EP1373597B1 - Method for treating metal surfaces by carboxylation - Google Patents
Method for treating metal surfaces by carboxylation Download PDFInfo
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- EP1373597B1 EP1373597B1 EP02753732A EP02753732A EP1373597B1 EP 1373597 B1 EP1373597 B1 EP 1373597B1 EP 02753732 A EP02753732 A EP 02753732A EP 02753732 A EP02753732 A EP 02753732A EP 1373597 B1 EP1373597 B1 EP 1373597B1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
Definitions
- the invention relates to a method for the deposition of conversion layers on a metal surface selected from zinc, iron, aluminum, copper, lead, and their alloys as well as galvanized, aluminized, copper-coated steels to produce at high speed conversion layers formed of very small crystals.
- pre-phosphating treatments which result in the deposition of a metal phosphate layer whose weight is of the order of 1 to 1.5 g / m 2 .
- these conversion treatments can also be performed after shaping the sheet, to improve the adhesion of subsequently deposited organic coatings, such as paints.
- These different conversion treatments generally consist of anodic dissolution of the metal elements of the surface, followed by precipitation on this surface of the compounds formed by the reaction of the dissolved metal elements with the species present in the conversion bath.
- Dissolution requires the creation of oxidizing conditions with respect to the metal of the surface and generally takes place in acidic medium.
- the precipitation of the metal compounds to form the conversion layer requires a sufficiently high concentration and is favored by a medium that is locally less acidic under the effect of the dissolution of the metal. It's nature and the structure of the precipitated compounds on the treated surface which determine the degree of protection against corrosion, improvement of the tribological properties and / or adhesion, as well as the other properties of the layer.
- the conversion baths essentially contain anions and cations capable of forming insoluble compounds with the dissolved metal of the surface.
- the main conversion treatments are thus chromating treatments on galvanized or aluminized steel, phosphating unalloyed bare steels or coated steels, or even oxalation on alloy steels such as stainless steels, for example.
- the treated surface After being brought into contact with a conversion bath, the treated surface is generally rinsed to remove the components of the surface and / or the treatment solution that have not reacted, then this surface is dried in particular to harden the conversion layer. and / or to improve the properties thereof.
- the conversion treatment may itself be preceded by a pretreatment, generally consisting of a preliminary degreasing and rinsing of the surface followed by a so-called refining operation using a pretreatment solution adapted to create and / or promote germination sites on the surface to be treated.
- a pretreatment generally consisting of a preliminary degreasing and rinsing of the surface followed by a so-called refining operation using a pretreatment solution adapted to create and / or promote germination sites on the surface to be treated.
- a post-treatment can be carried out on a conversion layer obtained by phosphatation.
- accelerating agents are used for galvanized surfaces, such as phosphates, nitrates, fluorides or organic acids.
- the treatment carried out using this composition provides both good protection against corrosion and good adhesion for paints.
- the patent application FR 2 465 008 discloses a process for the deposition of conversion coats on galvanized surfaces, using a treatment solution which may contain a soluble oxalate, combined with activating agents which are carboxylic acids, especially short diacids.
- the oxalic acid concentration of the treatment solutions described is less than 7.5 g / l, ie 0.08 mol / liter.
- the weight of layer, or weight, resulting from these different treatments is very variable depending on the main objective pursued and can range from less than 1 g / m 2 up to 8 g / m 2 .
- the object of the invention is therefore to provide a treatment for converting metal surfaces before they are shaped, using a bath that is free from compounds that are harmful to the environment but also makes it possible to deposit on these surfaces layers of conversion more effective to protect against corrosion and / or prelubrication than those obtained by the processes of the prior art.
- Another objective pursued by the invention is also to be able to apply an organic coating with good adhesion, in particular by cataphoresis, to a treated surface according to the invention, after it has been shaped and degreased, which supposes that the applied conversion layer is easily removed at the time of this degreasing.
- the invention also relates to the use of said surface treatment method by carboxylation for the temporary protection against corrosion of said metal surface.
- the invention further relates to a method of manufacturing a shaped sheet having a metal surface selected from zinc, iron, aluminum, copper, lead, and their alloys and galvanized steels, aluminized, coppered, in which a surface treatment of said sheet according to the invention is carried out, said treated sheet is oiled, and shaped. It is more particularly preferred to apply this method according to the invention to a steel sheet coated with zinc or zinc alloy which is then shaped by stamping.
- conversion layers are deposited by carboxylation of metal surfaces by bringing the surface into contact with an organic or hydro-organic aqueous bath consisting less of an organic acid in solution or in emulsion, under oxidizing conditions with respect to metal.
- the present invention uses aliphatic monocarboxylic or dicarboxylic acids, optionally having one or more unsaturations.
- the natural pH of the baths according to the invention will generally be lower than this value. If it is desired to lower the pH, it will be possible to acidify the treatment bath, for example using nitric acid.
- the pH of the bath can also be increased by adding sodium hydroxide, for example.
- the acid bath used in the treatment according to the invention must in all cases have a pH value of between 1 and 7, the upper limit making it possible to avoid the presence of a metal hydroxide in the conversion layer. As for the minimum value of the pH, it will be adapted according to the metal of the surface to ensure a satisfactory deposit of the conversion layer.
- the at least one organic acid used according to the invention is dissolved or emulsified in the bath at a concentration greater than 0.1 mol / liter.
- the concentration of organic acid in the treatment bath is less than 0.1 mole / liter, the formation rate of the metal carboxylate conversion layer is no longer sufficient to obtain a conversion layer effective over time assigned to the treatment.
- the aliphatic organic acids according to the present invention are selected from saturated monocarboxylic acids having from 5 to 16 carbon atoms. Hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid and decanoic acid are more particularly preferred.
- the aliphatic organic acids according to the present invention are chosen from unsaturated monocarboxylic acids containing from 10 to 18 carbon atoms. Particularly preferred is undecenoic acid, oleic acid or linoleic acid.
- the aliphatic organic acids according to the present invention are chosen from saturated dicarboxylic acids containing from 4 to 12 carbon atoms. Sebacic acid or azelaic acid is more particularly preferred.
- the at least one aliphatic monocarboxylic acid retained is heptanoic acid.
- the bath comprises, in addition to heptanoic acid, decanoic acid or undecenoic acid.
- this oxidizing agent and / or accelerator is preferably chosen from the group comprising sodium perborate, nitrites, hydrogen peroxide, hydroxylamine sulfate and nitro-guanidine.
- the conversion treatment bath according to the invention may also comprise a co-solvent such as ethanol, n-propanol, butanol, dimethylsulfoxide (DMSO), N-methyl-2-pyrrolidone (NMP), 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol, glycol ethers, etc., or other organic or mineral acids.
- a co-solvent such as ethanol, n-propanol, butanol, dimethylsulfoxide (DMSO), N-methyl-2-pyrrolidone (NMP), 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol, glycol ethers, etc., or other organic or mineral acids.
- DMSO dimethylsulfoxide
- NMP N-methyl-2-pyrrolidone
- 4-hydroxy-4-methyl-2-pentanone 4-hydroxy-4-methyl-2-pentanone
- diacetone alcohol glycol ethers, etc., or other organic or mineral acids.
- Diacetone alcohol is more
- the carboxylation treatment bath comprises in solution rare earth ions such as gadolinium in the +3 oxidation state at a concentration greater than or equal to 1.10 -3 mol / liter.
- the conversion layer obtained is then composed of two types of crystals of different composition and possibly of different shape and it proves an even greater efficiency for corrosion resistance.
- the concentration of organic acids in the bath, the conditions of use of this bath and the oxidizing conditions with respect to the metal are adapted to obtain on the metal surface a carboxylation layer of grammage between 1 and 6 g / m 2 .
- Sheet steel of ES quality stamping steel or HES (deep drawing steel), micro-alloyed or not, thickness between 0.7 and 1.2 mm, bare or coated with a layer of zinc approximately 10 ⁇ m thick, applied by electroplating in a bath based on chlorides or sulphates, or by hot-dip galvanizing.
- the treatment solutions tested are generally based on water as the main solvent and ethanol as co-solvent; propanol, DMSO, NMP or 4-hydroxy-4-methyl-2-pentanone (diacetone alcohol) or other polar solvents at least partially miscible with water may also be used as co-solvents.
- HC 7 heptanoic acid
- HC 10 Rectapur product, reference 243.298, sulfur ash 0.1% maximum
- zinc perborate tetrahydrate NaBO 3 , 4H 2 O
- Hydrogen peroxide or hydrogen peroxide H 2 O 2
- the solutions are used at their natural acidic pH; the possible increases in pH are obtained by adding sodium hydroxide.
- Metallic cations can be added: Cu 2+ , Co 2+ , Ni 2+ , Fe 2+ , Zn 2+ , Mn 2+ , Al 3+ , Tr n + .
- Step Composition of the bath Temperature Residence time 1 dry cleaning Ridoline TM 1.8% + Ridosol TM 0.18% 55 ° C 240s 2 dry cleaning Ridoline TM 0.4% + Ridosol TM 0.04% 55 ° C 240s 3 Rinsing Running water 25 ° C 90s 4 Pretreatment refining Fixodine TM 50CF: 0.5 g / l in deionized water 25 ° C 60s 5 Conversion processing variable 25 ° C variable 6 Rinsing Running water 25 ° C 60s 7 Drying Pulsed air 80 ° C 300s
- Ridoline TM is an aqueous degreasing solution containing alkali metal salts, surfactants and potassium hydroxide.
- Ridosol TM is a wetting base for liquid degreaser comprising a mixture of surfactants.
- Fixodine TM 50CF is an activator (also referred to as a germinator) comprising compounds based on alkali metal salts such as titanium salts.
- the conversion layer formed is dissolved on a given surface with a complexing solution, the soaking time in this solution being adapted to obtain complete dissolution of the layer (of the order of one minute for one minute).
- the grammage expressed in mg per cm 2 , is evaluated from the difference in weight between the coated sample and the same sample having undergone the dissolution treatment.
- the pH of this solution is adjusted to a value close to 8 by addition of sodium hydroxide, in order to obtain an optimal complexation of the metal cation.
- This test consists of a periodic potentiometric measurement of the polarization resistor R p by a voltage sweep with an amplitude of +/- 10 mV around the corrosion potential E cor. .
- the quotation then consists of counting the number of cycles at the end of which it is found that at least 10% of the treated surface is covered with white rust.
- This test consists of measuring the plane-plane friction coefficient by increasing the clamping pressure to 80 MPa.
- This test consists of making complete stampings from sheet metal blank samples having undergone the conversion treatment.
- an initial blank diameter of 64 mm a bucket with a diameter of 32 mm and a depth of 25 mm is produced.
- the maximum stamping force beyond which there is a rupture of the blank during stamping is evaluated for a clamping force of the clamps. predetermined blanks. This maximum value is identified for a series of clamping force values of the blanks, so as to plot curves representing the variation of the maximum drawing force Fmax as a function of the blanking force.
- the quality of the phosphatation layer obtained is examined using an electron microscope.
- This example is intended to determine carboxylation treatment conditions according to the invention for obtaining, on a galvanized sheet surface, a conversion layer both compact and finely crystallized.
- the initial preparation treatment is that mentioned in Table I. in the successive references 1 to 4.
- the solvent of the conversion bath is a water-ethanol mixture whose ratio is adjusted in order to completely solubilize the added organic acid.
- the pH is varied and it is found that the higher it is, the more the conversion layer appears poorly crystallized. In addition, too high a pH may result in parasitic precipitation of metal hydroxide. Therefore, in practice, it is limited to an acidic pH of between 1 and 7.
- the minimum pH value will be adapted according to the metal of the surface in order to ensure a satisfactory deposition of the conversion layer.
- the treatment will preferably be carried out at a pH of between 4 and 6.
- the bath temperature is varied between 20 and 80 ° C and it is observed that increasing the temperature accelerates the deposition rate.
- the concentration of the organic acid is varied and it is found that the concentration range must be between 0.1 and 1.5 M. As mentioned above, if the concentration is less than 0.1M, the formation rate of the metal carboxylate conversion layer is no longer sufficient to obtain a conversion layer effective in the time given to the treatment. A concentration higher than 1.5 M is not possible because of the solubility limit of the organic acid close to 1.4 - 1.5M.
