EP1488042A1 - Method and device for optimizing a cutting process in road milling machines - Google Patents
Method and device for optimizing a cutting process in road milling machinesInfo
- Publication number
- EP1488042A1 EP1488042A1 EP03744775A EP03744775A EP1488042A1 EP 1488042 A1 EP1488042 A1 EP 1488042A1 EP 03744775 A EP03744775 A EP 03744775A EP 03744775 A EP03744775 A EP 03744775A EP 1488042 A1 EP1488042 A1 EP 1488042A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- milling
- characteristic value
- current
- representative
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/12—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor
- E01C23/122—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus
- E01C23/127—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus rotary, e.g. rotary hammers
Definitions
- the invention relates to a method for optimizing a cutting process in road milling machines and to such a road milling machine according to the preamble of claims 1 and 10 respectively.
- the flow rate is set according to the highest demand on the route to be milled.
- the spray nozzles are directed into the milling space parallel to the axis of the milling drum.
- the disadvantages here are that the cooling liquid cannot be metered as required, and that the water tank requires a large amount of space for the water tank, in order to prevent a work interruption from occurring as a result of a necessary water refilling process.
- the invention is therefore based on the object of reducing the space requirement on a road milling machine for water storage and reducing the water consumption to the amount of water actually required.
- the invention advantageously provides that at least one characteristic value representative of the current work output of the milling drum is recorded, and that the quantity of cooling liquid supplied is dependent on the at least one representative characteristic value for the current work output of the milling drum is controlled.
- the invention makes it possible to adapt the quantity of cooling liquid currently supplied to the current work output of the milling drum, so that the total quantity of cooling liquid to be stored can be reduced to a considerable extent, while at the same time adapting to the service life of the milling drum can take place such that the tanks are filled for the coolant only if other maintenance work on the road milling machine, e.g. a tool change, is required. In this way, not only is excessive water consumption prevented, but unnecessary downtimes of the road milling machine are also eliminated.
- a reduction in the required tank size can be achieved by supplying the cooling liquid in accordance with the requirement, as a result of which the overall machine weight can also be reduced. It is therefore sufficient to carry an amount of water with you that is sufficient for one work shift.
- the advantages of the invention can be seen in the reduction of water consumption and tool wear, as well as in the reduction of work interruptions for refueling the water supply or for a tool change.
- a characteristic value representative of the work performance can be formed from the current milling depth and the current feed rate.
- the current measurement or setting values are recorded, whereby the milling depth is generally set and maintained as a constant value and the feed rate can deviate from a preset value.
- the at least one characteristic value representative of the work performed can be formed from the current hydraulic pressure of the travel drive at a constant flow rate or from the current hydraulic pressure and the current flow rate of the hydraulic oil of the travel drive.
- the characteristic value representative of the work performance can consist of the measured torque at constant speed of the milling drum drive.
- a characteristic value representative of the work performance consists of the current hydraulic pressure in the lifting columns of the chassis of the milling machine. If the milling drum has a low milling capacity, a higher pressure is produced in the lifting columns than if the milling capacity is higher, which relieves the load on the chassis due to the forces that occur.
- the at least one characteristic value representative of the work performed can also be determined from the characteristic data available in an electronic motor controller of the drive motor.
- the temperature of a milling tool of the milling drum or several milling tools is recorded as a representative characteristic value for the current work output, is compared with a predetermined target temperature value and the quantity of coolant supplied as a function of the difference between the target temperature value and the measured temperature value is regulated.
- the cooling capacity of the cooling liquid can be regulated as a function of the current working capacity of the milling drum.
- control or regulation of the quantity of coolant is corrected by constant characteristic data that are specific to a machining task, and that the quantity of coolant supplied is read out from a multi-dimensional characteristic diagram as a function of the at least one characteristic value and the specific characteristic data becomes.
- These specific characteristics can consist of the current milling width, a tool constant depending on the type and number of milling tools used, a material constant dependent on the road surfaces being worked and / or the set milling drum speed or a combination of several of the aforementioned characteristics.
- the invention further relates to a milling machine for processing road surfaces with the aforementioned control or regulation of the amount of coolant.
- the cooling device for the milling tools arranged on the milling drum preferably consists of a nozzle arrangement running parallel to the roller axis, which is arranged on the roller box surrounding the milling drum and which is directed towards the milling drum.
- the nozzles arranged in a row next to one another can be designed so that they can be switched off individually and can be controlled individually.
