EP1322718A1 - Method for producing a multicomponent system which can be thermally hardened and hardened by actinic radiation and the use thereof - Google Patents
Method for producing a multicomponent system which can be thermally hardened and hardened by actinic radiation and the use thereofInfo
- Publication number
- EP1322718A1 EP1322718A1 EP01986708A EP01986708A EP1322718A1 EP 1322718 A1 EP1322718 A1 EP 1322718A1 EP 01986708 A EP01986708 A EP 01986708A EP 01986708 A EP01986708 A EP 01986708A EP 1322718 A1 EP1322718 A1 EP 1322718A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- actinic radiation
- curable
- carbon
- anspmch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C09D175/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/625—Polymers of alpha-beta ethylenically unsaturated carboxylic acids; hydrolyzed polymers of esters of these acids
- C08G18/6254—Polymers of alpha-beta ethylenically unsaturated carboxylic acids and of esters of these acids containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/81—Unsaturated isocyanates or isothiocyanates
- C08G18/8141—Unsaturated isocyanates or isothiocyanates masked
- C08G18/815—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen
- C08G18/8158—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen with unsaturated compounds having only one group containing active hydrogen
- C08G18/8175—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen with unsaturated compounds having only one group containing active hydrogen with esters of acrylic or alkylacrylic acid having only one group containing active hydrogen
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31547—Of polyisocyanurate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31554—Next to second layer of polyamidoester
Definitions
- the present invention relates to a new method for producing a multicomponent system curable thermally and with actinic radiation.
- the present invention relates to a new multi-component system curable thermally and with actinic radiation.
- the present invention relates to the use of the new multi-component system or the multi-component system produced by the new method as a coating material, adhesive or sealant.
- the present invention relates to the use of the coating materials for the automotive painting, car refinishing, the painting of furniture, doors, windows or structures in the interior and exterior as well as for industrial painting, including coil coating, container coating and the coating or impregnation of electrotechnical components.
- actinic radiation is understood to mean electromagnetic radiation such as near infrared (NIR), visible light, UV radiation or X-rays, in particular UV radiation, or corpuscular radiation such as electron beams.
- NIR near infrared
- UV radiation visible light
- UV radiation UV radiation
- X-rays UV radiation
- corpuscular radiation such as electron beams.
- the hardening process with heat and actinic radiation is also referred to as dual-cure for short.
- a dual-cure multicomponent system is known, for example, from European patent application EP 0 928 800 A1. It contains a urethane (meth) acrylate with free isocyanate groups and (meth) acryloyl groups, a photoinitiator and an isocyanate-reactive compound, in particular a polyol or polyamine.
- This dual-cure coating material offers the possibility to vary the property profiles of coating material and coating and to adapt them specifically to different uses, but it is Flash-off time still too long and its initial hardness in the shadow zones of complex three-dimensional substrates, which cannot be achieved by the actinic radiation without major equipment expenditure, is too low.
- the processes for producing the known dual-cure multicomponent systems have the disadvantage that the composition of the dual-cure multicomponent systems has to be determined from the outset; Subsequent variations are hardly possible and can lead to a deterioration in the application properties profile, so that the dual-cure multicomponent systems in question are no longer suitable for demanding use such as automotive refinishing.
- the known methods lack the necessary breadth of variation and flexibility.
- the thermally curable multicomponent clearcoats already available in a workshop cannot be adjusted as dual-cure multicomponent clearcoats when a need arises suddenly by adding components curable with actinic radiation.
- the object of the present invention is to provide a new process for the production
- the dual-cure multicomponent systems produced according to this procedure should also have an application-related property profile that is at least comparable, if not even better, to the application-related property profile of the dual-cure multicomponent systems produced in a customary and known manner.
- the coatings produced with this should have a high initial hardness even in the problematic shadow zones of complex three-dimensional substrates.
- the dual-cure multicomponent system produced by the new process and / or the new should be suitable both as a coating material and as an adhesive and sealant.
- the new coating material produced according to the new process is said to be excellent for initial automotive painting, car refinishing, the painting of furniture, doors, windows or structures indoors and outdoors as well as for industrial painting, including coil coating, container coating and the like Coatings or impregnation of electrical components.
- the coatings, adhesive layers and seals which are produced from the dual-cure multicomponent system produced by the new process and / or from the new dual-cure multicomponent system are intended to be one high scratch resistance, very good chemical, petrol, solvent and etch and weather resistance and show no cracks.
- the adhesive layers and seals should have a permanent adhesive strength or a permanent sealability even under extreme and / or rapidly changing climatic conditions.
- the coatings are also said to be outstandingly suitable as clearcoats in the context of multi-layer paint and / or effect coatings.
- the new clearcoats should have a high initial hardness even in the problematic shadow zones of complex three-dimensional substrates.
- component (A) and / or component (B) contains shortly before they are mixed with at least one further liquid component (C)
- (C 1) at least one constituent curable with actinic radiation having, on average, at least two functional groups per molecule which contain at least one bond which can be activated with actinic radiation, and / or (C 2) at least one thermally and with actinic radiation curable component with on average at least one functional group per molecule which contains at least one bond which can be activated with actinic radiation, and with at least one isoeyanate-reactive functional group on average or with at least one statistical average an isocyanate group in the molecule
- the new process for producing a multi-component system that is curable thermally and with actinic radiation is referred to as the “process according to the invention”.
- multicomponent system at least one reactive diluent curable with actinic radiation with at least 5 bonds activatable with actinic radiation per molecule, the reactive diluent (C) not being introduced via a thixotropic agent.
- the new, new thermally and actinic radiation curable (dual cure) multicomponent system is referred to as "multicomponent system according to the invention”.
- Component (A) suitable for the process according to the invention or the multicomponent system according to the invention contains at least one constituent (A 1) with a statistical average of at least two, in particular at least three, isoeyanate-reactive functional groups per molecule.
- Suitable isoeyanate-reactive functional groups are thiol, primary or secondary amino, imino or hydroxyl groups, especially hydroxyl groups.
- the component (A 1) can be low molecular weight, oligomeric or polymeric. It is preferably oligomeric or polymeric.
- the basic structures of the low molecular weight components (A 1) are not critical, but can come from a wide variety of organic compound classes.
- suitable classes of compounds are optionally heteroatoms such as alkyl, cycloalkyl, alkylcycloalkyl, cycloalkylalkyl, aryl, alkylaryl, cycloalkylaryl, arylalkyl and / or arylcycloalkyl compounds, which optionally carry further substituents, such as oxygen, nitrogen, sulfur, silicon or phosphorus which, however, must not react with the bonds that can be activated with actinic radiation during the manufacture of the components, their storage and / or their use.
- the basic structures of the oligomeric or polymeric constituents (A 1) are also not critical and can come from a wide variety of oligomer and polymer classes.
- suitable oligomer and polymer classes are random, alternating and / or block-like linear and / or branched and or comb-like (co) polymers of ethylenic unsaturated monomers, or polyaddition resins and / or
- Examples of highly suitable (co) polymers (A 1) are poly (meth) acrylates and partially saponified polyvinyl esters.
- Examples of highly suitable polyaddition resins and / or polycondensation resins (A 1) are polyesters, alkyds, polyurethanes, polylactones, polycarbonates, polyethers, epoxy resin-amine adducts, polyureas, polyamides or polyimides.
- the (meth) acrylate copolymers in particular those containing hydroxyl groups, have particular advantages and are used according to the invention particularly preferably as constituents (A 1).
