (en
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Hiroshi Kawasaki Research Laboratory Yasuda
Haruaki Ito
Takashi Kawasaki Works Showa Denko K.K. Tani
Kimitaka Kawasaki Research Laboratory Ohshiro
Makoto Kawasaki Works Showa Denko K.K. Saito
Sumio Soya
Kuniomi Marumo
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Resonac Holdings Corp
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Showa Denko KK
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Priority claimed from JP27021398A external-priority patent/JP4239251B2/en
Priority claimed from JP28779698A external-priority patent/JP4172072B2/en
Priority claimed from JP10291963A external-priority patent/JP2000119238A/en
Priority claimed from JP10302960A external-priority patent/JP2000128844A/en
Priority claimed from JP30296198A external-priority patent/JP4207270B2/en
Priority claimed from JP10326211A external-priority patent/JP2000143605A/en
Priority claimed from JP10328171A external-priority patent/JP2000154171A/en
Priority claimed from JP10736599A external-priority patent/JP4275242B2/en
Priority claimed from JP11362199A external-priority patent/JP4275243B2/en
Application filed by Showa Denko KK filed Critical Showa Denko KK
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C253/00Preparation of carboxylic acid nitriles
    • C07C253/30Preparation of carboxylic acid nitriles by reactions not involving the formation of cyano groups

Definitions

  • the present invention relates to a process for producing a cyanobenzoic acid compound.
  • the cyanobenzoic acid compound which is produced through the process according to the present invention is a useful intermediate for a variety of chemicals such as pharmaceuticals, agrochemicals, liquid crystals, and monomers for functional polymers.
  • JP-A-64-47, Dokl. Akad. Nauk. SSSR , 312, 5, 1129, (1990), and J. Organomet. Chem., 358, 1-3, 563, (1988) disclose processes involving reaction of a halobenzonitrile, such as chlorobenzonitrile, with carbon monoxide in the presence of a catalyst.
  • SU 1467053 and Azerv. Khim. Zh. , 1, 26, (1983) disclose processes involving oxidation of the methyl group of tolunitrile.
  • U.S. Patent 4,213,917 and WO 9009975 disclose processes involving oxidation of the aldehyde group of cyanobenzaldehyde.
  • JP-A-50-71643 and JP-A-50-83346 disclose processes involving disproportionation between a nitrile and a carboxylic acid. These processes also involve problems. For example, raw materials are difficult to obtain or expensive, and severe conditions are required. Thus, these methods are not industrially advantageous and are insufficient as low-cost methods.
  • cyanobenzoic acid compounds p-cyanobenzoic acid is synthesized in a classic manner; i.e., Sandmeyer's reaction in which p-aminobenzoic acid is diazotized and the diazo species is reacted with copper cyanide (Lucas et al ., J. Am. Chem. Soc., 51 (1929) 2718).
  • processes for the synthesis involving oxidation of tolunitrile with a strong oxidizing agent such as chromic acid or permanganic acid (Levine et al., J. Org. Chem., 24 (1959) 115; and Kattwinkel et al ., Chem. Ber., 37 (1904) 3226).
  • JP-A-61-85194 discloses that one nitrile group of terephthalonitrile is biologically hydrolyzed with an enzyme such as mononitrilase, to thereby synthesize p-cyanobenzoic acid.
  • an enzyme such as mononitrilase
  • selectivity of hydrolysis of one nitrile group is poor, and hydrolysis must be carried out under low-concentration conditions, to thereby result in low productivity.
  • by-products such as terephthalamic acid, terephthalamide, and terephthalic acid are inevitably produced along with the target p-cyanobenzoic acid.
  • Arkhipova et al. J. Gen. Chem. USSR , 33 (1963) .631 disclose a process involving hydrolysis of one nitrile group of terephthalonitrile with pressurized aqueous ammonia. It is reported that one nitrile group of terephthalonitrile is hydrated to form p-cyanobenzamide, and the amido group thereof is further hydrolyzed to form p-cyanobenzoic acid.
  • the above hydrolysis requires high temperature and pressure and is not preferred, in consideration of safety.
  • the object of the present invention is to provide a process for producing a cyanobenzoic acid compound, which comprises the step of oxidizing a cyanobenzylamine compound.
  • the cyanobenzylamine compound is oxidized in the presence of a ruthenium oxide compound or an iron oxide compound.
  • the above-described oxidation step is carried out by use of an oxidizing agent other than a ruthenium oxide compound or an iron oxide compound, in the presence of the ruthenium oxide compound or the iron oxide compound.
  • the oxidizing agent is a hypohalogeous acid compound or a persulfate salt compound.
  • the above-described oxidation step is carried out in water or water containing an aprotic polar solvent.
  • the above-described oxidation step is carried out at a pH of 7.5-12.
  • the cyanobenzylamine compound is a compound represented by the following formula: wherein each of -CH 2 NH 2 and -X represents a substituent of the benzene ring; the -CH 2 NH 2 group is bonded at the m- or the p-position with respect to the CN group; X represents a chlorine atom or a fluorine atom; n is an integer between 0 and 4 inclusive; and when n is 2 or more the plurality of X's may be identical to or different from one another, and the cyanobenzoic acid compound is a compound represented by the following formula: wherein -COOH, -X, and -CN have the same definitions as described above.
  • the cyanobenzylamine compound represented by formula (6) is m- or p-cyanobenzylmaine
  • the cyanobenzoic acid compound represented by formula (2) is m- or p-cyanobenzoic acid.
