EP1476369A1 - A palletizable box - Google Patents
A palletizable boxInfo
- Publication number
- EP1476369A1 EP1476369A1 EP03739448A EP03739448A EP1476369A1 EP 1476369 A1 EP1476369 A1 EP 1476369A1 EP 03739448 A EP03739448 A EP 03739448A EP 03739448 A EP03739448 A EP 03739448A EP 1476369 A1 EP1476369 A1 EP 1476369A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- box
- pouches
- boxes
- pallet
- dimensions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/08—Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D71/0092—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
- B65D71/0096—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/06—Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
- B65D77/062—Flexible containers disposed within polygonal containers formed by folding a carton blank
Definitions
- The- invention relates to a novel box, in particular a palletizable box, to the pallet comprising this box, and to their methods of manufacture .
- secondary packages Various types of packaging are known such as primary packages contained in other packages called secondary packages . It is known, for example, to pack a cardboard box (secondary package) with units (primary package) such as pouches, in particular flexible pouches of the uniformly flat type, also referred to as three-sided or four-sided sealed pouches
- This secondary package (box) is placed on the shelf directly and sold with the primary packages (pouches) inside it.
- a package is thus obtained called a "multi-pack" which can hold a single variety or multiple varieties, the different pouches containing different products.
- This type of packaging poses a number of problems.
- the first problem is the problem of palletization.
- Two standards are at present applied in the trade.
- the characteristic dimensions of the pallet are 800 x 1200 mm, whereas in the second case the characteristic dimensions are 1000 x 1200 mm.
- the number of pouches per box varies greatly, depending on the type of product and on how the latter is marketed. It is possible to have 7 pouches per box for a 1 pouch per day use. The number of pouches can also vary for the same product, for example during sales promotions (with 2 extra pouches free) .
- the pouches are arranged vertically in the box.
- the width of the box is imposed by the dimensions of the pouches, which dimensions are chosen to be unique.
- the height of the box is likewise imposed.
- the length of the box varies depending on the number of pouches in it (the "case count") .
- the second problem encountered is the manufacture of such boxes. They conventionally comprise side walls, a base and a lid, the base being integral with the side walls, whereas the lid can be added.
- a mandrel metal preform
- the cavity and the mandrel have, as characteristic dimensions, the width and length of the box.
- the invention therefore relates to a secondary package which contains a plurality of flexible primary packages or pouches and which permits maximum occupation of the surface of the pallet and is easy to manufacture, irrespective of the number and type of pouches .
- the invention thus makes available a pallet comprising a plurality of boxes, these boxes containing pouches, wherein the pouches are arranged flat in relation to the pallet.
- the pouches are of the doypack type and are placed head-to-tail in the boxes.
- the pouches are of the uniformly flat type and are partially superpositioned.
- the boxes have widths and lengths corresponding to dimensions, which are submultiples of 400 x 600 mm.
- the boxes open at their top.
- the boxes open at their side.
- the boxes are obtained by folding with a mandrel, the mandrel having the same width and length as the boxes .
- the pallet measures are 800 x 1200 mm.
- the pallet measures are 1000 x 1200 mm.
- the invention also relates to a box containing pouches, having widths and lengths corresponding to dimensions which are submultiples of 400 x 600 mm, the pouches being arranged flat in the plane defining said widths and lengths .
- the pouches are of the doypack type and are placed head-to-tail in the box.
- the pouches are of the uniformly flat type and are partially superpositioned
- the box opens at the top.
- the box opens at the side.
- the box is obtained by folding with a mandrel, the mandrel having the same width and length as the box.
- the invention also relates to a method of manufacturing a pallet according to the invention, comprising the following steps :
- the invention also relates to a method of manufacturing a box according to the invention, comprising the following steps: (i) provision of an empty box having at least two dimensions corresponding to dimensions, which are submultiples of 400 x 600 mm; (ii) filling of said box with pouches, the plane of the pouches corresponding to the plane defining said at least two dimensions; and
- step (i) comprises a step of folding with the mandrel, the mandrel having the same at least two dimensions as the box.
- step (ii) comprises inserting the pouches horizontally.
- the invention also relates to a device for carrying out the method of manufacture according to the invention, comprising
- a conveyor belt delivering empty boxes, the boxes being arranged on the conveyor belt in a plane containing said at least two dimensions;
- at least one conveyor belt delivering pouches and arranged substantially perpendicular to the conveyor belt delivering empty boxes, said pouches being arranged flat on said conveyor belt;
- an arm arranged above said conveyor belts and comprising a gripper device at its end, said arm alternating between a position for gripping the pouches and a position for filling the box; and (iv) a device for closing the box.
