EP1399252A1 - Procede de distillation ou de distillation reactive d'un melange contenant au moins un constituant toxique - Google Patents

Procede de distillation ou de distillation reactive d'un melange contenant au moins un constituant toxique

Info

Publication number
EP1399252A1
EP1399252A1 EP02771653A EP02771653A EP1399252A1 EP 1399252 A1 EP1399252 A1 EP 1399252A1 EP 02771653 A EP02771653 A EP 02771653A EP 02771653 A EP02771653 A EP 02771653A EP 1399252 A1 EP1399252 A1 EP 1399252A1
Authority
EP
European Patent Office
Prior art keywords
layer
packing
pack
packing layer
column
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP02771653A
Other languages
German (de)
English (en)
Inventor
Eckhard Ströfer
Gerd Kaibel
Achim Stammer
Carsten Oost
Martin Sohn
Manfred Stroezel
Walter Dobler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Publication of EP1399252A1 publication Critical patent/EP1399252A1/fr
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/32Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/009Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping in combination with chemical reactions
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/38Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/38Separation; Purification; Stabilisation; Use of additives
    • C07C17/383Separation; Purification; Stabilisation; Use of additives by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C263/00Preparation of derivatives of isocyanic acid
    • C07C263/18Separation; Purification; Stabilisation; Use of additives
    • C07C263/20Separation; Purification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32203Sheets
    • B01J2219/3221Corrugated sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32203Sheets
    • B01J2219/32213Plurality of essentially parallel sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32203Sheets
    • B01J2219/32224Sheets characterised by the orientation of the sheet
    • B01J2219/32227Vertical orientation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32203Sheets
    • B01J2219/32255Other details of the sheets
    • B01J2219/32258Details relating to the extremities of the sheets, such as a change in corrugation geometry or sawtooth edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/322Basic shape of the elements
    • B01J2219/32203Sheets
    • B01J2219/32265Sheets characterised by the orientation of blocks of sheets
    • B01J2219/32272Sheets characterised by the orientation of blocks of sheets relating to blocks in superimposed layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/324Composition or microstructure of the elements
    • B01J2219/32408Metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/324Composition or microstructure of the elements
    • B01J2219/32466Composition or microstructure of the elements comprising catalytically active material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/33Details relating to the packing elements in general
    • B01J2219/3306Dimensions or size aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/32Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
    • B01J2219/332Details relating to the flow of the phases
    • B01J2219/3325Counter-current flow
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S203/00Distillation: processes, separatory
    • Y10S203/06Reactor-distillation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S203/00Distillation: processes, separatory
    • Y10S203/11Batch distillation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/72Packing elements

