EP1405322B1 - Swinging choke - Google Patents

Swinging choke Download PDF

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Publication number
EP1405322B1
EP1405322B1 EP02754873A EP02754873A EP1405322B1 EP 1405322 B1 EP1405322 B1 EP 1405322B1 EP 02754873 A EP02754873 A EP 02754873A EP 02754873 A EP02754873 A EP 02754873A EP 1405322 B1 EP1405322 B1 EP 1405322B1
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EP
European Patent Office
Prior art keywords
core
choke according
swinging choke
swinging
double
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
EP02754873A
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German (de)
French (fr)
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EP1405322A2 (en
Inventor
Michael Baumann
Johann Winkler
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Vogt Electronic AG
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Vogt Electronic AG
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Publication date
Priority claimed from DE2002116846 external-priority patent/DE10216846B4/en
Application filed by Vogt Electronic AG filed Critical Vogt Electronic AG
Publication of EP1405322A2 publication Critical patent/EP1405322A2/en
Application granted granted Critical
Publication of EP1405322B1 publication Critical patent/EP1405322B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/02Coils wound on non-magnetic supports, e.g. formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • H01F27/292Surface mounted devices

Definitions

  • the invention relates to vibration throttles, which are used in electrical engineering.
  • the voltage increase for igniting the fluorescent lamps is achieved by means of a series resonant circuit of an LC combination. This is described, for example, in the already mentioned catalog of VOGT electronic AG on pages 60-04 and 60-05. Voltages of up to 4 kV SS are generated at the coils, and currents of up to 3.5 A must be processed, or even more.
  • the voltage which occurs between the individual winding layers should be as low as possible.
  • the lacquer layer of the wires must prevent a flashover within individual layers, which would be possible due to the corresponding potential difference.
  • small chamber width w necessary to keep the tension between the individual layers as small as possible.
  • the so-called concept of the lying core as illustrated schematically in FIG. 8, for example, the winding window height b must be subdivided by three additional space-receiving chamber walls to accommodate relatively small chamber widths w to reach. This creates four chambers to realize the necessary dielectric strength can.
  • the invention has for its object to provide a swing throttle constructed as simple as possible, which makes it possible to be miniaturized stronger than the known from the prior art vibration chokes, without suffering substantial losses in the electrical, magnetic and thermal data.
  • the stray field is minimized due to the maximization of the magnetic cross section.
  • the oscillating choke according to the invention eliminates the strand, which in turn leads to the elimination of the disadvantages described above with respect to strands.
  • the strand can be omitted due to the minimal stray field in the air gap region and because of the resulting due to the large effective magnetic cross-section low number of turns.
  • due to the higher filling factor of solid wires more copper than in Litzenbewicklung in the changing room are introduced. This results in a reduction of ohmic losses, which compensates for the unwanted frequency losses of solid wires, such as eddy current losses (due to the small air gap and the small number of turns relatively low), skin effects and Proximity bin in total to a large extent.
  • the basic structure of oscillating inductors according to the invention with a symmetrical double E-core, which has two geometrically identical core windows, a cuboid center leg 17 and two cuboid outer legs 18, 19, is from a synopsis of FIGS. 1, 2, 5, 6 and 7 readily apparent.
  • both outer legs 18, 19 of the symmetrical double E-core law in the specified tolerances are each half as wide as its center leg 17, and the height of each of the two back plates 22 (FIGS. see also FIGS. 6 and 7) of the double E-core is in each case half as large as the width (i) of its center leg 17.
  • FIG. 3 An example of such a printed circuit board 21 with a perforated grid is shown in FIG. 3, and FIG. 4 shows a customer-specific height specification for the embodiment of the oscillating choke according to the invention belonging to the board 21 of FIG.
  • FIG. 5 schematically shows an embodiment of such a swivel throttle according to the invention placed on the board 21 of FIG. 3 in plan view
  • FIG. 6 shows schematically in side view a double E core belonging to the height specification of FIG. 4 of the embodiment of the swivel throttle according to the invention of Fig. 5
  • the average quotient of the longitudinal sectional area of the central limb 17 and the cross-sectional area of a core window of the double-E core is 3.3. Taking into account the tolerances one obtains 2.8 - 3.9. In other embodiments of the oscillating choke according to the invention, this ratio is greater or less, e.g. in variant 2 with 3.7. Taking into account the tolerances, the value obtained for the 2nd variant is 3.2 - 4.5, but in any case it is greater than 2.3.
  • the width i of the center leg 17 of the symmetrical double E core is in the range from 6.0 mm to 8.0 mm, but in other embodiments of the oscillation choke according to the invention also smaller or larger widths i of the center leg 17th of the symmetric double E-core are possible.
  • the depth t of the symmetrical double E-core there is a whole series of different embodiments of the oscillating choke according to the invention.
  • the depth t of the symmetric double E-nucleus may be e.g. be greater than 13 mm or even greater than 18 mm, in the range between 13 mm and 18.0 mm or in other embodiments of the swing throttle according to the invention also have other values.
  • the height h of the symmetrical double E-core is less than 15.25 mm and is in the range of 13 mm to 15 mm.
  • other embodiments of the oscillating choke according to the invention also have others, i. greater or smaller heights h of the symmetrical double E-core.
  • the total width a of the symmetrical double E-core is less than 26.5 mm and is in the range of 24 mm to 26 mm.
  • the width a of the symmetrical double-E core is greater than 26.5 mm or smaller than 24 mm.
  • the symmetrical double-E core consists of a manganese-zinc power ferrite.
  • the double E core or the double EQ core have two geometrically identical winding windows, a cuboid center leg or a round center leg and two parallelepiped outer limbs or two outer limbs concavely curved on the inside.
  • the width of the middle limb of the E-core or the EQ core is in the range of 6.0 mm to 8.0 mm, but in other embodiments of inventive swing chokes also smaller or larger widths of the center leg are possible.
  • the depth of the symmetrical E-core or EQ-core there are quite a number of different embodiments of inventive vibration throttles.
  • the depth of the symmetrical double E-core or the symmetrical double EQ core should be greater than 13 mm or even greater than 18 mm.
  • the height of the symmetrical double E core or of the symmetrical double EQ core is smaller than 15.25 mm and is in the range of 13 mm to 15 mm.
  • other embodiments of oscillating chokes according to the invention also have other, that is, larger or smaller heights of the symmetrical double E-core or the symmetrical double EQ-core.
  • the total width of the symmetrical double E core or of the symmetrical double EQ core is smaller than 26.5 mm and is in the range of 24 to 26 mm.
  • the width of the symmetrical double E-core or the symmetrical double EQ core is greater than 26.5 mm or smaller than 24 mm.
  • Fig. 7 schematically illustrates an embodiment of a swing damper according to the invention with a standing E-core.
  • the core rests with one of its broad sides 22 on the board 21 (see FIG. A related corner pin or pin 20 for insertion into the board 21 can be seen in the bottom left in Fig. 7.
  • the one Center leg and two outer legs have transferred.
  • the legs can be designed in a very different way.
  • the middle leg can be, for example, rectangular, rectangular with rounded corners, elliptical or circular.
  • the outer legs are usually shaped so that the outer winding contour, which is determined by the shape of the middle leg, is modeled.
  • double-core solutions there are also plate-core solutions.
  • Such a plate-core solution is e.g. An embodiment of a vibration throttle according to the invention with E-I core.
  • the E-I core solution consists of an E-core with longer legs, combined with a plate, with the air gap located exclusively in the E-core directly below the plate.
  • the above-mentioned embodiment of the oscillating inductor according to the invention with E-I core corresponds to the basic dimensions of the above described in detail double E-core solution.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

