EP1506553B1 - Flexibles band-oder flachkabel und verhahren zu seiner herstellung - Google Patents
Flexibles band-oder flachkabel und verhahren zu seiner herstellung Download PDFInfo
- Publication number
- EP1506553B1 EP1506553B1 EP03706514A EP03706514A EP1506553B1 EP 1506553 B1 EP1506553 B1 EP 1506553B1 EP 03706514 A EP03706514 A EP 03706514A EP 03706514 A EP03706514 A EP 03706514A EP 1506553 B1 EP1506553 B1 EP 1506553B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flat cable
- band
- cable according
- electric current
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000004020 conductor Substances 0.000 claims abstract description 23
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 19
- 239000011230 binding agent Substances 0.000 claims abstract description 11
- 239000004952 Polyamide Substances 0.000 claims abstract description 5
- 229920002647 polyamide Polymers 0.000 claims abstract description 5
- 229920000728 polyester Polymers 0.000 claims abstract description 5
- 229920000098 polyolefin Polymers 0.000 claims abstract description 4
- 229920010524 Syndiotactic polystyrene Polymers 0.000 claims abstract description 3
- 239000003365 glass fiber Substances 0.000 claims abstract description 3
- 229920002492 poly(sulfone) Polymers 0.000 claims abstract description 3
- 239000010985 leather Substances 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 230000035699 permeability Effects 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims 2
- 229920000459 Nitrile rubber Polymers 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 230000005855 radiation Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 229920002397 thermoplastic olefin Polymers 0.000 claims 1
- -1 for example Polymers 0.000 description 6
- 239000004744 fabric Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0838—Parallel wires, sandwiched between two insulating layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
Definitions
- the invention relates to a flexible ribbon or flat cable consisting of at least one embedded between at least two nonwoven fabric layers signal conductor.
- US Pat. No. 5,744,756 discloses a cable insulated with melt-blown microfibers.
- the object of the invention has been found to provide a simple and inexpensive to manufacture, flexible ribbon or flat cable.
- the object is achieved by a flexible ribbon cable or flat cable comprising at least one electrical conductor embedded between at least two nonwoven fabric layers and provided with an insulating layer, the nonwoven fabric layers comprising only polyester, polyamide, polyolefin, syndiotactic polystyrene, polysulfone and / or glass fibers and are interconnected by a binder.
- the band or flat cables according to the invention also show a dielectric strength and a dimensional stability in accordance with the requirements of the industry, even without the use of polyaromatic amides.
- electrical conductors with different cross-sections are present in the ribbon or flat cables.
- the electrical conductors advantageously have a thickness of 5 to 200 microns and the distance from each other is ⁇ its thickness.
- the pitch of the signal conductors to each other 1.25; 1.27; 2.5 or 2.54 mm.
- Flame retardants are preferably contained in the strip or flat cable according to the invention for improving the flame resistance, which are introduced either together with the binder or during nonwoven laying.
- leather fibers are particularly preferably contained, which are in particular leather fiber residues of the manufacture of chrome leather.
- the invention further relates to a method for producing a ribbon or flat cable, wherein nonwoven fabrics are used with an air permeability of 20 to 8000 mm / s at a pressure difference of 200 Pa, between which at least one signal conductor is introduced and connected with a binder.
- the binder is applied to the nonwoven fabric layers in liquid, powdery or fibrous form or as a film.
- the binders used according to the invention are thermoplastic polymers such as, for example, polyolefins, polyesters, polyimides, polyamides, polyurethanes, polyacrylates or nitrilobutyl rubber, or crosslinkable systems such as, for example, polyurethanes, epoxy resin systems or UV-crosslinkable products.
- thermoplastic polymers such as, for example, polyolefins, polyesters, polyimides, polyamides, polyurethanes, polyacrylates or nitrilobutyl rubber
- crosslinkable systems such as, for example, polyurethanes, epoxy resin systems or UV-crosslinkable products.
- the ribbon or flat cable according to the invention are used for wiring in vehicles or household electrical appliances.
