EP1362090B1 - Foam regulating granulates - Google Patents

Foam regulating granulates Download PDF

Info

Publication number
EP1362090B1
EP1362090B1 EP02722070A EP02722070A EP1362090B1 EP 1362090 B1 EP1362090 B1 EP 1362090B1 EP 02722070 A EP02722070 A EP 02722070A EP 02722070 A EP02722070 A EP 02722070A EP 1362090 B1 EP1362090 B1 EP 1362090B1
Authority
EP
European Patent Office
Prior art keywords
weight
paraffin wax
foam regulating
silicone oil
carrier material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02722070A
Other languages
German (de)
French (fr)
Other versions
EP1362090A1 (en
Inventor
Volker Blank
René-Andres ARTIGA GONZALEZ
Ulrich Pegelow
Stefan Hammelstein
Adolf Wiche
Mario Sturm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
Original Assignee
Henkel AG and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel AG and Co KGaA filed Critical Henkel AG and Co KGaA
Publication of EP1362090A1 publication Critical patent/EP1362090A1/en
Application granted granted Critical
Publication of EP1362090B1 publication Critical patent/EP1362090B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • C11D1/83Mixtures of non-ionic with anionic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06Powder; Flakes; Free-flowing mixtures; Sheets
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0026Low foaming or foam regulating compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/10Carbonates ; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/18Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/373Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicones

Definitions

  • the invention relates to particulate foam control agents which can be used in detergents or cleaners and to a process for their preparation.
  • European Patent EP 0 309 931 B1 describes suitable particulate foam control agents for use in detergents and cleaners comprising a water-soluble surfactant-free carrier material and a siloxane-free defoamer mixture of 5-60% by weight of soft and / or hard paraffin adsorbed thereon, 20-90% by weight of microcrystalline paraffin wax having a certain melting range and 5-20% by weight of a diamide derived from C 2-7 diamines and C 12-22 fatty acids in finely divided form.
  • the preparation of such particulate foam control agents is carried out by spray-drying an aqueous slurry containing the support material and the defoaming mixture.
  • the defoamer performance of the defoamer mixture is reported to be insufficient when sprayed onto a particulate detergent.
  • German Offenlegungsschrift DE 23 38 468 is a detergent with a content of a silicone defoamer, which is protected against interactions with the detergent ingredients.
  • aqueous melts containing the silicone defoamer and a carrier substance, for example polyglycol are first spray-dried and the resulting particles are coated in a fluidized bed of a solid, water-soluble coating material Mistake.
  • coating material it is possible to use customary salts used in detergents, in particular tripolyphosphate or carboxymethylcellulose. Such a multi-stage production process is comparatively technically complicated.
  • German Offenlegungsschrift DE 3128 631 describes the preparation of foam-damped detergents containing silicone defoamers which are microencapsulated.
  • the silicone is dispersed in an aqueous solution of a film-forming polymer and the dispersion - separated from the other dissolved or dispersed in water detergent ingredients - fed via a special line of the spray-drying plant.
  • the union of the two partial streams takes place in the region of the spray nozzle.
  • Suitable film-forming polymers are, for example, cellulose ethers, starch ethers or synthetic water-soluble polymers and mixtures thereof.
  • the formation of the microcapsules takes place spontaneously in the spray nozzle or by previous precipitation by adding electrolyte salts to the silicone dispersion.
  • the process described is bound to the production of spray-dried detergents. A transfer to otherwise, for example, produced by granulation detergents or other applications, is not possible in this procedure.
  • European Patent Application EP 097 867 describes a process for preparing microencapsulated defoamer oils by mixing a silicone emulsion with an aqueous solution of carboxymethylcellulose and precipitating the microcapsules by adding electrolytes, in particular polyvalent salts or organic solvents. There is considerable difficulty in homogeneously distributing the small quantities of silicone microcapsules required for adequate foam damping in a comparatively large quantity of washing powder.
  • German Offenlegungsschrift DE 34 36 194 describes a process for producing a free-flowing antifoam granules by spray-drying an aqueous antifoam dispersion containing film-forming polymers.
  • a granulate of the composition 1 to 10 wt .-% water-insoluble Defoamer active ingredient, 0.2 to 2 wt .-% of a mixture of sodium carboxymethylcellulose and methylcellulose in a weight ratio of 80: 20 to 40: 60, 70 to 90 wt .-% of inorganic, water-soluble or dispersible carrier salts, balance water, allowed one Swelling aqueous solution containing 0.5 to 8 wt .-% of the cellulose ether mixture at a temperature of 15 to 60 ° C until the viscosity of the solution is at least 75% of the viscosity, which is measured with complete swelling of the cellulose ether solution, then dispersed in this solution, the defoamer and spray-dried after
  • organopolysiloxanes paraffins and mixtures of organopolysiloxanes and paraffins are used.
  • the antifoam active ingredient content is 1 to 10% by weight, preferably 3 to 7% by weight.
  • the carrier salt is preferably a mixture of sodium silicate, sodium tripolyphosphate and sodium sulfate.
  • European Patent EP 0 337 523 B1 discloses a process for producing powdered detergents which contain at least 5% by weight of anionic surfactant, 20-80% by weight of aluminosilicate and substantially insoluble paraffin wax in water and anionic and nonionic surfactants, which involves the co-spraying or subsequent spraying of the paraffin onto the prefabricated detergent particle as an essential process step.
  • the paraffin wax can also be used in the form of a mixture with nonionic surfactants.
  • the stability of the particles thus obtained is not always satisfactorily high. Rather, in the production and transport of the foam regulator particles, their disintegration can result in smaller particles or powder which, while still having a good foam control effect, can not readily be uniformly incorporated into particulate detergents or cleaners.
  • the problem of poor particle stability is solved by the present invention by the adaptation of the carrier material.
  • the invention relates to a usable in detergents or cleaning particulate Schaumregulienmgskar containing Schaumregulatorwirkstoff paraffin wax and / or silicone oil-based, nonionic and / or anionic emulsifier and solid support material, characterized in that the carrier material contains alkali carbonate and a Br ⁇ nsted acid.
  • Another object of the invention is a process for the preparation of particulate foam regulator granules by spraying an aqueous foam regulator emulsion, containing from 16% to 70% by weight of paraffin wax and / or silicone oil based foam control active, from 2% to 15% by weight of nonionic and / or anionic emulsifier and not more than 80% by weight of water, to a solid support material, which optionally followed by a drying step, which is characterized in that the support material contains alkali metal carbonate and a Br ⁇ nsted acid.
  • the Br ⁇ nsted acid be in solid form at 25 ° C. It has at 25 ° C a water solubility of preferably at least 100 g / l. Preferably, it is selected from the di- and tricarboxylic acids, their acidic salts, the acidic salts of inorganic acids, in particular NaHSO 4 , Na 2 HPO 4 and NaH 2 PO 4 , and mixtures thereof.
  • the Br ⁇ nsted acid is citric acid.
  • the support material used in the process according to the invention contains alkali carbonate and a Br ⁇ nsted acid, preferably in weight ratios of from 1: 1 to 100: 1, in particular from 20: 3 to 80: 3.
  • the support material preferably has 40% by weight to 90% by weight, in particular 60% by weight to 80% by weight, of alkali carbonate and 1-20% by weight, in particular 3% by weight to 9% by weight. a Br ⁇ nsted acid.
  • the support material may consist solely of alkali carbonate and the Br ⁇ nsted acid or additionally contain other particulate components, solid and / or formulated in solid form washing or cleaning agent components come into question.
  • These include, for example, conventional powders prepared by spray-drying aqueous slurries of their ingredients, solid oxygen-based bleaches, for example alkali percarbonates or alkali metal perborates, which may be present as so-called monohydrates or tetrahydrates, bleach activators in powder form, for example a tetraacetylethylenediamine prepared by the process of European Patent EP 0 037 026 Granules, anionic surfactant compounds not prepared by conventional spray drying according to international patent application WO 93/04162, containing more than 80% by weight, in particular more than 90% by weight, of alkyl sulfate having alkyl chain lengths in the range of C 12 to C 18 , where Rest essentially inorganic salts and water, enzymes present in granular form, for
  • the carrier material comprises a combination of alkali metal bicarbonate and alkali carbonate, the weight ratio of which is preferably 99: 1 to 10:90, in particular 95: 5 to 50:50.
  • alkali metal in the salts mentioned as well as in the alkali carbonate is sodium.
  • a build-up granulation such that an amount of 40 to 110 parts by weight, in particular 60 to 90 parts by weight of support material, preferably additionally alkali metal sulfate and / or alkali metal bicarbonate, mixed vigorously and granulating an amount of 15 to 50 parts by weight, in particular 25 to 35 parts by weight of optionally heated to a temperature in the range of 70 ° C to 180 ° C heated Schaumregulatoremulsion.
  • Small amounts of water preferably not more than 10 parts by weight, in particular from 1 to 5 parts by weight of water, may, if desired, also be added after or preferably before the addition of the foam regulator emulsion.
  • a paraffin wax base is understood as meaning, in particular, a combination of paraffin wax and bis-fatty acid amide.
  • a foam regulator emulsion useful in accordance with the invention preferably contains 15% by weight to 60% by weight, in particular 30% by weight to 50% by weight paraffin wax or a mixture of paraffin wax and silicone oil, 1% by weight to 10% by weight , especially 3 wt .-% to 8 wt .-% of C 2-7 diamines and C 12-22 fatty acids derived Bisfettklamid, 2 wt .-% to 15 wt .-%, in particular 3 wt .-% to 10 wt % nonionic and / or anionic emulsifier and not more than 80% by weight, in particular not more than 60% by weight and particularly preferably 20% by weight to 50% by weight of water.
  • a paraffin wax-based foam regulator emulsion which can be used according to the invention is preferably prepared by melting the paraffin wax and the bis-fatty acid amide in the presence of the emulsifier, if appropriate cooling the melt to not more than about 100 ° C. and stirring in water. If mixtures of nonionic emulsifier and anionic emulsifier are used, it is preferred to incorporate the nonionic emulsifier as described in the melt of paraffin wax and Bisfettklamid and the anionic emulsifier not the melt, but before stirring the melt added to the water. When paraffin wax and bis-fatty acid amide are used in the molten, un-cooled form, it is preferable to use cold water having a temperature equal to or less than room temperature.
  • melt is cooled before stirring in water to a temperature of at most about 100 ° C, it is preferred to use water at a temperature of about 50 ° C to 80 ° C.
  • Conventional stirring devices are usually sufficient to achieve the uniform distribution of all components and thus to produce the aqueous emulsion useful in this invention;
  • the use of high-speed mixers or homogenizers for example Ultra Turrax® is generally not required.
  • the additional incorporation of silicone oil is possible at any point of this process.
  • foam regulator emulsions are to be prepared which contain silicone oil as the sole foam regulator active ingredient or in comparison with the amount of paraffin wax in a higher amount, it is preferred to first mix the silicone oil with the nonionic and / or anionic emulsifier, add a portion of the water quantity with stirring so that a Forms emulsion of the type of water in silicone, continues to add more water until it comes to an inversion of the emulsion, stirred vigorously and then with stirring, the remaining water to.
  • the emulsion thus obtained may optionally have partially multiple character, the means in the outer water phase also droplets of the original core emulsion of the type water in silicone can be found.
  • the foam regulator emulsions which can be used in the process according to the invention are stable and preferably have viscosities below 2500 mPa.s at 60 ° C., in particular in the range from 100 mPa.s to 500 mPa.s, measured for example with a Brookfield rotational viscometer, spindle no .2, 5 revolutions per minute, up.
  • paraffin waxes in question in accordance with the invention are generally complex mixtures without a sharp melting point.
  • their melting range is usually determined by differential thermal analysis (DTA) as described in "The Analyst” 87 (1962), 420, and / or their solidification point. This is the temperature at which the wax passes from the liquid to the solid state by slow cooling.
  • DTA differential thermal analysis
  • paraffins which are completely liquid at room temperature ie those having a solidification point below 25.degree. C.
  • solid paraffins which are solid at room temperature are useful.
  • the paraffin wax is solid at room temperature and is at 100 ° C in a completely liquid form.
  • paraffin wax mixtures known from European patent application EP 0 309 931 may be used, for example, from 26% by weight to 49% by weight of microcrystalline paraffin wax having a solidification point of from 62 ° C. to 90 ° C., from 20% by weight to 49% by weight % Hard paraffin with a solidification point of 42 ° C to 56 ° C and 2 wt .-% to 25 wt .-% soft paraffin with a solidification point of 35 ° C to 40 ° C.
  • paraffins or paraffin mixtures are used, which solidify in the range of 30 ° C to 90 ° C. It should be noted that even at room temperature appearing paraffin wax mixtures may contain different proportions of liquid paraffin.
  • the liquid fraction at 40 ° C. is as high as possible, without already being 100% at this temperature.
  • Preferred paraffin wax mixtures have at 40 ° C a liquid content of at least 50 wt .-%, in particular from 55 wt .-% to 80 wt .-%, and at 60 ° C, a liquid content of at least 90 wt .-% to.
  • the temperature, at a liquid content of 100 wt .-% of the paraffin wax is reached, in particularly preferred Paraffinwachsgemischen still below 85 ° C, in particular at 75 ° C to 82 ° C. It should also be ensured that the paraffins contain as far as possible no volatile components.
  • Preferred paraffin waxes contain less than 1 wt .-%, in particular less than 0.5 wt .-% at 110 ° C and atmospheric pressure vaporizable fractions.
  • Paraffin waxes which can be used according to the invention can be obtained, for example, under the trade names Lunaflex® from Fuller and Deawax® from DEA Mineralöl AG.
  • Foam-regulating silicone oil or, in particular, mixtures of paraffin wax with foam-regulating silicone oil can also be used instead of the paraffin wax.
  • the reference to silicone oil in the context of the present invention also always means its mixing with finely divided fillers, for example hydrophilic or hydrophobic silica, so-called highly dispersed silicic acid.
  • silicone oil for example polydimethylsiloxane
  • silicone oil is preferably used in mixtures of paraffin wax and silicone oil in amounts such that the foam regulator emulsion used in the process according to the invention has a content of silicone oil in the range from 0.1% by weight to 10% by weight. , in particular 1 wt .-% to 5 wt .-%.
  • the foam regulator emulsion to be sprayed onto the carrier material contains a mixture of silicone oil and paraffin wax in a weight ratio of 2: 1 to 1: 100, in particular 1: 1 to 1:10.
  • a particularly preferably used foam regulator emulsion contains 10% by weight to 40% by weight, in particular 15% by weight to 35% by weight of silicone oil and 50% by weight to 80% by weight of water.
  • a second component of the defoamer system is preferably formed from bis-fatty acid amides.
  • Suitable bisamides are those of saturated fatty acids having 12 to 22, preferably 14 to 18 carbon atoms and of alkylenediamines having 2 to 7 Derive C atoms.
  • Suitable fatty acids are lauric, myristic, stearic, arachic and behenic acid and mixtures thereof, such as those obtainable from natural fats or hardened oils, such as tallow or hydrogenated palm oil.
  • diamines examples include ethylenediamine, 1,3-propylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, p-phenylenediamine and toluenediamine.
  • Preferred diamines are ethylenediamine and hexamethylenediamine.
  • Particularly preferred bisamides are bis-myristoyl-ethylenediamine, bis-palmitoyl-ethylenediamine, bisstearoylethylenediamine and mixtures thereof and the corresponding derivatives of hexamethylenediamine.
  • Nonionic emulsifiers which can be used in emulsions which can be used according to the invention are, in particular, the alkoxylates, preferably the ethoxylates and / or propoxylates of alcohols, alkylamines, vicinal diols, carboxylic acids and / or carboxamides, the alkyl groups having 8 to 22 C atoms, preferably 12 to 18 carbon atoms, understood.
  • the average degree of alkoxylation of these compounds is generally from 1 to 10, preferably 2 to 5. They can be prepared in a known manner by reaction with the corresponding alkylene oxides.
  • Suitable alcohol alkoxylates include the ethoxylates and / or propoxylates of linear or branched-chain alcohols having 8 to 22 C atoms, preferably 12 to 18 C atoms. Particularly suitable are the derivatives of fatty alcohols, although their branched-chain isomers can be used for the preparation of usable alkoxylates.
  • the ethoxylates of primary alcohols with linear dodecyl, tetradecyl, hexadecyl or octadecyl radicals and mixtures thereof are useful.
  • the use of corresponding alkoxylates of mono- or polyunsaturated fatty alcohols which include, for example, oleyl alcohol, elaidyl alcohol, linoleyl alcohol, linolenyl alcohol, gadoleyl alcohol and eruca alcohol, is also possible. It is also possible to use esters or partial esters of carboxylic acids of corresponding C chain length with polyols, such as glycerol or oligoglycerol.
  • Preferred anionic emulsifiers are Alkali salts of alkylbenzenesulfonic acids having 9 to 13 carbon atoms in the alkyl group, in particular sodium dodecylbenzenesulfonate.
  • small amounts, optionally up to 4% by weight, of anionic and / or nonionic cellulose ethers, such as carboxymethylcellulose and / or hydroxyethylcellulose, may be present.
  • Essential for the preparation according to the invention useful emulsions is that one uses a homogeneous mixture of foam control system and in particular nonionic emulsifier. These can advantageously be achieved in a simple manner by melting the bisamide solid at room temperature in the presence of the paraffin and the emulsifier, expediently with stirring or homogenization. If the bisamide is not used in substance, but prefabricated in admixture with the paraffin, heating beyond the melting point of the bisamide is usually not required, since even at lower temperatures usually forms a solution of the bisamide in the paraffin.
  • the concentration of anionic emulsifier in water is preferably 5 wt% to 15 wt%.
  • the emulsion obtainable in this way is storage-stable at room temperature and preferably 3 to 60% by weight, in particular 15 to 45% by weight, of the carrier material is applied to it.
  • a drying step for example using conventional fluidized bed dryer, be connected, or bringing the emulsion with simultaneous drying, for example, also in a fluidized bed, on.
  • the foam regulator granules according to the invention or obtainable by the process according to the invention preferably contain 5% by weight to 50% by weight, in particular 8% by weight to 35% by weight, of foam regulator active ingredient.
  • the foam regulator granules thus obtained were added in an amount of 1 wt .-% to a defoamer-free particulate detergent, which at wash temperatures of 40 ° C, 60 ° C and 90 ° C gave a defoamer performance not behind that when used conventional type of defoamer granules produced backlog. It had a higher grain stability and a smaller amount of fine particles than a correspondingly produced granules, which lacked the Br ⁇ nsted acid portion or in which it was replaced by polymeric Alkalipolycarboxylat.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Detergent Compositions (AREA)

