EP1442189B1 - Device for opening and closing a mobile element - Google Patents

Device for opening and closing a mobile element Download PDF

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Publication number
EP1442189B1
EP1442189B1 EP02787341A EP02787341A EP1442189B1 EP 1442189 B1 EP1442189 B1 EP 1442189B1 EP 02787341 A EP02787341 A EP 02787341A EP 02787341 A EP02787341 A EP 02787341A EP 1442189 B1 EP1442189 B1 EP 1442189B1
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EP
European Patent Office
Prior art keywords
eap
electrodes
sensor
layers
layer
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EP02787341A
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German (de)
French (fr)
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EP1442189A1 (en
Inventor
Achim Neubauer
Martin-Peter Bolz
Jochen Moench
Falk Herrmann
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Robert Bosch GmbH
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Robert Bosch GmbH
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/02Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
    • H01H3/14Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch adapted for operation by a part of the human body other than the hand, e.g. by foot
    • H01H3/141Cushion or mat switches
    • H01H3/142Cushion or mat switches of the elongated strip type
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F15/00Power-operated mechanisms for wings
    • E05F15/40Safety devices, e.g. detection of obstructions or end positions
    • E05F15/42Detection using safety edges
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/50Application of doors, windows, wings or fittings thereof for vehicles
    • E05Y2900/53Type of wing
    • E05Y2900/55Windows
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2209/00Layers
    • H01H2209/002Materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S310/00Electrical generator or motor structure
    • Y10S310/80Piezoelectric polymers, e.g. PVDF

Definitions

  • the invention relates to a device for opening and closing a movable part according to the preamble of the independent claim.
  • a anti-trap with a hollow profile for a power-operated locking device in which a molded as a hollow profile terminal strip along a frame, such as a sunroof opening, is arranged.
  • the hollow profile has two spaced-apart, electrically conductive regions whose contact triggers a switching operation for driving the motor of the closure device.
  • the production of such a profile is quite complicated and in use, such a system is susceptible to false triggering, caused by a permanent deformation of the electrically conductive areas.
  • the device according to the invention with the features of claim 1 has the advantage that the highly elastic, electroactive polymer (EAP) material already reliably exerts a slight pressure on it when applying a lower pressure measurable voltage change on the electrodes applied to the EAP material.
  • EAP electroactive polymer
  • the construction of the anti-pinch sensor is very simple and insensitive to interference since the system is based on the electroactive material properties of the EAP material.
  • EAP materials are favorable in the production and processing, so that according to the invention an extremely cost-effective and reliable anti-jamming protection with various geometric sensor shapes is possible.
  • the electroactive properties of the EAP material are based on an effective extension or alignment of the polymer chains by a corresponding external deformation of the EAP material. Depending on the force acting on the EAP material and the arrangement of the electrodes on the EAP material then a voltage increase or a decrease in voltage is caused.
  • the EAP material is particularly advantageous to form the EAP material into thin layers having a thickness of, for example, 1-100 microns, since here, especially with a vertical force acting on the same even at low external force, an elongation of the EAP material by up to 300%, and so that a correspondingly high voltage change is generated.
  • the thinly-formed layers can also be particularly easily arranged along the edge of the part or of the frame profile, for example on or within a sealing lip.
  • the magnitude of the voltage change can be quite advantageously determined by the choice of the thickness t of the EAP material.
  • Electrodes can be arranged both between the EAP layers and on the front sides of the EAP layers.
  • EAP layers-optionally also with intervening insulating layers-are wound up as a roll then this arrangement can detect all forces in the plane perpendicular to the roll in the same way. Such a role can therefore be arranged particularly favorable along the seal of a frame.
  • the electrodes are desirably formed as layers between the wound EAP layers.
  • the electrodes may also be on the end faces of such Roll or tube can be arranged, this is particularly advantageous for a subdivision of the anti-pinch sensor along the edge or the frame profile in order to detect an obstacle spatially resolved can.
  • the arrangement of the at least one EAP layer directly above or below a perforated belt matrix is advantageous. With this matrix spatially fixed support points are created, whereby the EAP layer bulges due to an applied ground voltage through the holes of the perforated tape matrix. This ensures that a sufficient deformation of the EAP layer occurs even when relatively small obstacles occur, since in this arrangement a local force can not be compensated for over a large area of the EAP layer.
  • At least one of the electrodes is spatially structured.
  • the electrode has a high degree of flexibility along the edge of the part or the frame, because in this way even smaller obstacles are reliably detected.
  • the at least one electrode of the at least one EAP layer is subdivided into a plurality of mutually insulated electrodes, a sensor with spatial resolution, in particular along the edge of the part or the frame, can thus be realized in a simple manner. It is advantageous if two polymer films are coated in such a way that the structured electrodes are enclosed in the middle. This ensures that the effective electrode surfaces are directly above each other without adjustment. When integrating the typically very narrow strip conductors in the sensor, these are additionally mechanically protected.
  • the different independent sensors in particular along the edge or the frame, can spatially overlap. If each independent sensor area has its own electrode, the sensitivity of the sensor can be individually set locally via a suitably specified, applied basic voltage.
  • the anti-pinch sensor between the sealing profile and the frame profile of an opening.
  • the sensor can be glued, or merely clamped, without a structural change of the existing sealing or frame profiles is necessary.
  • the spatially subdivided electrodes can be realized particularly advantageously by means of a printed circuit board technology, wherein the individual electrodes are arranged with their leading to the voltage tap traces as a thin layer on a thin, flexible printed circuit board film.
  • the mutual use of sensor top and bottom side to the track guidance allows a particularly space-saving design of the sensor.
  • the EAP layers can be integrated particularly favorably into the sealing profile and in one operation with the same, for example by coextrusion or multi-component injection molding.
  • the geometric shape of the part and of the corresponding frame can be taken into account, which causes different clamping force components than the closing direction.
  • the sensitivity of the individual sensor regions can advantageously be realized by applying an individually adapted working voltage to the electrodes of the corresponding regions.
  • the signals of the electrodes are fed to a DC / DC converter, which is part of an evaluation device in a control unit of the anti-pinch sensor.
  • FIG 1 a side window of a motor vehicle is shown, wherein between a window pane 10 as a movable part 10 and a window opening 11 enclosing the frame profile 12 over the entire length of a pinch protection sensor 14 is arranged.
  • the anti-jamming sensor 14 is integrated, for example, in a sealing profile 16 and divided into different regions 18, corresponding to the shape of the disc 10.
  • the disc 10 has an edge 20 which substantially runs parallel to the frame profile 12.
  • a closing force 22 occurs, the component of which can vary in size perpendicular to the edge 20 of the part 10 in the different regions 18.
  • a pressure is exerted on the anti-pinch sensor 14 when closing and a signal is transmitted to a control unit 26 of the closing device. If a preset threshold value of the closing force 22 is exceeded, the motor 21 receives a control command to stop the part 10 or reverse its direction of movement.
  • FIGS. 2a to 2c show a schematic cross-section of a pinch protection sensor 14 which has a plurality of electroactive polymer (EAP) layers.
  • EAP electroactive polymer
  • polyuretan PT6100S, fluoroelastomer LaurenL143HC, polybutadiene Aldrich PBD, fluorosilicone 730 or silicone Sylgard 186 are used as EAP material.
  • EAP materials have the special property that, due to their electrostriction, an external deformation changes the effective length of the electroactive polymer chains. This change in length brings about a change in voltage at the electrodes 28 arranged on the EAP layers.
  • a first EAP layer 30 is arranged between two electrode layers 28 on a rubber of a sealing profile 16.
  • a further layer sequence of electrode, EAP layer, electrode is arranged above this first electrode / EAP packet.
  • the two electrodes 34 are grounded and applied to the other two electrodes 36 each have a positive voltage.
  • the thickness 38 of the EAP layer 30 is for example between 1 and 100 micrometers. The thinner this layer is formed, the more it can be stretched, whereby the sensitivity of the anti-jamming protection is increased.
  • FIG. 2b shows the deformation of the EAP layers 30 due to a pinched obstacle 24.
  • the pinching force 22 causes the EAP layers 30 to elongate along the sealing profile 16.
  • the EAP layers 30 undergo transverse contraction, thereby reducing their thickness 38.
  • the voltage change is measured in the control unit 26 and compared with a limit, is exceeded or under which the motor 21 is stopped or reversed.
  • the pressure P generated by the pinching force 22 of an obstacle 24 and the dielectric material properties ⁇ r and ⁇ 0 influence the voltage change only as a factor under the root.
  • the anti-pinch sensor 14 is arranged in a cavity 39 of the sealing profile 16, which extends approximately parallel to the edge 20.
  • FIG. 3 shows an alternative embodiment of the anti-pinch sensor 14.
  • an EAP layer 30 is arranged between two planar electrodes 28, with four EAP layers 30 with intervening electrodes 28 being combined to form a package on the right in the image.
  • the closing force 22 does not act perpendicular to the EAP layers 30 and the electrodes 28, but in the layer plane of the EAP layers 30. This force also causes a change in shape of the EAP layers 30, which leads to a thickening of the same.
  • a voltage change is tapped, which is correlated with the closing force 22.
  • the anti-pinch sensor 14 the EAP layers 30 are arranged between the frame profile 12 and the disc 10 in etea parallel to the direction of movement. The addition of the individual voltage changes leads in a simple manner to an increase in the measurement signal when using a plurality of EAP layers 30.
  • a layer sequence of electrode 28, EAP layer 30, electrode 28, EAP layer 30 is wound around a winding core 40 to form a roller 42, which extends axially approximately parallel to the edge 20.
  • the anti-jamming sensor 14 experiences a radial force as soon as an obstacle 24 presses on it.
  • an EAP layer 30 is also wound with intervening electrodes 34, 36 analogous to Figure 4a, but in this arrangement, the force in the axial direction to the roller 42.
  • intervening electrodes 34, 36 analogous to Figure 4a, but in this arrangement, the force in the axial direction to the roller 42.
  • several rollers 42 with their axis approximately in the disc plane and in arranged approximately perpendicular to the edge 20, wherein an axial change in length of the roller 42 causes a change - in this case, an increase - the thickness 38 of the EAP layers 30.
  • FIG. 4c shows a further variation in which the EAP layer 30 is formed as a single tube 44, the electrodes 34, 36 being respectively provided at the two axial ends of the tube Tube 44 are arranged.
  • the action of force also takes place axially in accordance with FIG. 4b, whereby the thickness 38 of the EAP layer 30 likewise changes.
  • the electrode arrangement does not measure the voltage change across the thickness 38 of the EAP layer 30, but rather over its axial extent.
  • FIG. 5 shows a further embodiment of the anti-pinch sensor 14 according to the arrangement in FIG.
  • an EAP layer 30 embedded between two electrodes 34, 36 is arranged above a perforated belt matrix 46.
  • the perforated tape matrix 46 represents a spatially fixed framework through whose holes 48, when applied to the electrodes 34, 36 voltage, the EAP layer 30, together with the electrodes 34, 36 extends therethrough.
  • the perforated tape matrix 46 is integrated together with the electrodes 34, 36 and the EAP layer 30 in a sealing profile 16 or manufactured directly by means of multi-component injection molding in one piece with this.
  • the spatially fixed support points 50 also cause small obstacles 24 a relatively large deformation of the EAP layer 30, since this is pushed back to the plane 52 of the perforated belt matrix 46 through the holes 48. This causes a voltage change between the adjacent electrodes 34, 36, which is evaluated to trigger the anti-trap function.
  • FIG. 6 shows an anti-pinch protection sensor 14 with one and two EAP layers 30, wherein one electrode 56 each has a structuring.
  • the electrode 56 is divided along the edge 20 or the frame profile 16 into small sections, which are interconnected by flexible connecting pieces 54.
  • the structured electrode 56 is formed as an integrated layer and can have different geometric shapes. Such, arranged on or between EAP layers, electrode 56 is very flexible and extremely elastic even with one-piece design and thus very resistant to wear.
  • FIG. 7 shows an exemplary embodiment of a sensor 14 with a one-piece, unstructured base electrode 34 and an EAP layer 30 arranged thereon.
  • a structured electrode 56 is arranged as an integrated layer, the individual electrode sections 58 being insulated from one another.
  • the individual electrode sections 58 have, for contacting, printed conductors 62, which are likewise part of the integrated layer.
  • the electrode sections 58 are preferably subdivided in the direction 20 'of the edge 20 in order to locally increase the sensitivity of the anti-pinch protection sensor 14 or else to realize a division into areas 18 corresponding to the wheel contour according to FIG.
  • the base electrode 34 is connected to ground, each individual electrode section 58 can be assigned an individual base voltage for the respective electrode section 58 or corresponding to the sensor zones 18.
  • a different sensitivity of the sensor 14 can be set for each section 58 or area 18.
  • such a local sensitivity can also be set via different threshold values of the voltage change.
  • FIG. 8 shows a cross section through a frame profile 12 with a sealing profile 16.
  • the EAP layer 30 arranged between two electrode layers 28 is arranged in a circle around a free end 60 of the frame profile 12 between the latter and the sealing profile 16. Due to the semicircular shape of the anti-pinch sensor 14 in A plane approximately perpendicular to the edge 20 and pinching forces 22 outside the plane of movement of the part 10 can be detected, especially the inner region 15 of the anti-pinch sensor 14 to the disc 10 for the timely detection of an obstacle 24 is crucial.
  • the anti-pinch sensor 14 is glued in this arrangement on the free end 60 of the sealing profile 12, but can also be inserted only in the sealing profile 16 before its assembly and pressed against the free end 60.
  • the anti-pinch sensor 14 is fixed at a free end 60 of the frame profile 12 by means of a foil 64, which carries the conductor tracks 62 for the individual electrode sections 58. If the entire length of the anti-pinch sensor 14 is divided into many sections 58, a large area is required for the plurality of electrode terminals to supply the tracks 62 along the frame profile 12 of a voltage source.
  • the flexible printed circuit board film 64 which extends over the entire region between the outer side 66 of the sealing profile 12 and the sealing profile 16.
  • the EAP layers 30 and the associated electrodes 28 are preferably an integral part of the printed circuit board film 64.
  • the printed circuit board film 64 with the conductor tracks 62 is either glued to the sealing profile 16 or merely pressed between the sealing profile 16 and the frame profile 12.
  • the contact tracks 62 are preferably fed to a control unit 26, in which the applied voltages in the kV range are transformed by means of a DC / DC converter for further processing in the evaluation electronics.
  • At the electrodes 28 occur currents in the order of 0.5 mA, so that even high voltages pose no threat to people.
  • the local change in length of the EAP layer 30 by up to 300% takes place in accordance with the closing speed of the part 10.
  • the reaction time of the electrostriction that is generating a voltage change at a applied working voltage, takes place in the range of milliseconds to microseconds.
  • the electrostriction can also be represented with the model of a capacitor, wherein as a dielectric the EAP material is arranged between two planar electrode plates.
  • a dielectric the EAP material is arranged between two planar electrode plates.
  • the inventive design of the anti-pinch sensor 14 can also be applied in a simple form as a paint on the sealing profile 16.