Definitions

  • Bottom and packing columns are used in technology for the exchange of heat and matter between liquid and gaseous media, in particular for the separation of mixtures of substances by distillation.
  • the two designs differ with regard to the hydrodynamic operating conditions.
  • the operating mode of packed columns differs from that of the bottom columns in terms of hydrodynamics. Here it is not the liquid but the gas that forms the continuous phase.
  • the liquid runs down as a film over the packs.
  • Ordered packs are made up of a large number of individual layers of packing elements, such as sheets, expanded metals and wire mesh, which are arranged vertically to one another in a regular structure and are usually held together in a composite by fasteners such as metal wires, thin metal bars or sheet metal strips.
  • packing elements themselves have a geometric structure, for example in the form of kinks or circular holes with a diameter of approximately 4 to 6 mm. The openings serve to raise the flood limit of the packing and to allow a higher column load. Examples are packs of the types "Mellapak", CY and BX from Sulzer AG, CH-8404 Winterthur, or the types A3, BSH or BL from Montz GmbH, D-40723 Hilden.
  • the kinks of the pack elements of these packs run in a straight line and inclined at an angle of about 30 ° to 45 ° to the longitudinal axis of the package.
  • the kinks of the package elements result in a cross-channel structure within the ordered package.
  • DE-A 196 05 286 describes a special development in which this angle is further reduced to values from 3 ° to 14 ° in order to reduce the pressure loss of the packs as much as possible in applications in a high vacuum (approx. 1 mbar head pressure).
  • the object of the invention is therefore to provide a process for the distillation or reactive distillation of a mixture which contains at least one toxic component, in which the amount of toxic substances in the column is reduced compared to known processes with the same throughput and the same separation performance.
  • the solution is based on a process for the distillation or reactive distillation of a mixture which contains at least one toxic component.
  • the invention is characterized in that the process is carried out in a column with an ordered packing, comprising at least one packing layer with a lower end and an upper end, the packing layer having an internal geometry which varies over its height, such that during the distillation or reactive distillation in a first, lower area of the pack layer with a predominantly fizzy layer disperse gas phase and at the same time a film flow with a predominantly continuous gas phase can be set in a second, upper region of the packing layer.
  • the minimization of the amounts of toxic substances in the column is achieved by using ordered packings with an internal geometry that varies over the height of the packing layers. Due to the special shape, the pack can be operated through targeted measures in an area in which the liquid forms the continuous phase in defined partial areas and the disperse phase in other partial areas.
  • hydrodynamic operating states can be achieved in particular by designing the packing layer with varying flow resistance over its height, the lower region of the packing layer having a greater resistance than the upper region of the packing layer.
  • the lower and the upper region preferably each extend over the entire cross-sectional area of the packing layer.
  • An orderly pack is preferably used in which the pack layer has touching, flat pack elements, in particular kinked sheets, expanded metals, wire mesh or knitted fabrics, the crease line varying over the height of the pack layer in such a way that it forms a larger angle in the lower region of the pack layer
  • the longitudinal axis of the pack layer forms as in the upper region of the pack layer.
  • packing elements with a kink line which has an arcuate course, in particular such that the angle between the tangent to the kink line and the longitudinal axis of the packing layer is approximately 45 to 75 °, preferably 60 to 70 ° in the lower
  • the area of the pack layer is reduced to 10 to 45 °, preferably 30 to 45 ° in the upper area of the pack layer.
  • This arcuate course of the kink line is particularly easy to manufacture and therefore economical to manufacture.
  • the packing layer has packing elements
  • at least some of the packing elements at the middle end and / or upper end of the packing layer are bent in a flap-like manner.
  • the packing elements preferably have incisions at the lower end and / or the upper end of the packing layer at defined intervals, which preferably correspond to approximately half the crease width, so that tabs can be bent in different directions.
  • the tabs are particularly preferably bent alternately to both sides of the packing element.
  • the depth of the incisions is preferably 3 to 8 mm.
  • the angle which the bent tabs form with the packing element is preferably about 110 to 150 °, so that the tabs in the packing layer are aligned approximately horizontally.
  • the lateral extension of the tabs is chosen so that about 30 to 60% of the flow cross section are blocked.
  • only every second consecutive packing element is bent sideways in order to ensure sufficient mechanical stability of the stacked packing layers.
  • the first pack layer is arranged below the second pack layer.
  • the first and the second pack layer are particularly preferably arranged directly on top of one another, the first pack layer forming the lower and the second pack layer forming the upper partial pack layer.
  • the partial pack layers are preferably designed so that their internal geometry does not vary over their height.
  • the first lower partial pack layer preferably has a height of 0.02 to 0.10 m and particularly preferably 0.03 to 0.05 m.
