EP1334811A2 - A process and apparatus for decorating ceramic slabs or tiles - Google Patents
A process and apparatus for decorating ceramic slabs or tiles Download PDFInfo
- Publication number
- EP1334811A2 EP1334811A2 EP03425046A EP03425046A EP1334811A2 EP 1334811 A2 EP1334811 A2 EP 1334811A2 EP 03425046 A EP03425046 A EP 03425046A EP 03425046 A EP03425046 A EP 03425046A EP 1334811 A2 EP1334811 A2 EP 1334811A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- powders
- layer
- firing
- conveyor plane
- mobile conveyor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0205—Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
Definitions
- the prior art teaches a way of obtaining decorations on blanks by applying soluble salts on the previously-formed tile. Though this leads to appreciable aesthetic results, it is not possible to obtain very precise designs with sufficiently brilliant coloration. Further, the level of penetration into the product is not very deep. The production process also involves the use of traditional silk-screening machines, and therefore leads to considerable pollution.
- a production line is characterised by a double-pressing which comprises a compacting (low pressure) of the base powders, and a depositing on the compacted base of coloured granulated powders arranged in predetermined patterns (obtained by means of special holed matrices).
- the final pressing operation results in the formed product which will then be fired.
- the level of final precision of the pattern is somewhat approximative and not exact enough to satisfy some requirements.
- the main aim of the present invention is to obviate the limitations and drawbacks in the prior art by providing a process for decoration ceramic slabs or tiles, through which very precise decoration can be obtained, characterised by tones and shades controlled point-by-point and by intense and brilliant colours (where so desired, obviously).
- a further aim of the present invention is to provide, by a simple process, a considerable depth of penetration of the decoration into the tile body mass.
- a further aim is to eliminate the need to arrange printing matrices for making dry-stage decoration - and with it to eliminate the paraphernalia involved it the use of the matrices, in relation to storage space and the transport of the objects themselves so that they can be changed each time the decoration to be effected is changed.
- An advantage of the present invention is the fact that no contact occurs between the matrix and the piece to be decorated during the decorating process.
- a further advantage is that the process can advantageously be applied also to small production batches.
- a further advantage is the reduction (in relation to the prior art) in the space occupied by the production line, as well as the space needed for materials, i.e. colorants and clay.
- a still further advantage, of no small importance, is the drastic reduction in the consumption of raw materials and in the generation of pollution.
- the process for decorating ceramic slabs and tiles comprises the following stages:
- Compaction is normally carried out using a pressure which varies from 5 to 10 kg/cm 2 , and which in any case does not exceed 15 kg/cm 2 .
- the pressed product After final pressing the pressed product can be cut to size to produce a slab or tile of the desired size, whence it can be sent for firing.
- an apparatus for ceramic slab or tile decoration which, with reference to the figures, comprises a mobile conveyor plane or belt 1 superiorly to which the following are positioned, in order:
- the first feeder 2 comprises a first hopper 20 equipped with a valve batcher 21 for regulating the thickness of the first layer of powders 3 deposited on the mobile conveyor plane 1.
- the second feeder 2 comprises a second hopper 40 equipped with a valve batcher 41 for regulating the thickness of the second layer of powders 5, also known as a "primer” deposited on the first layer 3.
- the compacting device 6 comprises a compacting belt 60, ring-wound and stretched between two rollers 61 having parallel axes and arranged perpendicularly to the advancement direction of the mobile conveyor plane 1.
- the lower branch 61 of the compacting belt 60 faces the underlying mobile conveyor plane 1, and is arranged at an inclination thereto with, the angle of inclination such that the distance between the lower branch 61 and the mobile conveyor plane 1 decreases gradually in the advancement direction of the conveyor plane 1.
- the press 8 which has the task of carrying out the final pressing operation, comprises:
- At least the lower body 80 (but possibly the upper body 81) is solidly connected to the piston 83 of a hydraulic power organ 84.
- the colouring substance reacts during subsequent firing with the powders of the second layer, colouring them according to the pattern desired.
- the material After application of the colouring substances by the inkjet decorating machines, the material is subjected to final pressing by the press 8.