  • This process comprises reacting a cyanobenzylamine compound with an iron compound or a ruthenium compound, and with an oxidant (other than an iron compound or a ruthenium compound), and a base in accordance with need, in water or a mixture solvent of water and an aprotic polar solvent in a reaction vessel.
  • the reaction proceeds with stirring at a predetermined temperature for a predetermined period of time.
  • cyanobenzylamine compound used in the process is described below.
  • unsubstituted cyanobenzylamine compounds include p-cyanobenzylamine and m-cyanobenzylamine, and these are synthesized by reduction of one nitrile group of terephthalonitrile and isophthalonitrile, respectively (JP-B-40-10133), and are easily obtained in large amounts.
  • cyano-group-containing benzylamine compounds substituted by, for example, an alkyl group, an alkoxyl group, a halogen atom.
  • Cyanobenzylamine compounds substituted by halogen are described below.
  • chlorinated cyanobenzylamine compounds such as 4-cyano-2,3,5,6-tetrachlorobenzylamine and 3-cyano-2,4,5,6-tetrachlorobenzylamine are synthesized by reduction of one nitrile group of a chlorinated terephthalonitrile compound such as tetrachloroterephthalonitrile obtained by chlorination of terephthalonitrile, and one nitrile group of a chlorinated isophthalonitrile compound such as tetrachloroisophthalonitrile obtained by chlorination of isophthalonitrile.
  • chlorinated cyanobenzylamine compounds are easily obtained in large amounts.
  • fluorinated cyanobenzylamine compounds such as 4-cyano-2,3,5,6-tetrafluorobenzylamine and 3-cyano-2,4,5,6-tetrafluorobenzylamine are synthesized by reduction of one nitrile group of a fluorinated terephthalonitrile compound such as tetrafluoroterephthalonitrile obtained by fluorination of a chlorinated terephthalonitrile compound such as tetrachloroterephthalonitrile, and one nitrile group of a fluorinated isophthalonitrile compound such as tetrafluoroisophthalonitrile obtained by fluorination of a chlorinated isophthalonitrile compound such as tetrachloroisophthalonitrile.
  • fluorinated cyanobenzylamine compounds are easily obtained in large amounts.
  • a ruthenium compound or an iron compound is used as an oxidation catalyst and an oxidant.
  • a ruthenium compound such as ruthnium tetroxide (RuO 4 ) or an iron compound such as Na 2 FeO 4 may be used alone for oxidation of a cyanobenzylamine compound.
  • an oxidant hereinafter the term "an oxidant" refers to an oxidant other than an iron compound or a ruthenium compound
  • an iron compound or a ruthenium compound is used as an oxidation catalyst.
  • an oxidant oxidizes a low-valence ruthenium compound such as ruthenium trichloride, to thereby form an active high-valence ruthenium compound.
  • the high-valence ruthenium compound oxidizes a cyanobenzylamine compound to thereby produce a cyanobenzoic acid compound, and subsequently the high-valence ruthenium compound per se is reduced to the low-valence ruthenium compound.
  • the oxidant repeatedly oxidizes the low-valence ruthenium compound into the active high-valence ruthenium compound, to thereby provide a catalyst cycle.
  • an oxidant oxidizes a low-valence iron compound such as di- or tri-valent iron compound, to thereby form an active high-valence iron compound.
  • the high-valence iron compound oxidizes a cyanobenzylamine compound to thereby produce a cyanobenzoic acid compound, and subsequently the high-valence iron compound per se is reduced to the low-valence iron compound.
  • the oxidant repeatedly oxidizes the low-valence iron compound into the active high-valence iron compound, to thereby provide a catalyst cycle.
  • an oxidant oxidizes a low-valence iron compound such as di- or tri-valent iron compound, to thereby form an active high-valence iron compound.
  • the high-valence iron compound oxidizes a cyanobenzylamine compound to thereby produce a cyanobenzoic acid compound, and then the high-valence iron compound per se is reduced into the low-valence iron compound.
  • the oxidant repeatedly oxidizes the low-valence iron compound into the active high-valence iron compound, to thereby provide a catalyst cycle.
  • ruthenium inorganic salts such as ruthenium tetroxide, ruthenium trichloride, ruthenium tribromide, ruthenium triiodide, ruthenium hydroxide, ruthenium oxide, and ruthenium nitrosyl nitrate
  • ruthenium complexes such as ruthenium acetylacetonato and dodecacarbonyl triruthenium
  • iron compounds which may be used as an oxidation catalyst in the process employing an oxidant include ferrous chloride, ferric chloride, ferrous bromide, ferric bromide, ferrous iodide, ferric iodide, ferrous oxide, ferric oxide, ferrosoferric oxide (Fe 3 O 4 ), ferrous hydroxide, ferric hydroxide, iron (III) oxyhydroxide (FeO(OH)), ferrous sulfide, ferric sulfide, iron disulfide, ferrous sulfate, ferric sulfate, ferrous nitrate, ferric nitrate, iron carbonate, ferrous thiocyanate, ferric thiocyanate, ferrous acetate, ferrous oxalate, and ferric oxalate.
  • ferrous chloride ferrous bromide, ferric bromide, ferrous iodide, ferric iodide, ferrous oxide, ferric oxide, ferrosofer
  • the mol ratio of ruthenium compound or iron compound, which may be used as an oxidation catalyst in the process employing an oxidant, to the cyanobenzylamine compound is preferably 0.001-0.05.
