EP1447341A1 - Sachet avec moyens de suspension et fermeture à glissière - Google Patents

Sachet avec moyens de suspension et fermeture à glissière Download PDF

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Publication number
EP1447341A1
EP1447341A1 EP04250791A EP04250791A EP1447341A1 EP 1447341 A1 EP1447341 A1 EP 1447341A1 EP 04250791 A EP04250791 A EP 04250791A EP 04250791 A EP04250791 A EP 04250791A EP 1447341 A1 EP1447341 A1 EP 1447341A1
Authority
EP
European Patent Office
Prior art keywords
zipper
slider
recited
strip
bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04250791A
Other languages
German (de)
English (en)
Inventor
Basil C. Linton
Gregory H. Crunkleton
Jorge Lustgarten Laufer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Illinois Tool Works Inc
Original Assignee
Illinois Tool Works Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/367,450 external-priority patent/US6951421B2/en
Priority claimed from US10/702,229 external-priority patent/US7165886B2/en
Application filed by Illinois Tool Works Inc filed Critical Illinois Tool Works Inc
Publication of EP1447341A1 publication Critical patent/EP1447341A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00—Details of, or accessories for, sacks or bags
    • B65D33/14—Suspension means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00—Details of, or accessories for, sacks or bags
    • B65D33/16—End- or aperture-closing arrangements or devices
    • B65D33/25—Riveting; Dovetailing; Screwing; using press buttons or slide fasteners
    • B65D33/2508—Riveting; Dovetailing; Screwing; using press buttons or slide fasteners using slide fasteners with interlocking members having a substantially uniform section throughout the length of the fastener; Sliders therefor
    • B65D33/2541—Riveting; Dovetailing; Screwing; using press buttons or slide fasteners using slide fasteners with interlocking members having a substantially uniform section throughout the length of the fastener; Sliders therefor characterised by the slide fastener, e.g. adapted to interlock with a sheet between the interlocking members having sections of particular shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/74—Auxiliary operations
    • B31B70/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • B31B70/812—Applying patches, strips or strings on sheets or webs
    • B31B70/8123—Applying strips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/74—Auxiliary operations
    • B31B70/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • B31B70/813—Applying closures
    • B31B70/8131—Making bags having interengaging closure elements
    • B31B70/8132—Applying the closure elements in the machine direction

