EP1404561B1 - Method and arrangement for testing the tightness of the main airstream line on automatic pneumatically operated brakes in rail vehicles - Google Patents

Method and arrangement for testing the tightness of the main airstream line on automatic pneumatically operated brakes in rail vehicles Download PDF

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Publication number
EP1404561B1
EP1404561B1 EP02738115A EP02738115A EP1404561B1 EP 1404561 B1 EP1404561 B1 EP 1404561B1 EP 02738115 A EP02738115 A EP 02738115A EP 02738115 A EP02738115 A EP 02738115A EP 1404561 B1 EP1404561 B1 EP 1404561B1
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EP
European Patent Office
Prior art keywords
volume flow
main air
solenoid valve
section
air pipe
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EP02738115A
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German (de)
French (fr)
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EP1404561A1 (en
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Dietmar Becker
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Deutsche Bahn AG
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Deutsche Bahn AG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • B60T17/18Safety devices; Monitoring
    • B60T17/22Devices for monitoring or checking brake systems; Signal devices
    • B60T17/228Devices for monitoring or checking brake systems; Signal devices for railway vehicles

Definitions

  • the invention relates to a method and an arrangement for the leak test Main air line on automatic air brakes of railway vehicles. It serves to check the tightness independently of disturbing influences Carrying out criteria that allow a clear test result.
  • stationary brake test devices are used. Because this is a feed of compressed air via separate external devices can be carried out on a Compressed air supply from a locomotive connected to the main air line to be dispensed with.
  • the leak test is carried out using a test device usually located on the brake test device Valve the connection of the filling connection to the main air line of the train interrupted.
  • a test device usually located on the brake test device Valve the connection of the filling connection to the main air line of the train interrupted.
  • a any pressure drop that occurs over a prescribed period of time measured by the brake tester.
  • To the subsequent one Assessment of a leaky or leaky braking system becomes a maximum allowable Value for the pressure drop occurred, which in corresponding Regulations is formulated.
  • a constant outlet pressure is guaranteed in practice because the main air line before carrying out the leak test to a precisely defined one Pressure must be replenished.
  • from a constant volume generally not be assumed. This varies simply because of the different lengths of the trains to be put together.
  • the size of the volume is influenced by the Length of the air line between the brake test device and the connection the train to be checked.
  • the invention has for its object a method and an arrangement to test the tightness of the main air line on automatic air brakes create that allow a leak test regardless of disruptive influences according to criteria that allow a clear test result.
  • This task is in connection with the preamble of the main claim solved according to the invention by parallel to a solenoid valve with a larger Cross-section for filling the main air line in the flow direction a bypass with a second solenoid valve of smaller cross section together with a Volume flow sensor is arranged that the main air line is filled by Opening of the solenoid valve with a larger cross-section takes place while the solenoid valve smaller cross section remains closed, and that for the leak test the solenoid valve of larger cross-section closed while doing so the second solenoid valve of smaller cross-section is opened, via the one Volume flow is refilled, which is used to maintain pressure in the main air line is at least necessary, and that the replenishing volume flow is measured and is a criterion for the tightness of the main air line.
  • the volume flow sensor then consists of a laminar tube which measured a pressure difference between its inlet and its outlet and this pressure difference is proportional to that to be measured Volume flow behaves and is therefore a measure of this.
  • the volume flow for refilling the blocked main air line via the second solenoid valve of smaller cross section can be connected upstream Pressure regulator for the filling process can only be as large as the volume flow that is lost due to leakage flow.
  • This refilling the pressure within the main air line at least above of a predetermined value for a tolerance range, then that for the Refill required volume flow equal to the flowing leakage flow and thus a measure of the tightness.
  • the main air line can therefore then be judged as tight if this volume flow a predetermined Comparison value for a maximum leakage current not exceeded.
  • FIG. 1 shows a schematic structure of an arrangement according to the invention to carry out the leak test.
  • a solenoid valve of larger cross section 1 is a bypass in the direction of flow to the main air line 2 of a train 3 a solenoid valve of smaller cross section 4 and a volume flow sensor in the form of a laminar tube 5 connected in parallel.
  • the laminar tube 5 is also a check valve 6 with Flow direction in the direction of the main air line 2 of the train 3 connected in parallel.
  • the check valve 6 has a defined opening pressure.
  • a differential pressure sensor 7 is connected to the laminar tube 5 so that it record the pressure values at the inlet and outlet of the laminar tube 5 and can convert into an electrical signal, which is fed to a control device 8 becomes.
  • a pressure sensor 9 is connected to the main air line 2 and is connected to its Output produces an electrical signal proportional to the pressure is also connected to the control device 8.
  • a volume flow Q v is fed into the main air line 2 via a pressure regulator on the brake test device and via the open solenoid valve of larger cross section 1. This enables rapid charging with a sufficiently large volume flow to a pressure that corresponds to the set value of the pressure regulator.
  • the solenoid valve of smaller cross section 4 remains closed.
  • the solenoid valve of larger cross section 1 is closed and then the solenoid valve of smaller cross section 4 is opened.
  • the brake system consisting of the main air line 2 and the supply line to the main air line 2
  • the solenoid valve of smaller cross section 4 is opened.
  • the brake system consisting of the main air line 2 and the supply line to the main air line 2
  • the pressure sensor 9 monitors the pressure in the main air line-2. An occurring pressure drop in the main air line 2 below the limit of a tolerance range characterizes the exhaustion of the replenishing volume flow and indicates a considerable leakage flow in the main air line.
  • the pressure difference sensor 7 can Pressure difference at the laminar tube 5 between its entrance and its Output to be measured. This pressure difference is directly proportional to the volume flow flowing through the laminar tube 5 and is thus a measure of this.
  • the check valve 6 serves as protection for the differential pressure sensor 7.
  • the measured value over the level of the volume flow the laminar tube 5 is passed to the control unit 8 and there with a maximum permissible value for the leakage current compared. As a result of this comparison are signals to indicate a leaky or leaky Main air line 2 output and displayed.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The aim of the invention is to carry out a tightness test which is independent from disturbing influences according to criteria, producing a clear test result. The invention uses a bypass which is mounted parallel to a solenoid valve with a larger cross-section for filling the main airstream line in the direction of flow, with a second solenoid valve having a smaller cross-section, together with a volume flow sensor. The filling of the main airstream line takes place by opening the solenoid valve with the larger cross-section while the solenoid valve with the smaller cross-section remains closed. In order for the tightness test to take place, the solenoid valve with the larger cross-section is closed and the second solenoid valve with the smaller cross-section is opened, whereby a volume flow is filled, said volume flow being required at least to maintain the pressure in the main airstream line. The filled volume flow is measured and is taken as a criterion for the tightness of the main airstream line.

