EP1389251A1 - Method for curving plasterboard panels, and component thus obtained - Google Patents
Method for curving plasterboard panels, and component thus obtainedInfo
- Publication number
- EP1389251A1 EP1389251A1 EP02771654A EP02771654A EP1389251A1 EP 1389251 A1 EP1389251 A1 EP 1389251A1 EP 02771654 A EP02771654 A EP 02771654A EP 02771654 A EP02771654 A EP 02771654A EP 1389251 A1 EP1389251 A1 EP 1389251A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- curving
- panels
- cardboard
- layers
- plasterboard panels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 21
- 239000011505 plaster Substances 0.000 claims abstract description 18
- 239000000853 adhesive Substances 0.000 claims abstract description 10
- 230000001070 adhesive effect Effects 0.000 claims abstract description 10
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 7
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000003892 spreading Methods 0.000 claims description 10
- 239000007767 bonding agent Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000005304 joining Methods 0.000 claims description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 230000014759 maintenance of location Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000009827 uniform distribution Methods 0.000 claims description 2
- 239000012943 hotmelt Substances 0.000 claims 1
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/002—Producing shaped prefabricated articles from the material assembled from preformed elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/10—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads by using presses
Definitions
- the present invention relates to a method for the mass-production of curved components for finishing masonry work or other structures, obtained from normally commercially available flat plasterboard panels, which are already widely used in the building sector for the most disparate uses since in addition to offering good thermal and acoustic insulation they have an appreciable structural strength and are particularly suitable to be completed by simply painting or with any other surface treatment or covering.
- the plasterboard panels to which the invention relates are those of the most common type, constituted by a sheet or plate of plaster sandwiched between two layers of cardboard.
- Background Art Currently such panels can be used not only in the original flat shape but also as contoured components which are obtained, by way of a method devised by the same inventor and disclosed in Italian patent application MI 96 A 001586, by bonding together with adhesives two plasterboard panels or two portions of a same folded panel, subjected beforehand to multiple cuts and/or wedge-shaped incisions formed in the cardboard of the faces to be joined and in the layer of plaster in order to be able to fold in a hinge-like fashion, at each one of said cuts and incisions, the intact cardboard of the exposed surfaces of said coupling.
- the method according to the present invention is as simple as it is novel and inventive and consists in curving and joining simultaneously, in appropriate forming presses, two or more plasterboard panels that are superimposed after adequately spreading the surfaces in contact with a suitable bonding agent, which is preferably water-based in order to impregnate and soften more effectively the layers of cardboard to be bonded in a curved configuration.
- a suitable bonding agent which is preferably water-based in order to impregnate and soften more effectively the layers of cardboard to be bonded in a curved configuration.
- Figures 1 and 2 illustrate schematically the method according to the invention by showing, together with the forming press in partial cross- section, two plasterboard panels before and after bonding them in a curved configuration;
- Figures 3 and 4 illustrate, by way of partial sectional views of the forming press before and during bonding of the two curved panels, additional arrangements for the case in which tighter curves, i.e., having a smaller radius, are required;
- Figure 5 is a transverse sectional view of the curved component produced with the forming press as shown in Figures 1 and 2;
- Figure 6 is a transverse sectional view of the curved component produced with the forming press as shown in Figures 3 and 4;
- Figures 7, 8 and 9 show additional embodiments of components that can be manufactured with the method according to the invention. Ways of carrying out the Invention
- the plasterboard panels A and B which in the sectional view of Figure 1 are formed respectively by the layers of cardboard 1 and 3 with the interposed plaster sheet 2 and by the layers of cardboard 4 and 6 with the interposed plaster sheet 5, before their clamping between the female mold part C and the male mold part D of the forming press, are spread with vinyl glue or other suitable water-based bonding agent in the layers of cardboard 3 or 4, i.e., in the contact faces of the two panels to be joined by overlapping and compression.
- the retention time of the pairs of curved panels inside the forming press can be shortened significantly, and production times can be speeded up, by spreading onto the surfaces to be bonded bands or strips of water-based vinyl adhesive alternated with bands or strips of hot-melt adhesive, such as self- curing urea resin in an aqueous solution, which sets more quickly than vinyl adhesive.
- Figures 3 and 4 show that if the curvature to be imparted by means of the female mold part F and the male mold part G of the molding press is particularly significant or marked, the panels A and B to be curved and bonded simultaneously, after spreading suitable adhesives on the faces 3 and 4 to be joined, are laterally provided, alongside their extension and during their insertion in the forming press, with a flexible metal sheet E, which by being arranged so as to lie on the outside of the curve to be formed, in the specific case in contact with the cardboard layer 6 of the panel B, ensures perfect curving of the panels and a substantially uniform distribution of the radial fractures in the plaster sheets 2 and 5.
- a further operational advantage, while performing the described method, can be provided, especially in cases where curving is particularly significant or marked, by a plurality of free rollers H which, being arranged at the margins of the cavity of the mold and so that their axes are parallel to the generatrix of the curve, convert into a rolling friction the friction of the flexible metal sheet E or, if said metal sheet is not present, of the plasterboard panels A and B alone when the assembly, pushed by the male mold part or half-mold G, descends forcibly into the mold part or female half-mold F to assume the shape provided in the forming press.
- the devised method compatibly with the ordinary requirements of compression formation, allows the greatest freedom of choice of radii and extent of the curves ( Figures 5 and 6) and in the succession of curves and countercurves ( Figures 7 and 8) or also in the combination of curved portions with other straight ones ( Figure 9).