- the pressed product can be cut down to produce shaped slabs or tiles ready for firing.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
Claims (8)
- A process and apparatus for decorating ceramic slabs or tiles, comprising:application of a first layer of powders (3) on a mobile conveyor plane (1); the powders (3) being raw materials destined for press-forming and firing to produce a ceramic slab or a tile;possible application of a second layer of powders (5) on the first layer of powders (3); the second layer of powders (5) reacting during a subsequent firing with subsequently-applied colouring substances according to predetermined patterns;a slight compacting by pressing, if considered necessary;application, in accordance with predetermined patterns, and by means of ink-jet systems, of colouring liquids which will react, during firing, with at least the powders of the second layer of powders (5) in order to colour the second layer of powders (5);a final pressing;cutting the pressed product to size to produce a slab or tile of the desired size before being sent for firing.
- The process of claim 1, characterised in that the final pressing stage comprises a cutting down of the pressed product to achieve a formed tile or slab to be sent on for firing.
- The process of claim 1 or 2, characterised in that the slight compacting is carried out by applying a pressure of not more than 15 kg/cm2.
- An apparatus for decorating ceramic slabs or tiles, comprising a mobile conveyor plane or belt (1) superiorly to which are positioned, in order:a first feeder (2) for applying or depositing on the conveyor plane (1) a first layer of powders (3) constituting the raw material to be formed by pressing and to be subsequently subjected to firing to produce a finished product, i.e. a ceramic slab or tile;a second feeder (4) for applying or depositing on the first layer of powders (3) a second layer of powders (5), or "primer", which during the firing process will react with colouring substances, subsequently to be applied according to predetermined patterns;a compacting device (6) of the material deposited on the conveyor plane (1);at least one decorating machine (7) which is able to apply, using an ink-jet system, liquid colouring substances which during the firing process will react with at least the powders of the second layer of powders (5) and colour the powders (5);a press (8) for carrying out the final pressing operation, forming the slabs or tiles before firing.
- The apparatus of claim 4, characterised in that the first feeder (2) comprises a first hopper (20) equipped with a valve batcher (21) for regulating the thickness of the first layer of powders (3) deposited on the mobile conveyor plane (1).
- The apparatus of claim 5, characterised in that the second feeder (4) comprises a second hopper (40) equipped with a valve batcher (41) for regulating the thickness of the second layer of powders (5) deposited on the first layer (3).
- The apparatus of claim 6, characterised in that the compacting device (6) comprises a compacting belt (60), ring-wound and stretched between two rollers (61) having parallel axes and arranged perpendicularly to the advancement direction of the mobile conveyor plane (1); the lower branch (61) of the compacting belt (60) faces the underlying mobile conveyor plane (1), and is arranged at an inclination thereto with, the angle of inclination such that the distance between the lower branch (61) and the mobile conveyor plane (1) decreases gradually in the advancement direction of the conveyor plane (1).
- The apparatus of claim 7, characterised in that the press (8), which carries out the final pressing operation, comprises:a lower body (80) having an upper surface which is predisposed so that the mobile conveyor plane (1) can rest and run on an upper surface thereof;an upper body (81) having a lower surface which is predisposed so that a ring-wound belt (82) can rest and run thereon;at least the lower body (80) or at least the upper body (81) being solidly connected to a piston (83) of a hydraulic power organ (84).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMO20020026 ITMO20020026A1 (en) | 2002-02-07 | 2002-02-07 | METHOD AND EQUIPMENT FOR THE DECORATION OF CERAMIC SLABS OR TILES |
