EP1391602B1 - A cylinder liner for an internal-combustion engine and an engine provided with such a liner - Google Patents
A cylinder liner for an internal-combustion engine and an engine provided with such a liner Download PDFInfo
- Publication number
- EP1391602B1 EP1391602B1 EP03017193A EP03017193A EP1391602B1 EP 1391602 B1 EP1391602 B1 EP 1391602B1 EP 03017193 A EP03017193 A EP 03017193A EP 03017193 A EP03017193 A EP 03017193A EP 1391602 B1 EP1391602 B1 EP 1391602B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- engine block
- liner
- cylinder head
- cylinder
- engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/02—Cylinders; Cylinder heads having cooling means
- F02F1/10—Cylinders; Cylinder heads having cooling means for liquid cooling
- F02F1/16—Cylinder liners of wet type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/004—Cylinder liners
Definitions
- the present invention relates to a cylinder liner for an internal-combustion engine and an engine comprising such a liner.
- Internal-combustion engines generally comprise an engine block cast from a suitable metal alloy, generally cast iron or an aluminium alloy, and defining a plurality of cylinders, and a cylinder head which is mounted fluid-tightly on the engine block with the interposition of a gasket.
- the cylinders are lined internally with respective sleeves or liners which are made from a material (generally special cast iron) designed to resist the mechanical, thermal and chemical stresses to which they are subjected by the gases resulting from combustion; the liners have to undergo high precision machining so as to guide properly the reciprocating motion of the associated piston.
- a material generally special cast iron
- the liners are normally provided with an upper outer collar which is accommodated in an annular recess of the engine block surrounding the respective cylinder.
- the cylinder head has a lower surface which is adapted to be connected with a corresponding upper surface of the engine block with the interposition of a flat gasket.
- This gasket extends substantially over the entire interface surface between the engine block and the cylinder head, and it is provided with a series of openings corresponding to the cylinders and to the various ducts for the circulation of coolant and lubricant.
- the known gaskets have elastic annular zones, of increased thickness, which co-operate with the collars of the cylinder liners.
- DE 35 30 411 and DE 24 42 352 disclose cylinder linings, to be fitted into engine blocks defining cylinders, equipped with elastic elements to improve fluid tightness between the cylinder lining and the cylinder head. However, fluid tightness must be ensured by a rigid seal ring. The proposed solutions are still unsatisfactory for what concerns fluid tightness and ease of machining of the various components.
- an internal-combustion engine comprising an engine block provided with at least one cylinder, a liner fitted in said cylinder, a cylinder head mounted on said engine block and sealing means interposed between said engine block and said cylinder head so as to provide a gas-tight connection around said cylinder, said sealing means comprising an annular elastic element forming part of said liner and adapted to co-operate fluidtightly with said cylinder head, the liner comprising a cylindrical side wall and a collar extending outwardly from an upper end of the side wall and accommodated in an annular seating of the engine block, said annular elastic element being formed by at least one portion of said collar, characterised in that said elastic element is bounded upwardly by a free surface which projects with respect to an upper surface of said engine block when said elastic element is not deformed and which is adapted to co-operate in a force-fit with said cylinder head following the mounting of said cylinder head on said engine block.
- the cylinder liner comprises a cylindrical side wall and an upper collar forming a single body with the side wall and accommodated in a seating of the engine block coaxial to the cylinder and integrally defining said elastic element.
- the reference numeral 5 generally denotes an internal-combustion engine comprising an engine block 6 provided with a plurality of cylinders 7, only one of which is partly illustrated.
- the engine 5 further comprises a cylinder head 12, partly illustrated, which is adapted to be fastened to the engine block 6 by means of screws (not shown); the cylinder head 12 defines the combustion chambers (not shown for simplicity) and accommodates in known manner the inlet and exhaust valves of the cylinders, which are also not shown.
- the cylinder head 12 is bounded at the bottom by a lower flat surface 13 adapted to be connected with a corresponding upper flat surface 14 of the engine block 6.
- the cylinder 7 is lined internally with a liner 8 comprising a cylindrical side wall 9 and an outer annular collar 10 which is securely fastened to an upper end of the side wall 9.
- the collar 10 can be integral with the side wall 9, as shown in the drawings, or applied thereto.
- the collar 10 is accommodated in an annular seating 17 of the engine block 6, which is coaxial to the cylinder 7 and which is defined by a recess in the upper surface 14 surrounding the cylinder 7, and it abuts against a shoulder 18 downwardly delimiting the seating 17.