An oscillating inductor has a symmetrical double-E core, which has two geometrically identical core windows, a cuboid center limb and two cuboid outer limbs. The double-E core is designed such that a longitudinal cross sectional area of the center limb is greater than 90 mm<SUP>2</SUP>, with a longitudinal cross section being regarded as a cross section which would separate the double-E core into two single E-cores, and the cross section being at right angles to the longitudinal cross section such that the double-E can be identified in the cross section, with the double-E core being located in a component volume of less than 26.5 mmx26.5 mmx15 mm (widthxdepthxheight).

Description

Die Erfindung betrifft Schwingdrosseln, die in der Elektrotechnik eingesetzt werden.The invention relates to vibration throttles, which are used in electrical engineering.

In elektronischen Vorschaltgeräten zum Zünden und Betrieb von Leuchtstoffröhren werden heute vorzugsweise klassische Normbausätze der E-Kern- und RM-Baureihe eingesetzt, wie sie z.B. im Katalog "Induktive Bauelemente" der VOGT electronic AG aus dem Jahre 2000 auf den Seiten 61-01 bis 61-06 beschrieben sind. Auch sind die aus z. B. der US 4,352,080 A bekannt.In electronic ballasts for igniting and operating fluorescent tubes, it is preferred today to use conventional standard construction kits of the E-core and RM series, as are described, for example, in US Pat. in the catalog "Inductive Components" of VOGT electronic AG from the year 2000 on pages 61-01 to 61-06. Also, the z. As the US 4,352,080 A known.

Die Spannungserhöhung zum Zünden der Leuchtstofflampen wird mittels eines Serienschwingkreises aus einer LC-Kombination erzielt. Dies ist z.B. in dem schon genannten Katalog der VOGT electronic AG auf den Seiten 60-04 und 60-05 beschrieben. Dabei entstehen an den Spulen Spannungen bis zu 4 kVSS, und es müssen Ströme bis zu 3,5 A verarbeitet werden, oder auch mehr.The voltage increase for igniting the fluorescent lamps is achieved by means of a series resonant circuit of an LC combination. This is described, for example, in the already mentioned catalog of VOGT electronic AG on pages 60-04 and 60-05. Voltages of up to 4 kV SS are generated at the coils, and currents of up to 3.5 A must be processed, or even more.

Diese Betriebsbedingungen für die Zündspule oder Schwingspule führen entsprechend den geforderten Leistungen zu Luftspalten bis zu maximal 8 mm, je nach Bausatz. Luftspalte dieser Größenordnung führen, verursacht durch das Streufeld des Kerns, zu hohen Wirbelstromverlusten in den Kupferwicklungen. Der niedrige AL-Wert (Permeabilität mal Formfaktor), verursacht durch den großen Luftspalt, benötigt relativ hohe Windungszahlen, was zwangsweise zu hohen Kupferverlusten (PV = I2 · R) führt. Notwendigerweise wird auch wegen der hohen Wirbelstromverluste der Einsatz von Litzen bei derartigen Schwingdrosseln unvermeidlich. Diese Litzenaufbauten haben gegenüber Volldrähten einige Nachteile. Sie sind von der Versorgung teurer, ihre Temperatureigenschaften und ihre mechanischen Eigenschaften sind etwas schwächer als die normaler Kupferlackdrähte, Litzen sind schwieriger zu wickeln als normale Kupferlackdrähte, und schließlich verursachen Litzen aufgrund des Beseneffektes Schwierigkeiten beim Anlegen der Drähte an Stifte.These operating conditions for the ignition coil or voice coil lead according to the required performances to air gaps up to a maximum of 8 mm, depending on the kit. Air gaps of this magnitude, caused by the stray field of the core, lead to high eddy current losses in the copper windings. The low AL (permeability times form factor) caused by the large air gap requires relatively high numbers of turns, which inevitably leads to high copper losses (P V = I 2 .R). Necessarily, the use of strands is inevitable in such oscillating chokes also because of the high eddy current losses. These stranded structures have some disadvantages compared to solid wires. They are more expensive to supply, their temperature properties and mechanical properties are somewhat weaker than the normal copper enameled wires, strands are more difficult to wind than normal copper enameled wires, and finally strands cause difficulties in applying the wires to pins due to the broom effect.