- organic acid or acids are used in the form of salts
- chlorides, nitrates or sulphates in a concentration of less than or equal to 3 g / l are preferably employed.
- oxidants such as dissolved oxygen (O 2 ), nitrites (NO 2 - ), hydrogen peroxide (H 2 O 2 ) or perborates (BO 3 - ). It is found that the presence of oxidizing agent or accelerating agent has a favorable effect on the compactness of the conversion layer.
- the treatment according to the invention provides better resistance to atmospheric corrosion than the treatments of the prior art.
- the treatment according to the invention makes it possible to obtain substantially improved coefficients of friction with respect to the pre-phosphatation treatment.
- the invention very substantially improves the stamping behavior.
- the conversion treatment according to the invention can advantageously replace the conventional pre-phosphatation treatment, all the more so as it avoids the pollution problems posed by the use of phosphates.
- the metal surfaces subjected to the conversion treatment according to the invention find their main use in the automotive field. It is therefore important to verify that these surfaces, once coated, are compatible with the methods usually used in industry for painting metal sheets, in particular galvanized sheets.
- Embossing shaping generally requires that the metal surface be oiled, which requires, when it is desired to subsequently proceed with other operations such as painting or enameling, to remove any trace of oil from the surface. this surface and, at the same time, eliminate any conversion layer formed before shaping. This is done by a degreasing treatment, for which success it is important that the conversion layer is easily removed. It is therefore important to verify that the conversion layer according to the invention is easily degreasable.
- an alkaline degreasing of the metal surface carrying a conversion layer is carried out under the conditions specified in Table I - steps 1 and 2 of the 3) "standard operating procedure for treatment with conversion baths "/" MATERIALS part to obtain the conversion layers ".
- Example 4 Incidence of co-solvent and immersion time on the weight of the conversion layer
- amide solvents such as N-methylformamide, N-N-dimethylformamide or sulfonated solvents such as tetramethylsulfone.
- FORAFAC 1033 D product of ATOFINA which is a 30% perfluorinated anionic surfactant in water, of the perfluoroalkylsulfonic acid family
- an emulsion containing 50 g / l of heptanoic acid is prepared and 2 g / l of sodium perborate tetrahydrate.
- the emulsion contains no other solvent than water and, thanks to the surfactant, all of the acid is in emulsion and / or solution in water.
- the procedure is carried out according to the procedure of the Methods section by dipping for five minutes samples of sheets identical to those of Example 3 in one or the other treatment solution, then rinsing and Dry the treated surface.
- the substrate which is here a galvanized sheet is subjected to a potential and an anode current by immersion of the galvanized sheet in the treatment solution between two titanium plates electrically connected to the same potential.
- Example 7 Mixture of heptanoic acid and decanoic acid
- Example 4 The procedure is as in Example 4, replacing the heptanoic acid at 0.38 mol / liter with a mixture 80/20 (case A) or 50/50 (case B) of heptanoic acid (abbreviation: HC 7 ) and decanoic acid (abbreviation: HC 10 ), the immersion time being 5 minutes.
- the mixture of heptanoic and decanoic acids has improved resistance to aqueous corrosion compared to heptanoic or decanoic acids used alone.
- a galvanized sheet is treated by soaking for five minutes in a 50/50 water / ethanol solution containing 0.38 mole / liter of heptanoic acid and 2 g / l of sodium perborate hydrate.
- the post-treatment is then carried out by soaking in a post-treatment solution, the characteristics of which are summarized in Table V for 60 seconds, before the final rinsing of the procedure described in point 3 of the Materials section.
- Table V - Post-Processing Solutions ⁇ / u> Trial Ref.
- the treated surface of the samples is observed and / or analyzed and a potentiometric evaluation of the aqueous corrosion resistance according to item 2 of the Materials section is carried out.
- the post-treatment Ti has no impact but that the post-treatment Si slightly improves the corrosion resistance, apparently without morphological modification of the conversion layer.
- the treatment according to the invention is carried out by dipping for five minutes in a 50/50 water / ethanol solution containing 0.38 mol / liter of heptanoic acid, 2 g / l of sodium perborate hydrate, and one of additives listed in Table VI, the pH can be adjusted by addition of nitric acid.
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Abstract
Description
L'invention concerne un procédé pour le dépôt de couches de conversion sur une surface métallique choisie parmi le zinc, le fer, l'aluminium, le cuivre, le plomb, et leurs alliages ainsi que les aciers galvanisés, aluminiés, cuivrés permettant de produire à vitesse élevée des couches de conversion formées de cristaux de très petite taille.The invention relates to a method for the deposition of conversion layers on a metal surface selected from zinc, iron, aluminum, copper, lead, and their alloys as well as galvanized, aluminized, copper-coated steels to produce at high speed conversion layers formed of very small crystals.
Lorsqu'il sont appliqués avant la mise en forme de la tôle, ces traitements de conversion de surfaces métalliques ont généralement au moins l'un des effets suivants:
- l'amélioration des propriétés de frottement sous lubrification en mécanique, par exemple pour l'emboutissage de tôles,
- la protection temporaire contre la corrosion.
- the improvement of friction properties under mechanical lubrication, for example for sheet metal stamping,
- temporary protection against corrosion.
Pour ce premier type d'applications, on utilise plus particulièrement des traitements dits de pré-phosphatation qui aboutissent au dépôt d'une couche de phosphate métallique dont le grammage est de l'ordre de 1 à 1,5 g/m2.For this first type of application, it is more particularly used so-called pre-phosphating treatments which result in the deposition of a metal phosphate layer whose weight is of the order of 1 to 1.5 g / m 2 .
Mais, ces traitements de conversion peuvent également être effectués après la mise en forme de la tôle, pour améliorer l'adhérence de revêtements organiques déposés par la suite, tels que des peintures. On citera à titre d'exemple, le traitement de phosphatation qui aboutit au dépôt d'une couche de phosphate métallique dont le grammage est plus important que celui d'une traitement de pré-phosphatation.But, these conversion treatments can also be performed after shaping the sheet, to improve the adhesion of subsequently deposited organic coatings, such as paints. By way of example, mention may be made of the phosphating treatment which results in the deposition of a metal phosphate layer whose weight is greater than that of a pre-phosphatation treatment.
Ces différents traitements de conversion consistent généralement en une dissolution anodique des éléments métalliques de la surface, suivie d'une précipitation sur cette surface des composés formés par la réaction des éléments métalliques dissous avec les espèces présentes dans le bain de conversion. La dissolution nécessite de créer des conditions oxydantes vis à vis du métal de la surface et a généralement lieu en milieu acide. La précipitation des composés métalliques pour former la couche de conversion nécessite une concentration suffisamment élevée et est favorisée par un milieu devenu localement moins acide sous l'effet de la dissolution du métal. C'est la nature et la structure des composés précipités sur la surface traitée qui déterminent le degré de protection contre la corrosion, d'amélioration des propriétés tribologiques et/ou d'adhérence, ainsi que les autres propriétés de la couche.These different conversion treatments generally consist of anodic dissolution of the metal elements of the surface, followed by precipitation on this surface of the compounds formed by the reaction of the dissolved metal elements with the species present in the conversion bath. Dissolution requires the creation of oxidizing conditions with respect to the metal of the surface and generally takes place in acidic medium. The precipitation of the metal compounds to form the conversion layer requires a sufficiently high concentration and is favored by a medium that is locally less acidic under the effect of the dissolution of the metal. It's nature and the structure of the precipitated compounds on the treated surface which determine the degree of protection against corrosion, improvement of the tribological properties and / or adhesion, as well as the other properties of the layer.
Pour assurer l'oxydation superficielle du métal de la surface à traiter et favoriser sa dissolution, on peut procéder de manière chimique ou électrochimique : à l'aide d'un agent chimique d'oxydation du métal à introduire dans la solution de traitement, et/ou par polarisation électrique de la surface tout en la soumettant à l'action de la solution de traitement.In order to ensure the superficial oxidation of the metal of the surface to be treated and to promote its dissolution, it is possible to proceed chemically or electrochemically: by means of a chemical agent for oxidizing the metal to be introduced into the treatment solution, and or by electric polarization of the surface while subjecting it to the action of the treatment solution.
Outre un éventuel agent oxydant, les bains de conversion contiennent essentiellement des anions et cations susceptibles de former des composés insolubles avec le métal dissous de la surface. Les principaux traitements de conversion sont ainsi des traitements de chromatation sur acier zingué ou aluminié, de phosphatation sur aciers nus non alliés ou sur aciers revêtus, ou bien encore d'oxalatation sur aciers alliés tels que des aciers inoxydables, par exemple.In addition to a possible oxidizing agent, the conversion baths essentially contain anions and cations capable of forming insoluble compounds with the dissolved metal of the surface. The main conversion treatments are thus chromating treatments on galvanized or aluminized steel, phosphating unalloyed bare steels or coated steels, or even oxalation on alloy steels such as stainless steels, for example.
Après mise en contact avec un bain de conversion, la surface traitée est généralement rincée pour éliminer les composants de la surface et/ou de la solution de traitement qui n'auraient pas réagi, puis cette surface est séchée notamment pour durcir la couche de conversion et/ou pour en améliorer les propriétés.After being brought into contact with a conversion bath, the treated surface is generally rinsed to remove the components of the surface and / or the treatment solution that have not reacted, then this surface is dried in particular to harden the conversion layer. and / or to improve the properties thereof.
Les conditions d'application, la nature et la concentration des additifs ont une influence importante sur la structure, la morphologie et la compacité de la couche de conversion obtenue, donc sur ses propriétés.The conditions of application, the nature and the concentration of the additives have an important influence on the structure, the morphology and the compactness of the conversion layer obtained, therefore on its properties.
Le traitement de conversion peut être lui-même précédé d'un prétraitement, consistant généralement en un dégraissage et un rinçage préalables de la surface suivi d'une opération dite d'affinage à l'aide d'une solution de prétraitement adaptée pour créer et/ou favoriser des sites de germination sur la surface à traiter.The conversion treatment may itself be preceded by a pretreatment, generally consisting of a preliminary degreasing and rinsing of the surface followed by a so-called refining operation using a pretreatment solution adapted to create and / or promote germination sites on the surface to be treated.
A cet effet, on utilise couramment sur des surfaces zinguées des sols ou suspensions colloïdales de sels de titane qui permettent l'obtention ultérieure d'une couche de conversion présentant des cristaux plus petits dans une couche plus dense.For this purpose, commonly used on surfaces zinc plated colloidal sols or suspensions of titanium salts which allow the subsequent obtaining of a conversion layer having smaller crystals in a denser layer.
A l'issue du traitement de conversion, il est également possible d'effectuer un post-traitement pour améliorer les propriétés de la couche de conversion. Ainsi, on peut effectuer un post-traitement de chromatation sur une couche de conversion obtenue par phosphatation.At the end of the conversion process, it is also possible to carry out a post-treatment to improve the properties of the conversion layer. Thus, a chromatin post-treatment can be carried out on a conversion layer obtained by phosphatation.
La demande internationale de brevet
- un acide polyhydroxyaryl-carboxylique, par exemple l'acide gallique ou l'acide protocatéchuique, ou un depside de cet acide pouvant résulter de sa réaction avec du glucose, comme l'acide tannique, et
- un promoteur d'adhérence à base de silane.
- a polyhydroxyaryl-carboxylic acid, for example gallic acid or protocatechuic acid, or a depside of this acid which may result from its reaction with glucose, such as tannic acid, and
- a silane adhesion promoter.
Avec cette composition de traitement, on utilise des agents accélérateurs classiques pour les surfaces zinguées, tels que des phosphates, des nitrates, des fluorures ou des acides organiques.With this treatment composition, conventional accelerating agents are used for galvanized surfaces, such as phosphates, nitrates, fluorides or organic acids.
Le traitement effectué à l'aide de cette composition apporte à la fois une bonne protection contre la corrosion et une bonne adhérence pour des peintures.The treatment carried out using this composition provides both good protection against corrosion and good adhesion for paints.
