EP1440779B1 - Method for impregnating gaspermeable solids with an impregnation agent - Google Patents
Method for impregnating gaspermeable solids with an impregnation agent Download PDFInfo
- Publication number
- EP1440779B1 EP1440779B1 EP04001501A EP04001501A EP1440779B1 EP 1440779 B1 EP1440779 B1 EP 1440779B1 EP 04001501 A EP04001501 A EP 04001501A EP 04001501 A EP04001501 A EP 04001501A EP 1440779 B1 EP1440779 B1 EP 1440779B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- wood
- autoclave
- impregnating medium
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000005470 impregnation Methods 0.000 title abstract description 45
- 239000007787 solid Substances 0.000 title abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 239000002023 wood Substances 0.000 claims description 84
- 239000007789 gas Substances 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 32
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
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- JLYXXMFPNIAWKQ-GNIYUCBRSA-N gamma-hexachlorocyclohexane Chemical compound Cl[C@H]1[C@H](Cl)[C@@H](Cl)[C@@H](Cl)[C@H](Cl)[C@H]1Cl JLYXXMFPNIAWKQ-GNIYUCBRSA-N 0.000 description 2
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
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- 241000218631 Coniferophyta Species 0.000 description 1
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- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
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- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
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- 244000193463 Picea excelsa Species 0.000 description 1
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- 241000219000 Populus Species 0.000 description 1
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- 239000005822 Propiconazole Substances 0.000 description 1
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- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical class [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
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- 229940120693 copper naphthenate Drugs 0.000 description 1
- SEVNKWFHTNVOLD-UHFFFAOYSA-L copper;3-(4-ethylcyclohexyl)propanoate;3-(3-ethylcyclopentyl)propanoate Chemical compound [Cu+2].CCC1CCC(CCC([O-])=O)C1.CCC1CCC(CCC([O-])=O)CC1 SEVNKWFHTNVOLD-UHFFFAOYSA-L 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
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- JLYXXMFPNIAWKQ-UHFFFAOYSA-N gamma-hexachlorocyclohexane Natural products ClC1C(Cl)C(Cl)C(Cl)C(Cl)C1Cl JLYXXMFPNIAWKQ-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
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- STJLVHWMYQXCPB-UHFFFAOYSA-N propiconazole Chemical compound O1C(CCC)COC1(C=1C(=CC(Cl)=CC=1)Cl)CN1N=CN=C1 STJLVHWMYQXCPB-UHFFFAOYSA-N 0.000 description 1
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- 239000004408 titanium dioxide Substances 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0278—Processes; Apparatus involving an additional treatment during or after impregnation
- B27K3/0285—Processes; Apparatus involving an additional treatment during or after impregnation for improving the penetration of the impregnating fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/007—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process employing compositions comprising nanoparticles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
Definitions
- the invention relates to a method for impregnating wood-based materials with a liquid impregnating agent.
- the method is directed to the impregnation of wood and wood materials, which are penetrated by a compressed gas.
- the aim of the process is to improve the technical or aesthetic properties of the wood-based material.
- the impregnation of wood and wood-based materials makes particularly high demands on the process management because of the complex structure and the poor path for an impregnation medium
- the impregnation of wood with impregnating agents for increasing the durability, for improving mechanical properties, for coloring or for unlocking the wood structure has long been carried out.
- the impregnation of wood is usually done with liquid impregnants. Accordingly, there are many studies on this subject dealing with the influence of the wood properties, the impregnating agents, the impregnation pressure and the soaking time on the impregnation of the wood.
- the applied in the known impregnation process pressure is usually limited to about 15 bar, since up to this load usually no damage to the wood occur.
- Impregnation pressures of more than the usual 15 bar in practice have an effect on the macrostructure and microstructure of the wood structure.
- the influence factors Wegsamkeit and strength of the wood are essentially decisive. Is the impregnation pressure above the strength of the wood, d. H. if the density is too low, it comes in hard-to-reach woods, such. B. spruce, to structural changes that affect in the form of short radial and tangential cracks.
- the so-called "washboard effect” in which the early wood cells are compressed and the latewood cells largely withstand the impregnation pressure and do not change their shape, can be explained by the different firmness of early and latewood.
- the pressure is raised starting from the ambient pressure continuously up to the supercritical range and possibly varied there. Processes of this kind often lead to damage to the material to be impregnated, because material-typical strength properties are not taken into account, or only a few materials can be processed without damage using these processes.
- the object of the invention is, with a Druckim Weggnierbacter even with difficult to impregnate wood materials such.
- Spruce wood an impregnating medium for changing the spectrum of properties (biological, chemical, physical or other properties) to bring into the interior of the solid or impregnated material without the structure, e.g. by previous perforation or by cell collapse and / or cracking.
- liquid impregnation media can be introduced into wood materials at pressures well above the known cell collapse limit, without causing structural damage. This is achieved when first a protective pressure is built up to protect the wood material with a gas inside the porous wood material, before the liquid impregnating medium is added.
- the Height of the protective pressure is selected depending on the wood material to be impregnated and the gas used or impregnating medium if necessary and then specified for the implementation of the method. After adjusting the protective pressure, the pressure can be moderately further increased without causing cell collapse.
- a likewise regulated procedure is necessary in order to avoid tearing of the wood material by internal overpressure, which occurs when the pressure in the autoclave is reduced too quickly.
- this process can be carried out with any gases and various liquids.
- gases whose critical state points in the moderate pressure-temperature range, that is preferably between 20-150 bar and 20 -150 ° C, such.
- gases whose critical state points in the moderate pressure-temperature range, that is preferably between 20-150 bar and 20 -150 ° C, such.
- gases whose critical state points in the moderate pressure-temperature range, that is preferably between 20-150 bar and 20 -150 ° C, such.
- gases whose critical state points in the moderate pressure-temperature range, that is preferably between 20-150 bar and 20 -150 ° C, such.
- ethane, ethene, propane, propene, carbon dioxide or some halogenated alkanes by dissolving a portion of the compressed gas in the liquid impregnation medium, a reduction in viscosity can be additionally achieved and thus improved penetration into the wood material.
- the load ie the proportion of the impregnation medium which remains
- a residence phase after the introduction of the impregnating medium into the autoclave, during which the pressure in the autoclave may change, if necessary.
- Such alternating pressure phases, as well as a circulation of the impregnating medium promote an accelerated and homogeneous distribution of the impregnating medium in the wood material.
- a pressure change is preferably made by lowering the pressure in the autoclave and then raising the pressure to the previous maximum pressure.
- the new process differs significantly from the prior art in several respects. On the one hand, it allows at high pressures, in particular in the range of 15 bar to 300 bar, the use of conventional solvents (water, organic substances such as alcohols, ketones, esters, synthetic, mineral, vegetable or animal oils) as the basis for the liquid impregnating medium.
- solvents water, organic substances such as alcohols, ketones, esters, synthetic, mineral, vegetable or animal oils
- the dissolving power of these solvents remains almost unchanged even at high pressures. It is thus much higher than the dissolving power of most compressed gases.
- Solids may be added to the liquid impregnation medium, provided that they can penetrate into the solids to be processed.
- nano-silicates having dimensions smaller than the penetration paths present in wood structures are suitable.
- Nanosilicates can be dispersed in alcohols, preferably in ethanol. This mixture is then an impregnation medium, which can be introduced after application of the protective pressure in wood. After completion of the impregnation, the alcohol evaporates and remains with nanosilicate solidified and hydrophobic wood.
- the setting of a protective pressure of 15 to 100 bar is carried out without altering or damaging the physical properties or the structure of the wood-based material. Likewise, the increase in pressure during or after introduction of the impregnation medium, without causing damage to the wood material happens because this wood material is exposed to the construction of the protective pressure only a relatively small pressure difference.
- the protective pressure is increased after the introduction of the impregnating medium by an amount of 30 to 200 bar, ie to a maximum of 300 bar.
- the pressure increase takes place at a rate of increase of 5 bar / hour to 150 bar / hour.
- the rate of increase is chosen inter alia as a function of the permeability of the wood-based material, the type of protective gas and the liquid impregnating medium.
- the process according to the invention was tested in a high-pressure autoclave apparatus on various types of wood (fir, spruce, pine, birch and beech).
- the gases used are mainly carbon dioxide, but also nitrogen and R 134 a (halogenated alkane).
- the impregnation medium is in each case composed of a solvent with the active ingredient dissolved therein.
- a dye was added as active ingredient to the impregnating medium first.