- the spray cones of adjacent spray nozzles at least partially overlap.
- cooling device in which the coolant is directed from the inside of the milling drum onto the milling cutter via spray nozzles arranged on the milling drum.
- the current flow rate for the coolant can be changed by applying a corresponding pressure to the coolant.
- FIG. 1 shows a side milling machine in side view
- FIG. 2 shows a milling drum with a cooling device in the roller box
- FIG. 3 shows a machine control according to the invention, in which a volume flow of the cooling liquid is controlled as a function of the characteristic values representative of the work performance and the characteristic data specific to a machining task ,
- Road milling machines are used for the continuous expansion of road surfaces. These machines are available in different working widths or can be equipped with milling drums of different widths.
- the road milling machines can work with a milling depth of a few millimeters up to a complete ceiling thickness of up to 30 centimeters and more.
- the milling drum can have a different number depending on the application and / or a different type of carbide-tipped picks.
- fine milling the road surface is milled only slightly in order to obtain a level, non-slip road that is no longer processed.
- up to 400 chisels and more are used per running meter of working width.
- milling drums 4 which have only 80 chisels per running meter of working width and less.
- the milling tool 12 used for example round shank chisels, is also matched to the respective application by its shape and the type of hard metal used.
- the round shank chisels are to be understood as wearing parts and the variety of different carbide types and chisel shapes serve to improve the service life.
- the milling tools 12 are cooled with water.
- FIG. 1 shows a known road milling machine 1 with a machine frame 2 in which a milling drum 4 is rotatably mounted.
- the machine frame 2 is supported by a chassis with a plurality of trolleys 8, which are connected to the machine frame 2 via lifting columns 10.
- the milled material of the road surfaces reaches a first conveyor device 20 with a conveyor belt, which is arranged in a shaft of the machine frame 2 and transfers the milled material to a second conveyor device 22 with a further conveyor belt.
- the current feed rate can be measured with the aid of a sensor device 17.
- the machine frame also carries a tank 14 for a coolant.
- the coolant preferably water
- the coolant preferably water
- in the tank 14 can be fed to a cooling device 10 via a pump 15 in order to spray the water during operation via a spray ramp running parallel to the roller axis of the milling drum 4 onto the milling tools arranged on the milling drum 4.
- the water is conveyed out of the tank 14 by means of a pressure pump, with which the pump pressure can be variably adjusted to set the instantaneous quantity of coolant.
- the spray ramp on the roller box 5 surrounding the milling drum 4 consists of several spray nozzles arranged next to one another, it being possible for some of the spray nozzles to be shut down in accordance with the milling width of the milling drum 4 used. For this purpose, it is provided that the spray nozzles can be activated in order to be able to be switched on or off.
- the machine controller 16 of the milling machine 1 controls or regulates the volume flow of the cooling liquid according to the exemplary embodiment in FIG. 3 as a function of at least one representative characteristic value for the current work performance of the milling drum 4.
- the representative characteristic value for the current work performance is determined by the milling depth and the current feed rate.
- specific constant characteristic data are entered into the machine control 16 for a specific machining task, which in the exemplary embodiment of FIG. 3 consists of the current milling width, a tool constant dependent on the type and number of milling tools used, a material constant and dependent on the material of the road surface being machined / or the set milling drum speed can exist.
- the machine controller 16 calculates the required volume flow of the cooling liquid as a function of the at least one representative characteristic value for the current work output of the milling drum 4 and as a function of the specific constant characteristic data, the volume flow of the cooling liquid by reading a volume flow value from a characteristic data field.
