EP1465749B9 - Tool for surface treatment of an optical surface - Google Patents

Tool for surface treatment of an optical surface Download PDF

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Publication number
EP1465749B9
EP1465749B9 EP03712206A EP03712206A EP1465749B9 EP 1465749 B9 EP1465749 B9 EP 1465749B9 EP 03712206 A EP03712206 A EP 03712206A EP 03712206 A EP03712206 A EP 03712206A EP 1465749 B9 EP1465749 B9 EP 1465749B9
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EP
European Patent Office
Prior art keywords
tool according
tool
support
end surface
buffer
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Expired - Lifetime
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EP03712206A
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German (de)
French (fr)
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EP1465749A1 (en
EP1465749B1 (en
Inventor
Joel Huguet
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EssilorLuxottica SA
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Essilor International Compagnie Generale dOptique SA
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/02Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor by means of tools with abrading surfaces corresponding in shape with the lenses to be made
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D9/00Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
    • B24D9/08Circular back-plates for carrying flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain

Definitions

  • the invention relates to the surfacing of optical surfaces.
  • Surfacing means any operation to modify the surface condition of a previously shaped optical surface. These include polishing, grinding or etching operations to modify (decrease or increase) the roughness of the optical surface and / or to reduce the undulation.
  • US Pat. No. 1,665,292 already discloses a polishing wheel for sanding the surfaces of the bodywork of an automobile, comprising a thick felt pad and a support constituting a drive member itself driven for example by a flexible shaft. from an engine.
  • the support has a flange to which are riveted flat elastic blades positioned radially. At their inner end, the resilient blades are sharpened so that they fit on the face of the flange located on the side of the felt pad, that is to say on the end face of the support.
  • the outer ends of the elastic blades are received in a pocket made of a double layer of leather one layer rests against the pad and the other covers the curved outer ends of the blades.
  • Between the flange and the central part of the buffer is disposed a helical spring welded to the support. Sanding by this grinding wheel is essentially done at its periphery.
  • the invention relates to a tool for surfacing an optical surface, which comprises a rigid support having a transverse end surface, an elastically compressible interface which is applied against and covers said end surface, and a flexible pad suitable for to be applied against the optical surface and which is applied against and at least partially covers the interface opposite and to the right of said end surface.
  • the tool In order to reduce the roughness of the optical surface, the tool is brought into contact with the latter while maintaining sufficient tool pressure on it so that, by deformation of the interface, the pad conforms to the shape of the optical surface. .
  • the optical surface is rotated, its friction against the tool being sufficient to jointly drive it in rotation.
  • the surfacing operation requires an abrasive that can be contained in the buffer or in the fluid.
  • the elastically compressible interface makes it possible to compensate for the difference in curvature between the end surface of the tool support and the optical surface, so that the same tool is suitable for a range of surfaces. optical curvatures and different shapes.
  • the range of optical surfaces that the same tool is able to plan is relatively limited .
  • this type of tool is particularly poorly suited to surfacing optical surfaces of complex shapes, called "freeform" in English, particularly aspherical, which by definition have a non-uniform curvature.
  • this type of tool is also poorly suited to optical surfaces having a convexity or concavity gap that is too pronounced relative to the tool: in the first case, the edges of the tool lose contact with the optical surface. ; in the second case, it is the central part of the tool that loses contact with the optical surface, resulting in incomplete surfacing.
  • a first is to reduce the diameter of the tool, that is to say, its overall transverse dimension, so as to restrict and locate the portion of the optical surface in contact with the tool. On such a portion located in fact, the contact of the tool with the surface remains more homogeneous than considering this optical surface taken as a whole.
  • a second option is, maintaining the diameter of the tool, to soften the interface, either by increasing its thickness, or by decreasing its elasticity.
  • optical surface manufacturers and in particular ophthalmic lens manufacturers, are resigned to using a large number of different tools, sizes and bends to cover the range of their surfaces. optics.
  • the invention aims in particular to solve the aforementioned drawbacks by proposing a surfacing tool which, while being adapted to a range of optical surfaces sufficiently large, in terms of curvatures (convexity, concavity) and shapes (spherical, toric, aspherical, progressive or any combination thereof, or more generally "freeform"), has good stability during surfacing, and allows surfacing at once safe, fast and of good quality while being of reduced cost.
  • the invention proposes a tool for surfacing an optical surface, which comprises a rigid support having a transverse end surface, an elastically compressible interface which is applied against and covers said end surface, as well as a flexible pad adapted to be applied against the optical surface and which is applied against and covers at least part of the interface opposite and to the right of said end surface, the buffer comprising a so-called central part which is at right of the end surface, and a peripheral portion which is transversely beyond said end surface, elastic return means connecting this peripheral portion to the support, the combination of said peripheral portion and return means forming means for stabilizing the tool during surfacing, said tool being adapted to perform a surfacing essentially at said central portion; the.
  • the same tool is adapted to surface surfaces whose convexity - or concavity - has compared to that of the tool a gap relatively pronounced, as it is particularly suitable for surfacing surfaces of complex shape, including toro-progressive.
  • the buffer is monoblock, its central and peripheral parts forming a single piece, to the benefit of simplicity of realization.
  • the pad has a plurality of petals projecting transversely from its central portion, which corresponds to the usual form in which the surfacing pads are made.
  • the buffer comprises a ring surrounding the central portion, so that when the buffer is monoblock, it is, in the absence of stress, in the form of a disc.
  • the interface may also comprise a central portion which is at the right of the end surface of the support, and a peripheral portion, which is transversely beyond this end surface, and which is interposed between the peripheral portion of the buffer and the return means.
  • the peripheral portion of the interface is, for example, in the absence of stress, in the form of a ring surrounding its central portion.
  • the tool may comprise a deformable ring transversely surrounding the support and interposed between the peripheral portion of the interface and the return means.
  • the ring will preferably be chosen with a circular longitudinal section.
  • the interface is monobloc, its central and peripheral parts forming a single piece, to the benefit of simplicity of implementation.
  • the interface is for example, in the absence of constraint, in the form of a disk.
  • the return means comprise for example an elastically flexible strip projecting transversely from the support, and connected to the support by a first end, and to the peripheral portion of the buffer by a second end.
  • this strip is rigidly anchored in the support by its first end, in favor of good stability of the tool.
  • the return means comprise a starry part fixed to the support and provided with branches each forming an elastically flexible strip.
  • the support comprises for example two jaws fixed to each other, the starry part having a central portion pinched between the two jaws and which project its branches.
  • each branch of the star piece is positioned at the right of a petal .
  • the petals and branches are, respectively, seven in number, which is sufficient to ensure a surfacing both fast and good quality.
  • the end surface it can be flat, concave or convex, which allows, with a small number of tools, to surface a large number of optical surfaces.
  • FIG. 1 shows a tool 1 for surfacing an optical surface 2, in this case one of the faces of an ophthalmic lens 3.
  • the optical surface 2 concerned is represented concave, but it could just as well be convex.
  • the tool 1 is formed of a stack of at least three parts, namely a rigid portion 4, an elastically compressible portion 5, and a flexible portion 6, which, in what follows, will be called respectively support, interface and buffer.
  • the support 4 comprises two jaws, namely a lower jaw 7 and an upper jaw 8 adapted to be superimposed being nested one into the other via a pin 9 protruding from one of the faces of the upper jaw 8, adapted to be housed in a complementary hole 11 formed, opposite, in a face 12 of the lower jaw 7.
  • the support 4 is generally cylindrical with symmetry of revolution and has an axis of symmetry denoted X, which defines a so-called longitudinal direction.
  • N is the normal to the optical surface 2 at the point of intersection of the axis of symmetry X of the tool 1 with the latter.
  • the lower jaw 7 has an end surface 13 extended substantially transversely, against which is applied, covering the interface 5.
  • the buffer 6 is applied against the interface 5 on the other side of the latter with respect to the support 4.
  • the pad 6 covers at least part of the interface 5 opposite and to the right of the end surface 13.
  • the friction of the pad 6 against the optical surface 2 will, by means of an abrasive contained in the watering fluid or incorporated in the pad 6 itself, to ensure a superficial removal of material on the optical surface 2 in order to to modify the surface state, as we will see later.
  • the buffer comprises, on the one hand, a central portion 6a which is at the right of the end surface 13, and a peripheral portion 14 which is, transversely, beyond the end surface 13.
  • This peripheral portion 14 is connected to the support 4 by means 15 of elastic return.
  • the peripheral portion 14 extends in the extension of the central portion 6a while being, at rest, substantially coplanar with it.
  • the buffer 6 is in one piece, the peripheral portion 14 being connected to the central portion 6a, so that they form in fact a single piece.
  • the tampon 6 is in the form of a flower, and thus comprises a plurality of petals 14b which, projecting transversely from the central portion 6a, form the peripheral portion 14 of the buffer 6 and each extend transversely beyond the end surface 13.
  • the peripheral portion 14 is in the form of a ring 14a which surrounds the central portion 6a.
  • the buffer 6 in the absence of stress, is, when it is monobloc, in the form of a disc of material whose thickness is small in front of its diameter, as represented in FIG. the peripheral portion 14, 14a thus forming a flange with respect to the end surface 13.
  • the return means 15, which will be described later, can be interposed directly between the support 4 and the peripheral portion 14 of the buffer 6, that is to say, in practice, the flange 14a or the petals 14b.
  • the interface 5 comprises not only a central portion 5a which is at the right of the end surface 13, but also a peripheral portion 16 which is transversely beyond of the end surface 13.
  • This peripheral portion 16 is in the extension of the central portion 5a, and is for example, in the absence of stress, in the form of a ring which surrounds the central portion 5a, and which is in fact interposed between the peripheral portion 14 of the buffer 6 and the return means 15.
  • the interface 5 is in one piece, its central parts 5a and peripheral 16 being in fact connected together to form one and the same piece, the peripheral part 16 forming a collar with respect to the end surface 13.
  • the monoblock interface 5 is for example in the form of a disc of material whose thickness is small in front of its transverse dimension (that is to say, its diameter).
  • the interface 5 and the buffer 6 are both monobloc, they have comparable transverse dimensions.
  • they when they are each in the form of a disk of material, they will preferably be chosen, for constructive convenience, the same diameter.
  • a pad of a diameter different from that of the interface in particular of greater diameter in order to mitigate the edge effects of the tool on the worked surface.
  • this ring 17 is fixed on the peripheral portion 16 on the other side thereof relative to the pad 6, that is to say on the same side as the support 4, and so that it it is surrounded by ring 17.
  • this ring 17 is of circular longitudinal section, but it could also be of more complex section, in particular oblong, polygonal, rectangular or square. Moreover, it is arranged on the peripheral part 16 concentrically with the support 4.
  • the return means 15 are now described.
  • These comprise at least one elastically flexible strip 18 which projects transversely from the support 4 and which is connected, on the one hand, rigidly to the support 4 by a first end 18a and, on the other hand, to the peripheral portion 14 of the buffer 6 by a second end 18b, said free end, opposite the first 18a.
  • the return means 15 comprise a plurality of such strips 18 distributed uniformly around the periphery of the support 4, to act on the entire peripheral portion 14 of the buffer 6.
  • the return means 15 are in fact in the form of a starry part 19 rigidly fixed to the support 4.
  • This star piece 19 comprises a central portion 20 from which a plurality of branches 18 project each forming an elastically flexible strip extending radially in a transverse plane.
  • the one-piece stamp 6 comprises a plurality of petals 14b
  • the starry part 19 comprises, in turn, seven branches 18 each to ensure the elastic return of a petal 14b.
  • the buffer 6 and the interface 5 are both monoblock pieces, the interface 5 being in the form of a disk of material, the buffer 6 being in the form of a flower, while the return means 15 are in the form of a starry part 19 as previously described, and between the free ends 18b of its branches 18 and the interface 5 is interposed a deformable ring 17 of circular section.
  • the ring 17 is fixed to the interface 5 and the free ends 18b of the branches 18, this attachment can be provided by any means, the bonding being however preferred, especially for its simplicity.
  • the diameters of the interface 5, the buffer 6, the star part 19, have a value at least twice that of the diameter of the support 4.
  • the diameters of the interface 5 and the buffer 6 are chosen substantially equal to the diameter of the lens 3, so that the diameter of the support 4 is much smaller than the diameter. of the lens 3.
  • FIGS. 2 and 3 The use of the tool 1 is illustrated in FIGS. 2 and 3.
  • the lens 3 is mounted on a rotary support (not shown) by means of which it is driven in rotation about a fixed axis Y.
  • the tool 1 is applied against this face 2 with sufficient force so that the buffer 6 matches its shape.
  • the tool 1 is here, meanwhile, free in rotation yet being off-center with respect to the optical surface 2.
  • a drive forced rotation of the tool, by own means, however, can be provided.
  • the relative friction of the optical surface 2 and the buffer 6 is sufficient to rotate the tool 1 in the same direction as that of the lens 3, about an axis substantially coincident with the axis X of symmetry of the support 4.
  • the optical surface 2 is sprayed with a non-abrasive or abrasive watering fluid, depending on whether or not the pad performs this function.
  • the tool 1 In order to scan the entire optical surface 2, the tool 1 is moved during the surfacing along a radial trajectory, the point of intersection of the axis of rotation X of the tool 1 with the optical surface 2 effecting a plane. movement back and forth between two cusp points, namely an external cusp A and an internal cusp B both located at a distance from the axis of rotation Y of the lens 3.
  • the central portion 6a of the tampon 6 is deformed by conforming to the shape of the optical surface 2 thanks to the compressibility of the central portion 5a of the interface 5.
  • peripheral portion 14 of the tampon 6 deforms by conforming to the shape of the optical surface 2 thanks to the deformation of the flexible strips 18.
  • peripheral portions 14 of the buffer 6 and 16 of the interface 5 they essentially have a stabilizing role, on the one hand thanks to the increase in the lift or seating of the tool 1 compared to a conventional tool whose buffer and the interface would be limited to the central portions 5a, 6a and, secondly, thanks to the return means 15 which maintain a permanent contact between the peripheral portion 14 of the buffer 6 and the optical surface 2.
  • the deformable ring 17 allows a smoothing of the stress distribution exerted on the peripheral periphery of the interface 5 and hence on the pad 6 by the strips 18.
  • the end surface 13 of the support 4 is flat.
  • the tool 1 is thus adapted to surface a certain range of optical surfaces 2 of different curvatures.
  • the tool 1 When, at rest, the strips 18 are straight (FIG. 4) or bent opposite the end surface 13 (FIG. 5), the tool 1 is intended for the concave optical surfaces 2, whereas when at rest the lamellae 18 are bent on the side of the end surface 13 (FIG. 6), the tool 1 is intended for the convex optical surfaces 2.
  • the end surface 13 of the support 4 is convex, the tool 1 thus being intended for optical surfaces 2 having a more pronounced concavity.
  • the end surface 13 of the support 4 is on the contrary concave, the tool 1 thus being intended for optical surfaces 2 with a more pronounced convexity.
  • the return means are in the form of a helical spring, anchored by a first end in the support and fixed by a second end to the peripheral portion of the buffer.
  • This spring is for example frustoconical profile, and goes flaring from the support to said peripheral portion.