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded fabrics is produced by laminating between the spunbonded nonwovens the electrical signal conductors having a thickness of 35 ⁇ m with a spacing of the signal conductors from each other of 2.5 mm with the aid of a copolyamide adhesive tape at 120 ° C. ,
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded fabrics is prepared by powdering the spunbond webs with a blend of a copolyamide and an epoxy, laying several electrical signal conductors 35 ⁇ m thick with a 2.54 mm pitch of the signal conductors to each other and laminated at 160 ° C.
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded fabrics is prepared by powdering the spunbonded nonwoven fabrics with a polyurethane hot melt adhesive, laying electrical signal conductors 35 ⁇ m thick with the signal conductors spaced 2.5 mm apart and at 165 ° C laminated.
- a flexible flat cable consisting of two polyethylene terephthalate spunbonded fabrics is prepared by powdering the spunbonded nonwoven fabrics with a mixture of a copolyester and an epoxy resin, laying a plurality of electrical signal conductors having a thickness of 30 ⁇ m with a pitch of the signal conductors of 2.54 mm to each other and laminated at 175 ° C.
Landscapes
- Insulated Conductors (AREA)
- Laminated Bodies (AREA)
- Nonwoven Fabrics (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10222832A DE10222832B3 (de) | 2002-05-21 | 2002-05-21 | Flexibles Band- oder Flachkabel |
| DE10222832 | 2002-05-21 | ||
| PCT/EP2003/001536 WO2003098642A1 (de) | 2002-05-21 | 2003-02-15 | Flexibles band- oder flachkabel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1506553A1 EP1506553A1 (de) | 2005-02-16 |
| EP1506553B1 true EP1506553B1 (de) | 2007-03-28 |
Family
ID=29432234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03706514A Expired - Lifetime EP1506553B1 (de) | 2002-05-21 | 2003-02-15 | Flexibles band-oder flachkabel und verhahren zu seiner herstellung |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20060090924A1 (cs) |
| EP (1) | EP1506553B1 (cs) |
| JP (1) | JP2005526360A (cs) |
| KR (1) | KR100650242B1 (cs) |
| AT (1) | ATE358321T1 (cs) |
| AU (1) | AU2003208859B2 (cs) |
| BR (1) | BR0311219A (cs) |
| CZ (1) | CZ297427B6 (cs) |
| DE (2) | DE10222832B3 (cs) |
| MX (1) | MXPA04011509A (cs) |
| PL (1) | PL373459A1 (cs) |
| WO (1) | WO2003098642A1 (cs) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004061472A1 (de) * | 2004-12-21 | 2006-07-06 | Carl Freudenberg Kg | Baueinheit mit einem Flachkabel aus einer mehradrigen flexiblen Flachbandleitung |
| JP5108228B2 (ja) * | 2006-01-10 | 2012-12-26 | 住友電気工業株式会社 | 電気部品、非水電解質電池、並びに、それらに用いられる絶縁被覆層つきリード導体及び封入容器 |
| US20110120748A1 (en) * | 2006-01-17 | 2011-05-26 | Beru F1 Systems Limited | Wiring component |
| GB0600878D0 (en) | 2006-01-17 | 2006-02-22 | Beru F1 Systems Ltd | Multiple wires array |
| GB2461017B (en) | 2008-03-28 | 2010-04-28 | Beru F1 Systems Ltd | A connector and electrical tracks assembly |
| JP6257883B2 (ja) * | 2012-07-10 | 2018-01-10 | 大日本印刷株式会社 | フレキシブルフラットケーブル用被覆材 |
| JP5995142B2 (ja) * | 2012-11-06 | 2016-09-21 | 大日本印刷株式会社 | フラットケーブルおよびその製造方法 |
| JP6304101B2 (ja) * | 2015-03-31 | 2018-04-04 | 株式会社オートネットワーク技術研究所 | 外装ワイヤーハーネス、及びハーネス付き電気機器 |
| JP7655145B2 (ja) * | 2021-08-20 | 2025-04-02 | 株式会社オートネットワーク技術研究所 | 配線部材付き被着体 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1342716A (en) * | 1970-07-11 | 1974-01-03 | Rists Wires & Cables Ltd | Wiring harnesses |