- the (meth) acrylate copolymers (A 1) are known polymers. Their production is not special in terms of process technology, but takes place with the aid of the methods known and known in the plastics field of continuous or discontinuous radical-initiated copolymerization in bulk, solution, emulsion, mini-emulsion or micro-emulsion under normal pressure or pressure in stirred tanks, autoclaves, tubular reactors, loop reactors or Taylor reactors at temperatures from 50 to 200 ° C.
- Their hydroxyl number is preferably 70 to 200, preferably 80 to 170, in particular 90 to or 150 mg KOH / g.
- Components (A 1) are present in component (A) in widely varying amounts.
- the component preferably contains the constituents (A 1) in an amount of 40 to 95, preferably 45 to 95 and in particular 40 to 90% by weight, in each case based on component (A).
- component (A) of the multicomponent system can also contain other customary and known additives in effective amounts. It is essential that the additives do not inhibit or completely prevent the dual-cure crosslinking reactions.
- suitable additives are nanoparticles, thermally curable reactive thinners, low-boiling organic solvents and high-boiling organic solvents (“long solvents”), water, UV absorbers, light stabilizers, free radical scavengers, thennolabile free-radical initiators, photoinitiators and coinitiators, crosslinking agents such as those used in one-component systems are used, catalysts for technical crosslinking, deaerating agents, slip additives, polymerization inhibitors, defoamers, emulsifiers, wetting and diperging agents, adhesion promoters, leveling agents, film-forming aids, sag control agents (SCA), rheology-controlling additives (thickeners), flame retardants, siccatives, drying agents,
- SCA sag control agents
- Thickeners rheology-controlling additives
- Thermally curable reactive diluents are positionally isomeric diethyloctanediols or hydroxyl group-containing hyperbranched compounds or dendrimers, as are described, for example, in German patent applications DE 198 05 421 A1, DE 198 09 643 A1 or DE 198 40 405 5 A1.
- Suitable low-boiling organic solvents and high-boiling organic solvents are ketones such as methyl ethyl ketone, methyl isoamyl ketone or methyl isobutyl ketone, esters such as ethyl acetate,
- ethers such as dibutyl ether or ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butylene glycol or dibutylene glycol dimethyl, diethyl or dibutyl ether or mixed or N-methylpyrrole or N or methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole Hydrocarbons such as Solventnaphtha®, petrol
- thermolabile free-radical initiators examples include organic peroxides, organic azo compounds or C-C-cleaving initiators such as dialkyl peroxides, peroxocarboxylic acids, peroxodicarbonates, peroxide esters, hydroperoxides, ketone peroxides, azodinitriles or benzpinacol silyl ethers.
- Suitable catalysts for the crosslinking are dibutyltin dilaurate, dibutyltin dioleate, lithium decanoate, zinc octoate or bismuth salts such as bismuth lactate or dimethylol propionate. 5
- Suitable additional crosslinking agents are aminoplast resins, such as for example in Römpp Lexikon Lacke und Druckmaschine, Georg Thieme Verlag, 1998, page 29, »Aminoharze «, the textbook “Lackadditive” by Johan Bieleman, Wiley-VCH, Weinheim, New York, 1998, pages 242 ff, the book “Paints, Coatings and Solvents ", second completely revised edition, edit. D. Stoye and W. Freitag, Wiley-VCH, Weinheim, New York, 1998, pages 80 ff., The patents US 4,710,542 A1 or EP-B-0 245 700 A1 as well as in the article by B.
- Suitable deaerating agents are diazadicycloundecane or benzoin.
- emulsifiers examples include nonionic emulsifiers, such as alkoxylated alkanols, polyols, phenols and alkylphenols or anionic emulsifiers such as alkali metal salts or ammonium salts of alkane carboxylic acids, alkane sulfonic acids, and sulfonic acids of alkoxylated alkanols, polyols, phenols and alkylphenols.
- nonionic emulsifiers such as alkoxylated alkanols, polyols, phenols and alkylphenols
- anionic emulsifiers such as alkali metal salts or ammonium salts of alkane carboxylic acids, alkane sulfonic acids, and sulfonic acids of alkoxylated alkanols, polyols, phenols and alkylphenols.
- Suitable wetting agents are siloxanes, fluorine-containing compounds, carboxylic acid half-esters, phosphoric acid esters, polyacrylic acids and their copolymers or polyurethanes.
- An example of a suitable adhesion promoter is tricyclodecanedimethanol.
- Suitable film-forming aids are cellulose derivatives such as 5 cellulose acetobutyrate (CAB).
- CAB 5 cellulose acetobutyrate
- Suitable transparent fillers are those based on silicon dioxide, aluminum oxide or zirconium oxide;
- suitable transparent fillers are those based on silicon dioxide, aluminum oxide or zirconium oxide;
- Suitable Sag control agents are ureas, modified ureas and / or silicas, as described, for example, in references EP 0 192 304 A1, DE 23 59 923 A1, DE 18 05 693 A1, WO 94/22968, DE 27 51 761 C 1, 15 WO 97/12945 or "färbe + lack", 11/1992, pages 829 ff.
- Suitable rheology-controlling additives are those known from the patents WO 94/22968, EP 0 276 501 A1, EP 0 249 201 A1 or WO 97/12945; crosslinked polymeric microparticles, as described, for example, in
- inorganic layered silicates such as aluminum-magnesium silicates, sodium-magnesium and
- Montmorillonite type sodium magnesium fluorine lithium layered silicates Silicas such as aerosils; or synthetic polymers with ionic and / or associative groups such as polyvinyl alcohol, poly (meth) acrylamide,
- poly (meth) acrylic acid polyvinylpyrrolidone, styrene-maleic anhydride or ethylene-maleic anhydride copolymers and their derivatives or hydrophobically modified ethoxylated urethanes or polyacrylates;
- Magnesium stearate is an example of a suitable matting agent.
- Suitable precursors for organically modified ceramic materials are hydrolyzable organometallic compounds, in particular of silicon and aluminum.
- component (A) to be used according to the invention has no special features, but is carried out in a customary and known manner by mixing the constituents described above in suitable mixing units such as stirred kettles, dissolvers, stirrer mills or extruders.
- Component (B) of the multicomponent system according to the invention contains at least one polyisocyanate (B 1).
- the statistical average of the polyisocyanates (B 1) contains at least 2.0, preferably more than 2.0 and in particular more than 3.0 isocyanate groups per molecule. There is basically no upper limit to the number of isocyanate groups; According to the invention, however, it is advantageous if the number does not exceed 15, preferably 12, particularly preferably 10, very particularly preferably 8.0 and in particular 6.0.
- Suitable polyisocyanates (B 1) are polyurethane prepolymers containing isocyanate groups, which can be prepared by reacting polyols with an excess of diisocyanates and are preferably low-viscosity.
- Polyisocyanates (B 1) are used which are made in a customary and known manner the diisocyanates described above.
- suitable production processes and polyisocyanates are, for example, from the patents CA 2,163,591 A, US-A-4,419,513, US 4,454,317 A, EP 0 646 608 A, US 4,801, 675 A, EP 0 183 976 A1, DE 40 15 155 A1, EP 0 303 150 A 1, EP 0 496 208 A 1, EP 0 524 500 A 1, EP 0 566 037 A 1, US 5,258,482 A 1, US 5,290,902 A 1, EP 0 649 806 A 1, DE 42 29 183 A or EP 0 531 820 A1.