Definitions

  • This invention generally relates to reclosable bags having slider-actuated zippers.
  • the invention relates to slider-actuated reclosable bags having a header or flap with holes or slits for mounting a stack of unfilled bags on a wicket.
  • Reclosable bags are finding ever-growing acceptance as primary packaging, particularly as packaging for foodstuffs such as cereal, fresh fruit and vegetables, snacks and the like. Such bags provide the consumer with the ability to readily store, in a closed, if not sealed, package any unused portion of the packaged product even after the package is initially opened.
  • Reclosable bags generally comprise a receptacle having a mouth with a plastic zipper for opening and closing.
  • many zippers have been designed to operate with a slider mounted thereon. As the slider is moved in an opening direction, the slider causes the zipper sections it passes over to open. Conversely, as the slider is moved in a closing direction, the slider causes the zipper sections it passes over to close.
  • a zipper for a reclosable bag includes a pair of interlockable profiled closure strips that are joined at opposite ends of the bag mouth.
  • reclosable bags are commonly used by deli clerks in grocery stores to package cheese and deli meats sold to consumers.
  • the bags often include a header having one or more holes for mounting a stack of bags to one or more dispensing posts.
  • the reclosable bags are typically mounted to the dispensing posts in bag packs consisting of a predetermined number of bags.
  • the dispensing posts may, e.g., take the form of a U-shaped wicket wherein the legs of the U-shaped wicket penetrate respective holes formed in the header of each bag.
  • the header may take the form of a top header extending upward from the zippered mouth of the bag or a bottom header extending downward from the bottom of the bag. Stacks of such bags are also used to pack grapes.
  • U.S. Patent No. 5,682,730 discloses a plurality of plastic bags formed into unitary packs for shipping and loading onto dispensing posts. This is done by stacking the bags and then assembling them into a unitary pack by penetrating the stack with a heated or ultrasonic pin or punch element to form apertures. The bags in the pack are heat-welded or ultrasonically welded together along the periphery of the apertures. To maintain the integrity of the bag pack during shipping, the bag is mounted to dispensing posts in the form of a wicket prior to shipment.
  • U.S. Patent No. 5,682,730 discloses a reclosable bag having a bottom header with two holes for mounting the plastic bag to a pair of dispensing posts. The holes are spaced apart along a lateral line running generally parallel to the zipper.
  • the bottom header includes a line of perforations that allows the bag to be tom away from the header after the bag has been filled with product.
  • the embodiment illustrated in U.S. Patent No. 5,682,730 has a bottom header that includes a pair of opposing header panels connected by a fold. The fold forms a primary bottom, while a seal line of thermal fusion forms a secondary bottom at the junction of the receptacle and the header. This patent further states that one of the header panels can be eliminated.
  • the top of the bag U.S. Patent No. 5,682,730 has a slider actuated zipper.
  • the zipper comprises two profiled zipper parts that have respective fins or flanges thermally fused to the inner surfaces of the receptacle panels.
  • flangeless or string zipper which has substantially no flange portions above or below the interlockable zipper strips.
  • string zipper the bag making film is joined to the backs of the bases of the zipper strips.
  • String zippers can be produced at much greater speeds, allow much greater footage to be wound on a spool, thereby requiring less set-up time, and use less material than flanged zippers, enabling a substantial reduction in the cost of manufacture and processing.
  • U.S. Patent Application Serial No. 10/367,450 discloses a reclosable bag in which respective marginal portions of the bag film are sealed to the back sides of respective flangeless zipper strips and in which the resulting string zipper is actuated by means of a slider.
  • the present invention is directed, in part, to a reclosable bag having a top flap with holes configured to allow a stack of such bags to be mounted on a wicket or a pair of dispensing posts and, in part to a method of manufacturing such a reclosable bag.
  • One aspect of the invention is a reclosable bag comprising a receptacle having a mouth, a string zipper joined to the receptacle at the mouth, the string zipper comprising first and second mutually interlockable zipper parts, a slider mounted to the string zipper to cause the first and second zipper parts to separate when the slider is moved in one direction along the string zipper and to cause the first and second zipper parts to interlock when the slider is moved in an opposite direction along the string zipper, and a header panel that is suspended between two zones of attachment generally located at opposite ends of the mouth.
  • a reclosable bag comprising: a zipper comprising first and second zipper strips, the first zipper strip comprising a first base and a first closure profile projecting from the first base, and the second zipper strip comprising a second base and a second closure profile projecting from the second base and engageable with the first closure profile; a receptacle comprising first and second walls, the first wall comprising a marginal portion joined to the first base of the first zipper strip, and the second wall comprising a marginal portion joined to the second base of the second zipper strip; a slider mounted on the zipper and movable in opposite directions for opening and closing the zipper; and a flap comprising first and second portions joined to different portions of the joined second wall and second base, and a third portion not joined to the joined second wall and second base, the third portion being disposed between the first and second portions and including a portion disposed adjacent the slider.