- the core of the apparatus is a 1.8 liter high pressure stirred autoclave. It is designed for a maximum operating pressure of 350 bar at 300 ° C. Depending on the size of the specimens, a frame can optionally be used, on which various samples can be placed on three levels.
- the gas is introduced into the autoclave via a pressure converter driven by compressed air.
- the liquid impregnating medium is pumped with a high-pressure pump against a previously inserted protective pressure in the autoclave.
- the compressed gas passes through the pumped impregnating medium and reduces its viscosity.
- a pneumatically driven propeller stirrer the gas-containing liquid impregnating medium can be circulated in the autoclave.
- the heating of the autoclave is done electrically from the outside via a heating jacket, which is connected to the temperature control.
- phase 4 The longest time interval of the process typically falls on the impregnation step with increasing pressure (phase 4).
- the residence time is required when a larger penetration of the workpiece with the impregnating medium is to be ensured for larger workpieces.
- Phase 5 can be carried out either at constant pressure or during pressure changes with individual reductions below the maximum pressure.
- the staining medium used was neozapon red 335 dissolved in ethanol. Spruce and beech with the dimensions 2 x 4 x 19 cm were used as woods. The brain surfaces of the woods were sealed with epoxy resin. Over 40 minutes, the pressure was increased by CO 2 - supply up to 50 bar. It turned after the pressure build-up a temperature of about 60 ° C. The woods lingered under these conditions for 1 hour under protective gas pressure. The dye solution was added within 20 minutes. The pressure in the autoclave increased to 65 bar. By adding gas, the pressure was increased to 115 bar over a period of 1 hour and 50 minutes. During the duration of the pressure increase the mean temperature was 58 ° C. At a pressure of 115 bar, the wood stayed in the pressure vessel for 15 minutes. Subsequently, the autoclave contents were drained and after 80 minutes, ambient pressure was reached. The temperature dropped to 50 ° C during the pressure drop.
- a commercial impregnating agent a spray and brush pick type S 9900 Fa. Zweihorn water-alcohol-based was used.
- a sample of pine wood with the dimensions 4.5 cm x 4.5 cm (wood cross section) x 20 cm (length in the fiber direction) was inserted into the autoclave.
- the autoclave was then filled with CO 2 , which acts as compressed gas, for about 15 minutes at a pressure of 50 bar at a temperature of about 50 ° C.
- the set pressure was maintained for about 15 minutes to ensure the formation of the protective pressure inside the wood.
- the liquid impregnating agent was conveyed into the autoclave in about 15 minutes by means of the high-pressure pump integrated in the system.
- the gas phase was reduced by a valve attached to the top of the autoclave.
- the pressure in the autoclave was increased to 100 bar over a period of 120 minutes. The relaxation of the autoclave to normal pressure was realized in 50 minutes.
- the isobaric dosing of the dye solution was accomplished by repeatedly venting gas through a top of the autoclave attached drain valve. Subsequently, the pressure was increased for 2 hours at an increase rate of 25 bar / h to 100 bar. After reaching the selected maximum pressure was released within 50 minutes by draining the liquid and the gas to ambient pressure.
- the used fir wood was undamaged and almost uniformly colored after the treatment.
- the second sample crystallized out of the nano silicates on the beech wood surface.
- Example 4 shows that wood can also be impregnated by means of liquid impregnating media with solids, provided that they have adequate dimensions.
- the introduction of nanosilicates hardens the wood z. B. against insect infestation and it hydrophobic wood. Impregnation with CO 2 leads to precipitation of nanosilicates, surprisingly, the impregnation works well when nitrogen is used.
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Abstract
Description
Die Erfindung betrifft ein Verfahren zum Imprägnieren von Holzwerkstoffen mit einem flüssigen Imprägniermittel.The invention relates to a method for impregnating wood-based materials with a liquid impregnating agent.
Das Verfahren richtet sich auf das Imprägnieren von Holz und Holzwerkstoffen, die von einem komprimierten Gas durchdringbar sind. Ziel des Verfahrens ist eine Verbesserung der technischen oder ästhetischen Eigenschaften des Holzwerkstoffs. Die Imprägnierung von Holz und Holzwerkstoffen stellt wegen des komplexen Aufbaus und der schlechten Wegsamkeit für ein Imprägniermedium besonders hohe Anforderungen an die VerfahrensführungThe method is directed to the impregnation of wood and wood materials, which are penetrated by a compressed gas. The aim of the process is to improve the technical or aesthetic properties of the wood-based material. The impregnation of wood and wood-based materials makes particularly high demands on the process management because of the complex structure and the poor path for an impregnation medium
Das Imprägnieren von Holz mit Tränkmitteln zur Erhöhung der Dauerhaftigkeit, zur Verbesserung mechanischer Eigenschaften, zur Farbgebung oder für das Aufschließen der Holzstruktur wird seit langem durchgeführt. Das Tränken von Holz erfolgt üblicherweise mit flüssigen Tränkmitteln. Entsprechend liegen zu diesem Thema viele Untersuchungen vor, die sich mit dem Einfluß der Holzeigenschaften, der Tränkmittel, des Tränkdrucks und der Tränkzeit auf die Imprägnierung des Holzes befassen.The impregnation of wood with impregnating agents for increasing the durability, for improving mechanical properties, for coloring or for unlocking the wood structure has long been carried out. The impregnation of wood is usually done with liquid impregnants. Accordingly, there are many studies on this subject dealing with the influence of the wood properties, the impregnating agents, the impregnation pressure and the soaking time on the impregnation of the wood.
Der bei den bekannten Tränkverfahren angewendete Druck wird üblicherweise auf etwa 15 bar beschränkt, da bis zu dieser Belastung meist keine Schädigungen des Holzes auftreten. Nur wenige Untersuchungen befassen sich mit höheren Tränkdrücken bis etwa 80 bar (meist als Hochdrucktränkung bezeichnet): hierbei wird über die Aufnahme und Verteilung des Tränkmittels in Holzarten berichtet, die diesen höheren Drükken weitgehend ohne erkennbare Schäden standhalten; etwaige Strukturveränderungen werden als Zellkollaps oder Rißbildung erwähnt (TAMBLYN 1953, ELLWOOD 1956, DALE 1960, SIAU 1970). Verfahren, die nicht nur mit Überdruck sondern auch mit Vakuum arbeiten, sind zum Beispiel in der WO 98/46403 dargestellt. Das Anlegen von Vakuum erfordert in der technischen Anwendung erheblichen apparativen Aufwand.The applied in the known impregnation process pressure is usually limited to about 15 bar, since up to this load usually no damage to the wood occur. Only a few studies are concerned with higher impregnation pressures up to about 80 bar (usually referred to as high-pressure impregnation): it is reported on the uptake and distribution of the impregnating agent in species that withstand these higher pressures largely without recognizable damage; any structural changes are mentioned as cell collapse or cracking (TAMBLYN 1953, ELLWOOD 1956, DALE 1960, SIAU 1970). Processes which work not only with overpressure but also with vacuum are shown, for example, in WO 98/46403. The application of vacuum requires considerable expenditure on equipment in technical application.
Wegen ihrer großen Verbreitung in Europa und ihres hohen Ertrages sind die Nadelholzarten Fichte (Picea abies, Karst.), Sitkafichte (Picea sitchensis Carr.), Kiefer (Pinus silvestris, L.) und Lärche (Larix decidua Mill.) von besonderer holzwirtschaftlicher Bedeutung. Mit Ausnahme von Kiefernsplintholz ist allen die schlechte Wegsamkeit für Flüssigkeiten gemeinsam, die einer Tränkung einen hohen Widerstand entgegensetzt und damit die Gefahr der Zellschädigung bei hohen Drücken in sich birgt. Ähnlich schwierige Bedingungen liegen für Laubholzarten wie Eiche (Quercus robur L.) sowie verschiedene Pappel- (Populus sp.) und Birkenarten (Betula sp.) vor. Relativ einfach hingegen ist Buche (Fagus sylvatica, L.) zu imprägnieren. Nähere Angaben über die Tränkbarkeit von ausgewählten Holzarten von besonderer Bedeutung für Europa enthält die DIN EN 350-2:1994-10.Because of their widespread distribution in Europe and their high yield, the softwood species spruce (Picea abies, karst.), Sitka spruce (Picea sitchensis Carr.), Pine (Pinus silvestris, L.) and larch (Larix decidua Mill.) Are of particular wood economic importance , With the exception of pine sapwood, the poor pathway for liquids is common to all, which presents a high resistance to impregnation and thus carries the risk of cell damage at high pressures. Similarly difficult conditions exist for hardwood species such as oak (Quercus robur L.) and various poplar (Populus sp.) And birch (Betula sp.) . In contrast, beech (Fagus sylvatica, L.) is relatively easy to impregnate. Further details on the impregnability of selected wood species of particular importance for Europe are contained in DIN EN 350-2: 1994-10.