Abstract

A tool for surface treatment of an optical surface, includes a rigid support having a transverse end surface, an elastically compressible interface which is applied against and overlaps the end surface, and a soft buffer designed to be applied against the optical surface and which is pressed against and overlaps at least partly the interface opposite and perpendicular to the end surface. The buffer includes a so-called central part which is located between the end surface and a so-called peripheral part which is located transversely beyond the end surface, elastic return elements connecting the peripheral part to the support.

Description

L'invention a trait au surfaçage des surfaces optiques.The invention relates to the surfacing of optical surfaces.

Par surfaçage, on entend toute opération visant à modifier l'état de surface d'une surface optique préalablement façonnée. Il s'agit notamment d'opérations de polissage, doucissage ou dépolissage visant à modifier (diminuer ou augmenter) la rugosité de la surface optique et/ou à en diminuer l'ondulation.Surfacing means any operation to modify the surface condition of a previously shaped optical surface. These include polishing, grinding or etching operations to modify (decrease or increase) the roughness of the optical surface and / or to reduce the undulation.

On connaît déjà par le brevet américain 1,665,292 une meule à polir pour poncer les surfaces de la caisse d'une automobile, comportant un tampon de feutre épais et un support constituant un organe d'entraînement lui-même entraîné par exemple par un arbre flexible à partir d'un moteur. Le support présente une bride à laquelle sont rivetées des lames élastiques plates positionnées radialement. A leur extrémité interne, les lames élastiques sont taillées en pointe de sorte qu'elles s'ajustent sur la face de la bride située du côté du tampon en feutre, c'est-à-dire sur la face d'extrémité du support. Les extrémités externes des lames élastiques sont reçues dans une poche faite d'une double épaisseur de cuir dont une couche repose contre le tampon et l'autre recouvre les extrémités externes courbées des lames. Entre la bride et la partie centrale du tampon est disposé un ressort hélicoïdal soudé au support. Le ponçage opéré par cette meule est réalisé pour l'essentiel au niveau de sa périphérie.US Pat. No. 1,665,292 already discloses a polishing wheel for sanding the surfaces of the bodywork of an automobile, comprising a thick felt pad and a support constituting a drive member itself driven for example by a flexible shaft. from an engine. The support has a flange to which are riveted flat elastic blades positioned radially. At their inner end, the resilient blades are sharpened so that they fit on the face of the flange located on the side of the felt pad, that is to say on the end face of the support. The outer ends of the elastic blades are received in a pocket made of a double layer of leather one layer rests against the pad and the other covers the curved outer ends of the blades. Between the flange and the central part of the buffer is disposed a helical spring welded to the support. Sanding by this grinding wheel is essentially done at its periphery.