  • oxidant which may be used in the process, so long as the oxidant is capable of oxidizing a ruthenium compound or an iron compound.
  • oxidants include basic hypohalogenous acid compounds and persulfates.
  • hypohalogenous acid compounds which may be used in the process include hypohalogenous acids such as hypochlorous acid, hypobromous acid, and hypoiodous acid and hypohalogenous acid salts such as sodium hypochlorite, potassium hypochlorite, calcium hypochlorite, barium hypochlorite, sodium hypobromite, potassium hypobromite, sodium hypoiodite, and potassium hypoiodite.
  • hypohalogenous acids such as hypochlorous acid, hypobromous acid, and hypoiodous acid
  • hypohalogenous acid salts such as sodium hypochlorite, potassium hypochlorite, calcium hypochlorite, barium hypochlorite, sodium hypobromite, potassium hypobromite, sodium hypoiodite, and potassium hypoiodite.
  • persulfates which may be used in the process include ammonium persulfate, sodium persulfate, and potassium persulfate.
  • the oxidant used in the process may be added in one portion at the beginning of the reaction, or may be gradually added so that the reaction does not proceed rapidly.
  • the mol ratio of the oxidant to the cyanobenzylamine compound is preferably 3-6.
  • the process is performed in a basic atmosphere.
  • a basic atmosphere reoxidation of a ruthenium compound or an iron compound may be performed at a sufficient rate.
  • a cyanobenzoic acid compound is produced in accordance with oxidation of a cyanobenzylamine compound, and the reaction mixture has acidity, and therefore a base is added to the mixture in order to maintain the basicity.
  • the required amount of the base may be added in one portion at the beginning of the reaction, or the base may be added successively during the reaction so as to maintain the basicity of the mixture.
  • the pH of the reaction mixture is described below.
  • the cyano group of a cyanobenzylamine compound serving as a raw material and the cyano group of a cyanobenzoic acid compound serving as the target compound may decompose; whereas when the mixture is acidic, the reaction proceeds slowly and involves many side reactions. Therefore, the pH of the reaction is preferably 7.5-12.
  • bases which may be used in the process include alkali metal hydroxides and alkaline earth metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide, magnesium hydroxide, and calcium hydroxide; alkali metal bicarbonates such as sodium bicarbonate and potassium bicarbonate; alkali metal carbonates and alkaline earth metal carbonates such as lithium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, and calcium carbonate; and alkali and alkaline earth metal oxides such as magnesium oxide and calcium oxide.
  • the amount of the base used for the above-described object depends on the type and the amount of an oxidant which coexists with the base, but the minimum amount is required in order to maintain the basicity of the reaction mixture throughout the entire process.
  • a hypochlorous acid compound When a hypochlorous acid compound is used as an oxidant, two types of bases are necessary, i.e., a base which is used for the formation of a basic hypochlorous acid compound from the hypochlorous acid compound, and a base which is used for the formation of a carboxylic acid salt from the produced cyanobenzoic acid compound.
  • the mol ratio of monovalent base to cyanobenzylamine compound is preferably 3-6.
  • a persulfate When a persulfate is used as an oxidant, two types of bases are required; i.e., a base which is used for formation of a sulfate from a hydrogensulfate produced by reduction of the persulfate, and a base which is used for formation of a carboxylic acid salt from the produced cyanobenzoic acid compound.
  • the mol ratio of monovalent base to cyanobenzylamine compound is preferably 7-13.
  • the solvent used in the process is described below.
  • the reaction may be performed in an aqueous solution.
  • a water-insoluble intermediate may be produced in accordance with oxidation of a cyanobenzylamine compound, and therefore an aprotic polar solvent is also used in the reaction in order to partially dissolve the intermediate contained therein. Consequently, the reaction may proceed effectively.
  • aprotic polar solvents which may be used in the process include ethers such as dioxane and diglyme; amides such as dimethylformamide; sulfur-containing solvents such as dimethyl sulfoxide and sulfolane; and nitrile-solvents such as acetonitrile.
  • the aprotic polar solvent is used in an amount by weight of at least five times that of the cyanobenzylamine compound, and the solvent is used within a range where the solvent can be mixed with water.
  • the solvent is used in an amount of 5-20 times that of the cyanobenzylamine compound on a weight basis.
  • reaction temperature is preferably 0-80°C, more preferably 10-50°C.
  • reaction time depends on the nature of the solvent employed, but preferably falls within a range of 10 minutes to 15 hours.
  • urea may be added into the mixture for decomposition of the surplus.
  • cyanobenzoic acid compound Isolation and purification of a cyanobenzoic acid compound are described below.
  • the cyanobenzoic acid compound exists in an aqueous solution in the form of a carboxylic acid salt.
  • the salt may dissolve or precipitate in the solution.
  • the solubility of the cyanobenzoic acid compound in water is very low, and the compound precipitates in the solution by mere addition of an acid thereto. Therefore, the solution is simply filtered and washed with water and then dried, to thereby obtain the cyanobenzoic acid compound, and the purity of thus-produced compound reflects the purity of a cyanobenzylamine compound serving as a raw material.
  • a mixture containing p-cyanobenzylamine (13.2 g), water (50 g), and ruthenium trichloride (0.2 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto at room temperature over two hours.
  • the reaction mixture was further stirred for one hour.
  • water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes.