| ITMO20020026 | 2002-02-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1334811A2 true EP1334811A2 (en) | 2003-08-13 |
| EP1334811A3 EP1334811A3 (en) | 2005-04-20 |
Family
ID=27590469
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03425046A Withdrawn EP1334811A3 (en) | 2002-02-07 | 2003-01-29 | A process and apparatus for decorating ceramic slabs or tiles |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1334811A3 (en) |
| IT (1) | ITMO20020026A1 (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1977872A2 (en) | 2007-04-04 | 2008-10-08 | T.S.C. S.p.A. | Method for decorating a ceramic base support, in particular a tile |
| EP2065150A1 (en) | 2007-11-27 | 2009-06-03 | SCG Building Materials Co., Ltd. | A device for making continuous veining of desired patterns extending through the entire thickness of a product and process of making thereof |
| EP1972450A3 (en) * | 2007-03-20 | 2009-07-01 | Ingegneria Ceramica S.r.l. | A printing head for tile decoration |
| RU2399485C2 (en) * | 2005-07-19 | 2010-09-20 | Сакми Кооператива Мекканичи Имола Сосиета' Кооператива | System for changing order of powders that create strip for formation of ceramic tiles or panels |
| CN102555036A (en) * | 2011-12-31 | 2012-07-11 | 东莞市德迈特隔热材料有限公司 | A kind of automatic production equipment and production method of expanded perlite fireproof door core board |
| WO2012143960A1 (en) * | 2011-04-22 | 2012-10-26 | Vecor Ip Holdings Ltd | Apparatuses, system and methods for forming pressed articles and pressed articles formed thereby |
| US8333916B2 (en) | 2006-09-22 | 2012-12-18 | Scg Building Materials Co., Ltd. | Apparatus and method for forming a pattern in ceramic tile or slab with prescribed thickness |
| WO2015114433A1 (en) * | 2014-01-30 | 2015-08-06 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | A continuous press belt for ceramic slabs having a structured surface, and a method for manufacture of the belt and use thereof |
| WO2015118196A1 (en) | 2014-02-07 | 2015-08-13 | Kerajet, S.A. | Device, method and machine for depositing powdered or granulated solids on a surface |
| IT201800007720A1 (en) * | 2018-08-01 | 2020-02-01 | System Ceram Spa | DEVICE AND METHOD FOR MASS DECORATION OF CERAMIC PRODUCTS |
| IT201800010612A1 (en) * | 2018-11-27 | 2020-05-27 | Granitifiandre Spa | METHOD AND PLANT FOR THE FORMING OF CERAMIC SHEETS |
| CN112092170A (en) * | 2020-09-22 | 2020-12-18 | 佛山市赛普飞特科技有限公司 | Real-time coloring method and system for digital brick bricks |
| CN112589969A (en) * | 2020-12-07 | 2021-04-02 | 佛山市恒力泰机械有限公司 | A intermittent type formula continuous forming equipment for ceramic plate production |
| CN112936553A (en) * | 2021-03-30 | 2021-06-11 | 清远市简一陶瓷有限公司 | Method for calculating material proportion of each color of multi-design whole-body ceramic tile |
| CN114274317A (en) * | 2021-12-28 | 2022-04-05 | 广东天弼陶瓷有限公司 | Large-particle blocky ceramic tile and preparation method thereof |
| IT202300008334A1 (en) * | 2023-04-28 | 2024-10-28 | Siti B & T Group Spa | CERAMIC PRODUCT FORMING EQUIPMENT |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110883924B (en) * | 2019-11-14 | 2021-04-20 | 天津航空机电有限公司 | Glazing equipment and glazing method for semiconductor block of aviation ignition nozzle |
| CN110948656B (en) * | 2019-12-19 | 2021-04-23 | 米浩然 | Glazing device for manufacturing building cup |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1287505B1 (en) * | 1996-11-22 | 1998-08-06 | Algeri Maris | Continuous pressing method and plant for production of tiles - involves controlled discharge of contained layer of powder on conveyor belt that advances through pre-pressing rollers to mould and pressing punch |
| EP0927687B1 (en) * | 1997-12-23 | 2004-05-26 | Maris Algeri | Method and means for transfer of granular materials |
| EP1005967A1 (en) * | 1998-11-30 | 2000-06-07 | Ceramiche Provenza S.R.L. | Process and device for loading the moulds of pressure-glazed tile-forming presses |
-
2002
- 2002-02-07 IT ITMO20020026 patent/ITMO20020026A1/en unknown