Da Holz in trockenem Zustand (unterhalb Fasersättigungspunkt) für Flüssigkeiten noch schwerer wegsam ist (PHILLIPS 1933; DIN EN 350-2:1994-10), werden auch mit großtechnischen Verfahren (z.B. Vakuum-Druck-Verfahren) bislang nur unbefriedigende Tränkergebnisse erzielt (BELLMANN 1968). Geforderte Eindringtiefen (RAL-RG 411 1980) werden durch aufwendige mechanische Vorbehandlung wie mechanische Schlitzperforation, mechanische Nadelstichperforation, Fluid-Jet-Perforation oder Laser-Perforation und anschließende Kesseldrucktränkung oder durch Tränkung mit dem Wechseldruck-Verfahren erreicht. Neben den zusätzlichen Kosten für die Perforation sind vor allem die Perforationsöffnungen als nachteilig für das visuelle Erscheinungsbild einzustufen. Die Perforationen selbst stellen unerwünschte Strukturänderungen dar.Since wood in the dry state (below the fiber saturation point) is even more difficult for liquids (PHILLIPS 1933; DIN EN 350-2: 1994-10), only unsatisfactory watering results have hitherto been achieved with large-scale processes (eg vacuum-pressure process) (BELLMANN 1968). Required penetration depths (RAL-RG 411 1980) are achieved by complex mechanical pretreatment such as mechanical slot perforation, mechanical needlestick perforation, fluid jet perforation or laser perforation and subsequent vessel pressure impregnation or by impregnation with the alternating pressure method. In addition to the additional costs for the perforation, especially the perforation openings are to be classified as disadvantageous for the visual appearance. The perforations themselves represent undesirable structural changes.
Tränkdrücke von mehr als den in der Praxis üblichen 15 bar wirken sich auf die Makro- und Mikrostruktur des Holzgefüges aus. Hierfür sind im wesentlichen die Einflußfaktoren Wegsamkeit und Festigkeit des Holzes maßgebend. Liegt die Tränkdruckbelastung über der Festigkeit des Holzes, d. h. ist die Rohdichte zu gering, so kommt es bei schwer wegsamen Hölzern, wie z. B. Fichte, zu Strukturveränderungen, die sich in Form von kurzen Radial- und Tangentialrissen auswirken. Auch der sogenannte "Waschbretteffekt", bei dem die Frühholzzellen zusammengedrückt werden und die Spätholzzellen dem Tränkdruck weitgehend standhalten und ihre Form nicht verändern, ist mit der unterschiedlichen Festigkeit von Früh- und Spätholz zu erklären.Impregnation pressures of more than the usual 15 bar in practice have an effect on the macrostructure and microstructure of the wood structure. For this purpose, the influence factors Wegsamkeit and strength of the wood are essentially decisive. Is the impregnation pressure above the strength of the wood, d. H. if the density is too low, it comes in hard-to-reach woods, such. B. spruce, to structural changes that affect in the form of short radial and tangential cracks. Also, the so-called "washboard effect", in which the early wood cells are compressed and the latewood cells largely withstand the impregnation pressure and do not change their shape, can be explained by the different firmness of early and latewood.
Bei einem Tränkdruck von 80 bar werden bei Nadelhölzern regelmäßig Zellstauchungen und Risse hervorgerufen. Dabei ist die Frage nach einem kritischen Tränkdruck, bei dem diese einsetzen, sehr schwierig zu beurteilen. Die bisherigen Erkennnisse aus der Literatur lassen aber den Schluß zu, daß zerstreutporige Hölzer, wie sie z. B. bei einigen Laubholzarten, wie z. B. Eukalyptus, vorkommen, bei einer mittelschweren bis schweren Rohdichte und gleichmäßiger Verteilung über die Jahrringbreite auch bei geringer Wegsamkeit einem Tränkdruck von 80 bar standhalten. Bei Nadelhölzern liegt diese Grenze etwa bei 30 bar. Die Verbreitung von Flüssigkeiten im Holz ist begrenzt durch die verhältnismäßig hohe Viskosität von Flüssigkeiten.At an impregnation pressure of 80 bar, coniferous trees regularly suffer from cell upsets and cracks caused. The question of a critical impregnation pressure, in which these use, is very difficult to assess. The previous findings from the literature, however, allow the conclusion that scattered-porous woods, as z. B. in some hardwood species such. As eucalyptus occur, with a moderate to heavy bulk density and uniform distribution over the tree ring width, even with low Wegsamkeit a impregnation pressure of 80 bar can withstand. For conifers, this limit is about 30 bar. The spread of liquids in the wood is limited by the relatively high viscosity of liquids.
Die Druckgrenzen von 30 bar bzw. 80 bar können jedoch überwunden werden, wenn als Trägermedium für die Imprägnierstoffe an Stelle von Flüssigkeiten komprimierte Gase eingesetzt werden, die bis nahe an oder über den sogenannten kritischen Punkt verdichtet sind und dadurch flüssigkeitsähnliche Dichten bei immer noch vergleichsweise geringen Viskositäten besitzen. Derart komprimierte Gase werden als überkritische (engl.: super critical)Fluide bezeichnet.However, the pressure limits of 30 bar or 80 bar can be overcome if compressed gases are used as the carrier medium for the impregnants instead of liquids, which are compressed to near or above the so-called critical point and thereby liquid-like densities still comparatively low Possess viscosities. Such compressed gases are referred to as supercritical fluids.
Die Anwendung von überkritischem Kohlendioxid (sc. CO2) wurde von SMITH, MORELL, SAHLE-DEMESSIE und LEVIEN (1993) beschrieben und dessen Auswirkung unter Bedingungen von 135 bzw. 245 bar und 40° bzw. 80 °C auf die Biegefestigkeit von Fichtenkemholz untersucht. Weder der E-Modul noch die Bruchschlagarbeit zeigten nach der Behandlung mit sc. CO2 signifikante Unterschiede zu nicht behandeltem Holz. Ein vergleichbares Verfahren zum Imprägnieren von den weiteren oben erwähnten Substraten wie Keramik, Leder, Papier oder Holz mittels sc. CO2 lehrt DE OS 42 02 320.The use of supercritical carbon dioxide (sc.CO 2 ) has been described by SMITH, MORELL, SAHLE-DEMESSIE and LEVIEN (1993) and its effect under conditions of 135 and 245 bar and 40 ° and 80 ° C, respectively, on the flexural strength of spruce limestones examined. Neither the modulus of elasticity nor the fracture work showed significant differences to untreated wood after treatment with sc. CO 2 . A comparable method for impregnating the other substrates mentioned above, such as ceramic, leather, paper or wood by means of sc. CO 2 teaches DE OS 42 02 320.
Wesentliche Voraussetzung für die Imprägnierung ist jedoch eine genügend hohe Löslichkeit der Imprägniermedien in den komprimierten Gasen, die aber für die meisten Imprägniermedien der klassischen Kesseldruckimprägnierung, wie z.B. Kupfer-, Chrom- oder Arsensalze, aber auch bei vielen Farb- oder Aromastoffen nicht gegeben ist.An essential prerequisite for the impregnation, however, is a sufficiently high solubility of the impregnating media in the compressed gases, which, however, is the case for most impregnating media of conventional pressure impregnation of the boiler, such as, for example, Copper, chromium or arsenic salts, but also in many colors or flavors is not given.