  • the pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid.
  • a mixture containing p-cyanobenzylamine (13.2 g), dioxane (70 g), sodium carbonate (5.3 g), water (50 g), and ferric nitrate (0.1 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto over three hours while inside temperature of a reactor was maintained at 50°C or lower.
  • the reaction mixture was further stirred for two hours.
  • water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes.
  • the pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid.
  • Precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 11.9 g of p-cyanobenzoic acid (yield 90%, based on p-cyanobenzylamine).
  • the p-cyanobenzoic-acid obtained had a purity of 96%.
  • a mixture containing p-cyanobenzylamine (13.2 g), dioxane (70 g), sodium carbonate (5.3 g), water (50 g), and ruthenium trichloride (0.1 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto over three hours while the inside temperature of a reactor was maintained at 50°C or lower.
  • the reaction mixture was further stirred for two hours.
  • water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes.
  • the pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid.
  • Precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 13.5 g of p-cyanobenzoic acid (yield 92%, based on p-cyanobenzylamine).
  • the p-cyanobenzoic acid obtained had a purity of 96%.

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Abstract

A process for producing a cyanobenzoyl chloride compound represented by the following formula: <CHEM> wherein each of -COCl and -X represents a substituent of the benzene ring; the -COCl group is bonded to an m- or the p- position with respect to the CN group; X represents a chlorine atom or a fluorine atom; n is an integer between 0 and 4 inclusive; and when n is 2 or more the plurality of X's may be identical to or different from one another, which process comprises reacting a cyanobenzoic acid compound represented by the following formula: <CHEM> wherein -X represents a substituent of the benzene ring with phosgene or a precursor thereof.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a process for producing a cyanobenzoic acid compound.
  • The cyanobenzoic acid compound which is produced through the process according to the present invention is a useful intermediate for a variety of chemicals such as pharmaceuticals, agrochemicals, liquid crystals, and monomers for functional polymers.
  • BACKGROUND OF THE INVENTION
  • Conventional processes for producing a cyanobenzoic acid compound will be described in the following.
  • JP-A-64-47, Dokl. Akad. Nauk. SSSR, 312, 5, 1129, (1990), and J. Organomet. Chem., 358, 1-3, 563, (1988) disclose processes involving reaction of a halobenzonitrile, such as chlorobenzonitrile, with carbon monoxide in the presence of a catalyst. SU 1467053 and Azerv. Khim. Zh., 1, 26, (1983) disclose processes involving oxidation of the methyl group of tolunitrile. U.S. Patent 4,213,917 and WO 9009975 disclose processes involving oxidation of the aldehyde group of cyanobenzaldehyde. JP-A-50-71643 and JP-A-50-83346 disclose processes involving disproportionation between a nitrile and a carboxylic acid. These processes also involve problems. For example, raw materials are difficult to obtain or expensive, and severe conditions are required. Thus, these methods are not industrially advantageous and are insufficient as low-cost methods.
  • Among cyanobenzoic acid compounds, p-cyanobenzoic acid is synthesized in a classic manner; i.e., Sandmeyer's reaction in which p-aminobenzoic acid is diazotized and the diazo species is reacted with copper cyanide (Lucas et al., J. Am. Chem. Soc., 51 (1929) 2718). Alternatively, processes for the synthesis involving oxidation of tolunitrile with a strong oxidizing agent such as chromic acid or permanganic acid (Levine et al., J. Org. Chem., 24 (1959) 115; and Kattwinkel et al., Chem. Ber., 37 (1904) 3226). These processes also involve problems. For example, Sandmeyer's reaction requires toxic copper cyanide; particularly, isolation and purification of p-cyanobenzoic acid under acidic conditions is difficult and dangerous due to generation of free hydrogen cyanide. Use of an oxidizing agent such as chromic acid or permanganic acid entails producing a toxic heavy metal waste as a by-product, which causes production of a large amount of toxic wastewater and thereby involves an environmental problem.
  • JP-A-61-85194 discloses that one nitrile group of terephthalonitrile is biologically hydrolyzed with an enzyme such as mononitrilase, to thereby synthesize p-cyanobenzoic acid. However, selectivity of hydrolysis of one nitrile group is poor, and hydrolysis must be carried out under low-concentration conditions, to thereby result in low productivity. In addition, by-products such as terephthalamic acid, terephthalamide, and terephthalic acid are inevitably produced along with the target p-cyanobenzoic acid.
  • Arkhipova et al., J. Gen. Chem. USSR, 33 (1963) .631 disclose a process involving hydrolysis of one nitrile group of terephthalonitrile with pressurized aqueous ammonia. It is reported that one nitrile group of terephthalonitrile is hydrated to form p-cyanobenzamide, and the amido group thereof is further hydrolyzed to form p-cyanobenzoic acid. However, the above hydrolysis requires high temperature and pressure and is not preferred, in consideration of safety.
  • As described above, conventionally known techniques for producing p-cyanobenzoic acid disadvantageously involve problems such as poor operational safety, formation of by-products, and difficulty in attaining production of high-purity compounds.
  • SUMMARY OF THE INVENTION
  • In view of the foregoing, the object of the present invention is to provide a process for producing a cyanobenzoic acid compound, which comprises the step of oxidizing a cyanobenzylamine compound.
  • Preferably, the cyanobenzylamine compound is oxidized in the presence of a ruthenium oxide compound or an iron oxide compound.