  • a further aspect of the invention is a method of manufacture comprising the following steps: (a) folding a web of bag making film so that a first portion of the web on one side of the fold has an extension portion that extends beyond an edge of a second portion of the folded web; (b) joining a back of a first flangeless zipper strip to the first web portion along a first zone of joinder before or after the folding step, the first zone of joinder being proximate to, but not on the extension portion; (c) joining a back of a second flangeless zipper strip to the second web portion along a second zone of joinder before or after the folding step, the second zone of joinder being proximate to the edge; (d) aligning the first flangeless zipper strip with the second flangeless zipper strip; (e) removing the extension portion of the web; (f) inserting sliders at spaced intervals along the aligned first and second flangeless zipper strips; and (g) attaching the extension portion at regular intervals along one of the first and
  • Yet another aspect of the invention is a method of manufacturing a reclosable bag, comprising the following steps: (a) arranging and sealing film material to form a receptacle, the receptacle having an interior volume and a mouth for accessing the interior volume; (b) prior to completion of the receptacle, joining opposing portions of the film material, that will form the mouth of the receptacle, to respective backs of first and second flangeless zipper strips, thereby forming first and second zones of joinder; (c) aligning the first and second flangeless zipper strips with each other; (d) after steps (b) and (c), mounting a slider onto the aligned first and second flangeless zipper strips; and (e) attaching first and second portions of a strip of film material at first and second locations along the first zone of joinder, the attached portions being disposed along one edge of the strip with spacing therebetween, and the slider being located between the attached portions of the strip of film material.
  • a further aspect of the invention is a reclosable bag comprising a receptacle having a mouth, first and second zipper strips installed in the mouth, the first and second zipper strips being fused at opposing ends thereof to form first and second slider end stops and being mutually interlockable between the first and second slider end stops, a slider mounted to the first and second zipper strips and selectively movable between the first and second slider end stops to cause the first and second zipper strips to separate or interlock, and a header panel comprising a first portion attached to the first slider end stop, a second portion attached to the second slider end stop, and a free third portion extending between the attached first and second portions and disposed adjacent the first zipper strip, wherein the third portion of the header panel does not interfere with movement of the slider.
  • Yet another aspect of the invention is an apparatus comprising: knife arranged to continuously sever a strip of film material from a web of film material along a line adjacent and parallel to a zipper strip of a zipper joined to the web each time the web is advanced; a slider insertion device for inserting successive sliders on the zipper at spaced intervals therealong after each advance of the web, the slider insertion device being located downstream of the knife; an ultrasonic welding device for deforming the zipper at spaced intervals therealong, the ultrasonic welding device being located downstream of the slider insertion device and comprising an ultrasonic transducer, and means for guiding the severed strip of material from the knife to a position whereat a portion of the strip is disposed between the ultrasonic transducer and the zipper without the strip interfering with operation of the slider insertion device, the strip portion being fused to the zipper by the ultrasonic welding device when the zipper is deformed.
  • FIG. 1 A reclosable bag in accordance with one embodiment of the invention is shown in FIG. 1.
  • the bag comprises a receptacle 2 made of a bag making film.
  • the receptacle 2 has a mouth at the top in which a string zipper is installed.
  • the receptacle is closed along a bottom 16 and two sides 12 and 14. More specifically, the receptacle 2 comprises front and rear walls (2a and 2b in FIG. 2) joined at the bottom 16 by a fold and at the sides 12 and 14 by respective heat seals.
  • the string zipper 4 comprises a pair of interlocked zipper strips (only zipper strip 24 is visible in FIG.
  • String zipper 4 is actuated by a slider 6.
  • the string zipper 4 is opened when the slider 6 is moved in one direction and closed when the slider 6 is moved in the opposite direction.
  • the end stops 20 and 22 prevent the slider from sliding off the end of the zipper when the slider reaches the zipper closed or fully opened position.
  • the bag depicted in FIG. 1 further comprises a header panel or wicket flap 8 that is attached to the rest of the bag at only two places, namely, in the vicinities of the slider end stops 20 and 22. The portion of the flap extending between these zones of attachment is not attached to the rest of the bag.
  • the flap 8 is a rectangular piece of film material having a bottom edge that is indicated by dashed line 18 in FIG. 1. The line is dashed to represent that the marginal portion of flap 8 adjacent edge 18 is disposed behind the top of the receptacle and behind the string zipper 4.