Description

Die Erfindung betrifft in Wasch- oder Reinigungsmitteln einsetzbare teilchenförmige Schaumregulierungsmittel sowie ein Verfahren zu deren Herstellung.The invention relates to particulate foam control agents which can be used in detergents or cleaners and to a process for their preparation.

Die schaumregulierende Wirkung von Kombinationen aus Paraffinen mit Bisfettsäureamiden in wäßrigen tensidhaltigen Systemen ist bekannt. So beschreibt zum Beispiel die europäische Patentschrift EP 0 309 931 B1 zur Verwendung in Wasch- und Reinigungsmitteln geeignete teilchenförmige Schaumregulierungsmittel, die aus einem wasserlöslichen tensidfreien Trägermaterial und einem daran adsorbierten siloxanfreien Entschäumergemisch aus 5-60 Gew.-% Weich- und/oder Hartparaffin, 20-90 Gew.-% mikrokristallinem Paraffinwachs mit bestimmtem Schmelzbereich und 5-20 Gew.-% eines von C2-7-Diaminen und C12-22-Fettsäuren abgeleiteten Diamids in feinverteilter Form. Die Herstellung solcher teilchenförmiger Schaumregulierungsmittel erfolgt mittels Sprühtrocknung einer wäßrigen Aufschlämmung, welche das Trägermaterial und das Entschäumergemisch enthält. Die Entschäumerleistung des Entschäumergemisches wird als unzureichend angegeben, wenn man es auf ein teilchenförmiges Waschmittel aufsprüht.The foam-regulating effect of combinations of paraffins with Bisfettsäureamiden in aqueous surfactant-containing systems is known. For example, European Patent EP 0 309 931 B1 describes suitable particulate foam control agents for use in detergents and cleaners comprising a water-soluble surfactant-free carrier material and a siloxane-free defoamer mixture of 5-60% by weight of soft and / or hard paraffin adsorbed thereon, 20-90% by weight of microcrystalline paraffin wax having a certain melting range and 5-20% by weight of a diamide derived from C 2-7 diamines and C 12-22 fatty acids in finely divided form. The preparation of such particulate foam control agents is carried out by spray-drying an aqueous slurry containing the support material and the defoaming mixture. The defoamer performance of the defoamer mixture is reported to be insufficient when sprayed onto a particulate detergent.

Die Verwendung schaumregulierender homogener Gemische aus nichtionischem Tensid und einem Schaumregulatorsystem, das Paraffinwachs und Bisfettsäureamide enthält, zur Verbesserung der Herstellbarkeit und der Produkteigenschaften extrudierter Wasch- und Reinigungsmittel ist aus der internationalen Patentanmeldung WO 96/26258 bekannt.The use of foam-regulating homogeneous mixtures of nonionic surfactant and a foam control system containing paraffin wax and bis-fatty acid amides for improving the manufacturability and product properties of extruded detergents and cleaners is known from international patent application WO 96/26258.

