EP1471180A2 - Siliconized interlining, production process and use thereof - Google Patents
Siliconized interlining, production process and use thereof Download PDFInfo
- Publication number
- EP1471180A2 EP1471180A2 EP04006891A EP04006891A EP1471180A2 EP 1471180 A2 EP1471180 A2 EP 1471180A2 EP 04006891 A EP04006891 A EP 04006891A EP 04006891 A EP04006891 A EP 04006891A EP 1471180 A2 EP1471180 A2 EP 1471180A2
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- European Patent Office
- Prior art keywords
- textile
- fabric
- plasma discharge
- textile fabric
- interlining
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/01—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/503—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms without bond between a carbon atom and a metal or a boron, silicon, selenium or tellurium atom
- D06M13/507—Organic silicon compounds without carbon-silicon bond
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
- D06M13/513—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/16—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
Definitions
- the present invention relates to siliconized interlinings, in particular Nonwovens, with a permanent hydrophobization, their production and their use as inlays for textiles.
- WO-A-01 / 40,359 describes the treatment of an organic polymeric material, a substrate containing a polymer being treated with a plasma to which an organosilicon additive has been added. This creates a coating of SiO x groups on the surface of the substrate.
- WO-A-02 / 28,548 describes a method and an apparatus for Create a coating. This creates a finely divided layer-forming Material injected into an atmospheric plasma and strikes on the treating substrate surface. The procedure is suitable especially for the production of organic silicon coatings. As Suitable substrates are also textile fabrics, such as nonwovens, mentioned.
- the material of the Adhesive layer in addition to the connections with the textile also through the insert forming material flows and its properties disadvantageously changed.
- the present Invention textile fabrics are provided which are a combination of Soft feel, smoothness, shine, fullness and elasticity while being excellent Have permanence, which only have small amounts of silicone and which in can be manufactured in a simple and environmentally friendly manner.
- the Interlining materials according to the invention indicate at significantly lower proportions Silicone compared to conventional, wet-chemically manufactured interlinings comparable or even improved properties.
- Another object of the present invention is to provide of textile fabrics that are suitable as textile inserts and a have certain hydrophobicity.
- Another object of the present invention is to provide of hot-glue inserts, in which the hot-glue material at the Exposure to heat glued to the outer fabric.
- Another object of the present invention is to provide of hot-glue interlinings, which after bonding with a textile a have excellent separating power.
- Another object of the present invention is to provide a solvent-free process for the production of siliconized and glued interlinings.
- the present invention relates to interlinings comprising a siliconized Fibrous textile fabric that rests on at least one Surface at least at spatially separate locations thermally softenable adhesive material, the fibers with a Layer of silicon-containing material up to 40 nm thick, preferably from 1 to 10 nm thick.
- the layer of silicon-containing material can be applied by plasma treatment the interlinings are applied, the plasma a) being an organosilicon Material and / or a silane is added in finely divided form or b) the plasma-treated textile fabric is exposed to organic silicon material and / or a silane or c) the Textile fabrics before plasma treatment with a silicon organic material and / or a silane is impregnated.
- Examples of application processes are screen printing processes.
- the textiles required for the production of the interlinings according to the invention Flat structures can be made using all surface-forming techniques getting produced. Examples include weaving, laying, knitting, knitting or wet or dry nonwoven manufacturing processes.
- the textiles used in the interlinings according to the invention Flat structures can be applied in any known manner be produced by a wet or dry route.
- the fleeces can for example spunbond process, carding process, meltblowing process, Wet fleece process, electrostatic spinning or aerodynamic Nonwoven manufacturing processes are used.
- the interlinings according to the invention contain fibers from thread-forming Polymers and are preferably solidified.
- the interlinings according to the invention can be made from any fiber type different diameter ranges exist. Typical fiber diameter range from 0.01 to 200 ⁇ m, preferably 0.05 to 50 ⁇ m.
- these interlinings can consist of staple fibers or contain them.
- heterofil fibers or mixtures of various types can also be used Fiber types are used.
- the textile fabrics according to the invention typically have a weight per unit area of 0.05 to 500 g / m 2 .
- Nonwovens with a low basis weight of 5 to 150 g / m 2 are particularly preferably used.
- polymers are polyesters, especially polyethylene terephthalate, Polybutylene terephthalate or copolymers containing polyethylene terephthalate units or polybutylene terephthalate units, polyamides, in particular from aliphatic diamines and dicarboxylic acids, from alphatic aminocarboxylic acids or polyamides derived from aliphatic lactams, or aramids, that is, polyamides derived from aromatic diamines and dicarboxylic acid, Polyvinyl alcohol, viscose or mixtures of two or more of these Polymers.
- polyesters especially polyethylene terephthalate, Polybutylene terephthalate or copolymers containing polyethylene terephthalate units or polybutylene terephthalate units
- polyamides in particular from aliphatic diamines and dicarboxylic acids, from alphatic aminocarboxylic acids or polyamides derived from aliphatic lactams, or aramids, that is,
- Interlinings according to the invention can be solidified in a manner known per se be, for example by mechanical or hydraulic needling, by Melting of binding fibers in the interlining material through thermal mechanical Solidify or by applying binders.