  • the flap 8 has a length equal to the width of the receptacle 2.
  • the flap 8 has a pair of circular holes 28 and 30 that are spaced apart along a line running generally parallel to the zipper. These holes are used to mount each bag on a pair of posts or wicket legs (not shown in FIG. 1) to form a stack. Slits can be used instead of holes.
  • the flap is attached to the slider end stops and the portions of the side edges of the flap that extend below the slider end stops are joined to the confronting sealed portions of the side edges of the front and rear receptacle walls.
  • the three side edges are joined together during cross cutting with a hot knife to form the side seals and sever the bag from zipper-web assembly in process.
  • the flap could be attached to the rest of the bag by sealing to the slider end stops only.
  • the broad scope of the invention encompasses attaching the flap to one wall of the receptacle in respective areas below the slider end stops.
  • the zones of attachment should be located on opposite sides of the bag and sized so that the attached portions of the flap do not interfere with travel of the slider along the zipper.
  • Wicketed bags are typically manufactured on a machine. At the end of the production line, each finished bag is delivered to a pair of pickup arms, which are passed through the respective openings in the wicket flap. A predetermined number of bags are placed on the arms to form a stack. When a pair of pickup arms is filled with bags, that stack is replaced by another set of pickup arms having no bags stacked thereon. Each completed stack of bags is later lifted manually or automatically off of the pickup arms and while the holes are still aligned, the parallel legs of a U-shaped wicket made of wire are passed through the holes. The stack of bags is secured on the wicket and then placed inside a box for shipment, e.g., to a grocery store. In use, the bags are filled with product manually, as depicted in Figure 3 of U.S.
  • Patent No. 5,682,730 Then the open top of the bag is closed by manipulation of the slider. Finally, the filled bag is removed from the stack by tearing the bag away from the wicket flap, thereby severing the filled bag from the flap remnant that remains mounted to the wicket.
  • the bags can be sealed to each other by ultrasonic pins during the process of forming holes for dispensing posts.
  • both the receptacle 2 and the flap 8 are formed from a single web of bag making film of uniform thickness that is folded, cut and then joined.
  • the bag making film is unwound from a supply roll and folded by a conventional plow or folding board along a line that is off-center, leaving one side of the folded web longer than the other side (as generally depicted in FIG. 5).
  • a zipper is then sealed to both legs of the web in conventional fashion, one zipper strip being joined to a marginal portion near one edge of the web while the other zipper strip is joined to the confronting portion of the web.
  • the edge of the web on the short side extends slightly beyond the zone of joinder between the web and the first zipper strip.
  • This narrow strip may be trimmed off to prevent interference with the slider.
  • This trimmed portion of the web is removed by conventional vacuum trim removal equipment and discarded.
  • the portion of the longer leg that extends beyond the zone of joinder between the web and the second zipper strip forms a much wider strip, which is also trimmed off.
  • the wider trimmed portion rather then being discarded, continues to travel downstream in the bag making machine and is used later to make the wicket flaps on the reclosable bags after the sliders have been inserted.
  • the wider trimmed strip or piece is diverted under, over or around the slider insertion device and positioned between the ultrasonic transducer of the welding device and the zipper. As described in more detail below, the wider trimmed strip is reattached to the zipper/web assembly using the ultrasonic welding device that forms slider end stops on the zipper.
  • FIG. 2 shows a stage in the manufacture wherein the zipper has been attached to the web, but the web has not yet been trimmed by cutting along lines 74 and 76.
  • the string zipper is placed between opposing portions of the web with respective web portions extending beyond the zipper.
  • the zipper is joined to the web of film by conventional conductive heat sealing using heated sealing bars 80 and 82 placed on opposing sides of the assembly.
  • the sealing bars form band-shaped zones of joinder in central portions of the zipper strip backs.
  • a portion of wall 2a is sealed to the back of the zipper strip 24, while a portion of wall 2b is sealed to the back of the zipper strip 26.
  • the web Above the zone of joinder 3' with zipper strip 24, the web comprises a relatively narrow distal portion 100 that will be trimmed off by knife 68 and a free remnant portion 72 that remains after distal portion 100 has been removed. Alternatively, the edge of distal portion 100 may be sufficiently precisely aligned with the zipper strips 6, 8 so that no trimming is necessary. Conversely, above the zone of joinder 3 with zipper strip 26, the web comprises a relatively wide distal portion 102 that will be trimmed off by knife 66 and a free remnant portion 70 that remains after distal portion 102 has been removed. The full length of distal portion 102 is not shown in FIG. 2 due to the limited space available on this relatively large-scale drawing, but is shown in full in FIG. 3. In either case, the goal is to ensure that the web remnants adjacent the zipper-web seals do not interfere with slider travel or become entangled with the interlocking zipper profiles.