Gegenstand der deutschen Offenlegungsschrift DE 23 38 468 ist ein Waschmittel mit einem Gehalt an einem Silikonentschäumer, der gegen Wechselwirkungen mit den Waschmittelbestandteilen geschützt ist. Zu seiner Herstellung werden wäßrige Schmelzen, die den Silikonentschäumer sowie eine Trägersubstanz, zum Beispiel Polyglykol, enthalten, zunächst sprühgetrocknet und die erhaltenen Partikel in einem fluidisierten Bett eines festen, wasserlöslichen Hüllmaterials mit einem Überzug versehen. Als Überzugsmaterial können übliche in Waschmitteln verwendete Salze, insbesondere Tripolyphosphat oder Carboxymethylcellulose verwendet werden. Ein solches mehrstufiges Herstellungsverfahren ist vergleichsweise technisch aufwendig.The subject of German Offenlegungsschrift DE 23 38 468 is a detergent with a content of a silicone defoamer, which is protected against interactions with the detergent ingredients. For its preparation, aqueous melts containing the silicone defoamer and a carrier substance, for example polyglycol, are first spray-dried and the resulting particles are coated in a fluidized bed of a solid, water-soluble coating material Mistake. As coating material it is possible to use customary salts used in detergents, in particular tripolyphosphate or carboxymethylcellulose. Such a multi-stage production process is comparatively technically complicated.

Die deutsche Offenlegungsschrift DE 3128 631 beschreibt die Herstellung von schaumgedämpften Waschmitteln mit einem Gehalt an Silikonentschäumern, die mikroverkapselt sind. Dabei wird das Silikon in einer wäßrigen Lösung eines filmbildenden Polymeren dispergiert und die Dispersion - getrennt von den übrigen in Wasser gelösten beziehungsweise dispergierten Waschmittelbestandteilen - über eine besondere Leitung der Sprühtrocknungsanlage zugeführt. Die Vereinigung der beiden Teilströme erfolgt im Bereich der Sprühdüse. Als filmbildende Polymere kommen zum Beispiel Celluloseether, Stärkeether oder synthetische wasserlösliche Polymere sowie deren Gemische in Frage. Die Bildung der Mikrokapseln erfolgt spontan in der Sprühdüse oder durch vorheriges Ausfällen durch Zugabe von Elektrolytsalzen zur Silikondispersion. Das beschriebene Verfahren ist zwangsläufig an die Herstellung sprühgetrockneter Waschmittel gebunden. Eine Übertragung auf anderweitig, zum Beispiel durch Granulierung hergestellte Wasch- und Reinigungsmittel oder auch auf andere Einsatzgebiete, ist bei dieser Arbeitsweise nicht möglich.German Offenlegungsschrift DE 3128 631 describes the preparation of foam-damped detergents containing silicone defoamers which are microencapsulated. In this case, the silicone is dispersed in an aqueous solution of a film-forming polymer and the dispersion - separated from the other dissolved or dispersed in water detergent ingredients - fed via a special line of the spray-drying plant. The union of the two partial streams takes place in the region of the spray nozzle. Suitable film-forming polymers are, for example, cellulose ethers, starch ethers or synthetic water-soluble polymers and mixtures thereof. The formation of the microcapsules takes place spontaneously in the spray nozzle or by previous precipitation by adding electrolyte salts to the silicone dispersion. The process described is bound to the production of spray-dried detergents. A transfer to otherwise, for example, produced by granulation detergents or other applications, is not possible in this procedure.

Die europäische Patentanmeldung EP 097 867 beschreibt ein Verfahren zur Herstellung mikroverkapselter Entschäumeröle durch Mischen einer Silikonemulsion mit einer wäßrigen Lösung von Carboxymethylcellulose und Ausfällen der Mikrokapseln durch Zusatz von Elektrolyten, insbesondere mehrwertiger Salze oder organischer Lösungsmittel. Es bereitet erhebliche Schwierigkeiten, die für eine ausreichende Schaumdämpfung erforderlichen geringen Mengen an Silikon-Mikrokapseln in einer vergleichsweise großen Waschpulvermenge homogen zu verteilen.European Patent Application EP 097 867 describes a process for preparing microencapsulated defoamer oils by mixing a silicone emulsion with an aqueous solution of carboxymethylcellulose and precipitating the microcapsules by adding electrolytes, in particular polyvalent salts or organic solvents. There is considerable difficulty in homogeneously distributing the small quantities of silicone microcapsules required for adequate foam damping in a comparatively large quantity of washing powder.

Die deutsche Offenlegungsschrift DE 34 36 194 beschreibt ein Verfahren zur Herstellung eines schüttfähigen Entschäumergranulats durch Sprühtrocknen einer wäßrigen, filmbildende Polymere enthaltenden Entschäumerdispersion. Zwecks Herstellung eines Granulates der Zusammensetzung 1 bis 10 Gew.-% wasserunlöslicher Entschäumerwirkstoff, 0,2 bis 2 Gew.-% eines Gemisches aus Natriumcarboxymethylcellulose und Methylcellulose im Gewichtsverhältnis 80 : 20 bis 40 : 60, 70 bis 90 Gew.-% an anorganischen, in Wasser löslichen oder dispergierbaren Trägersalzen, Rest Wasser, läßt man eine 0,5 bis 8 Gew.-% des Celluloseethergemisches enthaltende wäßrige Lösung bei einer Temperatur von 15 bis 60 °C so lange quellen, bis die Viskosität der Lösung mindestens 75 % der Viskosität beträgt, die bei vollständiger Quellung der Celluloseether-Lösung gemessen wird, worauf man in dieser Lösung den Entschäumerwirkstoff dispergiert und nach Zusatz der Trägersalze und gegebenenfalls Wasser die homogenisierte Dispersion sprühtrocknet. Als Entschäumerwirkstoffe werden Organopolysiloxane, Paraffine sowie Gemische aus Organopolysiloxanen und Paraffinen eingesetzt. Der Entschäumerwirkstoffgehalt beträgt 1 bis 10 Gew.-%, vorzugsweise 3 bis 7 Gew.-%. Das Trägersalz besteht vorzugsweise aus einem Gemisch von Natriumsilikat, Natriumtripolyphosphat und Natriumsulfat.German Offenlegungsschrift DE 34 36 194 describes a process for producing a free-flowing antifoam granules by spray-drying an aqueous antifoam dispersion containing film-forming polymers. For the preparation of a granulate of the composition 1 to 10 wt .-% water-insoluble Defoamer active ingredient, 0.2 to 2 wt .-% of a mixture of sodium carboxymethylcellulose and methylcellulose in a weight ratio of 80: 20 to 40: 60, 70 to 90 wt .-% of inorganic, water-soluble or dispersible carrier salts, balance water, allowed one Swelling aqueous solution containing 0.5 to 8 wt .-% of the cellulose ether mixture at a temperature of 15 to 60 ° C until the viscosity of the solution is at least 75% of the viscosity, which is measured with complete swelling of the cellulose ether solution, then dispersed in this solution, the defoamer and spray-dried after addition of the carrier salts and optionally water, the homogenized dispersion. As defoamer active ingredients organopolysiloxanes, paraffins and mixtures of organopolysiloxanes and paraffins are used. The antifoam active ingredient content is 1 to 10% by weight, preferably 3 to 7% by weight. The carrier salt is preferably a mixture of sodium silicate, sodium tripolyphosphate and sodium sulfate.

Aus der europäischen Patentschrift EP 0 337 523 B1 ist ein Verfahren zur Herstellung pulverförmiger Waschmittel bekannt, die mindestens 5 Gew.-% anionisches Tensid, 20-80 Gew.-% Alumosilikat und in Wasser sowie anionischen und nichtionischen Tensiden im wesentlichen unlösliches Paraffinwachs enthalten, welches das Mitversprühen oder nachträgliche Aufsprühen des Paraffins auf das vorgefertigte Waschmittelteilchen als wesentlichen Verfahrensschritt umfaßt. Das Paraffinwachs kann dabei auch in Form einer Mischung mit nichtionischen Tensiden eingesetzt werden.European Patent EP 0 337 523 B1 discloses a process for producing powdered detergents which contain at least 5% by weight of anionic surfactant, 20-80% by weight of aluminosilicate and substantially insoluble paraffin wax in water and anionic and nonionic surfactants, which involves the co-spraying or subsequent spraying of the paraffin onto the prefabricated detergent particle as an essential process step. The paraffin wax can also be used in the form of a mixture with nonionic surfactants.

Die in dem letztgenannten Dokument offenbarte Variante des Aufsprühens des Paraffins auf ein vorgefertigtes pulverförmiges Waschmittel läßt sich nur unter Schwierigkeiten anwenden, wenn man das Paraffinwachs nicht alleine, sondern in Kombination mit einem bekanntlich seine Schaumregulatorwirkung verstärkenden Bisfettsäureamid einsetzen will. Derartige Bisfettsäureamide sind in der Regel bei Raumtemperatur fest und weisen einen relativ hohen Schmelzpunkt auf, so daß man sie beziehungsweise ihre Kombination mit dem Paraffin nur bei erhöhter Temperatur von beispielsweise etwa 140 °C in flüssiger und versprühbarer Form handhaben kann. Bei Unterschreitung dieser Temperatur droht die Verstopfung der verwendeten Rohrleitungen und Düsen durch die Verfestigung des Bisfettsäureamids. Weiterhin nachteilig ist, daß es durch derartig hohe Temperaturen des Aufsprühmaterials zu unerwünschten Wechselwirkungen mit thermisch empfindlichen Bestandteilen des Waschmittels kommen kann. Zudem ist eine gleichmäßige Verteilung des Schaumregulatorsystems im Waschmittel gefährdet, wenn es als hocherhitztes Aufsprühmaterial nach dem Auftreffen auf das Waschmittelpulver rasch abkühlt.The disclosed in the latter document variant of spraying the paraffin on a prefabricated powdered detergent can be used only with difficulty, if you do not want to use the paraffin wax alone, but in combination with a known to increase its foam regulator Bisfettsäureamid. Such Bisfettsäureamide are generally solid at room temperature and have a relatively high melting point, so that you can handle them or their combination with the paraffin only at elevated temperature of, for example, about 140 ° C in liquid and sprayable form. Falls below this temperature threatens the clogging of the pipes and nozzles used by the solidification of the Bisfettsäureamids. Another disadvantage is that such high temperatures of the Aufsprühmaterials can lead to undesirable interactions with thermally sensitive components of the detergent. In addition, a uniform distribution of the foam control system in the detergent is at risk when it cools quickly as a highly heated Aufsprühmaterial after hitting the detergent powder.