Description

Die Erfindung betrifft ein Verfahren und eine Anordnung zur Dichtheitsprobe der Hauptluftleitung an selbsttätigen Druckluftbremsen von Eisenbahnfahrzeugen. Sie dient dazu, unabhängig von störenden Einflüssen die Dichtheitsprobe nach Kriterien durchzuführen, die ein eindeutiges Prüfergebnis zulassen.The invention relates to a method and an arrangement for the leak test Main air line on automatic air brakes of railway vehicles. It serves to check the tightness independently of disturbing influences Carrying out criteria that allow a clear test result.

Um Bremsproben an Eisenbahnfahrzeugen nach der Zugbildung zu rationalisieren, werden stationäre Bremsprobegeräte eingesetzt. Da hierbei eine Zufuhr von Druckluft über gesonderte externe Einrichtungen erfolgt, kann auf eine Druckluftversorgung durch ein an die Hauptluftleitung angeschlossenes Triebfahrzeug verzichtet werden.In order to rationalize brake tests on railway vehicles after train formation, stationary brake test devices are used. Because this is a feed of compressed air via separate external devices can be carried out on a Compressed air supply from a locomotive connected to the main air line to be dispensed with.

Neben dem eigentlichen Füllen der Hauptluftleitung auf einen vorgeschriebenen Druck, einem Einbremsen und einem anschließenden Lösen der Bremsen gehört die Durchführung einer Dichtheitsprobe zu den wesentlichen wie auch vorgeschriebenen Maßnahmen bei der Durchführung von Bremsproben.In addition to actually filling the main air line to a prescribed one Pressure, braking and then releasing the brakes performing a leak test is one of the most important ones also prescribed measures when carrying out brake tests.