  • the second upper partial pack layer preferably has a height of 0.05 to 0.2 m, particularly preferably 0.10 to 0.15 m.
  • the flow resistance of the first subpackage layer per meter height is preferably about 1.2 to about 5 times, particularly preferably about 1.5 to about 2.5 times, as high as the flow resistance of the second subpackage layer.
  • the flow resistance of the partial packing layers can be adjusted by the angle which the kink courses or tangents form to the kink courses with the longitudinal axis of the pack layers. The larger this angle, the higher the flow resistance.
  • the partial pack layers are composed of packing elements with kinks, the kink curves or tangents to the kink curves of the first partial pack layer forming a larger angle with the longitudinal axis of the pack layer than the kink curves or tangents of the kink curves of the second subpackage layer. Preferred angles have already been mentioned above, to which reference is made here.
  • the flow resistance of the partial packing layers can also be achieved by the size of the specific surface area per volume.
  • the partial pack layers preferably have different specific surfaces per volume.
  • the first lower partial pack layer particularly preferably has a higher specific surface area per volume than the second upper partial pack layer.
  • the specific surface area of the first lower partial pack layer is preferably 20 to 100%, particularly preferably 30 to 60%, larger than that of the second upper pack layer.
  • the amount of toxic substances in the column can be reduced further by integrating the condenser at the top of the column into the column. This further reduces the liquid holdup. With this measure, one can fall back on designs which are common in distillation technology and have been tried and tested in use.
  • FIG. 4 shows a detail of a packing element 4 of a packing layer 1 of an embodiment of an ordered packing with laterally bent
  • Fig. 6 shows a further embodiment of the ordered pack with a pack layer 1, which is formed from two partial pack layers of different internal geometry and
  • the pack layer 1 shows a pack layer 1 of an embodiment of an ordered pack according to the present invention.
  • the pack layer 1 has a first, lower end 2 and a second, upper end 3. It has a height H of, for example, 0.2 m.
  • the packing layer has touching, flat packing elements 4 made of sheets provided with kinks (not shown).
  • the reference number 5 shows the longitudinal axis of the packing layer 1.
  • the packing layer 1 furthermore has a circular cross section.
  • the inner geometry of the pack layer 1 varies over its height (not shown).
  • the pack layer 1 has a first, lower area 6, the inner geometry of which differs from a second, upper area 7.
  • the first, lower area 6 of the packing layer 1 has a greater flow resistance than the second, upper area 7.
  • the first, lower area 6 of the pack layer 1 and the second, upper area 7 of the pack layer 1 extend over the entire cross-sectional area of the pack layer 1.
  • the first, lower area 6 directly adjoins the second, upper area 7.
  • the second, upper area 7 of the pack layer 1 is adjacent to the second, upper end 3 of the pack layer 1 and the first, lower area 6 is adjacent to the first, lower end 2 of the pack layer 1.
  • FIGS. 2 and 3 each schematically show packing elements 4 of a packing layer 1 of different embodiments of the ordered packing according to the present invention.
  • the solid lines show the kink profiles of the first, third, fifth, etc. packing element 4 and the dashed lines show the kink profiles of the second, fourth, sixth, etc. packing element 4.
  • the packing elements 4 in FIG. 2 have the same height H of, for example, 0.2 m as the packing layer 1.
  • the packing elements 4 consist of metal sheets with kinks 8, as a result of which the packing layer 1, which is composed of these packing elements, is given a cross-channel structure.
  • the kinks 8 have a straight line in sections.
  • the kink profiles form a larger angle ⁇ with the longitudinal axis 5 of the pack layer 1 than in the second, upper area 7 of the pack layer 1.
  • the kink profiles form one Angle ⁇ of approximately 60 ° with the longitudinal axis 5 of the package layer 1.
  • the kink profiles form an angle ⁇ of approximately 30 ° with the longitudinal axis 5 of the package layer 1.
  • the packing elements 4 have kinks 8 with continuously curved kink profiles.
  • the packing elements 4 have the same height H of, for example, 0.2 m as the packing layer 1.
  • the tangents to the kink profiles form a larger angle in the first, lower area 6 of the packing layer 1 with the longitudinal axis 5 of the packing layer 1 than in the second, upper one Area 7 of the pack layer 1.
  • the tangents to the bend courses form an angle of approximately 45 ° to approximately 75 ° with the longitudinal axis 5 of the pack layer 1.
  • the tangents form an angle ⁇ of about 10 ° to 45 ° with the longitudinal axis 5 of the packing layer at the kink curves.
  • the kinks 8 have an approximately parabolic shape.
  • the packing element 4 shows a three-dimensional view of a section of a packing element 4 of a further embodiment of the packing according to the invention.
  • the packing element 4 has kinks 8 with a straight course in the cutout shown.
  • the reference number 5 denotes the longitudinal axis of the packing layer 1, in which the packing element 4 shown is arranged.
  • the lateral extension of the tabs is chosen so that about 30 to 60% of the flow cross section are blocked.
  • the packing elements 4 show packing elements 4 of a packing layer 1 of a further embodiment of the ordered packing arranged one behind the other.
  • the solid lines show the kink profiles of the first, third, fifth, etc. packing element 4 and the dashed lines show the kink profiles of the second, fourth, etc. packing element 4.
  • the packing elements 4 have the same height H of, for example, 0.2 m as the packing layer 1.