Zudem kann die Behandlung von Naturstoffen mit verdichteten Gasen auch leicht zu einer Extraktion von Inhaltsstoffen führen. Da sich z.B. Harze aus harzreichen Hölzern relativ gut in sc CO2 lösen, bedarf es besonderer Methoden, um unerwünschte Folgen, wie das Austreten des Harzes aus dem Holz, zu vermeiden. Zu diesem Thema werden in der WO 00/27601 und der WO 00/27547 Wechseldruckverfahren beschrieben, um mit sc. CO2 harzreiches Holz mit organischen Holzschutzmitteln zu imprägnieren. Als Imprägnierstoffe sind Propiconazol und Tebuconazol sowie Kupfer-Naphthenat, Kupfer-Linolat und ähnliche Derivate beschrieben. FR 2 770 171 beschreibt eine Grundform des Imprägnierens im superkritischen Bereich. Der Druck wird ausgehend vom Umgebungsdruck kontinuierlich bis in den superkritischen Bereich angehoben und dort ggf. variiert. Verfahren dieser Art führen oft zu Schäden am zu imprägnierenden Material, weil materialtypische Festigkeitseigenschaften nicht berücksichtigt werden, bzw. es können nur wenige Werkstoffe schadfrei mit diesen Verfahren bearbeitet werden.In addition, the treatment of natural products with compressed gases can also easily lead to an extraction of ingredients. Since, for example, resins from resin-rich woods dissolve relatively well in sc CO 2 , special methods are required to avoid undesirable consequences, such as the escape of the resin from the wood. Be on this topic described in
Ein weiteres Problem besteht darin, daß beim Imprägnieren mittels komprimierter Gase häufig nur die Oberfläche gut, das Innere des Imprägniergutes dagegen nur ungenügend imprägniert wird. Dieses Phänomen ist in DE OS 100 41 003 beschrieben. Zur Abhilfe wird ein Wechseldruckverfahren dargestellt, welches für den Druckaufbau mehr Zeit aufwendet als beim Druckabbau. Über den Druck wird die Dichte des eingesetzten komprimierten Gases variiert und damit dessen Lösekraft gegenüber dem Imprägniermedium. Das Verfahren kann durch Zugabe von Hilfsstoffen von bis zu 20 Gew. % zum Gas (-gemisch) modifiziert werden.Another problem is that when impregnated by compressed gases often only the surface is good, the interior of the impregnated material, however, is insufficiently impregnated. This phenomenon is described in DE OS 100 41 003. As a remedy, an alternating pressure method is shown, which consumes more time for the pressure build-up than during pressure reduction. The pressure of the density of the compressed gas used is varied and thus its dissolving power compared to the impregnating medium. The process can be modified by addition of auxiliaries of up to 20% by weight to the gas (mixture).
Aufgabe der Erfindung ist es, mit einem Druckimprägnierverfahren auch bei schwer imprägnierbaren Holzwerkstoffen, wie z. B. Fichtenholz, ein Imprägniermedium zur Veränderung des Eigenschaftsspektrums (biologische, chemische, physikalische oder andere Eigenschaften) in das Innere des Feststoffs bzw. Imprägniergutes zu bringen, ohne die Struktur, z.B. durch vorhergehende Perforation oder durch Zellkollaps und/oder Rissbildung, zu schädigen.The object of the invention is, with a Druckimprägnierverfahren even with difficult to impregnate wood materials such. Spruce wood, an impregnating medium for changing the spectrum of properties (biological, chemical, physical or other properties) to bring into the interior of the solid or impregnated material without the structure, e.g. by previous perforation or by cell collapse and / or cracking.
Diese Aufgabe wird gelöst mit einem Verfahren mit den Merkmalen des Anspruchs 1. Überraschenderweise hat sich herausgestellt, daß mit dem erfindungsgemäßen Imprägnierverfahren flüssige Tränkmedien bei Drücken weit oberhalb der bekannten Zellkollapsgrenze in Holzwerkstoffe eingebracht werden können, ohne eine Strukturschadigung zu verursachen. Dies gelingt, wenn zunächst zum Schutz des Holzwerkstoffs mit einem Gas im Inneren des porösen Holzwerkstoffs ein Schutzdruck aufgebaut wird, bevor das flüssige Imprägniermedium zudosiert wird. Die Höhe des Schutzdrucks wird in Abhängigkeit vom zu imprägnierenden Holzwerkstoff und vom verwendeten Gas bzw. ggf. Imprägniermedium gewählt und dann für die Durchführung des Verfahrens vorgegeben. Nach dem Einstellen des Schutzdrucks kann der Druck moderat weiter erhöht werden, ohne daß es zum Zellkollaps kommt. Beim Entspannen ist ein ebenfalls geregeltes Vorgehen nötig, um ein Aufreißen des Holzwerkstoffs durch inneren Überdruck, der bei zu schnellem Abbau des Drucks im Autoklaven entsteht, zu vermeiden.Surprisingly, it has been found that with the impregnation method according to the invention liquid impregnation media can be introduced into wood materials at pressures well above the known cell collapse limit, without causing structural damage. This is achieved when first a protective pressure is built up to protect the wood material with a gas inside the porous wood material, before the liquid impregnating medium is added. The Height of the protective pressure is selected depending on the wood material to be impregnated and the gas used or impregnating medium if necessary and then specified for the implementation of the method. After adjusting the protective pressure, the pressure can be moderately further increased without causing cell collapse. When relaxing a likewise regulated procedure is necessary in order to avoid tearing of the wood material by internal overpressure, which occurs when the pressure in the autoclave is reduced too quickly.
Prinzipiell kann dieses Verfahren mit beliebigen Gasen und verschiedensten Flüssigkeiten durchgeführt werden. Mit Gasen, deren kritische Zustandspunkte im moderaten Druck-Temperatur-Bereich, also vorzugsweise zwischen 20 - 150 bar und 20 -150 °C liegen, wie z.B. mit Ethan, Ethen, Propan, Propen, Kohlendioxid oder einigen halogenierten Alkanen, kann durch das Lösen eines Teils des verdichteten Gases in dem flüssigen Imprägniermedium zusätzlich eine Viskositätserniedrigung erreicht werden und damit ein verbessertes Eindringen in den Holzwerkstoff. Die Beladung, also der Anteil des Imprägniermediums, der nach dem Imprägnieren im Holzwerkstoff verbleibt, ist bei dem erfindungsgemäßen Verfahren besonders hoch.In principle, this process can be carried out with any gases and various liquids. With gases whose critical state points in the moderate pressure-temperature range, that is preferably between 20-150 bar and 20 -150 ° C, such. With ethane, ethene, propane, propene, carbon dioxide or some halogenated alkanes, by dissolving a portion of the compressed gas in the liquid impregnation medium, a reduction in viscosity can be additionally achieved and thus improved penetration into the wood material. The load, ie the proportion of the impregnation medium which remains in the wood material after impregnation, is particularly high in the process according to the invention.
Mit diesem neuen Imprägnierverfahren, bei dem das Aufbauen eines Schutzdrucks vor dem eigentlichen Imprägnieren im Mittelpunkt steht, ist damit erstmalig eine vollständige Imprägnierung mit hohen Beladungen über den gesamten Querschnittsbereich selbst bei schwer zugänglichen Holzwerkstoffen möglich geworden.With this new impregnation process, which focuses on building up a protective pressure before the actual impregnation, a complete impregnation with high loadings over the entire cross-sectional area has become possible for the first time, even for hard-to-reach wooden materials.
Um ein verbessertes und möglichst gleichmäßiges Eindringen des Imprägniermediums in den Holzwerkstoff zu erreichen, kann nach dem Einbringen des Imprägniermediums in den Autoklaven eine Verweilphase anschließen, während der ggf. der Druck im Autoklaven wechseln kann. Solche Wechseldruckphasen begünstigen, ebenso wie ein Umwälzen des Imprägniermediums, eine beschleunigte und homogene Verteilung des Imprägniermediums im Holzwerkstoff. In den Wechseldruckphasen wird ein Druckwechsel vorzugsweise durch Absenken des Drucks im Autoklaven und anschließendes Anheben des Drucks auf den vorherigen maximalen Druck vorgenommen.In order to achieve an improved and uniform penetration of the impregnating medium into the wood-based material, it is possible to add a residence phase after the introduction of the impregnating medium into the autoclave, during which the pressure in the autoclave may change, if necessary. Such alternating pressure phases, as well as a circulation of the impregnating medium, promote an accelerated and homogeneous distribution of the impregnating medium in the wood material. In the alternating pressure phases, a pressure change is preferably made by lowering the pressure in the autoclave and then raising the pressure to the previous maximum pressure.
Das neue Verfahren unterscheidet sich in mehreren Punkten wesentlich vom Stand der Technik. Zum einen erlaubt es bei hohen Drücken, insbesondere im Bereich von 15 bar bis 300 bar, die Nutzung von üblichen Lösungsmitteln (Wasser, organische Substanzen wie z.B. Alkohole, Ketone, Ester, synthetische, mineralische, pflanzliche oder tierische Öle) als Basis für das flüssige Imprägniermedium. Die Lösekraft dieser Lösungsmittel bleibt auch bei hohen Drücken nahezu unverändert. Sie ist damit weitaus höher als die Lösekraft der meisten komprimierten Gase.The new process differs significantly from the prior art in several respects. On the one hand, it allows at high pressures, in particular in the range of 15 bar to 300 bar, the use of conventional solvents (water, organic substances such as alcohols, ketones, esters, synthetic, mineral, vegetable or animal oils) as the basis for the liquid impregnating medium. The dissolving power of these solvents remains almost unchanged even at high pressures. It is thus much higher than the dissolving power of most compressed gases.