Um die Wirbelstromverluste zu reduzieren, werden heute einige Spulen aufgepolstert, d.h. der Abstand der Wicklung zum Kern wird durch Einbringen von Isolierfolien oder durch Einspritzen von dicken Wandstärken in den Spulenkörper im Bereich des Luftspaltes künstlich vergrößert. Diese Maßnahme führt zwangsläufig wieder zu einem größeren Volumen des Gesamtbauteils bzw. zu kleineren verfügbaren Wickelräumen.To reduce the eddy current losses, today some coils are padded, i. the distance of the winding to the core is artificially increased by introducing insulating films or by injecting thick wall thicknesses in the bobbin in the region of the air gap. This measure inevitably leads again to a larger volume of the overall component or smaller available changing rooms.

Bei Schwingdrosseln ganz allgemein soll die Spannung, die zwischen den einzelnen Wicklungslagen auftritt, die sogenannte Lagenspannung, möglichst gering sein. Die Lackschicht der Drähte muss einen Überschlag innerhalb einzelner Lagen, der aufgrund des entsprechenden Potentialunterschieds möglich wäre, verhindern. Dafür sind ferner unter anderem geringe Kammerbreiten w nötig, um die Spannung zwischen den einzelnen Lagen möglichst klein zu halten. Bei dem aus dem Stand der Technik bekannten diesbezüglichen Kern- und Spulenkörperkonzept, dem sogenannten Konzept des liegenden Kerns, wie es beispielsweise in Fig. 8 schematisch veranschaulicht ist, muss die Wickelfensterhöhe b durch drei zusätzliche wickelraumnehmende Kammerwände unterteilt werden, um relativ kleine Kammerbreiten w zu erreichen. Dabei entstehen vier Kammern, um die nötige Spannungsfestigkeit realisieren zu können.In the case of oscillating inductors in general, the voltage which occurs between the individual winding layers, the so-called layer voltage, should be as low as possible. The lacquer layer of the wires must prevent a flashover within individual layers, which would be possible due to the corresponding potential difference. For this are also among others small chamber width w necessary to keep the tension between the individual layers as small as possible. In the related core and bobbin concept known from the prior art, the so-called concept of the lying core, as illustrated schematically in FIG. 8, for example, the winding window height b must be subdivided by three additional space-receiving chamber walls to accommodate relatively small chamber widths w to reach. This creates four chambers to realize the necessary dielectric strength can.

Der Erfindung liegt die Aufgabe zugrunde, eine möglichst einfach aufgebaute Schwingdrossel bereitzustellen, die es ermöglicht, stärker als die aus dem Stand der Technik bekannten Schwingdrosseln miniaturisiert zu werden, ohne dabei wesentliche Einbußen in den elektrischen, magnetischen und thermischen Daten zu erleiden.The invention has for its object to provide a swing throttle constructed as simple as possible, which makes it possible to be miniaturized stronger than the known from the prior art vibration chokes, without suffering substantial losses in the electrical, magnetic and thermal data.

Diese Aufgabe wird erfindungsgemäß gelöst durch eine Schwingdrossel nach Anspruch 1.This object is achieved by a swing throttle according to claim 1.

Bei der erfindungsgemäßen Schwingdrossel nach Anspruch 1 ist das Streufeld aufgrund der Maximierung des magnetischen Querschnitts minimiert. Dies ergibt sich bei der erfindungsgemäßen Schwingdrossel nach Anspruch 1 aus den besonderen absoluten Abmessungen des Kerns in der Schwingdrossel. Ferner erfolgt eine Minimierung der Bauhöhe durch Drehung der magnetischen Achse von waagerecht (Stand der Technik) auf senkrecht. Durch die großen magnetischen Oberflächen wird eine optimale magnetische und elektrische Abschirmung Richtung Außenfeld erreicht. Ferner erfolgt eine Reduzierung der Wirbelstromverluste in das umliegende, nahe anliegende Gehäuse von elektronischen Vorschaltgeräten durch Platzierung des Luftspalts in der Raummitte. Die großen Rückenflächen der Kerne in der erfindungsgemäßen Schwingdrossel gemäß Anspruch 1 geben der erfindungsgemäßen Schwingdrossel gute Kühlmöglichkeiten und zwar sowohl in Richtung Platine, als auch in Richtung Gehäuse.In the oscillating reactor according to the invention according to claim 1, the stray field is minimized due to the maximization of the magnetic cross section. This results in the swing throttle according to the invention according to claim 1 from the particular absolute dimensions of the core in the swing throttle. Furthermore, the height is minimized by rotation of the magnetic axis from horizontal (prior art) to vertical. Due to the large magnetic surfaces optimum magnetic and electrical shielding is achieved in the direction of the outfield. Furthermore, the eddy current losses in the surrounding, close-fitting housing of electronic ballasts are reduced by placing the air gap in the middle of the room. The large back surfaces of the cores in the oscillating choke according to the invention according to claim 1 give the oscillation choke according to the invention good cooling possibilities, both in the direction of the circuit board, as well as towards the housing.

Aufgrund der Glattheit der Flächen des symmetrischen Doppel-E-Kerns in der erfindungsgemäßen Schwingdrossel nach Anspruch 1 bzw. kann die jeweils entsprechende erfindungsgemäße Schwingdrossel automatisch angesaugt oder gegriffen werden, so dass sie sich für vollautomatische Bestückungsverfahren eignet.Due to the smoothness of the surfaces of the symmetrical double E-core in the oscillating choke according to the invention according to claim 1 or the respective corresponding inventive oscillation choke can be automatically sucked or gripped, so that it is suitable for fully automatic assembly process.

Vorteilhafte und bevorzugte Ausführungsformen der erfindungsgemäßen Schwingdrossel nach Anspruch 1 sind Gegenstand der Patentansprüche 2 bis 22.Advantageous and preferred embodiments of the oscillating throttle according to claim 1 are the subject of claims 2 to 22.