L'invention concerne un outil de surfaçage d'une surface optique, qui comporte un support rigide présentant une surface transversale d'extrémité, une interface élastiquement compressible qui est appliquée contre et recouvre ladite surface d'extrémité, ainsi qu'un tampon souple apte à être appliqué contre la surface optique et qui est appliqué contre et recouvre au moins en partie l'interface à l'opposé et au droit de ladite surface d'extrémité.The invention relates to a tool for surfacing an optical surface, which comprises a rigid support having a transverse end surface, an elastically compressible interface which is applied against and covers said end surface, and a flexible pad suitable for to be applied against the optical surface and which is applied against and at least partially covers the interface opposite and to the right of said end surface.

Pour diminuer la rugosité de la surface optique, on amène l'outil au contact de celle-ci en maintenant sur elle une pression suffisante de l'outil pour que, par déformation de l'interface, le tampon épouse la forme de la surface optique.In order to reduce the roughness of the optical surface, the tool is brought into contact with the latter while maintaining sufficient tool pressure on it so that, by deformation of the interface, the pad conforms to the shape of the optical surface. .

Tout en arrosant la surface optique au moyen d'un fluide, on l'entraîne en rotation par rapport à l'outil (ou réciproquement) et on la balaye au moyen de ce dernier.While watering the optical surface with a fluid, it is rotated relative to the tool (or reciprocally) and is scanned by means of the latter.

Généralement, on entraîne en rotation la surface optique, son frottement contre l'outil étant suffisant pour entraîner conjointement celui-ci en rotation.Generally, the optical surface is rotated, its friction against the tool being sufficient to jointly drive it in rotation.

L'opération de surfaçage nécessite un abrasif qui peut être contenu dans le tampon ou dans le fluide.The surfacing operation requires an abrasive that can be contained in the buffer or in the fluid.

Au cours du surfaçage, l'interface, élastiquement compressible, permet de compenser la différence de courbure entre la surface d'extrémité du support de l'outil et la surface optique, de sorte qu'un même outil est adapté à une gamme de surfaces optiques de courbures et de formes différentes.During surfacing, the elastically compressible interface makes it possible to compensate for the difference in curvature between the end surface of the tool support and the optical surface, so that the same tool is suitable for a range of surfaces. optical curvatures and different shapes.

Lorsque l'étendue transversale de l'outil est comparable à l'étendue de la surface optique, ce qui est généralement le cas pour le surfaçage des lentilles ophtalmiques, la gamme de surfaces optiques qu'un même outil est capable de surfacer est relativement restreinte.When the transverse extent of the tool is comparable to the extent of the optical surface, which is generally the case for surfacing ophthalmic lenses, the range of optical surfaces that the same tool is able to plan is relatively limited .

Ainsi, ce type d'outil est particulièrement mal adapté au surfaçage de surfaces optiques de formes complexes, dites "freeform" en anglais, notamment asphériques, qui présentent par définition une courbure non uniforme.Thus, this type of tool is particularly poorly suited to surfacing optical surfaces of complex shapes, called "freeform" in English, particularly aspherical, which by definition have a non-uniform curvature.

En outre, ce type d'outil est également mal adapté aux surfaces optiques présentant par rapport à l'outil un écart de convexité ou de concavité trop prononcé : dans le premier cas, les bords de l'outil perdent le contact avec la surface optique ; dans le deuxième cas, c'est la partie centrale de l'outil qui perd le contact avec la surface optique, d'où un surfaçage incomplet.In addition, this type of tool is also poorly suited to optical surfaces having a convexity or concavity gap that is too pronounced relative to the tool: in the first case, the edges of the tool lose contact with the optical surface. ; in the second case, it is the central part of the tool that loses contact with the optical surface, resulting in incomplete surfacing.

Pour augmenter l'étendue de la gamme de surfaces optiques qu'un même outil est capable de surfacer, deux options sont possibles.To increase the range of optical surfaces that one tool is able to surface, two options are possible.

Une première consiste à diminuer le diamètre de l'outil, c'est-à-dire sa dimension transversale globale, de sorte à restreindre et localiser la partie de la surface optique au contact de l'outil. Sur une telle partie localisée en effet, le contact de l'outil avec la surface reste plus homogène qu'en considérant cette surface optique prise dans son ensemble.A first is to reduce the diameter of the tool, that is to say, its overall transverse dimension, so as to restrict and locate the portion of the optical surface in contact with the tool. On such a portion located in fact, the contact of the tool with the surface remains more homogeneous than considering this optical surface taken as a whole.

Toutefois, cette restriction du diamètre de l'outil s'accompagne d'une diminution de sa "portance" ou "assise" et, par conséquent, de sa stabilité sur la surface optique au cours du surfaçage.However, this restriction of the diameter of the tool is accompanied by a decrease in its "lift" or "sitting" and, consequently, its stability on the optical surface during surfacing.

Il est alors nécessaire de contrôler, et donc d'asservir, l'orientation de l'outil pour qu'elle soit optimale à chaque instant, c'est-à-dire pour que l'axe de rotation de l'outil soit colinéaire ou sensiblement colinéaire à la normale à la surface optique au point d'intersection dudit axe avec la surface optique.It is then necessary to control, and thus to enslave, the orientation of the tool so that it is optimal at each moment, that is to say so that the axis of rotation of the tool is collinear or substantially collinear with the normal to the optical surface at the point of intersection of said axis with the optical surface.

Or un tel asservissement requiert l'emploi de moyens complexes tels qu'une machine à commande numérique, dont le coût est généralement élevé et peut même s'avérer prohibitif pour une opération de surfaçage.But such servo requires the use of complex means such as a numerically controlled machine, the cost is generally high and may even be prohibitive for a surfacing operation.

Une deuxième option consiste, en conservant le diamètre de l'outil, à assouplir l'interface, soit en augmentant son épaisseur, soit en diminuant son élasticité.A second option is, maintaining the diameter of the tool, to soften the interface, either by increasing its thickness, or by decreasing its elasticity.

Mais cette dernière a alors tendance, sous l'effet des efforts de cisaillement, à se vriller ou à se décaler latéralement, au détriment de l'efficacité et de la précision de l'outil: En outre, le cisaillement provoque une usure rapide, voire une destruction, de l'interface. Enfin, la souplesse de l'interface favorise et accentue les effets de raclement du tampon contre la tranche de la lentille, pour finalement risquer d'aboutir à une destruction prématurée et/ou intempestive de l'outil.But the latter then tends, under the effect of shearing forces, to twist or shift laterally, to the detriment of the efficiency and accuracy of the tool: In addition, the shear causes rapid wear, even a destruction, of the interface. Finally, the flexibility of the interface favors and accentuates the effects of scraping the pad against the edge of the lens, for ultimately risk leading to premature and / or untimely destruction of the tool.

Compte tenu de ce qui précède, les fabricants de surfaces optiques, et notamment les fabricants de lentilles ophtalmiques, se résignent à employer un grand nombre d'outils, de tailles et de courbures différentes, afin de couvrir l'étendue de leur gamme de surfaces optiques.In view of the foregoing, optical surface manufacturers, and in particular ophthalmic lens manufacturers, are resigned to using a large number of different tools, sizes and bends to cover the range of their surfaces. optics.

L'invention vise notamment à résoudre les inconvénients précités en proposant un outil de surfaçage qui, tout en étant adapté à une gamme de surfaces optiques suffisamment vaste, en termes de courbures (convexité, concavité) et de formes (sphériques, toriques, asphériques, progressives ou toute combinaison de celles-ci, ou plus généralement "freeform"), présente une bonne stabilité lors du surfaçage, et permette un surfaçage à la fois sûr, rapide et de bonne qualité tout en étant de coût réduit.The invention aims in particular to solve the aforementioned drawbacks by proposing a surfacing tool which, while being adapted to a range of optical surfaces sufficiently large, in terms of curvatures (convexity, concavity) and shapes (spherical, toric, aspherical, progressive or any combination thereof, or more generally "freeform"), has good stability during surfacing, and allows surfacing at once safe, fast and of good quality while being of reduced cost.

A cet effet, l'invention propose un outil de surfaçage d'une surface optique, qui comporte un support rigide présentant une surface transversale d'extrémité, une interface élastiquement compressible qui est appliquée contre et recouvre ladite surface d'extrémité, ainsi qu'un tampon souple apte à être appliqué contre la surface optique et qui est appliqué contre et recouvre au moins en partie l'interface à l'opposé et au droit de ladite surface d'extrémité, le tampon comportant une partie dite centrale qui se trouve au droit de la surface d'extrémité, et une partie périphérique qui se trouve transversalement au-delà de ladite surface d'extrémité, des moyens de rappel élastique raccordant cette partie périphérique au support, la combinaison de ladite partie périphérique et des moyens de rappel formant un moyen de stabilisation de l'outil lors du surfaçage, ledit outil étant adapté à réaliser un surfaçage pour l'essentiel au niveau de ladite partie centrale.For this purpose, the invention proposes a tool for surfacing an optical surface, which comprises a rigid support having a transverse end surface, an elastically compressible interface which is applied against and covers said end surface, as well as a flexible pad adapted to be applied against the optical surface and which is applied against and covers at least part of the interface opposite and to the right of said end surface, the buffer comprising a so-called central part which is at right of the end surface, and a peripheral portion which is transversely beyond said end surface, elastic return means connecting this peripheral portion to the support, the combination of said peripheral portion and return means forming means for stabilizing the tool during surfacing, said tool being adapted to perform a surfacing essentially at said central portion; the.