La demande de brevet
La concentration en acide oxalique des solutions de traitement décrites est inférieure à 7,5 g/l, soit 0,08 mole/litre.The oxalic acid concentration of the treatment solutions described is less than 7.5 g / l, ie 0.08 mol / liter.
Le document
Le poids de couche, ou grammage, résultant de ces différents traitements est très variable suivant l'objectif principal poursuivi et peut aller de moins de 1 g/m2 jusqu'à 8 g/m2.The weight of layer, or weight, resulting from these different treatments is very variable depending on the main objective pursued and can range from less than 1 g / m 2 up to 8 g / m 2 .
Les différents traitements de l'art antérieur, tels que les traitements de chromatation, phosphatation et oxalatation, présentent un inconvénient majeur qui est la toxicité de ces produits vis-à-vis des personnes et de l'environnement en général. En outre, lorsque l'on soude par points des tôles portant de telles couches de conversion, on crée des émanations de fumées toxiques.The different treatments of the prior art, such as chromate treatment, phosphatation and oxalation, have a major disadvantage which is the toxicity of these products vis-à-vis people and the environment in general. In addition, when spot welding plates carrying such conversion layers, it creates fumes toxic fumes.
L'invention a donc pour but d'offrir un traitement de conversion de surfaces métalliques avant leur mise en forme, à l'aide d'un bain exempt de composés néfastes pour l'environnement mais aussi permettant de déposer sur ces surfaces des couches de conversion plus efficaces pour protéger contre la corrosion et/ou pour la prélubrification que celles qu'on obtient par les procédés de l'art antérieur.The object of the invention is therefore to provide a treatment for converting metal surfaces before they are shaped, using a bath that is free from compounds that are harmful to the environment but also makes it possible to deposit on these surfaces layers of conversion more effective to protect against corrosion and / or prelubrication than those obtained by the processes of the prior art.
Un autre objectif poursuivi par l'invention est également de pouvoir appliquer un revêtement organique avec une bonne adhérence, notamment par cataphorèse, sur une surface traitée selon l'invention, après qu'elle ait été mise en forme et dégraissée, ce qui suppose que la couche de conversion appliquée s'élimine facilement au moment de ce dégraissage.Another objective pursued by the invention is also to be able to apply an organic coating with good adhesion, in particular by cataphoresis, to a treated surface according to the invention, after it has been shaped and degreased, which supposes that the applied conversion layer is easily removed at the time of this degreasing.
A cet effet, l'invention a pour objet un procédé de traitement par carboxylatation, avant mise en forme, d'une surface métallique choisie parmi le zinc, le fer, l'aluminium, le cuivre, le plomb, et leurs alliages ainsi que les aciers galvanisés, aluminiés, cuivrés, dans des conditions oxydantes vis à vis du métal, par mise en contact avec un bain aqueux, organique ou hydro-organique constitué d'un ou plusieurs acides organiques sous forme libre ou sous forme de sel, et optionnellement :
- d'un agent chimique d'oxydation dudit métal adapté à sa nature,
- d'agents de régulation de pH,
- d'additifs facilitant la mise en oeuvre du traitement et de la répartition du bain sur la surface à traiter,
- d'additifs permettant d'augmenter la durée de vie du bain,
- d'agents accélérateurs de traitement,
- d'un co-solvant,
- d'ions de terres rares, et
- de cations métalliques Cu2+, Co2+, Ni2+, Fe2+, Mn2+, et Al3+,
en ce que ledit acide organique est en solution et/ou en émulsion dans le bain à une concentration supérieure à 0,1 mol/litre, et
en ce que le pH du bain est acide.For this purpose, the subject of the invention is a method of treatment by carboxylation, before shaping, of a metal surface chosen from zinc, iron, aluminum, copper, lead, and their alloys, as well as galvanized, aluminized, copper-coated steels, under oxidizing conditions with respect to the metal, by contact with an aqueous, organic or hydro-organic bath consisting of one or more organic acids in free form or in the form of salt, and optionally:
- a chemical oxidation agent of said metal adapted to its nature,
- pH regulating agents,
- additives facilitating the implementation of the treatment and the distribution of the bath on the surface to be treated,
- additives to increase the life of the bath,
- accelerating agents,
- a co-solvent,
- rare earth ions, and
- Cu 2+ , Co 2+ , Ni 2+ , Fe 2+ , Mn 2+ , and Al 3+ metal cations,
in that said organic acid is in solution and / or emulsified in the bath at a concentration greater than 0.1 mol / liter, and
in that the pH of the bath is acidic.
L'invention a également pour objet l'utilisation dudit procédé de traitement de surface par carboxylatation pour la protection temporaire contre la corrosion de ladite surface métallique.The invention also relates to the use of said surface treatment method by carboxylation for the temporary protection against corrosion of said metal surface.
L'invention a en outre pour objet un procédé de fabrication d'une tôle mise en forme présentant une surface métallique choisie parmi le zinc, le fer, l'aluminium, le cuivre, le plomb, et leurs alliages ainsi que les aciers galvanisés, aluminiés, cuivrés, dans lequel on effectue un traitement de surface de ladite tôle selon l'invention, on huile ladite tôle traitée, et on la met en forme. On préfère plus particulièrement appliquer ce procédé selon l'invention à une tôle d'acier recouverte de zinc ou d'alliage de zinc que l'on met ensuite en forme par emboutissage.The invention further relates to a method of manufacturing a shaped sheet having a metal surface selected from zinc, iron, aluminum, copper, lead, and their alloys and galvanized steels, aluminized, coppered, in which a surface treatment of said sheet according to the invention is carried out, said treated sheet is oiled, and shaped. It is more particularly preferred to apply this method according to the invention to a steel sheet coated with zinc or zinc alloy which is then shaped by stamping.
L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée à titre d'exemple non limitatif.The invention will be better understood on reading the description which follows, given by way of non-limiting example.
Selon l'invention, on dépose des couches de conversion par carboxylatation de surfaces métalliques par mise en contact de la surface avec un bain aqueux organique ou hydro-organique constitué moins un acide organique en solution ou en émulsion, dans des conditions oxydantes vis à vis du métal.According to the invention, conversion layers are deposited by carboxylation of metal surfaces by bringing the surface into contact with an organic or hydro-organic aqueous bath consisting less of an organic acid in solution or in emulsion, under oxidizing conditions with respect to metal.
La présente invention utilise des acides aliphatiques monocarboxyliques ou dicarboxyliques, comportant éventuellement une ou plusieurs insaturations.The present invention uses aliphatic monocarboxylic or dicarboxylic acids, optionally having one or more unsaturations.
Les constantes d'acidité de ces acides étant de l'ordre de 4,8, le pH naturel des bains selon l'invention sera généralement inférieur à cette valeur. Si on souhaite abaisser le pH, on pourra acidifier le bain de traitement, par exemple à l'aide d'acide nitrique. On pourra de même augmenter le pH du bain en ajoutant de la soude, par exemple. Le bain acide utilisé dans le traitement selon l'invention doit dans tous les cas présenter une valeur de pH comprise entre 1 et 7, la limite haute permettant d'éviter la présence d'un hydroxyde métallique dans la couche de conversion. Quant à la valeur minimale du pH, elle sera adaptée en fonction du métal de la surface afin d'assurer un dépôt satisfaisant de la couche de conversion.Since the acid constants of these acids are of the order of 4.8, the natural pH of the baths according to the invention will generally be lower than this value. If it is desired to lower the pH, it will be possible to acidify the treatment bath, for example using nitric acid. The pH of the bath can also be increased by adding sodium hydroxide, for example. The acid bath used in the treatment according to the invention must in all cases have a pH value of between 1 and 7, the upper limit making it possible to avoid the presence of a metal hydroxide in the conversion layer. As for the minimum value of the pH, it will be adapted according to the metal of the surface to ensure a satisfactory deposit of the conversion layer.
L'au moins un acide organique utilisé selon l'invention est mis en solution ou en émulsion dans le bain à une concentration supérieure à 0,1 mole/litre.The at least one organic acid used according to the invention is dissolved or emulsified in the bath at a concentration greater than 0.1 mol / liter.
Si la concentration en acide organique dans le bain de traitement est inférieure à 0,1 mole/litre, la vitesse de formation de la couche de conversion à base de carboxylate métallique n'est plus suffisante pour obtenir une couche de conversion efficace dans la durée impartie au traitement.If the concentration of organic acid in the treatment bath is less than 0.1 mole / liter, the formation rate of the metal carboxylate conversion layer is no longer sufficient to obtain a conversion layer effective over time assigned to the treatment.
Dans un mode de réalisation préféré, les acides organiques aliphatiques selon la présente invention, sont choisis parmi les acides monocarboxyliques saturés comportant de 5 à 16 atomes de carbone. On préfère plus particulièrement l'acide hexanoïque, l'acide heptanoïque, l'acide octanoïque, l'acide nonanoïque et l'acide décanoïque.In a preferred embodiment, the aliphatic organic acids according to the present invention, are selected from saturated monocarboxylic acids having from 5 to 16 carbon atoms. Hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid and decanoic acid are more particularly preferred.
Dans un autre mode de réalisation préféré, les acides organiques aliphatiques selon la présente invention, sont choisis parmi les acides monocarboxyliques insaturés comportant de 10 à 18 atomes de carbone. On préfère plus particulièrement l'acide undécénoïque, l'acide oléique ou l'acide linoléique.In another preferred embodiment, the aliphatic organic acids according to the present invention are chosen from unsaturated monocarboxylic acids containing from 10 to 18 carbon atoms. Particularly preferred is undecenoic acid, oleic acid or linoleic acid.
Dans un autre mode de réalisation préféré, les acides organiques aliphatiques selon la présente invention, sont choisis parmi les acides dicarboxyliques saturés comportant de 4 à 12 atomes de carbone. On préfère plus particulièrement l'acide sébacique ou l'acide azélaïque.In another preferred embodiment, the aliphatic organic acids according to the present invention are chosen from saturated dicarboxylic acids containing from 4 to 12 carbon atoms. Sebacic acid or azelaic acid is more particularly preferred.
Dans un autre mode de réalisation préféré, l'au moins un acide monocarboxylique aliphatique retenu est l'acide heptanoïque.In another preferred embodiment, the at least one aliphatic monocarboxylic acid retained is heptanoic acid.
Plus préférentiellement, le bain comprend, outre l'acide heptanoïque, de l'acide décanoïque ou de l'acide undécénoïque.More preferably, the bath comprises, in addition to heptanoic acid, decanoic acid or undecenoic acid.
Grâce à l'utilisation d'un mélange d'acides organiques, tels que l'acide heptanoïque et l'acide décanoïque ou l'acide undécénoïque, on obtient une couche de conversion beaucoup plus dense et plus efficace pour protéger la surface métallique contre la corrosion.Through the use of a mixture of organic acids, such as heptanoic acid and decanoic acid or undecenoic acid, a much denser and more efficient conversion layer is obtained to protect the metal surface against corrosion.
Les conditions oxydantes du bain de carboxylatation sont obtenues par les moyens suivants :
- soit par une addition dans le bain d'un agent chimique d'oxydation du métal adapté à sa nature, tel que le perborate tétrahydraté ou le peroxyde d'hydrogène,
- soit en faisant circuler un courant électrique entre la surface métallique préalablement immergée dans le bain et au moins une contre-électrode également immergée.
- either by adding to the bath a metal oxidation chemical agent adapted to its nature, such as perborate tetrahydrate or hydrogen peroxide,
- or by circulating an electric current between the metal surface previously immersed in the bath and at least one counter-electrode also immersed.
Dans le cas où les conditions oxydantes vis à vis du zinc sont obtenues par addition, dans le bain, d'un agent chimique d'oxydation du zinc, on choisit de préférence cet agent oxydant et/ou accélérateur parmi le groupe comprenant le perborate de sodium, les nitrites, le peroxyde d'hydrogène, le sulfate d'hydroxylamine et la nitro-guanidine.In the case where the oxidizing conditions with respect to zinc are obtained by addition, in the bath, of a chemical agent for oxidation of zinc, this oxidizing agent and / or accelerator is preferably chosen from the group comprising sodium perborate, nitrites, hydrogen peroxide, hydroxylamine sulfate and nitro-guanidine.