  • More preferably, the above-described oxidation step is carried out by use of an oxidizing agent other than a ruthenium oxide compound or an iron oxide compound, in the presence of the ruthenium oxide compound or the iron oxide compound.
  • Preferably, the oxidizing agent is a hypohalogeous acid compound or a persulfate salt compound.
  • Preferably, the above-described oxidation step is carried out in water or water containing an aprotic polar solvent.
  • Preferably, the above-described oxidation step is carried out at a pH of 7.5-12.
  • Preferably, the cyanobenzylamine compound is a compound represented by the following formula:
    Figure imgb0001
    wherein each of -CH2NH2 and -X represents a substituent of the benzene ring; the -CH2NH2 group is bonded at the m- or the p-position with respect to the CN group; X represents a chlorine atom or a fluorine atom; n is an integer between 0 and 4 inclusive; and when n is 2 or more the plurality of X's may be identical to or different from one another,
    and the cyanobenzoic acid compound is a compound represented by the following formula:
    Figure imgb0002
    wherein -COOH, -X, and -CN have the same definitions as described above.
  • Preferably, the cyanobenzylamine compound represented by formula (6) is m- or p-cyanobenzylmaine, and the cyanobenzoic acid compound represented by formula (2) is m- or p-cyanobenzoic acid.
  • DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS Process for producing a cyanobenzoic acid compound from a cyanobenzylamine compound serving as a raw material
  • This process comprises reacting a cyanobenzylamine compound with an iron compound or a ruthenium compound, and with an oxidant (other than an iron compound or a ruthenium compound), and a base in accordance with need, in water or a mixture solvent of water and an aprotic polar solvent in a reaction vessel. The reaction proceeds with stirring at a predetermined temperature for a predetermined period of time.
  • The cyanobenzylamine compound used in the process is described below. Examples of unsubstituted cyanobenzylamine compounds include p-cyanobenzylamine and m-cyanobenzylamine, and these are synthesized by reduction of one nitrile group of terephthalonitrile and isophthalonitrile, respectively (JP-B-40-10133), and are easily obtained in large amounts.
  • Next, a description will be given of cyano-group-containing benzylamine compounds substituted by, for example, an alkyl group, an alkoxyl group, a halogen atom.
  • Cyanobenzylamine compounds substituted by halogen are described below. For example, chlorinated cyanobenzylamine compounds such as 4-cyano-2,3,5,6-tetrachlorobenzylamine and 3-cyano-2,4,5,6-tetrachlorobenzylamine are synthesized by reduction of one nitrile group of a chlorinated terephthalonitrile compound such as tetrachloroterephthalonitrile obtained by chlorination of terephthalonitrile, and one nitrile group of a chlorinated isophthalonitrile compound such as tetrachloroisophthalonitrile obtained by chlorination of isophthalonitrile. These chlorinated cyanobenzylamine compounds are easily obtained in large amounts. In addition, fluorinated cyanobenzylamine compounds such as 4-cyano-2,3,5,6-tetrafluorobenzylamine and 3-cyano-2,4,5,6-tetrafluorobenzylamine are synthesized by reduction of one nitrile group of a fluorinated terephthalonitrile compound such as tetrafluoroterephthalonitrile obtained by fluorination of a chlorinated terephthalonitrile compound such as tetrachloroterephthalonitrile, and one nitrile group of a fluorinated isophthalonitrile compound such as tetrafluoroisophthalonitrile obtained by fluorination of a chlorinated isophthalonitrile compound such as tetrachloroisophthalonitrile. These fluorinated cyanobenzylamine compounds are easily obtained in large amounts.
  • In the process, a ruthenium compound or an iron compound is used as an oxidation catalyst and an oxidant. A ruthenium compound such as ruthnium tetroxide (RuO4) or an iron compound such as Na2FeO4 may be used alone for oxidation of a cyanobenzylamine compound. However, in consideration of cost and conservation of resources, an oxidant (hereinafter the term "an oxidant" refers to an oxidant other than an iron compound or a ruthenium compound) is preferably used for oxidation while an iron compound or a ruthenium compound is used as an oxidation catalyst. When an oxidant is used the process requires addition of a catalytic amount of a ruthenium compound or an iron compound.
  • When a ruthenium compound is used as an oxidation catalyst, an oxidant oxidizes a low-valence ruthenium compound such as ruthenium trichloride, to thereby form an active high-valence ruthenium compound. The high-valence ruthenium compound oxidizes a cyanobenzylamine compound to thereby produce a cyanobenzoic acid compound, and subsequently the high-valence ruthenium compound per se is reduced to the low-valence ruthenium compound. In the process, the oxidant repeatedly oxidizes the low-valence ruthenium compound into the active high-valence ruthenium compound, to thereby provide a catalyst cycle.
  • When an iron compound is used as an oxidation catalyst, an oxidant oxidizes a low-valence iron compound such as di- or tri-valent iron compound, to thereby form an active high-valence iron compound. The high-valence iron compound oxidizes a cyanobenzylamine compound to thereby produce a cyanobenzoic acid compound, and subsequently the high-valence iron compound per se is reduced to the low-valence iron compound. In the process, the oxidant repeatedly oxidizes the low-valence iron compound into the active high-valence iron compound, to thereby provide a catalyst cycle.
