Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H83/00—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
  • H01H83/20—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by excess current as well as by some other abnormal electrical condition
  • H01H83/22—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by excess current as well as by some other abnormal electrical condition the other condition being imbalance of two or more currents or voltages
  • H01H83/226—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by excess current as well as by some other abnormal electrical condition the other condition being imbalance of two or more currents or voltages with differential transformer
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
  • H01H71/10—Operating or release mechanisms
  • H01H71/1009—Interconnected mechanisms
  • H01H2071/1036—Interconnected mechanisms having provisions for four or more poles
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
  • H01H71/02—Housings; Casings; Bases; Mountings
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
  • H01H71/10—Operating or release mechanisms
  • H01H71/1009—Interconnected mechanisms
  • H01H71/1018—Interconnected mechanisms with only external interconnections

Definitions

• the present invention relates to a modular four-pole residual current circuit breaker; more particularly, the present invention relates to a modular residual current circuit breaker that comprises, on one side, four magnetothermal interruption compartments and, laterally thereto, so as to form a single block, a residual current protection compartment.
• the enclosure of a device that is termed modular has two mutually parallel side walls that are mutually spaced by a preset base multiple that is common to all modular devices of the same kind, as set by appropriate standards.
• the magnetothermal interruption compartments are usually arranged parallel to each other and all have the same width, which is equal to one base module.
• the residual current protection chamber is usually arranged parallel to the magnetothermal interruption compartments and is laterally adjacent, on one side or the other, with respect to the magnetothermal interruption assembly that has formed, and its width is generally equal to three times the base module.
• the main drawback of this solution is the fact that the total width of the resulting four-pole residual current circuit breaker is usually equal to seven times the base module; accordingly, the space required during application is considerable.
• a second solution that is known in the art provides an embodiment in which the total width of a four-pole residual current circuit breaker is brought to four times the base module, with the consequent benefit, by virtue of its smaller dimensions, of a more efficient utilization of the space available for assembly.
• This solution is achieved because the width of each one of the magnetothermal interruption compartments is equal to the base module and the residual current protection chamber is arranged longitudinally above or below the magnetothermal interruption compartments, as if the volume available inside the enclosure were divided in two along a plane that is perpendicular to the side walls of the enclosure and to its fixing wall, so that part of this volume is divided transversely between the various magnetothermal interruption compartments while the other part is occupied longitudinally by the residual current protection element.
• the residual current protection compartment lies longitudinally along the entire width of the enclosure and transversely to the magnetothermal interruption compartments, so as to make the electrical connections among the many internal components of these compartments particularly complicated and disadvantageous to provide.
• the residual current protection compartment is assembled with the magnetothermal interruption compartments by arranging it in a central position; in practice, two magnetothermal circuit breakers are assembled sequentially, followed by the residual current unit and then by the second pair of magnetothermal circuit breakers.
• This particular embodiment does not allow to assemble all the magnetothermal circuit breakers in the absence of the residual current protection compartment, thus preventing the possibility to perform tests on the entire magnetothermal part without the residual current protection compartment. Accordingly, in case of poor operation of the magnetothermal parts, the assembled residual current part is also unusable, consequently wasting material and increasing production times and costs.
• the aim of the present invention is to obviate the drawbacks cited above, and in particular to provide a modular four-pole residual current circuit breaker that is highly compact and has an optimized performance.
• an object of the present invention is to provide a modular four-pole residual current circuit breaker that is simple to manufacture and most of all facilitates the steps for the assembly of the various internal components.
• Another object of the present invention is to provide a modular four-pole residual current circuit breaker that facilitates testing and at the same time allows to organize and optimize inventory reserve management.
• Another object of the present invention is to provide a modular four-pole residual current circuit breaker that is highly reliable, relatively easy to provide, and at competitive costs. This is achieved by means of a modular four-pole residual current circuit breaker, comprising:
• an enclosure on which there are terminals for input and output connection to corresponding conductors of an electric circuit, said enclosure having a front wall from which an actuation lever protrudes, a rear wall, two side walls that are substantially parallel to each other and whose distance is four times a base module M, a lower wall and an upper wall, said enclosure containing: ⁇ first, second, third and fourth magnetothermal interruption units, which are arranged mutually side by side and are separated by dividing walls, an input terminal and an output terminal being associated with said units; ⁇ a residual current protection unit, arranged at one of the lateral ends of said enclosure and laterally adjacent to said first magnetothermal interruption unit; characterized in that, with respect to a front view, the dividing wall between said first and second magnetothermal units is substantially step-shaped and forms a compartment for accommodating the first magnetothermal unit that has an upper part and a lower part that have mutually different widths, the lower part of said compartment being wider than the upper part and accommodating a transmission lever that is suitable to functionally couple the