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Laminated Bodies (AREA)
- Panels For Use In Building Construction (AREA)
- Making Paper Articles (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Finishing Walls (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2001FO000015A ITFO20010015A1 (en) | 2001-05-24 | 2001-05-24 | METHOD FOR CURVING PLASTERBOARD PANELS AND ELEMENTS SO OBTAINED. |
ITFO20010015 | 2001-05-24 | ||
PCT/EP2002/005613 WO2002095157A1 (en) | 2001-05-24 | 2002-05-22 | Method for curving plasterboard panels, and component thus obtained |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1389251A1 true EP1389251A1 (en) | 2004-02-18 |
EP1389251B1 EP1389251B1 (en) | 2005-11-09 |
Family
ID=11442423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02771654A Expired - Lifetime EP1389251B1 (en) | 2001-05-24 | 2002-05-22 | Method for curving plasterboard panels, and component thus obtained |
Country Status (11)
Country | Link |
---|---|
EP (1) | EP1389251B1 (en) |
JP (1) | JP2004525015A (en) |
CN (1) | CN1274929C (en) |
AT (1) | ATE309427T1 (en) |
CA (1) | CA2447701C (en) |
DE (1) | DE60207238T2 (en) |
DK (1) | DK1389251T3 (en) |
ES (1) | ES2253560T3 (en) |
IT (1) | ITFO20010015A1 (en) |
RU (1) | RU2286251C2 (en) |
WO (1) | WO2002095157A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITFO20010015A1 (en) | 2001-05-24 | 2002-11-24 | Eurosistemi S R L | METHOD FOR CURVING PLASTERBOARD PANELS AND ELEMENTS SO OBTAINED. |
ITBO20080553A1 (en) * | 2008-09-11 | 2010-03-12 | Cierre Di Celli Roberto | METHOD TO REALIZE A CURVED PANEL AND PANEL SO OBTAINED |
DE102009047917B4 (en) | 2009-10-01 | 2015-08-27 | Fermacell Gmbh | Multilayer, curved lightweight building board and method for its production |
CN102059906B (en) * | 2010-11-24 | 2013-05-01 | 南安市贝斯泰石业有限公司 | Photo-permeable curved face stone and production method thereof |
CN104947847A (en) * | 2015-06-15 | 2015-09-30 | 深圳赤晓建筑科技有限公司 | Arc-shaped sandwich board, arc-shaped wall body and production method of arc-shaped sandwich board |
EP3826815A1 (en) * | 2018-07-25 | 2021-06-02 | Knauf Gips KG | Method and device for forming a shaped gypsum plasterboard |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3176950B2 (en) * | 1991-03-30 | 2001-06-18 | チヨダウーテ株式会社 | Method for producing gypsum board with uneven pattern |
JPH04325201A (en) * | 1991-04-25 | 1992-11-13 | Yoshino Sekko Kk | Molding method for curved surface board and mold frame for curbed surface formation |
JPH08187817A (en) * | 1995-01-12 | 1996-07-23 | Chichibu Onoda Cement Corp | Building material |
IT1283521B1 (en) | 1996-07-26 | 1998-04-21 | Profil Gips Di Serafini Livio | METHOD FOR THE CREATION OF FINISHING ELEMENTS FOR MASONRY AND SIMILAR WORKS FROM MULTILAYER SLABS AND ELEMENTS SO OBTAINED |
IT1283378B1 (en) * | 1996-07-31 | 1998-04-17 | Xiloform S P A | PROCEDURE AND MACHINE FOR THE MANUFACTURE OF CURVED PLYWOOD PROFILES, PARTICULARLY FOR COVERING PIPES AND |
ITFO20010015A1 (en) | 2001-05-24 | 2002-11-24 | Eurosistemi S R L | METHOD FOR CURVING PLASTERBOARD PANELS AND ELEMENTS SO OBTAINED. |
-
2001
- 2001-05-24 IT IT2001FO000015A patent/ITFO20010015A1/en unknown
-
2002
- 2002-05-22 CA CA002447701A patent/CA2447701C/en not_active Expired - Fee Related
- 2002-05-22 ES ES02771654T patent/ES2253560T3/en not_active Expired - Lifetime
- 2002-05-22 DE DE60207238T patent/DE60207238T2/en not_active Expired - Lifetime
- 2002-05-22 WO PCT/EP2002/005613 patent/WO2002095157A1/en active IP Right Grant
- 2002-05-22 DK DK02771654T patent/DK1389251T3/en active
- 2002-05-22 CN CNB028105273A patent/CN1274929C/en not_active Expired - Fee Related
- 2002-05-22 EP EP02771654A patent/EP1389251B1/en not_active Expired - Lifetime
- 2002-05-22 AT AT02771654T patent/ATE309427T1/en not_active IP Right Cessation
- 2002-05-22 JP JP2002591606A patent/JP2004525015A/en active Pending
- 2002-05-22 RU RU2003137009/03A patent/RU2286251C2/en active
Non-Patent Citations (1)
Title |
---|
See references of WO02095157A1 * |
Also Published As
Publication number | Publication date |
---|---|
CA2447701A1 (en) | 2002-11-28 |
ITFO20010015A0 (en) | 2001-05-24 |
JP2004525015A (en) | 2004-08-19 |
ITFO20010015A1 (en) | 2002-11-24 |
RU2003137009A (en) | 2005-05-27 |
DK1389251T3 (en) | 2006-02-06 |
DE60207238T2 (en) | 2006-03-23 |
CN1511214A (en) | 2004-07-07 |
WO2002095157A1 (en) | 2002-11-28 |
EP1389251B1 (en) | 2005-11-09 |
CN1274929C (en) | 2006-09-13 |
DE60207238D1 (en) | 2005-12-15 |
CA2447701C (en) | 2008-08-19 |
ATE309427T1 (en) | 2005-11-15 |
RU2286251C2 (en) | 2006-10-27 |
ES2253560T3 (en) | 2006-06-01 |
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