  • the remnant portions 70 and 72 may be respectively sealed to the respective zipper strips by a specially designed heated sealing bar that is fully disclosed in U.S. Patent Application Serial No. 10/655,991 entitled “Method and Apparatus for Making Reclosable Bags Having Slider-Actuated String Zippers".
  • FIG. 4 shows a stage in the manufacturing process wherein the remnant portions 70 and 72 have been sealed to the tops of the respective zipper strips and the slider has been inserted onto the zipper. The operation whereby the free remnants are sealed to the zipper will be referred to herein as "lip sealing".
  • FIG. 4 shows the structure of one type of slider-zipper assembly that may be incorporated into the bag shown in FIG. 1.
  • FIG. 4 shows the assembly at a stage in the manufacturing process after the slider has been inserted and before the wicket flap is attached to the ends of the zipper.
  • the string zipper comprises a pair of zipper strips 24 and 26 having complementary profiles.
  • the zipper strips 24 and 26 are formed by extruding a plastic material.
  • the preferred material is polyethylene or polypropylene.
  • the zipper strip 26 comprises a base 56 and two generally arrow-shaped rib-like male closure elements or members 58 and 60 projecting from base 56, while zipper strip 24 comprises two pairs of hook-shaped gripper jaws 48, 50 and 52, 54 connected by a sealing bridge or base 46.
  • the pairs of gripper jaws 48, 50 and 52, 54 form respective complementary female profiles for receiving the male profiles of closure elements 58 and 60.
  • the sealing bridge 46 and the base 56 are resiliently flexible self-supporting structures having a thickness greater than the thickness of the bag film.
  • the male closure elements are integrally formed with the base 56, while the female closure elements are integrally formed with the sealing bridge 46.
  • the end face of upper edge 31 of the base 56 that carries the male closure elements 58 and 60 is inclined at about a 45° angle to facilitate loading of the slider onto the zipper from above without snagging on a comer of the upper edge.
  • the bottom edge of the base 56 cooperates with a retaining ledge on the slider (to be described later) to increase the slider pull-off resistance.
  • a rib 62 is formed on zipper strip 24, the rib 62 cooperating with a retaining ledge on the other side of the slider.
  • the present invention is not limited to use with male members having an arrow-shaped head.
  • Male members having expanded heads with other shapes may be used.
  • the front face of the expanded head may be rounded.
  • the head could have a semicircular profile instead of a triangular profile.
  • the expanded head of the male member could have a trapezoidal profile.
  • FIGS. 2 and 4 show a double rib-and-groove arrangement, the profiles of the zipper strips may take any form.
  • either string zipper may comprise alternating hook-shaped closure elements.
  • the string zipper could have one complementary set of male and female profiles, or it could have more than two complementary sets of male and female profiles.
  • one zipper strip could have one male profile and one female profile, while the other zipper strip has one female profile and one male profile.
  • Other variations should be apparent to persons skilled in the art of resealable packaging.
  • a slider is inserted on the zipper-film assembly as seen in FIG. 4.
  • the slider 6 is generally shaped so that the body of the slider (exclusive of the plow) straddles the zipper profiles.
  • the upper margin of wall 2a of the film web is joined to the back of the zipper strip 24 and thus passes through the interstices between zipper strip 24 and the confronting sidewall 36 of the slider.
  • the upper margin of wall 2b of the film web is joined to the back of the zipper strip 26 and thus passes through the interstices between zipper strip 26 and the confronting sidewall 34 of the slider.
  • the slider 6 is shown in more detail in FIG. 5.
  • the slider 6 comprises a top wall 32, a pair of sidewalls 34 and 36 connected to opposing sides of the top wall 32, the top wall 32 and sidewalls 34, 36 forming a tunnel for passage of the string zipper therethrough.
  • the ends of the slider are open to allow the zipper to pass through.
  • the width of the tunnel is substantially constant along the section that is divided by the plow and then narrows from a point proximal to the end of the plow to the closing window at one end face of the slider.
  • the narrowing section of the tunnel is formed by a pair of substantially planar, inclined interior surfaces (only one of which, designated by numeral 90, is visible in FIG. 5) that converge toward the closing window of the slider.
  • the inclined surfaces funnel or squeeze the zipper strips toward each other, causing the zipper profiles to interlock, as the slider is moved in the closing direction.
  • the sidewalls 34 and 36 are formed with concave curved indentations where the user may place the tips of an index finger and a thumb for gripping the slider.
  • convexities e.g., ribs
  • the slider 6 also comprises a plow or divider 42 that depends downward from a central portion of the top wall 32 to an elevation below the lowermost portions of each sidewall.
  • the plow partitions the tunnel inside the slider and is disposed between opposing sections of the zipper strips that pass through the tunnel.
  • the tip of the plow 42 is truncated and has rounded edges and flattened comers 43 at opposing ends for facilitating insertion of the plow between the zipper profiles without snagging.
  • the plow 42 comprises a beam having a cross-sectional shape that is a rectangle with rounded comers. The axis of the beam is generally perpendicular to the top wall of the slider.
  • the plow 42 pries the impinging sections of zipper strips 24 and 26 apart.