Il est ainsi possible de polir une surface optique dont l'étendue est bien supérieure à la dimension transversale du support sans pour autant que se pose le problème de la stabilité de l'outil.It is thus possible to polish an optical surface whose extent is much greater than the transverse dimension of the support without the problem of the stability of the tool.

Il est alors possible d'employer un même outil pour une gamme relativement large de surfaces optiques à surfacer.It is then possible to use the same tool for a relatively wide range of optical surfaces to be surfaced.

En particulier, un même outil est adapté à surfacer des surfaces dont la convexité - ou la concavité - présente par rapport à celle de l'outil un écart relativement prononcé, de même qu'il est particulièrement adapté à surfacer des surfaces de forme complexe, notamment toro-progressives.In particular, the same tool is adapted to surface surfaces whose convexity - or concavity - has compared to that of the tool a gap relatively pronounced, as it is particularly suitable for surfacing surfaces of complex shape, including toro-progressive.

Il est ainsi possible de couvrir l'ensemble d'une gamme donnée de lentilles avec une variété d'outils (en courbure, concavité, convexité) et, partant, un parc outils restreints au bénéfice des coûts, notamment logistiques.It is thus possible to cover the whole of a given range of lenses with a variety of tools (curvature, concavity, convexity) and, therefore, a fleet of tools restricted to the benefit of costs, including logistics.

Divers modes de réalisation correspondent à l'invention qui vient d'être définie.Various embodiments correspond to the invention that has just been defined.

Ainsi, suivant un mode préféré, le tampon est monobloc, ses parties centrale et périphérique formant une seule et même pièce, au bénéfice de la simplicité de réalisation.Thus, according to a preferred embodiment, the buffer is monoblock, its central and peripheral parts forming a single piece, to the benefit of simplicity of realization.

Par exemple, le tampon comporte une pluralité de pétales saillant transversalement de sa partie centrale, ce qui correspond à la forme habituelle sous laquelle sont réalisés les tampons de surfaçage.For example, the pad has a plurality of petals projecting transversely from its central portion, which corresponds to the usual form in which the surfacing pads are made.

En variante, le tampon comporte une couronne entourant la partie centrale, de sorte que lorsque le tampon est monobloc, il se présente, en l'absence de contrainte, sous la forme d'un disque.Alternatively, the buffer comprises a ring surrounding the central portion, so that when the buffer is monoblock, it is, in the absence of stress, in the form of a disc.

Par ailleurs, l'interface peut également comporter une partie centrale qui se trouve au droit de la surface d'extrémité du support, et une partie périphérique, qui se trouve transversalement au-delà de cette surface d'extrémité, et qui est interposée entre la partie périphérique du tampon et les moyens de rappel.Furthermore, the interface may also comprise a central portion which is at the right of the end surface of the support, and a peripheral portion, which is transversely beyond this end surface, and which is interposed between the peripheral portion of the buffer and the return means.

Il en résulte une plus grande souplesse de l'ensemble.This results in greater flexibility of the whole.

La partie périphérique de l'interface se présente par exemple, en l'absence de contrainte, sous la forme d'une couronne entourant sa partie centrale.The peripheral portion of the interface is, for example, in the absence of stress, in the form of a ring surrounding its central portion.

Par ailleurs, l'outil peut comprendre un anneau déformable entourant transversalement le support et interposé entre la partie périphérique de l'interface et les moyens de rappel.Furthermore, the tool may comprise a deformable ring transversely surrounding the support and interposed between the peripheral portion of the interface and the return means.

L'on a constaté que cette disposition permettait d'accroître la régularité du surfaçage.It has been found that this arrangement makes it possible to increase the regularity of the surfacing.

Afin d'optimiser encore cette régularité de surfaçage, l'anneau sera choisi, de préférence, à section longitudinale circulaire.In order to further optimize this regularity of surfacing, the ring will preferably be chosen with a circular longitudinal section.

Par ailleurs, selon un mode de réalisation particulier, l'interface est monobloc, ses parties centrale et périphérique formant une seule et même pièce, au bénéfice de la simplicité de réalisation.Furthermore, according to a particular embodiment, the interface is monobloc, its central and peripheral parts forming a single piece, to the benefit of simplicity of implementation.

Ainsi, l'interface se présente par exemple, en l'absence de contrainte, sous la forme d'un disque.Thus, the interface is for example, in the absence of constraint, in the form of a disk.

Pour ce qui concerne les moyens de rappel, ils comprennent par exemple une lamelle élastiquement flexible saillant transversalement du support, et raccordée au support par une première extrémité, et à la partie périphérique du tampon par une deuxième extrémité.As regards the return means, they comprise for example an elastically flexible strip projecting transversely from the support, and connected to the support by a first end, and to the peripheral portion of the buffer by a second end.

De préférence, cette lamelle est rigidement ancrée dans le support par sa première extrémité, au bénéfice d'une bonne stabilité de l'outil.Preferably, this strip is rigidly anchored in the support by its first end, in favor of good stability of the tool.

Suivant un mode particulier de réalisation, les moyens de rappel comprennent une pièce étoilée fixée au support et munie de branches formant chacune une lamelle élastiquement flexible.According to a particular embodiment, the return means comprise a starry part fixed to the support and provided with branches each forming an elastically flexible strip.

L'utilisation d'une telle pièce, qui, du reste, est de réalisation relativement simple, permet d'obtenir une bonne régularité dans le rappel de la partie périphérique du tampon lors du surfaçage.The use of such a part, which, moreover, is relatively simple, allows to obtain a good regularity in the reminder of the peripheral portion of the buffer during surfacing.

En ce qui concerne le montage de cette pièce étoilée, le support comprend par exemple deux mors fixés l'un à l'autre, la pièce étoilée comportant une partie centrale pincée entre les deux mors et dont saillent ses branches.As regards the mounting of this starry part, the support comprises for example two jaws fixed to each other, the starry part having a central portion pinched between the two jaws and which project its branches.

De préférence, lorsque le tampon est monobloc et comprend, en guise de partie périphérique, une pluralité de pétales, tel que précédemment mentionné dans l'un des modes de réalisation exposés, chaque branche de la pièce étoilée est positionnée au droit d'un pétale.Preferably, when the pad is in one piece and comprises, as a peripheral part, a plurality of petals, as previously mentioned in one of the exposed embodiments, each branch of the star piece is positioned at the right of a petal .

Par exemple, les pétales et les branches sont, respectivement, au nombre de sept, ce qui est suffisant pour assurer un surfaçage à la fois rapide et de bonne qualité.For example, the petals and branches are, respectively, seven in number, which is sufficient to ensure a surfacing both fast and good quality.

Quant à la surface d'extrémité, elle peut être plane, concave ou convexe, ce qui permet, avec un nombre restreint d'outils, de surfacer un grand nombre de surfaces optiques.As for the end surface, it can be flat, concave or convex, which allows, with a small number of tools, to surface a large number of optical surfaces.

D'autres caractéristiques et avantages de l'invention apparaîtront à la lumière de la description qui va suivre d'un mode de réalisation donné à titre d'exemple non limitatif, description faite en référence aux dessins annexés dans lesquels :

  • la figure 1 est une vue en perspective éclatée d'un outil conforme à l'invention et d'une lentille ophtalmique présentant une surface optique à surfacer;
  • la figure 2 est une vue en perspective de l'outil de la figure 1 représenté assemblé, au cours du surfaçage de la surface optique de la lentille de la figure 1 ; pour illustrer le mouvement de l'outil par rapport à la lentille au cours du surfaçage, on a représenté l'outil dans trois positions, dont deux sont matérialisées en traits mixtes ;
  • la figure 3 est une vue partielle en coupe de l'outil et de la lentille de la figure 2, suivant le plan de coupe III-III ;
  • la figure 4 est une vue d'élévation en coupe de l'outil de la figure 3 représenté seul, au repos ; la représentation en traits interrompus des moyens de rappel élastiques illustre la déformation de ces derniers au cours du surfaçage ;
  • la figure 5 est une vue analogue à la figure 4, suivant une première variante de réalisation ;
  • la figure 6 est une vue analogue aux figures 4 et 5, suivant une deuxième variante de réalisation ;
  • la figure 7 est une vue schématique de dessus représentant une lentille ophtalmique en cours de surfaçage au moyen d'un outil conforme à l'invention, l'outil étant représenté au cours du balayage de la surface optique dans deux positions dont l'une est illustrée en traits interrompus.
Other features and advantages of the invention will emerge in the light of the following description of an embodiment given by way of nonlimiting example, description made with reference to the accompanying drawings in which:
  • Figure 1 is an exploded perspective view of a tool according to the invention and an ophthalmic lens having an optical surface to be surfaced;
  • Figure 2 is a perspective view of the tool of Figure 1 shown assembled during surfacing of the optical surface of the lens of Figure 1; to illustrate the movement of the tool relative to the lens during surfacing, the tool is shown in three positions, two of which are shown in phantom;
  • Figure 3 is a partial sectional view of the tool and the lens of Figure 2, along the section plane III-III;
  • Figure 4 is an elevational sectional view of the tool of Figure 3 shown alone, at rest; the dashed representation of the elastic return means illustrates the deformation of the latter during the surfacing;
  • Figure 5 is a view similar to Figure 4, according to a first embodiment;
  • Figure 6 is a view similar to Figures 4 and 5, according to a second embodiment;
  • FIG. 7 is a schematic view from above showing an ophthalmic lens being surfaced by means of a tool according to the invention, the tool being represented during scanning of the optical surface in two positions, one of which is illustrated in broken lines.