Bei der bevorzugten Ausführungsform der erfindungsgemäßen Schwingdrossel gemäß Anspruch 19 entfällt die Litze, was wiederum zum Wegfall der oben mit Bezug auf Litzen beschriebenen Nachteile führt. Die Litze kann aufgrund des minimalen Streufelds im Luftspaltbereich sowie wegen der sich aufgrund des großen effektiven magnetischen Querschnitts ergebenden geringen Windungszahl entfallen. Bei dieser Ausführungsform kann aufgrund des höheren Füllfaktors von Volldrähten mehr Kupfer als bei Litzenbewicklung in den Wickelraum eingebracht werden. Dadurch erfolgt eine Reduzierung der ohmschen Verluste, was die unerwünschten Frequenzverluste von Volldrähten, wie Wirbelstromverluste (aufgrund des geringen Luftspalts und der kleinen Windungszahl relativ gering), Skineffekte und Proximityeffekt in Summe zum Großteil kompensiert.In the preferred embodiment of the oscillating choke according to the invention according to claim 19 eliminates the strand, which in turn leads to the elimination of the disadvantages described above with respect to strands. The strand can be omitted due to the minimal stray field in the air gap region and because of the resulting due to the large effective magnetic cross-section low number of turns. In this embodiment, due to the higher filling factor of solid wires more copper than in Litzenbewicklung in the changing room are introduced. This results in a reduction of ohmic losses, which compensates for the unwanted frequency losses of solid wires, such as eddy current losses (due to the small air gap and the small number of turns relatively low), skin effects and Proximityeffekt in total to a large extent.

Ausführungsbeispiele der Erfindung werden nachfolgend anhand von Figuren erläutert. Es zeigt:

Fig. 1
ein Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel,
Fig. 2
eine Hälfte eines symmetrischen Doppel-E-Kerns aus der Schwingdrossel von Fig. 1,
Fig. 3
schematisch eine mit einem Lochraster versehene, kundenspezifisch vorgegebene Platine, auf die ein Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel montiert werden soll,
Fig. 4
schematisch eine zu der Platine von Fig. 3 gehörende kundenspezifische Höhenvorgabe für das Ausführungsbeispiel der erfindungsgemäßen Schwingdrossel,
Fig. 5
schematisch ein Ausführungsbeispiel einer auf die Platine von Fig. 3 aufgesetzten erfindungsgemäßen Schwingdrossel in Draufsicht,
Fig. 6
schematisch in Seitenansicht einen zur Höhenvorgabe von Fig.4 gehörenden Doppel-E-Kern der erfindungsgemäßen Schwingdrossel von Fig. 5, und
Fig. 7
schematisch eine aus dem Stand der Technik bekannte Schwingdrossel mit stehendem E-Kern, und
Fig. 8
schematisch eine aus dem Stand der Technik bekannte Schwingdrossel mit liegendem E-Kern.
Embodiments of the invention are explained below with reference to figures. It shows:
Fig. 1
an embodiment of a vibration throttle according to the invention,
Fig. 2
one half of a symmetrical double E-core from the oscillation choke of Fig. 1,
Fig. 3
schematically a provided with a breadboard, customer-specified board on which an embodiment of a swing throttle according to the invention to be mounted,
Fig. 4
3 schematically shows a specific height specification for the exemplary embodiment of the oscillating throttle according to the invention belonging to the circuit board of FIG.
Fig. 5
1 is a schematic plan view of an exemplary embodiment of a vibration damper according to the invention placed on the circuit board of FIG. 3, FIG.
Fig. 6
schematically in side view a belonging to the height specification of Figure 4 double E-core of the invention oscillation choke of Fig. 5, and
Fig. 7
schematically a known from the prior art oscillation choke with a standing E-core, and
Fig. 8
schematically a known from the prior art oscillation choke with lying E-core.

Ganz grundsätzlich sei an dieser Stelle den nachfolgenden Erläuterungen folgendes vorangestellt: Obwohl sich die nachfolgenden Erläuterungen im Wesentlichen auf die Beschreibung von Ausführungsbeispielen mit einem Doppel-E-Kern oder mit einem Doppel-EQ-Kern beziehen, so gelten die Erklärungen ganz entsprechend auch für E-I-Kerne und sogar allgemein für Kernformen mit einem Mittelschenkel 17 und zwei Außenschenkeln 18, 19. Die aufgabengemäß geforderten Schwingdrosseleigenschaften können nämlich auch mit solchen allgemeinen Kernlösungen erreicht werden. Entscheidend sind lediglich jeweils die in den einzelnen unabhängigen Patentansprüchen definierten Kriterien.In principle, the following explanations are preceded by the following: Although the following explanations essentially relate to the description of exemplary embodiments with a double E core or with a double EQ core, the explanations apply correspondingly also to EI Cores and even generally for core shapes with a middle leg 17 and two outer thighs 18, 19. The In fact, according to the task demanded oscillating inductor properties can be achieved with such general core solutions. Only the criteria defined in the individual independent patent claims are decisive.

Der prinzipielle Aufbau von erfindungsgemäßen Schwingdrosseln mit einem symmetrischen Doppel-E-Kern, der zwei geometrisch gleiche Kernfenster, einen quaderförmigen Mittelschenkel 17 und zwei quaderförmige Außenschenkel 18, 19 aufweist, wird aus einer Zusammenschau der Fig. 1, 2, 5, 6 und 7 ohne weiteres ersichtlich.The basic structure of oscillating inductors according to the invention with a symmetrical double E-core, which has two geometrically identical core windows, a cuboid center leg 17 and two cuboid outer legs 18, 19, is from a synopsis of FIGS. 1, 2, 5, 6 and 7 readily apparent.

Fig. 1 zeigt ein Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel, und in Fig. 2 ist eine Hälfte des symmetrischen Doppel-E-Kerns aus der Schwingdrossel von Fig. 1 dargestellt. Die Buchstaben in Fig. 2 bezeichnen folgende Längen:

a -
Gesamtbreite des Doppel-E-Kerns,
b -
Breite eines Kernfensters,
h -
Gesamthöhe des Doppel-E-Kerns,
i -
Breite des Mittelschenkels 17,
t -
Tiefe des Doppel-E-Kerns
lw -
mittlere Windungslänge.
Fig. 1 shows an embodiment of a swing throttle according to the invention, and in Fig. 2, a half of the symmetrical double-E core of the swing throttle of Fig. 1 is shown. The letters in Fig. 2 denote the following lengths:
a -
Total width of the double E-core,
b -
Width of a core window,
H -
Total height of the double E-core,
i -
Width of the middle leg 17,
t -
Depth of the double E-core
l w -
mean turn length.