- the interlinings according to the invention are characterized by a Plasma treatment can be made.
- the Fibers of the interlining formed thin layers containing silicon on the one hand a blocking effect for the superficially applied adhesive cause and on the other hand the grip of the interlining as a result of improved Significantly improve fiber-to-fiber lubrication.
- the layer thicknesses are in the range specified above and can e.g. by means of Determine X-ray photoelectron spectroscopy. Doing so Layer thicknesses of up to 10 nm determine what the theoretical Depth of information corresponds to this surface analysis method. larger Layer thicknesses can be determined using AFM, ellipsometry or SEM.
- interlining materials according to the invention are also minor Shares, for example up to 10 vol.%, May have, as in the interior of the plasma-treated, siliconized textile fabrics, in which fibers occur without a silicon-containing layer. However, all fibers preferably have of the interlining according to the invention on silicon-containing layers.
- the method according to the invention is characterized by a low material and Energy consumption from and as a solvent-free process through a Protection of the environment.
- the interlinings have a silicon-containing layer which is covalently bonded to the fiber surface.
- the silicon-containing layer is additionally cross-linked. This increases the life of this layer.
- Alkylsilanes or alkoxysilanes are used to produce such flat structures: for example methylhydrogen silanes, tri- or tetraalkoxysilanes and triaminoalkylsilanes. Instead of this or in a mixture with it, silanes, for example SiH 4 or Si 2 H 6 , can also be used.
- thermoplastic polymers which at temperatures below the melting or Decomposition point of the fibers, which the interlining material and thus too form connecting textile, melt.
- adhesive materials are polyamides, polyesters, thermoplastic Polyurethanes, polyolefins, vinyl copolymers or mixtures of two or more of these polymers.
- the thermally softenable adhesive material can be siliconized on at least one Surface of the interlining can be applied in any shape, and for example in the form of a coating or in the form of dots or Lines or other geometric figures can be arranged.
- the thermally softenable adhesive material is in the form of a regular pattern applied on a surface.
- the former is particularly preferred.
- the plasma treatment is carried out by continuously guiding the textile Flat structure through the plasma discharge.
- Typical train speeds are 0.5 - 400 m / min.
- a wide variety of plasma treatments can be used. Examples of this are discharges under negative pressure, but especially with Atmospheric pressure.
- Plasmas under atmospheric pressure are preferred, in particular Glow discharges and discharges on electrodes with dielectric barriers (Barrier discharge).
- the treatment is preferably carried out in a non-oxidizing atmosphere with e.g. an inert gas, such as helium as an inert gas, at atmospheric pressure carried out. It can add reactive gases or additives in the Plasma may be included. Typical working pressures in plasma are 0.7 to 1.3 bar, preferably 0.9 to 1.1 bar.
- organosilicon compounds used are monomeric or to understand polymeric compounds, in addition to at least one Silicon atom at least one organic group, such as an alkyl, cycloalkyl, Aryl (including the heteroaryl) or aralkyl group. This can either be bound directly to the silicon atom or via a heteroatom, like the oxygen atom. Furthermore, the organic group can in turn be substituted, for example with halogen atoms or alkyl groups.
- silicon hydrides can also be used. This means compounds of the general formula Si n H 2n + 2, in which n is an integer of at least 1, for example 1 to 4. SiH 4 is preferred.
- Suitable organosilicon compounds are organosilanes or Organosiloxanes, such as alkyl or alkoxysilanes; or linear polyorganosiloxanes, such as poly-dialkyl siloxanes, e.g. Poly-dimethyl-siloxane or poly-dimethoxysiloxane; or cyclic polyorganosiloxanes, such as cyclic polydialkylsiloxanes, e.g. Octamethylcyclotetrasiloxane.
- the organosilane or organosiloxane have further atoms, such as hydrogen, Nitrogen and / or halogen atoms. These leftovers are right on the Silicon atom bound.
- organosilicon compounds or silanes are used.
- Plasma discharge in a non-oxidizing atmosphere is preferred carried out.
- the interlinings according to the invention are reinforced with a textile outer fabric glued in a conventional manner.
- the invention relates to the use of plasma-treated siliconized textile fabrics as interlinings.
- a nonwoven fabric made from polyethylene terephthalate (“PET”) and polyamide fibers (“PA”) was exposed to an atmospheric pressure plasma functionalized. Helium was used as an inert gas and as a reactive substance Tetramethylcyclotetrasiloxane used. During the plasma treatment was worked in the absence of oxygen. The nonwoven samples showed excellent hydrophobic properties (water contact angle> 100 °). Then, on a siliconized side of the nonwoven fabric Adhesive dots applied from polyamide. It turned out that the siliconization prevented the glue dots spread on the surface of the material could flow through the nonwoven when heated. The quality of the bond after pressing with a cotton fabric in one Tear test assessed. The separation force was for the sample described above 8 N / 5cm. The assessment of the association was excellent.