Sur la figure 1 est représenté un outil 1 pour le surfaçage d'une surface optique 2, en l'occurrence l'une des faces d'une lentille ophtalmique 3. Sur la figure 1, de même que sur les figures 2 et 3, la surface optique 2 concernée est représentée concave, mais elle pourrait tout aussi bien être convexe.FIG. 1 shows a tool 1 for surfacing an optical surface 2, in this case one of the faces of an ophthalmic lens 3. In FIG. 1, as in FIGS. 2 and 3, the optical surface 2 concerned is represented concave, but it could just as well be convex.

L'outil 1 est formé d'un empilement d'au moins trois parties, à savoir une partie rigide 4, une partie élastiquement compressible 5, et une partie souple 6, qui, dans ce qui va suivre, seront appelées respectivement support, interface et tampon.The tool 1 is formed of a stack of at least three parts, namely a rigid portion 4, an elastically compressible portion 5, and a flexible portion 6, which, in what follows, will be called respectively support, interface and buffer.

Tel qu'il apparaît notamment sur la figure 1, le support 4 comporte deux mors, à savoir un mors inférieur 7 et un mors supérieur 8 adaptés à être superposés en étant emboîtés l'un dans l'autre par l'intermédiaire d'un pion 9 saillant de l'une 10 des faces du mors supérieur 8, propre à venir se loger dans un trou 11 complémentaire ménagé, en regard, dans une face 12 du mors inférieur 7.As it appears in particular in Figure 1, the support 4 comprises two jaws, namely a lower jaw 7 and an upper jaw 8 adapted to be superimposed being nested one into the other via a pin 9 protruding from one of the faces of the upper jaw 8, adapted to be housed in a complementary hole 11 formed, opposite, in a face 12 of the lower jaw 7.

Comme on peut le voir sur la figure 1, le support 4 est globalement cylindrique à symétrie de révolution et présente un axe de symétrie noté X, qui définit une direction dite longitudinale.As can be seen in FIG. 1, the support 4 is generally cylindrical with symmetry of revolution and has an axis of symmetry denoted X, which defines a so-called longitudinal direction.

L'on note n la normale à la surface optique 2 au point d'intersection de l'axe de symétrie X de l'outil 1 avec cette dernière. N is the normal to the optical surface 2 at the point of intersection of the axis of symmetry X of the tool 1 with the latter.

A l'opposé de sa face 12 dans laquelle est pratiqué le trou 11, le mors inférieur 7 présente une surface d'extrémité 13 étendue sensiblement transversalement, contre laquelle est appliquée, en la recouvrant, l'interface 5.Opposite its face 12 in which the hole 11 is made, the lower jaw 7 has an end surface 13 extended substantially transversely, against which is applied, covering the interface 5.

Le tampon 6 est quant à lui appliqué contre l'interface 5 de l'autre côté de celle-ci par rapport au support 4.The buffer 6 is applied against the interface 5 on the other side of the latter with respect to the support 4.

Plus précisément, le tampon 6 recouvre au moins en partie l'interface 5 à l'opposé et au droit de la surface d'extrémité 13.More specifically, the pad 6 covers at least part of the interface 5 opposite and to the right of the end surface 13.

Le frottement du tampon 6 contre la surface optique 2 permettra, au moyen d'un abrasif contenu dans le fluide d'arrosage ou incorporé dans le tampon 6 lui-même, d'assurer un enlèvement superficiel de matière sur la surface optique 2 en vue de modifier l'état de surface, comme nous le verrons par la suite.The friction of the pad 6 against the optical surface 2 will, by means of an abrasive contained in the watering fluid or incorporated in the pad 6 itself, to ensure a superficial removal of material on the optical surface 2 in order to to modify the surface state, as we will see later.

Suivant l'invention, le tampon comporte, d'une part une partie centrale 6a qui se trouve au droit de la surface d'extrémité 13, et une partie périphérique 14 qui se trouve, transversalement, au-delà de la surface d'extrémité 13.According to the invention, the buffer comprises, on the one hand, a central portion 6a which is at the right of the end surface 13, and a peripheral portion 14 which is, transversely, beyond the end surface 13.

Cette partie périphérique 14 est raccordée au support 4 par l'intermédiaire de moyens 15 de rappel élastique.This peripheral portion 14 is connected to the support 4 by means 15 of elastic return.

La partie périphérique 14 s'étend dans le prolongement de la partie centrale 6a en étant, au repos, sensiblement coplanaire avec elle.The peripheral portion 14 extends in the extension of the central portion 6a while being, at rest, substantially coplanar with it.

Suivant un mode de réalisation préféré; illustré sur les figures 1 à 6, le tampon 6 est monobloc, la partie périphérique 14 étant raccordée à la partie centrale 6a, de sorte qu'elles ne forment en fait qu'une seule et même pièce.According to a preferred embodiment; illustrated in Figures 1 to 6, the buffer 6 is in one piece, the peripheral portion 14 being connected to the central portion 6a, so that they form in fact a single piece.

Suivant un mode préféré de réalisation représenté en traits forts sur la figure 1, le tampon 6 se présente sous la forme d'une fleur, et comporte ainsi une pluralité de pétales 14b qui, saillant transversalement de la partie centrale 6a, forment la partie périphérique 14 du tampon 6 et s'étendent chacun transversalement au-delà de la surface d'extrémité 13.According to a preferred embodiment shown in bold lines in FIG. 1, the tampon 6 is in the form of a flower, and thus comprises a plurality of petals 14b which, projecting transversely from the central portion 6a, form the peripheral portion 14 of the buffer 6 and each extend transversely beyond the end surface 13.

Suivant une variante représentée en traits mixtes sur la figure 1, la partie périphérique 14 se présente sous la forme d'une couronne 14a qui entoure la partie centrale 6a.According to a variant shown in phantom in Figure 1, the peripheral portion 14 is in the form of a ring 14a which surrounds the central portion 6a.

Dans ce cas, en l'absence de contrainte, le tampon 6 se présente, lorsqu'il est monobloc, sous la forme d'un disque de matière dont l'épaisseur est faible devant son diamètre, tel que représenté sur la figure 1, la partie périphérique 14, 14a formant ainsi une collerette par rapport à la surface d'extrémité 13.In this case, in the absence of stress, the buffer 6 is, when it is monobloc, in the form of a disc of material whose thickness is small in front of its diameter, as represented in FIG. the peripheral portion 14, 14a thus forming a flange with respect to the end surface 13.

Les moyens de rappel 15, qui seront décrits ultérieurement, peuvent être interposés directement entre le support 4 et la partie périphérique 14 du tampon 6, c'est-à-dire, en pratique, la collerette 14a ou les pétales 14b.The return means 15, which will be described later, can be interposed directly between the support 4 and the peripheral portion 14 of the buffer 6, that is to say, in practice, the flange 14a or the petals 14b.

Toutefois, selon un mode préféré de réalisation illustré sur les figures, l'interface 5 comporte non seulement une partie centrale 5a qui se trouve au droit de la surface d'extrémité 13, mais également une partie périphérique 16 qui se trouve transversalement au-delà de la surface d'extrémité 13.However, according to a preferred embodiment illustrated in the figures, the interface 5 comprises not only a central portion 5a which is at the right of the end surface 13, but also a peripheral portion 16 which is transversely beyond of the end surface 13.

Cette partie périphérique 16 se trouve dans le prolongement de la partie centrale 5a, et se présente par exemple, en l'absence de contrainte, sous la forme d'une couronne qui entoure la partie centrale 5a, et qui est en fait interposée entre la partie périphérique 14 du tampon 6 et les moyens de rappel 15.This peripheral portion 16 is in the extension of the central portion 5a, and is for example, in the absence of stress, in the form of a ring which surrounds the central portion 5a, and which is in fact interposed between the peripheral portion 14 of the buffer 6 and the return means 15.