In der internationalen Patentanmeldung WO 00/36063 wurde vorgeschlagen, dieses Problem durch die Verwendung einer wäßrigen Schaumregulatoremulsion, die 16 Gew.-% bis 70 Gew.-% Schaumregulatorwirkstoff auf Paraffinwachs- und/oder Silikonölbasis, 2 Gew.-% bis 15 Gew.-% nichtionischen und/oder anionischen Emulgator sowie nicht mehr als 80 Gew.-% Wasser enthält, zu lösen. Durch Aufsprühen derartiger Emulsionen auf feste Trägermaterialien erhält man sehr gut wirksame Schaumregulatoren in Teilchenform.International Patent Application WO 00/36063 has proposed this problem by using an aqueous foam regulator emulsion containing from 16% to 70% paraffin wax and / or silicone oil based foam control active, from 2% to 15% by weight. % nonionic and / or anionic emulsifier and not more than 80% by weight of water. By spraying such emulsions on solid support materials to obtain very effective foam regulators in particulate form.

Allerdings ist die Stabilität der so erhältlichen Teilchen nicht immer zufriedenstellend hoch. Vielmehr kann es bei der Förderung und dem Transport der Schaumregulatorteilchen zu deren Zerfall in kleinere Teilchen oder Pulver kommen, die zwar immer noch eine gute schaumregulierender Wirkung haben, aber sich nicht ohne weiteres gleichmäßig in teilchenförmige Wasch- oder Reinigungsmittel einarbeiten lassen.However, the stability of the particles thus obtained is not always satisfactorily high. Rather, in the production and transport of the foam regulator particles, their disintegration can result in smaller particles or powder which, while still having a good foam control effect, can not readily be uniformly incorporated into particulate detergents or cleaners.

Das Problem mangelhafter Teilchenstabilität wird mit der vorliegenden Erfindung durch die Anpassung des Trägermaterials gelöst.The problem of poor particle stability is solved by the present invention by the adaptation of the carrier material.

Gegenstand der Erfindung ist ein in Wasch- oder Reinigungsmitteln einsetzbares teilchenförmiges Schaumregulienmgsmittel, enthaltend Schaumregulatorwirkstoff auf Paraffinwachs- und/oder Silikonölbasis, nichtionischen und/oder anionischen Emulgator und festes Trägermaterial, dadurch gekennzeichnet, daß das Trägermaterial Alkalicarbonat und eine Brønsted-Säure enthält.The invention relates to a usable in detergents or cleaning particulate Schaumregulienmgsmittel containing Schaumregulatorwirkstoff paraffin wax and / or silicone oil-based, nonionic and / or anionic emulsifier and solid support material, characterized in that the carrier material contains alkali carbonate and a Brønsted acid.

Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Herstellung teilchenförmiger Schaumregulatorgranulate durch Aufsprühen einer wäßrigen Schaumregulatoremulsion, die 16 Gew.-% bis 70 Gew.-% Schaumregulatorwirkstoff auf Paraffinwachs- und/oder Silikonölbasis, 2 Gew.-% bis 15 Gew.-% nichtionischen und/oder anionischen Emulgator sowie nicht mehr als 80 Gew.-% Wasser enthält, auf ein festes Trägermaterial, woran sich gegebenenfalls ein Trocknungsschritt anschließt, welches dadurch gekennzeichnet ist, daß das Trägermaterial Alkalicarbonat und eine Brønsted-Säure enthält.Another object of the invention is a process for the preparation of particulate foam regulator granules by spraying an aqueous foam regulator emulsion, containing from 16% to 70% by weight of paraffin wax and / or silicone oil based foam control active, from 2% to 15% by weight of nonionic and / or anionic emulsifier and not more than 80% by weight of water, to a solid support material, which optionally followed by a drying step, which is characterized in that the support material contains alkali metal carbonate and a Brønsted acid.

Es ist bevorzugt, daß die Brønsted-Säure bei 25 °C in fester Form vorliegt. Sie weist bei 25 °C eine Wasserlöslichkeit von vorzugsweise mindestens 100 g/l auf. Vorzugsweise wird sie aus den Di- und Tricarbonsäuren, deren sauren Salzen, den sauren Salzen von anorganischen Säuren, insbesondere NaHSO4, Na2HPO4 und NaH2PO4, und deren Mischungen ausgewählt. In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei der Brønsted-Säure um Citronensäure.It is preferred that the Brønsted acid be in solid form at 25 ° C. It has at 25 ° C a water solubility of preferably at least 100 g / l. Preferably, it is selected from the di- and tricarboxylic acids, their acidic salts, the acidic salts of inorganic acids, in particular NaHSO 4 , Na 2 HPO 4 and NaH 2 PO 4 , and mixtures thereof. In a preferred embodiment of the invention, the Brønsted acid is citric acid.

Das in dem erfindungsgemäßen Verfahren verwendete Trägermaterial enthält Alkalicarbonat und eine Brønsted-Säure vorzugsweise in Gewichtsverhältnissen von 1:1 bis 100:1, insbesondere von 20:3 bis 80:3. Das Trägermaterial weist vorzugsweise 40 Gew.-% bis 90 Gew.-%, insbesondere 60 Gew.-% bis 80 Gew.-% Alkalicarbonat und 1-20 Gew.-%, insbesondere 3 Gew.-% bis 9 Gew.-% einer Brønsted-Säure auf.The support material used in the process according to the invention contains alkali carbonate and a Brønsted acid, preferably in weight ratios of from 1: 1 to 100: 1, in particular from 20: 3 to 80: 3. The support material preferably has 40% by weight to 90% by weight, in particular 60% by weight to 80% by weight, of alkali carbonate and 1-20% by weight, in particular 3% by weight to 9% by weight. a Brønsted acid.

Das Trägermaterial kann dabei allein aus Alkalicarbonat und der Brønsted-Säure bestehen oder zusätzlich weitere teilchenförmige Bestandteile enthalten, wobei feste und/oder in fester Form konfektionierte Wasch- oder Reinigungsmittelbestandteile in Frage kommen. Dazu gehören beispielsweise übliche durch Sprühtrocknung wäßriger Aufschlämmungen ihrer Inhaltsstoffe hergestellte Pulver, feste Bleichmittel auf Sauerstoffbasis, beispielsweise Alkalipercarbonate oder Alkaliperborate, die als sogenannte Monohydrate oder Tetrahydrate vorliegen können, pulverförmig konfektionierte Bleichaktivatoren, beispielsweise ein nach dem Verfahren des europäischen Patentes EP 0 037 026 hergestelltes Tetraacetylethylendiamin-Granulat, nicht durch konventionelles Sprühtrocknen hergestellte Aniontensidcompounds gemäß der internationalen Patentanmeldung WO 93/04162 mit einem Gehalt von über 80 Gew.-%, insbesondere über 90 Gew.-% an Alkylsulfat mit Alkylkettenlängen im Bereich von C12 bis C18, wobei der Rest im wesentlichen aus anorganischen Salzen und Wasser besteht, in granularer Form vorliegende Enzyme, beispielsweise ein nach dem Verfahren der internationalen Patentanmeldung WO 92/11347 hergestelltes Enzymextrudat oder ein nach dem Verfahren der deutschen Patentanmeldung DE 43 29 463 hergestelltes Mehrenzymgranulat, pulverförmig, beispielsweise nach dem Verfahren der deutschen Patentanmeldung DE 44 08 360, konfektionierter Soil release-Wirkstoff, pulverförmige Polycarboxylat-Cobuilder, beispielsweise Alkaücitrat, feste anorganische Buildermaterialien, wie Zeolith-A, Zeolith-P, Zeolith-X und kristalline Schichtsilikate, und sonstige anorganische Salze wie Alkalisulfat, Alkalihydrogencarbonat und Alkalisilikat sowie deren Mischungen. Vorzugsweise weist das Trägermaterial eine Kombination aus Alkalihydrogencarbonat und Alkalicarbonat auf, wobei deren Gewichtsverhältnis vorzugsweise 99:1 bis 10:90, insbesondere 95:5 bis 50:50, beträgt. Bevorzugtes Alkalimetall in den genannten Salzen wie auch im Alkalicarbonat ist dabei Natrium.The support material may consist solely of alkali carbonate and the Brønsted acid or additionally contain other particulate components, solid and / or formulated in solid form washing or cleaning agent components come into question. These include, for example, conventional powders prepared by spray-drying aqueous slurries of their ingredients, solid oxygen-based bleaches, for example alkali percarbonates or alkali metal perborates, which may be present as so-called monohydrates or tetrahydrates, bleach activators in powder form, for example a tetraacetylethylenediamine prepared by the process of European Patent EP 0 037 026 Granules, anionic surfactant compounds not prepared by conventional spray drying according to international patent application WO 93/04162, containing more than 80% by weight, in particular more than 90% by weight, of alkyl sulfate having alkyl chain lengths in the range of C 12 to C 18 , where Rest essentially inorganic salts and water, enzymes present in granular form, for example an enzyme extrudate produced by the process of international patent application WO 92/11347 or a multenzyme granulate prepared by the process of German patent application DE 43 29 463, in powder form, for example by the process of German Patent Application DE 44 08 360 ready-Soil release active ingredient, powdered polycarboxylate cobuilders, for example Alkaücitrat, solid inorganic builder materials such as zeolite A, zeolite P, zeolite X and crystalline phyllosilicates, and other inorganic salts such as alkali metal sulfate, alkali metal bicarbonate and alkali metal silicate as well as their mixtures. Preferably, the carrier material comprises a combination of alkali metal bicarbonate and alkali carbonate, the weight ratio of which is preferably 99: 1 to 10:90, in particular 95: 5 to 50:50. Preferred alkali metal in the salts mentioned as well as in the alkali carbonate is sodium.

In einer bevorzugten Ausführungsform des Verfahrens führt man im wesentlichen wie in der internationalen Patentanmeldung WO 00/36063 beschrieben in einem Granulationsmischer eine Aufbaugranulation derart durch, daß man eine Menge von 40 bis 110 Gewichtsteilen, insbesondere 60 bis 90 Gewichtsteilen an Trägermaterial, das vorzugsweise zusätzlich Alkalisulfat und/oder Alkalihydrogencarbonat enthalten kann, intensiv mischt und unter Granulieren eine Menge von 15 bis 50 Gewichtsteilen, insbesondere 25 bis 35 Gewichtsteilen der gegebenenfalls auf eine Temperatur im Bereich von 70 °C bis 180 °C erwärmten Schaumregulatoremulsion zusetzt. Geringe Mengen Wasser, vorzugsweise nicht mehr als 10 Gewichtsteile, insbesondere 1 bis 5 Gewichtsteile Wasser können, nach oder vorzugsweise vor dem Zusatz der Schaumregulatoremulsion, gewünschtenfalls ebenfalls zugesetzt werden.In a preferred embodiment of the process is carried out essentially as described in International Patent Application WO 00/36063 described in a granulation a build-up granulation such that an amount of 40 to 110 parts by weight, in particular 60 to 90 parts by weight of support material, preferably additionally alkali metal sulfate and / or alkali metal bicarbonate, mixed vigorously and granulating an amount of 15 to 50 parts by weight, in particular 25 to 35 parts by weight of optionally heated to a temperature in the range of 70 ° C to 180 ° C heated Schaumregulatoremulsion. Small amounts of water, preferably not more than 10 parts by weight, in particular from 1 to 5 parts by weight of water, may, if desired, also be added after or preferably before the addition of the foam regulator emulsion.