Bei der Dichtheitsprobe wird über ein zumeist am Bremsprobegerät befindliches Ventil die Verbindung des Füllanschlusses zur Hauptluftleitung des Zuges unterbrochen. In dem nun abgeschlossenen Volumen, im Wesentlichen bestehend aus dem Leitungsvolumen der Zuleitung und der Hauptluftleitung, wird ein gegebenenfalls eintretender Druckabfall über eine vorgeschriebene Zeitspanne hinweg durch das Bremsprobegerät messtechnisch erfasst. Zur anschließenden Beurteilung eines dichten oder undichten Bremssystems wird ein maximal zulässiger Wert für den eingetretenen Druckabfall herangezogen, der in entsprechenden Vorschriften formuliert ist.The leak test is carried out using a test device usually located on the brake test device Valve the connection of the filling connection to the main air line of the train interrupted. In the now closed volume, essentially consisting from the line volume of the supply line and the main air line, a any pressure drop that occurs over a prescribed period of time measured by the brake tester. To the subsequent one Assessment of a leaky or leaky braking system becomes a maximum allowable Value for the pressure drop occurred, which in corresponding Regulations is formulated.

Naturgemäß ist die Quantifizierung eines eventuellen Leckstromes auf dem Wege der Bestimmung des Druckabfalls nur dann möglich, wenn dieser auf einen bestimmten konstanten Ausgangsdruck sowie auf ein bestimmtes konstantes Volumen bezogen wird.Naturally, the quantification of a possible leakage current on the It is only possible to determine the pressure drop if this is due to a certain constant outlet pressure as well as a certain constant Volume is obtained.

Ein konstanter Ausgangsdruck ist in der Praxis gewährleistet, da die Hauptluftleitung vor Ausführung der Dichtheitsprobe bereits auf einen genau festgelegten Druck aufzufüllen ist. Von einem konstanten Volumen dagegen kann in aller Regel nicht ausgegangen werden. Dieses variiert allein schon wegen der unterschiedlichen Längen der zusammenzustellenden Züge. In den schon erwähnten Vorschriften für den Ablauf der Dichtheitsprobe werden jedoch keine Angaben hinsichtlich der Zuglänge getroffen, für die der maximal zulässige Druckabfall gilt. Weiterhin wird die Größe des Volumen beeinflusst durch die Länge der Luftleitung zwischen dem Bremsprobegerät und dem Anschluss an den zu prüfenden Zug.A constant outlet pressure is guaranteed in practice because the main air line before carrying out the leak test to a precisely defined one Pressure must be replenished. On the other hand, from a constant volume generally not be assumed. This varies simply because of the different lengths of the trains to be put together. In the already mentioned However, there are no regulations for the sequence of the leak test Information regarding the train length for which the maximum allowed Pressure drop applies. Furthermore, the size of the volume is influenced by the Length of the air line between the brake test device and the connection the train to be checked.

Inwieweit die Größe des eingeschlossenen Volumens ein Prüfergebnis ausschlaggebend beeinflusst, ist bereits daraus erkennbar, dass die Dichtheit eines Zugverbandes praktisch herbeigeführt werden kann, indem diesem einzelne Wagen mit hinreichend dichten Bremskupplungen an den Hauptluftleitungen hinzugefügt werden.To what extent the size of the enclosed volume is decisive for a test result is already evident from the fact that the tightness of a Train association can be practically brought about by this individual Cars with sufficiently tight brake clutches on the main air lines to be added.