Tel qu'il apparaît sur les figures 1 à 6, l'interface 5 est monobloc, ses parties centrale 5a et périphérique 16 étant en fait raccordées pour former ensemble une seule et même pièce, la partie périphérique 16 formant une collerette par rapport à la surface d'extrémité 13.As it appears in FIGS. 1 to 6, the interface 5 is in one piece, its central parts 5a and peripheral 16 being in fact connected together to form one and the same piece, the peripheral part 16 forming a collar with respect to the end surface 13.

Ainsi, en l'absence de contrainte, l'interface 5 monobloc se présente par exemple sous la forme d'un disque de matière dont l'épaisseur est faible devant sa dimension transversale (c'est-à-dire son diamètre).Thus, in the absence of stress, the monoblock interface 5 is for example in the form of a disc of material whose thickness is small in front of its transverse dimension (that is to say, its diameter).

Lorsque l'interface 5 et le tampon 6 sont tous deux monoblocs, ils présentent des dimensions transversales comparables. En particulier, lorsqu'ils se présentent chacun sous la forme d'un disque de matière, on les choisira de préférence, par commodité constructive, de même diamètre. Mais on pourra également prévoir d'utiliser un tampon de diamètre différent de celui de l'interface, en particulier de diamètre supérieur afin d'atténuer les effets de bord de l'outil sur la surface travaillée.When the interface 5 and the buffer 6 are both monobloc, they have comparable transverse dimensions. In particular, when are each in the form of a disk of material, they will preferably be chosen, for constructive convenience, the same diameter. However, it will also be possible to use a pad of a diameter different from that of the interface, in particular of greater diameter in order to mitigate the edge effects of the tool on the worked surface.

En outre, pour des raisons qui apparaîtront par la suite, il est prévu, suivant un mode de réalisation illustré sur les figures 1 à 6, un anneau déformable 17 interposé entre la partie périphérique 16 de l'interface 5 et les moyens de rappel 15.In addition, for reasons which will appear later, it is provided, according to an embodiment illustrated in Figures 1 to 6, a deformable ring 17 interposed between the peripheral portion 16 of the interface 5 and the return means 15 .

En pratique, cet anneau 17 est fixé sur la partie périphérique 16 de l'autre côté de celle-ci par rapport au tampon 6, c'est-à-dire du même côté que le support 4, et de telle sorte que celui-ci est entouré par l'anneau 17.In practice, this ring 17 is fixed on the peripheral portion 16 on the other side thereof relative to the pad 6, that is to say on the same side as the support 4, and so that it it is surrounded by ring 17.

De préférence, cet anneau 17 est à section longitudinale circulaire, mais il pourrait également être à section de forme plus complexe, notamment oblongue, polygonale, rectangulaire ou carrée. Par ailleurs, il est disposé sur la partie périphérique 16 de manière concentrique avec le support 4.Preferably, this ring 17 is of circular longitudinal section, but it could also be of more complex section, in particular oblong, polygonal, rectangular or square. Moreover, it is arranged on the peripheral part 16 concentrically with the support 4.

L'on décrit à présent les moyens de rappel 15.The return means 15 are now described.

Ceux-ci comprennent au moins une lamelle élastiquement flexible 18 qui saille transversalement du support 4 et qui est raccordée, d'une part, rigidement, au support 4 par une première extrémité 18a et, d'autre part, à la partie périphérique 14 du tampon 6 par une deuxième extrémité 18b, dite extrémité libre, opposée à la première 18a.These comprise at least one elastically flexible strip 18 which projects transversely from the support 4 and which is connected, on the one hand, rigidly to the support 4 by a first end 18a and, on the other hand, to the peripheral portion 14 of the buffer 6 by a second end 18b, said free end, opposite the first 18a.

De la sorte, sous l'effet d'une force exercée longitudinalement sur la partie périphérique 14 au droit de cette lamelle 18, celle-ci se déforme en exerçant sur la partie périphérique 14 une réaction opposée à ladite force.In this way, under the effect of a force exerted longitudinally on the peripheral portion 14 to the right of the plate 18, the latter is deformed by exerting on the peripheral portion 14 a reaction opposite to said force.

En pratique, les moyens de rappel 15 comportent une pluralité de telles lamelles 18, réparties de manière uniforme à la périphérie du support 4, pour agir sur la totalité de la partie périphérique 14 du tampon 6.In practice, the return means 15 comprise a plurality of such strips 18 distributed uniformly around the periphery of the support 4, to act on the entire peripheral portion 14 of the buffer 6.

Suivant un mode de réalisation illustré notamment sur les figures 1 et 2, les moyens de rappel 15 se présentent en fait sous la forme d'une pièce étoilée 19 rigidement fixée au support 4.According to an embodiment illustrated in particular in Figures 1 and 2, the return means 15 are in fact in the form of a starry part 19 rigidly fixed to the support 4.

Cette pièce étoilée 19 comporte une partie centrale 20 dont saillent une pluralité de branches 18 formant chacune une lamelle élastiquement flexible étendue radialement dans un plan transversal.This star piece 19 comprises a central portion 20 from which a plurality of branches 18 project each forming an elastically flexible strip extending radially in a transverse plane.

Pour la fixation de la pièce étoilée 19 au support 4, sa partie centrale 20 est, en pratique, pincée entre les mors 7, 8 du support 4, son centrage étant assuré au moyen d'un trou 21 traversant pratiqué en son centre, traversé par le pion 9 du mors supérieur 8, l'ensemble étant maintenu à l'aide de moyens de fixation telles que des vis qui, traversant le mors supérieur 8 et la partie centrale 20 de la pièce étoilée 19, viennent se prendre dans le mors inférieur 7.For fixing the star piece 19 to the support 4, its central portion 20 is, in practice, pinched between the jaws 7, 8 of the support 4, its centering being provided by means of a through hole 21 made in its center, crossed by the pin 9 of the upper jaw 8, the assembly being held by means of fastening means such as screws which, passing through the upper jaw 8 and the central portion 20 of the star piece 19, are caught in the jaw lower 7.

Lorsque, conformément à un mode de réalisation précédemment décrit, le tampon 6 monobloc comporte une pluralité de pétales 14b, il est prévu sur la pièce étoilée 19 autant de branches 18 que de pétales 14b, la pièce étoilée 19 étant orientée pour que chaque branche 18 s'étende au droit d'un pétale 14b. Ainsi, lorsque le tampon 6 comporte sept pétales 14b, la pièce étoilée 19 comporte, quant à elle, sept branches 18 propres à assurer chacune le rappel élastique d'un pétale 14b.When, in accordance with an embodiment previously described, the one-piece stamp 6 comprises a plurality of petals 14b, there are provided on the star piece 19 as many branches 18 as petals 14b, the star piece 19 being oriented so that each branch 18 extends to the right of a petal 14b. Thus, when the pad 6 has seven petals 14b, the starry part 19 comprises, in turn, seven branches 18 each to ensure the elastic return of a petal 14b.

Bien que plusieurs modes de réalisation soient prévus, comme nous l'avons vu ci-dessus, l'on a constaté que l'outil 1 correspondant au mode de réalisation illustré sur les figures 1 à 6 permettait un surfaçage particulièrement satisfaisant.Although several embodiments are provided, as we have seen above, it has been found that the tool 1 corresponding to the embodiment illustrated in FIGS. 1 to 6 allowed a particularly satisfactory surfacing.

Suivant ce mode de réalisation, le tampon 6 et l'interface 5 sont tous deux des pièces monoblocs, l'interface 5 se présentant sous la forme d'un disque de matière, le tampon 6 se présentant sous la forme d'une fleur, tandis que les moyens de rappel 15 se présentent sous la forme d'une pièce étoilée 19 telle que précédemment décrite, et qu'entre les extrémités libres 18b de ses branches 18 et l'interface 5 est interposé un anneau déformable 17 à section circulaire.According to this embodiment, the buffer 6 and the interface 5 are both monoblock pieces, the interface 5 being in the form of a disk of material, the buffer 6 being in the form of a flower, while the return means 15 are in the form of a starry part 19 as previously described, and between the free ends 18b of its branches 18 and the interface 5 is interposed a deformable ring 17 of circular section.

L'anneau 17 est fixé à l'interface 5 et aux extrémités libres 18b des branches 18, cette fixation pouvant être assurée par tout moyen, le collage étant toutefois préféré, notamment pour sa simplicité.The ring 17 is fixed to the interface 5 and the free ends 18b of the branches 18, this attachment can be provided by any means, the bonding being however preferred, especially for its simplicity.

Dans le mode de réalisation représenté, les diamètres de l'interface 5, du tampon 6, de la pièce étoilée 19, ont une valeur au moins double de celle du diamètre du support 4.In the embodiment shown, the diameters of the interface 5, the buffer 6, the star part 19, have a value at least twice that of the diameter of the support 4.