Bei dem in den Fig. 1 und 2 dargestellten Ausführungsbeispiel der erfindungsgemäßen Schwingdrossel sind beide Außenschenkel 18, 19 des symmetrischen Doppel-E-Kerns gesetzmäßig in den angegebenen Toleranzen jeweils halb so breit wie sein Mittelschenkel 17, und die Höhe jeder der beiden Rückenplatten 22 (vgl. auch Fig. 6 und 7) des Doppel-E-Kerns ist jeweils halb so groß wie die Breite (i) seines Mittelschenkels 17.In the embodiment of the invention shown in FIGS. 1 and 2, both outer legs 18, 19 of the symmetrical double E-core law in the specified tolerances are each half as wide as its center leg 17, and the height of each of the two back plates 22 (FIGS. see also FIGS. 6 and 7) of the double E-core is in each case half as large as the width (i) of its center leg 17.

Kundenseitig spezifisch vorgegeben wird eine mit einem Lochraster versehene Platine 21, auf die ein Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel montiert werden soll. Ein Beispiel für eine solche Platine 21 mit Lochraster ist in Fig. 3 dargestellt, und Fig. 4 zeigt eine zu der Platine 21 von Fig. 3 gehörende kundenspezifische Höhenvorgabe für das Ausführungsbeispiel der erfindungsgemäßen Schwingdrossel.Specifically specified by the customer is provided with a perforated grid board 21, on which an embodiment of a swing throttle according to the invention is to be mounted. An example of such a printed circuit board 21 with a perforated grid is shown in FIG. 3, and FIG. 4 shows a customer-specific height specification for the embodiment of the oscillating choke according to the invention belonging to the board 21 of FIG.

Es ergeben sich als Ausführungsbeispiele z.B. zwei kundenspezifische Varianten mit folgenden konkreten Maßen: 1. Variante in mm: 2. Variante in mm l = 7 , 5 0 , 4 0

Figure imgb0001
mittel:7,3mm l = 7 , 5 0 , 4 0
Figure imgb0002
mittel:7,3mm t = 15 , 25 0 , 5 0
Figure imgb0003
mittel:15,0mm t = 17 , 5 0 , 5 0
Figure imgb0004
mittel:17,25mm
h = 13 , 8 0 , 4 0
Figure imgb0005
mittel:13,6mm h = 13 , 8 0 , 4 0
Figure imgb0006
mittel:13,6mm
a = 25 , 0 0 , 7 0 , 8
Figure imgb0007
mittel: 25,0mm a = 25 , 0 0 , 7 0 , 8
Figure imgb0008
mittel: 25,0mm
b = 5 , 3 0 , 3 0 , 3
Figure imgb0009
mittel:5,3mm b = 5 , 3 0 , 3 0 , 3
Figure imgb0010
mittel;5,3mm
Damit ergibt sich die mittlere Längsschnittfläche des Mittelschenkels zu i t = 7 , 3 mm 15 , 0
Figure imgb0011
mm = 109 , 5 - 4 , 8 4 , 9 mm 2 .
Figure imgb0012
Die mittlere Querschnittsfläche eines Kernfensters beträgt b ( h i / 2
Figure imgb0013
i / 2 ) = 5 , 3 mm 6 , 3 mm = 33 , 4 3 , 9 4 , 1 mm 2 .
Figure imgb0014
Dabei ist als Längsschnitt der Schnitt anzusehen, der den Doppel-E-Kern in zwei einfache E-Kerne trennen würde. Der Querschnitt steht zum Längsschnitt derart senkrecht, dass im Querschnitt das Doppel-E erkennbar ist.For example, there are two customer-specific variants with the following specific dimensions: 1st variant in mm: 2nd variant in mm l = 7 . 5 - 0 . 4 0
Figure imgb0001
medium: 7.3mm l = 7 . 5 - 0 . 4 0
Figure imgb0002
medium: 7.3mm
t = 15 . 25 - 0 . 5 0
Figure imgb0003
Intermediate: 15.0 mm t = 17 . 5 - 0 . 5 0
Figure imgb0004
medium: 17,25mm
H = 13 . 8th - 0 . 4 0
Figure imgb0005
Intermediate: 13.6 mm H = 13 . 8th - 0 . 4 0
Figure imgb0006
Intermediate: 13.6 mm
a = 25 . 0 - 0 . 7 0 . 8th
Figure imgb0007
medium: 25.0mm a = 25 . 0 - 0 . 7 0 . 8th
Figure imgb0008
medium: 25.0mm
b = 5 . 3 - 0 . 3 0 . 3
Figure imgb0009
medium: 5.3mm b = 5 . 3 - 0 . 3 0 . 3
Figure imgb0010
medium; 5,3mm
This results in the average longitudinal sectional area of the middle leg i t = 7 . 3 mm 15 . 0
Figure imgb0011
mm = 109 . 5 - 4 . 8th 4 . 9 mm 2 ,
Figure imgb0012
The average cross-sectional area of a core window is b ( H - i / 2 -
Figure imgb0013
i / 2 ) = 5 . 3 mm 6 . 3 mm = 33 . 4 - 3 . 9 4 . 1 mm 2 ,
Figure imgb0014
The longitudinal section is the section that would separate the double E-core into two simple E-cores. The cross-section is perpendicular to the longitudinal section such that in cross-section the double-E can be seen.