Um die daraus entstehenden Fehler möglichst gering zu hatten, müssen in der Praxis einige begleitende Maßnahmen bei der Durchführung der Dichtheitsprobe beachtet und eingehalten werden. Dies betrifft insbesondere eine Einschränkung der Leitungslänge zwischen dem Bremsprobegerät und dem Anschluss an die Hauptluftleitung des Zuges. Zweckmäßig ist außerdem, das absperrende Ventil samt Drucksensor von dem eigentlichen Bremsprobegerät weg und hin an den zu prüfenden Zug zu verlegen. Diese Maßnahmen schränken allerdings den Komfort ein, den Bremsprobegeräte und insbesondere automatisch arbeitende Anlagen normalerweise bieten. Eine eindeutige Bewertung des Prüfergebnisses lassen sie indessen nicht zu.In order to minimize the resulting errors, in practice some accompanying measures when carrying out the leak test be observed and complied with. This applies in particular to a restriction the cable length between the brake test device and the connection to the main air duct of the train. It is also expedient to shut off Valve and pressure sensor away from the actual brake test device and move it to the train under test. Limit these measures however, the comfort, the brake test devices and in particular automatically normally offer working systems. A clear assessment of the However, they do not allow test results.

Aus US 5 808 909 ist eine Vorrichtung zur automatischen Bremsprobe von Schienenfahrzeugen bekannt, bei der eine Steuerungseinheit 4 Ventile in einem Verteilerblock unabhängig voneinander öffnet oder schließt. Die 4 Ventile wiederum steuern die Zuführung von Druckluft zu 4 Druckluftleitungen, die mit der Hauptluftleitung des Schienenfahrzeugs verbunden sind. Nachteil der Vorrichtung ist jedoch, dass nicht angegeben wird, wie die Vorrichtung für eine Dichtheitsprobe der Hauptluftleitung verwendet werden kann.From US 5 808 909 a device for the automatic brake test of Rail vehicles known in which a control unit 4 valves in one Manifold block opens or closes independently. The 4 valves in turn control the supply of compressed air to 4 compressed air lines connected to the Main air line of the rail vehicle are connected. Disadvantage of the device is, however, that it is not specified how the device for a leak test the main air line can be used.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Anordnung zur Dichtheitsprobe der Hauptluftleitung an selbsttätigen Druckluftbremsen zu schaffen, die es erlauben, eine Dichtheitsprobe unabhängig von störenden Einflüssen nach Kriterien durchzuführen, die ein eindeutiges Prüfergebnis zulassen.The invention has for its object a method and an arrangement to test the tightness of the main air line on automatic air brakes create that allow a leak test regardless of disruptive influences according to criteria that allow a clear test result.

Diese Aufgabe wird in Verbindung mit dem Oberbegriff des Hauptanspruches erfindungsgemäß gelöst, indem parallel zu einem Magnetventil mit größerem Querschnitt für das Füllen der Hauptluftleitung in Strömungsrichtung ein Bypass mit einem zweiten Magnetventil kleineren Querschnittes zusammen mit einem Volumenstromsensor angeordnet ist, dass das Füllen der Hauptluftleitung durch Öffnen des Magnetventils mit größerem Querschnitt erfolgt, während das Magnetventil kleineren Querschnittes geschlossen bleibt, und dass für die Dichtheitsprobe das Magnetventil größeren Querschnittes geschlossen und dabei das zweite Magnetventil kleineren Querschnittes geöffnet wird, über das ein Volumenstrom nachgefüllt wird, der für die Druckerhaltung in der Hauptluftleitung mindestens erforderlich ist, und dass der nachfüllende Volumenstrom gemessen wird und ein Kriterium für die Dichtheit der Hauptluftleitung ist.This task is in connection with the preamble of the main claim solved according to the invention by parallel to a solenoid valve with a larger Cross-section for filling the main air line in the flow direction a bypass with a second solenoid valve of smaller cross section together with a Volume flow sensor is arranged that the main air line is filled by Opening of the solenoid valve with a larger cross-section takes place while the solenoid valve smaller cross section remains closed, and that for the leak test the solenoid valve of larger cross-section closed while doing so the second solenoid valve of smaller cross-section is opened, via the one Volume flow is refilled, which is used to maintain pressure in the main air line is at least necessary, and that the replenishing volume flow is measured and is a criterion for the tightness of the main air line.