- component (B) in the polyisocyanates (B 1) can vary widely. It depends primarily on the viscosity that is necessary for mixing with the other components. The content is preferably 20 to 80, preferably 30 to 70 and in particular 35 to 65% by weight, based on component (B). Component (B) preferably also contains at least one of the organic solvents described above.
- component (A) and / or component (B) are mixed with at least one further liquid component (C) shortly before they are mixed before application.
- Component (C) contains at least one constituent (C 1) curable with actinic radiation with on average at least two functional groups per molecule which contain at least one bond which can be activated with actinic radiation.
- bonds which can be activated with actinic radiation are carbon-hydrogen single bonds or carbon-carbon, carbon-oxygen, carbon-nitrogen, carbon-phosphorus or carbon-silicon single bonds or double bonds.
- bonds in particular the carbon-carbon double bonds (“double bonds”), are preferably used.
- Suitable double bonds are, for example, in (meth) acrylate, ethacrylate, crotonate, cinnamate, vinyl ether, vinyl ester, ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isoprenyl, isopropenyl, allyl or butenyl groups; Ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isopropenyl, allyl or butenyl ether groups or ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isopropenyl, allyl or butenyl ester groups.
- (meth) acrylate groups, in particular acrylate groups are of particular advantage and are therefore used with very particular preference in accordance with the invention.
- the component (C 1) can be low molecular weight, oligomeric or polymeric. It is preferably of low molecular weight.
- the basic structures of the oligomeric or polymeric constituents (C 1) are not critical, but those described above for constituent (A 1) can be used.
- the basic structures of the low molecular weight components (C 1) are also not critical, but can come from a wide variety of organic compound classes.
- suitable classes of compounds are optionally heteroatoms such as alkyl, cycloalkyl, alkylcycloalkyl, cycloalkylalkyl, aryl, alkylaryl, cycloalkylaryl, arylalkyl and / or arylcycloalkyl compounds, which optionally carry further substituents, such as oxygen, nitrogen, sulfur, silicon or phosphorus which, however, must not react with the bonds which can be activated with actinic radiation in the preparation of the components (C 1), their position and / or their use.
- Suitable constituents (C 1) are the reactive diluents curable with actinic radiation, as described, for example, in Römpp Lexikon Lacke and
- Particularly suitable constituents (C 1) are reactive diluents curable with actinic radiation with at least 5, in particular 5, of the groups described above which can be activated with actinic radiation, in particular acrylate groups.
- An example of such a reactive diluent (C 1) is pentaerythritol pentaacrylate.
- These reactive diluents (C 1), in particular pentaerythritol pentaacrylate (C 1), are not introduced via thixotropic agents.
- component (C 1) in component (C) can vary widely. It is preferably 30 to 90, preferably 40 to 80 and in particular 50 to 70% by weight, in each case based on component (C).
- Component (C) may also contain at least one further of the additives described above, provided that these do not react with component (C 1).
- Component (C) containing component (C 1) described above is preferably mixed with component (A), after which the resulting component (A / C) with component (B) or component (B / C) is mixed and homogenized.
- component (C) contains at least one component (C 2).
- the component (C 2) contains the statistical average
- suitable basic structures for the constituents (C 2) which contain at least one, in particular at least two, of the isoeyanate-reactive functional groups described above are the low-molecular, oligomeric and polymeric basic structures described above.
- the polyurethanes (C 2) are of particular advantage and are therefore used with particular preference.
- component (C) in this component (C 2) can vary widely. It is preferably 30 to 90, preferably 40 to 80 and in particular 50 to 70% by weight, in each case based on component (C).
- the component C) in question may also contain at least one further of the additives described above, provided that these do not react with the component (C 2).
- the component (C) containing the above-described component (C 2) is mixed with the component (A), after which the resulting component (A / C) is mixed with component (B) or component (B / C) and homogenized.
- component (C) may contain at least one component (C 2) with isocyanate groups.
- these constituents (C 2) can be obtained by reacting the diisocyanates and polyisocyanates (B 1) described above with compounds which have at least one, in particular one, of the isoeyanate-reactive functional groups described above and at least one, in particular one, bond which can be activated with actinic radiation contain.
- suitable compounds of this type are
- component (C) in this component (C 2) can vary widely. It is preferably 60 to 95, preferably 70 to 95 and in particular 75 to 85% by weight, in each case based on component (C).
- component (C) in question may contain at least one further of the additives described above, provided that these do not react with isocyanate groups (C 2).
- Component (C) which contains the isocyanate-containing component (C 2), is mixed with component (B) and homogenized, after which the resulting component (B / C) with component (A) or component (A / C) is nibbled and homogenized.
- volume ratio of components (A): (B / C), (A / C): (B) or (A / C): (B / C) can vary very widely in the process according to the invention. They are preferably 5: 1 to 1: 5, preferably 4: 1 to 1: 4 and in particular 3: 1 to 1: 3.
- volume ratios are used depends primarily on the functionality and concentration of the reactive components of the components described above. The person skilled in the art can therefore easily determine the optimum volume ratio for each individual case on the basis of his specialist knowledge, if necessary with the aid of simple orienting tests.
- component (A) with at least one of the constituents (A 1) described above, at least one, in particular one, component (B) with at least one of the polyisocyanates (B 1) and
- component (C) with at least one of the reactive diluents (C 1) described above with at least 5 bonds per molecule which can be activated with actinic radiation, the reactive diluent (C 1) not being introduced via a thixotropic agent,
- the coating materials, adhesives and sealants are used to produce coatings, adhesive layers and seals on and / or in primed and unprimed substrates.
- the coating materials are used to produce clearcoats, in particular clearcoats in color and / or effect multi-layer coatings.
- the application of the clear lacquers has no special features, but can be done using all common application methods, e.g. Spraying, knife coating, brushing, pouring, dipping, trickling or rolling.
- Spray application methods are preferably used, such as, for example, compressed air spraying, airless spraying, high rotation, electrostatic spray application (ESTA), optionally combined with hot spray application such as, for example, hot air hot spraying.
- heat and actinic radiation are e.g. B. metals, plastics, wood, ceramics, stone, textiles, fiber composites, leather, glass, glass fibers, glass and rock wool, mineral and resin-bound building materials, such as plaster and cement boards or roof tiles, as well as composites of these materials.
- the coating materials, adhesives and sealants are also for applications outside of automotive OEM painting and
- Suitable for car refinishing They are particularly suitable for painting, gluing and / or sealing furniture, windows, doors, structures indoors and outdoors and industrial painting, including coil coating, container coating and the impregnation or coating of electrical components.
- industrial painting they are suitable for painting, gluing and / or sealing practically all parts for private or industrial use such as radiators, household appliances, small parts made of metal such as screws and nuts, hubcaps, rims, packaging or electrical components such as Motor windings or transformer windings.
- primers can be used which are produced in a customary and known manner from electrocoat materials (ETL). Both anodic (ATL) and cathodic electrocoating (KTL), but especially KTL, come into consideration for this.
- the electrodeposition coating or the electrodeposition coating layer can be covered with a filler which is cured either on its own or together with the electrodeposition coating layer (wet-on-wet method).
- the overlay with a filler takes place in particular in areas that are exposed to strong mechanical stress, such as stone chips. Examples of suitable cathodic electrocoating materials and, if appropriate, wet-on-wet methods are described in Japanese Patent Application 1975-142501 (Japanese Patent Application Laid-Open JP 52-065534 A 2, Chemical Abstracts Unit No.