Fig. 5 stellt schematisch ein Ausführungsbeispiel einer solchen auf die Platine 21 von Fig. 3 aufgesetzten erfindungsgemäßen Schwingdrossel in Draufsicht dar, und Fig. 6 zeigt schematisch in Seitenansicht einen zur Höhenvorgabe von Fig. 4 gehörenden Doppel-E-Kern des Ausführungsbeispiels der erfindungsgemäßen Schwingdrossel von Fig. 5FIG. 5 schematically shows an embodiment of such a swivel throttle according to the invention placed on the board 21 of FIG. 3 in plan view, and FIG. 6 shows schematically in side view a double E core belonging to the height specification of FIG. 4 of the embodiment of the swivel throttle according to the invention of Fig. 5

Bei dem letztgenannten Ausführungsbeispiel der erfindungsgemäßen Schwingdrossel beträgt der mittlere Quotient aus Längsschnittfläche des Mittelschenkels 17 und Querschnittsfläche eines Kernfensters des Doppel-E-Kerns 3,3. Unter Berücksichtigung der Toleranzen erhält man 2,8 - 3,9. Bei anderen Ausführungsbeispielen der erfindungsgemäßen Schwingdrossel ist dieses Verhältnis größer oder kleiner, wie z.B. bei der Variante 2 mit 3,7. Unter Berücksichtigung der Toleranzen erhält man für die 2. Variante 3,2 - 4,5 als Wert, wobei es jedoch in jedem Falle größer als 2,3 ist.In the latter embodiment of the oscillating choke according to the invention, the average quotient of the longitudinal sectional area of the central limb 17 and the cross-sectional area of a core window of the double-E core is 3.3. Taking into account the tolerances one obtains 2.8 - 3.9. In other embodiments of the oscillating choke according to the invention, this ratio is greater or less, e.g. in variant 2 with 3.7. Taking into account the tolerances, the value obtained for the 2nd variant is 3.2 - 4.5, but in any case it is greater than 2.3.

Bei vielen Ausführungsbeispielen der erfindungsgemäßen Schwingdrossel liegt die Breite i des Mittelschenkels 17 des symmetrischen Doppel-E-Kerns im Bereich von 6,0 mm bis 8,0 mm, wobei jedoch bei anderen Ausführungsbeispielen der erfindungsgemäßen Schwingdrossel auch kleinere oder größere Breiten i des Mittelschenkels 17 des symmetrischen Doppel-E-Kerns möglich sind.In many embodiments of the oscillation choke according to the invention, the width i of the center leg 17 of the symmetrical double E core is in the range from 6.0 mm to 8.0 mm, but in other embodiments of the oscillation choke according to the invention also smaller or larger widths i of the center leg 17th of the symmetric double E-core are possible.

Auch hinsichtlich der Tiefe t des symmetrischen Doppel-E-Kerns gibt es eine ganze Reihe verschiedener Ausführungsbeispiele der erfindungsgemäßen Schwingdrossel. So kann die Tiefe t des symmetrischen Doppel-E-Kerns z.B. größer als 13 mm oder sogar größer als 18 mm sein, im Bereich zwischen 13 mm und 18,0 mm liegen oder bei anderen Ausführungsbeispielen der erfindungsgemäßen Schwingdrossel auch andere Werte haben.Also with regard to the depth t of the symmetrical double E-core, there is a whole series of different embodiments of the oscillating choke according to the invention. Thus, the depth t of the symmetric double E-nucleus may be e.g. be greater than 13 mm or even greater than 18 mm, in the range between 13 mm and 18.0 mm or in other embodiments of the swing throttle according to the invention also have other values.

Bei vielen Ausführungsbeispielen der erfindungsgemäßen Schwingdrossel ist die Höhe h des symmetrischen Doppel-E-Kerns kleiner als 15,25 mm und liegt im Bereich von 13 mm bis 15 mm. Andere Ausführungsbeispiele der erfindungsgemäßen Schwingdrossel weisen jedoch auch andere, d.h. größere oder kleinere Höhen h des symmetrischen Doppel-E-Kerns auf.In many embodiments of the oscillating choke according to the invention, the height h of the symmetrical double E-core is less than 15.25 mm and is in the range of 13 mm to 15 mm. However, other embodiments of the oscillating choke according to the invention also have others, i. greater or smaller heights h of the symmetrical double E-core.

Bei vielen Ausführungsbeispielen der erfindungsgemäßen Schwingdrossel ist die Gesamtbreite a des symmetrischen Doppel-E-Kerns kleiner als 26,5 mm und liegt im Bereich von 24 mm bis 26 mm. Allerdings gibt es auch Ausführungsbeispiele der erfindungsgemäßen Schwingdrossel, bei denen die Breite a des symmetrischen Doppel-E-Kerns größer als 26,5 mm oder kleiner als 24 mm ist.In many embodiments of the oscillating choke according to the invention, the total width a of the symmetrical double E-core is less than 26.5 mm and is in the range of 24 mm to 26 mm. However, there are also embodiments of the oscillating choke according to the invention, in which the width a of the symmetrical double-E core is greater than 26.5 mm or smaller than 24 mm.

Bei dem in Fig. 1 dargestellten Ausführungsbeispiel der erfindungsgemäßen Schwingdrossel besteht der symmetrische Doppel-E-Kern aus einem Mangan-Zink-Leistungsferrit.In the embodiment of the oscillating choke according to the invention shown in FIG. 1, the symmetrical double-E core consists of a manganese-zinc power ferrite.

Außer den oben beschriebenen Ausführungsbeispielen erfindungsgemäßer Schwingdrosseln mit einem symmetrischen Doppel-E-Kern gibt es auch entsprechende Ausführungsbeispiele erfindungsgemäßer Schwingdrosseln mit einem symmetrischen Doppel-EQ-Kern. Bei verschiedenen Ausführungsbeispielen weisen dabei der Doppel-E-Kern bzw. der Doppel-EQ-Kern zwei geometrisch gleiche Wicklungsfenster, einen quaderförmigen Mittelschenkel bzw. einen runden Mittelschenkel und zwei quaderförmige Außenschenkel bzw. zwei innenseitig konkav gekrümmte Außenschenkel auf.In addition to the above-described embodiments of oscillating inductors according to the invention with a symmetrical double E-core, there are also corresponding embodiments of inventive oscillating inductors with a symmetrical double EQ core. In various embodiments, the double E core or the double EQ core have two geometrically identical winding windows, a cuboid center leg or a round center leg and two parallelepiped outer limbs or two outer limbs concavely curved on the inside.