- a nonwoven made of PET / PA fibers was made under the influence of a Functionalized atmospheric pressure plasma. There were helium as inert gas and Octamethylcyclotetrasiloxane used as a reactive substance. During the Plasma treatment was carried out in the absence of oxygen to achieve a Avoid oxidation of the reagent. The nonwoven samples show excellent grip properties. The separating force after bonding with Cotton fabric was 10.4 N / 5 cm. The practical assessment of the Verbund was also excellent.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft silikonisierte Einlagestoffe, insbesondere Vliesstoffe, mit einer dauerhaften Hydrophobierung, deren Herstellung und deren Verwendung als Einlagen für Textilien.The present invention relates to siliconized interlinings, in particular Nonwovens, with a permanent hydrophobization, their production and their use as inlays for textiles.
Die Hydrophobierung von Substraten mit Siloxanen ist eine bereits seit langem erprobte Technik.The hydrophobization of substrates with siloxanes has long been one proven technology.
Die WO-A-01/40,359 beschreibt die Behandlung eines organischen polymeren Materials, wobei ein Substrat enthaltend ein Polymer mit einem Plasma behandelt wird, dem ein siliziumorganisches Additiv zugesetzt worden ist. Auf der Oberfläche des Substrates entsteht dadurch ein Überzug aus SiOx-Gruppen.WO-A-01 / 40,359 describes the treatment of an organic polymeric material, a substrate containing a polymer being treated with a plasma to which an organosilicon additive has been added. This creates a coating of SiO x groups on the surface of the substrate.
Die WO-A-02/28,548 beschreibt ein Verfahren und eine Vorrichtung zum Erzeugen einer Beschichtung. Dabei wird ein feinverteiltes schichtbildendes Material in ein atmosphärisches Plasma eingedüst und schlägt sich auf der zu behandelnden Substratoberfläche nieder. Das Verfahren eignet sich insbesondere zur Herstellung von siliziumorganischen Überzügen. Als geeignete Substrate werden auch textile Flächengebilde, wie Vliesstoffe, erwähnt.WO-A-02 / 28,548 describes a method and an apparatus for Create a coating. This creates a finely divided layer-forming Material injected into an atmospheric plasma and strikes on the treating substrate surface. The procedure is suitable especially for the production of organic silicon coatings. As Suitable substrates are also textile fabrics, such as nonwovens, mentioned.
Der Einsatz von textilen Flächengebilde als Textileinlagen ist bereits seit langem bekannt. Derartige Einlagen sind auch bereits mit Textilien verklebt worden und zu diesem Zweck werden die Einlagen mit Klebeschichten versehen (vergl. Lünenschloss / Albert "Vliesstoffe", S. 299-304, G. Thieme Verlag, Stuttgart, New York (1982)).The use of textile fabrics as textile inlays has been around since known for a long time. Such inserts are already glued to textiles and for this purpose the inserts with adhesive layers provided (see Lünenschloss / Albert "Vliesstoffe", pp. 299-304, G. Thieme Verlag, Stuttgart, New York (1982)).
Bei der Verarbeitung von Einlagen kann es vorkommen, dass das Material der Klebschicht neben der Verbindungen mit dem Textil auch durch das die Einlage bildende Material fließt und dessen Eigenschaften in nachteiliger Weise verändert.When processing deposits, the material of the Adhesive layer in addition to the connections with the textile also through the insert forming material flows and its properties disadvantageously changed.
Man hat auch bereits Einlagestoffe auf nasschemischem Wege silikonisiert, um deren Griff zu verbessern, das Eindringen des Haftmaterials in die Einlage zu verhindern sowie das Verlaufen des Haftmaterials bei dessen Auftrag auf die Oberfläche des Einlagestoffes zu verhindern. Derart hergestellte Einlagen weisen jedoch relativ hohe Anteile an Silikon auf. Typische Dicken der Silikonschichten bewegen sich im Bereich von 80 bis 200 nm.One has also already siliconized interlinings by wet chemical methods in order to to improve their grip, the penetration of the adhesive material into the insert prevent and the running of the adhesive material when it is applied to the To prevent surface of the interlining. Inserts made in this way however, have relatively high proportions of silicone. Typical thicknesses of the Silicone layers range from 80 to 200 nm.
Ausgehend von diesem Stand der Technik werden durch die vorliegende Erfindung textile Flächengebilde bereitgestellt, die eine Kombination von Weichgriff, Glätte, Glanz, Fülle und Elastizität bei gleichzeitiger hervorragender Permanenz aufweisen, die nur geringe Mengen an Silikon aufweisen und die in einfacher und umweltschonender Weise hergestellt werden können. Die erfindungsgemäßen Einlagestoffe zeigen bei deutlich geringeren Anteilen an Silikon im Vergleich zu herkömmlichen, nasschemisch hergestellten Einlagestoffen vergleichbare oder sogar verbesserte Eigenschaften.Based on this prior art, the present Invention textile fabrics are provided which are a combination of Soft feel, smoothness, shine, fullness and elasticity while being excellent Have permanence, which only have small amounts of silicone and which in can be manufactured in a simple and environmentally friendly manner. The Interlining materials according to the invention indicate at significantly lower proportions Silicone compared to conventional, wet-chemically manufactured interlinings comparable or even improved properties.
Eine weitere Aufgabe der vorliegenden Erfindung besteht in der Bereitstellung von textilen Flächengebilden, die sich als Textileinlagen eignen und eine gewisse Hydrophobie aufweisen.Another object of the present invention is to provide of textile fabrics that are suitable as textile inserts and a have certain hydrophobicity.