- FIG. 1 shows a box according to a first embodiment of the invention
- FIG. 2a and 2b show a pallet loading configuration
- FIG. 3 shows a cross section through a box according to the invention
- - Figure 4 shows the web before being folded into the box according to the first embodiment
- - Figure 5 shows a device for filling the box according to the invention
- FIG. 6 shows a box according to a second embodiment of the invention
- FIG. 7 shows the web before being folded into the box according to the second embodiment .
- Figure 1 depicts a package according to a first embodiment.
- the package is a cardboard box 1 containing a plurality of pouches 2a, 2b, 2c, etc. These are arranged horizontally in the box.
- the latter thus has a width and a length which are fixed by the characteristics of the pouch and therefore remain fixed irrespective of the number of pouches in the box.
- This box can therefore have dimensions "on the base” or on a pallet which are identical and which can in particular correspond to dimensions, which are submultiples of 400 x 600 mm.
- the dimensions are submultiples of 400 x 600 mm when they result from the division of the 400 x 600 mm rectangle.
- the following dimensions are submultiples: 300 x 400 mm (division by 2) ; 200 x 400 mm (division by 3) ; 200 x 300 mm (division by 4) ; 130 x 300 mm (division by 6) ; 200 x 200 mm (division by 6) 150 x 200 mm (division by 8) ; 100 x 300 mm (division by 8) 130 x 200 mm (division by 9) ; 130 x 150 mm (division by 12) 100 x 200 mm (division by 12) ; 100 x 150 mm (division by 16) .
- FIG. 2a and 2b A pallet configuration is shown in Figures 2a and 2b which corresponds to 800 x 1200 mm and 1000 x 1200 mm respectively, with a "base module" of 400 x 600 mm.
- Such a box with pouches arranged flat when it is palletized therefore affords advantages in terms of palletization. As has been seen above, it is adapted to the two current standards.
- a variable number of pouches causes only the height of the box to vary, but not the layer or pallet base configuration which remains the same.
- a variation of the height of the box changes only the number of layers (which incidentally is already variable from one country to another, the maximum admissible heights of pallets varying from 2 m to 1.60 m) .
- Automatic palletization is thus easy to implement because no control operation is any longer necessary, only the programming of the number of layers. The logistics are therefore improved.
- the pouches situated in the box are of a conventional type. They can be of the uniformly flat type or preferably of the "doypack" type (namely a square pouch having a surface forming a base and allowing the pouch to stand upright) .
- the pouches of the doypack type will be preferred. Referring to Figure 3, this shows a cross- section through a package according to the invention.
- the doypack pouches are again labelled 2a, 2b, 2c, etc. They alternate in a head-to-tail arrangement. This permits better utilization of the available volume in the box.
- the at least partial superpositioning of the doypack pouches makes it possible to increase the number of pouches per box (uniformly flat pouches losing a little useful volume at the four edges) and thus ultimately the number of pouches per pallet.
- the partial superpositioning of the pouches also permits adaptation of the box with respect to the length of the pouches, thus making it possible to allow for the characteristic dimensions of, for example, 130 x 200 mm (or any other submultiple of 400 x 600 mm close to the dimensions of the pouch in question) .
- Such a doypack arrangement provides an interlocking effect .
- the manufacture of the box is conventional; the box is obtained by folding a cardboard web 3, the layout of which is shown in Figure 4.
- the box 1 is formed by folding of a cardboard web 3.
- the latter has zones corresponding to the different parts of the box.
- the zone indicated by hatching is the zone which will be pushed firmly by the mandrel (not shown) into the corresponding cavity or impression
- This zone corresponds here to the base 11 of the box. It is flanked by two sides 12 and 13.
- the base 11 and the sides 12 and 13 are provided with flaps 11a and lib, 12a and 12b, 13a and 13b, respectively. These flaps are adhesively bonded to one another to form the box, the flaps 11a, 12a and 13a, on the one hand, and lib, 12b and 13b, on the other, thus forming the third and fourth sides 14 and 15, respectively.
- the box is then filled with pouches by a suitable machine, the pouches being generally inserted flat.
- the lid 16 (attached before or after filling) is then closed. It is also possible to make the lid integral with the other faces of the box, in which case the lid 16 is in the continuation of one of the flaps 11a or lib.
- Figure 5 shows a device for filling the box according to the first embodiment. It comprises, for example, a conveyor belt 21 delivering empty boxes and, perpendicularly, two conveyor belts 22 and 23 delivering pouches (arranged flat) . According to a preferred variant, the pouches are placed the opposite way round on the conveyor belts in order to achieve a head-to- tail arrangement in the box.