Eine vorteilhafte Ausgestaltung der Erfindung ist im Patentanspruch 4 angegeben. Danach besteht der Volumenstromsensor aus einem Laminarrohr, an dem eine Druckdifferenz zwischen seinem Eingang und seinem Ausgang gemessen wird und sich diese Druckdifferenz proportional zu dem zu messenden Volumenstrom verhält und somit ein Maß für diesen ist.An advantageous embodiment of the invention is specified in claim 4. The volume flow sensor then consists of a laminar tube which measured a pressure difference between its inlet and its outlet and this pressure difference is proportional to that to be measured Volume flow behaves and is therefore a measure of this.

Der Volumenstrom zum Nachfüllen der abgesperrten Hauptluftleitung über das zweite Magnetventil kleineren Querschnittes kann wegen eines vorgeschalteten Druckreglers für den Füllvorgang nur maximal so groß werden wie derjenige Volumenstrom, der durch Leckfluss verloren geht. Bleibt während dieses Nachfüllens der Druck innerhalb der Hauptluftleitung mindestens oberhalb eines vorgegebenen Wertes für einen Toleranzbereich, so ist der für das Nachfüllen erforderliche Volumenstrom gleich groß dem abfließenden Leckstrom und somit ein Maß für die Dichtheit. Die Hauptluftleitung kann folglich dann als dicht beurteilt werden, wenn dieser Volumenstrom einen vorgegebenen Vergleichswert für einen maximalen Leckstrom nicht überschreltet.The volume flow for refilling the blocked main air line via the second solenoid valve of smaller cross section can be connected upstream Pressure regulator for the filling process can only be as large as the volume flow that is lost due to leakage flow. Stay while this refilling the pressure within the main air line at least above of a predetermined value for a tolerance range, then that for the Refill required volume flow equal to the flowing leakage flow and thus a measure of the tightness. The main air line can therefore then be judged as tight if this volume flow a predetermined Comparison value for a maximum leakage current not exceeded.

Das Erkennen eines Druckabfalls während des Nachfüllens in der Hauptluftleitung auf Werte unterhalb dieses Toleranzbereiches weist dagegen auf eine Erschöpfung des zum Nachfüllen maximal verfügbaren Volumenstromes hin. Wenn dieser maximal verfügbare Volumenstrom in einer besonderen Ausführungsform der Erfindung so dimensioniert ist, dass er dem maximal zulässigen Leckstrom entspricht, so ist auch das Erfassen eines Druckabfalls unabhängig von seiner Größe gleichzusetzen mit dem Erkennen einer undichten Hauptluftleitung und erübrigt zudem in Übereinstimmung mit dem Anspruch 2 die gesonderte Erfassung des nachgefüllten Volumenstromes.Detecting a pressure drop during refill in the main air line on the other hand, values below this tolerance range indicate a Exhaustion of the maximum volume flow available for refilling. If this maximum available volume flow in a special embodiment the invention is dimensioned so that it the maximum allowable Leakage current corresponds, the detection of a pressure drop is also independent its size equates to the detection of a leaky main air line and also dispenses with the separate in accordance with claim 2 Detection of the refilled volume flow.

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im folgenden näher beschrieben.An embodiment of the invention is shown in the drawing and is described in more detail below.

Es zeigt Figur 1 einen schematischen Aufbau einer erfindungsgemäßen Anordnung zur Durchführung der Dichtheitsprobe.1 shows a schematic structure of an arrangement according to the invention to carry out the leak test.

Einem Magnetventil größeren Querschnittes 1 ist als Bypass in Strömungsrichtung zur Hauptluftleitung 2 eines Zuges 3 ein Magnetventil kleineren Querschnittes 4 und ein Volumenstromsensor in der Form eines Laminarrohres 5 parallel geschaltet. Dem Laminarrohr 5 ist weiterhin ein Rückschlagventil 6 mit Durchströmrichtung in Richtung zur Hauptluftleitung 2 des Zuges 3 parallel geschaltet. Das Rückschlagventil 6 weist einen definierten Öffnungsdruck auf. Der Querschnitt und der Messbereich des Laminarrohres 5 sind so abgestimmt, dass sie den für die Messaufgabe relevanten Volumenströmen entsprechen.A solenoid valve of larger cross section 1 is a bypass in the direction of flow to the main air line 2 of a train 3 a solenoid valve of smaller cross section 4 and a volume flow sensor in the form of a laminar tube 5 connected in parallel. The laminar tube 5 is also a check valve 6 with Flow direction in the direction of the main air line 2 of the train 3 connected in parallel. The check valve 6 has a defined opening pressure. The The cross section and the measuring range of the laminar tube 5 are coordinated that they correspond to the volume flows relevant for the measurement task.