Eine weitere Aufgabe der vorliegenden Erfindung besteht in der Bereitstellung von heißklebenden Einlagen, bei denen das heißklebende Material bei der Einwirkung von Wärme diese mit dem Oberstoff verklebt. Another object of the present invention is to provide of hot-glue inserts, in which the hot-glue material at the Exposure to heat glued to the outer fabric.
Eine weitere Aufgabe der vorliegenden Erfindung besteht in der Bereitstellung von heißklebenden Einlagestoffen, die nach Verklebung mit einem Textil eine hervorragende Trennkraft aufweisen.Another object of the present invention is to provide of hot-glue interlinings, which after bonding with a textile a have excellent separating power.
Eine weitere Aufgabe der vorliegenden Erfindung besteht in der Bereitstellung eines lösungsmittelfreien Verfahrens zur Herstellung von silikonisierten und verklebbaren Einlagestoffen.Another object of the present invention is to provide a solvent-free process for the production of siliconized and glued interlinings.
Die vorliegende Erfindung betrifft Einlagestoffe umfassend ein silikonisierte Fasern aufweisendes textiles Flächengebilde, das auf mindestens einer Oberfläche zumindest an örtlich getrennten Stellen eine Beschichtung aus thermisch erweichbarem Haftmaterial aufweist, wobei die Fasern mit einer Schicht aus siliziumhaltigem Material von bis zu 40 nm Dicke, vorzugsweise von 1 bis 10 nm Dicke, versehen sind.The present invention relates to interlinings comprising a siliconized Fibrous textile fabric that rests on at least one Surface at least at spatially separate locations thermally softenable adhesive material, the fibers with a Layer of silicon-containing material up to 40 nm thick, preferably from 1 to 10 nm thick.
Die Schicht aus siliziumhaltigem Material kann durch Plasmabehandlung auf die Einlagestoffe aufgebracht werden, wobei dem Plasma a) ein siliziumorganisches Material und/oder ein Silan in feinverteilter Form zugesetzt wird oder b) das plasmabehandelte textile Flächengebilde einem siliziumorganischem Material und/oder einem Silan ausgesetzt wird oder c) das textile Flächengebilde vor der Plasmabehandlung mit einem siliziumorganischem Material und/oder einem Silan getränkt wird.The layer of silicon-containing material can be applied by plasma treatment the interlinings are applied, the plasma a) being an organosilicon Material and / or a silane is added in finely divided form or b) the plasma-treated textile fabric is exposed to organic silicon material and / or a silane or c) the Textile fabrics before plasma treatment with a silicon organic material and / or a silane is impregnated.
Die Silikonisierung von Substraten durch Plasmabehandlung ist an sich bekannt und beispielsweise in der WO-A-01/40,359 und WO-A-02/28,548 beschrieben.The siliconization of substrates by plasma treatment is known per se and described for example in WO-A-01 / 40,359 and WO-A-02 / 28,548.
Nach der Herstellung der Schicht aus siliziumhaltigem Material auf mindestens einer Oberfläche des textilen Flächengebildes wird diese in an sich bekannter Weise mit dem thermisch erweichbaren Haftmaterial versehen.After making the layer of silicon-containing material to at least A surface of the textile fabric is known per se Provided way with the thermally softenable adhesive material.
Beispiele für Applikationsverfahren sind Siebdruckverfahren. Examples of application processes are screen printing processes.
Die zur Herstellung der erfindungsgemäßen Einlagestoffe erforderlichen textilen Flächengebilde können nach sämtlichen flächenbildenden Techniken hergestellt werden. Beispiele dafür sind Weben, Legen, Wirken, Stricken oder nasse oder trockenen Vliesherstellungsverfahren.The textiles required for the production of the interlinings according to the invention Flat structures can be made using all surface-forming techniques getting produced. Examples include weaving, laying, knitting, knitting or wet or dry nonwoven manufacturing processes.
Unter dem Begriff "textiles Flächengebilde" sind im Rahmen dieser Beschreibung Gewebe, Gestricke, Gewirke, Gelege oder insbesondere Vliesstoffe zu verstehen.Under the term "textile fabrics" are included in this Description fabrics, knitted fabrics, knitted fabrics, scrims or in particular Understand nonwovens.
Die in den erfindungsgemäßen Einlagestoffe verwendeten textilen Flächengebilde können auf beliebige und an sich bekannte Verfahrensweisen auf nassem oder trockenem Wege hergestellt werden. Bei den Vliesen können beispielsweise Spinnvliesverfahren, Kardierverfahren, Schmelzblasverfahren, Nassvlies-Verfahren, elektrostatisches Spinnen oder aerodynamische Vliesherstellungsverfahren zum Einsatz kommen.The textiles used in the interlinings according to the invention Flat structures can be applied in any known manner be produced by a wet or dry route. With the fleeces can for example spunbond process, carding process, meltblowing process, Wet fleece process, electrostatic spinning or aerodynamic Nonwoven manufacturing processes are used.
Die erfindungsgemäßen Einlagestoffe enthalten Fasern aus fadenbildenden Polymeren und sind vorzugsweise verfestigt.The interlinings according to the invention contain fibers from thread-forming Polymers and are preferably solidified.