- suitable fillers in particular aqueous fillers, which are also referred to as stone chip protection primers or functional layers, are known from the patents and applications US 4,537,926 A, EP 0 529 335 AI, EP 0 595 186 A1, EP 0 639 660 A1, DE 44 38 504 A1, DE 43 37 961 A1, WO 89.710387, US 4,450,200 A, US 4,614,683 A or WO 490/26827.
- Primed or unprimed plastic parts made of e.g. B. ABS, AMMA, ASA, CA, CAB, EP, UF, CF, MF, MPF, PF, PAN, PA, PE, HDPE, LDPE, LLDPE, UHMWPE, PC, PC / PBT, PC / PA, PET, PMMA, PP, PS, SB, PUR, PVC, RF, SAN, PBT, PPE, POM, PUR-RIM, SMC, BMC, PP-EPDM and UP (short names according to DEN 7728T1) can be painted, glued or sealed. In the case of non-functionalized and / or non-polar substrate surfaces, these can be subjected to a pretreatment in a known manner, such as with a plasma or with flaming, or provided with a suitable mixture before the coating.
- a pretreatment in a known manner, such as with a plasma or with flaming, or provided with a suitable mixture before the coating.
- the clearcoats are applied to the substrates described above, after which the resulting clearcoat layers are cured.
- the adhesives and sealants are placed on and / or in the substrates described above applied.
- the surfaces to be bonded of two or more substrates are preferably coated with the adhesive according to the invention, after which the surfaces in question may be brought into contact under pressure and the resulting adhesive layers are cured.
- Suitable basecoats are from patent applications EP 0 089 497 A1, EP 0 256 540 A1, EP 0 260 447 A1, EP 0 297 576 A1, WO 96/12747, EP 0 523 610 A1, EP 0 228 003 A 1, EP 0 397 806 A 1, EP 0 574 417 A 1, EP 0 531 510 A 1, EP 0 581 21 1 A 1, EP 0 708 788 A 1, EP 0 593 454 A 1, DE-A -43 28 092 A1, EP 0 299 148 A1, EP 0 394 737 A1, EP 0 590 484 A1, EP 0 234 362 A1, EP 0 234 361 A1, EP 0 543 817 A1, WO 95/14721, EP 0 521 928 A1, EP 0 522 420 A1, EP 0 522 419 A1, EP 0 649 865 A1, EP 0 536 712 A1, EP 0 596 460 A1, EP
- the filler coat, top coat, basecoat and clear coat are applied in a wet coat thickness so that after curing, layers with the necessary and advantageous layer thicknesses for their functions result.
- this layer thickness is 10 to 150, preferably 15 to 120, particularly preferably 20 to 100 and in particular 25 to 90 ⁇ m
- in the case of the topcoat it is 5 to 90, preferably 10 to 80, particularly preferably 15 to 60 and in particular 20 to 50 ⁇ m
- the clearcoats it is 10 to 100, preferably 15 to 90, particularly preferably 20 to 80 and in particular 25 to 70 ⁇ m.
- the curing takes place after a certain flash-off time. It is used, for example, to flow and degas the applied layers or to evaporate volatile components such as solvents or water.
- the flash-off time can be supported and / or shortened by using elevated temperatures up to 40 ° C or by blowing off the layers, provided that no damage or changes to the applied layers occur, such as premature complete crosslinking.
- the clearcoats according to the invention show an advantageously short flash-off time of ⁇ 10, in particular ⁇ 6 minutes. As a result, the process times are shortened overall.
- the curing takes place with actinic radiation, in particular with UV radiation, and / or electron beams. If necessary, it can be carried out or supplemented with actinic radiation from other radiation sources.
- actinic radiation in particular with UV radiation, and / or electron beams.
- it can be carried out or supplemented with actinic radiation from other radiation sources.
- electron beams work is preferably carried out under an inert gas atmosphere. This can be ensured, for example, by supplying carbon dioxide and / or nitrogen directly to the surface of the applied layers. Even in the case of curing with UV radiation, it is possible to work under inert gas in order to prevent the formation of ozone.
- Radiation sources are high or low pressure mercury vapor lamps, which may be doped with lead to open a radiation window up to 405 n, or electron beam sources. Their arrangement is known in principle and can be adapted to the conditions of the workpiece and the process parameters. For complicated shaped workpieces like
- Automobile bodies can be the areas not accessible to direct radiation
- the curing can take place in stages, i. H. by multiple exposure or exposure to actinic radiation. This can also take place alternately, i. that is, curing alternately with UV radiation and electron radiation.
- the thermal curing also has no special features in terms of method, but is carried out according to the customary and known methods, such as heating in a forced air oven or irradiation with IR lamps.
- the technical curing can also be carried out in stages.
- the technical curing advantageously takes place at room temperature or above room temperature, preferably at temperatures> 40 ° C, preferably> 50 for a period of 1 min to several days.
- the coating materials, adhesives and sealants produced using the process according to the invention and the coating materials, adhesives and sealants according to the invention based on the multicomponent system according to the invention have a high solids content with low viscosity and a long service life.
- the flash-off time of the dual-cure multicomponent systems, in particular the clear lacquer, before curing is very short, so that the overall process times are reduced.
- the coatings, adhesive layers and seals produced with the aid of the dual-cure multicomponent systems, in particular the clearcoats, also have a high initial hardness in the shadow areas of the substrates.
- the resulting coatings in particular the clearcoats and the color and / or effect multi-layer coatings containing them, have a high level of hardness, flexibility and chemical resistance excellent flow, no runners, very good interlayer adhesion, excellent overall optical impression (appearance), very good resistance to weathering, very high scratch and abrasion resistance and very good polishability
- the adhesive layers are permanently adhesive, even under extreme and / or very strongly and rapidly changing climatic conditions.
- the primed and unprimed substrates which are coated with at least one of the coatings, bonded to at least one of the adhesive layers and / or sealed with at least one of the seals, have a particularly long service life in addition to the advantages listed above, which makes them particularly economical makes you valuable.
- the clearcoats 1 to 4 of Examples 1 to 4 were prepared by blending the components shown in Table 1.
- Example 1 For this purpose, in Example 1, components (A), (B) and (C / C 1) were mixed with one another in a volume ratio of 2: 1: 2, component (C / C 1) being added before the addition of (B) Component (A) was mixed.
- Example 2 components (A), (B) and (C / C 2) were mixed with one another in a volume ratio of 1: 1: 1, with component (C / C 2) being added before the addition of (B) Component (A) was mixed.
- Example 3 components (A), (B) and (C / C 2) were mixed together in a volume ratio of 4: 1: 1, component (C / C 2) being added before the addition of (A) Component (B) was missed.
- components (A), (B), (C / C 2 without isocyanate groups) and (C / C 2 with isocyanate groups) were mixed together in a volume ratio of 2: 2: 1: 1, component (C / C 2 without isocyanate groups) with component (A) and component (C / C 2 with isocyanate groups) with component (B) were mixed, after which the resulting components (A / C) and (B / C) were mixed together and were homogenized.
- the clearcoats 1 to 4 of examples 1 to 4 were then diluted with 10%, based on the clearcoats, of a thinner (solvent mixture of xylene, solvent naphtha, gasoline 135/180, methoxypropyl acetate, butyl acetate, butylglycol acetate, ethylethoxypropionate and dipentene).
- a thinner solvent mixture of xylene, solvent naphtha, gasoline 135/180, methoxypropyl acetate, butyl acetate, butylglycol acetate, ethylethoxypropionate and dipentene.