  • the plow 42 divides the closing end of the slider tunnel into respective passages for the separated zipper strips to pass through.
  • the slider 6 further comprises a retaining projection or ledge 84 that projects inward from the sidewall 34 and a retaining projection or ledge 86 that projects inward from the sidewall 36.
  • the ledges 84 and 86 project toward each other, forming respective latches for latching the slider onto the zipper.
  • the ledges 84 and 86 have substantially coplanar, generally horizontal upper surfaces on which the bottom edges of the zipper profiles can sit, thereby effectively latching the slider under the bottom edges of the zipper strips to increase slider pull-off resistance.
  • the upper surfaces of the retaining ledges may be angled upward toward the distal edge.
  • the ledges 84 and 86 further comprise respective inclined bottom surfaces 38 and 40 that extend downward and outward from the respective inner edges of the generally horizontal ledge surfaces.
  • the inclined surfaces 38 and 40 are each substantially planar and are oriented to guide the respective zipper strips 24 and 26 into the slider tunnel during insertion of the slider onto the zipper.
  • the sliders are typically inserted at spaced intervals onto a zipper-film assembly that is being intermittently advanced in a machine direction by automated slider insertion equipment.
  • the slider may be made in multiple parts and welded together or the parts may be constructed to be snapped together.
  • the slider may also be of one-piece construction.
  • the slider can be made using any desired method, such as injection molding.
  • the slider can be molded from any suitable plastic, such as nylon, polypropylene, polystyrene, acetal, polyketone, polybutylene terephthalate, high-density polyethylene, polycarbonate, or ABS.
  • the slider may be designed to reduce the amount of material used and to increase the speed with which such sliders can be injection molded. Suitable injection-molded slider designs are fully disclosed in U.S. Patent Application Serial No. 10/412,438.
  • Reclosable packages of the type depicted in FIG. 1 can be manufactured on an automatic production line.
  • FIG. 6 shows various processing steps in accordance with one exemplary method of manufacture. Those steps include trimming the web; allowing the wider trimmed piece of film material to continue through the machine; inserting sliders on the zipper material; deforming the zipper material to form slider end stops while also tacking the wider trimmed piece to the slider end stops; and then punching wicket holes in the attached piece.
  • the folded web is pulled through by conventional guide and drive rollers (not shown). Other steps in the automated manufacturing process are not shown.
  • Conventional steps (not shown) that precede the steps shown in FIG. 6 include, but are not limited to, payout and folding of the web, payout and guidance of the zipper material, and sealing the zipper material to the folded web.
  • FIG. 6 does not show the previously mentioned lip sealing apparatus, which is optional. If lip sealing were to be included, the lip sealing apparatus would be installed between the web-trimming knives and the slider insertion device.
  • FIG. 6 shows a section of the production line in which the zipper-web assembly is advanced intermittently.
  • the knives 66 and 68 which trim the web
  • the zipper sealing station is located in the continuous advancement section.
  • the continuous movement in that section would be converted to intermittent movement by a conventional dancer assembly (not shown).
  • the zipper sealing operation could also be located in the intermittent advancement section of the bag making machine.
  • the web of film material is preferably paid out from the supply roll continuously and folded by the folding board during continuous web advancement.
  • all operations are performed during dwell times between successive advancements of the zipper-web assembly. These operations include cutting the web portions that extend beyond the zipper-web seals (i.e., also referred to herein as "zones of joinder"); inserting sliders onto the zipper material at spaced intervals therealong; ultrasonically stomping the zipper material at spaced intervals therealong to form slider end stops; and then punching a pair of holes in a strip of trimmed web material that is attached to the zipper during the ultrasonic stomping operation.
  • zones of joinder i.e., also referred to herein as "zones of joinder”
  • the film material and the zipper are seen from the side. Upstream of the knives 66 and 68 (i.e., to the right in FIG. 6), the portions of the film material that are Visible are the portions 100 and 102 to be trimmed. At this juncture, the web and zipper have already been joined together, e.g., using conventional heated sealing bars to heat seal the web walls to the backs of the zipper strips.
  • the cutting lines of the knives 66 and 68 should be located close enough to the respective zipper strips that the remnants of film projecting beyond the zipper are not long enough to interfere with operation of the slider as it moves along the zipper.
  • FIG. 6 shows a simplified system wherein guide rollers 92 and 94 divert the strip 102 around the slider insertion zone and guide roller 96 guides the strip 102 along a pathway leading through an ultrasonic welding apparatus.
  • the slider insertion zone is the space, traversed by the zipper, into which the slider insertion device 98 pushes the next slider 6 (represented by a dashed rectangle) to be inserted.
  • the strip 102 is diverted above the slider insertion zone, but the machine could be redesigned so that the strip 102 is diverted under the slider insertion zone.