- the side wall 9 is machined internally with the maximum degree of precision, so as to guide with minimum wear the reciprocating motion of a corresponding piston 11 (indicated schematically in dashed line), and it is produced from a material (for example a special cast iron or stainless steel) designed to resist the mechanical and thermal stresses and the chemical corrosion of the combustion gases.
- a material for example a special cast iron or stainless steel
- the liner 8 is provided with an annular elastic element 16 adapted to be deformed elastically when the cylinder head 12 is installed on the engine block 6 and to co-operate fluidtightly with the lower surface 13 of the cylinder head 12 as a result of the elastic reaction caused by this deformation.
- the element 16 is formed by a deformable portion of the collar 10 and has an upper free surface 22 which can be force-fitted against the flat surface 13 of the cylinder head 12.
- the element 16 is defined by an annular groove 25 which is provided in a lateral surface 20 of the collar 10 and which separates it from a lower portion 24 of the substantially rigid collar 10 co-operating with the shoulder 18 of the engine block 6.
- the force-fit between the free surface 22 of the elastic element 16 and the surface 13 of the cylinder head is achieved in that the elastic element 16 projects upwards by an amount h with respect to the flat surface 14 of the engine block 6 when the cylinder head 12 is detached from the engine block 6 as in Figure 1 , and the elastic element 16 is in an undeformed condition.
- the free surface 22 is formed with a slight countersinking ⁇ so as to exhibit, in section, a profile increasing from the inside (where it is substantially level with the upper surface 14 of the engine block 6) to the outside, where it projects with respect to the surface 14.
- the free surface 22 is disposed level with the surface 14 of the engine block 6 following the elastic deformation caused by the fastening of the cylinder head 12 on the engine block 6, as indicated in Figure 2 .
- the extent of the projection h with respect to the surface 14 of the engine block 6 may be of the order of magnitude of several hundredths of a millimetre, for example between 0.01 and 0.1 mm, and preferably between 0.03 and 0.065 mm.
- the countersinking ⁇ of the free surface 22 with respect to a plane perpendicular to the axis of the liner 8 may be between 1° and 3°and, preferably, equal to about 2°.
- the elastic element 16 bends and brings the free surface 22 level with the flat surface 14 of the engine block 6. In this way the elastic element 16 exerts an elastic force against the flat surface 13 of the cylinder head 12 so as to ensure a perfect gas-tight seal of the liner 8 of the cylinder 7, at the maximum pressure provided for the operation of the engine 5.
- combustion gas seal may be achieved, according to the present invention, without the use of a gasket between the engine block 6 and the cylinder head 12 of the engine 5. In this way the problems associated with the use of the above-mentioned conventional means are eliminated.
- the engine described and, in particular, the liner 8 designed in accordance with the invention can be subject to modifications and improvements without departing from the scope of the claims.
- the collar 10 and the side wall 9 of the liner 8 can be produced as separate parts and assembled subsequently.
- the collar 10 and the surface 22 can be of any shape suitable for the purpose.
- the invention can be applied to various types of internal-combustion engine, diesel or controlled ignition, including air-cooled engines and two-stroke engines.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Gasket Seals (AREA)
- Closures For Containers (AREA)
Abstract
Description
- The present invention relates to a cylinder liner for an internal-combustion engine and an engine comprising such a liner.
- Internal-combustion engines generally comprise an engine block cast from a suitable metal alloy, generally cast iron or an aluminium alloy, and defining a plurality of cylinders, and a cylinder head which is mounted fluid-tightly on the engine block with the interposition of a gasket.
- The cylinders are lined internally with respective sleeves or liners which are made from a material (generally special cast iron) designed to resist the mechanical, thermal and chemical stresses to which they are subjected by the gases resulting from combustion; the liners have to undergo high precision machining so as to guide properly the reciprocating motion of the associated piston.
- Furthermore, the liners are normally provided with an upper outer collar which is accommodated in an annular recess of the engine block surrounding the respective cylinder.
- With a view to achieving the required gas-tightness, the cylinder head has a lower surface which is adapted to be connected with a corresponding upper surface of the engine block with the interposition of a flat gasket. This gasket extends substantially over the entire interface surface between the engine block and the cylinder head, and it is provided with a series of openings corresponding to the cylinders and to the various ducts for the circulation of coolant and lubricant. Advantageously, with a view to ensuring fluidtightness in the annular zone surrounding the cylinders in the presence of gas pressures in the order of 180 bar, the known gaskets have elastic annular zones, of increased thickness, which co-operate with the collars of the cylinder liners.