- the volume flow values contained therein are determined empirically, for example, and stored in a multi-dimensional map.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Road Repair (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10213017 | 2002-03-22 | ||
DE10213017A DE10213017A1 (en) | 2002-03-22 | 2002-03-22 | Process for optimizing a cutting process in road milling machines, as well as milling machine for processing road surfaces |
PCT/EP2003/000441 WO2003080935A1 (en) | 2002-03-22 | 2003-01-17 | Method and device for optimizing a cutting process in road milling machines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1488042A1 true EP1488042A1 (en) | 2004-12-22 |
EP1488042B1 EP1488042B1 (en) | 2012-03-14 |
Family
ID=27815895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03744775A Expired - Lifetime EP1488042B1 (en) | 2002-03-22 | 2003-01-17 | Method for optimizing a cutting process in road milling machines and corresponding milling machine |
Country Status (7)
Country | Link |
---|---|
US (5) | US7984953B2 (en) |
EP (1) | EP1488042B1 (en) |
CN (1) | CN1643220B (en) |
AT (1) | ATE549461T1 (en) |
AU (1) | AU2003256229A1 (en) |
DE (1) | DE10213017A1 (en) |
WO (1) | WO2003080935A1 (en) |
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DE10213017A1 (en) * | 2002-03-22 | 2003-10-09 | Wirtgen Gmbh | Process for optimizing a cutting process in road milling machines, as well as milling machine for processing road surfaces |
US20080153402A1 (en) * | 2006-12-20 | 2008-06-26 | Christopher Arcona | Roadway grinding/cutting apparatus and monitoring system |
DE102010013982A1 (en) | 2010-04-06 | 2011-10-06 | Bomag Gmbh | Apparatus for producing foam bitumen and method for its maintenance |
DE102010014904A1 (en) * | 2010-04-14 | 2011-10-20 | Bomag Gmbh | Spraying device for a construction machine and method for operating a spraying device |
DE102011009093A1 (en) * | 2010-04-17 | 2011-10-20 | Bomag Gmbh | Rotor box for a ground machine and ground machine with such a rotor box |
DE102010035129A1 (en) | 2010-08-23 | 2012-02-23 | Bomag Gmbh | Spraying device for a soil cultivation excavator, construction machine with a spraying device and method for operating a spraying device |
DE102011115325A1 (en) * | 2011-10-07 | 2013-04-11 | Bomag Gmbh | Rotor housing for a tiller for soil preparation, milling device and method for cleaning a rotor housing |
US8500363B1 (en) | 2012-02-29 | 2013-08-06 | Caterpillar Paving Products Inc. | Compactor having controllable edge wheel spray system |
US9121146B2 (en) * | 2012-10-08 | 2015-09-01 | Wirtgen Gmbh | Determining milled volume or milled area of a milled surface |
US9096977B2 (en) * | 2013-05-23 | 2015-08-04 | Wirtgen Gmbh | Milling machine with location indicator system |
DE102013013304A1 (en) | 2013-08-12 | 2015-02-12 | Wirtgen Gmbh | Self-propelled construction machine for machining lanes or ground surfaces and method for cooling the milling tools of a milling drum of a self-propelled construction machine |
US9103079B2 (en) * | 2013-10-25 | 2015-08-11 | Caterpillar Paving Products Inc. | Ground characteristic milling machine control |
CN103696350B (en) * | 2014-01-10 | 2016-01-20 | 戴纳派克(中国)压实摊铺设备有限公司 | Milling machine sprinkling control system and control method thereof |
DE102014001885A1 (en) * | 2014-02-12 | 2015-08-13 | Bomag Gmbh | Method for optimizing an operating function of a ground milling machine and ground milling machine |
US9371618B2 (en) | 2014-08-25 | 2016-06-21 | Caterpillar Paving Products Inc. | Cold planer spray system and method |
DE102015002743A1 (en) | 2014-12-23 | 2016-06-23 | Wirtgen Gmbh | Self-propelled construction machine and method for operating a self-propelled construction machine |
CA2926445A1 (en) * | 2015-04-09 | 2016-10-09 | Edward L. Doheny | System and method of detecting dull and worn cutter bits |
DE102015111249A1 (en) * | 2015-07-10 | 2017-01-12 | Wirtgen Gmbh | Soil cultivation machine and method for wear-optimized operation of a soil tillage machine |
JP6386985B2 (en) * | 2015-10-15 | 2018-09-05 | 鹿島道路株式会社 | Cutting material weight management device for road surface cutting machine and cutting material weight management method for road surface cutting machine |