  • When an iron compound is used as an oxidation catalyst, an oxidant oxidizes a low-valence iron compound such as di- or tri-valent iron compound, to thereby form an active high-valence iron compound. The high-valence iron compound oxidizes a cyanobenzylamine compound to thereby produce a cyanobenzoic acid compound, and then the high-valence iron compound per se is reduced into the low-valence iron compound. In the process, the oxidant repeatedly oxidizes the low-valence iron compound into the active high-valence iron compound, to thereby provide a catalyst cycle.
  • Examples of ruthenium compounds which may be used as an oxidation catalyst in the process employing an oxidant include ruthenium inorganic salts such as ruthenium tetroxide, ruthenium trichloride, ruthenium tribromide, ruthenium triiodide, ruthenium hydroxide, ruthenium oxide, and ruthenium nitrosyl nitrate and ruthenium complexes such as ruthenium acetylacetonato and dodecacarbonyl triruthenium.
  • Examples of iron compounds which may be used as an oxidation catalyst in the process employing an oxidant include ferrous chloride, ferric chloride, ferrous bromide, ferric bromide, ferrous iodide, ferric iodide, ferrous oxide, ferric oxide, ferrosoferric oxide (Fe3O4), ferrous hydroxide, ferric hydroxide, iron (III) oxyhydroxide (FeO(OH)), ferrous sulfide, ferric sulfide, iron disulfide, ferrous sulfate, ferric sulfate, ferrous nitrate, ferric nitrate, iron carbonate, ferrous thiocyanate, ferric thiocyanate, ferrous acetate, ferrous oxalate, and ferric oxalate.
  • The mol ratio of ruthenium compound or iron compound, which may be used as an oxidation catalyst in the process employing an oxidant, to the cyanobenzylamine compound is preferably 0.001-0.05.
  • No particular limitation is imposed on the oxidant which may be used in the process, so long as the oxidant is capable of oxidizing a ruthenium compound or an iron compound. Examples of such oxidants include basic hypohalogenous acid compounds and persulfates.
  • Examples of hypohalogenous acid compounds which may be used in the process include hypohalogenous acids such as hypochlorous acid, hypobromous acid, and hypoiodous acid and hypohalogenous acid salts such as sodium hypochlorite, potassium hypochlorite, calcium hypochlorite, barium hypochlorite, sodium hypobromite, potassium hypobromite, sodium hypoiodite, and potassium hypoiodite. Examples of persulfates which may be used in the process include ammonium persulfate, sodium persulfate, and potassium persulfate.
  • The oxidant used in the process may be added in one portion at the beginning of the reaction, or may be gradually added so that the reaction does not proceed rapidly. The mol ratio of the oxidant to the cyanobenzylamine compound is preferably 3-6.
  • The process is performed in a basic atmosphere. In a basic atmosphere, reoxidation of a ruthenium compound or an iron compound may be performed at a sufficient rate. In the process, a cyanobenzoic acid compound is produced in accordance with oxidation of a cyanobenzylamine compound, and the reaction mixture has acidity, and therefore a base is added to the mixture in order to maintain the basicity. In the process, the required amount of the base may be added in one portion at the beginning of the reaction, or the base may be added successively during the reaction so as to maintain the basicity of the mixture.
  • The pH of the reaction mixture is described below. When the mixture is strongly basic, the cyano group of a cyanobenzylamine compound serving as a raw material and the cyano group of a cyanobenzoic acid compound serving as the target compound may decompose; whereas when the mixture is acidic, the reaction proceeds slowly and involves many side reactions. Therefore, the pH of the reaction is preferably 7.5-12.
  • Examples of bases which may be used in the process include alkali metal hydroxides and alkaline earth metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide, magnesium hydroxide, and calcium hydroxide; alkali metal bicarbonates such as sodium bicarbonate and potassium bicarbonate; alkali metal carbonates and alkaline earth metal carbonates such as lithium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, and calcium carbonate; and alkali and alkaline earth metal oxides such as magnesium oxide and calcium oxide. The amount of the base used for the above-described object depends on the type and the amount of an oxidant which coexists with the base, but the minimum amount is required in order to maintain the basicity of the reaction mixture throughout the entire process. When a hypochlorous acid compound is used as an oxidant, two types of bases are necessary, i.e., a base which is used for the formation of a basic hypochlorous acid compound from the hypochlorous acid compound, and a base which is used for the formation of a carboxylic acid salt from the produced cyanobenzoic acid compound. The mol ratio of monovalent base to cyanobenzylamine compound is preferably 3-6.
  • When a persulfate is used as an oxidant, two types of bases are required; i.e., a base which is used for formation of a sulfate from a hydrogensulfate produced by reduction of the persulfate, and a base which is used for formation of a carboxylic acid salt from the produced cyanobenzoic acid compound. The mol ratio of monovalent base to cyanobenzylamine compound is preferably 7-13.
  • The solvent used in the process is described below. The reaction may be performed in an aqueous solution. Moreover, a water-insoluble intermediate may be produced in accordance with oxidation of a cyanobenzylamine compound, and therefore an aprotic polar solvent is also used in the reaction in order to partially dissolve the intermediate contained therein. Consequently, the reaction may proceed effectively. Examples of aprotic polar solvents which may be used in the process include ethers such as dioxane and diglyme; amides such as dimethylformamide; sulfur-containing solvents such as dimethyl sulfoxide and sulfolane; and nitrile-solvents such as acetonitrile. In the present process, the aprotic polar solvent is used in an amount by weight of at least five times that of the cyanobenzylamine compound, and the solvent is used within a range where the solvent can be mixed with water. Preferably, the solvent is used in an amount of 5-20 times that of the cyanobenzylamine compound on a weight basis.