Ein Differenzdrucksensor 7 ist so mit dem Laminarrohr 5 verbunden, dass er die Druckwerte am Eingang und am Ausgang des Laminarrohres 5 aufnehmen und in ein elektrisches Signal wandeln kann, das einer Steuereinrichtung 8 zugeführt wird.A differential pressure sensor 7 is connected to the laminar tube 5 so that it record the pressure values at the inlet and outlet of the laminar tube 5 and can convert into an electrical signal, which is fed to a control device 8 becomes.

An der Hauptluftleitung 2 ist ein Drucksensor 9 angeschlossen, der an seinem Ausgang ein dem Druck proportionales elektrisches Signal erzeugt, das ebenfalls mit der Steuereinrichtung 8 verbunden ist.A pressure sensor 9 is connected to the main air line 2 and is connected to its Output produces an electrical signal proportional to the pressure is also connected to the control device 8.

Für das Auffüllen der Hauptluftleitung 2 wird ein Volumenstrom Qv über einen Druckregler am Bremsprobegerät und über das geöffnete Magnetventil größeren Querschnittes 1 in die Hauptluftleitung 2 geführt. Es wird so ein schnelles Aufladen mit einem hinreichend großen Volumenstrom auf einen Druck ermöglicht, der dem eingestellten Wert des Druckreglers entspricht. Das Magnetventil kleineren Querschnittes 4 bleibt dabei noch geschlossen.For filling the main air line 2, a volume flow Q v is fed into the main air line 2 via a pressure regulator on the brake test device and via the open solenoid valve of larger cross section 1. This enables rapid charging with a sufficiently large volume flow to a pressure that corresponds to the set value of the pressure regulator. The solenoid valve of smaller cross section 4 remains closed.

Zur Durchführung der Dichtheitsprobe wird das Magnetventil größeren Querschnittes 1 geschlossen und dann das Magnetventil kleineren Querschnittes 4 geöffnet. Jetzt ist das Bremssystem, bestehend aus Hauptluftleitung 2 und Zuleitung zur Hauptluftleitung 2, vom Volumenstrom Qv weitgehend abgetrennt und wird nur noch über das Magnetventil kleineren Querschnittes 4 und das Laminarrohr 5 weiter nachgefüllt. Während des Nachfüllens überwacht der Drucksensor 9 den Druck in der Hauptluftleitung-2. Ein auftretender Druckabfall in der Hauptluftleitung 2 unter die Grenze eines Toleranzbereiches kennzeichnet die Erschöpfung des nachfüllenden Volumenstromes und weist auf einen erheblichen Leckstrom in der Hauptluftleitung hin.To carry out the leak test, the solenoid valve of larger cross section 1 is closed and then the solenoid valve of smaller cross section 4 is opened. Now the brake system, consisting of the main air line 2 and the supply line to the main air line 2, is largely separated from the volume flow Q v and is only refilled further via the solenoid valve of smaller cross section 4 and the laminar tube 5. During the refilling, the pressure sensor 9 monitors the pressure in the main air line-2. An occurring pressure drop in the main air line 2 below the limit of a tolerance range characterizes the exhaustion of the replenishing volume flow and indicates a considerable leakage flow in the main air line.