Par ailleurs, lorsqu'il s'agit de surfacer une lentille ophtalmique, les diamètres de l'interface 5 et du tampon 6 sont choisis sensiblement égaux au diamètre de la lentille 3, de sorte que le diamètre du support 4 est bien inférieur au diamètre de la lentille 3.Moreover, when it comes to surfacing an ophthalmic lens, the diameters of the interface 5 and the buffer 6 are chosen substantially equal to the diameter of the lens 3, so that the diameter of the support 4 is much smaller than the diameter. of the lens 3.

L'utilisation de l'outil 1 est illustrée sur les figures 2 et 3.The use of the tool 1 is illustrated in FIGS. 2 and 3.

Il s'agit en l'occurrence du surfaçage ou du doucissage d'une face convexe 2 asphérique d'une lentille ophtalmique.This is in the case of surfacing or smoothing of a convex face 2 aspheric of an ophthalmic lens.

La lentille 3 est montée sur un support rotatif (non représenté) au moyen duquel elle est entraînée en rotation autour d'un axe fixe Y.The lens 3 is mounted on a rotary support (not shown) by means of which it is driven in rotation about a fixed axis Y.

L'outil 1 est appliqué contre cette face 2 avec une force suffisante pour que le tampon 6 épouse sa forme. L'outil 1 est ici, quant à lui, libre en rotation en étant toutefois décentré par rapport à la surface optique 2. Un entraînement forcé en rotation de l'outil, par des moyens propres, peut toutefois être prévu.The tool 1 is applied against this face 2 with sufficient force so that the buffer 6 matches its shape. The tool 1 is here, meanwhile, free in rotation yet being off-center with respect to the optical surface 2. A drive forced rotation of the tool, by own means, however, can be provided.

Le frottement relatif de la surface optique 2 et du tampon 6 suffit à entraîner en rotation l'outil 1 dans le même sens que celui de la lentille 3, autour d'un axe sensiblement confondu avec l'axe X de symétrie du support 4.The relative friction of the optical surface 2 and the buffer 6 is sufficient to rotate the tool 1 in the same direction as that of the lens 3, about an axis substantially coincident with the axis X of symmetry of the support 4.

L'on arrose la surface optique 2 avec un fluide d'arrosage non abrasif ou abrasif, selon que le tampon exerce ou non par lui-même cette fonction.The optical surface 2 is sprayed with a non-abrasive or abrasive watering fluid, depending on whether or not the pad performs this function.

Afin de balayer la totalité de la surface optique 2, l'outil 1 est déplacé au cours du surfaçage suivant une trajectoire radiale, le point d'intersection de l'axe de rotation X de l'outil 1 avec la surface optique 2 effectuant un mouvement de va et vient entre deux points de rebroussement, à savoir un point de rebroussement extérieur A et un point de rebroussement intérieur B situés tous deux à distance de l'axe de rotation Y de la lentille 3.In order to scan the entire optical surface 2, the tool 1 is moved during the surfacing along a radial trajectory, the point of intersection of the axis of rotation X of the tool 1 with the optical surface 2 effecting a plane. movement back and forth between two cusp points, namely an external cusp A and an internal cusp B both located at a distance from the axis of rotation Y of the lens 3.

La partie centrale 6a du tampon 6 se déforme en épousant la forme de la surface optique 2 grâce à la compressibilité de la partie centrale 5a de l'interface 5.The central portion 6a of the tampon 6 is deformed by conforming to the shape of the optical surface 2 thanks to the compressibility of the central portion 5a of the interface 5.

Quant à la partie périphérique 14 du tampon 6, elle se déforme en épousant la forme de la surface optique 2 grâce à la déformation des lamelles flexibles 18.As for the peripheral portion 14 of the tampon 6, it deforms by conforming to the shape of the optical surface 2 thanks to the deformation of the flexible strips 18.

Compte tenu de la rigidité du support 4, l'enlèvement de matière a lieu en majorité au droit de la surface d'extrémité 13, c'est-à-dire que cet enlèvement de matière est effectué essentiellement par la partie centrale 6a du tampon 6.Given the rigidity of the support 4, the removal of material takes place in majority right of the end surface 13, that is to say that this removal of material is carried out essentially by the central portion 6a of the buffer 6.

Quant aux parties périphériques 14 du tampon 6 et 16 de l'interface 5, elles ont essentiellement un rôle stabilisateur, d'une part grâce à l'accroissement de la portance ou assise de l'outil 1 par rapport à un outil classique dont le tampon et l'interface seraient limités aux parties centrales 5a, 6a et, d'autre part, grâce aux moyens de rappel 15 qui maintiennent un contact permanent entre la partie périphérique 14 du tampon 6 et la surface optique 2.As for the peripheral portions 14 of the buffer 6 and 16 of the interface 5, they essentially have a stabilizing role, on the one hand thanks to the increase in the lift or seating of the tool 1 compared to a conventional tool whose buffer and the interface would be limited to the central portions 5a, 6a and, secondly, thanks to the return means 15 which maintain a permanent contact between the peripheral portion 14 of the buffer 6 and the optical surface 2.

L'anneau déformable 17 permet un lissage de la distribution de contrainte exercée sur le pourtour périphérique de l'interface 5 et, partant, sur le tampon 6 par les lamelles 18.The deformable ring 17 allows a smoothing of the stress distribution exerted on the peripheral periphery of the interface 5 and hence on the pad 6 by the strips 18.

Il en résulte que, quelle que soit la localisation de l'outil 1 sur la surface optique 2 et quelle que soit sa vitesse de rotation, son axe de rotation X est en permanence colinéaire ou sensiblement colinéaire à la normale n à la surface optique 2, l'orientation de l'outil 1 étant ainsi optimale à tout instant.As a result, regardless of the location of the tool 1 on the optical surface 2 and irrespective of its rotational speed, its axis of rotation X is permanently collinear or substantially collinear with the normal n at the optical surface 2 , the orientation of the tool 1 is thus optimal at all times.

Selon un mode de réalisation illustré sur les figures 3 et 4, la surface d'extrémité 13 du support 4 est plane.According to an embodiment illustrated in Figures 3 and 4, the end surface 13 of the support 4 is flat.

L'outil 1 est ainsi adapté à surfacer une certaine gamme de surfaces optiques 2 de courbures différentes.The tool 1 is thus adapted to surface a certain range of optical surfaces 2 of different curvatures.

Afin de modifier l'adaptabilité de l'outil 1, il est possible de précontraindre les moyens de rappel 15 en tordant les lamelles flexibles 18 pour qu'elles soient déjà fléchies au repos, dans un sens (figure 5) ou dans l'autre (figure 6).In order to modify the adaptability of the tool 1, it is possible to prestress the biasing means 15 by twisting the flexible strips 18 so that they are already bent at rest, in one direction (FIG. 5) or in the other (Figure 6).

Lorsqu'au repos les lamelles 18 sont droites (figure 4) ou fléchies à l'opposé de la surface d'extrémité 13 (figure 5), l'outil 1 est destiné aux surfaces optiques 2 concaves, tandis que lorsqu'au repos les lamelles 18 sont fléchies du côté de la surface d'extrémité 13 (figure 6), l'outil 1 est destiné aux surfaces optiques 2 convexes.When, at rest, the strips 18 are straight (FIG. 4) or bent opposite the end surface 13 (FIG. 5), the tool 1 is intended for the concave optical surfaces 2, whereas when at rest the lamellae 18 are bent on the side of the end surface 13 (FIG. 6), the tool 1 is intended for the convex optical surfaces 2.

Par ailleurs, suivant une première variante illustrée sur la figure 5, la surface d'extrémité 13 du support 4 est convexe, l'outil 1 étant ainsi destiné à des surfaces optiques 2 présentant une concavité plus prononcée.Moreover, according to a first variant illustrated in FIG. 5, the end surface 13 of the support 4 is convex, the tool 1 thus being intended for optical surfaces 2 having a more pronounced concavity.

Suivant une deuxième variante de réalisation illustrée sur la figure 6, la surface d'extrémité 13 du support 4 est au contraire concave, l'outil 1 étant ainsi destiné à des surfaces optiques 2 à convexité plus prononcée.According to a second variant embodiment illustrated in FIG. 6, the end surface 13 of the support 4 is on the contrary concave, the tool 1 thus being intended for optical surfaces 2 with a more pronounced convexity.

Bien entendu, il est possible de combiner la réalisation concave ou convexe de la surface d'extrémité 13 avec la précontrainte des moyens de rappel 15, tel que décrite ci-dessus.Of course, it is possible to combine the concave or convex embodiment of the end surface 13 with the preload of the return means 15, as described above.