Les bains de conversion peuvent contenir, à titre facultatif :
- des agents de régulation de pH ou agents tampons pour réguler les conditions de formation de la couche de conversion sur la surface,
- des additifs facilitant la mise en oeuvre du traitement et la répartition du bain sur la surface à traiter, comme des agents tensio-actifs,
- des additifs permettant d'augmenter la durée de vie du bain comme, par exemple, des agents chélatants pour retarder la précipitations d'autres composés que ceux que l'on souhaite obtenir dans la couche de conversion, ou des agents bactéricides, et
- des agents accélérateurs de traitement.
- pH regulating agents or buffering agents for controlling the conditions of formation of the conversion layer on the surface,
- additives facilitating the implementation of the treatment and the distribution of the bath on the surface to be treated, such as surfactants,
- additives to increase the life of the bath such as, for example, chelating agents to delay the precipitation of other compounds than those desired in the conversion layer, or bactericidal agents, and
- accelerators for treatment.
Le bain de traitement de conversion selon l'invention peut également comprendre un co-solvant tel que l'éthanol, le n-propanol, le butanol, le diméthylsulfoxyde (DMSO), la N-méthyl-2-pyrrolidone (NMP), la 4-hydroxy-4-méthyl-2-pentanone , la diacétone alcool, les éthers de glycol, etc..., ou bien d'autres acides organiques ou minéraux. On préfère plus particulièrement la diacétone alcool.The conversion treatment bath according to the invention may also comprise a co-solvent such as ethanol, n-propanol, butanol, dimethylsulfoxide (DMSO), N-methyl-2-pyrrolidone (NMP), 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol, glycol ethers, etc., or other organic or mineral acids. Diacetone alcohol is more particularly preferred.
Un résultat surprenant a été obtenu lorsque le bain de traitement de carboxylatation comprend en solution des ions de terres rares telle que le gadolinium à l'état d'oxydation +3 à une concentration supérieure ou égale à 1.10-3 mole /litre.A surprising result has been obtained when the carboxylation treatment bath comprises in solution rare earth ions such as gadolinium in the +3 oxidation state at a concentration greater than or equal to 1.10 -3 mol / liter.
La couche de conversion obtenue est alors composée de deux types de cristaux de composition et éventuellement de forme différentes et elle s'avère d'une efficacité encore accrue pour la tenue à la corrosion.The conversion layer obtained is then composed of two types of crystals of different composition and possibly of different shape and it proves an even greater efficiency for corrosion resistance.
De préférence, la concentration en acides organiques dans le bain, les conditions d'utilisation de ce bain et les conditions oxydantes vis à vis du métal sont adaptées pour obtenir sur la surface métallique une couche de carboxylatation de grammage compris entre 1 et 6 g/m2.Preferably, the concentration of organic acids in the bath, the conditions of use of this bath and the oxidizing conditions with respect to the metal are adapted to obtain on the metal surface a carboxylation layer of grammage between 1 and 6 g / m 2 .
D'autres avantages du procédé de l'invention apparaîtront à la lecture des exemples présentés ci-après à titre non limitatif de la présente invention.Other advantages of the method of the invention will become apparent on reading the examples presented below without limitation of the present invention.
Tôle d'acier de qualité ES (acier pour emboutissage) ou HES (acier pour emboutissage profond), micro-allié ou non, d'épaisseur comprise entre 0,7 et 1,2 mm, nue ou revêtue d'une couche de zinc d'épaisseur 10 µm environ, appliquée par électrodéposition dans un bain à base de chlorures ou de sulfates, ou par galvanisation à chaud.Sheet steel of ES quality (stamping steel) or HES (deep drawing steel), micro-alloyed or not, thickness between 0.7 and 1.2 mm, bare or coated with a layer of zinc approximately 10 μm thick, applied by electroplating in a bath based on chlorides or sulphates, or by hot-dip galvanizing.
Les solutions de traitement testées sont généralement à base d'eau comme solvant principal et d'éthanol comme co-solvant ; le propanol, le DMSO, la NMP ou le 4-hydroxy-4-methyl-2-pentanone (diacétone alcool) ou d'autres solvants polaires au moins partiellement miscibles à l'eau, peuvent également être utilisés comme co-solvants.The treatment solutions tested are generally based on water as the main solvent and ethanol as co-solvent; propanol, DMSO, NMP or 4-hydroxy-4-methyl-2-pentanone (diacetone alcohol) or other polar solvents at least partially miscible with water may also be used as co-solvents.
Pour les exemples illustrant l'invention, il s'agit d'acide heptanoïque (abréviation : HC7, produit Aldrich, référence 25,873-3) et/ou d'acide décanoïque (abréviation : HC10, produit Rectapur, référence 20 243.298, cendres sulfuriques 0,1% maximum).For the examples illustrating the invention, it is heptanoic acid (abbreviation: HC 7 , Aldrich product, reference 25,873-3) and / or decanoic acid (abbreviation: HC 10 , Rectapur product, reference 243.298, sulfur ash 0.1% maximum).
Sauf indications contraires, on utilise comme agent chimique d'oxydation du zinc le perborate de sodium tétrahydraté (NaBO3, 4 H2O) à 2 g/l. L'eau oxygénée (ou peroxyde d'hydrogène H2O2) peut également être employée.Unless otherwise indicated, zinc perborate tetrahydrate (NaBO 3 , 4H 2 O) at 2 g / l is used as the chemical oxidation agent for zinc. Hydrogen peroxide (or hydrogen peroxide H 2 O 2 ) can also be used.
Sauf .indications contraires, les solutions sont utilisées à leur pH naturel acide ; les augmentations éventuelles de pH sont obtenues par addition de soude.Unless otherwise indicated, the solutions are used at their natural acidic pH; the possible increases in pH are obtained by adding sodium hydroxide.
On pourra ajouter des cations métalliques : Cu2+, Co2+, Ni2+, Fe2+, Zn2+, Mn2+, Al3+,Trn+.Metallic cations can be added: Cu 2+ , Co 2+ , Ni 2+ , Fe 2+ , Zn 2+ , Mn 2+ , Al 3+ , Tr n + .
La Ridoline™ est une solution aqueuse dégraissante contenant des sels de métaux alcalins, des agents tensio-actifs et de l'hydroxyde de potassium.Ridoline ™ is an aqueous degreasing solution containing alkali metal salts, surfactants and potassium hydroxide.
Le Ridosol™ est une base mouillante pour dégraissant liquide comprenant un mélange d'agents tensio-actifs.Ridosol ™ is a wetting base for liquid degreaser comprising a mixture of surfactants.
La Fixodine™ 50CF est un activateur (encore dénommé germinateur) comprenant des composés à base de sels de métaux alcalins tels que des sels de titane.Fixodine ™ 50CF is an activator (also referred to as a germinator) comprising compounds based on alkali metal salts such as titanium salts.
Pour déterminer le grammage, on dissout la couche de conversion formée sur une surface déterminée, avec une solution complexante, la durée de trempage dans cette solution étant adaptée pour obtenir une dissolution complète de la couche (de l'ordre d'une minute pour un couche réalisée à partir d'HC7, à raison de 0,3 mg/cm2).In order to determine the grammage, the conversion layer formed is dissolved on a given surface with a complexing solution, the soaking time in this solution being adapted to obtain complete dissolution of the layer (of the order of one minute for one minute). layer made from HC 7 , 0.3 mg / cm 2 ).
Le grammage, exprimé en mg par cm2, est évalué à partir de la différence de poids entre l'échantillon revêtu et ce même échantillon ayant subi le traitement de dissolution.The grammage, expressed in mg per cm 2 , is evaluated from the difference in weight between the coated sample and the same sample having undergone the dissolution treatment.
La composition de cette solution de dissolution est la suivante :
- sel disodique de l'acide Éthylène Di-amine TétrAcétique : 0,1 M
- MBT (mercaptobenzothiazole) ou BZT (benzotriazole) : 0,1 g/l. Ces composés limitent la dissolution du substrat métallique
- Disodium salt of Ethylene Di-amine TetraAcetic acid: 0.1 M
- MBT (mercaptobenzothiazole) or BZT (benzotriazole): 0.1 g / l. These compounds limit the dissolution of the metal substrate
Le pH de cette solution est ajusté à une valeur voisine de 8 par addition de soude, afin d'obtenir une complexation optimale du cation métallique.The pH of this solution is adjusted to a value close to 8 by addition of sodium hydroxide, in order to obtain an optimal complexation of the metal cation.
Cet essai consiste en une mesure potentiométrique périodique de la résistance de polarisation Rp par un balayage en tension d'une amplitude de +/- 10 mV autour du potentiel de corrosion Ecor..This test consists of a periodic potentiometric measurement of the polarization resistor R p by a voltage sweep with an amplitude of +/- 10 mV around the corrosion potential E cor. .
Le dispositif utilisé pour cette évaluation comporte, d'une manière classique :
- une cuve en polyméthacrylate de méthyle, dont le fond est percé d'une fenêtre, et qui contient l'électrolyte aqueux standard ASTM D1384-87. Cet électrolyte comprend 148 mg/l de sulfate de sodium (Na2SO4), 138 mg/l de bicarbonate de sodium (NaHCO3), et 165 mg/l de chlorure de sodium (NaCl) et présente un pH voisin de 8 ;
- trois électrodes immergées dans l'électrolyte : une électrode de travail constituée par la surface métallique revêtue de la couche de conversion à évaluer obstruant la fenêtre du fond de la cellule, une électrode de référence au calomel saturé (« ESC »), et une électrode de platine comme contre-électrode auxiliaire ;
- un potientiostat de type Princeton™ 273 ou 263 connecté aux trois électrodes et piloté par un logiciel référencé m352 de la Société EG&G Princeton™.
- a polymethyl methacrylate tank, the bottom of which is pierced by a window, and which contains the standard aqueous electrolyte ASTM D1384-87. This electrolyte comprises 148 mg / l of sodium sulphate (Na 2 SO 4 ), 138 mg / l of sodium bicarbonate (NaHCO 3 ), and 165 mg / l of sodium chloride (NaCl) and has a pH of about 8 ;
- three electrodes immersed in the electrolyte: a working electrode constituted by the metal surface coated with the conversion layer to be evaluated obstructing the window of the bottom of the cell, a saturated calomel reference electrode ("ESC"), and an electrode platinum as an auxiliary counter-electrode;
- a Princeton ™ type 273 or 263 potientiostat connected to the three electrodes and controlled by software referenced m352 from EG & G Princeton ™ .
Les échantillons de surface métallique sont stockés dans un premier temps en atmosphère humide dans une enceinte humidotherme régulée selon des cycles successifs, chaque cycle présentant les caractéristiques suivantes:
- première partie : durée : 8 heures - 40°C ; 100% d'humidité relative ;
- deuxième partie : durée : 16 heures - température et humidité ambiante ;
- first part: duration: 8 hours - 40 ° C; 100% relative humidity;
- second part: duration: 16 hours - ambient temperature and humidity;
Sauf indication contraire, la cotation consiste ensuite à comptabiliser le nombre de cycles à l'issue desquels on constate qu'au moins 10% de la surface traitée est couverte de rouille blanche.Unless otherwise indicated, the quotation then consists of counting the number of cycles at the end of which it is found that at least 10% of the treated surface is covered with white rust.
Cet essai consiste à mesurer le coefficient de frottement plan-plan en augmentant la pression de serrage jusqu'à 80 MPa.This test consists of measuring the plane-plane friction coefficient by increasing the clamping pressure to 80 MPa.
Avant l'essai, les échantillons traités sont recouverts d'une huile référencée 6130 de la Société QUAKER, la quantité d'huile déposée étant de l'ordre de 1 à 2 g/m2 par exemple.Before the test, the treated samples are covered with an oil referenced 6130 QUAKER Company, the amount of oil deposited is of the order of 1 to 2 g / m 2 for example.
Cet essai consiste à réaliser des emboutis complets à partir d'échantillons de flan de tôle métallique ayant subie le traitement de conversion. Ainsi, avec un flan initial de diamètre 64 mm, on réalise un godet de diamètre 32 mm et de profondeur 25 mm.This test consists of making complete stampings from sheet metal blank samples having undergone the conversion treatment. Thus, with an initial blank diameter of 64 mm, a bucket with a diameter of 32 mm and a depth of 25 mm is produced.