-
2003
- 2003-01-29 EP EP03425046A patent/EP1334811A3/en not_active Withdrawn
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2399485C2 (en) * | 2005-07-19 | 2010-09-20 | Сакми Кооператива Мекканичи Имола Сосиета' Кооператива | System for changing order of powders that create strip for formation of ceramic tiles or panels |
| US8333916B2 (en) | 2006-09-22 | 2012-12-18 | Scg Building Materials Co., Ltd. | Apparatus and method for forming a pattern in ceramic tile or slab with prescribed thickness |
| EP1972450A3 (en) * | 2007-03-20 | 2009-07-01 | Ingegneria Ceramica S.r.l. | A printing head for tile decoration |
| EP1977872A3 (en) * | 2007-04-04 | 2010-09-01 | T.S.C. S.p.A. | Method for decorating a ceramic base support, in particular a tile |
| EP1977872A2 (en) | 2007-04-04 | 2008-10-08 | T.S.C. S.p.A. | Method for decorating a ceramic base support, in particular a tile |
| EP2065150A1 (en) | 2007-11-27 | 2009-06-03 | SCG Building Materials Co., Ltd. | A device for making continuous veining of desired patterns extending through the entire thickness of a product and process of making thereof |
| US9487444B2 (en) | 2011-04-22 | 2016-11-08 | Mass S.P.A. | Apparatuses, system and methods for forming pressed articles and pressed articles formed thereby |
| WO2012143960A1 (en) * | 2011-04-22 | 2012-10-26 | Vecor Ip Holdings Ltd | Apparatuses, system and methods for forming pressed articles and pressed articles formed thereby |
| CN102555036B (en) * | 2011-12-31 | 2014-01-08 | 东莞市德迈特隔热材料有限公司 | Full-automatic production equipment and production method for expanded perlite fireproof door core plate |
| CN102555036A (en) * | 2011-12-31 | 2012-07-11 | 东莞市德迈特隔热材料有限公司 | A kind of automatic production equipment and production method of expanded perlite fireproof door core board |
| WO2015114433A1 (en) * | 2014-01-30 | 2015-08-06 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | A continuous press belt for ceramic slabs having a structured surface, and a method for manufacture of the belt and use thereof |
| CN105939843A (en) * | 2014-01-30 | 2016-09-14 | 萨克米伊莫拉机械合作社合作公司 | A continuous press belt for ceramic slabs having a structured surface, and a method for manufacture of the belt and use thereof |
| CN105939843B (en) * | 2014-01-30 | 2018-11-16 | 萨克米伊莫拉机械合作社合作公司 | For the continuous pressure zone of the ceramic wafer with structured surface and the method for manufacture and use thereof of band |
| WO2015118196A1 (en) | 2014-02-07 | 2015-08-13 | Kerajet, S.A. | Device, method and machine for depositing powdered or granulated solids on a surface |
| IT201800007720A1 (en) * | 2018-08-01 | 2020-02-01 | System Ceram Spa | DEVICE AND METHOD FOR MASS DECORATION OF CERAMIC PRODUCTS |
| IT201800010612A1 (en) * | 2018-11-27 | 2020-05-27 | Granitifiandre Spa | METHOD AND PLANT FOR THE FORMING OF CERAMIC SHEETS |
| EP3659769A1 (en) * | 2018-11-27 | 2020-06-03 | Granitifiandre Societa' Per Azioni | Method and plant for forming ceramic plates |
| CN112092170A (en) * | 2020-09-22 | 2020-12-18 | 佛山市赛普飞特科技有限公司 | Real-time coloring method and system for digital brick bricks |
| CN112589969A (en) * | 2020-12-07 | 2021-04-02 | 佛山市恒力泰机械有限公司 | A intermittent type formula continuous forming equipment for ceramic plate production |
| CN112936553A (en) * | 2021-03-30 | 2021-06-11 | 清远市简一陶瓷有限公司 | Method for calculating material proportion of each color of multi-design whole-body ceramic tile |
| CN112936553B (en) * | 2021-03-30 | 2022-08-02 | 清远市简一陶瓷有限公司 | Method for calculating material proportion of each color of multi-design whole-body ceramic tile |
| CN114274317A (en) * | 2021-12-28 | 2022-04-05 | 广东天弼陶瓷有限公司 | Large-particle blocky ceramic tile and preparation method thereof |
| IT202300008334A1 (en) * | 2023-04-28 | 2024-10-28 | Siti B & T Group Spa | CERAMIC PRODUCT FORMING EQUIPMENT |
| WO2024224282A1 (en) * | 2023-04-28 | 2024-10-31 | Siti - B&T Group S.P.A. | Appliance and process for forming ceramic manufactured articles |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1334811A3 (en) | 2005-04-20 |
| ITMO20020026A1 (en) | 2003-08-07 |
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