Die erfindungsgemäßen Einlagestoffe können aus beliebigen Fasertypen der verschiedensten Durchmesserbereiche bestehen. Typische Faserdurchmesser bewegen sich im Bereich von 0,01 bis 200 µm, vorzugsweise 0,05 bis 50 µm.The interlinings according to the invention can be made from any fiber type different diameter ranges exist. Typical fiber diameter range from 0.01 to 200 µm, preferably 0.05 to 50 µm.
Neben Endlosfasern können diese Einlagestoffe aus Stapelfasern bestehen oder diese enthalten.In addition to continuous fibers, these interlinings can consist of staple fibers or contain them.
Neben Homofilfasern können auch Heterofilfasern oder Gemische verschiedenster Fasertypen eingesetzt werden.In addition to homofil fibers, heterofil fibers or mixtures of various types can also be used Fiber types are used.
Typischerweise weisen die erfindungsgemäßen textilen Flächengebilde, insbesondere die Vliesstoffe, Flächengewichte von 0,05 bis 500 g/m2 auf. The textile fabrics according to the invention, in particular the nonwovens, typically have a weight per unit area of 0.05 to 500 g / m 2 .
Besonders bevorzugt kommen Vliesstoffe mit geringen Flächengewichten von 5 bis 150 g/m2 zum Einsatz.Nonwovens with a low basis weight of 5 to 150 g / m 2 are particularly preferably used.
Als fadenbildende Polymere können in Abhängigkeit vom ins Auge gefassten Verwendungszweck unterschiedlichste Polymere zum Einsatz kommen.As thread-forming polymers, depending on the envisaged A wide variety of polymers are used.
Beispiele für Polymere sind Polyester, insbesondere Polyethylenterephthalat, Polybutylenterephthalat oder Copolymere enthaltend Polyethylenterephthalateinheiten oder Polybutylenterephthalateinheiten, Polyamide, insbesondere von aliphatischen Diaminen und Dicarbonsäuren, von alphatischen Aminocarbonsäuren oder von aliphatischen Lactamen abgeleitete Polyamide, oder Aramide, also von aromatischen Diaminen und Dicarbonsäure abgeleitete Polyamide, Polyvinylalkohol, Viskose oder Mischungen von zweien oder mehreren dieser Polymeren.Examples of polymers are polyesters, especially polyethylene terephthalate, Polybutylene terephthalate or copolymers containing polyethylene terephthalate units or polybutylene terephthalate units, polyamides, in particular from aliphatic diamines and dicarboxylic acids, from alphatic aminocarboxylic acids or polyamides derived from aliphatic lactams, or aramids, that is, polyamides derived from aromatic diamines and dicarboxylic acid, Polyvinyl alcohol, viscose or mixtures of two or more of these Polymers.
Erfindungsgemäße Einlagestoffe können in an sich bekannter Weise verfestigt sein, beispielsweise durch mechanisches oder hydraulisches Nadeln, durch Aufschmelzen von im Einlagestoff vorhandenen Bindefasern, durch thermischmechanisches Verfestigen oder durch Applikation von Bindemitteln.Interlinings according to the invention can be solidified in a manner known per se be, for example by mechanical or hydraulic needling, by Melting of binding fibers in the interlining material through thermal mechanical Solidify or by applying binders.
Es wurde gefunden, dass die erfindungsgemäßen Einlagestoffe durch eine Plasmabehandlung hergestellt werden können. Dadurch werden auf den Fasern des Einlagestoffes dünne silizium-haltige Schichten ausgebildet, die einerseits eine Sperrwirkung für das oberflächlich aufgebrachte Haftmittel bewirken und andererseits den Griff des Einlagestoffes infolge verbesserter Faser-Faser-Gleitwirkung deutlich verbessern.It has been found that the interlinings according to the invention are characterized by a Plasma treatment can be made. As a result, the Fibers of the interlining formed thin layers containing silicon on the one hand a blocking effect for the superficially applied adhesive cause and on the other hand the grip of the interlining as a result of improved Significantly improve fiber-to-fiber lubrication.
Bei der erfindungsgemäßen Silikonisierung der Fasern werden im Vergleich zu herkömmlichen nasschemischen Verfahren nur geringe Mengen an siliziumhaltigem Material abgeschieden. Dieses äußert sich in einer geringen Dicke der auf den Fasern ausgebildeten Schichten. Die Schichtdicken bewegen sich dabei im oben angegebenen Bereich und lassen sich z.B. mittels Röntgenphotoelektronenspektroskopie bestimmen. Dabei lassen sich Schichtdicken von bis zu 10 nm bestimmen, was der theoretischen Informationstiefe dieser oberflächenanalytischen Methode entspricht. Größere Schichtdicken lassen sich mittels AFM, Ellipsometrie oder REM bestimmen.In the siliconization of the fibers according to the invention, compared to conventional wet chemical processes only in small amounts deposited silicon-containing material. This manifests itself in a minor Thickness of the layers formed on the fibers. Move the layer thicknesses are in the range specified above and can e.g. by means of Determine X-ray photoelectron spectroscopy. Doing so Layer thicknesses of up to 10 nm determine what the theoretical Depth of information corresponds to this surface analysis method. larger Layer thicknesses can be determined using AFM, ellipsometry or SEM.