Unter einer Paraffinwachsbasis wird im Rahmen der vorliegenden Erfindung insbesondere eine Kombination aus Paraffinwachs und Bisfettsäureamid verstanden. Vorzugsweise enthält eine erfindungsgemäß brauchbare Schaumregulatoremulsion 15 Gew.-% bis 60 Gew.-%, insbesondere 30 Gew.-% bis 50 Gew.-% Paraffinwachs oder einer Mischung aus Paraffinwachs und Silikonöl, 1 Gew.-% bis 10 Gew.-%, insbesondere 3 Gew.-% bis 8 Gew.-% sich von C2-7-Diaminen und C12-22-Fettsäuren ableitendem Bisfettsäureamid, 2 Gew.-% bis 15 Gew.-%, insbesondere 3 Gew.-% bis 10 Gew.-% nichtionischen und/oder anionischen Emulgator sowie nicht mehr als 80 Gew.-%, insbesondere nicht mehr als 60 Gew.-% und besonders bevorzugt 20 Gew.-% bis 50 Gew.-% Wasser.In the context of the present invention, a paraffin wax base is understood as meaning, in particular, a combination of paraffin wax and bis-fatty acid amide. A foam regulator emulsion useful in accordance with the invention preferably contains 15% by weight to 60% by weight, in particular 30% by weight to 50% by weight paraffin wax or a mixture of paraffin wax and silicone oil, 1% by weight to 10% by weight , especially 3 wt .-% to 8 wt .-% of C 2-7 diamines and C 12-22 fatty acids derived Bisfettsäureamid, 2 wt .-% to 15 wt .-%, in particular 3 wt .-% to 10 wt % nonionic and / or anionic emulsifier and not more than 80% by weight, in particular not more than 60% by weight and particularly preferably 20% by weight to 50% by weight of water.

Eine erfindungsgemäß brauchbare Schaumregulatoremulsion auf Paraffinwachsbasis wird vorzugsweise durch Aufschmelzen des Paraffinwachses und des Bisfettsäureamides in Gegenwart des Emulgators, gegebenenfalls Abkühlen der Schmelze auf höchstens ca. 100 °C und Einrühren in Wasser hergestellt. Falls Mischungen aus nichtionischem Emulgator und anionischem Emulgator eingesetzt werden, ist es dabei bevorzugt, den nichtionischen Emulgator wie beschrieben in die Schmelze aus Paraffinwachs und Bisfettsäureamid einzuarbeiten und den anionischen Emulgator nicht der Schmelze, sondern vor dem Einrühren der Schmelze dem Wasser zuzusetzen. Wenn man Paraffinwachs und Bisfettsäureamid in geschmolzener, nicht abgekühlter Form einsetzt, ist es bevorzugt, kaltes Wasser mit einer höchstens Raumtemperatur entsprechenden Temperatur zu verwenden. Falls die Schmelze vor dem Einrühren in Wasser auf eine Temperatur von höchstens ca. 100 °C abgekühlt wird, ist es bevorzugt, Wasser mit einer Temperatur von ca. 50 °C bis 80 °C einzusetzen. Übliche Rührvorrichtungen sind normalerweise ausreichend, um die gleichmäßige Verteilung aller Komponenten zu erzielen und somit die erfindungsgemäß brauchbare wäßrige Emulsion zu erzeugen; der Einsatz von Hochgeschwindigkeitsmischern oder Homogenisatoren (zum Beispiel Ultra Turrax®) ist in der Regel nicht erforderlich. Die zusätzliche Einarbeitung von Silikonöl ist an jeder Stelle dieses Verfahrens möglich. Falls Schaumregulatoremulsionen hergestellt werden sollen, die Silikonöl als alleinigen Schaumregulatorwirkstoff oder in im Vergleich zur Menge des Paraffinwachses höherer Menge enthalten, vermischt man vorzugsweise zuerst das Silikonöl mit dem nichtionischen und/oder anionischen Emulgator, gibt unter Rühren einen Teil der Wassermenge so zu, daß eine Emulsion vom Typ Wasser in Silikon entsteht, gibt so lange weiteres Wasser zu, bis es zu einer Inversion der Emulsion kommt, rührt intensiv und gibt anschließend unter Rühren das restliche Wasser zu. Die so erhältliche Emulsion kann gegebenenfalls teilweise multiplen Charakter aufweisen, das heißt in der äußeren Wasserphase können sich auch Tröpfchen der ursprünglichen Kernemulsion vom Typ Wasser in Silikon befinden.A paraffin wax-based foam regulator emulsion which can be used according to the invention is preferably prepared by melting the paraffin wax and the bis-fatty acid amide in the presence of the emulsifier, if appropriate cooling the melt to not more than about 100 ° C. and stirring in water. If mixtures of nonionic emulsifier and anionic emulsifier are used, it is preferred to incorporate the nonionic emulsifier as described in the melt of paraffin wax and Bisfettsäureamid and the anionic emulsifier not the melt, but before stirring the melt added to the water. When paraffin wax and bis-fatty acid amide are used in the molten, un-cooled form, it is preferable to use cold water having a temperature equal to or less than room temperature. If the melt is cooled before stirring in water to a temperature of at most about 100 ° C, it is preferred to use water at a temperature of about 50 ° C to 80 ° C. Conventional stirring devices are usually sufficient to achieve the uniform distribution of all components and thus to produce the aqueous emulsion useful in this invention; The use of high-speed mixers or homogenizers (for example Ultra Turrax®) is generally not required. The additional incorporation of silicone oil is possible at any point of this process. If foam regulator emulsions are to be prepared which contain silicone oil as the sole foam regulator active ingredient or in comparison with the amount of paraffin wax in a higher amount, it is preferred to first mix the silicone oil with the nonionic and / or anionic emulsifier, add a portion of the water quantity with stirring so that a Forms emulsion of the type of water in silicone, continues to add more water until it comes to an inversion of the emulsion, stirred vigorously and then with stirring, the remaining water to. The emulsion thus obtained may optionally have partially multiple character, the means in the outer water phase also droplets of the original core emulsion of the type water in silicone can be found.

Die so erhältlichen, im erfindungsgemäßen Verfahren einsetzbaren Schaumregulatoremulsionen sind stabil und weisen bei 60 °C vorzugsweise Viskositäten unterhalb von 2500 mPa.s, insbesondere im Bereich von 100 mPa.s bis 500 mPa.s, gemessen beispielsweise mit einem Brookfield-Rotationsviskosimeter, Spindel Nr.2, 5 Umdrehungen pro Minute, auf.The foam regulator emulsions which can be used in the process according to the invention are stable and preferably have viscosities below 2500 mPa.s at 60 ° C., in particular in the range from 100 mPa.s to 500 mPa.s, measured for example with a Brookfield rotational viscometer, spindle no .2, 5 revolutions per minute, up.