  • Separate tension control means must be provided for the strip and the web.
  • FIG. 6 shows a slider 6 being inserted onto the zipper-film assembly by a slider insertion device 98.
  • a respective slider will be inserted onto the zipper-film assembly after each advancement of the film.
  • the slider insertion device may be of the type comprising a pusher that pushes a slider onto an open section of the zipper in a slider insertion zone.
  • the pusher displacement is driven by an air cylinder.
  • the pusher is fixed to a distal end of a rod of a piston slidable inside the air cylinder.
  • the pusher is alternately extended and retracted by actuation of the air cylinder, which has two separate ports for intake of compressed air from separately controlled air lines.
  • a succession of sliders are fed periodically along a track by a conventional pneumatic slider feeding system.
  • the pusher When the pusher is retracted, the next slider is fed automatically to a pre-insertion position directly in front of the pusher.
  • the pusher When the pusher is extended, the next slider is pushed onto the zipper material.
  • a slider end stop structure is being formed on the zipper material at an ultrasonic stomping station downstream from the slider insertion zone.
  • the stomping station comprises a horn 106 and an anvil 104.
  • the horn is fixed to a distal end of a rod 110 of a piston slidable inside another air cylinder 108.
  • the horn 106 is alternately extended and retracted by actuation of that air cylinder 108.
  • the horn and anvil may be of the reciprocating or rotary variety.
  • the face of the horn 106 presses confronting portions of the strip 102 and zipper 4 against the anvil 104.
  • the horn is then activated to transmit ultrasonic wave energy into the thermoplastic material of the strip and zipper, causing the strip and zipper (with intervening layer of web wall 2b) to fuse together.
  • This forms a zone of attachment for the film strip 102.
  • One such zone of attachment will be made per package-length section of the zipper material.
  • the horn and/or anvil are designed to deform the zipper material during stomping into the desired slider end stop structure.
  • This slider end stop structure will be bisected later when the film and zipper are cut in the cross direction using a hot knife (not shown) that both severs and seals the film.
  • the hot knife will cut both the strip and the web as well as seal their edges together.
  • the cut (indicated by dashed line 112 in FIG. 6) forms two slider end stops, i.e., the end stop at the zipper fully closed slider park position for one package and the end stop at the zipper fully open slider park position for the next package.
  • a pair of wicket holes are punched in the attached strip 102 by respective hole punches 114 and 116 (see FIG. 6).
  • Each bag is then delivered to the pick-up arms (not shown) on the bag-making machine.
  • the bag is placed so that the holes 28 and 30 (see FIG. 1) in the wicket flap 8 align with and are penetrated by a pair of posts.
  • Each successive bag takes its place atop the stack of bags mounted to the posts until a predetermined maximum number of bags is achieved. Then the stack is removed from the posts and a wicket is inserted into the aligned holes, these steps being typically performed either manually or automatically.
  • a stack of wicketed slider bags can be used to package produce, deli meats, or other products.
  • a reclosable bag having the structure depicted in FIG. 1 can be manufactured using methods other than those described with reference to FIG. 6. For example, instead of folding the web of film and then inserting and joining string zipper material between opposing web portions, one side of the string zipper material could be joined to the film, the film is then folded, and thereafter the other side of the string zipper is joined to a confronting portion of the folded web. Alternatively, respective flangeless zipper strips could be joined in parallel to an unfolded web, the web is then folded along a centerline, and the zipper strips are interlocked after folding. Instead of starting with a single web that is folded, one could begin with two webs, only one of which is folded to form the flap at the tops of the bags.
  • the opposing bottoms of the two webs could be sealed together to form the bottoms of the bags.
  • the use of two webs would again entail the three variations of: (1) placing the string zipper between the webs and sealing the sides of the zipper to the respective webs; (2) sealing one side of the string zipper to one web, placing the other web in opposing relationship; and then sealing the other side of the string zipper to the other web; and (3) sealing one flangeless zipper strip to one web, sealing the other flangeless zipper strip to the other web, and then interlocking the zipper strips while attached to the respective webs.
  • the verb "joined” means fused, bonded, sealed, adhered, etc., whether by application of heat and/or pressure, application of ultrasonic energy, application of a layer of adhesive material or bonding agent, interposition of an adhesive or bonding strip, etc.
  • string zipper means a zipper comprising two interlockable closure strips that have substantially no flange portions.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bag Frames (AREA)
  • Making Paper Articles (AREA)
EP04250791A 2003-02-14 2004-02-13 Sachet avec moyens de suspension et fermeture à glissière Withdrawn EP1447341A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US367450 2003-02-14
US10/367,450 US6951421B2 (en) 2003-02-14 2003-02-14 Reclosable packaging having slider-operated string zipper
US10/702,229 US7165886B2 (en) 2003-02-14 2003-11-06 Top-fill reclosable bag having wicket flap and related method of manufacture
US702229 2003-11-06