Dabei versteht es sich, dass die erfindungsgemäßen Einlagestoffe auch geringe Anteile, beispielsweise bis zu 10 Vol. %, aufweisen können, wie im Innern der plasmabehandelten, silikonisierten textilen Flächengebilde, in denen Fasern ohne siliziumhaltige Schicht auftreten. Vorzugsweise weisen jedoch alle Fasern des erfindungsgemäßen Einlagestoffes siliziumhaltige Schichten auf.It goes without saying that the interlining materials according to the invention are also minor Shares, for example up to 10 vol.%, May have, as in the interior of the plasma-treated, siliconized textile fabrics, in which fibers occur without a silicon-containing layer. However, all fibers preferably have of the interlining according to the invention on silicon-containing layers.
Das erfindungsgemäße Verfahren zeichnet sich durch einen geringen Materialund Energieverbrauch aus sowie als lösungsmittelfreies Verfahren durch eine Schonung der Umwelt.The method according to the invention is characterized by a low material and Energy consumption from and as a solvent-free process through a Protection of the environment.
In einer bevorzugten Ausführungsform weisen die Einlagestoffe eine siliziumhaltige Schicht auf, die mit der Faseroberfläche kovalent verbunden ist. Insbesondere ist die siliziumhaltige Schicht zusätzlich vernetzt. Dadurch wird die Lebensdauer dieser Schicht erhöht. Zur Herstellung derartiger Flächengebilde werden beispielsweise Alkylsilane oder Alkoxysilane eingesetzt: z.B. Methylwasserstoff-Silane, Tri- oder Tetraalkoxysilane und Triaminoalkylsilane. Anstelle davon oder in Gemisch damit können auch Silane, beispielsweise SiH4 oder Si2H6, eingesetzt werden.In a preferred embodiment, the interlinings have a silicon-containing layer which is covalently bonded to the fiber surface. In particular, the silicon-containing layer is additionally cross-linked. This increases the life of this layer. Alkylsilanes or alkoxysilanes, for example, are used to produce such flat structures: for example methylhydrogen silanes, tri- or tetraalkoxysilanes and triaminoalkylsilanes. Instead of this or in a mixture with it, silanes, for example SiH 4 or Si 2 H 6 , can also be used.
Als thermisch erweichbares Haftmaterial lassen sich beliebige und an sich bekannte Verbindungen einsetzen. In der Regel handelt es sich um thermoplastische Polymere, die bei Temperaturen unterhalb des Schmelz- bzw. Zersetzungspunktes der Fasern, die den Einlagestoff bzw. das damit zu verbindende Textil bilden, schmelzen. Any and per se can be used as a thermally softenable adhesive material use known connections. Usually it is about thermoplastic polymers, which at temperatures below the melting or Decomposition point of the fibers, which the interlining material and thus too form connecting textile, melt.
Beispiele für Haftmaterialien sind Polyamide, Polyester, thermoplastische Polyurethane, Polyolefine, Vinylcopolymerisate oder Mischungen von zweien oder mehreren dieser Polymeren.Examples of adhesive materials are polyamides, polyesters, thermoplastic Polyurethanes, polyolefins, vinyl copolymers or mixtures of two or more of these polymers.
Das thermisch erweichbare Haftmaterial kann auf mindestens einer silikonisierten Oberfläche des Einlagestoffes in beliebiger Form aufgetragen werden, und beispielsweise in Form einer Beschichtung oder in Form von Punkten oder Linien oder anderen geometrischen Figuren angeordnet sein.The thermally softenable adhesive material can be siliconized on at least one Surface of the interlining can be applied in any shape, and for example in the form of a coating or in the form of dots or Lines or other geometric figures can be arranged.
Vorzugsweise ist das thermisch erweichbare Haftmaterial in der Form eines regelmäßigen Musters auf einer Oberfläche aufgetragen.Preferably, the thermally softenable adhesive material is in the form of a regular pattern applied on a surface.
Die Erfindung betrifft auch Verfahren zur Herstellung des oben definierten
Einlagestoffes umfassend die Schritte:
In einer alternativen Ausführungsform betrifft das erfindungsgemäße Verfahren
die Herstellung des oben definierten Einlagestoffes umfassend die Schritte:
In noch einer weiteren alternativen Ausführungsform betrifft das
erfindungsgemäße Verfahren die Herstellung des oben definierten
Einlagestoffes umfassend die Schritte:
Von diesen Verfahrensvarianten ist die erstere besonders bevorzugt.Of these process variants, the former is particularly preferred.
Die Plasmabehandlung erfolgt durch kontinuierliches Leiten des textilen Flächengebildes durch die Plasmaentladung. Typische Bahngeschwindig-keiten betragen 0,5 - 400 m/min.The plasma treatment is carried out by continuously guiding the textile Flat structure through the plasma discharge. Typical train speeds are 0.5 - 400 m / min.
Es können unterschiedlichste Plasmabehandlungen zum Einsatz kommen. Beispiele dafür sind Entladungen bei Unterdruck, insbesondere aber bei Atmosphärendruck.A wide variety of plasma treatments can be used. Examples of this are discharges under negative pressure, but especially with Atmospheric pressure.