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  • Toilet Supplies (AREA)

Abstract

A device for opening and closing an opening ( 11 ), in particular in a motor vehicle, by means of a motor-driven, movable part ( 10 ), with a control unit ( 26 ) and a pinch prevention sensor ( 14 ), which is disposed essentially along an edge ( 20 ) of the part ( 10 ) and/or of a frame profile ( 12 ) bordering the opening ( 11 ) and which, during the closing of the part ( 10 ), detects an obstacle ( 24 ) that is in the movement path of the part ( 10 ) and sends a signal to the control unit ( 26 ) in order to stop or reverse the movement of the part ( 10 ), wherein the pinch prevention sensor ( 14 ) has a highly elastic, electroactive polymer (EAP) material ( 30 ), in particular polyurethane, fluoroelastomer, polybutadiene, fluorosilicone, or silicone, disposed between electrodes ( 28, 34, 36 ), which produces a voltage change in the electrodes ( 28, 34, 36 ) in the event of a deformation.

Description

Stand der TechnikState of the art

Die Erfindung betrifft eine Vorrichtung zum Öffnen und Schließen eines beweglichen Teils nach der Gattung des unabhängigen Anspruchs.The invention relates to a device for opening and closing a movable part according to the preamble of the independent claim.

Mit der DE 199 13 106 C1 ist ein Einklemmschutz mit einem Hohlprofil für eine kraftbetätigte Schließeinrichtung bekannt geworden, bei der eine als Hohlprofil ausgeformte Klemmleiste entlang eines Rahmen, beispielsweise einer Schiebedachöffnung, angeordnet ist. Das Hohlprofil weist zwei zueinander beabstandete, elektrisch leitfähige Bereiche auf, deren Kontakt einen Schaltvorgang zum Ansteuern des Motors der Schließeinrichtung auslöst. Dabei ist die Herstellung eines solchen Profils recht aufwendig und in der Anwendung ist ein solches System anfällig für Fehlauslösungen, verursacht durch eine andauernde Verformung der elektrisch leitfähigen Bereiche.With DE 199 13 106 C1 a anti-trap with a hollow profile for a power-operated locking device is known, in which a molded as a hollow profile terminal strip along a frame, such as a sunroof opening, is arranged. The hollow profile has two spaced-apart, electrically conductive regions whose contact triggers a switching operation for driving the motor of the closure device. In this case, the production of such a profile is quite complicated and in use, such a system is susceptible to false triggering, caused by a permanent deformation of the electrically conductive areas.