Bei vielen Ausführungsbeispielen erfindungsgemäßer Schwingdrosseln liegt die Breite des Mittelschenkels des E-Kerns bzw. des EQ-Kerns im Bereich von 6,0 mm bis 8,0 mm, wobei jedoch bei anderen Ausführungsbeispielen erfindungsgemäßer Schwingdrosseln auch kleinere oder größere Breiten des Mittelschenkels möglich sind.In many embodiments of the present invention, the width of the middle limb of the E-core or the EQ core is in the range of 6.0 mm to 8.0 mm, but in other embodiments of inventive swing chokes also smaller or larger widths of the center leg are possible.

Auch hinsichtlich der Tiefe des symmetrischen E-Kerns bzw. EQ-Kerns gibt es ein ganze Reihe verschiedener Ausführungsbeispiele erfindungsgemäßer Schwingdrosseln. So kann z.B. die Tiefe des symmetrischen Doppel-E-Kerns bzw. des symmetrischen Doppel-EQ-Kerns größer als 13 mm oder sogar größer als 18 mm sein.Also with regard to the depth of the symmetrical E-core or EQ-core, there are quite a number of different embodiments of inventive vibration throttles. Thus, e.g. the depth of the symmetrical double E-core or the symmetrical double EQ core should be greater than 13 mm or even greater than 18 mm.

Bei vielen Ausführungsbeispielen erfindungsgemäßer Schwingdrosseln ist die Höhe des symmetrischen Doppel-E-Kerns bzw. des symmetrischen Doppel-EQ-Kerns kleiner als 15,25 mm und liegt im Bereich von 13 mm bis 15 mm. Andere Ausführungsbeispiele erfindungsgemäßer Schwingdrosseln weisen jedoch auch andere, das heißt größere oder kleinere Höhen des symmetrischen Doppel-E-Kerns bzw. des symmetrischen Doppel-EQ-Kerns auf.In many embodiments of oscillating chokes according to the invention, the height of the symmetrical double E core or of the symmetrical double EQ core is smaller than 15.25 mm and is in the range of 13 mm to 15 mm. However, other embodiments of oscillating chokes according to the invention also have other, that is, larger or smaller heights of the symmetrical double E-core or the symmetrical double EQ-core.

Bei vielen Ausführungsbeispielen erfindungsgemäßer Schwingdrosseln ist die Gesamtbreite des symmetrischen Doppel-E-Kerns bzw. des symmetrischen Doppel-EQ-Kerns kleiner als 26,5 mm und liegt im Bereich von 24 bis 26 mm. Allerdings gibt es auch Ausführungsbeispiele erfindungsgemäßer Schwingdrosseln, bei denen die Breite des symmetrischen Doppel-E-Kerns bzw. des symmetrischen Doppel-EQ-Kerns größer als 26,5 mm oder kleiner als 24 mm ist.In many embodiments of oscillating chokes according to the invention, the total width of the symmetrical double E core or of the symmetrical double EQ core is smaller than 26.5 mm and is in the range of 24 to 26 mm. However, there are also embodiments of inventive oscillation chokes, in which the width of the symmetrical double E-core or the symmetrical double EQ core is greater than 26.5 mm or smaller than 24 mm.

Fig. 7 veranschaulicht schematisch ein Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel mit stehendem E-Kern. Bei diesem Konzept des stehenden Kerns liegt der Kern mit einer seiner Breitseiten 22 auf der Platine 21 (vgl. Fig. 5) auf. Ein diesbezüglicher Eckstift oder Pin 20 zum Einstecken in die Platine 21 ist links unten in Fig. 7 zu sehen.Fig. 7 schematically illustrates an embodiment of a swing damper according to the invention with a standing E-core. In this concept of the stationary core, the core rests with one of its broad sides 22 on the board 21 (see FIG. A related corner pin or pin 20 for insertion into the board 21 can be seen in the bottom left in Fig. 7.

Vergleicht man das in Fig. 7 schematisch dargestellte Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel mit stehendem E-Kern mit der in Fig. 8 schematisch dargestellten, aus dem Stand der Technik bekannten Schwingdrossel mit liegendem E-Kern, so wird der bereits weiter oben angedeutete Unterschied sichtbar. Aufgrund der geringen Kern lensterbreite b des stehenden E-Kern-Konzeptes (Fig. 7) muss die Wickelfensterbreite bf nur durch eine Kammerwand unterteilt werden, um eine relativ geringe Kammerbreite w und somit kleine Lagenspannungen zu erreichen. Es entstehen dabei zwei Kammern. Beim alten liegenden Konzept hingegen (Fig. 8) muss die Wickelfensterbreite bf durch drei zusätzliche, wickelraumnehmende Kammerwände unterteilt werden, um relativ kleine Kammerbreiten w zu erreichen. Dabei entstehen vier Kammern, um die nötige Spannungsfestigkeit realisieren zu können. Das Besondere am neuen, stehenden E-Kern-Konzept ist, dass durch das Design bedingt nur eine Kammerwand und somit nur zwei Kammern nötig sind, um die Lagenspannung zwischen den einzelnen Lagen genügend klein zu halten. Zudem verliert man mit einer Kammerwand weniger Wickelraum.If one compares the exemplary embodiment of an oscillating choke according to the invention with a standing E core schematically illustrated in FIG. 8, which is known from the prior art, with a lying E core, the difference already indicated above becomes visible. Due to the small core lensterbreite b of the stationary E-core concept (Fig. 7), the winding window width b f must be divided only by a chamber wall to achieve a relatively small chamber width w and thus small layer tensions. This creates two chambers. At the old one On the other hand, the winding window width b f must be subdivided by three additional chamber walls receiving winding space in order to achieve relatively small chamber widths w. This creates four chambers to realize the necessary dielectric strength can. The special feature of the new, stationary E-core concept is that due to the design, only one chamber wall and thus only two chambers are required in order to keep the layer tension between the individual layers sufficiently small. In addition one loses with a chamber wall less changing room.