  • the packing elements 4 have straight folds 8.
  • the reference number 5 denotes the longitudinal axis of the packing layer 1.
  • 4 thin metal sheet strips 15 are arranged between the packing elements.
  • the metal sheet strips connect directly to the lower end 2 of the pack layer 1.
  • the strips are flat and preferably have a height H of approximately 15 to 25 mm.
  • the pack layer 1 shows a pack layer 1 of an embodiment of the ordered pack according to the invention in longitudinal section.
  • the pack layer 1 consists of two superimposed subpackage layers, a first subpackage layer 10 and a second subpackage layer 11. Both subpackage layers 10, 11 together form the height H of the pack layer 1.
  • the first subpackage layer 10 forms the lower subpackage layer and the second subpackage layer 11 the upper subpackage layer ,
  • the first partial pack layer 10 forms the first, lower area 6 of the pack layer 1, the second partial pack layer 11 the second, upper area 7 of the pack layer 1.
  • Both partial pack layers consist of a plurality of packing elements 4 arranged side by side or one behind the other.
  • the packing elements 4 of the partial packing layers 10, 11 consist of sheet metal and have kinks 8 that run in a straight line.
  • the solid lines show the kink profiles of the first, third, fifth etc. packing element 4 and the dashed lines show the kink profiles of the second, fourth, sixth etc. packing element 4.
  • the kink profiles form with the longitudinal axis 5 of the Pack layer 1 in the first partial pack layer 10 has an angle ⁇ which is greater than that which the kink curves form in the second partial pack layer 11 with the longitudinal axis 5.
  • the kink profiles form an angle ⁇ of approximately 60 ° with the longitudinal axis of the packing layer 1.
  • the kink profiles form an angle ⁇ of approximately 30 ° with the longitudinal axis of the packaging layer 1.
  • the first subpackaging layer 10 thereby has a greater flow resistance than the second partial pack layer 11.
  • the first partial pack layer 10 preferably has a height of 0.02 to 0.10 m, particularly preferably 0.03 to 0.05 m.
  • FIG. 7 shows, like FIG. 6, an embodiment of the ordered packing according to the invention in longitudinal section, with a packing layer 1, which consists of two partial packing layers 10, 11.
  • the two embodiments of FIGS. 6 and 7 are essentially the same.
  • the same reference numbers denote the same parts. In this respect, reference is made to the comments on FIG. 6.
  • the kink profiles of the present embodiment of FIG. 7 in the first and second partial package layers 10, 11 form the same angle ⁇ with the longitudinal axis 5 of the package layer 1.
  • the lower partial package layer 10 has a 50 % higher specific surface area than the upper partial pack layer 11. As a result, the flow resistance in the first, lower partial pack layer 10 is greater than in the second, upper partial pack layer 11.
  • a bubble layer with a predominantly disperse gas phase is formed in the first, lower area 6 of the packing layer 1 and simultaneously in the second, upper one Area 7 of the pack layer 1 specifically targets a film flow of the liquid with a predominantly continuous gas phase.
  • a metal column made of stainless steel with an inner diameter of 0.1 m and a total height of 6.2 m was used as the test column. It was equipped with tidy metal packs in a cross-channel structure, the Column packings alternately had different specific surface areas.
  • the packs were each composed of a 0.035 m high layer with a specific surface area of 500m 2 / m 3 (type Montz B 1-500) and a 0.195 m high layer with a specific surface area of 250 m 2 / m 3 (type Montz B 1-250).
  • the inclination of the kinks against the longitudinal axis of the column was in each case 45 ° against the horizontal in both types of packing.
  • Both the low and the high packs were equipped with liquid wipers made of wire mesh on their circumference in order to prevent the liquid from getting into the edges.
  • the low tin packs had circular perforations with a diameter of 4 mm.
  • a total of 0.92 m packings were installed in the rectifying section of the column.
  • the stripping section of the column had a packing height of 2.07 m.
  • a collecting tray was attached to the feed point of the column. The incoming liquid was placed on the collecting tray and from there it reached a connected natural circulation evaporator, which served as an intermediate evaporator.
  • the gas / liquid mixture emerging from this evaporator was placed on a second collecting tray below the collecting tray. The liquid on this bottom was also added to the evaporator.
  • the feed mixture consisted essentially of the components toluene diisocyanate (TDI) (6.4%), hydrogen chloride (1.1%), phosgene (13.6%), monochlorobenzene (66.4%) and higher-boiling by-products (12.5% ) and was fed into the column in a stream of 374 kg / h at a temperature of about 101 ° C.
  • the column was operated under a pressure of 2.65 bar (column head).
  • the heating power at the bottom of the column was adjusted so that a temperature of 166 ° C. resulted at the bottom of the column.
  • the heating power of the intermediate evaporator in the area of the feed point was adjusted so that the temperature in the uppermost packing layer of the stripping section was 94 ° C.
  • the column was operated in the stripping section with a gas loading factor F factor of 1.7 (Pas) 0 ' 5 .
  • the packs used in the pilot plant are scalable and can be used in the same design and load in a production plant. As a safety surcharge, the pack height for a large system is increased from 2.07 to 3 m. On the other hand, in comparable production systems, 15 valve bottoms must currently be used in the stripping section, which, with a floor clearance of 0.4 m, have a height of 6 m.
  • the soils are operated with an F factor of about 0.9 (Pas) 0 ' 5 .