Sur le même type de flan de tôle dont on souhaite tester le traitement de surface, on évalue la force maximale d'emboutissage au delà de laquelle on assiste à une rupture du flan en cours d'emboutissage, pour une force de serrage des serre-flans prédéterminée. On repère cette valeur maximale pour une série de valeurs de force de serrage des serre-flans, de manière à tracer des courbes représentant la variation de la force maximale d'emboutissage Fmax en fonction de la force de serre-flan.On the same type of sheet blank whose surface treatment is desired to be tested, the maximum stamping force beyond which there is a rupture of the blank during stamping is evaluated for a clamping force of the clamps. predetermined blanks. This maximum value is identified for a series of clamping force values of the blanks, so as to plot curves representing the variation of the maximum drawing force Fmax as a function of the blanking force.
Dans un premier temps, on dégraisse la surface portant une couche de conversion selon le mode opératoire précisé au Tableau 1 - étapes 1 et 2 du 3) "Mode opératoire standard de traitement par les bains de conversion" / Partie "MATÉRIELS pour obtenir les couches de conversion" - afin d'éliminer la couche de conversion, puis on effectue un traitement de phosphatation classique sur cette surface dégraissée en lui appliquant une composition aqueuse comprenant :
- 2% en volume de Granodine 9580 M/CF (mélange phosphatant contenant de 10 à 25% d'acide phosphorique ainsi qu'une petite quantité d'acide fluorhydrique),
- 0,7% en volume de Starter 958/CF (solution aqueuse contenant des sels de zinc en présence d'un léger excès d'acide nitrique),
- 0,04% en volume d'Intensifier N°1 (solution aqueuse de sels métalliques en présence d'une petite quantité d'acide phosphorique),
- 0,5% en volume de Primaire M (solution aqueuse contenant de l'hydroxyde sodium > 2%) pour réguler le pH,
- 0,05% en volume de Compensateur M (solution aqueuse à base de nitrite de soude, accélératrice pour bain de phosphatation cristalline),
- Conditions opératoires :
- Eau déminéralisée
- Traitement au trempé 2 min.
- Température = 55°C +/- 2°C
- Contrôle du bain par analyse chimique :
Les analyses doivent se situer dans les fourchettes suivantes :- [Zn2+] = 0,9 à 1,1 g/l
- [Mn2+] = 0,7 à 0,9 g/l
- [Ni2+] = 0,18 à 0,25 g/l
- [F-] = 0,25 à 0,35 g/l
- Conditions opératoires :
- 2% by volume Granodine 9580 M / CF (phosphate mixture containing from 10 to 25% phosphoric acid and a small amount of hydrofluoric acid),
- 0.7% by volume of Starter 958 / CF (aqueous solution containing zinc salts in the presence of a slight excess of nitric acid),
- 0.04% by volume of Intensifier No. 1 (aqueous solution of metal salts in the presence of a small amount of phosphoric acid),
- 0.5% by volume of Primer M (aqueous solution containing sodium hydroxide> 2%) to regulate the pH,
- 0.05% by volume of Compensator M (aqueous solution based on sodium nitrite, accelerator for crystalline phosphating bath),
- Operating conditions:
- Demineralized Water
- Dip treatment 2 min.
- Temperature = 55 ° C +/- 2 ° C
- Bath control by chemical analysis:
The analyzes should be in the following ranges:- [Zn 2+ ] = 0.9 to 1.1 g / l
- [Mn 2+ ] = 0.7 to 0.9 g / l
- [Ni 2+ ] = 0.18 to 0.25 g / l
- [F - ] = 0.25 to 0.35 g / l
- Operating conditions:
Dans un deuxième temps, on examine au microscope électronique la qualité de la couche de phosphatation obtenue.In a second step, the quality of the phosphatation layer obtained is examined using an electron microscope.
Dans un premier temps, on dégraisse la surface traitée selon le mode opératoire précisé au Tableau I - étapes 1 et 2 du 3) "Mode opératoire standard de traitement par les bains de conversion" / Partie "MATÉRIELS pour obtenir les couches de conversion" ci-dessus afin d'éliminer la couche de conversion, puis on effectue, sur cette surface dégraissée, un traitement de phosphatation selon le mode opératoire précisé au 6) ci-dessus. Enfin on dépose, d'une manière classique, un revêtement organique par cataphorèse sur la surface phosphatée selon les conditions suivantes (exemple de la formulation PPG 752 - 965 1) :
- Formule du bain de contrôle :
- 43,16 % en poids d'eau désionisée (10µS maxi),
- 48,18 % en poids de liant dérivé des polyamine-uréthanne,
- 8,66 % en poids de pâte (dispersion de pigments) pour peinture par électrodéposition cationique,
- Extrait sec = 20 - 24%
- pH = 5,7 à 6,1 (à 25°C)
- Conductivité du mélange = 1500 - 2000 mS (à 25°C)
- Conditions d'application :
- Température du bain = 28 à 35°C
- Temps d'application = 120 à 180 s
- Rapport anode / cathode = 1 / 4
- Tension de travail = 200 - 320 V
- Etuvage nominal (T° palier) = 15 min à 175°C
- Epaisseur visée = 18 à 24 µm
- Control bath formula:
- 43.16% by weight of deionized water (10μS max),
- 48.18% by weight of binder derived from polyamine-urethanes,
- 8.66% by weight of paste (pigment dispersion) for cationic electrodeposition painting,
- Dry extract = 20 - 24%
- pH = 5.7 to 6.1 (at 25 ° C)
- Conductivity of the mixture = 1500 - 2000 mS (at 25 ° C)
- Conditions of application:
- Bath temperature = 28 to 35 ° C
- Application time = 120 to 180 s
- Anode / cathode ratio = 1/4
- Working voltage = 200 - 320 V
- Nominal drying (T ° bearing) = 15 min at 175 ° C
- Target thickness = 18 to 24 μm
Cet exemple a pour but de déterminer des conditions de traitement de carboxylatation selon l'invention permettant d'obtenir, sur une surface de tôle zinguée, une couche de conversion à la fois compacte et finement cristallisée.This example is intended to determine carboxylation treatment conditions according to the invention for obtaining, on a galvanized sheet surface, a conversion layer both compact and finely crystallized.
On procède à des traitement des surfaces zinguées de tôles d'acier selon les étapes suivantes :
- préparation de la surface à traiter,
- trempage de la surface préparée dans le bain de conversion,
- séchage et observation de la couche de traitement obtenue.
- preparation of the surface to be treated,
- soaking the prepared surface in the conversion bath,
- drying and observation of the treatment layer obtained.
Le traitement de préparation initial est celui mentionné dans le tableau I. dans les références successives 1 à 4. Le solvant du bain de conversion est un mélange eau-éthanol dont on ajuste le ratio afin de solubiliser totalement l'acide organique ajouté.The initial preparation treatment is that mentioned in Table I. in the successive references 1 to 4. The solvent of the conversion bath is a water-ethanol mixture whose ratio is adjusted in order to completely solubilize the added organic acid.
Pour parvenir à déterminer les conditions optimales de traitement, on fait varier différents paramètres.In order to determine the optimal conditions of treatment, different parameters are varied.
On fait varier le pH et on constate que plus il est élevé, plus la couche de conversion apparaît mal cristallisée. En outre, un pH trop élevé risque d'entraîner des précipitations parasites d'hydroxyde métallique. C'est pourquoi on se limite dans la pratique à un pH acide, compris entre 1 et 7. La valeur minimale du pH sera adaptée en fonction du métal de la surface afin d'assurer un dépôt satisfaisant de la couche de conversion. Ainsi, dans le cas du zinc, le traitement sera effectué de préférence à un pH compris entre 4 et 6.The pH is varied and it is found that the higher it is, the more the conversion layer appears poorly crystallized. In addition, too high a pH may result in parasitic precipitation of metal hydroxide. Therefore, in practice, it is limited to an acidic pH of between 1 and 7. The minimum pH value will be adapted according to the metal of the surface in order to ensure a satisfactory deposition of the conversion layer. Thus, in the case of zinc, the treatment will preferably be carried out at a pH of between 4 and 6.
On fait varier la température du bain entre 20 et 80°C et on observe que l'augmentation de la température accélère la vitesse de dépôt.The bath temperature is varied between 20 and 80 ° C and it is observed that increasing the temperature accelerates the deposition rate.
On fait varier la concentration de l'acide organique et l'on constate que la plage de concentrations doit être comprise entre 0,1 et 1,5 M. En effet, comme on l'a vu précédemment, si la concentration est inférieure à 0,1 M, la vitesse de formation de la couche de conversion à base de carboxylate métallique n'est plus suffisante pour obtenir une couche de conversion efficace dans la durée impartie au traitement. Une concentration supérieure à 1,5 M n'est pas possible en raison de la limite de solubilité de l'acide organique voisine de 1,4 - 1,5M.The concentration of the organic acid is varied and it is found that the concentration range must be between 0.1 and 1.5 M. As mentioned above, if the concentration is less than 0.1M, the formation rate of the metal carboxylate conversion layer is no longer sufficient to obtain a conversion layer effective in the time given to the treatment. A concentration higher than 1.5 M is not possible because of the solubility limit of the organic acid close to 1.4 - 1.5M.
Lorsque l'on utilise l'acide ou les acides organiques sous forme de sels, on emploie de préférence des chlorures, des nitrates ou des sulfates à une concentration inférieure ou égale à 3 g/l.When the organic acid or acids are used in the form of salts, chlorides, nitrates or sulphates in a concentration of less than or equal to 3 g / l are preferably employed.
On fait varier la longueur de la chaîne carbonée et on constate que plus la chaîne carbonée de l'acide aliphatique est longue (n élevé), plus les cristaux de la couche sont fins et plus, dans des conditions équivalentes de traitement, le poids de la couche de conversion est élevée : de environ 1,5 fois plus élevé par exemple quand n passe de la valeur 7 à la valeur 10.We vary the length of the carbon chain and we see that the longer the carbon chain of aliphatic acid is long (n high), plus the crystals of the layer are fine and more, under equivalent treatment conditions, the weight of the conversion layer is high: about 1.5 times higher for example, when n goes from value 7 to value 10.
En outre, la compacité de la couche de conversion augmente elle-aussi avec la longueur de la chaîne aliphatique de l'acide carboxylique utilisé, ainsi que la résistance à la corrosion apportée par cette couche.In addition, the compactness of the conversion layer also increases with the length of the aliphatic chain of the carboxylic acid used, as well as the resistance to corrosion provided by this layer.
On utilise différents oxydants, tels que l'oxygène dissous (O2), les nitrites (NO2 -), le peroxyde d'hydrogène (H2O2) ou les perborates (BO3 -). On constate que la présence d'oxydant ou d'agent accélérateur a un effet favorable sur la compacité de la couche de conversion.Various oxidants are used, such as dissolved oxygen (O 2 ), nitrites (NO 2 - ), hydrogen peroxide (H 2 O 2 ) or perborates (BO 3 - ). It is found that the presence of oxidizing agent or accelerating agent has a favorable effect on the compactness of the conversion layer.
On immerge quelques minutes la surface zinguée à traiter dans un bain présentant les caractéristiques suivantes :
- ratio eau/alcool : 1 ;
- n = 7 (acide heptanoïque), [HC7] = 50 g/l,
- agent oxydant : perborate de sodium NaBO3, 4 H2O : 2 g/l ;
- pH ≈ 4,7 .
- water / alcohol ratio: 1;
- n = 7 (heptanoic acid), [HC 7 ] = 50 g / l,
- oxidizing agent: sodium perborate NaBO 3 , 4 H 2 O: 2 g / l;
- pH ≈ 4.7.
On fait varier la durée du traitement et on observe le grammage de la couche de carboxylatation obtenue :
On constate que l'augmentation du temps d'immersion dans le bain est favorable à la compacité de la couche.It is found that the increase in immersion time in the bath is favorable to the compactness of the layer.
On procède parallèlement aux traitements suivants de flans de la même tôle zinguée dans les conditions indiquées ci-après.
