EP1437805A1 - Montage et emballage d' assemblages de cable plat - Google Patents

Montage et emballage d' assemblages de cable plat Download PDF

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Publication number
EP1437805A1
EP1437805A1 EP03450007A EP03450007A EP1437805A1 EP 1437805 A1 EP1437805 A1 EP 1437805A1 EP 03450007 A EP03450007 A EP 03450007A EP 03450007 A EP03450007 A EP 03450007A EP 1437805 A1 EP1437805 A1 EP 1437805A1
Authority
EP
European Patent Office
Prior art keywords
packaging
cable set
holder
points
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03450007A
Other languages
German (de)
English (en)
Inventor
Nikola Dipl.-Ing Dragov
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
I&T Innovation Technology Entwicklungs und Holding AG
Original Assignee
I&T Innovation Technology Entwicklungs und Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by I&T Innovation Technology Entwicklungs und Holding AG filed Critical I&T Innovation Technology Entwicklungs und Holding AG
Priority to EP03450007A priority Critical patent/EP1437805A1/fr
Priority to US10/752,899 priority patent/US20040139699A1/en
Priority to JP2004003401A priority patent/JP2004338802A/ja
Publication of EP1437805A1 publication Critical patent/EP1437805A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

Definitions

  • the invention relates to the packaging and assembly of flat cable sets, including cable harnesses called, but mostly simply referred to below as cable sets.
  • Finished cable sets are packed for shipment or transport according to the current state of the art but still manual.
  • the cable sets will be by hand after a functional test in different types of packaging, mostly in Small load carriers (KLT) or plastic bags, inserted.
  • KLT Small load carriers
  • the cable harnesses are folded manually by placing the outlets parallel to the main line bent to be wrapped up later with him.
  • the most Cable sets of several meters in length thus form a bundle that is found in most production facilities must be manipulated by two or more people.
  • the cable sets again manually removed from the packaging and, starting from a striking, accordingly marked, point of the cable set, on the floor or a suitable one
  • the work surface is rolled out and roughly restored to its original shape.
  • the cable sets are brought into the vehicle or onto a vehicle part and there manually inserted into the channels provided for this purpose, appropriately fixed and with their Plugs connected to the devices or consumers.
  • the cable set When unpacking the cable set by a handling device the cable set grabs at its breakpoints and takes from the fixation points that the breakpoints be brought into the position that they had taken on the carrier and that the Cable set is then brought to the installation station or to an interim storage facility.
  • the invention also relates to a packaging for a cable set, which consists of at least one Packaging sleeve and a template-like holder, the fixing points for breakpoints has a cable set.
  • Fig. 1 shows purely schematically a cable set 1 lying on a carrier 2 on which he has been manufactured.
  • a packaging device according to the invention is located above the carrier 2 3, which is either part of the manufacturing device for the cable set 1 can be or is a separate device, which then either over the finished cable set is driven or to which the finished cable set on his carrier, on which he is no problem is transportable, is brought.
  • holding elements are in the packaging device 4, 5, 6, 7 are provided, which are positioned appropriately above the cable set 1.
  • This Holding elements 4, 5, 6, 7 have gripping or holding devices (e.g. operated with vacuum, mechanical clamps or suction cups) connected to the components of the cable set, that they should grasp and hold together.
  • gripping devices e.g. operated with vacuum, mechanical clamps or suction cups
  • Plugs that are attached to the cable set and are held directly on the carrier their location is therefore precisely defined, selected as breakpoints.
  • the gripping devices can then the packaging device be appropriately trained mating connector as far as movable or have moving parts that they grip the connector and release it again.
  • the holding element 5 is fixed to the packaging device 3 attached, the holding element 4 is displaceable in the direction of arrow F and the Holding elements 6 and 7 can be moved together in the direction of the arrow -F, wherein of course after the cable set has been put down, the individual holding elements into the illustrated Starting position (or beyond) to be moved back.
  • the cable set 1 is gripped by the gripping devices of the holding elements 4, 5, 6, 7 was and is held by them, it is separated from Carrier 2, to which the If necessary provided on the carrier holding organs solved, and it will be appropriate Way, depending on the type of carrier and the size of the cable set and the number the breakpoints depends, the holding elements, as described above, shifted, whereby the cable set in the direction of displacement with the formation of hanging loops 10 is significantly reduced.
  • a template-like holder 8 which is made in one piece or in several parts can be brought from below into the area of the cable set 1, so that the loops 10 slide through openings 11 of the holder.
  • This template-like holder 8 is preferred also from the packaging device 3, or from one cooperating with it Device, held and positioned. It is when using a multi-part Holder 8 also possible, this before moving the holding elements 4, 5, 6, 7th to position under the cable set and the individual parts to fit with the holding elements to postpone. Although this requires a greater logistical effort, avoids but all problems with the passage of the loops 10 through the openings 11 of the Holder 8.
  • FIG. 3 This situation is shown in Fig. 3.
  • the template-like holder 8th moved from left to right with respect to the packaging sleeve 9 during the lowering, whereby the loops are stored in an orderly manner.
  • This relative movement can of course even with a horizontally immovable holder 8 by a corresponding movement the packaging sleeve 9 can be reached.
  • the breakpoints also become the cable set 1 with the corresponding fixing points of the template-like Holder 8 connected, so that these breakpoints in the packaging a precisely defined Take up the position and then keep it.
  • a handling device which is constructed the same or similar to the packaging device 3 and can be part of a mounting device for the cable set, with their holding and Bring gripping elements in the known position that the stops of the cable set 1 in the packaging and in particular on the template-like holder 8, take them to seize there, to lift off the holder and by appropriately spreading the individual gripping and holding elements the cable set again in the position shown in Fig. 1 bring to.
  • the one originally produced on its carrier 2 Cable set 1 noticeable in its longitudinal direction by forming two loops 10 shortened, of course the formation of several loops is possible.
  • complex Wiring harnesses are also possible in the course of a second reduction in expansion of the harness breakpoints approach each other in a direction that is different from the first Direction F, -F deviates and in particular, but not necessarily, normally this direction.
  • the template-like placed under the cable set 1 gripped by the packaging device 3 Holder 8 can be formed in one piece, its edge regions (in Fig. 2 and 3 not shown) are designed continuously to ensure the one-piece design, the loops 10 then hang through sufficiently wide slots 11 of the holder 8. But it is also possible to form the holder 8 in several parts and for each of the parts in to provide suitable packaging and fixings for the packaging envelope that meet the specified requirements Position of the individual parts of the holder 8 and thus the predetermined position of the breakpoints of cable set 1. It is also possible for the individual parts of such Holder with each other or by means of a connecting part in the "shortened" position to fix and bring as a part in the packaging envelope.
  • the problem is the adjustment and addition of Tolerances in the case of a one-piece holder are considerably cheaper than in the case of one multi-part holder (which in turn has no problems with the passage of the loops) and is therefore preferred, but are special cases, especially with complex wiring harnesses possible, where the additional effort of adjustment and control through the possibility to transport and assemble a more complex cable set in one piece becomes.
  • the packaging sleeve and also the template-like Garr offers corrugated cardboard, which has the advantage of being flat to the packaging point to be delivered, which are punched and folded with sufficient accuracy can and after the removal of the cable set at the installation site easily and easily can be recycled.
  • a packaging envelope a holder made of corrugated cardboard made of plastic, which is then preferably reusable is to be provided, but there are always the problems of transporting the already used device back to the packaging point.
  • the corrugated cardboard used can be coated or with special inserts be provided to fix the breakpoints, it is also possible to use other material use, with knowledge of the invention and the respective packaging requirements it is easy for the specialist in the field of packaging technology select appropriate materials.
  • the holder which is then preferably in several parts, as a carrier to be used, the ones required during production but superfluous during transport
  • Intermediate pieces can be created by simple strips or table-like structures so that they represent a kind of "residual carrier".