Dies ermöglicht die Verwendung von bekannten und bewährten Lösungsmitteln mit hoher oder auf das gewünschte Maß einstellbarer Lösekraft gegenüber den verschiedenen Wirkstoffen, die die gewünschte Verbesserung der Produkteigenschaft beim Feststoff herbeiführen. Zum anderen wird durch den Einsatz von bekannten, üblichen Lösungsmitteln die sehr eingeschränkte Lösekraft von komprimierten Gasen in Bezug auf viele Wirkstoffe weit übertroffen. Die Lösekraft kann in einfacher Näherung in Abhängigkeit von der Dielektrizitätskonstante geschätzt werden. Diese beträgt für übliche flüssige Lösungsmittel wie Wasser 80,4, Methanol 32,6 und Ethanol 24,3. Für sc CO2 dagegen liegt die Dielektrizitätskonstante zwischen 1,1 und 1,6.This allows the use of known and proven solvents with high or to the desired level adjustable solubility against the various active ingredients, which bring about the desired improvement in the product property of the solid. On the other hand, the use of known, conventional solvents far surpasses the very limited dissolving power of compressed gases in relation to many active substances. The solvency can be estimated in a simple approximation depending on the dielectric constant. This is for conventional liquid solvents such as water 80.4, methanol 32.6 and ethanol 24.3. For sc CO 2, on the other hand, the dielectric constant is between 1.1 and 1.6.
Dem flüssigen Imprägniermedium können Feststoffe beigegeben sein, sofern diese in die zu bearbeitenden Feststoffe eindringen können. Geeignet sind zum Beispiel Nanosilikate mit Abmessungen, die kleiner sind als die Durchdringungswege, die in Strukturen aus Holz vorhanden sind. Nanosilikate können in Alkoholen, bevorzugt in Ethanol, dispergiert werden. Diese Mischung ist dann ein Imprägniermedium, das nach Aufbringen des Schutzdrucks in Holz eingebracht werden kann. Nach Abschluss des Imprägnierens verdampft der Alkohol und es bleibt ein mit Nanosilikaten verfestigtes und hydrophobiertes Holz.Solids may be added to the liquid impregnation medium, provided that they can penetrate into the solids to be processed. For example, nano-silicates having dimensions smaller than the penetration paths present in wood structures are suitable. Nanosilicates can be dispersed in alcohols, preferably in ethanol. This mixture is then an impregnation medium, which can be introduced after application of the protective pressure in wood. After completion of the impregnation, the alcohol evaporates and remains with nanosilicate solidified and hydrophobic wood.
Das Einstellen eines Schutzdrucks von 15 bis 100 bar erfolgt, ohne die physikalischen Eigenschaften bzw. die Struktur des Holzwerkstoffs zu verändern bzw. zu schädigen. Ebenso geschieht das Steigern des Drucks bei bzw. nach Einbringen des Imprägniermediums, ohne Schäden am Holzwerkstoff zu verursachen, da dieser Holzwerkstoff nach dem Aufbau des Schutzdrucks nur einer verhältnismäßig geringen Druckdifferenz ausgesetzt ist.The setting of a protective pressure of 15 to 100 bar is carried out without altering or damaging the physical properties or the structure of the wood-based material. Likewise, the increase in pressure during or after introduction of the impregnation medium, without causing damage to the wood material happens because this wood material is exposed to the construction of the protective pressure only a relatively small pressure difference.
Der Schutzdruck wird nach dem Einbringen des Imprägniermediums um einen Betrag von 30 bis 200 bar, also auf ein Maximum von 300 bar gesteigert. Die Drucksteigerung erfolgt mit einer Steigerungsrate von 5 bar/Stunde bis 150 bar/Stunde. Die Steigerungsrate wird u.a. in Abhängigkeit von der Permeabilität des Holzwerkstoffs, der Art des Schutzgases und des flüssigen Imprägniermediums gewählt.The protective pressure is increased after the introduction of the impregnating medium by an amount of 30 to 200 bar, ie to a maximum of 300 bar. The pressure increase takes place at a rate of increase of 5 bar / hour to 150 bar / hour. The rate of increase is chosen inter alia as a function of the permeability of the wood-based material, the type of protective gas and the liquid impregnating medium.
Als Wirkstoff in dem Imprägniermedium können solche Substanzen eingesetzt werden, die
- dem Schutz des zu imprägnierenden Holzwerkstoffs vor biologischer Besiedelung oder Abbau dienen, wie z. B. Biozide, speziell Insektizide oder Fungizide auf organischer Basis (zunächst Lindan und Pentachlorphenol, heute Triazole oder Biozide auf anorganischer Basis, wie z. B. Borsalze).
- dem Schutz vor Schädigung durch UV-Licht dienen, wie z. B. organische UV-Schutzmittel z. B. auf Epoxidbasis oder anorganische UV-Schutzmittel, wie z. B. Zinkoxid oder Titandioxid
- der Hydrophobierung dienen, wie z. B. auf organischer Basis, wie z. B. natürliche, synthetische oder mineralische Wachse wie Bienenwachs, Parafin, Montanwachs und Ölen, wie z. B. Lein- und Rapsöl als Vertreter pflanzlicher Öle, Mineralöle oder synthetische Öle z. B. auf Silikonbasis. Die Hydrophobierungsmittel können auch anorganischer Natur sein und z. B. aus Silikaten, insbesondere Nanosilikaten, Siliciumdioxiden, Bentoniten oder Alumiumoxiden bestehen.
- der Verfestigung dienen, wie natürliche und/oder synthetische Polymere, wie z. B. Balsamharze oder Polyolefine oder vernetzbare Monomere, wie z. B. Harnstoff, Phenol, Melamin oder Isocyanate oder die vorgenannten Silikate, insbesondere in der Form von Nanosilikaten
- der Farbgebung dienen, wie z. B. anionische, kationische oder Säurefarbstoffe, Reaktivfarbstoffe, Metallkomplexfarbstoffe oder Fluoreszensfarbstoffe, wie z. B. Fluoreszein
- der Geruchsgebung dienen, wie z. B. verschiedene aromatisch riechende natürliche Öle, wie z. B. Zedernöl, Sandelholzöl, Lavendelöl oder auch Limonen.
- dem Flammschutz dienen, wie z. B. Phosphate, insbesondere Ammoniumphosphat oder Borverbindungen.
- serve the protection of wood material to be impregnated against biological colonization or degradation, such. B. biocides, especially insecticides or fungicides on an organic basis (first lindane and pentachlorophenol, triazoles today or biocides on an inorganic basis, such as boron salts).
- to protect against damage from UV light, such. B. organic UV protection agents z. For example, based on epoxy or inorganic UV protection agents such. As zinc oxide or titanium dioxide
- serve the hydrophobing, such as. B. on an organic basis, such as. As natural, synthetic or mineral waxes such as beeswax, paraffin, montan wax and oils, such as. As linseed and rapeseed oil as representatives of vegetable oils, mineral oils or synthetic oils z. B. silicone-based. The water repellents may also be inorganic in nature and z. B. of silicates, in particular nanosilicates, silicas, bentonites or Alumiumoxiden exist.
- serve the solidification, such as natural and / or synthetic polymers, such as. As balsam resins or polyolefins or crosslinkable monomers, such as. As urea, phenol, melamine or isocyanates or the aforementioned silicates, especially in the form of nanosilicates
- the color serve, such. As anionic, cationic or acid dyes, reactive dyes, metal complex dyes or fluorescent dyes, such as. B. fluorescein
- serve the odor, such as. B. various aromatic-smelling natural oils such. As cedar oil, sandalwood oil, lavender oil or limonene.
- serve the flame retardant, such. For example, phosphates, in particular ammonium phosphate or boron compounds.
Das erfindungsgemäße Verfahren wurde in einer Hochdruck-Autoklaven-Apparatur an verschiedenen Holzarten (Tanne, Fichte, Kiefer, Birke und Buche) erprobt. Als Gase werden hauptsächlich Kohlendioxid, aber auch Stickstoff und R134a (halogeniertes Alkan) eingesetzt. Das Imprägniermedium setzt sich jeweils aus einem Lösungsmittel mit dem darin gelösten Wirkstoff zusammen. Um eine optisch einfache Auswertung der Versuchsergebnisse zu ermöglichen, wurde dem Imprägniermedium zunächst ein Farbstoff als Wirkstoff zugesetzt.The process according to the invention was tested in a high-pressure autoclave apparatus on various types of wood (fir, spruce, pine, birch and beech). The gases used are mainly carbon dioxide, but also nitrogen and R 134 a (halogenated alkane). The impregnation medium is in each case composed of a solvent with the active ingredient dissolved therein. In order to enable an optically simple evaluation of the test results, a dye was added as active ingredient to the impregnating medium first.