- the device additionally comprises an arm 24 which rotates above the box and the pouches.
- the pouches are gripped, for example, with the aid of suction cups 25a and 25b arranged at the end of the arm. The arm thus alternately fills the box with pouches from one conveyor belt and then from the other conveyor belt.
- a device (not shown) for closing the box is also used in a conventional manner.
- FIG. 6 shows a package according to a second embodiment .
- the package is a cardboard box 1 containing a plurality of pouches 2a, 2b, 2c, etc. These are arranged horizontally in the box.
- the opening is via a face of the box.
- the dimensions of the box remain given for the pouches being arranged flat.
- the box is used (preferred variant) in another sense than that for the palletization, in contrast to the first embodiment.
- the pouches can have markings on their edge which makes it easier for consumers to identify them, particularly in the case of a multi-pack containing multiple varieties.
- the manufacture of the box according to the second embodiment is conventional; the box is obtained by folding a cardboard web 4, the layout of which is shown in Figure 7.
- the box 1 is formed by folding a cardboard web 4.
- the latter has zones corresponding to the different parts of the box.
- the zone indicated by hatching is the zone which will be pushed firmly by the mandrel (not shown) into the corresponding cavity or impression.
- This zone corresponds here to the base 11 of the box. It is flanked by two sides 12 and 13, the latter also being flanked by the upper part 16.
- the base 11 and the side 13 and the top 16 are provided with flaps 11a and lib, 13a and 13b, 16a and 16b, respectively.
- flaps are adhesively bonded to one another to form the box, the flaps 11a, 13a and 16a, on the one hand, and lib, 13b, and 16b, on the other, thus forming the third and fourth sides 14 and 15, respectively.
- the box is then filled with pouches by a suitable machine.
- the box is filled via the opening side (here 12) , the pouches this time being introduced vertically (for example via the top, the box being turned) .
- the opening side is closed after filling and not the top, as in the first embodiment.
- the cardboard box can be replaced by a box made of another rigid material, such as polymer materials.
- box means any package that can be stacked on a (rigid) pallet.
- these boxes are of substantially parallelepipedal shape. Other shapes distinct from a rectangle are also suitable, especially when they permit paving of the surface of the pallet.
- the boxes otherwise have the conventional characteristics of such secondary packages.
- the pouches can contain various types of products, in particular pastes, granules, liquids, which may or may not be foods. These products will preferably be moist food products.
- the pouches otherwise have the conventional characteristics of such primary packages .
Abstract
Description
Claims
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0201909A FR2835809B1 (en) | 2002-02-13 | 2002-02-13 | NOVEL BOX, PARTICULARLY PALLETIZABLE, PALLET COMPRISING SAID BOX AND METHODS OF MAKING SAME |
FR0201909 | 2002-02-13 | ||
FR0214957A FR2847885B1 (en) | 2002-11-28 | 2002-11-28 | NEW PACKAGING PARTICULARLY PALLETIZABLE, PALLET COMPRISING THIS PACKAGING AND METHODS OF MAKING SAME |
FR0214957 | 2002-11-28 | ||
PCT/EP2003/000860 WO2003068628A1 (en) | 2002-02-13 | 2003-01-29 | A palletizable box |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1476369A1 true EP1476369A1 (en) | 2004-11-17 |
EP1476369B1 EP1476369B1 (en) | 2006-11-02 |
Family
ID=27736158
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03739448A Expired - Lifetime EP1476369B1 (en) | 2002-02-13 | 2003-01-29 | Pallet with boxes |
Country Status (6)
Country | Link |
---|---|
US (2) | US20050103665A1 (en) |
EP (1) | EP1476369B1 (en) |
AT (1) | ATE344194T1 (en) |
AU (1) | AU2003245535A1 (en) |
DE (1) | DE60309439T2 (en) |
WO (1) | WO2003068628A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE534429C2 (en) * | 2008-10-31 | 2011-08-16 | Ecolean Res & Dev As | packaging unit |
CA2733472C (en) | 2009-09-29 | 2017-10-31 | The Procter & Gamble Company | Absorbent products having improved packaging efficiency |