Liegt die über den Drucksensor 9 ermittelte Druckeinhaltung korrekt innerhalb des Toleranzbereiches, so kann über den Druckdifferenzsensor 7 die Druckdifferenz an dem Laminarrohr 5 zwischen seinem Eingang und seinem Ausgang gemessen werden. Diese Druckdifferenz verhält sich direkt proportional zu dem durch das Laminarrohr 5 strömenden Volumenstrom und ist somit ein Maß für diesen. Dabei dient das Rückschlagventil 6 als Schutz für den Differenzdrucksensor 7. Der Messwert über die Höhe des Volumenstromes durch das Laminarrohr 5 wird an die Steuereinheit 8 geleitet und dort mit einem maximal zulässigen Wert für den Leckstrom verglichen. Im Ergebnis dieses Vergleiches werden Signale zur Kennzeichnung einer dichten oder undichten Hauptluftleitung 2 ausgegeben und angezeigt.Is the pressure maintenance determined by the pressure sensor 9 correctly within? of the tolerance range, the pressure difference sensor 7 can Pressure difference at the laminar tube 5 between its entrance and its Output to be measured. This pressure difference is directly proportional to the volume flow flowing through the laminar tube 5 and is thus a measure of this. The check valve 6 serves as protection for the differential pressure sensor 7. The measured value over the level of the volume flow the laminar tube 5 is passed to the control unit 8 and there with a maximum permissible value for the leakage current compared. As a result of this comparison are signals to indicate a leaky or leaky Main air line 2 output and displayed.

Nach beendeter Dichtheitsprobe wird das Magnetventil kleineren Querschnittes 4 geschlossen und das Magnetventil größeren Querschnittes erneut geöffnet. After the leak test has been completed, the solenoid valve becomes smaller in cross-section 4 closed and the solenoid valve of larger cross section again open.

Bezugszeichenreference numeral

  • 1 Magnetventil größeren Querschnittes1 solenoid valve of larger cross section
  • 2 Hauptluftleitung2 main air duct
  • 3 Zug3 train
  • 4 Magnetventil kleineren Querschnittes4 solenoid valve of smaller cross section
  • 5 Laminarrohr5 laminar tube
  • 6 Rückschlagventil6 check valve
  • 7 Druckdifferenzsensor7 pressure difference sensor
  • 8 Steuereinrichtung8 control device
  • 9 Drucksensor9 pressure sensor
  • Claims (7)

    1. A method for carrying out a leak test of the main air pipe on automatic air brakes of railway vehicles by utilizing brake testing devices, characterized in that the main air pipe (2) is filled by opening a solenoid valve that has a larger cross section (1) while a solenoid valve that has a smaller cross section (4) and is arranged parallel thereto remains closed, in that the solenoid valve with the larger cross section (1) is closed and the solenoid valve with the smaller cross section (4) is opened when the leak test is carried out and a minimum volume flow required for maintaining the pressure in the main air pipe (2) is added via the solenoid valve with the smaller cross section (4), and in that the volume flow required for the addition is measured with a volume flow sensor such that the determined value in comparison with a predetermined value for a maximum permissible leakage flow can be utilized as a criterion for the tightness of the main air pipe (2).
    2. The method according to Claim 1, characterized in that the maximum volume flow available for being added to the main air pipe (2) is dimensioned such that it corresponds to the maximum permissible leakage flow and a pressure drop measured by a pressure sensor (9) during the addition into the main air pipe (2) consequently is equivalent to the detection of a leaky main air pipe (2).
    3. An arrangement for carrying out a leak test of the main air pipe on automatic air brakes of railway vehicles by utilizing brake testing devices, characterized in that a bypass with a second solenoid valve that has a smaller cross section (4) and a volume flow sensor is arranged parallel to a solenoid valve that has a larger cross section (1) and serves for filling the main air pipe (2) in the flow direction.
    4. The arrangement according to Claim 3,
      characterized in that the volume flow sensor consists of a laminar tube (5), wherein a differential pressure sensor (7) or pressure sensors for measuring a differential pressure that is proportional to and a quantity for the volume flow to be measured is/are arranged on the inlet and the outlet of said laminar tube.
    5. The arrangement according to Claims 3 and 4, characterized in that a check valve (6) is arranged parallel to the volume flow sensor, wherein the direction of flow through said check valve corresponds to that through the volume flow sensor during the volume flow measurement.
    6. The arrangement according to Claims 3-5, characterized in that the output side of the volume flow sensor is connected to a control device (8) for evaluation purposes.
    7. The arrangement according to Claims 3-6, characterized in that the main air pipe (2) is provided with a pressure sensor (9) for measuring the pressure or for verifying that the pressure in the main air pipe (2) is maintained, and in that the output side of the pressure sensor (9) is connected to a control device (8) for evaluation purposes.
    EP02738115A 2001-07-12 2002-05-28 Method and arrangement for testing the tightness of the main airstream line on automatic pneumatically operated brakes in rail vehicles Expired - Lifetime EP1404561B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    DE10133910A DE10133910A1 (en) 2001-07-12 2001-07-12 Method and arrangement for the leak test of the main air line on automatic air brakes of railway vehicles
    DE10133910 2001-07-12
    PCT/EP2002/005840 WO2003006297A1 (en) 2001-07-12 2002-05-28 Method and arrangement for testing the tightness of the main airstream line on automatic pneumatically operated brakes in rail vehicles