  • An excessively low reaction temperature causes the reaction to proceed slowly, whereas a high reaction temperature causes decomposition of the nitrile group of a cyanobenzylamine compound, and therefore the temperature is preferably 0-80°C, more preferably 10-50°C. The reaction time depends on the nature of the solvent employed, but preferably falls within a range of 10 minutes to 15 hours.
  • When a surplus of an oxidant such as a hypochlorous acid compound remains in the reaction mixtureafter completion of the reaction, in accordance with need, urea may be added into the mixture for decomposition of the surplus.
  • Isolation and purification of a cyanobenzoic acid compound are described below. After completion of the reaction, the cyanobenzoic acid compound exists in an aqueous solution in the form of a carboxylic acid salt. Depending on its type, the salt may dissolve or precipitate in the solution. The solubility of the cyanobenzoic acid compound in water is very low, and the compound precipitates in the solution by mere addition of an acid thereto. Therefore, the solution is simply filtered and washed with water and then dried, to thereby obtain the cyanobenzoic acid compound, and the purity of thus-produced compound reflects the purity of a cyanobenzylamine compound serving as a raw material.
  • EXAMPLES
  • The present invention will next be described in more detail by way of examples, which should not be construed as limiting the invention thereto. Unless otherwise indicated, all parts, percents, ratios and the like are by weight.
  • In Examples 1 to 31 and 45 to 59, high performance liquid chromatographic analysis was carried out under the following conditions.
  • HPLC Analysis Conditions
    • Column: Shodex (registered trademark: Showa Denko K.K.) DE-513L + precolumn
    • Column temperature: 40°C
    • Eluent: water/acetonitrile/acetic acid = 2250/750/15 (ml) sodium 1-octanesulfonate 6.45 g Flow rate 1 ml/minute
    • Detector: UV 254 nm
  • In Examples 32 to 44 and 60 to 65, gas chromatographic analysis was carried out under the following conditions.
  • GC Analysis Conditions
    • Column: DB1 (J&W) (30m capillary column, inside diameter 0.32mm)
    • Carrier: helium 3 cc/minute
    • Split ratio: 40
    • Detector: FID
    • Analysis conditions: injection at 300°C 100°C (10 minutes) → 15°C/minute (elevation) → 280°C (8 minutes) detection at 300°C
    Example 1
  • A mixture containing p-cyanobenzylamine (13.2 g), water (50 g), and ferric chloride (0.2 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto at room temperature over two hours. The reaction mixture was further stirred for one hour. Subsequently, water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes. The pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid. The precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 12.1 g of p-cyanobenzoic acid (yield 82%, based on p-cyanobenzylamine). High performance liquid chromatographic analysis revealed that the obtained p-cyanobenzoic acid had a purity of 95%.
  • Example 2
  • A mixture containing p-cyanobenzylamine (13.2 g), water (50 g), and ruthenium trichloride (0.2 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto at room temperature over two hours. The reaction mixture was further stirred for one hour. Subsequently, water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes. The pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid. Precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 10.4 g of p-cyanobenzoic acid (yield 76%, based on p-cyanobenzylamine). High performance liquid chromatographic analysis revealed that the p-cyanobenzoic acid obtained had a purity of 95%.
  • Example 3
  • A mixture containing p-cyanobenzylamine (13.2 g), dioxane (70 g), sodium carbonate (5.3 g), water (50 g), and ferric nitrate (0.1 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto over three hours while inside temperature of a reactor was maintained at 50°C or lower. The reaction mixture was further stirred for two hours. Subsequently, water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes. The pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid. Precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 11.9 g of p-cyanobenzoic acid (yield 90%, based on p-cyanobenzylamine). The p-cyanobenzoic-acid obtained had a purity of 96%.
  • Example 4
  • A mixture containing p-cyanobenzylamine (13.2 g), dioxane (70 g), sodium carbonate (5.3 g), water (50 g), and ruthenium trichloride (0.1 g) was stirred, and a 14 wt.% aqueous solution (200 g) of sodium hypochlorite was added dropwise thereto over three hours while the inside temperature of a reactor was maintained at 50°C or lower. The reaction mixture was further stirred for two hours. Subsequently, water (100 g) and urea (4 g) were added to the mixture, and the resultant mixture was further stirred for 20 minutes. The pH of the mixture was adjusted to four through addition of 98 wt.% sulfuric acid. Precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 13.5 g of p-cyanobenzoic acid (yield 92%, based on p-cyanobenzylamine). The p-cyanobenzoic acid obtained had a purity of 96%.
  • Example 5
  • A mixture containing m-cyanobenzylamine (13.2 g), acetonitrile (80 g), sodium hydrogencarbonate (76 g), water (500 g), sodium persulfate (95 g), and iron oxide (0.25 g) was stirred for reaction at 80°C over ten hours. After the precipitated solid was removed through filtration, the pH of the filtrate was adjusted to 4 through addition of sulfuric acid. The precipitated crystals were collected through filtration, washed with water, dried, to thereby obtain 7.1 g of m-cyanobenzoic acid (yield 48%, based on m-cyanobenzylamine). The m-cyanobenzoic acid obtained had a purity of 94%.