Bevorzugt sind Plasmen unter Atmosphärendruck, insbesondere Glimmentladungen und Entladungen an Elektroden mit dielektrischen Barrieren (Barriereentladungen).Plasmas under atmospheric pressure are preferred, in particular Glow discharges and discharges on electrodes with dielectric barriers (Barrier discharge).
Die Behandlung wird vorzugsweise in nicht-oxidierender Atmosphäre mit z.B. einem Edelgas, wie Helium als Inertgas, bei atmosphärischem Druck durchgeführt. Es können Zusätze von reaktiven Gasen oder Additiven im Plasma enthalten sein. Typische Arbeitsdrucke im Plasma betragen 0,7 bis 1,3 bar, vorzugsweise 0,9 bis 1,1 bar.The treatment is preferably carried out in a non-oxidizing atmosphere with e.g. an inert gas, such as helium as an inert gas, at atmospheric pressure carried out. It can add reactive gases or additives in the Plasma may be included. Typical working pressures in plasma are 0.7 to 1.3 bar, preferably 0.9 to 1.1 bar.
Zur Herstellung der erfindungsgemäßen Einlagestoffe werden siliziumorganische Verbindungen eingesetzt. Darunter sind monomere oder polymere Verbindungen zu verstehen, die neben mindestens einem Siliziumatom mindestens eine organische Gruppe, wie eine Alkyl-, Cycloalkyl-, Aryl- (einschließlich der Heteroaryl-) oder Aralkylgruppe aufweist. Diese kann entweder direkt an das Siliziumatom gebunden sein oder über ein Heteroatom, wie das Sauerstoffatom. Ferner kann die organische Gruppe ihrerseits substituiert sein, beispielsweise mit Halogenatomen oder Alkylgruppen. To produce the interlinings according to the invention organosilicon compounds used. Among them are monomeric or to understand polymeric compounds, in addition to at least one Silicon atom at least one organic group, such as an alkyl, cycloalkyl, Aryl (including the heteroaryl) or aralkyl group. This can either be bound directly to the silicon atom or via a heteroatom, like the oxygen atom. Furthermore, the organic group can in turn be substituted, for example with halogen atoms or alkyl groups.
Beispiele dafür sind Haloalkylgruppen oder Alkyl-arylgruppen. Anstelle von siliziumorganischen Verbindungen oder in Kombination damit lassen sich auch Siliziumwasserstoffe einsetzen. Darunter versteht man Verbindungen der allgemeinen Formel SinH2n+2, worin n eine ganze Zahl von mindestens 1, beispielsweise 1 bis 4 ist. Bevorzugt ist SiH4.Examples include haloalkyl groups or alkyl aryl groups. Instead of or in combination with organosilicon compounds, silicon hydrides can also be used. This means compounds of the general formula Si n H 2n + 2, in which n is an integer of at least 1, for example 1 to 4. SiH 4 is preferred.
Geeignete siliziumorganische Verbindungen sind Organosilane oder Organosiloxan, wie Alkyl- oder Alkoxysilane; oder lineare Poly-organosiloxane, wie Poly-dialkyl-siloxane, z.B. Poly-dimethyl-siloxan oder Poly-dimethoxysiloxan; oder cyclische Poly-organosiloxane, wie cyclische Poly-dialkylsiloxane, z.B. Octamethyl-cyclotetrasiloxan.Suitable organosilicon compounds are organosilanes or Organosiloxanes, such as alkyl or alkoxysilanes; or linear polyorganosiloxanes, such as poly-dialkyl siloxanes, e.g. Poly-dimethyl-siloxane or poly-dimethoxysiloxane; or cyclic polyorganosiloxanes, such as cyclic polydialkylsiloxanes, e.g. Octamethylcyclotetrasiloxane.
Neben gegebenenfalls substituierten organischen Resten kann das Organosilan oder Organosiloxan noch weitere Atome aufweisen, wie Wasserstoff-, Stickstoff- und/oder Halogenatome. Diese Reste sind direkt an das Siliziumatom gebunden.In addition to optionally substituted organic radicals, the organosilane or organosiloxane have further atoms, such as hydrogen, Nitrogen and / or halogen atoms. These leftovers are right on the Silicon atom bound.
Im erfindungsgemäßen Verfahren können auch Mischungen unterschiedlicher siliziumorganischer Verbindungen bzw. Silane eingesetzt werden.Mixtures of different types can also be used in the process according to the invention organosilicon compounds or silanes are used.
Bevorzugt wird die Plasmaentladung in nicht-oxidierender Atmosphäre durchgeführt.Plasma discharge in a non-oxidizing atmosphere is preferred carried out.
Die erfindungsgemäßen Einlagestoffe werden mit einem zu verstärkenden textilen Oberstoff in an sich bekannter Weise verklebt.The interlinings according to the invention are reinforced with a textile outer fabric glued in a conventional manner.
Die Erfindung betrifft die ebenfalls Verwendung von plasmabehandelten silikonisierten textilen Flächengebilden als Einlagestoffe.The invention relates to the use of plasma-treated siliconized textile fabrics as interlinings.