- Table 1 The material composition of components (A), (B) and (C) of clearcoats 1 to 4
- Methacrylate copolymer of preparation example 1 86 86 86 86 butyl acetate 4.5 4.5 4.5 4.5 4.5 4.5
- ground steel sheets were first coated with a commercially available two-component polyurethane filler from BASF Coatings AG.
- the filler was applied in two spray passes, dried for 30 minutes at 60 ° C and then sanded.
- a commercially available waterborne basecoat from BASF Coatings AG was then applied in two spray passes and dried at 60 ° C. for 5 minutes.
- the clearcoats 1 to 4 were then applied in two spray passes with an intermediate flash-off time of 2.5 minutes.
- the applied clear lacquer layers 1 to 4 were each briefly flashed off for 5 minutes, dried at 60 ° C. for 15 minutes and then cured with UV radiation at a dose of 1,500 mJ / cm 2 .
- the resulting clearcoats 1 to 4 had a layer thickness of 50 to 60 ⁇ m.
- the multi-layer coatings of Examples 1 to 4 had an excellent appearance and interlayer adhesion.
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Abstract
The invention relates to a method for the production of a multi-component system, which can be thermally hardened and hardened by actinic radiation (dual cure). The inventive system comprises (A) a component containing a component (A 1) with at least two isocyanate reactive functional groups per molecule, and (B) a component containing a polyisocyanate (B 1), which are mixed together. The component (A) and/or the component (B), are mixed shortly before mixing with an additional liquid component (C), containing (C 1) a component which can be hardened with actinic radiation, having at least two functional groups per molecule containing a bond which can be activated by actinic radiation, and/or (C 2) a component which can be hardened thermally and by actinic radiation, comprising at least one functional group per molecule containing at least one bond which can be activated by actinic radiation, and at least one isocyanate reactive functional group or at least one isocyanate group per molecule. The components (A/C) and (B), (A) and (B/C) or (A/C) and (B/C) are subsequently mixed and are homogenised.
Description
Verfahren zur Herstellung eines thermisch und mit aktinischer Strahlung härtbaren Mehrkomponentensystems und seine VerwendungProcess for producing a multicomponent system curable thermally and with actinic radiation and its use
Die vorliegende Erfindung betrifft ein neues Verfahren zur Herstellung eines thermisch und mit aktinischer Strahlung härtbaren Mehrkomponentensystems. Außerdem betrifft die vorliegende Erfindung ein neues theπnisch und mit aktinischer Strahlung härtbares Mehrkomponentensystem. Außerdem betrifft die vorliegende Erfindung die Verwendung des neuen Mehrkomponentensystems bzw. des nach dem neuen Verfahren hergestellten Mehrkomponentensystems als Beschichtungsstoff, Klebstoff oder Dichtungsmasse. Des weiteren betrifft die vorliegende Erfindung die Verwendung der Beschichtungsstoffe für die Automobilerstlackierung, die Autoreparaturlackierung, die Lackierung von Möbeln, Türen, Fenstern oder Bauwerken im Innen- und Außenbereich sowie für die industrielle Lackierung, inklusive Coil Coating, Container Coating und die Beschichtungen oder Imprägnierung elektrotechnischer Bauteile.The present invention relates to a new method for producing a multicomponent system curable thermally and with actinic radiation. In addition, the present invention relates to a new multi-component system curable thermally and with actinic radiation. In addition, the present invention relates to the use of the new multi-component system or the multi-component system produced by the new method as a coating material, adhesive or sealant. Furthermore, the present invention relates to the use of the coating materials for the automotive painting, car refinishing, the painting of furniture, doors, windows or structures in the interior and exterior as well as for industrial painting, including coil coating, container coating and the coating or impregnation of electrotechnical components.
Hier und im folgenden wird unter aktinischer Strahlung elektromagnetische Strahlung wie nahes Infrarot (NIR), sichtbares Licht, UV-Strahlung oder Röntgenstrahlung, insbesondere UV-Strahlung, oder Korpuskularstrahlung wie Elektronenstrahlung verstanden.Here and below, actinic radiation is understood to mean electromagnetic radiation such as near infrared (NIR), visible light, UV radiation or X-rays, in particular UV radiation, or corpuscular radiation such as electron beams.
Von der Fachwelt wird die Härtung mit Hitze und aktinischer Strahlung auch kurz als Dual-Cure bezeichnet.The hardening process with heat and actinic radiation is also referred to as dual-cure for short.
Ein Dual-Cure-Mehrkomponentensystem ist beispielsweise aus der europäischen Patentanmeldung EP 0 928 800 A 1 bekannt. Es enthält ein Urethan(meth)acrylat mit freien Isocyanatgruppen und (Meth)Acryloylgruppen, einen Photoinitiator und eine isocyanatreaktive Verbindung, insbesondere ein Polyol oder Polyamin. Dieser Dual-Cure-Beschichtungsstoff bietet zwar die Möglichkeit, die Eigenschaftsprofile von Beschichtungsstoff und von Beschichtung zu variieren und gezielt an unterschiedliche Verwendungszwecke anzupassen, indes ist seine
Ablüftzeit noch zu lang und seine Anfangshärte in den Schattenzonen komplex gefoπnter dreidimensionaler Substrate, die durch die aktinische Strahlung nicht ohne größeren apparativen Aufwand erreicht werden, zu gering.A dual-cure multicomponent system is known, for example, from European patent application EP 0 928 800 A1. It contains a urethane (meth) acrylate with free isocyanate groups and (meth) acryloyl groups, a photoinitiator and an isocyanate-reactive compound, in particular a polyol or polyamine. This dual-cure coating material offers the possibility to vary the property profiles of coating material and coating and to adapt them specifically to different uses, but it is Flash-off time still too long and its initial hardness in the shadow zones of complex three-dimensional substrates, which cannot be achieved by the actinic radiation without major equipment expenditure, is too low.
Außerdem sind solche Dual-Cure-Mehrkomponentensysteme neben zahlreichen anderen, nicht auf Polyisocyanaten basierenden Dual-Cure-Mehrkomponenten- und Einkompontensystemen aus der deutschen Patentanmeldung DE 198 18 735 A 1 bekannt. Die in der Patentanmeldung aufgeführten Vorteile, die angeblich alle darin beschriebenen Systeme aufweisen sollen, erschöpfen sich jedoch in allgemeinen Angaben und werden nicht durch ein konkretes Beispiel untermauert.In addition, such dual-cure multicomponent systems, in addition to numerous other non-polyisocyanate-based dual-cure multicomponent and single-component systems, are known from German patent application DE 198 18 735 A1. However, the advantages listed in the patent application, which are said to have all the systems described therein, are exhausted in general terms and are not substantiated by a specific example.
Die Verfahren zur Herstellung der bekannten Dual-Cure- Mehrkomponentensysteme weisen den Nachteil auf, daß von vornherein die Zusammensetzung der Dual-Cure-Mehrkomponentensysteme festgelegt werden muß; nachträgliche Variationen sind nur schlecht möglich und können zu einer Verschlechterung des anwendungstechnischen Eigenschaftenprofils führen, so daß die betreffenden Dual-Cure-Mehrkomponentensysteme für eine anspruchsvolle Verwendung wie die Autoreparaturlackierung nicht mehr in Betracht kommen.The processes for producing the known dual-cure multicomponent systems have the disadvantage that the composition of the dual-cure multicomponent systems has to be determined from the outset; Subsequent variations are hardly possible and can lead to a deterioration in the application properties profile, so that the dual-cure multicomponent systems in question are no longer suitable for demanding use such as automotive refinishing.