Mit der US 4,943,757 ist ein Einklemmschutzsystem für ein Fenster eines Kraftfahrzeugs bekannt geworden. Dabei wird eine Fensterscheibe motorisch gegen den Anschlag des Fensterrahmens bewegt. In der Dichtungslippe des Fensterrahmens ist hierbei ein piezoelektrisches Kabel integriert, das als Einklemmschutzsensor dient. Dabei wird ein elektrischer Impuls generiert, sobald ein isolierendes Polymer zwischen zwei elektrischen Leitern zusammengedrückt wird. Sobald ein Einklemmfall detektiert wird, wird die sich schließende Fensterscheibe in ihrer Bewegungsrichtung umgekehrt.With the US 4,943,757 an anti-pinch system for a window of a motor vehicle has become known. In this case, a window is moved by a motor against the stop of the window frame. In the sealing lip of the window frame in this case a piezoelectric cable is integrated, which serves as anti-pinch sensor. In this case, an electrical pulse is generated as soon as an insulating polymer is compressed between two electrical conductors. As soon as a trapping case is detected, the closing window pane is reversed in its direction of movement.

Vorteile der ErfindungAdvantages of the invention

Die erfindungsgemäße Vorrichtung mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass das hochdehnbare, elektroaktive Polymer(EAP)-Material schon beim Ausüben eines geringeren Druckes auf dasselbe zuverlässig eine leicht messbare Spannungsänderung an den an das EAP-Material angelegten Elektroden hervorruft. Der Aufbau des Einklemmschutzsensors ist dabei sehr einfach und störungsunempfindlich, da das System auf den elektroaktiven Materialeigenschaften des EAP-Materials basiert. Außerdem sind EAP-Materialien günstig in der Herstellung und Verarbeitung, so dass erfindungsgemäß ein äußerst kostengünstiger und zuverlässiger Einklemmschutz mit verschiedenen geometrischen Sensor-Formen möglich ist.The device according to the invention with the features of claim 1 has the advantage that the highly elastic, electroactive polymer (EAP) material already reliably exerts a slight pressure on it when applying a lower pressure measurable voltage change on the electrodes applied to the EAP material. The construction of the anti-pinch sensor is very simple and insensitive to interference since the system is based on the electroactive material properties of the EAP material. In addition, EAP materials are favorable in the production and processing, so that according to the invention an extremely cost-effective and reliable anti-jamming protection with various geometric sensor shapes is possible.

Durch die in den Unteransprüchen aufgeführten Merkmale sind vorteilhafte Weiterbildungen der erfindungsgemäßen Vorrichtung möglich. Die elektroaktiven Eigenschaften des EAP-Materials beruhen dabei auf einer effektiven Verlängerung oder Ausrichtung der Polymerketten durch eine entsprechende äußere Verformung des EAP-Materials. In Abhängigkeit der auf das EAP-Material einwirkenden Kraft und der Anordnung der Elektroden an dem EAP-Material wird dann eine Spannungserhöhung oder eine Spannungserniedrigung hervorgerufen.The features listed in the dependent claims advantageous developments of the device according to the invention are possible. The electroactive properties of the EAP material are based on an effective extension or alignment of the polymer chains by a corresponding external deformation of the EAP material. Depending on the force acting on the EAP material and the arrangement of the electrodes on the EAP material then a voltage increase or a decrease in voltage is caused.

Besonders günstig ist es, das EAP-Material in dünne Schichten einer Dicke von beispielsweise 1-100 Mikrometer zu formen, da hier, insbesondere bei senkrechter Krafteinwirkung auf dieselbe bereits bei geringer äußerer Kraft eine Dehnung des EAP-Materials um bis zu 300 %, und damit eine entsprechend hohe Spannungsänderung erzeugt wird. Die dünn ausgeformten Schichten lassen sich auch besonders einfach entlang der Kante des Teils oder des Rahmenprofils, beispielsweise auf oder innerhalb einer Dichtungslippe, anordnen.It is particularly advantageous to form the EAP material into thin layers having a thickness of, for example, 1-100 microns, since here, especially with a vertical force acting on the same even at low external force, an elongation of the EAP material by up to 300%, and so that a correspondingly high voltage change is generated. The thinly-formed layers can also be particularly easily arranged along the edge of the part or of the frame profile, for example on or within a sealing lip.

Charakteristisch für EAP-Materialien ist eine Spannungsänderung gemäß der Formel U = t * ( p / ϵr * ϵ 0 ) , .

Figure imgb0001
Characteristic of EAP materials is a voltage change according to the formula U = t * ( p / .epsilon..sub.R * ε 0 ) . ,
Figure imgb0001

Die Größenordnung der Spannungsänderung kann dadurch recht vorteilhaft durch die Wahl der Dicke t des EAP-Materials vorgegeben werden.The magnitude of the voltage change can be quite advantageously determined by the choice of the thickness t of the EAP material.

Werden mehrere, jeweils mit Elektroden bestückte EAP-Schichten übereinander angeordnet und quasi in Reihe geschaltet, summieren sich die einzelnen Spannungsänderungen auf, wodurch aufgrund des höheren Meßsignals eine einfachere Signalauswertung ermöglicht wird.If a plurality of EAP layers, each equipped with electrodes, are arranged one above the other and connected in quasi-series, the individual voltage changes add up, whereby a simpler signal evaluation is made possible due to the higher measuring signal.

Vorteilhaft ist es, die mindestens eine EAP-Schicht in etwa senkrecht zur erwarteten Einklemmkraft anzuordnen, da hierdurch die größtmögliche Materialverformung, und damit eine maximale Spannungsänderung erzielt wird.It is advantageous to arrange the at least one EAP layer approximately perpendicular to the expected clamping force, since this achieves the greatest possible deformation of the material, and thus a maximum voltage change.

Alternativ sind aber auch Anordnungen vorstellbar, bei denen mehrere EAP-Schichten näherungsweise parallel zur Verstellebene des Teils angeordnet sind. Die Einklemmkraft wirkt dann näherungsweise parallel zu den EAP-Schichten und verändert deren Flächenausdehnung, die mit einer Änderung der Dicke der Schichten korreliert ist. Die Elektroden können hierbei sowohl zwischen den EAP-Schichten als auch an den Stirnseiten der EAP-Schichten angeordnet sein.Alternatively, however, arrangements are conceivable in which a plurality of EAP layers are arranged approximately parallel to the adjustment plane of the part. The pinching force then acts approximately parallel to the EAP layers and changes their surface area, which is correlated with a change in the thickness of the layers. In this case, the electrodes can be arranged both between the EAP layers and on the front sides of the EAP layers.

Werden eine oder mehrere EAP-Schichten - optional auch mit dazwischenliegenden Isolierschichten - als Rolle aufgewickelt, so kann diese Anordnung alle Kräfte in der Ebene senkrecht zu der Rolle in gleicher Weise detektieren. Eine solche Rolle kann deshalb besonders günstig entlang der Dichtung eines Rahmen angeordnet werden.If one or more EAP layers-optionally also with intervening insulating layers-are wound up as a roll, then this arrangement can detect all forces in the plane perpendicular to the roll in the same way. Such a role can therefore be arranged particularly favorable along the seal of a frame.

Bei einer solchen Anordnung der Rolle näherungsweise parallel zur Kante des Teils oder dem Rahmen sind die Elektroden günstigerweise als Schichten zwischen den aufgewickelten EAP-Schichten ausgebildet. Alternativ können die Elektroden aber auch an den Stirnseiten einer solchen Rolle oder Röhre angeordnet sein, dies ist besonders vorteilhaft für eine Unterteilung des Einklemmschutzsensors entlang der Kante oder des Rahmenprofils, um ein Hindernis ortsaufgelöst detektieren zu können.With such an arrangement of the roller approximately parallel to the edge of the part or frame, the electrodes are desirably formed as layers between the wound EAP layers. Alternatively, however, the electrodes may also be on the end faces of such Roll or tube can be arranged, this is particularly advantageous for a subdivision of the anti-pinch sensor along the edge or the frame profile in order to detect an obstacle spatially resolved can.