- These gaskets are rather expensive and they contribute in a not inconsiderable manner to the overall production costs of the engine and to the possible costs of subsequent servicing operations which involve their replacement.
- Another problem associated with the use of a gasket is the fact that the tightening of the screws used for clamping the cylinder head on the engine block results in non-uniform distribution of the contact pressures, which is higher in the vicinity of the screws and lower in the intermediate zones.
- The control of the effective contact pressures on the gasket and, therefore, the efficiency of the seal, is critical and imposes very restricted production tolerances which are difficult and expensive to maintain.
DE 35 30 411 andDE 24 42 352 disclose cylinder linings, to be fitted into engine blocks defining cylinders, equipped with elastic elements to improve fluid tightness between the cylinder lining and the cylinder head. However, fluid tightness must be ensured by a rigid seal ring. The proposed solutions are still unsatisfactory for what concerns fluid tightness and ease of machining of the various components. - It is the object of the present invention to devise an internal-combustion engine which makes it possible to eliminate the gasket between the engine block and the cylinder head, as well as the problems associated therewith.
- According to the present invention, this object is achieved by an internal-combustion engine comprising an engine block provided with at least one cylinder, a liner fitted in said cylinder, a cylinder head mounted on said engine block and sealing means interposed between said engine block and said cylinder head so as to provide a gas-tight connection around said cylinder, said sealing means comprising an annular elastic element forming part of said liner and adapted to co-operate fluidtightly with said cylinder head, the liner comprising a cylindrical side wall and a collar extending outwardly from an upper end of the side wall and accommodated in an annular seating of the engine block, said annular elastic element being formed by at least one portion of said collar, characterised in that said elastic element is bounded upwardly by a free surface which projects with respect to an upper surface of said engine block when said elastic element is not deformed and which is adapted to co-operate in a force-fit with said cylinder head following the mounting of said cylinder head on said engine block.
- According to a preferred embodiment of the invention, the cylinder liner comprises a cylindrical side wall and an upper collar forming a single body with the side wall and accommodated in a seating of the engine block coaxial to the cylinder and integrally defining said elastic element.
- With a view to a better understanding of the invention a preferred form of embodiment will be described, by way of example below, with reference to the accompanying drawings, in which:
-
Figure 1 is a partial section of an internal-combustion engine with the cylinder head and the engine block separated from one another, and -
Figure 2 is a section analogous to that inFigure 1 , with the cylinder head mounted on the engine block. - Referring now to
Figures 1 and 2 , thereference numeral 5 generally denotes an internal-combustion engine comprising anengine block 6 provided with a plurality ofcylinders 7, only one of which is partly illustrated. Theengine 5 further comprises acylinder head 12, partly illustrated, which is adapted to be fastened to theengine block 6 by means of screws (not shown); thecylinder head 12 defines the combustion chambers (not shown for simplicity) and accommodates in known manner the inlet and exhaust valves of the cylinders, which are also not shown. Thecylinder head 12 is bounded at the bottom by a lowerflat surface 13 adapted to be connected with a corresponding upperflat surface 14 of theengine block 6. - The
cylinder 7 is lined internally with aliner 8 comprising acylindrical side wall 9 and an outerannular collar 10 which is securely fastened to an upper end of theside wall 9. Thecollar 10 can be integral with theside wall 9, as shown in the drawings, or applied thereto. - The
collar 10 is accommodated in anannular seating 17 of theengine block 6, which is coaxial to thecylinder 7 and which is defined by a recess in theupper surface 14 surrounding thecylinder 7, and it abuts against ashoulder 18 downwardly delimiting theseating 17. - The
side wall 9 is machined internally with the maximum degree of precision, so as to guide with minimum wear the reciprocating motion of a corresponding piston 11 (indicated schematically in dashed line), and it is produced from a material (for example a special cast iron or stainless steel) designed to resist the mechanical and thermal stresses and the chemical corrosion of the combustion gases. - According to the invention, the
liner 8 is provided with an annularelastic element 16 adapted to be deformed elastically when thecylinder head 12 is installed on theengine block 6 and to co-operate fluidtightly with thelower surface 13 of thecylinder head 12 as a result of the elastic reaction caused by this deformation. - Preferably, the