• the space available inside the enclosure is conveniently distributed between the magnetothermal interruption units and the residual current interruption unit, obtaining, by means of an appropriate configuration of the dividing walls, the space required to receive the lever for coupling between the magnetothermal part and the differential part; accordingly, the assembly is highly compact, allowing to obtain a four-pole residual current circuit breaker with a total width equal to four times the base module.
• circuit breaker according to the invention is the fact that by virtue of the arrangement of the residual current protection compartment at one of the ends of the enclosure, it is possible to divide the operation for assembling the circuit breaker into two separate steps, the first one being related to the assembly of the magnetothermal compartments, the second one being related to the assembly of the residual current protection compartment, to be performed after a test on the magnetothermal section, which is already ready, and only depending on the specific requirements and/or needs of application.
• This allows to avoid assembling the entire circuit breaker if the magnetothermal section does not pass the test; moreover, this approach allows to optimize inventory reserves, since it is possible to preassemble and stock only the magnetothermal section, assembling the remaining residual current part when required and according to the required protection power.
• Figure 1 is a perspective view of a four-pole residual current circuit breaker according to the invention
• Figure 2 is a schematic view of the internal arrangement of the compartments of the circuit breaker of Figure 1 ;
• Figure 3 is a perspective view of the set of the internal components of said four- pole residual current circuit breaker;
• Figure 4 is a front view of the set of assembled magnetothermal compartments;
• Figure 5 is a schematic side view of a magnetothermal interruption unit used in the four-pole residual current circuit breaker according to the invention;
• Figure 6 is a schematic side view of the residual current protection unit used in the circuit breaker according to the invention;
• Figure 7 is a detail perspective view of a transmission lever during coupling with the kinematic mechanism of the residual current unit and with the kinematic mechanism of the magnetothermal unit that is laterally adjacent thereto.
• the four-pole residual current circuit breaker 1 comprises four magnetothermal interruption units 3, which are mutually assembled in a same enclosure 2 that has a width L equal to four times a base module M, said units being all mutually laterally adjacent, an input terminal 4 and an output terminal 5 being associated with each one of said units, and a residual current protection unit 6.
• said base module taking into account normal manufacturing tolerances, is generally equal to 17.5 (o + ° '5 ) mm, as set by the DIN 43880 standard.
• the enclosure 2 comprises: two parallel side walls 7, whose distance determines a width equal to L; a rear fixing wall 8, which is shaped appropriately so as to facilitate engagement on a suitable supporting guide, not shown in the figures, in manners that are widely known in the art; an upper wall 10 and a lower wall 11, which are perpendicular to the fixing wall 8 and to the side walls 7 and on which the input and output terminals protrude respectively for the connection of conductors of a circuit with the magnetothermal interruption units 3.
• the enclosure 2 has a front wall 13 that lies substantially parallel to the fixing wall 8 and from which a rotating actuation lever 19 protrudes outside said enclosure 2 and is available to users; furthermore, in the illustrated embodiment, said wall 13 allows access to the clamps for tightening or loosening the corresponding input terminal 4 and output terminal 5; as an alternative, both the terminals and the corresponding clamps might be arranged differently according to the requirements.
• the magnetothermal interruption units 3 are arranged in the enclosure 2 so that they are mutually side by side and separated by partitions or walls 14, which help to form respective containment compartments; furthermore, the residual current protection unit 6 is in turn arranged at one of the lateral ends of said enclosure and is laterally adjacent to one of the magnetothermal interruption compartments 3.
• At least the dividing wall 14 that is interposed between the magnetothermal unit that is laterally adjacent to the residual current unit 6 and the magnetothermal unit that directly follows it is substantially step- shaped and forms a containment compartment that has an upper part 40 and a lower part 50 that have mutually different widths, the lower part 50 being wider than the upper part 40 and accommodating a transmission lever; said lever, designated by the reference numeral 28 in Figure 7, is suitable to functionally couple the kinematic mechanism of the residual current unit 6, generally designated by the reference numeral 60, with the kinematic mechanism of the magnetothermal unit 3 that is laterally adjacent thereto, designated by the reference numeral 30.
• the transmission lever 28 has a contoured body with means for functional coupling, at one end, to a first lever 61 of the kinematic mechanism 60, for example a relay reset lever, and at the other end to a second trip lever 31 that belongs to the kinematic mechanism 30 of the unit 3 that is laterally adjacent to the residual current unit 6; furthermore, said levers 28, 61 and 31 are mutually coupled so as to be mutually aligned along an axis Bl that lies along the line that connects the two side walls 7.
• all the dividing walls 14 that mutually separate in pairs the magnetothermal interruption units 3 have a substantially step-like shape in a front view and form containment compartments for the units 3 which have an upper part 40 and a lower part 50 that have preferably mutually different widths; furthermore, the lower part 50 of the first compartment 3, i.e., the compartment that is adjacent to the residual current protection unit 6, is wider than the lower part of the remaining magnetothermal interruption compartments 3.