Wie bereits oben, zu Beginn der Erläuterung der Ausführungsbeispiele, ausdrücklich erklärt wurde, lassen sich die vorstehenden Erläuterungen für Ausführungsbeispiele von Schwingdrosseln mit Doppel-E-Kern oder mit Doppel-EQ-Kern ganz entsprechend auch auf Ausführungsbeispiele von Schwingdrosseln mit anderen Kernformen, die einen Mittelschenkel und zwei Außenschenkel aufweisen, übertragen. Die Schenkel können dabei auf ganz verschiedene Weise ausgeführt sein. Der Mittelschenkel kann beispielsweise rechteckig, rechteckig mit gerundeten Ecken, elliptisch oder kreisförmig sein. Die Außenschenkel sind dabei meistens so geformt, dass die äußere Wickelkontur, welche durch die Form des Mittelschenkels festgelegt wird, nachgebildet wird. Neben Doppel-Kern-Lösungen gibt es dabei auch Platte-Kern-Lösungen.As already explained above, at the beginning of the explanation of the embodiments, the above explanations for embodiments of oscillating chokes with double E-core or with double EQ core completely corresponding to embodiments of oscillating chokes with other core forms, the one Center leg and two outer legs have transferred. The legs can be designed in a very different way. The middle leg can be, for example, rectangular, rectangular with rounded corners, elliptical or circular. The outer legs are usually shaped so that the outer winding contour, which is determined by the shape of the middle leg, is modeled. In addition to double-core solutions, there are also plate-core solutions.

Eine solche Platte-Kern-Lösung ist z.B. ein Ausführungsbeispiel einer erfindungsgemäßen Schwingdrossel mit E-I-Kern. Die E-I-Kern-Lösung besteht aus einem E-Kern mit längeren Schenkeln, kombiniert mit einer Platte, wobei sich der Luftspalt ausschließlich im E-Kern direkt unter Platte befindet. Das genannte Ausführungsbeispiel der erfindungsgemäßen Schwingdrossel mit E-I-Kern entspricht dabei von seinen Grundmaßen betrachtet der oben ausführlich erläuterten Doppel-E-Kern-Lösung.Such a plate-core solution is e.g. An embodiment of a vibration throttle according to the invention with E-I core. The E-I core solution consists of an E-core with longer legs, combined with a plate, with the air gap located exclusively in the E-core directly below the plate. The above-mentioned embodiment of the oscillating inductor according to the invention with E-I core corresponds to the basic dimensions of the above described in detail double E-core solution.

Claims (22)

  1. Swinging choke with a core with a centre limb (17) and two outer limbs (18, 19), characterised in that the core is constructed such that the longitudinal sectional area of the centre limb is greater than 90 mm2, wherein the section which extends parallel to the base area (22) of the core, on which the limbs (17, 18, 19) are seated, is to be considered as the longitudinal section, and the cross section is perpendicular to the longitudinal section such that an at least approximately E-like shape, formed from the above-mentioned base area (22) as E-back area and the three limbs (17, 18, 19), can be seen in cross section, wherein the core is located in a component volume which is less than 26.5 mm x 26.5 mm x 15 mm (width x depth x height).
  2. Swinging choke according to Claim 1, characterised in that the core has two geometrically identical core windows.
  3. Swinging choke according to Claim 1 or Claim 2, characterised in that the centre limb (17) is rectangular or rectangular with rounded corners or elliptical or circular.
  4. Swinging choke according to Claim 3, characterised by a double core consisting geometrically of two cores which face one another by way of their limbs (17, 18, 19).
  5. Swinging choke according to Claim 4, characterised in that the core is formed as a symmetrical double-E core.
  6. Swinging choke according to Claim 5, characterised in that the outer limbs (18, 19) are cuboid.
  7. Swinging choke according to Claim 4, characterised in that the core is formed as a symmetrical double-EQ core.
  8. Swinging choke according to Claim 7, characterised in that the outer limbs (18, 19) are curved in a concave manner on the inside.
  9. Swinging choke according to Claim 3, characterised by a core of the above-mentioned type above whose limbs a plate is disposed, this extending substantially parallel to the above-mentioned base area.
  10. Swinging choke according to Claim 3, characterised in that the core is formed as an E-I core.
  11. Swinging choke according to Claim 3, characterised in that the outer limbs are shaped such that they emulate the outer winding contour, which is defined by the shape of the centre limb.
  12. Swinging choke according to Claim 1, characterised in that the longitudinal sectional area of the centre limb (17) is greater than 100 mm2.
  13. Swinging choke according to Claim 12, characterised in that the longitudinal sectional area of the centre limb (17) is greater than 110 mm2.
  14. Swinging choke according to Claim 13, characterised in that the longitudinal sectional area of the centre limb (17) is greater than 120 mm2.
  15. Swinging choke according to Claim 5, characterised in that the width (i) of the centre limb (17) of the symmetrical double-E core lies in the range from 6.0 mm to 8 mm.
  16. Swinging choke according to any one of the preceding Claims, characterised in that the depth (t) of the respective core is greater than or equal to 14.5 mm.
  17. Swinging choke according to any one of the preceding Claims, characterised in that the width (a) of the respective core is less than 26.5 mm.
  18. Swinging choke according to Claim 17, characterised in that the width (a) of the core is in the range from 24 mm to 26 mm.
  19. Swinging choke according to any one of the preceding Claims, characterised in that the respective core is wound with solid wire.
  20. Swinging choke according to any one of the preceding Claims, characterised in that the respective core is a ferrite core.
  21. Swinging choke according to Claim 20, characterised in that the core consists of a manganese-zinc power ferrite.
  22. Swinging choke according to any one of the preceding Claims, characterised in that the respective core is mounted on a board (21) such that it lies by way of one of its broadsides (22) flatly on the board (21).
EP02754873A 2001-07-11 2002-07-11 Swinging choke Expired - Fee Related EP1405322B1 (en)

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DE2002116846 DE10216846B4 (en) 2002-04-16 2002-04-16 bobbins
DE10216846 2002-04-16
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