Au total, l'emploi de trois outils 1, tels que représentés sur les figures 4, 5 et 6, c'est-à-dire dont les surfaces d'extrémité 13 sont respectivement plane, convexe et concave, suffit à couvrir une large gamme de surfaces optiques 2 à surfacer, tant convexes que concaves, et de formes variées : sphériques, toriques, asphériques progressives ou toute combinaison de celles-ci, ou plus généralement du type freeform.In total, the use of three tools 1, as shown in Figures 4, 5 and 6, that is to say whose end surfaces 13 are respectively flat, convex and concave, is sufficient to cover a wide range of optical surfaces 2 to face, both convex and concave, and of various shapes: spherical, toric, progressive aspherical or any combination thereof, or more generally freeform type.

Suivant une variante de réalisation (non représentée), les moyens de rappel se présentent sous la forme d'un ressort hélicoïdal, ancré par une première extrémité dans le support et fixé par une deuxième extrémité à la partie périphérique du tampon. Ce ressort est par exemple à profil tronconique, et va en s'évasant du support vers ladite partie périphérique.According to an alternative embodiment (not shown), the return means are in the form of a helical spring, anchored by a first end in the support and fixed by a second end to the peripheral portion of the buffer. This spring is for example frustoconical profile, and goes flaring from the support to said peripheral portion.

Comme on l'a vu, l'emploi d'un outil 1 tel que précédemment décrit correspond à un procédé classique bien connu de l'homme du métier, de sorte qu'aucune adaptation particulière des machines utilisées habituellement n'est nécessaire.As we have seen, the use of a tool 1 as previously described corresponds to a conventional method well known to those skilled in the art, so that no particular adaptation of the machines usually used is necessary.

Claims (21)

  1. Tool (1) for surfacing an optical surface (2), which tool comprises a rigid support (4) having a transverse end surface (13), an elastically compressible interface (5) that is pressed against and covers said end surface (13), and a flexible buffer (6) adapted to be pressed against the optical surface (2) and which is pressed against and covers at least part of the interface (5) on the side opposite to and in line with said end surface (13), characterised in that the buffer has a central portion (6a) that is in line with said end surface (13) and a peripheral portion (14) that is transversely beyond said end surface (13) and return spring means (15) join this peripheral portion (14) to the support (4), the combination of said peripheral portion (14) and return means forming stabilisation means for the tool during surface finishing, said tool being adapted to carry out surface finishing substantially at the level of said central portion (6a).
  2. Tool according to claim 1, characterised in that the buffer (6) is of one-piece construction, the central portion (6a) and peripheral portion (14) forming a single component (6).
  3. Tool according to claim 2, characterised in that the buffer (6) comprises a plurality of petals (14b) projecting transversely from the central portion (6a).
  4. Tool according to claim 1 or claim 2, characterised in that the buffer (6) comprises a ring (14a) around the central portion (6a).
  5. Tool according to claim 4, characterised in that the buffer (6) is of one-piece construction and when unstressed assumes the shape of a disc.
  6. Tool according to any preceding claim, characterised in that the interface (5) has a central portion (5a) that is in line with said end surface (13) and a peripheral portion (16) that is transversely beyond said end surface (13) and is between the peripheral portion (14) of the buffer (6) and the return means (15).
  7. Tool according to claim 6, characterised in that the peripheral portion (16) of the interface (5) when unstressed assumes the shape of a ring around the central portion (5a) of the interface (5).
  8. Tool according to claim 7, characterised in that it further comprises a deformable ring (17) transversely around the support (4) and between the peripheral portion (16) of the interface (5) and the return means (15).
  9. Tool according to claim 8, characterised in that the ring (17) has a circular longitudinal section.
  10. Tool according to any of claims 6 to 9, characterised in that the interface (5) is of one-piece construction and its central portion (5a) and peripheral portion (16) form a single component (5).
  11. Tool according to claim 10, characterised in that when unstressed the interface (5) assumes the shape of a disc.
  12. Tool according to any preceding claim, characterised in that said return means (15) comprise a leaf spring (18) projecting transversely from the support (4).
  13. Tool according to claim 12, characterised in that said leaf spring (18) is joined to the support (4) at a first end (18a) and to the peripheral portion (14) of the buffer (6) at a second end (18b).
  14. Tool according to claim 13, characterised in that said leaf spring (18) is rigidly anchored in the support (4) at its first end (18a).
  15. Tool according to any of claims 12 to 14, characterised in that the return means (15) comprise a star-shaped component (19) fixed to the support (4) and provided with branches (18) each forming a leaf spring (18).
  16. Tool according to claim 15, characterised in that the support (4) comprises two jaws (7, 8) fixed together, the star-shaped part (19) having a central portion (20) that is clamped between the two jaws (7, 8) and from which its branches (18) project.
  17. Tool according to claim 15 or claim 16, characterised in that the buffer (6) is of one-piece construction and comprises a plurality of petals (14b) projecting transversely from its central portion (6a) and each branch (18) is in line with a petal (14b).
  18. Tool according to claim 17, characterised in that it comprises seven petals (17b) and seven branches (18).
  19. Tool according to any preceding claim, characterised in that the end surface (13) of the support (4) is plane.
  20. Tool according to any of claims 1 to 18, characterised in that the end surface (13) of the support (4) is convex.
  21. Tool according to any of claims 1 to 18, characterised in that the end surface (13) of the support (4) is concave.
EP03712206A 2002-01-16 2003-01-06 Tool for surface treatment of an optical surface Expired - Lifetime EP1465749B9 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0200483A FR2834662B1 (en) 2002-01-16 2002-01-16 TOOL FOR SURFACING AN OPTICAL SURFACE
FR0200483 2002-01-16
PCT/FR2003/000010 WO2003059572A1 (en) 2002-01-16 2003-01-06 Tool for surface treatment of an optical surface

Publications (3)

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EP1465749A1 EP1465749A1 (en) 2004-10-13
EP1465749B1 EP1465749B1 (en) 2007-03-14
EP1465749B9 true EP1465749B9 (en) 2007-10-17

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US (1) US7033261B2 (en)
EP (1) EP1465749B9 (en)
JP (1) JP4223404B2 (en)
KR (1) KR100940892B1 (en)
CN (1) CN1315616C (en)
AT (1) ATE356691T1 (en)
AU (1) AU2003216781B2 (en)
CA (1) CA2472314C (en)
DE (1) DE60312475T2 (en)
ES (1) ES2283758T3 (en)
FR (1) FR2834662B1 (en)
WO (1) WO2003059572A1 (en)

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FR2900356B1 (en) * 2006-04-27 2008-07-18 Essilor Int TOOL FOR SURFACING AN OPTICAL SURFACE
FR2918911B1 (en) 2007-07-16 2009-10-16 Essilor Int SURFACE TOOL WITH OPTICAL QUALITY
KR100963438B1 (en) * 2008-05-31 2010-06-17 한밭대학교 산학협력단 lens polishing machine with tilting module
FR2935627B1 (en) * 2008-09-10 2010-09-03 Essilor Int SURFACE TOOL WITH OPTICAL QUALITY
FR2935628B1 (en) * 2008-09-10 2011-10-14 Essilor Int SURFACE TOOL WITH OPTICAL QUALITY
FR2953433B1 (en) 2009-12-08 2012-02-10 Essilor Int SURFACE TOOL WITH OPTICAL QUALITY
FR2987771B1 (en) * 2012-03-07 2014-04-25 Essilor Int METHOD OF POLISHING AN OPTICAL SURFACE USING A POLISHING TOOL
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CN105658376B (en) * 2013-10-25 2020-05-26 依视路国际公司 Optical quality surface finishing tool
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EP3272456B1 (en) * 2016-07-21 2019-03-13 Delamare Sovra A method for manufacturing in series optical grade polishing tools
PT3272457T (en) 2016-07-21 2019-06-27 Delamare Sovra A method for manufacturing in series optical grade polishing tools
FR3059921B1 (en) 2016-12-09 2019-05-24 Essilor International SURFACE TOOL WITH OPTICAL QUALITY
EP3663039A1 (en) * 2018-12-03 2020-06-10 Carl Zeiss Vision International GmbH Polishing machine for processing an optical surface of a spectacle lens, holder device for use in the polishing machine, method for processing optical surfaces of spectacles and method for producing a spectacle lens
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AU2003216781A1 (en) 2003-07-30
FR2834662A1 (en) 2003-07-18
KR20040069219A (en) 2004-08-04
CN1315616C (en) 2007-05-16
CN1620356A (en) 2005-05-25
WO2003059572A1 (en) 2003-07-24
JP2005514220A (en) 2005-05-19
US7033261B2 (en) 2006-04-25
DE60312475T2 (en) 2007-11-29
KR100940892B1 (en) 2010-02-09
FR2834662B1 (en) 2004-05-14
CA2472314C (en) 2010-09-28
JP4223404B2 (en) 2009-02-12
AU2003216781B2 (en) 2008-05-29
WO2003059572A8 (en) 2004-08-12
ATE356691T1 (en) 2007-04-15
CA2472314A1 (en) 2003-07-24
ES2283758T3 (en) 2007-11-01
EP1465749A1 (en) 2004-10-13
US20050101235A1 (en) 2005-05-12
DE60312475D1 (en) 2007-04-26
EP1465749B1 (en) 2007-03-14

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