Das Kernstück der Apparatur ist ein Hochdruck-Rühr-Autoklav mit einem Fassungsvermögen von 1,8 Litern. Er ist für einen maximalen Betriebsdruck von 350 bar bei 300 °C ausgelegt. Je nach Größe der Probekörper kann wahlweise ein Gestell eingesetzt werden, auf dem verschiedenartige Proben auf drei Ebenen plaziert werden können. Das Gas wird über einen mit Preßluft angetriebenen Druckumsetzer in den Autoklaven eingebracht. Das flüssige Imprägniermedium wird mit einer Hochdruckpumpe gegen einen zuvor eingesetellten Schutzdruck in den Autoklaven gepumpt. Das komprimierte Gas durchsetzt das zugepumpte Imprägniermedium und setzt dessen Viskosität herab. Mittels eines pneumatisch angetriebenen Propellerrührers kann das gashaltige flüssige Imprägniermedium im Autoklaven umgewälzt werden. Die Beheizung des Autoklaven erfolgt elektrisch von außen über eine Heizmanschette, die an die Temperaturregelung angeschlossen ist.The core of the apparatus is a 1.8 liter high pressure stirred autoclave. It is designed for a maximum operating pressure of 350 bar at 300 ° C. Depending on the size of the specimens, a frame can optionally be used, on which various samples can be placed on three levels. The gas is introduced into the autoclave via a pressure converter driven by compressed air. The liquid impregnating medium is pumped with a high-pressure pump against a previously inserted protective pressure in the autoclave. The compressed gas passes through the pumped impregnating medium and reduces its viscosity. By means of a pneumatically driven propeller stirrer, the gas-containing liquid impregnating medium can be circulated in the autoclave. The heating of the autoclave is done electrically from the outside via a heating jacket, which is connected to the temperature control.
Befriedigende Imprägnierungen wurden aber immer nur dann erreicht, wenn zuerst eine Druckbeaufschlagung der Holzproben mittels eines Gases vorgenommen wurde. Dazu wurden die in den Autoklaven eingebrachten Hölzer eine gewisse Zeit unter Gasdruck gesetzt, so daß sich auch im Inneren des porösen Feststoffes Holz ein entsprechender Schutzdruck aufbauen konnte. Dann wurde das Imprägniermedium, also der in einer flüssigen Basis gelöste Wirkstoff zugepumpt, bis die Holzproben allseits von der Flüssigkeit umgeben waren. Schließlich wurde der Druck durch erneute Zudosierung des Gases langsam weiter erhöht und danach durch Ablassen der Flüssigkeit und anschließende Entspannung des komprimierten Gases wieder bis auf Atmosphärendruck abgesenkt. Auch dieser Schritt darf nicht zu schnell erfolgen, damit das Holz keine Strukturschädigungen, wie z.B. Zellkollaps oder Rißbildung erfährt.Satisfactory impregnations, however, were always achieved only when pressure was first applied to the wood samples by means of a gas. For this purpose, the wood introduced into the autoclave were put under gas pressure for a certain time, so that a corresponding protective pressure could build up inside the porous solid wood. Then the impregnating medium, ie the active substance dissolved in a liquid base, was pumped in until the wood samples were surrounded on all sides by the liquid. Finally, the pressure was slowly further increased by renewed addition of the gas and then lowered again by lowering the liquid and subsequent expansion of the compressed gas to atmospheric pressure. Again, this step must not be too fast, so that the wood will not suffer any structural damage, e.g. Cell collapse or cracking experiences.
Ein typischer Druckverlauf ist für den gesamten Prozeß schematisch in Fig. 1 wiedergegeben. Die Vefahrensschritte teilen sich dabei in folgende Phasen ein:
- Phase 1:
- Druckaufbau mit Schutzgas (ggf. nach Evakuierung)
- Phase 2:
- Verweilzeit bei Schutzgas-Druck
- Phase 3:
- Zudosierung des Imprägniermediums (ggf. mit leichtem Druckanstieg verbunden)
- Phase 4:
- Drucksteigerung durch weitere Zudosierung von Gas
- Phase 5:
- Verweilzeit bei höchstem Druck oder bei Druckwechselstufen
- Phase 6:
- Druckabsenkung (ggf. noch Evakuierung)
- Phase 1:
- Pressure build-up with inert gas (possibly after evacuation)
- Phase 2:
- Residence time at inert gas pressure
- Phase 3:
- Addition of the impregnation medium (possibly combined with slight increase in pressure)
- Phase 4:
- Pressure increase by further metered addition of gas
- Phase 5:
- Dwell time at highest pressure or at pressure change stages
- Phase 6:
- Pressure reduction (possibly evacuation)
Das längste Zeitintervall des Vorgangs entfällt typischerweise auf den Imprägnierschritt bei steigendem Druck (Phase 4). Die Verweilzeit ist dann erforderlich, wenn bei größeren Werkstücken eine vollständige Durchdringung des Werkstücks mit dem Imprägniermedium zu gewährleisten ist. Phase 5 kann entweder bei konstantem Druck oder bei Druckwechseln mit einzelnen Absenkungen unter den Maximaldruck durchgeführt werden.The longest time interval of the process typically falls on the impregnation step with increasing pressure (phase 4). The residence time is required when a larger penetration of the workpiece with the impregnating medium is to be ensured for larger workpieces.
Als Färbemedium wurde Neozapon rot 335, gelöst in Ethanol eingesetzt. Als Hölzer wurden Fichte und Buche mit den Abmessungen 2 x 4 x 19 cm eingesetzt. Die Hirnflächen der Hölzer wurden mit Epoxidharz versiegelt. Über 40 Minuten hinweg erfolgte der Druckaufbau durch CO2- Zufuhr bis auf 50 bar. Es stellte sich nach dem Druckaufbau eine Temperatur von etwa 60°C ein. Die Hölzer verweilten unter diesen Bedingungen 1 Stunde lang unter Schutzgasdruck. Die Farbstofflösung wurde binnen 20 Minuten zudosiert. Der Druck im Autoklaven stieg hierbei auf 65 bar an. Durch Gaszufuhr wurde der Druck über einen Zeitraum von 1 Stunde und 50 Minuten auf 115 bar gesteigert. Während der Dauer des Druckanstiegs betrug die Temperatur im Mittel 58°C. Beim Druck von 115 bar verweilten die Hölzer 15 Minuten lang im Druckbehälter. Anschließend wurde der Autoklaveninhalt abgelassen und nach 80 Minuten war Umgebungsdruck erreicht. Die Temperatur fiel während des Druckabfalls auf 50°C ab.The staining medium used was neozapon red 335 dissolved in ethanol. Spruce and beech with the dimensions 2 x 4 x 19 cm were used as woods. The brain surfaces of the woods were sealed with epoxy resin. Over 40 minutes, the pressure was increased by CO 2 - supply up to 50 bar. It turned after the pressure build-up a temperature of about 60 ° C. The woods lingered under these conditions for 1 hour under protective gas pressure. The dye solution was added within 20 minutes. The pressure in the autoclave increased to 65 bar. By adding gas, the pressure was increased to 115 bar over a period of 1 hour and 50 minutes. During the duration of the pressure increase the mean temperature was 58 ° C. At a pressure of 115 bar, the wood stayed in the pressure vessel for 15 minutes. Subsequently, the autoclave contents were drained and after 80 minutes, ambient pressure was reached. The temperature dropped to 50 ° C during the pressure drop.
Beide Hölzer waren erkennbar nicht deformiert. Das Birkenholz war zudem komplett durchgefärbt. Über die verschlossenen Hirnflächen der Fichte war kein Färbemittel ins Holz gedrungen. Seitlich war jedoch der Farbeintrag bis ca. 1cm tief ins Holz erfolgt.Both woods were recognizable not deformed. The birch wood was also completely dyed through. No colorant had penetrated the wood over the closed areas of the spruce. Laterally, however, the color was up to about 1cm deep into the wood.