Publications (1)

Publication Number Publication Date
EP1447341A1 true EP1447341A1 (fr) 2004-08-18

Family

ID=32684742

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04250791A Withdrawn EP1447341A1 (fr) 2003-02-14 2004-02-13 Sachet avec moyens de suspension et fermeture à glissière

Country Status (1)

Country Link
EP (1) EP1447341A1 (fr)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104528129A (zh) * 2014-11-27 2015-04-22 昆山威胜干燥剂研发中心有限公司 鲜果蔬菜专用保鲜袋及其制作方法
CN104724368A (zh) * 2015-02-02 2015-06-24 盐城工学院 具有杀菌保鲜效果的葡萄保鲜袋、滤气片及其制备方法
DK178614B1 (da) * 2015-04-01 2016-08-22 Schur Tech As Posebane samt fremgangsmåde til fremstilling af sådan posebane
CN108577109A (zh) * 2018-07-17 2018-09-28 惠州市鸿达泰包装用品有限公司 防止儿童打开的拉链袋

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US5682730A (en) 1996-09-12 1997-11-04 Tenneco Packaging Plastic bag with bottom header
US20020015537A1 (en) * 1999-05-11 2002-02-07 Sargento Foods Inc. Resealable bag for filling with food product (s) and method
WO2003082691A1 (fr) * 2002-03-28 2003-10-09 Pliant Corporation Sac a fermeture coulissante, indicateur d'effraction, presentant deux soufflets

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5682730A (en) 1996-09-12 1997-11-04 Tenneco Packaging Plastic bag with bottom header
US20020015537A1 (en) * 1999-05-11 2002-02-07 Sargento Foods Inc. Resealable bag for filling with food product (s) and method
WO2003082691A1 (fr) * 2002-03-28 2003-10-09 Pliant Corporation Sac a fermeture coulissante, indicateur d'effraction, presentant deux soufflets

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104528129A (zh) * 2014-11-27 2015-04-22 昆山威胜干燥剂研发中心有限公司 鲜果蔬菜专用保鲜袋及其制作方法
CN104528129B (zh) * 2014-11-27 2017-10-13 昆山威胜干燥剂研发中心有限公司 鲜果蔬菜专用保鲜袋及其制作方法
CN104724368A (zh) * 2015-02-02 2015-06-24 盐城工学院 具有杀菌保鲜效果的葡萄保鲜袋、滤气片及其制备方法
DK178614B1 (da) * 2015-04-01 2016-08-22 Schur Tech As Posebane samt fremgangsmåde til fremstilling af sådan posebane
WO2016155748A1 (fr) * 2015-04-01 2016-10-06 Schur Technology A/S Bande de sacs et procédé de fabrication d'une telle bande de sacs
CN108577109A (zh) * 2018-07-17 2018-09-28 惠州市鸿达泰包装用品有限公司 防止儿童打开的拉链袋
CN108577109B (zh) * 2018-07-17 2024-05-07 广东爱子优旺新材料有限公司 防止儿童打开的拉链袋

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