element 16 is formed by a deformable portion of thecollar 10 and has an upperfree surface 22 which can be force-fitted against theflat surface 13 of thecylinder head 12. Advantageously, theelement 16 is defined by anannular groove 25 which is provided in alateral surface 20 of thecollar 10 and which separates it from alower portion 24 of the substantiallyrigid collar 10 co-operating with theshoulder 18 of theengine block 6. - According to the preferred embodiment illustrated, the force-fit between the
free surface 22 of theelastic element 16 and thesurface 13 of the cylinder head is achieved in that theelastic element 16 projects upwards by an amount h with respect to theflat surface 14 of theengine block 6 when thecylinder head 12 is detached from theengine block 6 as inFigure 1 , and theelastic element 16 is in an undeformed condition. In particular, thefree surface 22 is formed with a slight countersinking α so as to exhibit, in section, a profile increasing from the inside (where it is substantially level with theupper surface 14 of the engine block 6) to the outside, where it projects with respect to thesurface 14. - The
free surface 22 is disposed level with thesurface 14 of theengine block 6 following the elastic deformation caused by the fastening of thecylinder head 12 on theengine block 6, as indicated inFigure 2 . - To achieve a gas-tight seal at the maximum pressures which can be attained inside the cylinders of modern diesel engines, advantageously the extent of the projection h with respect to the
surface 14 of theengine block 6 may be of the order of magnitude of several hundredths of a millimetre, for example between 0.01 and 0.1 mm, and preferably between 0.03 and 0.065 mm. In turn, the countersinking α of thefree surface 22 with respect to a plane perpendicular to the axis of theliner 8 may be between 1° and 3°and, preferably, equal to about 2°. - When the
cylinder head 12 is being tightened on theengine block 6, theelastic element 16 bends and brings thefree surface 22 level with theflat surface 14 of theengine block 6. In this way theelastic element 16 exerts an elastic force against theflat surface 13 of thecylinder head 12 so as to ensure a perfect gas-tight seal of theliner 8 of thecylinder 7, at the maximum pressure provided for the operation of theengine 5. - With a view to compensating for any production tolerances between the height of the
seating 17 of theengine block 6 and that of thecollar 10 of theliner 8, it is possible to provide between thecollar 10 and theshoulder 18 of the seating 17 a compensating thickness which is known per se and is not indicated in the drawings. - It is evident from the foregoing that the combustion gas seal may be achieved, according to the present invention, without the use of a gasket between the
engine block 6 and thecylinder head 12 of theengine 5. In this way the problems associated with the use of the above-mentioned conventional means are eliminated. - Optionally, to ensure a seal between the
engine block 6 and thecylinder head 12 around the ducts for the coolant and the lubricating oil, which are less critical, it is possible to use an adhesive or simple sealing rings of the type known as O-rings. - It is evident that the engine described and, in particular, the
liner 8 designed in accordance with the invention, can be subject to modifications and improvements without departing from the scope of the claims. For example, thecollar 10 and theside wall 9 of theliner 8 can be produced as separate parts and assembled subsequently. Thecollar 10 and thesurface 22 can be of any shape suitable for the purpose. - Finally, the invention can be applied to various types of internal-combustion engine, diesel or controlled ignition, including air-cooled engines and two-stroke engines.
Claims (10)
- An internal-combustion engine (5) comprising an engine block (6) provided with at least one cylinder (7), a liner (8) fitted in said cylinder (7), a cylinder head (12) mounted on said engine block (6) and sealing means (16) interposed between said engine block (6) and said cylinder head (12) so as to provide a gas-tight connection around said cylinder (7), said sealing means comprising an annular elastic element (16) forming part of said liner (8) and adapted to co-operate fluidtightly with said cylinder head (12), the liner (8) comprising a cylindrical side wall (9) and a collar (10) extending outwardly from an upper end of the side wall (9) and accommodated in an annular seating (17) of the engine block (6), said annular elastic element being formed by at least one portion of said collar (10), characterised in that said elastic element (16) is bounded upwardly by a free surface which projects with respect to an upper surface of said engine block (6) when said elastic element (16) is not deformed and which is adapted to co-operate in a force-fit with said cylinder head following the mounting of said cylinder head (12) on said engine block.