Von Vorteil ist die Anordnung der mindestens einen EAP-Schicht unmittelbar über oder unter einer Lochbandmatrix. Mit dieser Matrix werden räumlich feste Stützstellen geschaffen, wobei sich die EAP-Schicht aufgrund einer angelegten Grundspannung durch die Löcher der Lochbandmatrix wölbt. Dadurch ist gewährleistet, dass auch beim Auftreten von relativ kleinen Hindernissen eine ausreichende Verformung der EAP-Schicht auftritt, da bei dieser Anordnung eine lokale Krafteinwirkung nicht über einen großen Bereich der EAP-Schicht ausgeglichen werden kann.The arrangement of the at least one EAP layer directly above or below a perforated belt matrix is advantageous. With this matrix spatially fixed support points are created, whereby the EAP layer bulges due to an applied ground voltage through the holes of the perforated tape matrix. This ensures that a sufficient deformation of the EAP layer occurs even when relatively small obstacles occur, since in this arrangement a local force can not be compensated for over a large area of the EAP layer.

Um einen räumlich flexiblen und damit auch lokal sensiblen Einklemmschutzsensor zu schaffen, wird mindestens eine der Elektroden räumlich strukturiert. Besonders günstig ist hierbei, wenn die Elektrode entlang der Kante des Teils oder dem Rahmen eine hohe Flexibilität aufweist, weil dadurch auch kleinere Hindernisse zuverlässig erfasst werden.In order to create a spatially flexible and thus also locally sensitive anti-pinch sensor, at least one of the electrodes is spatially structured. In this case, it is particularly favorable when the electrode has a high degree of flexibility along the edge of the part or the frame, because in this way even smaller obstacles are reliably detected.

Wird die mindestens eine Elektrode der mindestens einen EAP-Schicht in mehrere, gegeneinander isolierte Elektroden unterteilt, kann damit in einfacher Weise ein Sensor mit Ortsauflösung, insbesondere entlang der Kante des Teils oder dem Rahmen, realisiert werden.
Dabei ist es vorteilhaft, wenn zwei Polymerfilme so beschichtet werden, dass die strukturierten Elektroden in der Mitte eingeschlosssen sind. Hierdurch wird sichergestellt, dass sich die wirksamen Elektrodenflächen ohne Justage direkt übereinander befinden. Bei Integration der typischerweise sehr schmalen Leiterbahnen im Sensor werden diese zusätzlich mechanisch geschützt.
If the at least one electrode of the at least one EAP layer is subdivided into a plurality of mutually insulated electrodes, a sensor with spatial resolution, in particular along the edge of the part or the frame, can thus be realized in a simple manner.
It is advantageous if two polymer films are coated in such a way that the structured electrodes are enclosed in the middle. This ensures that the effective electrode surfaces are directly above each other without adjustment. When integrating the typically very narrow strip conductors in the sensor, these are additionally mechanically protected.

Um eine lückenlose Sensierung eines Hindernisses zu gewährleisten, können sich die unterschiedlichen unabhängigen Sensoren, insbesondere entlang der Kante oder dem Rahmen, räumlich überlappen. Weist jeder unabhängige Sensorbereich eine eigene Elektrode auf, kann über eine angepasst vorgegebene, angelegte Grundspannung die Empfindlichkeit des Sensors örtlich individuell eingestellt werden.In order to ensure complete detection of an obstacle, the different independent sensors, in particular along the edge or the frame, can spatially overlap. If each independent sensor area has its own electrode, the sensitivity of the sensor can be individually set locally via a suitably specified, applied basic voltage.

Besonders günstig ist die Anordnung des Einklemmschutzsensors zwischen dem Dichtprofil und dem Rahmenprofil einer Öffnung. Dabei kann der Sensor eingeklebt, oder lediglich eingeklemmt werden, ohne dass eine konstruktive Änderung der bisherigen Dichtungs- oder Rahmenprofile notwendig ist.Particularly favorable is the arrangement of the anti-pinch sensor between the sealing profile and the frame profile of an opening. In this case, the sensor can be glued, or merely clamped, without a structural change of the existing sealing or frame profiles is necessary.

Die räumlich unterteilten Elektroden können besonders günstig mittels einer Leiterplattentechnik realisiert werden, wobei die einzelnen Elektroden mit ihren zum Spannungsabgriff führenden Leiterbahnen als dünne Schicht auf einer dünnen, flexiblen Leiterplattenfolie angeordnet sind.
Die wechselseitige Nutzung von Sensor-Ober- und -Unterseite zur Leiterbahnführung erlaubt eine besonders platzsparende Ausführung des Sensors .
The spatially subdivided electrodes can be realized particularly advantageously by means of a printed circuit board technology, wherein the individual electrodes are arranged with their leading to the voltage tap traces as a thin layer on a thin, flexible printed circuit board film.
The mutual use of sensor top and bottom side to the track guidance allows a particularly space-saving design of the sensor.

Fertigungstechnisch günstig ist es, den Einklemmschutzsensor mit einer Folie am Rahmen- oder Dichtprofil zu befestigen, wobei auf der Folie vorzugsweise die Leiterbahnen für die Anschlüsse der Elektroden angeordnet sind. Diese Methode ermöglicht eine räumlich feine Unterteilung des Sensors in Bereiche mit unabhängigen Elektrodenpaaren.From a manufacturing point of view, it is advantageous to fasten the anti-pinch sensor to the frame or sealing profile with a film, wherein the conductor tracks for the terminals of the electrodes are preferably arranged on the foil. This method allows a spatially fine subdivision of the sensor into areas with independent electrode pairs.

Da die EAP-Materialien sehr ähnliche Eigenschaften wie die Werkstoffe eines Dichtprofils besitzen, lassen sich die EAP-Schichten besonders günstig in das Dichtprofil integrieren und in einem Arbeitsgang mit demselben, beispielsweise mittels Koextrudieren oder Mehrkomponenten-Spritzgießen herstellen.Since the EAP materials have very similar properties to the materials of a sealing profile, the EAP layers can be integrated particularly favorably into the sealing profile and in one operation with the same, for example by coextrusion or multi-component injection molding.

Das Aufbringen der EAP-Schicht auf das Dichtprofil in Form eines Lackes oder mittels Aufkleben ist ebenfalls eine kostengünstige Alternative. Auch derart hergestellte Einklemmschutzsensoren sind aufgrund der gummiähnlichen Eigenschaften der EAP-Materialien sehr strapazierfähig gegenüber mechanischer Beanspruchung, auch über einen großen Temperaturbereich von -50°C bis 200°C.The application of the EAP layer on the sealing profile in the form of a paint or by gluing is also a cost effective alternative. Also anti-pinch sensors made in this way are due to the rubber-like properties of EAP materials very durable against mechanical stress, even over a wide temperature range from -50 ° C to 200 ° C.

Durch eine Anordnung der mindestens einen EAP-Schicht halbkreisförmig um das eine Ende des Rahmenprofils können auch Einklemmkräfte, die außerhalb der Bewegungsebene des Teils auf das Dichtprofil einwirken, sicher sensiert werden.By arranging the at least one EAP layer semicircularly around the one end of the frame profile, clamping forces that act on the sealing profile outside the plane of movement of the part can also be reliably sensed.

Aufgrund der räumlichen Auflösung des Einklemmschutzsensors entlang der Kante oder dem Rahmen können einfacherweise Bereiche unterschiedlicher Empfindlichkeit vorgegeben werden, die bestimmten Kantenabschnitten des Teils angepasst sind. Dabei kann die geometrische Form des Teils und des entsprechenden Rahmens berücksichtigt werden, durch die von der Schließrichtung abweichende Einklemmkraftkomponenten verursacht werden.Due to the spatial resolution of the anti-pinch sensor along the edge or frame, it is easy to specify regions of different sensitivity that are adapted to particular edge portions of the part. In this case, the geometric shape of the part and of the corresponding frame can be taken into account, which causes different clamping force components than the closing direction.

Die Empfindlichkeit der einzelnen Sensorbereiche kann vorteilhafter Weise durch das Anlegen einer individuell angepassten Arbeitsspannung an die Elektroden der entsprechenden Bereiche realisiert werden.The sensitivity of the individual sensor regions can advantageously be realized by applying an individually adapted working voltage to the electrodes of the corresponding regions.

Da die bei EAP-Materialien anliegenden Spannungen typischerweise im kV-Bereich liegen, werden die Signale der Elektroden einem DC/DC-Wandler zugeführt, der Teil einer Auswertevorrichtung in einem Steuergerät des Einklemmschutzsensors ist.Since the voltages applied to EAP materials are typically in the kV range, the signals of the electrodes are fed to a DC / DC converter, which is part of an evaluation device in a control unit of the anti-pinch sensor.