Die erfindungsgemäß in Frage kommenden Paraffinwachse sind im allgemeinen komplexe Stoffgemische ohne scharfen Schmelzpunkt. Zur Charakterisierung bestimmt man üblicherweise ihren Schmelzbereich durch Differential-Thermo-Analyse (DTA), wie in "The Analyst" 87 (1962), 420, beschrieben, und/oder ihren Erstarrungspunkt. Darunter versteht man die Temperatur, bei der das Wachs durch langsames Abkühlen aus dem flüssigen in den festen Zustand übergeht. Erfindungsgemäß sind sowohl bei Raumtemperatur vollständig flüssige Paraffine, das heißt solche mit einem Erstarrungspunkt unter 25 °C, als auch bei Raumtemperatur feste Paraffine brauchbar. Vorzugsweise ist das Paraffinwachs bei Raumtemperatur fest und liegt bei 100 °C in vollständig flüssiger Form vor. Eingesetzt werden können beispielsweise die aus der europäischen Patentanmeldung EP 0 309 931 bekannten Paraffinwachsgemische aus beispielsweise 26 Gew.-% bis 49 Gew.-% mikrokristallinem Paraffinwachs mit einem Erstarrungspunkt von 62 °C bis 90 °C, 20 Gew.-% bis 49 Gew.-% Hartparaffin mit einem Erstarrungspunkt von 42 °C bis 56 °C und 2 Gew.-% bis 25 Gew.-% Weichparaffin mit einem Erstarrungspunkt von 35 °C bis 40 °C. Vorzugsweise werden Paraffine beziehungsweise Paraffingemische verwendet, die im Bereich von 30 °C bis 90 °C erstarren. Dabei ist zu beachten, daß auch bei Raumtemperatur fest erscheinende Paraffinwachsgemische unterschiedliche Anteile an flüssigem Paraffin enthalten können. Bei den erfindungsgemäß brauchbaren Paraffinwachsen liegt der Flüssiganteil bei 40 °C möglichst hoch, ohne bei dieser Temperatur schon 100 % zu betragen. Bevorzugte Paraffinwachsgemische weisen bei 40 °C einen Flüssiganteil von mindestens 50 Gew.-%, insbesondere von 55 Gew.-% bis 80 Gew.-%, und bei 60 °C einen Flüssiganteil von mindestens 90 Gew.-% auf. Die Temperatur, bei der ein Flüssiganteil von 100 Gew.-% des Paraffinwachses erreicht wird, liegt bei besonders bevorzugten Paraffinwachsgemischen noch unter 85 °C, insbesondere bei 75 °C bis 82 °C. Außerdem ist darauf zu achten, daß die Paraffine möglichst keine flüchtigen Anteile enthalten. Bevorzugte Paraffinwachse enthalten weniger als 1 Gew.-%, insbesondere weniger als 0,5 Gew.-% bei 110 °C und Normaldruck verdampfbare Anteile. Erfindungsgemäß brauchbare Paraffinwachse können beispielsweise unter den Handelsbezeichnungen Lunaflex® der Firma Fuller sowie Deawax® der DEA Mineralöl AG bezogen werden. Anstelle des Paraffinwachses können auch schaumregulierendes Silikonöl oder insbesondere Gemische aus Paraffinwachs mit schaumregulierendem Silikonöl eingesetzt werden. Die Bezugnahme auf Silikonöl bedeutet im Rahmen der vorliegenden Erfindung immer auch dessen Abmischung mit feinteiligen Füllstoffen, beispielsweise hydrophilem oder hydrophobem Siliciumdioxid, sogenannter hochdisperser Kieselsäure. Dabei ist pyrogenes oder gefälltes, insbesondere hydrophobiertes Siliciumdioxid mit einer Oberfläche von mindestens 50 m2/g besonders bevorzugt, wie es beispielsweise under den Bezeichnungen Aerosil® oder Sipernat® im Handel erhältlich ist. In einer Ausführungsform der Erfindung wird Silikonöl, beispielsweise Polydimethylsiloxan, in Mischungen aus Paraffinwachs und Silikonöl vorzugsweise in solchen Mengen eingesetzt, daß die im erfindungsgemäßen Verfahren verwendete Schaumregulatoremulsion einen Gehalt an Silikonöl im Bereich von 0,1 Gew.-% bis 10 Gew.-%, insbesondere 1 Gew.-% bis 5 Gew.-% aufweist. In einer weiteren bevorzugten Ausgestaltung der Erfindung enthält die auf das Trägermaterial aufzusprühende Schaumregulatoremulsion eine Mischung aus Silikonöl und Paraffinwachs im Gewichtsverhältnis 2:1 bis 1:100, insbesondere 1:1 bis 1:10. Eine besonders bevorzugt eingesetzte Schaumregulatoremulsion enthält 10 Gew.-% bis 40 Gew.-%, insbesondere 15 Gew.-% bis 35 Gew.-% Silikonöl und 50 Gew.-% bis 80 Gew.-% Wasser.The paraffin waxes in question in accordance with the invention are generally complex mixtures without a sharp melting point. For characterization, their melting range is usually determined by differential thermal analysis (DTA) as described in "The Analyst" 87 (1962), 420, and / or their solidification point. This is the temperature at which the wax passes from the liquid to the solid state by slow cooling. According to the invention, paraffins which are completely liquid at room temperature, ie those having a solidification point below 25.degree. C., and solid paraffins which are solid at room temperature are useful. Preferably, the paraffin wax is solid at room temperature and is at 100 ° C in a completely liquid form. For example, the paraffin wax mixtures known from European patent application EP 0 309 931 may be used, for example, from 26% by weight to 49% by weight of microcrystalline paraffin wax having a solidification point of from 62 ° C. to 90 ° C., from 20% by weight to 49% by weight % Hard paraffin with a solidification point of 42 ° C to 56 ° C and 2 wt .-% to 25 wt .-% soft paraffin with a solidification point of 35 ° C to 40 ° C. Preferably, paraffins or paraffin mixtures are used, which solidify in the range of 30 ° C to 90 ° C. It should be noted that even at room temperature appearing paraffin wax mixtures may contain different proportions of liquid paraffin. In the case of the paraffin waxes which can be used according to the invention, the liquid fraction at 40 ° C. is as high as possible, without already being 100% at this temperature. Preferred paraffin wax mixtures have at 40 ° C a liquid content of at least 50 wt .-%, in particular from 55 wt .-% to 80 wt .-%, and at 60 ° C, a liquid content of at least 90 wt .-% to. The temperature, at a liquid content of 100 wt .-% of the paraffin wax is reached, in particularly preferred Paraffinwachsgemischen still below 85 ° C, in particular at 75 ° C to 82 ° C. It should also be ensured that the paraffins contain as far as possible no volatile components. Preferred paraffin waxes contain less than 1 wt .-%, in particular less than 0.5 wt .-% at 110 ° C and atmospheric pressure vaporizable fractions. Paraffin waxes which can be used according to the invention can be obtained, for example, under the trade names Lunaflex® from Fuller and Deawax® from DEA Mineralöl AG. Foam-regulating silicone oil or, in particular, mixtures of paraffin wax with foam-regulating silicone oil can also be used instead of the paraffin wax. The reference to silicone oil in the context of the present invention also always means its mixing with finely divided fillers, for example hydrophilic or hydrophobic silica, so-called highly dispersed silicic acid. Here, pyrogenic or precipitated, in particular hydrophobicized silica having a surface area of at least 50 m 2 / g is particularly preferred, as is commercially available, for example, under the names Aerosil® or Sipernat®. In one embodiment of the invention, silicone oil, for example polydimethylsiloxane, is preferably used in mixtures of paraffin wax and silicone oil in amounts such that the foam regulator emulsion used in the process according to the invention has a content of silicone oil in the range from 0.1% by weight to 10% by weight. , in particular 1 wt .-% to 5 wt .-%. In a further preferred embodiment of the invention, the foam regulator emulsion to be sprayed onto the carrier material contains a mixture of silicone oil and paraffin wax in a weight ratio of 2: 1 to 1: 100, in particular 1: 1 to 1:10. A particularly preferably used foam regulator emulsion contains 10% by weight to 40% by weight, in particular 15% by weight to 35% by weight of silicone oil and 50% by weight to 80% by weight of water.

Falls die erfindungsgemäß brauchbare Schaumregulatoremulsion Paraffinwachs enthält, wird eine zweite Komponente des Entschäumersystems vorzugsweise aus Bisfettsäureamiden gebildet. Geeignet sind Bisamide, die sich von gesättigten Fettsäuren mit 12 bis 22, vorzugsweise 14 bis 18 C-Atomen sowie von Alkylendiaminen mit 2 bis 7 C-Atomen ableiten. Geeignete Fettsäuren sind Laurin-, Myristin-, Stearin-, Arachin- und Behensäure sowie deren Gemische, wie sie aus natürlichen Fetten beziehungsweise gehärteten Ölen, wie Talg oder hydriertem Palmöl, erhältlich sind. Geeignete Diamine sind beispielsweise Ethylendiamin 1,3-Propylendiamin, Tetramethylendiamin, Pentamethylendiamin, Hexamethylendiamin, p-Phenylendiamin und Toluylendiamin. Bevorzugte Diamine sind Ethylendiamin und Hexamethylendiamin. Besonders bevorzugte Bisamide sind Bis-myristoyl-ethylendiamin, Bis-palmitoyl-ethylendiamin, Bisstearoylethylendiamin und deren Gemische sowie die entsprechenden Derivate des Hexamethylendiamins.If the foam regulator emulsion useful in this invention contains paraffin wax, a second component of the defoamer system is preferably formed from bis-fatty acid amides. Suitable bisamides are those of saturated fatty acids having 12 to 22, preferably 14 to 18 carbon atoms and of alkylenediamines having 2 to 7 Derive C atoms. Suitable fatty acids are lauric, myristic, stearic, arachic and behenic acid and mixtures thereof, such as those obtainable from natural fats or hardened oils, such as tallow or hydrogenated palm oil. Examples of suitable diamines are ethylenediamine, 1,3-propylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, p-phenylenediamine and toluenediamine. Preferred diamines are ethylenediamine and hexamethylenediamine. Particularly preferred bisamides are bis-myristoyl-ethylenediamine, bis-palmitoyl-ethylenediamine, bisstearoylethylenediamine and mixtures thereof and the corresponding derivatives of hexamethylenediamine.

Unter nichtionischen Emulgatoren, die in erfindungsgemäß brauchbaren Emulsionen zum Einsatz kommen können, werden insbesondere die Alkoxylate, vorzugsweise die Ethoxylate und/oder Propoxylate von Alkoholen, Alkylaminen, vicinalen Diolen, Carbonsäuren und/oder Carbonsäureamiden, die Alkylgruppen mit 8 bis 22 C-Atomen, vorzugsweise 12 bis 18 C-Atomen, besitzen, verstanden. Der mittlere Alkoxylierungsgrad dieser Verbindungen beträgt dabei in der Regel von 1 bis 10, vorzugsweise 2 bis 5. Sie können in bekannter Weise durch Umsetzung mit den entsprechenden Alkylenoxiden hergestellt werden. Auch Produkte, die durch Alkoxylierung von Fettsäurealkylestern mit 1 bis 4 C-Atomen im Esterteil nach dem Verfahren der internationalen Patentanmeldung WO 90/13533 herstellbar sind, kommen in Frage. Zu den in Frage kommenden Alkoholalkoxylaten gehören die Ethoxylate und/oder Propoxylate von linearen oder verzweigtkettigen Alkoholen mit 8 bis 22 C-Atomen, vorzugsweise 12 bis 18 C-Atomen. Geeignet sind insbesondere die Derivate der Fettalkohole, obwohl auch deren verzweigtkettige Isomere zur Herstellung verwendbarer Alkoxylate eingesetzt werden können. Brauchbar sind demgemäß insbesondere die Ethoxylate primärer Alkohole mit linearen Dodecyl-, Tetradecyl-, Hexadecyl- oder Octadecylresten sowie deren Gemische. Auch der Einsatz entsprechender Alkoxylate von ein- oder mehrfach ungesättigten Fettalkoholen, zu denen beispielsweise Oleylalkohol, Elaidylalkohol, Linoleylalkohol, Linolenylalkohol, Gadoleylalkohol und Erucaalkohol gehört, ist möglich. Auch Ester beziehungsweise Partialester von Carbonsäuren entsprechender C-Kettenlänge mit Polyolen wie Glycerin oder Oligoglycerin können eingesetzt werden. Bevorzugte anionische Emulgatoren sind Alkalisalze der Alkylbenzolsulfonsäuren mit 9 bis 13 C-Atomen in der Alkylgruppe, insbesondere Natriumdodecylbenzolsulfonat. Zusätzlich zu derartigen Emulgatoren können geringe Mengen, gegebenenfalls bis zu 4 Gew.-%, anionischer und/oder nichtionischer Celluloseether wie Carboxymethylcellulose und/oder Hydroxyethylcellulose, enthalten sein.Nonionic emulsifiers which can be used in emulsions which can be used according to the invention are, in particular, the alkoxylates, preferably the ethoxylates and / or propoxylates of alcohols, alkylamines, vicinal diols, carboxylic acids and / or carboxamides, the alkyl groups having 8 to 22 C atoms, preferably 12 to 18 carbon atoms, understood. The average degree of alkoxylation of these compounds is generally from 1 to 10, preferably 2 to 5. They can be prepared in a known manner by reaction with the corresponding alkylene oxides. Also, products which can be prepared by alkoxylation of fatty acid alkyl esters having 1 to 4 carbon atoms in the ester part according to the method of International Patent Application WO 90/13533 come into question. Suitable alcohol alkoxylates include the ethoxylates and / or propoxylates of linear or branched-chain alcohols having 8 to 22 C atoms, preferably 12 to 18 C atoms. Particularly suitable are the derivatives of fatty alcohols, although their branched-chain isomers can be used for the preparation of usable alkoxylates. Accordingly, in particular the ethoxylates of primary alcohols with linear dodecyl, tetradecyl, hexadecyl or octadecyl radicals and mixtures thereof are useful. The use of corresponding alkoxylates of mono- or polyunsaturated fatty alcohols, which include, for example, oleyl alcohol, elaidyl alcohol, linoleyl alcohol, linolenyl alcohol, gadoleyl alcohol and eruca alcohol, is also possible. It is also possible to use esters or partial esters of carboxylic acids of corresponding C chain length with polyols, such as glycerol or oligoglycerol. Preferred anionic emulsifiers are Alkali salts of alkylbenzenesulfonic acids having 9 to 13 carbon atoms in the alkyl group, in particular sodium dodecylbenzenesulfonate. In addition to such emulsifiers, small amounts, optionally up to 4% by weight, of anionic and / or nonionic cellulose ethers, such as carboxymethylcellulose and / or hydroxyethylcellulose, may be present.