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
EP03450007A 2003-01-10 2003-01-10 Montage et emballage d' assemblages de cable plat Withdrawn EP1437805A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP03450007A EP1437805A1 (fr) 2003-01-10 2003-01-10 Montage et emballage d' assemblages de cable plat
US10/752,899 US20040139699A1 (en) 2003-01-10 2004-01-07 Assembly and packaging of flat-cable harnesses
JP2004003401A JP2004338802A (ja) 2003-01-10 2004-01-08 平形ケーブルセットの梱包と組付け

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP03450007A EP1437805A1 (fr) 2003-01-10 2003-01-10 Montage et emballage d' assemblages de cable plat

Publications (1)

Publication Number Publication Date
EP1437805A1 true EP1437805A1 (fr) 2004-07-14

Family

ID=32479995

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03450007A Withdrawn EP1437805A1 (fr) 2003-01-10 2003-01-10 Montage et emballage d' assemblages de cable plat

Country Status (3)

Country Link
US (1) US20040139699A1 (fr)
EP (1) EP1437805A1 (fr)
JP (1) JP2004338802A (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE502006000952D1 (de) * 2006-02-13 2008-07-31 Delphi Tech Inc Leitungsstrang

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5829110A (en) * 1995-10-05 1998-11-03 Japan Solderless Terminal Mfg. Co., Ltd. Apparatus for tying wire harness
US6120327A (en) * 1997-07-22 2000-09-19 Lear Automotive Dearborn, Inc. Foam wire harness with shape memory

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH410844A (de) * 1963-12-02 1966-04-15 Establishment For Automation Vorrichtung zum Abtafeln oder Abfüllen von bandförmigem oder losem Gut in Kartons oder sonstige Behälter
US3792190A (en) * 1972-11-16 1974-02-12 R Schultz Preassembled electrical wiring apparatus and method of installation thereof
US4077118A (en) * 1975-08-27 1978-03-07 Lyall Electric, Inc. Method and apparatus for making lengths of flexible material
JPS53126332A (en) * 1977-04-05 1978-11-04 Teijin Ltd Method of and device for forming coil of yarn
EP0009218B1 (fr) * 1978-09-19 1983-07-20 Vepa AG Procédé et dispositif pour déposer des câbles de filaments ou de fibres en mouvement
JP2964693B2 (ja) * 1991-05-17 1999-10-18 住友電装株式会社 ワイヤハーネスの組立方法および組立装置

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5829110A (en) * 1995-10-05 1998-11-03 Japan Solderless Terminal Mfg. Co., Ltd. Apparatus for tying wire harness
US6120327A (en) * 1997-07-22 2000-09-19 Lear Automotive Dearborn, Inc. Foam wire harness with shape memory

Also Published As

Publication number Publication date
US20040139699A1 (en) 2004-07-22
JP2004338802A (ja) 2004-12-02

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