• the input terminals 4, which are all mutually aligned on one side and, at said input terminals, the output terminals 5, which are likewise all mutually aligned, on the other side, are distributed with a regular spacing that is equal to the base module M from one of the side walls 7 to the other, so that at right angles to said side walls 7 they are all staggered with respect to the magnetothermal interruption compartments 3 with which they are respectively associated.
• the input or output terminals 4 or 5 that are at the end of the corresponding alignments are at a distance from the side walls 7 of the enclosure 2 that is equal to half the base module M. All the magnetothermal interruption units 3 have substantially the same structure.
• each magnetothermal protection unit 3 comprises an opening/closure kinematic mechanism 30, the kinematic mechanisms 30 of the various units 3 being mutually functionally connected according to embodiments that are known in the art and are accordingly not described in detail.
• Said kinematic mechanisms 30, which comprise in particular the already mentioned release lever 31, and a contact-carrying lever 32 on which the respective moving contact 17 is arranged, according to embodiments that are widely known in the art and are therefore not described in detail, are suitable, under the action of the protection devices 15 or 18, to make the moving contacts 17 pass from a closed position, in which they are coupled to the corresponding fixed contacts 16, to an open position, in which they are instead separated from said fixed contacts, as shown in Figure 5.
• the kinematic mechanisms 30 are functionally controlled by the actuation lever 19.
• each electromagnetic protection device 15 has a winding coil 20, which is arranged around a supporting structure 21, and a release pin 22, which is functionally controlled by the coil 20 and is suitable to act on the corresponding kinematic mechanism 30, generally on the corresponding release lever 31.
• the axis Ai of each electromagnetic protection device 15, i.e., the axis along which the corresponding release pins 22 act runs parallel to the side walls 7 of the enclosure 2, along the line that connects the upper and lower walls 10 and 11.
• Figures 4 and 5 show the axis Ai of a single pin 22 for the sake of simplicity in illustration.
• each electromagnetic protection device 15 can advantageously lie parallel to the fixing wall 8 of the enclosure 2, to the benefit of the space available for the arc quenching chambers 23 and therefore of the breaking capacity, which is not reduced in any way.
• Another advantageous aspect is constituted by the fact that the winding coil 20 of the protection devices 15 can be provided by adopting standardized conductors having a rectangular cross-section or flat wires, wherein the larger dimension lies parallel to the axis Ai, Figure 5; it is thus possible to minimize the transverse space occupation of each electromagnetic protection device 15.
• conductors having a circular cross- section are examples of conductors having a circular cross- section.
• the residual current protection unit 6, accommodated in the corresponding compartment formed by one of the side walls 7 and by an additional partition 14, comprises a fault detector 24, which is suitable to detect the presence of a residual current, and a per se known relay 25, which is controlled by the fault detector 24 and is provided with a movable release piston 29, as shown in Figure 6.
• the fault detector 24 comprises a toroidal core 26 on which primary conductors 27 and a secondary winding are wound; each one of said primary conductors is electrically connected to a corresponding electromagnetic protection device 15, and the secondary winding, not shown in the figures, is functionally connected to the relay 25.
• the toroidal core 26 is advantageously arranged at the dihedral angle formed by the upper wall 10 and by one of the side walls 7 of the enclosure 2, with an axis A 2 that is orientated substantially along the line that connects the front and rear walls 13 and 8; furthermore, the relay 25 is arranged under the toroidal core 26 and to the rear of the kinematic mechanism 60 of the residual current protection unit, so that the release piston 29 can move along an axis A 3 that lies on a plane that is parallel to the side walls 7 of the enclosure 2, along a line that connects the front wall 13 and the rear wall 8.
• the four-pole residual current circuit breaker according to the invention fully achieves the intended aim and objects, with significant advantages with respect to what is known in the background art.
• the entire system is in fact assembled in an enclosure that has optimized dimensions and particularly has a width that is four times a base module M, with a consequent benefit in practical installation and with a functional performance that is not altered in any way by virtue of the particular arrangement of the various components.
• the assembly of the circuit breaker can be divided advantageously into two separate steps, a first one which relates to the assembly of the magnetothermal section and a second one that relates to the assembly of the residual current section; in this manner, once the first step has ended, it is possible to perform the necessary functional tests only on the magnetothermal part that is already ready. This allows to avoid unnecessary waste of residual current protection components in case of a malfunction that is due only to the magnetothermal section.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Breakers (AREA)
• Keying Circuit Devices (AREA)
• Electronic Switches (AREA)

Applications Claiming Priority (3)

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ID=11448122

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• 2001
  • 2001-07-23 IT IT2001MI001575A patent/ITMI20011575A1/it unknown
• 2002
  • 2002-07-23 EP EP02767254A patent/EP1412960A1/de not_active Withdrawn
  • 2002-07-23 CN CNB028025547A patent/CN1320583C/zh not_active Expired - Fee Related
  • 2002-07-23 WO PCT/EP2002/008212 patent/WO2003012814A1/en not_active Application Discontinuation

Non-Patent Citations (1)

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