    Publications (2)

    Publication Number Publication Date
    EP1404561A1 EP1404561A1 (en) 2004-04-07
    EP1404561B1 true EP1404561B1 (en) 2004-11-24

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    ID=7691541

    Family Applications (1)

    Application Number Title Priority Date Filing Date
    EP02738115A Expired - Lifetime EP1404561B1 (en) 2001-07-12 2002-05-28 Method and arrangement for testing the tightness of the main airstream line on automatic pneumatically operated brakes in rail vehicles

    Country Status (6)

    Country Link
    EP (1) EP1404561B1 (en)
    AT (1) ATE283187T1 (en)
    CZ (1) CZ299210B6 (en)
    DE (2) DE10133910A1 (en)
    PL (1) PL366820A1 (en)
    WO (1) WO2003006297A1 (en)

    Families Citing this family (10)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    DE102005042230B4 (en) * 2004-09-09 2008-08-21 Few Blankenburg Gmbh Tightness test of the main air line of a train
    EP1634790B1 (en) 2004-09-09 2007-10-10 Few Blankenburg GmbH Testing the tightness of a main airpipe of a train
    DE102004049655A1 (en) 2004-10-11 2006-04-20 Few Blankenburg Gmbh Method and device for leak testing the main air line of railway vehicles
    DE102005022365A1 (en) * 2005-05-10 2006-11-23 Few Blankenburg Gmbh Method and device for time-optimal filling of the automatic air brakes of railway vehicles
    ATE477421T1 (en) * 2008-01-31 2010-08-15 Caterpillar Motoren Gmbh & Co SYSTEM AND METHOD FOR CONTINUOUS COMPRESSED AIR LEAKAGE MONITORING
    DE102012013521A1 (en) * 2012-07-06 2014-01-09 Knorr-Bremse Systeme für Schienenfahrzeuge GmbH Method for detecting leaks in a brake pressure leading brake pressure line of a rail vehicle
    CN105841981A (en) * 2016-04-27 2016-08-10 眉山中车制动科技股份有限公司 Electronic control AAR brake system bicycle tester
    CN108801663B (en) * 2018-08-20 2023-11-14 眉山中车制动科技股份有限公司 Vehicle brake tester and brake test method
    RU2732495C1 (en) * 2019-09-04 2020-09-17 Общество с ограниченной ответственностью "НАУЧНО-ПРОИЗВОДСТВЕННОЕ ОБЪЕДИНЕНИЕ САУТ" (ООО "НПО САУТ") Complex automatic train braking control system
    CN115508022A (en) * 2022-10-19 2022-12-23 中南大学 Sealing test method for driver cab of power vehicle

    Family Cites Families (3)

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    Publication number Priority date Publication date Assignee Title
    US3304420A (en) * 1964-09-29 1967-02-14 George S Bowman Apparatus for checking integrity of brake pipe of fluid pressure brake system and preconditioning brake system for automated control
    US5808909A (en) * 1995-09-15 1998-09-15 Rees; James G. Electronic brake control valve tester for rail cars and trains
    US5714684A (en) * 1996-03-25 1998-02-03 Westinghouse Air Brake Co. Test plat adapter for manual single car tester

    Also Published As

    Publication number Publication date
    DE10133910A1 (en) 2003-01-30
    CZ299210B6 (en) 2008-05-21
    EP1404561A1 (en) 2004-04-07
    CZ200447A3 (en) 2005-01-12
    DE50201634D1 (en) 2004-12-30
    PL366820A1 (en) 2005-02-07
    WO2003006297A1 (en) 2003-01-23
    ATE283187T1 (en) 2004-12-15

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