EP1440497A1 - Connecting device for ignition systems of internal combustion engines - Google Patents
Connecting device for ignition systems of internal combustion enginesInfo
- Publication number
- EP1440497A1 EP1440497A1 EP02781138A EP02781138A EP1440497A1 EP 1440497 A1 EP1440497 A1 EP 1440497A1 EP 02781138 A EP02781138 A EP 02781138A EP 02781138 A EP02781138 A EP 02781138A EP 1440497 A1 EP1440497 A1 EP 1440497A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connecting means
- jacket
- protective cap
- connecting device
- means according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/02—Details
- H01T13/04—Means providing electrical connection to sparking plugs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/02—Details
- H01T13/06—Covers forming a part of the plug and protecting it against adverse environment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/40—Sparking plugs structurally combined with other devices
- H01T13/44—Sparking plugs structurally combined with other devices with transformers, e.g. for high-frequency ignition
Definitions
- the invention is based on a connecting means for ignition systems of internal combustion engines according to the preamble of claim 1.
- This protective cap which is usually made of a special rubber mixture, is particularly at risk in today's internal combustion engines. Contributing to this in particular as a stressful circumstance is that with today's engines a
- the connecting means according to the invention for ignition systems of internal combustion engines with the characterizing features of claim 1 has the advantage that the aforementioned shortcomings are avoided.
- the connecting means is designed in such a way that a protective cap is constructed at least in two layers with an inner jacket made of electrical insulating material and with an outer jacket made of electrically conductive material lying directly on the inner jacket, which is electrically connected to ground potential.
- the direct contact of the outer jacket on the inner jacket avoids air pockets.
- the inner jacket is electrically placed directly on ground potential despite the spatial spacing via the plug shaft to the cylinder head.
- the outer jacket is flexible on the
- Inner jacket applied so that the connecting means can be expanded in the area of the connections for contacting without changing its electrical properties.
- a connecting means 11 for ignition systems of internal combustion engines 12, as shown in FIG. 1, has the following main features: a first connection 13 for an ignition coil 14, a second connection 16 for a spark plug 17, and an only schematically drawn one, the two connections 13, 16 connecting electrical conductor 18, and a protective cap 19, which at least partially surrounds the connections 13, 16 and the conductor 18.
- the connecting means 11 is positioned in a shaft 21, also referred to as a candle niche, in a cylinder head
- the spark plug 14 is recessed and mounted in a known manner.
- the protective cap 19 has, as is shown in FIG. 2, an inner jacket 23 facing the connections 13 and the conductor 18 and an outer jacket 24 which, in the radial direction, directly to the inner jacket without gaps
- the inner jacket 23 consists of an electrical insulating material, preferably an elastomer based on silicone. An elastic plastic in the manner of a thermoplastic elastomer would also be possible.
- the inner jacket 23 is applied in a single injection molding process to the connections 13, 16 provided as inserts in an injection mold and connected to the conductor 18 with a layer thickness of approximately 3 mm.
- the inner jacket 23 projects beyond the connections 13, 16 in the form of a sleeve at their end openings.
- mating plugs of the ignition coil 14 and the spark plug 17, which are connected to the connections 13, 16, are partially enclosed and sealed.
- the outer casing 24 is applied without gaps.
- the outer sheath 24, like the inner sheath 23, is flexible so that when the connecting means 11 is plugged into the mating connector of the ignition coil 14 and the spark plug 17 it is resiliently expandable and the bond with the inner sheath 23 remains unchanged.
- the outer jacket 24 is electrically conductive. It has, in its longitudinal course adjacent to the first connection 13, three axially spaced, parallel to each other sealing rings 27, the cross-sectional areas of which taper towards the free ends to such an extent that the free ends are capable of being bent.
- the sealing rings 27 are dimensioned in their radial extent so that they come into contact with a slight excess on the inside 28 of the shaft 21 when the connecting means 11 is inserted into the shaft 21, and on the one hand a shaft seal 29 and on the other hand electrical
- the outer jacket 24 preferably consists of an electrically conductive, silicone-based elastomer sprayed directly onto the outside 26 of the inner jacket 23, so that a seamless, integral connection between the jackets 23, 24 is formed.
- the outer sheath 24 could also be formed by a screen braid made of electrically conductive metal that fits tightly on the outside 26 and can spring back. It is also possible to form the outer jacket 24 from a shrink tube, a thin-walled plastic tube or the like.