- An engine according to claim 1, characterised in that said collar (10) has a peripheral annular groove which defines an elastically deformable upper portion of said collar forming said annular elastic element, and a lower portion arranged to abut against a lower shoulder of said seating.
- An engine according to any one of the preceding claims, characterised in that said free surface (22) has a countersinking (α) with a profile increasing from the inside towards the outside so as to project with respect to the upper surface (14) of said engine block (6) along an outer edge thereof.
- An engine according to claim 3, characterised in that said countersinking (α) is between 1° and 3°.
- An engine according to any one of the preceding claims, characterised in that said free surface (22) projects with respect to the upper surface (14) of said engine block by an amount of between 0.01 and 0.1 mm.
- A liner (8) for a cylinder (7) of an internal-combustion engine (5) provided with a engine block (6) defining said cylinder (7) and with a cylinder head (12), said liner comprising an annular elastic element (16) adapted to co-operate fluidtightly with said cylinder head (12) of said engine (5), characterised in that said elastic element (16) is bounded upwardly by a free surface (22) adapted to cooperate in a force-fit with said cylinder head (12) following the mounting of said cylinder head (12) on said engine block (6).
- A liner according to claim 6, characterised by comprising a cylinder side wall (9) and a collar (10) extending externally from an upper end of the side wall (9), said annular elastic element (16) being formed by at least one portion of said collar (10).
- A liner according to claim 7, characterised in that said collar (10) has a peripheral annular groove (25) which defines an elastically deformable upper portion of said collar (10), forming said annular elastic element (16), and a lower portion (24) adapted to be arranged in abutment against a lower shoulder of a seating (17) of said engine block (6).
- A liner according to any one of claims 6 to 8, characterised in that said free surface (22) has a countersinking (a) with a profile increasing from the inside towards the outside.
- A liner according to claim 9, characterised in that said countersinking (α) is between 1° and 3°.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000748A ITTO20020748A1 (en) | 2002-08-23 | 2002-08-23 | COATING BARREL OF A CYLINDER OF AN ENGINE A |
ITTO20020748 | 2002-08-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1391602A1 EP1391602A1 (en) | 2004-02-25 |
EP1391602B1 true EP1391602B1 (en) | 2008-08-20 |
Family
ID=11459589
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03017193A Expired - Lifetime EP1391602B1 (en) | 2002-08-23 | 2003-07-29 | A cylinder liner for an internal-combustion engine and an engine provided with such a liner |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1391602B1 (en) |
AT (1) | ATE405739T1 (en) |
DE (1) | DE60323019D1 (en) |
ES (1) | ES2312696T3 (en) |
IT (1) | ITTO20020748A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005048537A1 (en) * | 2005-10-11 | 2007-04-19 | Daimlerchrysler Ag | Internal combustion engine, has cylinder with cylinder sleeve that is supported at side on circular balcony in cylinder housing, where sleeve contacts contact surface of balcony in cylinder housing only in sections in non-deformed condition |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1209373B (en) * | 1960-03-03 | 1966-01-20 | Daimler Benz Ag | Cylinder liner, especially for internal combustion engines |
DE2442352C2 (en) * | 1974-09-04 | 1984-11-15 | Daimler-Benz Ag, 7000 Stuttgart | Cylinder liner in a cylinder block of an internal combustion engine |
DE2442738A1 (en) * | 1974-09-06 | 1976-03-18 | Daimler Benz Ag | Cylinder head seal for combustion engines - consists of 'U' section placed in annular groove |
DE3530411A1 (en) * | 1985-08-26 | 1987-02-26 | Kloeckner Humboldt Deutz Ag | Cylinder liner for an internal combustion engine |
-
2002
- 2002-08-23 IT IT000748A patent/ITTO20020748A1/en unknown
-
2003
- 2003-07-29 DE DE60323019T patent/DE60323019D1/en not_active Expired - Lifetime
- 2003-07-29 ES ES03017193T patent/ES2312696T3/en not_active Expired - Lifetime
- 2003-07-29 EP EP03017193A patent/EP1391602B1/en not_active Expired - Lifetime
- 2003-07-29 AT AT03017193T patent/ATE405739T1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
ITTO20020748A0 (en) | 2002-08-23 |
ITTO20020748A1 (en) | 2004-02-24 |
DE60323019D1 (en) | 2008-10-02 |
ES2312696T3 (en) | 2009-03-01 |
ATE405739T1 (en) | 2008-09-15 |
EP1391602A1 (en) | 2004-02-25 |
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