- 1. Tôle phosphatée portant une couche dont le grammage est de l'ordre de quelques g / m2
On procède au traitement de phosphatation classique sur surface dégraissée selon les conditions de bain précisées au 6) (Aptitude à la phosphatation après dégraissage de la couche), - 2. Tôle pré-phosphatée portant une couche dont le grammage est de l'ordre de 1 g / m2
On procède au traitement de pré-phosphatation sur surface dégraissée selon les conditions suivantes :- bain de conversion composé d'acide phosphorique, de Mn et de Ni (formulation Chemetall VP 10118, par exemple)
- séchage à 200°C,
- grammage = 1,1 à 1,5 g/m2.
- 3. Tôle oxalatée selon
FR 2 465 008 - 4. Tôle carboxylatée selon
WO 95/21177
- 1. Phosphate sheet with a layer whose weight is of the order of a few g / m 2
The conventional phosphatization treatment is carried out on a degreased surface according to the bath conditions specified in 6) (Phosphatability after degreasing of the layer), - 2. Pre-phosphated sheet bearing a layer whose weight is of the order of 1 g / m 2
The pre-phosphatation treatment is carried out on a degreased surface according to the following conditions:- conversion bath composed of phosphoric acid, Mn and Ni (Chemetall formulation VP 10118, for example)
- drying at 200 ° C,
- grammage = 1.1 to 1.5 g / m 2 .
- 3. Oxalized sheet according to
FR 2 465 008 - 4. Carboxylated sheet according to
WO 95/21177
En procédant aux évaluations des différents types de couches de conversion comme défini ci-dessus aux points 3, 4, 5, 6 et 7 du paragraphe Méthodes, on obtient les résultats suivants :By carrying out the evaluations of the different types of conversion layers as defined above in points 3, 4, 5, 6 and 7 of the Methods paragraph, the following results are obtained:
On voit que le traitement selon l'invention apporte une meilleure résistance à la corrosion atmosphérique que les traitements de l'art antérieur.It can be seen that the treatment according to the invention provides better resistance to atmospheric corrosion than the treatments of the prior art.
Les traitements de conversion selon l'invention réalisés avant huilage permettent donc d'éliminer le broutage et on observe alors une décroissance continue du coefficient de frottement lorsque la pression de serrage augmente.The conversion treatments according to the invention carried out before oiling thus make it possible to eliminate grazing and a continuous decrease in the coefficient of friction is observed when the clamping pressure increases.
On constate également que le traitement selon l'invention permet d'obtenir des coefficients de frottements nettement améliorés par rapport au traitement de pré-phosphatation.It is also noted that the treatment according to the invention makes it possible to obtain substantially improved coefficients of friction with respect to the pre-phosphatation treatment.
Les résultats obtenus :
- d'une part sur les tôles carboxylatées (durée : 5 min.) selon l'invention sans huilage complémentaire et avec huilage complémentaire à l'aide de l'huile référencée 6130 de la Société QUAKER ;
- d'autre part sur les mêmes tôles non traitées : exemple comparatif sont évalués par le tracé de courbes représentant la variation de la force maximale d'emboutissage en fonction de la force de serre-Flan.
- on the one hand on the carboxylated plates (duration: 5 min.) according to the invention without additional oiling and with complementary oiling using the oil referenced 6130 of the QUAKER Company;
- on the other hand on the same untreated sheets: comparative example are evaluated by the plot of curves representing the variation of the maximum stamping force as a function of the greenhouse-blank force.
D'une façon générale, plus les courbes obtenues sont basses et peu inclinées, plus le comportement à l'emboutissage est bon.In general, the more the curves obtained are low and little inclined, the better the stamping behavior is good.
L'invention améliore très sensiblement le comportement à l'emboutissage.The invention very substantially improves the stamping behavior.
On déduit de ces trois séries d'essais que le traitement de conversion selon l'invention peut remplacer avantageusement le traitement classique de pré-phosphatation, d'autant plus qu'il évite les problèmes de pollution posés par l'emploi des phosphates.It can be deduced from these three series of tests that the conversion treatment according to the invention can advantageously replace the conventional pre-phosphatation treatment, all the more so as it avoids the pollution problems posed by the use of phosphates.
Les surfaces métalliques soumises au traitement de conversion selon l'invention trouvent leur principale utilisation dans le domaine de l'automobile. Il importe donc de vérifier que ces surfaces, une fois revêtues, sont compatibles avec les procédés habituellement utilisés dans l'industrie pour la mise en peinture des tôles métalliques, en particulier des tôles zinguées.The metal surfaces subjected to the conversion treatment according to the invention find their main use in the automotive field. It is therefore important to verify that these surfaces, once coated, are compatible with the methods usually used in industry for painting metal sheets, in particular galvanized sheets.
La mise en forme par emboutissage nécessite généralement qu'on huile la surface métallique, ce qui impose, lorsque l'on souhaite procéder ensuite à d'autres opérations comme une mise en peinture ou un émaillage, d'éliminer toute trace d'huile de cette surface et, par la même occasion, d'éliminer l'éventuelle couche de conversion formée avant mise en forme. On procède à cet effet à un traitement de dégraissage, pour la réussite duquel il importe que la couche de conversion s'élimine facilement. Il est donc important de vérifier que la couche de conversion selon l'invention est aisément dégraissable.Embossing shaping generally requires that the metal surface be oiled, which requires, when it is desired to subsequently proceed with other operations such as painting or enameling, to remove any trace of oil from the surface. this surface and, at the same time, eliminate any conversion layer formed before shaping. This is done by a degreasing treatment, for which success it is important that the conversion layer is easily removed. It is therefore important to verify that the conversion layer according to the invention is easily degreasable.
Dans un premier temps, on effectue un dégraissage alcalin de la surface métallique portant une couche de conversion dans les conditions précisées au Tableau I - étapes 1 et 2 du 3) "Mode opératoire standard de traitement par les bains de conversion" / "Partie MATÉRIELS pour obtenir les couches de conversion".In a first step, an alkaline degreasing of the metal surface carrying a conversion layer is carried out under the conditions specified in Table I - steps 1 and 2 of the 3) "standard operating procedure for treatment with conversion baths "/" MATERIALS part to obtain the conversion layers ".
Dans un deuxième temps, on observe la surface des échantillons traités puis dégraissés pour voir si la couche de conversion a disparu.In a second step, we observe the surface of the samples treated then degreased to see if the conversion layer has disappeared.
On constate la disparition complète de la couche de carboxylatation selon l'invention.The complete disappearance of the carboxylation layer according to the invention is observed.
On procède suivant le mode opératoire défini au point 6) des méthodes en traitant les deux faces de l'échantillon selon l'invention, à savoir la face d'acier nu et la face zinguée, et on observe que la couche de conversion obtenue présente un aspect couvrant.The following procedures are carried out according to the procedure defined in point 6) by treating the two faces of the sample according to the invention, namely the bare steel face and the galvanized face, and it is observed that the conversion layer obtained a covering aspect.
L'observation des échantillons traités selon l'invention, dégraissés, phosphatés puis revêtus, ne révèle aucun défaut particulier.The observation of the samples treated according to the invention, degreased, phosphated and then coated, reveals no particular defect.
On procède comme décrit aux paragraphes Matériels et Méthodes, en utilisant de l'acide heptanoïque à une concentration de 0,38 mole/litre.The procedure is as described in the Materials and Methods section, using heptanoic acid at a concentration of 0.38 mol / liter.
Avant l'application du traitement de conversion, on applique un prétraitement d'affinage.Before the application of the conversion treatment, a refining pretreatment is applied.
On évalue le grammage de la couche de conversion obtenue en fonction du temps d'immersion du flan de tôle à traiter dans la solution selon l'invention, pour différentes compositions de solvants ( % en volume) :
- Cas 1 : 62% eau, 38% éthanol
- Cas 2 : 61% eau, 39% 1-propanol
- Cas 3 : 43% eau, 57% DMSO
- Cas 4 : 56% eau, 44% NMP
- Cas 5 : 60% eau, 40% diacétone alcool .
- Case 1: 62% water, 38% ethanol
- Case 2: 61% water, 39% 1-propanol
- Case 3: 43% water, 57% DMSO
- Case 4: 56% water, 44% NMP
- Case 5: 60% water, 40% diacetone alcohol.
Les mélanges ci-dessus sont optimisés pour solubiliser au maximum l'acide heptanoïque à plus de 95%.The above mixtures are optimized to solubilize as much as 95% heptanoic acid.
On peut déduire des courbes obtenues que :
- les profils de croissance de la couche de conversion sont similaires dans les cas 1, 4 et 5,
- pour des temps d'immersion inférieurs à 180 s, la vitesse de croissance de la couche est plus faible dans les cas 2 et 3 que dans les cas 1, 4 et 5.
- the growth profiles of the conversion layer are similar in cases 1, 4 and 5,
- for immersion times less than 180 s, the growth rate of the layer is lower in cases 2 and 3 than in cases 1, 4 and 5.
A partir d'observations au microscope électronique à balayage, on constate que les morphologies des cristaux des couches sont identiques :
- après 30 s de traitement dans les cas 1, 4 et 5,
- après 300 s de traitement dans les cas 1, 3 et 4.
- after 30 s of treatment in cases 1, 4 and 5,
- after 300 s of treatment in cases 1, 3 and 4.
D'autres co-solvants pourraient être envisagés pour mettre en oeuvre l'invention, notamment des solvants amides comme le N-méthylformaide, le N-N-diméthylformamide ou des solvants sulfones comme le tétraméthylsulfone.Other co-solvents could be envisaged to implement the invention, in particular amide solvents such as N-methylformamide, N-N-dimethylformamide or sulfonated solvents such as tetramethylsulfone.
Pour éviter l'emploi de solvants qui peuvent poser des problèmes de sécurité, on peut obtenir les solutions de traitement fortement concentrées en acide organique selon l'invention à l'aide d'agents tensio-actifs adaptés.To avoid the use of solvents which may pose safety problems, it is possible to obtain the highly concentrated organic acid treatment solutions according to the invention using suitable surfactants.
Grâce à 1% en volume de produit FORAFAC 1033 D de ATOFINA qui est un tensioactif anionique perfluoré à 30 % dans l'eau, de la famille de l'acide perfluoroalkylsulfonique, on prépare une émulsion contenant 50 g/l d'acide heptanoïque et 2 g/l de perborate de sodium tétrahydraté. L'émulsion ne contient aucun autre solvant que l'eau et, grâce à l'agent tensio-actif, l'ensemble de l'acide est en émulsion et/ou solution dans l'eau.With 1% by volume of FORAFAC 1033 D product of ATOFINA which is a 30% perfluorinated anionic surfactant in water, of the perfluoroalkylsulfonic acid family, an emulsion containing 50 g / l of heptanoic acid is prepared and 2 g / l of sodium perborate tetrahydrate. The emulsion contains no other solvent than water and, thanks to the surfactant, all of the acid is in emulsion and / or solution in water.
On prépare deux solutions de traitement se différenciant par le pH : l'une à pH naturel = 4, l'autre à pH ajusté à environ 4,7 par addition de soude.Two treatment solutions differing in pH are prepared: one at a natural pH = 4, the other at a pH adjusted to about 4.7 by adding sodium hydroxide.
On procède selon le mode opératoire du paragraphe Méthodes en trempant pendant cinq minutes des échantillons de tôles identiques à ceux de l'exemple 3 dans l'une ou l'autre solution de traitement, puis on rince et on sèche la surface traitée.The procedure is carried out according to the procedure of the Methods section by dipping for five minutes samples of sheets identical to those of Example 3 in one or the other treatment solution, then rinsing and Dry the treated surface.
D'après les observations réalisées sur les surfaces traitées :
- à pH = 4, on obtient un dépôt de carboxylatation de 0,3 mg/cm2 comparable à ceux obtenus dans l'exemple 4 pour la même durée d'immersion ; le dépôt semble contenir des traces de l'agent tensio-actif, ce qui montre que cet agent n'est pas passif vis à vis de la réaction de précipitation ;
- à pH = 4,7, le grammage obtenu est un peu plus faible (- 30% environ) mais la morphologie du dépôt est comparable à celles obtenues dans l'exemple 4 ; le dépôt ne contient plus de traces d'agent tensio-actif.