Zeichnungdrawing

In den Zeichnungen sind Ausführungsbeispiele einer erfindungsgemäßen Vorrichtung dargestellt. Es zeigen

  • Figur 1 eine Anordnung eines Einklemmschutzsensors an einem Kraftfahrzeugseitenfenster,
  • Figur 2a bis 2c das Funktionsprinzip der erfindungsgemäßen Vorrichtung,
  • Figur 3 und Figur 4a bis 4c verschiedene Ausführungsbeispiele eines erfindungsgemäßen Einklemmschutzsensors,
  • Figur 5 ein weiteres Ausführungsbeispiel mit einer Lochbandmatrix,
  • Figur 6 und 7 verschiedene Ausführungsformen von Elektroden einer erfindungsgemäßen Vorrichtung und
  • Figur 8 und Figur 9 weitere Anordnungsmöglichkeiten des Einklemmschutzsensors an einem Rahmenprofil gemäß Figur 1.
In the drawings, embodiments of a device according to the invention are shown. Show it
  • 1 shows an arrangement of an anti-pinch sensor on a motor vehicle side window,
  • 2a to 2c, the operating principle of the device according to the invention,
  • FIG. 3 and FIGS. 4 a to 4 c show various embodiments of an anti-pinch sensor according to the invention,
  • FIG. 5 shows a further exemplary embodiment with a perforated band matrix,
  • Figures 6 and 7 different embodiments of electrodes of a device according to the invention and
  • FIG. 8 and FIG. 9 show further possible arrangements of the pinch protection sensor on a frame profile according to FIG. 1.

Beschreibung der AusführungsbeispieleDescription of the embodiments

In Figur 1 ist ein Seitenfenster eines Kraftfahrzeugs dargestellt, wobei zwischen einer Fensterscheibe 10 als bewegliches Teil 10 und einem eine Fensteröffnung 11 umschließendes Rahmenprofil 12 über die gesamte Länge desselben ein Einklemmschutzsensor 14 angeordnet ist. Der Einklemmschutzsensor 14 ist beispielsweise in ein Dichtprofil 16 integriert und in verschiedene Bereiche 18, entsprechend der Form der Scheibe 10, unterteilt. Die Scheibe 10 weist eine Kante 20 auf, die im wesentlichen parallel zum Rahmenprofil 12 verläuft. Beim Schließen des Teils 10 tritt eine Schließkraft 22 auf, deren Komponente senkrecht zur Kante 20 des Teils 10 in den verschiedenen Bereichen 18 unterschiedlich groß sein kann. Befindet sich im Verstellweg zwischen dem Teil 10 und dem Rahmenprofil 12 ein Hindernis 24, wird beim Schließen ein Druck auf den Einklemmschutzsensor 14 ausgeübt, und ein Signal an eine Steuereinheit 26 der Schließvorrichtung weitergeleitet. Wird dabei ein voreingestellter Schwellwert der Schließkraft 22 überschritten, erhält der Motor 21 einen Steuerbefehl, um das Teil 10 zu stoppen oder dessen Bewegungsrichtung zu reversieren.In Figure 1, a side window of a motor vehicle is shown, wherein between a window pane 10 as a movable part 10 and a window opening 11 enclosing the frame profile 12 over the entire length of a pinch protection sensor 14 is arranged. The anti-jamming sensor 14 is integrated, for example, in a sealing profile 16 and divided into different regions 18, corresponding to the shape of the disc 10. The disc 10 has an edge 20 which substantially runs parallel to the frame profile 12. When closing the part 10, a closing force 22 occurs, the component of which can vary in size perpendicular to the edge 20 of the part 10 in the different regions 18. If an obstacle 24 is located in the adjustment path between the part 10 and the frame profile 12, a pressure is exerted on the anti-pinch sensor 14 when closing and a signal is transmitted to a control unit 26 of the closing device. If a preset threshold value of the closing force 22 is exceeded, the motor 21 receives a control command to stop the part 10 or reverse its direction of movement.

Figur 2a bis 2c zeigt einen schematischen Querschnitt eines Einklemmschutzsensors 14, der mehrere elektroaktive Polymer(EAP)-Schichten aufweist. Als EAP-Material wird beispielsweise Polyuretan PT6100S , Fluorelastomer LaurenL143HC, Polybutädien Aldrich PBD, Fluorsilikon 730 oder Silikon Sylgard 186 verwendet. EAP-Materialien haben die besondere Eigenschaft, dass sich aufgrund ihrer Elektrostriktion bei einer äußeren Verformung die effektive Länge der elektroaktiven, dielektrischen Polymerketten ändert. Diese Längenänderung bewirkt eine Spannungsänderung an den an die EAP-Schichten angeordneten Elektroden 28. In Figur 2a ist auf einen Gummi eines Dichtprofils 16 eine erste EAP-Schicht 30 zwischen zwei Elektroden-Schichten 28 angeordnet. Über diesem ersten Elektroden/EAP-Paket ist getrennt durch eine Isolationsschicht 32 eine weitere Schichtfolge Elektrode, EAP-Schicht, Elektrode angeordnet. Die beiden Elektroden 34 werden auf Masse gelegt und an die beiden anderen Elektroden 36 jeweils eine positive Spannung angelegt. Die Dicke 38 der EAP-Schicht 30 beträgt beispielsweise zwischen 1 und 100 Mikrometer. Je dünner diese Schicht ausgebildet ist, umso stärker lässt sie sich dehnen, wodurch die Empfindlichkeit des Einklemmschutzes erhöht wird.FIGS. 2a to 2c show a schematic cross-section of a pinch protection sensor 14 which has a plurality of electroactive polymer (EAP) layers. For example, polyuretan PT6100S, fluoroelastomer LaurenL143HC, polybutadiene Aldrich PBD, fluorosilicone 730 or silicone Sylgard 186 are used as EAP material. EAP materials have the special property that, due to their electrostriction, an external deformation changes the effective length of the electroactive polymer chains. This change in length brings about a change in voltage at the electrodes 28 arranged on the EAP layers. In FIG. 2 a, a first EAP layer 30 is arranged between two electrode layers 28 on a rubber of a sealing profile 16. Separated by an insulating layer 32, a further layer sequence of electrode, EAP layer, electrode is arranged above this first electrode / EAP packet. The two electrodes 34 are grounded and applied to the other two electrodes 36 each have a positive voltage. The thickness 38 of the EAP layer 30 is for example between 1 and 100 micrometers. The thinner this layer is formed, the more it can be stretched, whereby the sensitivity of the anti-jamming protection is increased.

Figur 2b zeigt die Verformung der EAP-Schichten 30 aufgrund eines eingeklemmten Hindernisses 24. Die Einklemmkraft 22 bewirkt eine Verlängerung der EAP-Schichten 30 entlang des Dichtprofils 16. Dabei erfahren die EAP-Schichten 30 eine Querkontraktion, wodurch sich ihre Dicke 38 verringert. Dies führt zu einer Spannungsänderung zwischen den beiden Elektrodenpaaren 34, 36, die einer bestimmten Krafteinwirkung auf den Einklemmschutzsensor 14 entspricht. Die Spannungsänderung wird im Steuergerät 26 gemessen und mit einem Grenzwert verglichen, bei dessen Über- oder Unterschreiten der Motor 21 gestoppt oder reversiert wird. Die Spannungsänderung erfolgt dabei gemäß der Formel U = t * p / ϵr * ϵ 0 ,

Figure imgb0002

wobei die hervorgerufene Spannungsänderung direkt proportional zu t, der Dicke 38 der EAP-Schicht 30 ist. Der durch die Einklemmkraft 22 eines Hindernisses 24 generierte Druck P und die dielektrischen Materialeigenschaften εr und ε0 beeinflussen die Spannungsänderung lediglich als Faktor unter der Wurzel.Figure 2b shows the deformation of the EAP layers 30 due to a pinched obstacle 24. The pinching force 22 causes the EAP layers 30 to elongate along the sealing profile 16. The EAP layers 30 undergo transverse contraction, thereby reducing their thickness 38. This leads to a voltage change between the two electrode pairs 34, 36, which corresponds to a specific force on the anti-pinch sensor 14. The voltage change is measured in the control unit 26 and compared with a limit, is exceeded or under which the motor 21 is stopped or reversed. The voltage change takes place according to the formula U = t * p / .epsilon..sub.R * ε 0 .
Figure imgb0002

wherein the induced voltage change is directly proportional to t, the thickness 38 of the EAP layer 30. The pressure P generated by the pinching force 22 of an obstacle 24 and the dielectric material properties ε r and ε 0 influence the voltage change only as a factor under the root.