DE102010050524A1 (en) | 2010-11-08 | 2012-05-10 | Krones Aktiengesellschaft | Machine for processing and / or packaging of articles and method for modifying a transport route of this machine |
DK3312099T3 (en) * | 2016-10-18 | 2019-06-24 | Maschf Moellers Gmbh | Method for manufacturing a palletless packaging unit and packaging unit made according to the method |
DE102017121438A1 (en) * | 2017-09-15 | 2019-03-21 | Multivac Sepp Haggenmüller Se & Co. Kg | Thermoforming packaging machine and method of forming a film web into carton elements |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2577765A (en) * | 1948-06-26 | 1951-12-11 | Nat Urn Bag Co Inc | Packaging beverage infusor units having string handles and tags |
US2893550A (en) * | 1956-06-07 | 1959-07-07 | Ernest R Sandmeyer | Package for globular articles and method of forming same |
US3092501A (en) * | 1959-05-04 | 1963-06-04 | Armour & Co | Method of packaging food and the resulting package |
US3367489A (en) * | 1966-01-12 | 1968-02-06 | William S. Schneider | Packing flexible packages |
US4365710A (en) * | 1976-02-12 | 1982-12-28 | Champion International Corporation | Unitized pallets |
EP0039527A3 (en) * | 1980-05-01 | 1981-12-16 | Akzo N.V. | Feed unit for a detergent and packaging thereof |
US4458468A (en) * | 1982-07-26 | 1984-07-10 | International Playtex, Inc. | Method for producing non-planar sanitary napkins |
US4852330A (en) * | 1986-05-09 | 1989-08-01 | Carangelo Martin C | Method for stabilizing stacked load |
US4868955A (en) * | 1987-12-10 | 1989-09-26 | Magnant Gregory A | Device for stabilizing a cluster of articles |
US4876841A (en) * | 1988-05-23 | 1989-10-31 | Jensen Janet R | Method and means for securing palletized materials |
US4913290A (en) * | 1989-01-26 | 1990-04-03 | Bud Antle, Inc. | Collar for palletized load |
US5255841A (en) * | 1992-09-10 | 1993-10-26 | International Paper Company | Combined tier sheet and tote box |
US5339957A (en) * | 1993-03-08 | 1994-08-23 | Key Tech Corporation | High friction package retainer |
US5381903A (en) * | 1993-07-01 | 1995-01-17 | Hardenne; Anthony | Packaging system |
EP0681970A1 (en) * | 1994-05-11 | 1995-11-15 | The Procter & Gamble Company | Self-standing pouch, and assembly thereof |
EP0726205B1 (en) * | 1995-02-10 | 1998-10-28 | Bernhard Saam | Blanks for a transport and display container |
DE19602688C2 (en) * | 1996-01-26 | 2001-09-13 | Alois Mathews | Double box for transporting and setting up two groups of filled stand-up pouches |
US5927498A (en) * | 1996-11-15 | 1999-07-27 | Profile Packaging, Inc. | Packaging of stand-up, flexible pouches |
US5972464A (en) * | 1997-06-04 | 1999-10-26 | Pezzuco; Kevin O. | Pallet wrapping apparatus |
US5934462A (en) * | 1997-07-03 | 1999-08-10 | Gregory; Duane L. | Durable glove packages |
FR2774941A1 (en) * | 1998-02-16 | 1999-08-20 | Jean Claude Serre | System for forming drum cylinder from cut cardboard |
US6209724B1 (en) * | 1999-04-01 | 2001-04-03 | Superior Fibers, Inc. | Package and dispenser for glass fiber filter pad |
US6968947B2 (en) * | 2002-09-18 | 2005-11-29 | International Paper Company | Shipping of live plants with perforated plastic overwrap |
-
2003
- 2003-01-29 DE DE60309439T patent/DE60309439T2/en not_active Expired - Lifetime
- 2003-01-29 AU AU2003245535A patent/AU2003245535A1/en not_active Abandoned
- 2003-01-29 WO PCT/EP2003/000860 patent/WO2003068628A1/en active IP Right Grant
- 2003-01-29 AT AT03739448T patent/ATE344194T1/en not_active IP Right Cessation
- 2003-01-29 US US10/504,196 patent/US20050103665A1/en not_active Abandoned
- 2003-01-29 EP EP03739448A patent/EP1476369B1/en not_active Expired - Lifetime
-
2007
- 2007-12-19 US US11/959,736 patent/US20080093239A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO03068628A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE60309439D1 (en) | 2006-12-14 |
US20080093239A1 (en) | 2008-04-24 |
US20050103665A1 (en) | 2005-05-19 |
ATE344194T1 (en) | 2006-11-15 |
AU2003245535A1 (en) | 2003-09-04 |
DE60309439T2 (en) | 2007-09-20 |
WO2003068628A1 (en) | 2003-08-21 |
EP1476369B1 (en) | 2006-11-02 |
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