- at pH = 4, a carboxylation deposit of 0.3 mg / cm 2 comparable to those obtained in Example 4 is obtained for the same immersion time; the deposit seems to contain traces of the surfactant, which shows that this agent is not passive with respect to the precipitation reaction;
- at pH = 4.7, the grammage obtained is a little lower (-30% approximately) but the morphology of the deposit is comparable to those obtained in Example 4; the deposit no longer contains traces of surfactant.
Il s'agit ici de produire les cations métalliques issus de la surface métallique par voie électrochimique. Le substrat qui est ici une tôle zinguée est soumis à un potentiel et à un courant anodique par immersion de la tôle zinguée dans la solution de traitement entre deux plaques de titane reliées électriquement et au même potentiel.This is to produce the metal cations from the metal surface electrochemically. The substrate which is here a galvanized sheet is subjected to a potential and an anode current by immersion of the galvanized sheet in the treatment solution between two titanium plates electrically connected to the same potential.
Comme solution de traitement, on utilise une solution 50% eau / 50% éthanol contenant 0,38 mole/litre d'acide heptanoïque et dont le pH est compris entre 3,2 et 4,7 selon la quantité de soude ajoutée.As a treatment solution, a 50% water / 50% ethanol solution containing 0.38 mol / liter of heptanoic acid and whose pH is between 3.2 and 4.7, depending on the amount of sodium hydroxide added, is used.
On applique le mode opératoire décrit au point 3) du paragraphe Matériels; on applique le traitement de conversion selon l'invention en trempant l'échantillon de tôle dans la solution de traitement et en faisant passer un courant électrique entre la tôle immergée et les plaques de titane. On procède sous des densités de courants de 10 et de 25 mA/cm2 pour des durées de traitement de 1, 3, 5 et 10 secondes.The procedure described in point 3) of the Equipment paragraph is applied; the conversion treatment according to the invention is applied by soaking the sheet sample in the treatment solution and passing an electric current between the submerged sheet and the titanium plates. We proceed under current densities of 10 and 25 mA / cm 2 for treatment times of 1, 3, 5 and 10 seconds.
Selon les résultats de ces essais et d'après les observations réalisées sur les surfaces traitées, on constate que les couches de conversion obtenues après 1 à 10 secondes présentent des densités surfaciques, des morphologies et des cristallisations comparables à celles qu'on obtient par oxydation chimique après 60 à 300 secondes. Ce mode d'application du traitement selon l'invention permet d'améliorer d'au moins un facteur 10 voire 100 la vitesse de formation de la couche de conversion et est donc particulièrement avantageux.According to the results of these tests and from the observations made on the treated surfaces, it is found that the conversion layers obtained after 1 to 10 seconds have surface densities, morphologies and crystallizations comparable to those obtained by chemical oxidation after 60 to 300 seconds. This mode of application of the treatment according to the invention makes it possible to improve the formation rate of the conversion layer by at least a factor of 10 or even 100 and is therefore particularly advantageous.
Ces constatations sont confirmées par les résultats d'essais de tenue à la corrosion atmosphérique d'échantillons traités sous une densité de courant de 25 mA/cm2 et rassemblés au tableau III :
On procède comme dans l'exemple 4, en remplaçant l'acide heptanoïque à 0,38 mole/litre par un mélange 80/20 (cas A) ou 50/50 (cas B) d'acide heptanoïque (abréviation : HC7) et d'acide décanoïque (abréviation : HC10), la durée d'immersion étant de 5 minutes.The procedure is as in Example 4, replacing the heptanoic acid at 0.38 mol / liter with a mixture 80/20 (case A) or 50/50 (case B) of heptanoic acid (abbreviation: HC 7 ) and decanoic acid (abbreviation: HC 10 ), the immersion time being 5 minutes.
On évalue la résistance à la corrosion atmosphérique des échantillons obtenus selon le test du paragraphe Méthodes.
On évalue ensuite la résistance à la corrosion aqueuse par des mesures de résistances de polarisation dont effectueés sur :
- la surface zinguée non traitée .
- la surface zinguée traitée selon l'invention sans post-traitement avec :
- l'acide heptanoïque ,
- l'acide décanoïque ,
- un mélange d'acides heptanoïque et décanoïque dans un rapport HC7/HC10 égal à 80/20 en mole .
- the untreated galvanized surface.
- the galvanized surface treated according to the invention without post-treatment with:
- heptanoic acid,
- decanoic acid,
- a mixture of heptanoic and decanoic acids in an HC7 / HC10 ratio of 80/20 mol.
On constate en comparant les trois courbes que le mélange d'acides heptanoïque et décanoïque présente une tenue à la corrosion aqueuse améliorée par rapport aux acides heptanoïque ou décanoïque utilisés seuls.By comparing the three curves, the mixture of heptanoic and decanoic acids has improved resistance to aqueous corrosion compared to heptanoic or decanoic acids used alone.
Des observations effectuées sur les dépôts obtenus permettent de voir que le dépôt correspondant à la solution du cas B (50/50) a une morphologie très différente de celle que l'on obtient avec un seul des acides heptanoïque ou décanoïque. La couche de conversion obtenue avec ce mélange d'acide semble beaucoup plus dense, ce qui expliquerait l'amélioration de la résistance à la corrosion aqueuse. Cet effet est encore plus marqué dans le cas A (80/20). Des diffractogrammes RX de la couche obtenue dans ces deux cas mettent en évidence non seulement la présence de décanoate de zinc mais aussi celle d'une espèce mixte.Observations made on the deposits obtained make it possible to see that the deposit corresponding to the solution of case B (50/50) has a morphology very different from that obtained with only one of the heptanoic or decanoic acids. The conversion layer obtained with this acid mixture seems much denser, which would explain the improvement of the resistance to aqueous corrosion. This effect is even more marked in case A (80/20). RX diffractograms of the layer obtained in these two cases demonstrate not only the presence of zinc decanoate but also that of a mixed species.
Il est courant d'effectuer un post-traitement pour améliorer les propriétés d'une couche de conversion et les présents inventeurs ont donc cherché à déterminer le type de post-traitement le plus adapté pour les substrats portant une couche de conversion selon l'invention.It is common to perform a post-treatment to improve the properties of a conversion layer and the present inventors have therefore sought to determine the type of post-treatment most suitable for substrates carrying a conversion layer according to the invention. .
On traite une tôle zinguée par trempage pendant cinq minutes dans une solution eau/éthanol à 50/50 contenant 0,38 mole/litre d'acide heptanoïque et 2 g/l de perborate de sodium hydraté.A galvanized sheet is treated by soaking for five minutes in a 50/50 water / ethanol solution containing 0.38 mole / liter of heptanoic acid and 2 g / l of sodium perborate hydrate.
Le post-traitement est ensuite effectué par trempage dans une solution de post-traitement, dont les caractéristiques sont récapitulées au tableau V pendant 60 secondes, avant le rinçage final du mode opératoire décrit au point 3 du paragraphe Matériels.
Une fois le post-traitement réalisé, on observe et/ou on analyse la surface traitée des échantillons et on procède à une évaluation potentiométrique de la résistance à la corrosion aqueuse selon le point 2 du paragraphe Matériels.Once the post-treatment has been carried out, the treated surface of the samples is observed and / or analyzed and a potentiometric evaluation of the aqueous corrosion resistance according to item 2 of the Materials section is carried out.
On constate que le post-traitement Ti n'a aucune incidence mais que le post-traitement Si permet d'améliorer légèrement la résistance à la corrosion, apparemment sans modification morphologique de la couche de conversion.It is found that the post-treatment Ti has no impact but that the post-treatment Si slightly improves the corrosion resistance, apparently without morphological modification of the conversion layer.
Dans le cas des solutions de post-traitement contenant des terres rares au degré d'oxydation 3 (GdIII, LuIII), testées à la même concentration et au même pH, on observe un dépôt de terres rares sur la couche de conversion, mais l'effet de ce dépôt sur la résistance de polarisation Rp est différent selon la nature du lanthanide, comme l'illustre la figure 4 : effet significatif dans le cas de LuIII, effet très important dans le cas de GdIII.In the case of post-treatment solutions containing rare earth oxidation state 3 (Gd III , Lu III ), tested at the same concentration and at the same pH, a rare earth deposit is observed on the conversion layer, but the effect of this deposit on the polarization resistance R p is different according to the nature of the lanthanide, as illustrated in FIG. 4: significant effect in the case of Lu III , a very important effect in the case of Gd III .
En conclusion, parmi les solutions de post-traitement évaluées, c'est la solution de GdIII qui semble avoir la plus forte incidence sur la morphologie de la couche de carboxylatation et sur la résistance à la corrosion aqueuse qu'elle apporte. Elle permet en outre d'augmenter la résistance à la corrosion atmosphérique car on observe une amélioration d'environ 10 cycles lors des essais en humidotherme réalisés.In conclusion, among the evaluated post-treatment solutions, it is the Gd III solution that seems to have the greatest impact on the morphology of the carboxylate layer and on the resistance to aqueous corrosion that it brings. It also makes it possible to increase the resistance to atmospheric corrosion because an improvement of approximately 10 cycles is observed during the tests carried out in the humidotherm.
Au point 2 e) du paragraphe Matériels, on indique que d'autres composants ou additifs peuvent être introduits dans la solution de carboxylatation selon l'invention. Dans l'exemple précédent, on a évalué l'effet de certains composés au niveau d'une opération de post-traitement et on va maintenant évaluer l'effet de ces mêmes composés au niveau du traitement lui-même, en utilisant ces composés comme additif dans la solution de conversion.In point 2 e) of the paragraph Materials, it is indicated that other components or additives can be introduced into the carboxylate solution according to the invention. In the previous example, the effect of certain compounds on a post-treatment operation was evaluated and the effect of these same compounds on the treatment itself, using these compounds as the additive in the conversion solution.
Le traitement selon l'invention est effectué par trempage pendant cinq minutes dans une solution eau/éthanol à 50/50 contenant 0,38 mole/litre d'acide heptanoïque, 2 g/l de perborate de sodium hydraté, et l'un des additifs cité au tableau VI, le pH pouvant être ajusté par addition d'acide nitrique.The treatment according to the invention is carried out by dipping for five minutes in a 50/50 water / ethanol solution containing 0.38 mol / liter of heptanoic acid, 2 g / l of sodium perborate hydrate, and one of additives listed in Table VI, the pH can be adjusted by addition of nitric acid.
On applique le mode opératoire décrit au point 3 du paragraphe Matériels sans effectuer de post-traitement.
Après observation et analyse de la surface traitée des échantillons, on constate que le cas Ti a un effet négatif sur la réaction de carboxylatation, tandis que les cas Si et GdIII à pH=4,7 ne permettent pas d'observer de différence par rapport à une carboxylatation sans additifs.After observation and analysis of the treated surface of the samples, it is found that the case Ti has a negative effect on the carboxylation reaction, whereas the cases Si and Gd III at pH = 4.7 do not allow to observe any difference by compared to carboxylation without additives.
Par contre, le cas GdIII à pH=3,5 donne une couche de conversion composée de deux types de cristaux de composition et probablement de formes différentes. On observe l'apparition de cette structure pour un pH supérieur à 4. En effectuant des mesures de polarisation selon le point 2 du paragraphe Méthodes, on obtient des valeurs de Rp environ 5 fois supérieures à celles qu'on obtient sur l'échantillon standard obtenu par traitement de carboxylatation sans additif.In contrast, the Gd III case at pH = 3.5 gives a conversion layer composed of two types of composition crystals and probably of different shapes. The appearance of this structure is observed for a pH greater than 4. By carrying out polarization measurements according to point 2 of the Methods paragraph, Rp values are obtained approximately 5 times higher than those obtained on the standard sample. obtained by carboxylation treatment without additive.