In Figur 2c ist der Einklemmschutzsensor 14 in einem Hohlraum 39 des Dichtprofils 16 angeordnet, der sich in etwa parallel zur Kante 20 erstreckt.In FIG. 2 c, the anti-pinch sensor 14 is arranged in a cavity 39 of the sealing profile 16, which extends approximately parallel to the edge 20.

In Figur 3 ist eine alternative Ausführung des Einklemmschutzsensors 14 dargestellt. Auch hier ist eine EAP-Schicht 30 zwischen zwei flächigen Elektroden 28 angeordnet, wobei rechts im Bild vier EAP-Schichten 30 mit dazwischenliegenden Elektroden 28 zu einem Paket zusammengefasst sind. Die Schließkraft 22 wirkt hier aber nicht senkrecht zu den EAP-Schichten 30 und den Elektroden 28, sondern in der Schichtebene der EAP-Schichten 30. Diese Krafteinwirkung bewirkt ebenfalls eine Formveränderung der EAP-Schichten 30, die zu einer Verdickung derselben führt.FIG. 3 shows an alternative embodiment of the anti-pinch sensor 14. Here, too, an EAP layer 30 is arranged between two planar electrodes 28, with four EAP layers 30 with intervening electrodes 28 being combined to form a package on the right in the image. However, the closing force 22 does not act perpendicular to the EAP layers 30 and the electrodes 28, but in the layer plane of the EAP layers 30. This force also causes a change in shape of the EAP layers 30, which leads to a thickening of the same.

An den zwischen den EAP-Schichten 30 angeordneten Elektroden 28 wird wiederum eine Spannungsänderung abgegriffen, die mit der Schließkraft 22 korreliert ist. Bei dieser Ausführung des Einklemmschutzsensors 14 sind die EAP-Schichten 30 zwischen dem Rahmenprofil 12 und der Scheibe 10 in etea parallel zu deren Bewegungsrichtung angeordnet. Die Addition der einzelnen Spannungsänderungen führt auf einfache Weise zu einer Erhöhung des Messsignals bei Verwendung mehrere EAP-Schichten 30.At the arranged between the EAP layers 30 electrodes 28, in turn, a voltage change is tapped, which is correlated with the closing force 22. In this embodiment, the anti-pinch sensor 14, the EAP layers 30 are arranged between the frame profile 12 and the disc 10 in etea parallel to the direction of movement. The addition of the individual voltage changes leads in a simple manner to an increase in the measurement signal when using a plurality of EAP layers 30.

In einem weiteren Ausführungsbeispiel gemäß Figur 4 wird eine Schichtfolge Elektrode 28, EAP-Schicht 30, Elektrode 28, EAP-Schicht 30 um einen Wickelkern 40 zu einer Rolle 42 aufgewickelt, wobei sich diese axial näherungsweise parallel zur Kante 20 erstreckt. Beim Schließen des Teils 10 erfährt der Einklemmschutzsensor 14 eine radiale Krafteinwirkung, sobald ein Hindernis 24 auf denselben drückt. Dabei werden die EAP-Schichten 30 - zumindest diejenigen Schichten senkrecht zur Schließkraft - derart zusammengedrückt, dass sich die Dicke 38 der EAP-Schichten 30 verringert. Dies führt ebenfalls zu einer aufsummierten Spannungsänderung, die an den beiden Elektroden 28 abgegriffen wird.In a further exemplary embodiment according to FIG. 4, a layer sequence of electrode 28, EAP layer 30, electrode 28, EAP layer 30 is wound around a winding core 40 to form a roller 42, which extends axially approximately parallel to the edge 20. When closing the part 10, the anti-jamming sensor 14 experiences a radial force as soon as an obstacle 24 presses on it. In this case, the EAP layers 30-at least those layers perpendicular to the closing force-are compressed in such a way that the thickness 38 of the EAP layers 30 is reduced. This also leads to a summed voltage change, which is tapped off at the two electrodes 28.

In Figur 4b ist eine EAP-Schicht 30 ebenfalls mit dazwischenliegenden Elektroden 34, 36 analog zu Figur 4a aufgewickelt, jedoch ist in dieser Anordnung die Krafteinwirkung in axialer Richtung zur Rolle 42. Dabei sind mehrere Rollen 42 mit ihrer Achse näherungsweise in der Scheibenebene und in etwa senkrecht zur Kante 20 angeordnet, wobei eine axiale Längenänderung der Rolle 42 eine Änderung - in diesem Fall eine Vergrößerung - der Dicke 38 der EAP-Schichten 30 bewirkt.In Figure 4b, an EAP layer 30 is also wound with intervening electrodes 34, 36 analogous to Figure 4a, but in this arrangement, the force in the axial direction to the roller 42. In this case, several rollers 42 with their axis approximately in the disc plane and in arranged approximately perpendicular to the edge 20, wherein an axial change in length of the roller 42 causes a change - in this case, an increase - the thickness 38 of the EAP layers 30.

Figur 4c zeigt eine weitere Variation, bei der die EAP-Schicht 30 als einfaches Röhrchen 44 geformt ist, wobei die Elektroden 34, 36 jeweils an den beiden axialen Enden des Röhrchens 44 angeordnet sind. Die Krafteinwirkung erfolgt hier entsprechend Figur 4b ebenfalls axial, wodurch sich ebenfalls die Dicke 38 der EAP-Schicht 30 verändert. Durch die Elektrodenanordnung wird hierbei nicht die Spannungsänderung über die Dicke 38 der EAP-Schicht 30, sondern über deren axiale Ausdehnung gemessen.FIG. 4c shows a further variation in which the EAP layer 30 is formed as a single tube 44, the electrodes 34, 36 being respectively provided at the two axial ends of the tube Tube 44 are arranged. The action of force also takes place axially in accordance with FIG. 4b, whereby the thickness 38 of the EAP layer 30 likewise changes. The electrode arrangement does not measure the voltage change across the thickness 38 of the EAP layer 30, but rather over its axial extent.

In Figur 5 ist eine weitere Ausführungsform des Einklemmschutzsensors 14 gemäß der Anordnung in Figur 2 dargestellt. Dabei ist eine zwischen zwei Elektroden 34, 36 eingebettete EAP-Schicht 30 über einer Lochbandmatrix 46 angeordnet. Zwischen den einzelnen Löchern 48 des sich in etwa parallel zur Kante 20 erstreckenden Lochbandes 46 befinden sich Stützstellen 50, an denen die EAP-Schicht 30 aufgehängt ist. Die Lochbandmatrix 46 stellt ein räumlich fixiertes Gerüst dar, durch dessen Löcher 48 sich, bei an die Elektroden 34, 36 angelegter Spannung, die EAP-Schicht 30 mitsamt den Elektroden 34, 36 hindurch ausdehnt. Die Lochbandmatrix 46 ist mitsamt der Elektroden 34, 36 und der EAP-Schicht 30 in ein Dichtungsprofil 16 integriert oder direkt mittels Mehrkomponenten-Spritzgießen einstückig mit diesem hergestellt. Durch die räumlich fixierten Stütztstellen 50 bewirken auch kleine Hindernisse 24 eine relativ starke Verformung der EAP-Schicht 30, da diese bis zur Ebene 52 der Lochbandmatrix 46 durch die Löcher 48 zurückgedrängt wird. Dies bewirkt eine Spannungsänderung zwischen den anliegenden Elektroden 34, 36, die zur Auslösung der Einklemmschutzfunktion ausgewertet wird.FIG. 5 shows a further embodiment of the anti-pinch sensor 14 according to the arrangement in FIG. In this case, an EAP layer 30 embedded between two electrodes 34, 36 is arranged above a perforated belt matrix 46. Between the individual holes 48 of the perforated strip 46, which extends approximately parallel to the edge 20, there are support points 50 on which the EAP layer 30 is suspended. The perforated tape matrix 46 represents a spatially fixed framework through whose holes 48, when applied to the electrodes 34, 36 voltage, the EAP layer 30, together with the electrodes 34, 36 extends therethrough. The perforated tape matrix 46 is integrated together with the electrodes 34, 36 and the EAP layer 30 in a sealing profile 16 or manufactured directly by means of multi-component injection molding in one piece with this. The spatially fixed support points 50 also cause small obstacles 24 a relatively large deformation of the EAP layer 30, since this is pushed back to the plane 52 of the perforated belt matrix 46 through the holes 48. This causes a voltage change between the adjacent electrodes 34, 36, which is evaluated to trigger the anti-trap function.