- the outer casing 24 it is important for the function of the outer casing 24 that it consists of an electrically conductive material and that its mechanical properties, like that of the inner casing 23, can spring back and spring back. This creates the prerequisites that the intimate, spacing-free association between the sheaths 23, 24 is retained even when the connecting means 11 are plugged in.
- the outer side 26 of the inner jacket 23 is the outer end layer of the electrical insulator
- Connection means 11 electrically connected directly to the ground potential of the cylinder head 22 of the internal combustion engine 12, so that no intermediate insulating layers such as air gaps occur on this electrical path.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
- Spark Plugs (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10152085 | 2001-10-23 | ||
DE10152085A DE10152085A1 (en) | 2001-10-23 | 2001-10-23 | Lanyards for ignition systems of internal combustion engines |
PCT/DE2002/003961 WO2003038958A1 (en) | 2001-10-23 | 2002-10-21 | Connecting device for ignition systems of internal combustion engines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1440497A1 true EP1440497A1 (en) | 2004-07-28 |
EP1440497B1 EP1440497B1 (en) | 2011-06-29 |
Family
ID=7703305
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02781138A Expired - Lifetime EP1440497B1 (en) | 2001-10-23 | 2002-10-21 | Connecting device for ignition systems of internal combustion engines |
Country Status (5)
Country | Link |
---|---|
US (1) | US6932627B2 (en) |
EP (1) | EP1440497B1 (en) |
JP (1) | JP4348184B2 (en) |
DE (1) | DE10152085A1 (en) |
WO (1) | WO2003038958A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7594489B1 (en) * | 2007-01-19 | 2009-09-29 | Marshall Electric Corp. | High voltage extender |
DE102010063508A1 (en) * | 2010-12-20 | 2012-06-21 | Robert Bosch Gmbh | Ignition coil with connection device |
US10008830B2 (en) * | 2016-05-18 | 2018-06-26 | Marshall Electric Corp. | High-voltage extender for connecting a spark plug to a high-voltage source |
US9923300B2 (en) * | 2016-05-18 | 2018-03-20 | Marshall Electric Corp. | Semi-rigid high-voltage extender |
CN107332109A (en) * | 2017-04-26 | 2017-11-07 | 周向进 | The spark plug and its internal combustion engine and automobile of a kind of flame |
DE102018108292B4 (en) * | 2017-11-17 | 2023-05-11 | Borgwarner Ludwigsburg Gmbh | Connector for connecting an ignition coil to a spark plug and protective tube for a connector |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2987587A (en) | 1959-07-16 | 1961-06-06 | Hallett Mfg Company | Electrically shielded cap for a unit of the ignition system of internal-combustion engines |
US4423624A (en) * | 1982-02-24 | 1984-01-03 | Creative Tool Company | Diesel timing light |
JPS60122279A (en) | 1983-12-05 | 1985-06-29 | Ngk Spark Plug Co Ltd | Noise prevention device of igniter |
DE3544870A1 (en) | 1985-12-18 | 1987-06-19 | Beru Werk Ruprecht Gmbh Co A | SPARK PLUG |
JPH08144918A (en) | 1994-11-17 | 1996-06-04 | Sumitomo Wiring Syst Ltd | Igniter for internal combustion engine |
DE19509793C2 (en) * | 1995-03-17 | 1997-04-30 | Audi Ag | Spark plug connector |
DE19604105A1 (en) | 1996-02-06 | 1997-08-07 | Bosch Gmbh Robert | Ignition device for a multi-cylinder internal combustion engine |
DE69723337T2 (en) | 1996-03-21 | 2004-04-15 | Hitachi, Ltd. | Igniter for an internal combustion engine |
DE19612508C2 (en) * | 1996-03-29 | 2000-05-04 | Bremi Auto Elektrik Ernst Brem | Connector |
-
2001
- 2001-10-23 DE DE10152085A patent/DE10152085A1/en not_active Ceased
-
2002
- 2002-10-21 WO PCT/DE2002/003961 patent/WO2003038958A1/en active Application Filing
- 2002-10-21 EP EP02781138A patent/EP1440497B1/en not_active Expired - Lifetime
- 2002-10-21 US US10/433,079 patent/US6932627B2/en not_active Expired - Fee Related
- 2002-10-21 JP JP2003541106A patent/JP4348184B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO03038958A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1440497B1 (en) | 2011-06-29 |
US20040065286A1 (en) | 2004-04-08 |
US6932627B2 (en) | 2005-08-23 |
WO2003038958A1 (en) | 2003-05-08 |
JP2005507057A (en) | 2005-03-10 |
JP4348184B2 (en) | 2009-10-21 |
DE10152085A1 (en) | 2003-04-30 |
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