Wesentlich zur Herstellung erfindungsgemäß brauchbarer Emulsionen ist, daß man eine homogene Mischung aus Schaumregulatorsystem und insbesondere nichtionischem Emulgator einsetzt. Diese kann man vorteilhaft in einfacher Weise durch Aufschmelzen des bei Raumtemperatur festen Bisamids in Gegenwart des Paraffins und des Emulgators, zweckmäßigerweise unter Rühren beziehungsweise Homogenisieren, erreichen. Falls das Bisamid nicht in Substanz, sondern vorkonfektioniert in Abmischung mit dem Paraffin eingesetzt wird, ist ein Erhitzen über den Schmelzpunkt des Bisamids hinaus in der Regel nicht erforderlich, da sich bereits bei niedrigeren Temperaturen in der Regel eine Lösung des Bisamids im Paraffin bildet. Anschließend an die vorzugsweise bei Temperaturen im Bereich von 60 °C bis 150 °C, insbesondere 80 °C bis 150 °C vorgenommene Bildung des Gemisches aus Entschäumersystem und Emulgator wird dieses, gegebenenfalls nach Abkühlen, mit dem Wasser vermischt, wobei dem Wasser zuvor ein insbesondere anionischer Emulgator zugesetzt worden sein kann. In diesem Fall beträgt die Konzentration an anionischem Emulgator in Wasser vorzugsweise 5 Gew.-% bis 15 Gew.-%.Essential for the preparation according to the invention useful emulsions is that one uses a homogeneous mixture of foam control system and in particular nonionic emulsifier. These can advantageously be achieved in a simple manner by melting the bisamide solid at room temperature in the presence of the paraffin and the emulsifier, expediently with stirring or homogenization. If the bisamide is not used in substance, but prefabricated in admixture with the paraffin, heating beyond the melting point of the bisamide is usually not required, since even at lower temperatures usually forms a solution of the bisamide in the paraffin. Subsequent to the preferably at temperatures in the range of 60 ° C to 150 ° C, in particular 80 ° C to 150 ° C made formation of the mixture of defoamer and emulsifier this is, optionally after cooling, mixed with the water, wherein the water previously a in particular anionic emulsifier may have been added. In this case, the concentration of anionic emulsifier in water is preferably 5 wt% to 15 wt%.

Die so erhältliche Emulsion ist bei Raumtemperatur lagerstabil und man bringt vorzugsweise 3 Gew.-% bis 60 Gew.-%, insbesondere 15 Gew.-% bis 45 Gew.-% an ihr auf das Trägermaterial auf. Nach dem Aufsprühen der wäßrigen Emulsion kann ein Trocknungsschritt, beispielweise unter Verwendung üblicher Wirbelschichttrockner, angeschlossen werden, oder man bringt die Emulsion unter gleichzeitiger Trocknung, zum Beispiel ebenfalls in einer Wirbelschicht, auf. Die erfindungsgemäßen beziehungsweise nach dem erfindungsgemäßen Verfahren erhältlichen Schaumregulatorgranulate enthalten vorzugsweise 5 Gew.-% bis 50 Gew.-%, insbesondere 8 Gew.-% bis 35 Gew.-% Schaumregulatorwirkstoff.The emulsion obtainable in this way is storage-stable at room temperature and preferably 3 to 60% by weight, in particular 15 to 45% by weight, of the carrier material is applied to it. After spraying the aqueous emulsion, a drying step, for example using conventional fluidized bed dryer, be connected, or bringing the emulsion with simultaneous drying, for example, also in a fluidized bed, on. The foam regulator granules according to the invention or obtainable by the process according to the invention preferably contain 5% by weight to 50% by weight, in particular 8% by weight to 35% by weight, of foam regulator active ingredient.

BeispieleExamples

306 Gew.-Teile einer gemäß WO 00/36063 erhaltenen Schaumregulatoremulsion, enthaltend 40 Gew.-% Paraffinwachs mit einem Erstarrungspunkt nach DIN ISO 2207 von 45 °C und einem Flüssiganteil bei 40 °C von ca. 66 Gew.-% und bei 60 °C von ca. 96 % (Lunaflex®, Hersteller DEA), 6 Gew.-% Bistearylsäureethylendiamid, 4,5 Gew.-% Silikonöl, 5,5 Gew.-% anionischen (Na-Dodecylbenzolsulfonat) und 5 Gew.-% nichtionischen (3-fach ethoxylierter C12/14-Fettalkohol, Hersteller Cognis Deutschland GmbH) Emulgator, Rest Wasser, wurden in einem Mischer auf die darin vorgelegte Kombination aus Natriumcarbonat (704 Gew.-Teile) und Citronensäure (63 Gew.-Teile), die man zuvor mit 30 Gew.-Teilen Wasser versetzt hatte, aufgebracht, wobei sich ein Granulat bildete. Dieses wurde anschließend in einem Wirbelschichttrockner bei 80 - 90 °C getrocknet. Das so erhaltene Schaumregulator-Granulat wurden in einer Menge von jeweils 1 Gew.-% zu einem entschäumerfreien teilchenförmigen Waschmittel zugesetzt, was bei Waschtemperaturen von 40 °C, 60 °C und 90 °C eine Entschäumerleistung ergab, die nicht hinter derjenigen bei Einsatz auf konventionelle Art hergestellter Entschäumergranulate zurückstand. Es wies einer höhere Kornstabilität und einen geringeren Feinkornateil auf als ein entsprechend hergestelltes Granulat, dem der Brønsted-Säure-Anteil fehlte oder bei dem dieser durch polymeres Alkalipolycarboxylat ersetzt war.306 parts by weight of a Schaumregulatoremulsion obtained according to WO 00/36063, containing 40 wt .-% paraffin wax having a freezing point according to DIN ISO 2207 of 45 ° C and a liquid content at 40 ° C of about 66 wt .-% and 60 ° C of about 96% (Lunaflex®, manufacturer DEA), 6% by weight of bistearyl acid ethylenediamide, 4.5% by weight of silicone oil, 5.5% by weight of anionic (Na dodecylbenzenesulfonate) and 5% by weight nonionic (3-times ethoxylated C 12/14 fatty alcohol, manufacturer Cognis Germany GmbH) emulsifier, balance water, were mixed in a mixer to the presented therein combination of sodium carbonate (704 parts by weight) and citric acid (63 parts by weight) which had previously been mixed with 30 parts by weight of water applied, whereby a granulate formed. This was then dried in a fluidized bed dryer at 80-90 ° C. The foam regulator granules thus obtained were added in an amount of 1 wt .-% to a defoamer-free particulate detergent, which at wash temperatures of 40 ° C, 60 ° C and 90 ° C gave a defoamer performance not behind that when used conventional type of defoamer granules produced backlog. It had a higher grain stability and a smaller amount of fine particles than a correspondingly produced granules, which lacked the Brønsted acid portion or in which it was replaced by polymeric Alkalipolycarboxylat.

Claims (20)

  1. A process for the preparation of particulate foam regulating granulates by spraying an aqueous foam regulating emulsion which comprises 16% by weight to 70% by weight of foam regulating active ingredient based on paraffin wax and/or silicone oil, 2% by weight to 15% by weight of nonionic and/or anionic emulsifier, and not more than 80% by weight of water onto a solid carrier material, optionally followed by a drying step, characterized in that the carrier material comprises alkali metal carbonate and a Brønsted acid.
  2. The process as claimed in claim 1, characterized in that the Brønsted acid is in solid form at 25°C.
  3. The process as claimed in claim 1 or 2, characterized in that the Brønsted acid has a solubility in water of at least 100 g/l at 25°C.
  4. The process as claimed in any of claims 1 to 3, characterized in that the Brønsted acid is chosen from the di- and tricarboxylic acids, their acidic salts, the acidic salts of inorganic acids, in particular NaHSO4, Na2HPO4 and NaH2PO4, and mixtures thereof.
  5. The process as claimed in any of claims 1 to 4, characterized in that the carrier material comprises alkali metal carbonate and a Brønsted acid in weight ratios of from 1:1 to 100:1, in particular from 20:3 to 80:3.
  6. The process as claimed in any of claims 1 to 5, characterized in that the carrier material has 40% by weight to 90% by weight, in particular 60% by weight to 80% by weight, of alkali metal carbonate and 1-20% by weight, in particular 3% by weight to 9% by weight, of a Brønsted acid.
  7. The process as claimed in any of claims 1 to 6, characterized in that the carrier material additionally comprises further detergent or cleaner constituents which are solid and/or formulated in solid form.
  8. The process as claimed in any of claims 1 to 7, characterized in that an aqueous foam regulating emulsion comprising 16% by weight to 70% by weight of foam regulating active ingredient based on paraffin wax and/or silicone oil, 2% by weight to 15% by weight of nonionic and/or anionic emulsifier, and not more than 80% by weight of water is used.
  9. The process as claimed in any of claims 1 to 8, characterized in that an aqueous foam regulating emulsion comprising 15% by weight to 60% by weight of paraffin wax or a mixture of paraffin wax and silicone oil, 1% by weight to 10% by weight of bis-fatty acid amide deriving from C2-7-diamines and C12-22-fatty acids, 2% by weight to 15% by weight of nonionic and/or anionic emulsifier, and not more than 80% by weight of water is used.
  10. The process as claimed in any of claims 1 to 9, characterized in that the aqueous foam regulating emulsion comprises 30% by weight to 50% by weight of paraffin wax or a mixture of paraffin wax and silicone oil.
  11. The process as claimed in any of claims 1 to 10, characterized in that the aqueous foam regulating emulsion comprises a mixture of silicone oil and paraffin wax in the weight ratio 2:1 to 1:100, in particular 1:1 to 1:10.
  12. The process as claimed in any of claims 1 to 11, characterized in that the paraffin wax is solid at room temperature and is in completely liquid form at 100°C.
  13. The process as claimed in claim 12, characterized in that the paraffin wax has a liquid fraction of at least 50% by weight, in particular of 55% by weight, at 40°C, and a liquid fraction of at least 90% by weight at 60°C.
  14. The process as claimed in any of claims 1 to 13, characterized in that the aqueous foam regulating emulsion comprises 3% by weight to 8% by weight of bis-fatty acid amide deriving from C2-7-diamines and C12-22-fatty acids.
  15. The process as claimed in any of claims 1 to 14, characterized in that the aqueous foam regulating emulsion has a content of silicone oil in the range from 0.1% by weight to 10% by weight, in particular 1% by weight to 5% by weight.
  16. The process as claimed in any of claims 1 to 15, characterized in that the aqueous foam regulating emulsion comprises 3% by weight to 10% by weight of nonionic and/or anionic emulsifier.
  17. The process as claimed in claim 16, characterized in that the nonionic emulsifier is chosen from the alkoxylates, in particular the ethoxylates and/or propoxylates of alcohols, alkylamines, vicinal diols and/or carboxamides which have alkyl groups with 8 to 22 carbon atoms, preferably 12 to 18 carbon atoms, and whose average degree of alkoxylation is from 1 to 10, in particular 2 to 5.
  18. The process as claimed in any of claims 1 to 17, characterized in that a formulation granulation is carried out in a granulation mixer in such a way that an amount of from 40 to 110 parts by weight, in particular 60 to 90 parts by weight, of carrier material is intensively mixed and, with granulation, an amount of from 15 to 50 parts by weight, in particular 25 to 35 parts by weight, of the foam regulating emulsion, optionally heated to a temperature in the range from 70°C to 180°C, is added.
  19. The process as claimed in any of claims 1 to 18, characterized in that the Brønsted acid is citric acid.
  20. A particulate foam regulating agent which can be used in detergents or cleaners and comprises foam regulating active ingredient based on paraffin wax and/or silicone oil, nonionic and/or anionic emulsifier and solid carrier material, characterized in that the carrier material comprises alkali metal carbonate and a Brønsted acid.
EP02722070A 2001-02-22 2002-02-13 Foam regulating granulates Expired - Lifetime EP1362090B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10108459 2001-02-22
DE10108459A DE10108459A1 (en) 2001-02-22 2001-02-22 Stability of foam-regulator granulates for use in detergents is improved by using a carrier containing alkali carbonate and a Bronsted acid
PCT/EP2002/001458 WO2002074894A1 (en) 2001-02-22 2002-02-13 Foam regulating granulates