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

L'invention concerne un procédé de distillation ou de distillation réactive d'un mélange contenant au moins un constituant toxique. Ledit procédé est mis en oeuvre dans une colonne munie d'une garniture ordonnée, présentant au moins une couche de garniture (1) avec une extrémité inférieure (2) et une extrémité supérieure (3). La couche de garniture présente une géométrie intérieure variable sur toute sa hauteur, de sorte à pouvoir ajuster, lors de la distillation ou de la distillation réactive, dans une première zone inférieure (6) de la couche de garniture (1), de manière ciblée une couche bouillonnante à phase gazeuse essentiellement dispersée et simultanément dans une seconde zone supérieure (7) de la couche de garniture (1), un écoulement pelliculaire à phase gazeuse sensiblement continue.
EP02771653A 2001-05-18 2002-05-17 Procede de distillation ou de distillation reactive d'un melange contenant au moins un constituant toxique Ceased EP1399252A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10124386 2001-05-18
DE10124386A DE10124386A1 (de) 2001-05-18 2001-05-18 Verfahren zur Destillation oder Reaktivdestillation eines Gemisches, das mindestens eine toxische Komponente enthält
PCT/EP2002/005517 WO2002094432A1 (fr) 2001-05-18 2002-05-17 Procede de distillation ou de distillation reactive d'un melange contenant au moins un constituant toxique

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US (1) US7431804B2 (fr)
EP (1) EP1399252A1 (fr)
JP (1) JP2004534636A (fr)
KR (1) KR100871948B1 (fr)
CN (1) CN1229177C (fr)
DE (1) DE10124386A1 (fr)
WO (1) WO2002094432A1 (fr)

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KR20040002964A (ko) 2004-01-07
KR100871948B1 (ko) 2008-12-08
WO2002094432A1 (fr) 2002-11-28
CN1509207A (zh) 2004-06-30
CN1229177C (zh) 2005-11-30
DE10124386A1 (de) 2002-11-28
US20040150123A1 (en) 2004-08-05
JP2004534636A (ja) 2004-11-18
US7431804B2 (en) 2008-10-07

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