Insgesamt fehlt es den bekannten Verfahren an der notwendigen Variationsbreite und Flexibilität. So können beispielsweise bei der Autoreparaturlackierung die in einer Werkstatt bereits vorhandenen thermisch härtbaren Mehrkomponentenklarlacke bei einem plötzlich auftretenden Bedarf bislang nicht durch Zugabe von mit aktinischer Strahlung härtbaren Komponenten als Dual- Cure-Mehrkomponentenklarlacke eingestellt werden.Overall, the known methods lack the necessary breadth of variation and flexibility. For example, in the case of car refinishing, the thermally curable multicomponent clearcoats already available in a workshop cannot be adjusted as dual-cure multicomponent clearcoats when a need arises suddenly by adding components curable with actinic radiation.
Aufgabe der vorliegenden Erfindung ist es, ein neues Verfahren zur HerstellungThe object of the present invention is to provide a new process for the production
Dual-Cure-Mehrkomponentensysteme zu finden, das, ausgehend von an sich bekannten konventionellen Mehrkomponentensystemen, in einfacher Weise dieFinding dual-cure multicomponent systems, which, based on conventional multicomponent systems known per se, in a simple manner
Herstellung von Dual-Cure-Mehrkomponentensystemen der unterschiedlichsten
Zusammensetzung und des unterschiedlichsten Gehalts an mit aktinischer Strahlung aktivierbaren Bindungen gestattet. Die nach dieser Verfahrensweise hergestellten Dual-Cure-Mehrkomponentensysteme sollen außerdem ein anwendungstechnisches Eigenschaftsprofil aufweisen, das dem anwendungstechnischen Eigenschaftsprofil der in üblicher und bekannter Weise hergestellten Dual-Cure-Mehrkomponentensysteme zumindest vergleichbar ist, wenn nicht gar dieses übertrifft. Insbesondere sollen die damit hergestellten Beschichtungen eine hohe Anfangshärte auch in den problematischen Schattenzonen komplex geformter dreidimensionaler Subtrate haben.Production of dual-cure multicomponent systems of the most varied Composition and the most varied content of bonds that can be activated with actinic radiation. The dual-cure multicomponent systems produced according to this procedure should also have an application-related property profile that is at least comparable, if not even better, to the application-related property profile of the dual-cure multicomponent systems produced in a customary and known manner. In particular, the coatings produced with this should have a high initial hardness even in the problematic shadow zones of complex three-dimensional substrates.
Aufgabe der vorliegenden Erfindung ist es außerdem, ein neues Dual-Cure- Mehrkompontensystem zu finden, das die Nachteile des Standes der Technik nicht mehr länger aufweist, sondern das eine geringe Ablüftzeit hat. Außerdem sollen die damit hergestellten Beschichtungen eine hohe Anfangshärte auch in den problematischen Schattenzonen komplex geformter dreidimensionaler Subtrate haben.It is also an object of the present invention to find a new dual-cure multicomponent system which no longer has the disadvantages of the prior art, but which has a short flash-off time. In addition, the coatings produced with this should have a high initial hardness even in the problematic shadow zones of complex three-dimensional substrates.
Außerdem soll das nach dem neuen Verfahren hergestellte und/oder das neue Dual-Cure-Mehrkompontensystem sowohl als Beschichtungsstoff als auch als Klebstoff und Dichtungsmasse geeignet sein.In addition, the dual-cure multicomponent system produced by the new process and / or the new should be suitable both as a coating material and as an adhesive and sealant.
Darüberhaus soll der nach dem neuen Verfahren hergestellte bzw. der neue Beschichtungsstoff hervorragend für die Automobilerstlackierung, die Autoreparaturlackierung, die Lackierung von Möbeln, Türen, Fenstern oder Bauwerken im Innen- und Außenbereich sowie für die industrielle Lackierung, inklusive Coil Coating, Container Coating und die Beschichtungen oder Imprägnierung elektrotechnischer Bauteile geeignet sein.In addition, the new coating material produced according to the new process is said to be excellent for initial automotive painting, car refinishing, the painting of furniture, doors, windows or structures indoors and outdoors as well as for industrial painting, including coil coating, container coating and the like Coatings or impregnation of electrical components.
Die Beschichtungen, Klebschichten und Dichtungen, die aus dem nach dem neuen Verfahren hergestellten Dual-Cure-Mehrkomponentensystem und/oder aus dem neuen Dual-Cure-Mehrkomponentensystem hergestellt werden, sollen dabei eine
hohe Kratzfestigkeit, eine sehr gute Chemikalien-, Benzin-, Lösemittel- und Etch- und Witterungsbeständigkeit aufweisen sowie keine Risse zeigen.The coatings, adhesive layers and seals which are produced from the dual-cure multicomponent system produced by the new process and / or from the new dual-cure multicomponent system are intended to be one high scratch resistance, very good chemical, petrol, solvent and etch and weather resistance and show no cracks.
Die Klebschichten und Dichtungen sollen auch unter extremen und/oder rasch wechselnden klimatischen Bedingungen eine dauerhafte Klebkraft bzw. eine dauerhafte Dichtungsfähigkeit aufweisen.The adhesive layers and seals should have a permanent adhesive strength or a permanent sealability even under extreme and / or rapidly changing climatic conditions.
Die Beschichtungen sollen außerdem hervorragend als Klarlackierungen im Rahmen färb- und/oder effektgebender Mehrschichtlackierungen geeignet sein. Dabei sollen die neuen Klarlackierungen eine hohe Anfangshärte auch in den problematischen Schattenzonen komplex geformter dreidimensionaler Subtrate haben.The coatings are also said to be outstandingly suitable as clearcoats in the context of multi-layer paint and / or effect coatings. The new clearcoats should have a high initial hardness even in the problematic shadow zones of complex three-dimensional substrates.
Demgemäß wurde das neue Verfahren zur Herstellung eines thermisch und mit aktinischer Strahlung härtbaren (Dual Cure) Mehrkomponentensystems gefunden, bei demAccordingly, the new process for the production of a thermally and actinic radiation curable (dual cure) multicomponent system was found in which
(A) mindestens eine Komponente, enthaltend mindestens einen Bestandteil mit im statistischen Mittel mindestens zwei isoeyanatreaktiven funktionellen Gruppen pro Molekül, und(A) at least one component containing at least one constituent with on average at least two isoeyanate-reactive functional groups per molecule, and
(B) mindestens eine Komponente, enthaltend mindestens ein Polyisocyanat,(B) at least one component containing at least one polyisocyanate,
miteinander vermischt werden, dadurch gekennzeichnet, daß die Komponente (A) und/oder die Komponente (B) kurz vor ihrer Vermischung mit mindestens einer weiteren flüssigen Komponente (C), enthaltendare mixed with one another, characterized in that component (A) and / or component (B) contains shortly before they are mixed with at least one further liquid component (C)
(C 1) mindestens einen mit aktinischer Strahlung härtbaren Bestandteil mit im statistischen Mittel mindestens zwei funktionellen Gruppen pro Molekül, die mindestens eine mit aktinischer Strahlung aktivierbare Bindung enthalten, und/oder
(C 2) mindestens einen thermisch und mit aktinischer Strahlung härtbaren Bestandteil mit im statistischen Mittel mindestens einer funktionellen Gruppe pro Molekül, die mindestens eine mit aktinischer Strahlung aktivierbare Bindungen enthält, und mit im statistischen Mittel mindestens einer isoeyanatreaktiven funktionellen Gruppe oder mit im statistischen Mittel mindestens einer Isocyanatgruppe im Molekül(C 1) at least one constituent curable with actinic radiation having, on average, at least two functional groups per molecule which contain at least one bond which can be activated with actinic radiation, and / or (C 2) at least one thermally and with actinic radiation curable component with on average at least one functional group per molecule which contains at least one bond which can be activated with actinic radiation, and with at least one isoeyanate-reactive functional group on average or with at least one statistical average an isocyanate group in the molecule
vermischt wird oder werden, wonach die Komponenten (A/C) und (B), (A) und (B/C) oder (A/C) und (B/C) vermischt und homogenisiert werden.is or are mixed, after which components (A / C) and (B), (A) and (B / C) or (A / C) and (B / C) are mixed and homogenized.