DE102016113251A1 (en) * | 2015-10-27 | 2017-04-27 | Wirtgen Gmbh | Milling machine and method for operating a milling machine |
EP3205773B1 (en) | 2016-02-15 | 2024-05-15 | Wirtgen GmbH | Controller for operating road milling machines |
US10407848B2 (en) | 2016-08-02 | 2019-09-10 | Caterpillar Paving Products Inc. | System and method for controlling proportion of liquid in substrate material worked by machine |
DE102016216216A1 (en) | 2016-08-29 | 2018-03-01 | Wirtgen Gmbh | Method for processing floor coverings, as well as self-propelled construction machine |
DE102016010390A1 (en) | 2016-08-30 | 2018-03-01 | Wirtgen Gmbh | Milling machine and method for operating a milling machine |
DE102017208775A1 (en) * | 2017-05-23 | 2018-11-29 | Wirtgen Gmbh | Soil cultivation machine whose working device with an on-board actuator from its operating position is displaced |
DE102017208777A1 (en) * | 2017-05-23 | 2018-11-29 | Wirtgen Gmbh | Soil cultivation machine, the rotatable working device for mounting to the machine with an on-board actuator can be brought into its operating position |
ES2841928T3 (en) * | 2017-06-05 | 2021-07-12 | Joy Global Underground Mining Llc | System and procedure to determine the efficiency of an industrial machine |
US10000894B1 (en) * | 2017-09-18 | 2018-06-19 | Caterpillar Paving Products Inc. | Spray bar assembly for machine system, and method |
US10370802B1 (en) | 2018-06-27 | 2019-08-06 | Caterpillar Paving Products Inc. | Automatic water spray milling for cold planer |
IT201800007858A1 (en) * | 2018-08-03 | 2020-02-03 | Fraron Srl | SELF-PROPELLED VEHICLE FOR GROUND CRUSHING |
CN109976149B (en) * | 2018-08-22 | 2021-04-20 | 大连理工大学 | UWB ranging-based on-site hot-laying unit traveling speed optimization control system |
DE102018214762A1 (en) * | 2018-08-30 | 2020-03-05 | Moba Mobile Automation Ag | Wear control device |
DE102019104850A1 (en) | 2019-02-26 | 2020-08-27 | Wirtgen Gmbh | Paver |
CN110571407B (en) * | 2019-08-06 | 2022-04-19 | 界首市南都华宇电源有限公司 | Acid spraying device for machining polar plate |
CN110424237B (en) * | 2019-08-09 | 2020-11-13 | 义乌市美杰包装制品有限公司 | Old and useless pitch clearing device |
US11091887B1 (en) * | 2020-02-04 | 2021-08-17 | Caterpillar Paving Products Inc. | Machine for milling pavement and method of operation |
US11686054B2 (en) * | 2021-10-08 | 2023-06-27 | Caterpillar Paving Products Inc. | Temperature controlled rotor spray bar |
US20230349112A1 (en) * | 2022-04-28 | 2023-11-02 | Caterpillar Paving Products Inc. | Mobile Milling Machine with Adjustable Liquid Spray System |
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-
2002
- 2002-03-22 DE DE10213017A patent/DE10213017A1/en not_active Withdrawn
-
2003
- 2003-01-17 WO PCT/EP2003/000441 patent/WO2003080935A1/en not_active Application Discontinuation
- 2003-01-17 US US10/508,525 patent/US7984953B2/en not_active Expired - Fee Related
- 2003-01-17 AU AU2003256229A patent/AU2003256229A1/en not_active Abandoned
- 2003-01-17 EP EP03744775A patent/EP1488042B1/en not_active Expired - Lifetime
- 2003-01-17 AT AT03744775T patent/ATE549461T1/en active
- 2003-01-17 CN CN038067161A patent/CN1643220B/en not_active Expired - Lifetime
-
2011
- 2011-06-24 US US13/167,861 patent/US8668274B2/en not_active Expired - Lifetime
-
2014
- 2014-02-06 US US14/173,872 patent/US9689120B2/en not_active Expired - Lifetime
-
2017
- 2017-06-20 US US15/627,484 patent/US9963842B2/en not_active Expired - Lifetime
-
2018
- 2018-05-01 US US15/968,485 patent/US10550530B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO03080935A1 * |
Also Published As
Publication number | Publication date |
---|---|
US8668274B2 (en) | 2014-03-11 |
ATE549461T1 (en) | 2012-03-15 |
AU2003256229A1 (en) | 2003-10-08 |
US20140191560A1 (en) | 2014-07-10 |
US10550530B2 (en) | 2020-02-04 |
US20110272997A1 (en) | 2011-11-10 |
CN1643220A (en) | 2005-07-20 |
DE10213017A1 (en) | 2003-10-09 |
US9963842B2 (en) | 2018-05-08 |
EP1488042B1 (en) | 2012-03-14 |
US20180371710A1 (en) | 2018-12-27 |
US9689120B2 (en) | 2017-06-27 |
US7984953B2 (en) | 2011-07-26 |
CN1643220B (en) | 2011-09-14 |
WO2003080935A1 (en) | 2003-10-02 |
US20050168048A1 (en) | 2005-08-04 |
US20180044864A1 (en) | 2018-02-15 |
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