In Figur 6 ist ein Einklemmschutzsensor 14 mit einer und mit zwei EAP-Schichten 30 dargestellt, wobei jeweils eine Elektrode 56 eine Strukturierung aufweist. Die Elektrode 56 ist entlang der Kante 20 oder dem Rahmenprofil 16 in kleine Abschnitte unterteilt, die durch flexible Verbindungsstücke 54 miteinander verbunden sind. Die strukturierte Elektrode 56 ist als integrierte Schicht ausgebildet und kann verschiedene geometrische Formen aufweisen. Eine solche, auf oder zwischen EAP-Schichten angeordnete, Elektrode 56 ist auch bei einstückiger Ausbildung sehr flexibel und außerordentlich dehnbar und dadurch sehr verschleißbeständig.FIG. 6 shows an anti-pinch protection sensor 14 with one and two EAP layers 30, wherein one electrode 56 each has a structuring. The electrode 56 is divided along the edge 20 or the frame profile 16 into small sections, which are interconnected by flexible connecting pieces 54. The structured electrode 56 is formed as an integrated layer and can have different geometric shapes. Such, arranged on or between EAP layers, electrode 56 is very flexible and extremely elastic even with one-piece design and thus very resistant to wear.

Figur 7 zeigt ein Ausführungsbeispiel eines Sensors 14 mit einer einstückigen, unstrukturierten Grundelektrode 34 und einer darauf angeordneten EAP-Schicht 30. Auf dieser wiederum ist eine strukturierte Elektrode 56 als integrierte Schicht angeordnet, wobei die einzelnen Elektrodenabschnitte 58 gegeneinander isoliert sind. Die einzelnen Elektrodenabschnitte 58 weisen zur Kontaktierung Leiterbahnen 62 auf, die ebenfalls Bestandteil der integrierten Schicht sind. Die Elektrodenabschnitte 58 sind vorzugsweise in Richtung 20' der Kante 20 unterteilt, um lokal die Empfindlichkeit des Einklemmschutzsensors 14 zu erhöhen oder aber auch, um eine Einteilung in Bereiche 18 entsprechend der Scheibenkontur gemäß Figur 1 zu realisieren. Wird die Grundelektrode 34 mit Masse verbunden, kann jedem einzelnen Elektrodenabschnitt 58 eine individuelle Grundspannung für den jeweiligen Elektrodenabschnitt 58 - oder entsprechend den Sensorbereichen 18 - zugeordnet werden. Dadurch kann für jeden Abschnitt 58 beziehungsweise Bereich 18 eine unterschiedliche Empfindlichkeit des Sensors 14 eingestellt werden. Alternativ kann eine solche lokale Empfindlichkeit auch über unterschiedliche Schwellwerte der Spannungsänderung eingestellt werden.FIG. 7 shows an exemplary embodiment of a sensor 14 with a one-piece, unstructured base electrode 34 and an EAP layer 30 arranged thereon. In turn, a structured electrode 56 is arranged as an integrated layer, the individual electrode sections 58 being insulated from one another. The individual electrode sections 58 have, for contacting, printed conductors 62, which are likewise part of the integrated layer. The electrode sections 58 are preferably subdivided in the direction 20 'of the edge 20 in order to locally increase the sensitivity of the anti-pinch protection sensor 14 or else to realize a division into areas 18 corresponding to the wheel contour according to FIG. If the base electrode 34 is connected to ground, each individual electrode section 58 can be assigned an individual base voltage for the respective electrode section 58 or corresponding to the sensor zones 18. As a result, a different sensitivity of the sensor 14 can be set for each section 58 or area 18. Alternatively, such a local sensitivity can also be set via different threshold values of the voltage change.

Figur 8 zeigt einen Querschnitt durch ein Rahmenprofil 12 mit einem Dichtprofil 16. Die zwischen zwei Elektrodenschichten 28 angeordnete EAP-Schicht 30 ist kreisförmig um ein freies Ende 60 des Rahmenprofils 12 zwischen diesem und dem Dichtprofil 16 angeordnet. Durch die halbkreisförmige Ausformung des Einklemmschutzsensors 14 in einer Ebene in etwa senkrecht zur Kante 20 können auch Einklemmkräfte 22 außerhalb der Bewegungsebene des Teils 10 detektiert werden, wobei vor allem der innere Bereich 15 des Einklemmschutzsensors 14 zur Scheibe 10 hin für das rechtzeitige Erkennen eines Hindernisses 24 entscheidend ist. Der Einklemmschutzsensor 14 wird bei dieser Anordnung auf das freie Ende 60 des Dichtprofils 12 aufgeklebt, kann aber auch lediglich in das Dichtprofil 16 vor dessen Montage eingelegt und gegen das freie Ende 60 gedrückt werden.FIG. 8 shows a cross section through a frame profile 12 with a sealing profile 16. The EAP layer 30 arranged between two electrode layers 28 is arranged in a circle around a free end 60 of the frame profile 12 between the latter and the sealing profile 16. Due to the semicircular shape of the anti-pinch sensor 14 in A plane approximately perpendicular to the edge 20 and pinching forces 22 outside the plane of movement of the part 10 can be detected, especially the inner region 15 of the anti-pinch sensor 14 to the disc 10 for the timely detection of an obstacle 24 is crucial. The anti-pinch sensor 14 is glued in this arrangement on the free end 60 of the sealing profile 12, but can also be inserted only in the sealing profile 16 before its assembly and pressed against the free end 60.

In Figur 9 wird der Einklemmschutzsensor 14 an einem freien Ende 60 des Rahmenprofils 12 mittels einer Folie 64 fixiert, die die Leiterbahnen 62 für die einzelnen Elektrodenabschnitt 58 trägt. Ist die gesamte Länge des Einklemmschutzsensors 14 in viele Abschnitte 58 unterteilt, so ist für die Vielzahl der Elektrodenanschlüsse eine große Fläche erforderlich, um die Leiterbahnen 62 entlang dem Rahmenprofil 12 einer Spannungsquelle zuzuführen. Hierzu dient die flexible Leiterplattenfolie 64, die sich über den gesamten Bereich zwischen der Außenseite 66 des Dichtprofils 12 und dem Dichtprofil 16 erstreckt. Die EAP-Schichten 30 und die dazugehörigen Elektroden 28 sind dabei vorzugsweise integraler Bestandteil der Leiterplattenfolie 64. Die Leiterplattenfolie 64 mit den Leiterbahnen 62 ist entweder am Dichtprofil 16 festgeklebt oder lediglich zwischen Dichtprofil 16 und Rahmenprofil 12 eingepresst. Die Kontaktbahnen 62 werden vorzugsweise einer Steuereinheit 26 zugeführt, in der die angelegten Spannungen im kV-Bereich mittels eines DC/DC-Wandlers für die Weiterverarbeitung in der Auswerteelektronik transformiert werden. An den Elektroden 28 treten Ströme in der Größenordnung 0,5 mA auf, so dass auch hohe Spannungen keine Gefährdung für Personen darstellen. Die lokale Längenänderung der EAP-Schicht 30 um bis zu 300% erfolgt entsprechend der Schließgeschwindigkeit des Teils 10. Die Reaktionszeit der Elektrostriktion, das heißt das Generieren einer Spannungsänderung bei einer angelegten Arbeitsspannung, erfolgt im Bereich von Millisekunden bis Mikrosekunden. Die Elektrostriktion lässt sich auch mit dem Modell eines Kondensators darstellen, wobei als Dielektrikum das EAP-Material zwischen zwei ebenen Elektrodenplatten angeordnet ist. Durch die äußere Verformung treten Impedanzänderungen des Systems auf, da sich die effektive Länge der Polymerketten beziehungsweise die Orientierung der inneren Dipole im angelegten elektrischen Feld ändert. Die mehrfach aufeinandergestapelten EAP-Schichten können quasi in Reihe geschaltet werden, um das Messsignal zu erhöhen. Je dünner die EAP-Filme appliziert werden können, desto geringer werden die Stromverluste durch Wärmeabgabe der Elektroden. Durch das Einschließen der strukturierten Elektrode 56 zwischen zwei EAP-Schichten wird sichergestellt, dass sich die wirksamen Elektrodenflächen ohne Justage direkt übereinander befinden. Bei der Integration der typischerweise sehr schmalen Leiterbahnen 62 in den Sensor werden diese zusätzlich mechanisch geschützt. Bei der Herstellung der EAP-Schichten 30 ist auf eine homogene Schichtdicke 38 derselben zu achten, da sonst kein konstantes, homogenes elektrisches Feld angelegt werden kann. Da das Sensormaterial sehr ähnliche mechanische Eigenschaften aufweist wie das Material des Dichtungsprofils 16, werden Delaminationen zwischen Sensor 14 und Gummi minimiert. Dies gilt für einen Temperaturbereich von -50 bis 200°C, der die Anwendung im Kfz-Bereich vollständig abdeckt. Daher kann die erfindungsgemäße Ausführung des Einklemmschutzsensors 14 auch in einfacher Form als Lack auf das Dichtprofil 16 aufgetragen werden.In FIG. 9, the anti-pinch sensor 14 is fixed at a free end 60 of the frame profile 12 by means of a foil 64, which carries the conductor tracks 62 for the individual electrode sections 58. If the entire length of the anti-pinch sensor 14 is divided into many sections 58, a large area is required for the plurality of electrode terminals to supply the tracks 62 along the frame profile 12 of a voltage source. For this purpose, the flexible printed circuit board film 64, which extends over the entire region between the outer side 66 of the sealing profile 12 and the sealing profile 16. The EAP layers 30 and the associated electrodes 28 are preferably an integral part of the printed circuit board film 64. The printed circuit board film 64 with the conductor tracks 62 is either glued to the sealing profile 16 or merely pressed between the sealing profile 16 and the frame profile 12. The contact tracks 62 are preferably fed to a control unit 26, in which the applied voltages in the kV range are transformed by means of a DC / DC converter for further processing in the evaluation electronics. At the electrodes 28 occur currents in the order of 0.5 mA, so that even high voltages pose no threat to people. The local change in length of the EAP layer 30 by up to 300% takes place in accordance with the closing speed of the part 10. The reaction time of the electrostriction, that is generating a voltage change at a applied working voltage, takes place in the range of milliseconds to microseconds. The electrostriction can also be represented with the model of a capacitor, wherein as a dielectric the EAP material is arranged between two planar electrode plates. As a result of the outer deformation, changes in the impedance of the system occur because the effective length of the polymer chains or the orientation of the inner dipoles changes in the applied electric field. The stacked EAP layers can be connected in series, so to speak, in order to increase the measurement signal. The thinner the EAP films can be applied, the lower the power losses due to heat dissipation of the electrodes. By including the patterned electrode 56 between two EAP layers, it is ensured that the effective electrode surfaces are directly above each other without adjustment. When integrating the typically very narrow conductor tracks 62 into the sensor, they are additionally mechanically protected. In the production of the EAP layers 30 is to ensure a homogeneous layer thickness 38 thereof, otherwise no constant, homogeneous electric field can be applied. Since the sensor material has very similar mechanical properties as the material of the sealing profile 16, delaminations between sensor 14 and rubber are minimized. This applies to a temperature range of -50 to 200 ° C, which fully covers the application in the automotive sector. Therefore, the inventive design of the anti-pinch sensor 14 can also be applied in a simple form as a paint on the sealing profile 16.