Im folgenden wird das neue Verfahren zur Herstellung eines thermisch und mit aktinischer Strahlung härtbaren (Dual Cure) Mehrkomponentensystems als "erfindungsgemäßes Verfahren" bezeichnet.In the following, the new process for producing a multi-component system that is curable thermally and with actinic radiation (dual cure) is referred to as the “process according to the invention”.
Außerdem wurde das neue thennisch und mit aktinischer Strahlung härtbare (Dual Cure) Mehrkomponentensystem gefunden, enthaltendIn addition, the new thenic and actinic radiation curable (dual cure) multicomponent system was found containing
(A) mindestens eine Komponente, enthaltend mindestens einen thermisch härtbaren Bestandteil (A 1) mit im statistischen Mittel mindestens zwei isoeyanatreaktiven funktionellen Gruppen pro Molekül,(A) at least one component containing at least one thermally curable constituent (A 1) with on average at least two isoeyanate-reactive functional groups per molecule,
(B) mindestens eine Komponente, enthaltend mindestens ein Polyisocyanat (B 1 ), und(B) at least one component containing at least one polyisocyanate (B 1), and
(C) mindestens einen mit aktinischer Strahlung härtbaren Reaktiverdünner mit mindestens 5 mit aktinischer Strahlung aktivierbaren Bindungen pro Molekül, wobei der Reaktiverdünner (C) nicht über ein Thixotropierungsmittel eingebracht wird.
Im folgenden wird das neue neue thermisch und mit aktinischer Strahlung härtbare (Dual Cure) Mehrkomponentensystem als „erfindungsgemäßes Mehrkomponentensystem" bezeichnet.(C) at least one reactive diluent curable with actinic radiation with at least 5 bonds activatable with actinic radiation per molecule, the reactive diluent (C) not being introduced via a thixotropic agent. In the following, the new, new thermally and actinic radiation curable (dual cure) multicomponent system is referred to as "multicomponent system according to the invention".
Die für das erfindungsgemäße Verfahren bzw. das erfindungsgemäße Mehrkomponentensystem geeignete Komponente (A) enthält mindestens einen Bestandteil (A 1) mit im statistischen Mittel mindestens zwei, insbesondere mindestens drei, isoeyanatreaktiven funktionellen Gruppen pro Molekül.Component (A) suitable for the process according to the invention or the multicomponent system according to the invention contains at least one constituent (A 1) with a statistical average of at least two, in particular at least three, isoeyanate-reactive functional groups per molecule.
Beispiele geeigneter isoeyanatreaktiver funktioneller Gruppen sind Thiol-, primäre oder sekundäre Amino-, Imino- oder Hydroxylgruppen, insbesondere Hydroxylgruppen.Examples of suitable isoeyanate-reactive functional groups are thiol, primary or secondary amino, imino or hydroxyl groups, especially hydroxyl groups.
Der Bestandteil (A 1) kann niedermolekular, oligomer oder polymer sein. Vorzugsweise ist er oligomer oder polymer.The component (A 1) can be low molecular weight, oligomeric or polymeric. It is preferably oligomeric or polymeric.
Die Grundstrukturen der niedermolekularen Bestandteile (A 1) sind nicht kritisch, sondern können den unterschiedlichsten organischen Verbindungsklassen entstammen. Beispiele geeigneter Verbindungsklassen sind gegebenenfalls Heteroatome wie Sauerstoff, Stickstoff, Schwefel, Silizium oder Phosphor enthaltende Alkyl-, Cycloalkyl-, Alkylcycloalkyl-, Cycloalkylalkyl-, Aryl-, Alkylaryl-, Cycloalkylaryl- Arylalkyl- und/oder Arylcycloalkylverbindungen, die gegebenenfalls noch weitere Substituenten tragen, die indes bei der Herstellung der Bestandteile, ihrer Lagerung und/oder bei ihrer Anwendung nicht mit den mit aktinischer Strahlung aktivierbaren Bindungen reagieren dürfen.The basic structures of the low molecular weight components (A 1) are not critical, but can come from a wide variety of organic compound classes. Examples of suitable classes of compounds are optionally heteroatoms such as alkyl, cycloalkyl, alkylcycloalkyl, cycloalkylalkyl, aryl, alkylaryl, cycloalkylaryl, arylalkyl and / or arylcycloalkyl compounds, which optionally carry further substituents, such as oxygen, nitrogen, sulfur, silicon or phosphorus which, however, must not react with the bonds that can be activated with actinic radiation during the manufacture of the components, their storage and / or their use.
Die Grundstrukturen der oligomeren oder polymeren Bestandteile (A 1) sind ebenfalls nicht kritisch und können den unterschiedlichsten Oligomer- und Polymerklassen entstammen. Beispiele geeigneter Oligomer- und Polymerklassen sind statistisch, alternierend und/oder blockartig aufgebaute lineare und/oder verzweigte und oder kammartig aufgebaute (Co)Polymerisate von ethylenisch
ungesättigten Monomeren, oder Polyadditionsharze und/oderThe basic structures of the oligomeric or polymeric constituents (A 1) are also not critical and can come from a wide variety of oligomer and polymer classes. Examples of suitable oligomer and polymer classes are random, alternating and / or block-like linear and / or branched and or comb-like (co) polymers of ethylenic unsaturated monomers, or polyaddition resins and / or
Polykondensationsharze. Zu diesen Begriffen wird ergänzend auf Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag, Stuttgart, New York, 1998, Seite 457, »Polyaddition« und »Polyadditionsharze (Polyaddukte)«, sowie Seiten 463 und 464, »Polykondensate«, »Polykondensation« und »Polykondensationsharze« verwiesen. Hinsichtlich möglicherweise vorhandener Substituenten gilt das vorstehend Gesagte sinngemäß.Polycondensation. These terms are supplemented by Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag, Stuttgart, New York, 1998, page 457, "Polyaddition" and "Polyadditionharze (polyadducts)", as well as pages 463 and 464, "Polycondensates", "Polycondensation" and "Polycondensation Resins". The statements made above apply mutatis mutandis with regard to possible substituents.
Beispiele gut geeigneter (Co)Polymerisate (A 1) sind Poly(meth)acrylate und partiell verseifte Polyvinylester.Examples of highly suitable (co) polymers (A 1) are poly (meth) acrylates and partially saponified polyvinyl esters.
Beispiele gut geeigneter Polyadditionsharze und/oder Polykondensationsharze (A 1) sind Polyester, Alkyde, Polyurethane, Polylactone, Polycarbonate, Polyether, Epoxidharz-Amin-Addukte, Polyharnstoffe, Polyamide oder Polyimide.Examples of highly suitable polyaddition resins and / or polycondensation resins (A 1) are polyesters, alkyds, polyurethanes, polylactones, polycarbonates, polyethers, epoxy resin-amine adducts, polyureas, polyamides or polyimides.