Claims (20)
- Method for depositing conversion coatings on a metal surface, before shaping, chosen from zinc, iron, aluminium, copper, lead and their alloys, and galvanized, aluminized, coppered steels, said coating being formed based on metal carboxylate in oxidizing conditions with respect to said metal, by placing in contact with a bath,
characterized in that said bath is aqueous, organic or hydro-organic, and comprises one or more organic acids in free form or in salt form, and optionally:- a chemical agent for oxidizing said metal suited to its nature,- pH regulating agents,- additives facilitating the implementation of the treatment and the distribution of the bath over the surface to be treated,- additives for increasing the life of the bath,- treatment accelerating agents,- a co-solvent,- rare earth ions, and- metal cations Cu2+, Co2+, Ni2+, Fe2+, Mn2+ and Al3+,in that said organic acid is a saturated or unsaturated, aliphatic monocarboxylic or dicarboxylic acid,
in that said organic acid is in solution and/or in emulsion in the bath with a concentration greater than 0.1 mol/litre, and
in that the pH of the bath is acid. - Method according to Claim 1, in which said organic acid is chosen from the saturated monocarboxylic acids with 5 to 16 carbon atoms.
- Method according to Claim 1, in which said organic acid is chosen from the unsaturated monocarboxylic acids with 10 to 18 carbon atoms.
- Method according to Claim 1, in which said organic acid is chosen from the saturated dicarboxylic acids with 4 to 12 carbon atoms.
- Method according to Claim 2, in which said organic acid is chosen from hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid and decanoic acid.
- Method according to Claim 3, in which said unsaturated monocarboxylic organic acid is undecenoic acid, oleic acid or linoleic acid.
- Method according to Claim 4, in which said saturated dicarboxylic organic acid is sebacic acid or azelaic acid.
- Method according to Claim 5, characterized in that said organic acid is heptanoic acid.
- Method according to Claim 8, characterized in that the bath comprises, in addition to heptanoic acid, decanoic acid or undecenoic acid.
- Method according to any one of Claims 1 to 9, characterized in that the organic or hydro-organic aqueous bath comprises a co-solvent chosen from ethanol, n-propanol, dimethyl sulphoxide, N-methyl-2-pyrrolidone, 4-hydroxy-4-methyl-2-pentanone or diacetone alcohol.
- Method according to Claim 10, characterized in that the co-solvent is diacetone alcohol.
- Method according to any one of Claims 1 to 11, characterized in that said bath also comprises multivalent cations in the + 3 oxidation state, chosen from the rare earths with a concentration greater than or equal to 1.10-3 mol/litre, the pH of the bath being greater than 4.
- Method according to Claim 12, characterized in that said multivalent cation is gadolinium.
- Method according to any one of Claims 1 to 13, characterized in that said oxidizing conditions are obtained by the addition, in the bath, of a chemical agent suited to the metal to be treated.
- Method according to any one of Claims 1 to 13, characterized in that said oxidizing conditions are obtained by making an electric current flow between said surface previously immersed in the bath and at least one counter-electrode that is also immersed.
- Method according to any one of Claims 1 to 15, characterized in that the concentration of organic acids in the bath, the conditions of use of said bath and the oxidizing conditions with respect to the metal to be treated are adapted to obtain on said metal surface a carboxylation coating with a spread of between 1 and 6 g/m2.
- Method according to any one of Claims 1 to 16, characterized in that, on completion of the treatment of said surface, a post-treatment is applied using a bath containing multivalent cations in the + 3 oxidation state, chosen from the rare earths with a concentration greater than or equal to 1.10-3 mol/litre.
- Use of the method according to any one of Claims 1 to 17 for temporary protection against the corrosion of said metal surface.
- Method according to any one of Claims 1 to 17, characterized in that said treated plate is oiled and shaped.
- Method according to Claim 19, characterized in that said plate is made of steel coated with zinc or a zinc alloy, and in that it is shaped by stamping.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0104064A FR2822852B1 (en) | 2001-03-27 | 2001-03-27 | CARBOXYLATION PROCESS FOR METAL SURFACES |
FR0104064 | 2001-03-27 | ||
PCT/FR2002/000988 WO2002077324A2 (en) | 2001-03-27 | 2002-03-21 | Method for treating metal surfaces by carboxylation |
Publications (2)
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EP1373597A2 EP1373597A2 (en) | 2004-01-02 |
EP1373597B1 true EP1373597B1 (en) | 2008-08-20 |
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ID=8861553
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP02753732A Expired - Lifetime EP1373597B1 (en) | 2001-03-27 | 2002-03-21 | Method for treating metal surfaces by carboxylation |
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US (1) | US20040118482A1 (en) |
EP (1) | EP1373597B1 (en) |
JP (1) | JP4242653B2 (en) |
KR (1) | KR100871674B1 (en) |
AT (1) | ATE405690T1 (en) |
BR (1) | BR0208680B1 (en) |
CA (1) | CA2442502C (en) |
DE (1) | DE60228425D1 (en) |
ES (1) | ES2312604T3 (en) |
FR (1) | FR2822852B1 (en) |
WO (1) | WO2002077324A2 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI340770B (en) * | 2005-12-06 | 2011-04-21 | Nippon Steel Corp | Composite coated metal sheet, treatment agent and method of manufacturing composite coated metal sheet |
PL1801262T3 (en) | 2005-12-22 | 2009-05-29 | Arcelormittal France | Treatment by carboxylation of metal surfaces, use of this process as temporary protection against corrosion and manufacturing process of a shaped sheet coated with a carboxylated conversion coating |
FR2904829B1 (en) * | 2006-08-08 | 2012-10-05 | Total France | CARBOXYLIC ACID COMPOSITIONS FOR TEMPORARY PROTECTION OF METALLIC SURFACES AND DRY FILMS OBTAINED THEREFROM |
FR2974112B1 (en) | 2011-04-13 | 2013-05-03 | Labema Lab | PROCESS FOR TREATING METALS BASED ON WATER SOLUBLE OIL (S) SAPONIFIED (S) COMPOSITION AND PRODUCTS AND COMPOSITIONS OBTAINED |
UA117592C2 (en) * | 2013-08-01 | 2018-08-27 | Арселорміттал | PAINTED GALVANIZED STEEL SHEET AND METHOD OF MANUFACTURING |
US20170073831A1 (en) * | 2014-02-21 | 2017-03-16 | Nihon Parkerizing Co., Ltd. | Composition for direct-current cathodic electrolysis, lubrication-film-equipped metal material, and production method therefor |
EP3709384A4 (en) | 2018-02-23 | 2021-03-10 | Lg Chem, Ltd. | Gasket for secondary battery and secondary battery comprising same |
WO2019164371A1 (en) * | 2018-02-23 | 2019-08-29 | 주식회사 엘지화학 | Gasket for secondary battery and secondary battery comprising same |
KR102692287B1 (en) * | 2019-05-07 | 2024-08-05 | 현대자동차주식회사 | Method of improving adhestion strengths between the heterogeneous materials of metal and resin |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
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US2229236A (en) * | 1938-09-02 | 1941-01-21 | Magnesium Dev Corp | Process for the surface treatment of workpieces of magnesium and magnesium base alloys |
BE793558A (en) * | 1971-12-30 | 1973-06-29 | Stauffer Chemical Co | COATING COMPOSITIONS PROVIDING GALVANIC PROTECTION |
CA1014831A (en) * | 1973-06-06 | 1977-08-02 | Donald J. Melotik | Rare earth metal rinse for metal coatings |
DE2727111A1 (en) * | 1977-06-16 | 1978-12-21 | Rheinisches Zinkwalzwerk Gmbh | Formation of coloured coating on zinc (alloys) - by treating with water vapour at a defined pressure and temperature |
GB8313320D0 (en) * | 1983-05-14 | 1983-06-22 | Ciba Geigy Ag | Coating compositions |
US4595523A (en) * | 1983-07-01 | 1986-06-17 | Petrolite Corporation | Corrosion inhibition in engine fuel systems |
US4720405A (en) * | 1985-12-13 | 1988-01-19 | Ppg Industries, Inc. | Method of providing a substrate with a flexible multilayer coating |
US4877838A (en) * | 1988-01-25 | 1989-10-31 | The Glidden Company | High solids coatings with reactive epoxy ester diluent |
DE3933137A1 (en) * | 1989-10-04 | 1991-04-18 | Henkel Kgaa | METHOD FOR PRODUCING STABILIZED, LOW VISCOUS O / W ANTI-VIRUSULUS EMULSIONS |
DE4137429A1 (en) * | 1991-11-14 | 1993-05-19 | Bayer Ag | WAFEREN BINDER COMBINATION, A METHOD OF MANUFACTURING THEM AND THEIR USE |
DE69325828D1 (en) * | 1992-02-14 | 1999-09-09 | Atochem Elf Sa | Use to inhibit copper corrosion of a composition consisting of heptansoiuce or its derivatives and sodium tetraborate. |
CH686368A5 (en) * | 1993-07-19 | 1996-03-15 | Sika Ag | Additional agent for preventing the corrosion of metals in construction materials, processes for production of building materials using the corrosion inhibitor. |
US6068711A (en) * | 1994-10-07 | 2000-05-30 | Mcmaster University | Method of increasing corrosion resistance of metals and alloys by treatment with rare earth elements |
PL320138A1 (en) * | 1994-11-11 | 1997-09-15 | Commw Scient Ind Res Org | Method of and solution for obtaining a conversive coating on metal surface |
FR2736935B1 (en) * | 1995-07-21 | 1997-08-14 | Lorraine Laminage | AQUEOUS TREATMENT AGAINST CORROSION OF STEEL SHEETS COATED ON A ZINC OR ZINC ALLOY SIDE |
FR2742080B1 (en) * | 1995-12-07 | 1998-01-16 | Lorraine Laminage | AQUEOUS SOLUTION FOR TREATING STEEL SHEETS |
DE19615664A1 (en) * | 1996-04-19 | 1997-10-23 | Surtec Produkte Und Systeme Fu | Chromium (VI) free chromate layer and process for its production |
FR2778186B1 (en) * | 1998-05-04 | 2000-06-23 | Elf Antar France | WATER-SOLUBLE COMPOSITION AS A COATING OF METAL SURFACES IN THE FORM OF DRY FILMS TIGHT TO ATMOSPHERIC CORROSION |
US6676820B2 (en) * | 2001-03-02 | 2004-01-13 | Ppg Industries Ohio, Inc. | Process for electrocoating metal blanks and coiled metal substrates |
-
2001
- 2001-03-27 FR FR0104064A patent/FR2822852B1/en not_active Expired - Fee Related
-
2002
- 2002-03-21 CA CA002442502A patent/CA2442502C/en not_active Expired - Fee Related
- 2002-03-21 EP EP02753732A patent/EP1373597B1/en not_active Expired - Lifetime
- 2002-03-21 ES ES02753732T patent/ES2312604T3/en not_active Expired - Lifetime
- 2002-03-21 KR KR1020037012552A patent/KR100871674B1/en not_active IP Right Cessation
- 2002-03-21 DE DE60228425T patent/DE60228425D1/en not_active Expired - Lifetime
- 2002-03-21 AT AT02753732T patent/ATE405690T1/en active
- 2002-03-21 JP JP2002575356A patent/JP4242653B2/en not_active Expired - Fee Related
- 2002-03-21 WO PCT/FR2002/000988 patent/WO2002077324A2/en active IP Right Grant
- 2002-03-21 BR BRPI0208680-8A patent/BR0208680B1/en not_active IP Right Cessation
-
2003
- 2003-09-26 US US10/670,513 patent/US20040118482A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
EP1373597A2 (en) | 2004-01-02 |
CA2442502C (en) | 2009-05-12 |
JP2004523659A (en) | 2004-08-05 |
CA2442502A1 (en) | 2002-10-03 |
BR0208680B1 (en) | 2011-07-26 |
FR2822852B1 (en) | 2003-12-12 |
KR20030092024A (en) | 2003-12-03 |
FR2822852A1 (en) | 2002-10-04 |
WO2002077324A2 (en) | 2002-10-03 |
JP4242653B2 (en) | 2009-03-25 |
WO2002077324A3 (en) | 2003-01-03 |
BR0208680A (en) | 2004-03-30 |
KR100871674B1 (en) | 2008-12-05 |
US20040118482A1 (en) | 2004-06-24 |
ATE405690T1 (en) | 2008-09-15 |
DE60228425D1 (en) | 2008-10-02 |
ES2312604T3 (en) | 2009-03-01 |
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