Denkbar ist außerdem, dass aus dem Verlauf der Impedanzänderungen auch beispielsweise auf die Größe des eingeklemmten Objekts 24 geschlossen werden und somit auch abhängig von der Objektgröße der auslösende Schwellwert festgelegt werden kann.It is also conceivable that conclusions about the course of the impedance changes, for example, on the size of the clamped object 24 and thus also depending on the object size of the triggering threshold can be set.

Claims (23)

  1. Device for opening and closing an opening (11), in particular on a vehicle, by means of a motor-driven, movable part (10), comprising a control unit (26) and an anti-trapping sensor (14), which is arranged essentially along an edge (20) of the part (10) and/or a frame profile (12) bounding the opening (11) and, when the part (10) is closing, identifies an obstruction (24) situated in the adjustment path of the part (10), then forwards a signal to the control unit (26) in order to stop or to reverse the movement of the part (10), the anti-trapping sensor (14) having an electroactive polymer (EAP) material (30) arranged between electrodes (28, 34, 36), which material, in the event of a deformation, brings about a voltage change at the electrodes (28, 34, 36), characterized in that the electroactive polymer (EAP) material (30) is embodied in highly extensible fashion, and the anti-trapping sensor (14) along the edge (20) or the frame profile (12) is subdivided into a plurality of independent regions (18, 58) in order to realize a spatial resolution.
  2. Device according to Claim 1, characterized in that the effective length of the polymer chains of the EAP material (30) changes in the event of a deformation of said material.
  3. Device according to Claim 1, characterized in that the EAP material (30) is shaped in thin layers, in particular having a thickness (38) of 1 to 100 µm.
  4. Device according to Claim 1, characterized in that a voltage U is established at the electrodes (28, 34, 36) in accordance with the formula U = t * p / ϵr * ϵ 0 1 / 2
    Figure imgb0004

    where t represents the thickness (38) of the EAP layer (30), εr represents the relative permittivity, ε0 represents the electric constant and P represents the pressure generated by the obstruction (24) on the EPA layer (30).
  5. Device according to one of Claims 1 to 4, characterized in that a plurality of EAP layers (30) with intervening electrodes (28, 34, 36) and/or insulation layers (32) are stacked one above another.
  6. Device according to one of Claims 1 to 5, characterized in that the pressure generated by the obstruction (24) acts predominantly perpendicular to the EAP layers.
  7. Device according to one of Claims 1 to 5, characterized in that the pressure generated by the obstruction (24) acts predominantly parallel to the EAP layers (30).
  8. Device according to one of Claims 1 to 7, characterized in that the at least one EAP layer (30) is shaped as a tube (44) or as a roll (42).
  9. Device according to one of Claims 1 to 8, characterized in that the electrodes (28, 34, 36) are arranged at the end sides or at the lateral surfaces of the tube (42) or the roll (44).
  10. Device according to one of the preceding claims, characterized in that the at least one EAP layer (30) is arranged above a perforated tape matrix (46) and extends through the holes (48) in the perforated tape matrix (46) when a voltage is applied to the electrodes (28, 34, 36).
  11. Device according to one of the preceding claims, characterized in that the at least one of the electrodes (28, 34, 36, 56) is spatially structured, in particular is embodied such that it is easily movable in the direction (20') of the edge (20).
  12. Device according to one of the preceding claims, characterized in that the electroactive polymer (EAP) material (30) is embodied as polyurethane, fluoroelastomer, polybutadiene, fluorosilicone or silicone.
  13. Device according to one of the preceding claims, characterized in that the regions (18, 58) of the anti-trapping sensor (14) overlap.
  14. Device according to one of the preceding claims, characterized in that each sensor region (18, 58) has at least in each case one dedicated electrode (28, 34, 36, 56).
  15. Device according to one of the preceding claims, characterized in that the individual electrodes (28, 34, 36, 56) of the sensor regions (18, 58) are embodied in the form of an integrated layer with conductor tracks (62) on the EAP layer (30).
  16. Device according to one of the preceding claims, characterized in that the anti-trapping sensor (14) is arranged between a frame profile (12) enclosing the part (10) and a sealing profile (16) inserted into said frame profile.
  17. Device according to one of the preceding claims, characterized in that the anti-trapping sensor (14) is fixed by means of a film (64) that carries conductor tracks (62) for the driving of the electrodes (28, 34, 36, 56).
  18. Device according to one of the preceding claims, characterized in that the anti-trapping sensor (14) is integrated into the sealing profile (16), in particular is formed integrally with the sealing profile (16) by means of coextrusion or multicomponent injection-moulding.
  19. Device according to one of the preceding claims, characterized in that the at least one EAP layer (30) is arranged in the form of a coating or by adhesive bonding on the sealing profile (16).
  20. Device according to one of the preceding claims, characterized in that the anti-trapping sensor (14) is shaped in semicircular fashion around at least one free end (60) of the frame profile (12) facing the part (10).
  21. Device according to one of the preceding claims, characterized in that the anti-trapping sensor (14) along the edge (20) or the frame profile (12) is subdivided into regions (18, 58) of different sensitivity which are assigned a threshold value of the voltage change that is adapted to the geometry of the edge (20), the overshooting or undershooting of which threshold value triggers stopping or reversing of the part (10).
  22. Device according to one of the preceding claims, characterized in that different output voltages are applied to the electrodes (28, 34, 36, 58) assigned to the individual EAP layers (30) or sensor regions (18, 58).
  23. Device according to one of the preceding claims, characterized in that the anti-trapping sensor (14) has a DC-DC converter (27) for the evaluation of the voltage change in the control unit (26).
EP02787341A 2001-10-23 2002-10-08 Device for opening and closing a mobile element Expired - Lifetime EP1442189B1 (en)

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DE10151556A DE10151556A1 (en) 2001-10-23 2001-10-23 Device for opening and closing a moving part
DE10151556 2001-10-23
PCT/DE2002/003480 WO2003038221A1 (en) 2001-10-23 2002-10-08 Device for opening and closing a mobile element

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ATE363578T1 (en) 2007-06-15
US7362040B2 (en) 2008-04-22

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