Die nachfolgenden Beispiele beschreiben die Erfindung ohne diese zu begrenzen. The following examples describe the invention without this limit.
Ein Vliesstoff aus Fasern aus Polyethylenterephthalat ("PET") und Polyamid ("PA") wurde unter Einwirkung eines Atmosphärendruck-Plasmas funktionalisiert. Als Inertgas wurde Helium und als reaktive Substanz Tetramethylcyclotetrasiloxan eingesetzt. Während der Plasmabehandlung wurde unter Sauerstoffausschluss gearbeitet. Die Vliesstoffproben zeigten hervorragende hydrophobe Eigenschaften (Wasser-Kontaktwinkel > 100°). Anschließend wurden auf einer silikonisierten Seite des Vliesstoffes Klebepunkte aus Polyamid aufgebracht. Es zeigte sich, dass die Silikonisierung verhinderte, dass die auf der Oberfläche des Materials verteilten Klebepunkte beim Erhitzen durch den Vliesstoff fließen konnten. Die Güte der Verklebung wurde nach dem Verpressen mit einem Baumwollgewebe in einem Reißversuch beurteilt. Die Trennkraft betrug für die oben beschriebene Probe 8 N / 5cm. Die griffliche Beurteilung des Verbundes war ausgezeichnet.A nonwoven fabric made from polyethylene terephthalate ("PET") and polyamide fibers ("PA") was exposed to an atmospheric pressure plasma functionalized. Helium was used as an inert gas and as a reactive substance Tetramethylcyclotetrasiloxane used. During the plasma treatment was worked in the absence of oxygen. The nonwoven samples showed excellent hydrophobic properties (water contact angle> 100 °). Then, on a siliconized side of the nonwoven fabric Adhesive dots applied from polyamide. It turned out that the siliconization prevented the glue dots spread on the surface of the material could flow through the nonwoven when heated. The quality of the bond after pressing with a cotton fabric in one Tear test assessed. The separation force was for the sample described above 8 N / 5cm. The assessment of the association was excellent.
Ein Vliesstoff aus PET / PA Fasern wurde unter Einwirkung eines Atmosphärendruck-Plasmas funktionalisiert. Es wurden Helium als Inertgas und Octamethylcyclotetrasiloxan als reaktive Substanz eingesetzt. Während der Plasmabehandlung wurde unter Sauerstoffausschluss gearbeitet, um eine Oxidation des Reagenz zu vermeiden. Die Vliesstoffproben zeigen hervorragende Griffeigenschaften. Die Trennkraft nach der Verklebung mit Baumwollgewebe betrugt 10,4 N / 5cm. Die griffliche Beurteilung des Verbundes war ebenfalls ausgezeichnet.A nonwoven made of PET / PA fibers was made under the influence of a Functionalized atmospheric pressure plasma. There were helium as inert gas and Octamethylcyclotetrasiloxane used as a reactive substance. During the Plasma treatment was carried out in the absence of oxygen to achieve a Avoid oxidation of the reagent. The nonwoven samples show excellent grip properties. The separating force after bonding with Cotton fabric was 10.4 N / 5 cm. The practical assessment of the Verbund was also excellent.
Claims (12)
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DE10319058 | 2003-04-25 | ||
DE2003119058 DE10319058A1 (en) | 2003-04-25 | 2003-04-25 | Siliconized interlinings, processes for their production and their use |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008022682A1 (en) * | 2006-08-23 | 2008-02-28 | Carl Freudenberg Kg | Non-wovens having positive zeta potential |
GB2461332A (en) * | 2008-06-23 | 2010-01-06 | Bondmor Ltd | A method of adhering an adhesive to a fabric piece |
CN109137476A (en) * | 2018-09-11 | 2019-01-04 | 南通大学 | One kind being based on TiO2The preparation method of the bionic super-hydrophobic cotton fabric of nanotube |
Citations (2)
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WO2001040359A1 (en) * | 1999-12-02 | 2001-06-07 | Dow Corning Limited | Surface treatment of an organic polymeric material |
WO2002028548A2 (en) * | 2000-10-04 | 2002-04-11 | Dow Corning Ireland Limited | Method and apparatus for forming a coating |
-
2003
- 2003-04-25 DE DE2003119058 patent/DE10319058A1/en not_active Ceased
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2004
- 2004-03-23 EP EP04006891A patent/EP1471180A3/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2001040359A1 (en) * | 1999-12-02 | 2001-06-07 | Dow Corning Limited | Surface treatment of an organic polymeric material |
WO2002028548A2 (en) * | 2000-10-04 | 2002-04-11 | Dow Corning Ireland Limited | Method and apparatus for forming a coating |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008022682A1 (en) * | 2006-08-23 | 2008-02-28 | Carl Freudenberg Kg | Non-wovens having positive zeta potential |
GB2461332A (en) * | 2008-06-23 | 2010-01-06 | Bondmor Ltd | A method of adhering an adhesive to a fabric piece |
CN109137476A (en) * | 2018-09-11 | 2019-01-04 | 南通大学 | One kind being based on TiO2The preparation method of the bionic super-hydrophobic cotton fabric of nanotube |
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EP1471180A3 (en) | 2006-03-22 |
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