| USRE31477E (en) * | 1972-03-17 | 1983-12-27 | Thomas & Betts Corporation | Flat multi-signal transmission line cable with plural insulation |
| US4468089A (en) * | 1982-07-09 | 1984-08-28 | Gk Technologies, Inc. | Flat cable of assembled modules and method of manufacture |
| US4862922A (en) * | 1983-01-18 | 1989-09-05 | The Bentley-Harris Manufacturing Company | Abrasion resistant sleeve for flat substrates |
| EP0189189B1 (en) * | 1985-01-23 | 1993-08-04 | Toyo Boseki Kabushiki Kaisha | Flexible sheet reinforced with poly(aromatic amide) non-woven fabric and use thereof |
| DD283008B5 (de) * | 1989-05-05 | 2003-08-07 | Hufnagel Evelin | Niederspannungskabel und Verfahren zu seiner Herstellung |
| US5276759A (en) * | 1992-01-09 | 1994-01-04 | Raychem Corporation | Flat cable |
| JPH08171819A (ja) * | 1994-12-15 | 1996-07-02 | Tokai Rubber Ind Ltd | 層撚型通信ケーブル用遮水材およびそれを用いた層撚型通信ケーブル |
| US5744756A (en) * | 1996-07-29 | 1998-04-28 | Minnesota Mining And Manufacturing Company | Blown microfiber insulated cable |
| DE10030078A1 (de) * | 1999-11-30 | 2001-05-31 | Haensel Verbundtechnik Gmbh & | Schutzummantelung,Verfahren zum Ummanteln sich verzweigender länglicher Körper und Befestigungsvorrichtung hierfür |
| US6730622B2 (en) * | 1999-12-21 | 2004-05-04 | The Procter & Gamble Company | Electrical cable |
| DE10227890A1 (de) * | 2002-06-21 | 2004-01-29 | Carl Freudenberg Kg | Flexibles Band- oder Flachkabel |
-
2002
- 2002-05-21 DE DE10222832A patent/DE10222832B3/de not_active Expired - Fee Related
-
2003
- 2003-02-15 US US10/515,086 patent/US20060090924A1/en not_active Abandoned
- 2003-02-15 AU AU2003208859A patent/AU2003208859B2/en not_active Ceased
- 2003-02-15 DE DE50306909T patent/DE50306909D1/de not_active Expired - Lifetime
- 2003-02-15 EP EP03706514A patent/EP1506553B1/de not_active Expired - Lifetime
- 2003-02-15 CZ CZ20041143A patent/CZ297427B6/cs not_active IP Right Cessation
- 2003-02-15 WO PCT/EP2003/001536 patent/WO2003098642A1/de not_active Ceased
- 2003-02-15 KR KR1020047018792A patent/KR100650242B1/ko not_active Expired - Fee Related
- 2003-02-15 AT AT03706514T patent/ATE358321T1/de not_active IP Right Cessation
- 2003-02-15 MX MXPA04011509A patent/MXPA04011509A/es active IP Right Grant
- 2003-02-15 BR BR0311219-5A patent/BR0311219A/pt not_active IP Right Cessation
- 2003-02-15 PL PL03373459A patent/PL373459A1/xx unknown
- 2003-02-15 JP JP2004506045A patent/JP2005526360A/ja active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| KR20040104751A (ko) | 2004-12-10 |
| AU2003208859B2 (en) | 2007-01-04 |
| WO2003098642A1 (de) | 2003-11-27 |
| CZ20041143A3 (cs) | 2006-09-13 |
| BR0311219A (pt) | 2005-03-01 |
| ATE358321T1 (de) | 2007-04-15 |
| JP2005526360A (ja) | 2005-09-02 |
| EP1506553A1 (de) | 2005-02-16 |
| KR100650242B1 (ko) | 2006-11-27 |
| AU2003208859A1 (en) | 2003-12-02 |
| DE10222832B3 (de) | 2004-01-22 |
| MXPA04011509A (es) | 2005-02-14 |
| US20060090924A1 (en) | 2006-05-04 |
| PL373459A1 (en) | 2005-08-22 |
| DE50306909D1 (de) | 2007-05-10 |
| CZ297427B6 (cs) | 2006-12-13 |
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| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| RTI1 | Title (correction) |
Free format text: FLEXIBLE BAND OR FLAT CABLE AND METHOD OF MANUFACTURING |
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