Bei einem weiteren Versuch wurde ein kommerzielles Imprägniermittel, eine Spritz- und Pinselbeize Typ S 9900 der Fa. Zweihorn auf Wasser-Alkohol-Basis eingesetzt. Zur Durchführung des Versuches wurden eine Probe aus Kiefernholz mit den Abmessungen 4,5 cm x 4,5 cm (Holzquerschnitt) x 20 cm (Länge in Faserrichtung) in den Autoklaven eingesetzt. Anschließend wurde der Autoklav ca. 15 Minuten mit CO2, das als Druckgas fungiert, bis zu einem Druck von 50 bar bei einer Temperatur von ca. 50 °C befüllt. Der eingestellte Druck wurde ca. 15 Minuten aufrechterhalten, um die Ausbildung des Schutzdruckes im Inneren des Holzes zu gewährleisten. In der darauffolgenden Phase des Imprägnierverfahrens wurde das flüssige Imprägniermittel mittels der in der Anlage integrierten Hochdruckpumpe in ca. 15 Minuten in den Autoklaven gefördert. Um einen Druckanstieg während der Zudosierung des Imprägniermediums zu vermeiden, wurde durch ein oben am Autoklaven angebrachtes Ventil die Gasphase reduziert. Im eigentlichen Imprägnierschritt des Verfahrens wurde der Druck im Autoklaven über einen Zeitraum von 120 Minuten auf 100 bar erhöht. Die Entspannung des Autoklaven auf Normaldruck wurde in 50 Minuten realisiert.In a further experiment, a commercial impregnating agent, a spray and brush pick type S 9900 Fa. Zweihorn water-alcohol-based was used. To carry out the experiment, a sample of pine wood with the dimensions 4.5 cm x 4.5 cm (wood cross section) x 20 cm (length in the fiber direction) was inserted into the autoclave. The autoclave was then filled with CO 2 , which acts as compressed gas, for about 15 minutes at a pressure of 50 bar at a temperature of about 50 ° C. The set pressure was maintained for about 15 minutes to ensure the formation of the protective pressure inside the wood. In the subsequent phase of the impregnation process, the liquid impregnating agent was conveyed into the autoclave in about 15 minutes by means of the high-pressure pump integrated in the system. In order to avoid an increase in pressure during the metering of the impregnating medium, the gas phase was reduced by a valve attached to the top of the autoclave. In the actual impregnation step of the process, the pressure in the autoclave was increased to 100 bar over a period of 120 minutes. The relaxation of the autoclave to normal pressure was realized in 50 minutes.
Die nach dem Versuch aus dem Autoklaven entnommenen Holzproben waren nach der Behandlung unbeschädigt und bis auf wenige Stellen durchdringend imprägniert.The wood samples taken from the autoclave after the experiment were undamaged after the treatment and impregnated penetratingly, except for a few places.
Dieser Versuch wurde mit Neozapon Rot 355, gelöst in Ethanol, und mit CO2 als Druckgas durchgeführt. Dazu wurde Tannenholz mit den Abmessungen 4,5 cm x 4,5 cm (Holzquerschnitt) x 20 cm (Länge in Faserrichtung) in den Hochdruck-Rühr-Autoklaven eingebracht. Zu Beginn des Versuches wird das in den Autoklaven eingebrachte Holz mit dem Druckgas CO2 beaufschlagt und innerhalb von ca. 15 Minuten ein Druck von 50 bar bei einer Temperatur von ca. 50 °C eingestellt. Anschließend wurde der Druck ca. 15 Minuten lang aufrechterhalten und somit der Aufbau eines Schutzdruckes im Holzinneren ermöglicht. Danach wurde das Färbemedium innerhalb von ca. 20 Minuten unter Beibehaltung des Druckes von 50 bar zugepumpt. Die isobare Zudosierung der Farbstofflösung wurde durch wiederholtes Ablassen von Gas durch ein oben am Autoklaven angebrachtes Ablaßventil bewerkstelligt. Anschließend wurde der Druck 2 Stunden lang mit einer Steigerungsrate von 25 bar/h auf 100 bar gesteigert. Nach erreichen des gewählten Maximaldrucks wurde innerhalb von 50 Minuten durch Ablassen der Flüssigkeit und des Gases auf Umgebungsdruck entspannt.This experiment was carried out with Neozapon Red 355 dissolved in ethanol and with CO 2 as compressed gas. For this, fir wood with the dimensions 4.5 cm x 4.5 cm (wood cross section) x 20 cm (length in the fiber direction) was introduced into the high-pressure stirred autoclave. At the beginning of the experiment, the wood introduced into the autoclave is pressurized with CO 2 and a pressure of 50 bar is set at a temperature of about 50 ° C. within about 15 minutes. Subsequently, the pressure was maintained for about 15 minutes, thus allowing the construction of a protective pressure inside the wood. Thereafter, the dyeing medium was pumped in within about 20 minutes while maintaining the pressure of 50 bar. The isobaric dosing of the dye solution was accomplished by repeatedly venting gas through a top of the autoclave attached drain valve. Subsequently, the pressure was increased for 2 hours at an increase rate of 25 bar / h to 100 bar. After reaching the selected maximum pressure was released within 50 minutes by draining the liquid and the gas to ambient pressure.
Das eingesetzte Tannenholz war nach der Behandlung unbeschädigt und nahezu gleichmäßig durchgefärbt.The used fir wood was undamaged and almost uniformly colored after the treatment.
2 Stücke Buchenholz mit einer Abmessung von 4,5 x 4,5 cm Querschnitt und einer Länge von 15 cm wurde mit Stickstoff auf einen Schutzdruck von 45 bar eingestellt. Dann wurde in Ethanol dispergiertes Nanosilikat (20% Nanosilikat, 80% Ethanol) zugeführt und der Druck wurde schrittweise auf 70 bar erhöht. Die Drucksteigerung betrug 5 bar je 5 Minuten. Die Entspannung auf Umgebungsdruck erfolgte in 10 Minuten. Es wurde eine Beladung mit ca. 50% Nanosilikaten erreicht, bezogen auf die eingesetzte Holzsubstanz.2 pieces of beech wood measuring 4.5 x 4.5 cm in cross-section and 15 cm in length was set with nitrogen to a protective pressure of 45 bar. Nanosilicate dispersed in ethanol (20% nanosilicate, 80% ethanol) was then added and the pressure was increased stepwise to 70 bar. The pressure increase was 5 bar per 5 minutes. The relaxation to ambient pressure took place in 10 minutes. It was achieved a loading of about 50% nanosilicates, based on the wood substance used.
Bei der zweiten Probe kam es infolge des Vakuumtrocknens zu einem Auskristallisieren der Nanosilikate auf der Oberfläche des Buchenholzes.As a result of the vacuum drying, the second sample crystallized out of the nano silicates on the beech wood surface.
Beispiel 4 zeigt, das Holz mittels flüssiger Tränkmedien auch mit Feststoffen imprägniert werden kann, sofern diese angemessene Abmessungen haben. Das Einbringen von Nanosilikaten härtet das Holz z. B. gegenüber Insektenbefall und es hydrophobiert das Holz. Eine Imprägnierung mit CO2 führt zu einer Ausfällung von Nanosilikaten, überraschenderweise funktioniert die Imprägnierung gut, wenn Stickstoff eingesetzt wird.Example 4 shows that wood can also be impregnated by means of liquid impregnating media with solids, provided that they have adequate dimensions. The introduction of nanosilicates hardens the wood z. B. against insect infestation and it hydrophobic wood. Impregnation with CO 2 leads to precipitation of nanosilicates, surprisingly, the impregnation works well when nitrogen is used.
-
BELLMANN, H. (1968): Pretreatment of wood for pressure impregnation. Journal of the Institute of Wood Science 20, 54-62BELLMANN, H. (1968): Pretreatment of wood for pressure impregnation. Journal of the Institute of
Wood Science 20, 54-62 - DALE, F.A. (1960): First commercial high-pressure plant starts production. Forest Products Newsletter Nr. 265, CSIRO, MelbourneDALE, F.A. (1960): First commercial high-pressure plant starts production. Forest Products Newsletter No. 265, CSIRO, Melbourne
- DE OS 4202320 (1992): D. Knittel, W. Saus, R. Benken, H.-J. Buschmann und Schollmeyer E. (Knittel, D.; Saus, W.; Benken, R.; Buschmann, H.-J.; Schollmeyer E.), Verfahren zum Imprägnieren von Substraten.DE OS 4202320 (1992): D. Knittel, W. Saus, R. Benken, H.-J. Buschmann and Schollmeyer E. (Knittel, D .; Saus, W. Benken, R., Buschmann, H.-J, Schollmeyer E.), Process for Impregnating Substrates.