Publications (2)

Publication Number Publication Date
EP1362090A1 EP1362090A1 (en) 2003-11-19
EP1362090B1 true EP1362090B1 (en) 2006-09-13

Family

ID=7675065

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02722070A Expired - Lifetime EP1362090B1 (en) 2001-02-22 2002-02-13 Foam regulating granulates

Country Status (5)

Country Link
US (1) US7279453B2 (en)
EP (1) EP1362090B1 (en)
DE (2) DE10108459A1 (en)
ES (1) ES2272700T3 (en)
WO (1) WO2002074894A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0111863D0 (en) 2001-05-15 2001-07-04 Unilever Plc Granular composition
DE102004021384A1 (en) * 2004-04-30 2005-11-24 Henkel Kgaa Process for the production of granules with improved storage stability and abrasion resistance
DE102005040273B4 (en) * 2005-08-24 2007-08-30 Henkel Kgaa Use of foam regulator granules as deposit prevention in machine textile washing
DE102005040274B3 (en) * 2005-08-24 2007-04-12 Henkel Kgaa Foam regulator granulate

Family Cites Families (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1407997A (en) * 1972-08-01 1975-10-01 Procter & Gamble Controlled sudsing detergent compositions
US4414130A (en) * 1976-08-17 1983-11-08 Colgate Palmolive Company Readily disintegrable agglomerates of insoluble detergent builders and detergent compositions containing them
DE2753680C2 (en) * 1977-12-02 1986-06-26 Henkel KGaA, 4000 Düsseldorf Process for the production of powdered detergents containing organic silicon polymers with improved dissolving properties
DE3011998C2 (en) 1980-03-28 1982-06-16 Henkel KGaA, 4000 Düsseldorf Process for the production of a storage-stable, easily soluble granulate with a content of bleach activators
DE3128631A1 (en) 1981-07-20 1983-02-03 Henkel Kgaa "METHOD FOR PRODUCING A FOAMED, SILICONE-CONTAINING DETERGENT"
ATE20358T1 (en) * 1981-07-31 1986-06-15 Unilever Nv FOAM CONTROL AGENTS AND DETERGENT COMPOSITIONS CONTAINING THEM.
DE3224135A1 (en) 1982-06-29 1983-12-29 Th. Goldschmidt Ag, 4300 Essen POWDER-BASED DEFOAMER AND METHOD FOR THE PRODUCTION THEREOF
DE3436194A1 (en) 1984-10-03 1986-04-10 Henkel KGaA, 4000 Düsseldorf Process for the production of a pourable anti-foamer preparation
DE3732947A1 (en) 1987-09-30 1989-04-13 Henkel Kgaa FOAM REGULATOR SUITABLE FOR USE IN WASHING AND CLEANING AGENTS
GB8806702D0 (en) 1988-03-21 1988-04-20 Unilever Plc Detergent powders & processes for preparing them
US4895667A (en) * 1988-05-24 1990-01-23 The Dial Corporation Fabric treating compositions
DE3914131A1 (en) 1989-04-28 1990-10-31 Henkel Kgaa USE OF CALCINATED HYDROTALCITES AS CATALYSTS FOR ETHOXYLATION OR PROPOXYLATION OF FATTY ACID ESTERS
DE4004687A1 (en) * 1990-02-15 1991-08-22 Henkel Kgaa Pourable defoamer granules contg. organo-polysiloxane - contg. silica, plus cellulose ether and mixt. of non-phosphate carrier salts, useful in washing and cleaning compsns., etc.
DE4041752A1 (en) 1990-12-24 1992-06-25 Henkel Kgaa ENZYME PREPARATION FOR WASHING AND CLEANING AGENTS
GB9114195D0 (en) * 1991-07-01 1991-08-21 Unilever Plc Antifoam ingredient
DE4127323A1 (en) 1991-08-20 1993-02-25 Henkel Kgaa METHOD FOR PRODUCING TENSIDE GRANULES
US5591705A (en) * 1991-12-03 1997-01-07 The Procter & Gamble Company Rinse-active foam control particles
DE4234376A1 (en) * 1992-10-12 1994-04-14 Henkel Kgaa Recyclables and mixtures of substances for wetting, washing and / or cleaning agents in a new formulation
ZA936554B (en) * 1992-09-08 1995-03-06 Unilever Plc Detergent composition and process for its production.
US5415806A (en) * 1993-03-10 1995-05-16 Lever Brothers Company, Division Of Conopco, Inc. Cold water solubility for high density detergent powders
DE4325881A1 (en) * 1993-08-02 1995-02-09 Henkel Kgaa Foam regulator granules and process for the production thereof
DE4329463A1 (en) 1993-09-01 1995-03-02 Cognis Bio Umwelt More enzyme granules
DE4408360A1 (en) 1994-03-14 1995-09-21 Henkel Kgaa Process for the production of dirt-dissolving granules
DE19505690A1 (en) * 1995-02-20 1996-08-22 Henkel Kgaa Process for the production of low-foam detergents with high bulk density
US6093218A (en) * 1996-07-31 2000-07-25 The Procter & Gamble Company Detergent composition comprising an acid source with a specific particle size
DE19636206A1 (en) * 1996-09-06 1998-03-12 Henkel Kgaa Process for the production of paraffin-containing foam regulators
DE19828080A1 (en) * 1998-06-24 1999-12-30 Henkel Kgaa Production of silicone antifoam granules for solid detergents
DE19857204A1 (en) 1998-12-11 2000-06-15 Henkel Kgaa Aqueous foam regulator emulsion
US6610752B1 (en) * 1999-10-09 2003-08-26 Cognis Deutschland Gmbh Defoamer granules and processes for producing the same

Also Published As

Publication number Publication date
WO2002074894A1 (en) 2002-09-26
US20040152615A1 (en) 2004-08-05
DE10108459A1 (en) 2002-09-12
EP1362090A1 (en) 2003-11-19
DE50208134D1 (en) 2006-10-26
ES2272700T3 (en) 2007-05-01
US7279453B2 (en) 2007-10-09

Similar Documents

Publication Publication Date Title
EP1137751B1 (en) Aqueous foam control emulsion
DE3436194C2 (en)
DE19953796A1 (en) Solid washing, rinsing and cleaning agents
EP1090102B1 (en) Process for producing defoaming granulates
EP1362090B1 (en) Foam regulating granulates
DE19837195A1 (en) Producing defoaming granulate, for solid detergent, by spraying aqueous silicone emulsion onto pre-product mixture, while drying and granulating
EP0708817B1 (en) Pourable phosphate-free foam-control agent
EP1917338B1 (en) Foam regulator granules
DE102005040273B4 (en) Use of foam regulator granules as deposit prevention in machine textile washing
WO1993017772A1 (en) Paraffin-based foam control agent
WO1997034983A1 (en) Particulate foam-regulating agent made from paraffin
DE19636206A1 (en) Process for the production of paraffin-containing foam regulators
EP1228180A1 (en) Anti-foaming granules
DE4240166A1 (en) Silicone-free foam control agent
DE4240160A1 (en) Foam control agent based on fatty acid esters
DE4323411A1 (en) Pourable, phosphate-free foam controller
WO1996026258A1 (en) Process for producing low-foam washing agents with high piled density
DE19837196A1 (en) Producing defoaming granulate, for solid detergents, by spraying aqueous silicone emulsion onto pre-product mixture, while drying and granulating
DE19854531A1 (en) Defoamer granules with ether
DE10122436A1 (en) Preparing foam-regulating granules useful in washing and cleaning compositions, by applying mixture containing silicone oil to wax particles
WO2000027962A1 (en) Defoamer granulates comprising ketones
WO2001038473A1 (en) Method of producing defoaming granulates

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20030814

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR

AX Request for extension of the european patent

Extension state: RO SI

RIN1 Information on inventor provided before grant (corrected)

Inventor name: HAMMELSTEIN, STEFAN

Inventor name: WICHE, ADOLF

Inventor name: BLANK, VOLKER

Inventor name: STURM, MARIO

Inventor name: ARTIGA GONZALEZ, RENE-ANDRES

Inventor name: PEGELOW, ULRICH

RIN1 Information on inventor provided before grant (corrected)

Inventor name: BLANK, VOLKER

Inventor name: STURM, MARIO

Inventor name: PEGELOW, ULRICH

Inventor name: ARTIGA GONZALEZ, RENE-ANDRES

Inventor name: HAMMELSTEIN, STEFAN

Inventor name: WICHE, ADOLF

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

RBV Designated contracting states (corrected)

Designated state(s): DE ES FR GB IT

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): DE ES FR GB IT

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED.

Effective date: 20060913

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

Free format text: NOT ENGLISH

REF Corresponds to:

Ref document number: 50208134

Country of ref document: DE

Date of ref document: 20061026

Kind code of ref document: P

GBT Gb: translation of ep patent filed (gb section 77(6)(a)/1977)

Effective date: 20070102

ET Fr: translation filed
REG Reference to a national code

Ref country code: ES

Ref legal event code: FG2A

Ref document number: 2272700

Country of ref document: ES

Kind code of ref document: T3

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20070614

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20140211

Year of fee payment: 13

Ref country code: IT

Payment date: 20140213

Year of fee payment: 13

Ref country code: ES

Payment date: 20140113

Year of fee payment: 13

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20140212

Year of fee payment: 13

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20140417

Year of fee payment: 13

REG Reference to a national code

Ref country code: DE

Ref legal event code: R119

Ref document number: 50208134

Country of ref document: DE

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20150213

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

Effective date: 20151030

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20150213

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20150213

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20150901

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20150302

REG Reference to a national code

Ref country code: ES

Ref legal event code: FD2A

Effective date: 20160330

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: ES

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20150214