  • Example 6
  • A mixture containing m-cyanobenzylamine (13.2 g), acetonitrile (80 g), sodium hydrogencarbonate (76 g), water (500 g), sodium persulfate (95 g), and ruthenium oxide (0.25 g) was stirred for reaction at 80°C over ten hours. After the precipitated solid was removed through filtration, the pH of the filtrate was adjusted to four through addition of sulfuric acid. The precipitated crystals were collected through filtration, washed with water, and dried, to thereby obtain 8.2 g of m-cyanobenzoic acid (yield 56%, based on m-cyanobenzylamine). The m-cyanobenzoic acid obtained had a purity of 94%.

Claims (12)

  1. A process for producing a cyanobenzoic acid compound, which comprises oxidizing a cyanobenzylamine compound.
  2. A process for producing a cyanobenzoic acid compound according to Claim 1, wherein the oxidizing is carried out by the use of a oxidizing agent.
  3. A process for producing a cyanobenzoic acid compound according to Claim 2, wherein the mole ratio of the oxidizing agent to the cyanobenzylamine compound is 3 - 6.
  4. A process for producing a cyanobenzoic acid compound according to any one of Claims 1 to 3, wherein the oxidizing is carried out in the presence of a ruthenium oxide compound or an iron oxide compound.
  5. A process for producing a cyanobenzoic acid compound according to any one of Claims 1 to 4, wherein the oxidizing is carried out by the use of an oxidizing agent other than a ruthenium oxide compound or an iron oxide compound, in the presence of the ruthenium oxide compound or the iron oxide compound.
  6. A process for producing a cyanobenzoic acid compound according to Claim 5, wherein the mole ratio of the ruthenium oxide compound or iron oxide compound to the cyanobenzylamine compound is 0.001 - 0.05.
  7. A process for producing a cyanobenzoic acid compound according to Claim 5 or 6, wherein the oxidizing agent is a hypohalogeous acid compound or a persulfate salt compound.
  8. A process for producing a cyanobenzoic acid compound according to any one of Claims 1 to 7, wherein the oxidizing is carried out in water or water containing an aprotic polar solvent.
  9. A process for producing a cyanobenzoic acid compound according to any one of Claims 1 to 8, wherein the oxidizing is carried out at a pH of 7.5-12.
  10. A process for producing a cyanobenzoic acid compound according to any of Claims 1 to 9, wherein the oxidizing is carried out at a temperature of 0 - 80°C.
  11. A process for producing a cyanobenzoic acid compound according to any one of Claims 1 to 10, wherein the cyanobenzylamine compound is a compound represented by the following formula
    Figure imgb0003
    wherein each of -CH2NH2 and -X represents a substituent of the benzene ring; the -CH2NH2 group is bonded at the m- or the p-position with respect to the CN group; X represents a chlorine atom or a fluorine atom; n is an integer between 0 and 4 inclusive; and when n is 2 or more the plurality of X's may be indentical to or different from one another; and the cyanobenzoic acid compound is a compound represented by the following formula:
    Figure imgb0004
    wherein -COOH, -X, and -CN have the same definitions as described above.
  12. A process for producing a cyanobenzoic acid compound according to Claim 11, wherein the cyanobenzylamine compound represented by formula (6) is m- or p-cyanobenzylamine, and the cyanobenzoic acid compound represented by formula (2) is m- or p-cyanobenzoic acid.
EP04022598A 1998-09-24 1999-09-23 Process for producing cyanobenzoic acid derivatives Expired - Lifetime EP1508567B1 (en)

Applications Claiming Priority (19)

Application Number Priority Date Filing Date Title
JP27021398A JP4239251B2 (en) 1998-09-24 1998-09-24 Method for producing alkyl cyanobenzoate
JP27021398 1998-09-24
JP28779698 1998-10-09
JP28779698A JP4172072B2 (en) 1998-10-09 1998-10-09 Method for producing cyanobenzoic acid
JP10291963A JP2000119238A (en) 1998-10-14 1998-10-14 Production of cyanobenzoic acid
JP29196398 1998-10-14
JP30296198A JP4207270B2 (en) 1998-10-23 1998-10-23 Method for producing alkyl cyanobenzoate
JP30296198 1998-10-23
JP30296098 1998-10-23
JP10302960A JP2000128844A (en) 1998-10-23 1998-10-23 Production of cyanobenzoic acid alkyl ester
JP32621198 1998-11-17
JP10326211A JP2000143605A (en) 1998-11-17 1998-11-17 Production of cyanobenzoic acid chlorides
JP32817198 1998-11-18
JP10328171A JP2000154171A (en) 1998-11-18 1998-11-18 Production of cyanobenzoic acid compound
JP10736599A JP4275242B2 (en) 1998-11-26 1999-04-15 Method for producing cyano group-containing benzoic acid compound
JP10736599 1999-04-15
JP11362199A JP4275243B2 (en) 1999-04-21 1999-04-21 Method for producing cyano group-containing benzoic acid compound
JP11362199 1999-04-21
EP99118800A EP0989115A3 (en) 1998-09-24 1999-09-23 Process for producing cyanobenzoic acid derivatives

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WO2007035161A1 (en) * 2005-09-22 2007-03-29 Astrazeneca Ab New process for converting aromatic halo-substituted dinitriles into halo-substituted cyanocarboxylic acids
CN108191667B (en) * 2018-01-04 2021-03-26 利尔化学股份有限公司 Preparation method of 2-nitro-4-trifluoromethyl methyl benzoate
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