- DE OS 10036566 (2000): A. Dürkop (Baur, Gaebel GmbH, 50986 Köln), Imprägniermedium für Holz.DE OS 10036566 (2000): A. Dürkop (Baur, Gaebel GmbH, 50986 Cologne), impregnating medium for wood.
- DE OS 10041003 (2000): J. Heidlas, Z. Zhang, K. Stork, J. Wiesmüller, M. Ober und J. Obersteiner (SKW Trostberg AG,83308 Trostberg), Verfahren zum Imprägnieren einer Trägermatrix mit festen und/oder flüssigen Verbindungen mit Hilfe komprimierter Gase und so imprägnierte Stoffe.DE OS 10041003 (2000): J. Heidlas, Z. Zhang, K. Stork, J. Wiesmüller, M. Ober and J. Obersteiner (SKW Trostberg AG, 83308 Trostberg), Process for impregnating a carrier matrix with solid and / or liquid Compounds using compressed gases and substances so impregnated.
- DIN EN 350-2:1994-10: Dauerhaftigkeit von Holz und Holzprodukten - Natürliche Dauerhaftigkeit von Vollholz - Teil 2: Leitfaden für die natürliche Dauerhaftigkeit und Tränkbarkeit von ausgewählten Holzarten von besonderer Bedeutung in Europa.DIN EN 350-2: 1994-10: Durability of wood and wood products - Natural durability of solid wood - Part 2: Guide to the natural durability and impregnability of selected wood species of particular importance in Europe.
- ELLWOOD, E.L. (1956): Progress Report Nr. 1, 8 pp, CSIRO, Div. of For. Prod., MelbourneELLWOOD, E.L. (1956): Progress Report No. 1, 8 pp, CSIRO, Div. of For. Prod., Melbourne
- PHILLIPS, E.W. (1933): Movement of the Pit Membrane in coniferous woods, with special reference to preservative treatment. Forestry 7, 109-120PHILLIPS, E.W. (1933): Movement of the pit membrane in coniferous woods, with special reference to preservative treatment. Forestry 7, 109-120
- SIAU, J. F. (1970): Pressure impregnation of refractory woods. Wood Science, 3, 1, 1-7 TAMBLYN, N. (1953): Problems of rail sleeper preservation in Australia II. Forest Products Newsletter Nr. 194, Commonwealth Scientific and Industrial Organisation (CSIRO), MelbourneSIAU, J.F. (1970): Pressure impregnation of refractory woods. Wood Science, 3, 1, 1-7 TAMBLYN, N. (1953): Problems of Rail Sleeper Preservation in Australia II. Forest Products Newsletter No. 194, Commonwealth Scientific and Industrial Organization (CSIRO), Melbourne
- WO 00/27547 (1999): O. Henriksen (FLS Miljo A/S, DK-2500 Valby), A method of performing an impregnating or extracting treatment on a resin-containing wood substrate.WO 00/27547 (1999): O. Henriksen (FLS Miljo A / S, DK-2500 Valby), A method of performing an impregnating or extracting treatment on a resin-containing wood substrate.
- WO 00/27601(1999):O. Henriksen (FLS Miljo A/S, DK-2500 Valby), A method of performing an impregnating or extracting treatment on a resin-containing wood substrateWO 00/27601 (1999): O. Henriksen (FLS Miljo A / S, DK-2500 Valby), A method of performing an impregnating or extracting treatment on a resin-containing wood substrate
- WO 01/53050 (2001): M. H. Schneider (Woodtech Inc., Fredericton, New Brunswick E3A 7J3 (CA)), Wood Impregnation.WO 01/53050 (2001): MH Schneider (Woodtech Inc., Fredericton, New Brunswick E3A 7 J 3 (CA)), Wood impregnation.
Claims (12)
- A method of impregnating a wood material with a liquid impregnating medium, comprising the steps of:introducing the wood material into an autoclave,- feeding-in a gas up to a predetermined pressure, and- reducing the pressure in the autoclave until ambient pressure is reached,
characterized by the steps of, before reducing the pressure in the autoclave until ambient pressure is reached,- adjusting the pressure compensation within the wood material to a predetermined protection pressure, and- feeding-in a liquid impregnating medium, and finally- increasing the pressure in the autoclave by an amount of between 30 bar and 200 bar above the predetermined protection pressure for introducing the impregnating medium into the wood material. - The method according to claim 1, characterized in that the pressure in the autoclave is increased as the liquid impregnating medium is fed-in.
- The method according to claim 1, characterized in that, after introducing the impregnating medium, a holding time follows, during which the wood material to be impregnated either remains within the autoclave under unchanged conditions, or during which the wood material to be impregnated is subjected to phases of changing pressure.
- The method according to claim 1, characterized in that a gas is used having a critical point at a pressure of between 20 bar and 150 bar and a temperature of between 20°C and 150°C.
- The method according to claim 1, characterized in that a gas is used which reduces the viscosity of the impregnating medium, preferably carbon dioxide or nitrogen.
- The method according to claim 1, characterized in that the predetermined pressure within the autoclave before introducing the liquid impregnating medium is between 15 and 100 bar.
- The method according to claim 1, characterized in that the pressure at the time of or after introducing the impregnating medium is increased above the predetermined protection pressure.
- The method according to claim 1, characterized in that the pressure for introducing the impregnating medium is increased above the predetermined protection pressure at a rate of between 5 bar per hour and 150 bar per hour.
- The method according to claim 1, characterized in that the liquid impregnating medium contains at least one substance which improves the biological, chemical, physical or other characteristics of the wood material.
- The method according to claim 1, characterized in that the solvent in which the impregnating medium is dissolved has a higher solvent power, with respect to the impregnating medium, than the gas in its gaseous or superfluid state which is used for building up the protection pressure.
- The method according to claim 1, characterized in that the liquid impregnating medium includes solid materials, in particular nanosilicates.
- A wood material impregnated by the method according to at least one of the above claims 1 to 10.
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US20160263770A1 (en) * | 2013-11-06 | 2016-09-15 | Superwood A/S | A method for liquid treatment of a wood species |
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CH514411A (en) * | 1967-07-03 | 1971-10-31 | Mo Och Domsjoe Ab | Impregnating cellulosic articles - with polyalcohols, their ethers or esters |
DE4202320A1 (en) * | 1992-01-29 | 1993-08-05 | Dierk Dr Knittel | Impregnating substrate by contact with supercritical fluid contg. impregnant - followed by conversion of fluid to subcritical state |
US5996782A (en) * | 1997-04-14 | 1999-12-07 | Sealed Air Corporation | Foam in bag packaging system for manual use |
FR2770171B1 (en) * | 1997-10-27 | 1999-11-19 | Commissariat Energie Atomique | METHOD AND INSTALLATION FOR TREATING POROUS MATERIAL WITH AN IMPREGNATION PRODUCT |
DK199801455A (en) * | 1998-11-10 | 2000-05-11 | Fls Miljoe A S | Process for impregnating or extracting a resinous wood substrate |
DK199801456A (en) * | 1998-11-10 | 2000-05-11 | Fls Miljoe A S | Process for impregnating or extracting a resinous wood substrate |
DE10041003A1 (en) * | 2000-08-22 | 2002-03-28 | Sueddeutsche Kalkstickstoff | Process for impregnating a carrier matrix with solid and / or liquid compounds with the aid of compressed gases and substances impregnated in this way |
DE10122149A1 (en) * | 2001-05-08 | 2002-11-14 | Creavis Tech & Innovation Gmbh | Process for the antimicrobial finishing of porous materials |
-
2003
- 2003-01-24 DE DE10302937A patent/DE10302937A1/en not_active Withdrawn
-
2004
- 2004-01-23 EP EP04001501A patent/EP1440779B9/en not_active Expired - Lifetime
- 2004-01-23 AT AT04001501T patent/ATE331593T1/en not_active IP Right Cessation
- 2004-01-23 DE DE502004000852T patent/DE502004000852D1/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107931058A (en) * | 2017-11-16 | 2018-04-20 | 安徽国电能源设备工程有限公司 | A kind of spray painting processing method of boilers heated electrically workpiece |
Also Published As
Publication number | Publication date |
---|---|
DE502004000852D1 (en) | 2006-08-10 |
EP1440779B9 (en) | 2007-02-28 |
ATE331593T1 (en) | 2006-07-15 |
DE10302937A1 (en) | 2004-08-05 |
EP1440779A1 (en) | 2004-07-28 |
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