Erfindungsgemäß weisen die (Meth)Acrylatcopolymerisate, insbesondere die hydiOxylgruppenhaltigen, besondere Vorteile auf und werden erfindungsgemäß besonders bevorzugt als Bestandteile (A 1) verwendet.According to the invention, the (meth) acrylate copolymers, in particular those containing hydroxyl groups, have particular advantages and are used according to the invention particularly preferably as constituents (A 1).
Die (Meth)Acrylatcopolymerisate (A 1) sind an sich bekannte Polymere. Ihre Herstellung weist keine verfahrenstechnischen Besonderheiten auf, sondern erfolgt mit Hilfe der auf dem Kunststoffgebiet üblichen und bekannten Methoden der kontinuierlichen oder diskontinuierlichen radikalisch initiierten Copolymerisation in Masse, Lösung, Emulsion, Miniemulsion oder Mikroemulsion unter Normaldruck oder Uberdmck in Rührkesseln, Autoklaven, Rohrreaktoren, Schlaufenreaktoren oder Taylorreaktoren bei Temperaturen von 50 bis 200°C.The (meth) acrylate copolymers (A 1) are known polymers. Their production is not special in terms of process technology, but takes place with the aid of the methods known and known in the plastics field of continuous or discontinuous radical-initiated copolymerization in bulk, solution, emulsion, mini-emulsion or micro-emulsion under normal pressure or pressure in stirred tanks, autoclaves, tubular reactors, loop reactors or Taylor reactors at temperatures from 50 to 200 ° C.
Beispiele geeigneter (Meth)Acrylatcopolymerisate (A 1) und Copolymerisationsverfahren werden in den Patentanmeldungen DE 197 09 465 AExamples of suitable (meth) acrylate copolymers (A 1) and copolymerization processes are described in patent applications DE 197 09 465 A.
1 , DE 197 09 476 A 1, DE 28 48 906 A 1 , DE 195 24 182 A 1 , DE 198 28 742 A
1, DE 196 28 143 A 1 , DE 196 28 142 A 1, EP 0 554 783 A 1, WO 95/27742, WO 82/02387 oder WO 98/02466 beschrieben.1, DE 197 09 476 A 1, DE 28 48 906 A 1, DE 195 24 182 A 1, DE 198 28 742 A 1, DE 196 28 143 A1, DE 196 28 142 A1, EP 0 554 783 A1, WO 95/27742, WO 82/02387 or WO 98/02466.
Ihre Hydroxylzahl liegt vorzugsweise bei 70 bis 200, bevorzugt 80 bis 170 insbesondere 90 bis oder 150 mg KOH/g.Their hydroxyl number is preferably 70 to 200, preferably 80 to 170, in particular 90 to or 150 mg KOH / g.
In der Komponente (A) sind die Bestandteile (A 1) in breit variierenden Mengen enthalten. Vorzugsweise enthält die Komponente die Bestandteile (A 1) in einer Menge von 40 bis 95, bevorzugt 45 bis 95 und insbesondere 40 bis 90 Gew.-%, jeweils bezogen auf die Komponente (A).Components (A 1) are present in component (A) in widely varying amounts. The component preferably contains the constituents (A 1) in an amount of 40 to 95, preferably 45 to 95 and in particular 40 to 90% by weight, in each case based on component (A).
Darüber hinaus kann die Komponente (A) des Mehrkomponentensystems noch weitere übliche und bekannte Zusatzstoffe in wirksamen Mengen enthalten. Wesentlich ist, daß die Zusatzstoffe nicht die Dual-Cure-Vernetzungsreaktionen inhibieren oder völlig verhindern.In addition, component (A) of the multicomponent system can also contain other customary and known additives in effective amounts. It is essential that the additives do not inhibit or completely prevent the dual-cure crosslinking reactions.
Beispiele geeigneter Zusatzstoffe sind Nanopartikel, thermisch härtbare Reaktiverdünner, niedrig siedende organische Lösemittel und hochsiedende organische Lösemittel („lange Lösemittel"), Wasser, UV-Absorber, Lichtschutzmittel, Radikalfänger, thennolabile radikalische Initiatoren, Photoinitiatoren und -Coinitiatoren, Vernetzungsmittel, wie sie in Einkomponentensystemen verwendet werden, Katalysatoren für die theπnische Vernetzung, Entlüftungsmittel, Slipadditive, Polymerisationsinhibitoren, Entschäumer, Emulgatoren, Netz- und Dipergiermittel, Haftvermittler, Verlaufmittel, filmbildende Hilfsmittel, Sag control agents (SCA), rheologiesteuernde Additive (Verdicker), Flammschutzmittel, Sikkative, Trockungsmittel,Examples of suitable additives are nanoparticles, thermally curable reactive thinners, low-boiling organic solvents and high-boiling organic solvents (“long solvents”), water, UV absorbers, light stabilizers, free radical scavengers, thennolabile free-radical initiators, photoinitiators and coinitiators, crosslinking agents such as those used in one-component systems are used, catalysts for technical crosslinking, deaerating agents, slip additives, polymerization inhibitors, defoamers, emulsifiers, wetting and diperging agents, adhesion promoters, leveling agents, film-forming aids, sag control agents (SCA), rheology-controlling additives (thickeners), flame retardants, siccatives, drying agents,
Hautverhinderungsmittel, Korrosionsinhibitoren, Wachse, Mattierungsmittel, Vorstufen organisch modifizierter Keramikmaterialien oder zusätzliche Bindemittel.
Beispiele geeigneter theπnisch härtbarer Reaktiverdünner sind stellungsisomere Diethyloctandiole oder Hydroxylgruppen enthaltende hyperverzweigte Verbindungen oder Dendrimere, wie sie beispielsweise in den deutschen Patentanmeldungen DE 198 05 421 A 1, DE 198 09 643 A 1 oder DE 198 40 405 5 A 1 beschrieben werden.Skin prevention agents, corrosion inhibitors, waxes, matting agents, precursors of organically modified ceramic materials or additional binders. Examples of suitable thermally curable reactive diluents are positionally isomeric diethyloctanediols or hydroxyl group-containing hyperbranched compounds or dendrimers, as are described, for example, in German patent applications DE 198 05 421 A1, DE 198 09 643 A1 or DE 198 40 405 5 A1.
Beispiele geeigneter niedrigsiedender organischer Lösemittel und hochsiedender organischer Lösemittel („lange Lösemittel") sind Ketone wie Methylethlyketon, Methylisoamylketon oder Methylisobutylketon, Ester wie Ethylacetat,Examples of suitable low-boiling organic solvents and high-boiling organic solvents (“long solvents”) are ketones such as methyl ethyl ketone, methyl isoamyl ketone or methyl isobutyl ketone, esters such as ethyl acetate,
10 Butylacetat, Ethylethoxypropionat, Methoxypropylacetat oder Butylglykolacetat, Ether wie Dibutylether oder Ethylenglykol-, Diethylenglykol-, Propylenglykol-, Dipropylenglykol-, Butylenglykol- oder Dibutylenglykoldimethyl-, -diethyl- oder -dibutylether, N-Methylpyrrolidon oder Xylole oder Gemische aromatischer und/oder aliphatischer Kohlenwasserstoffe wie Solventnaphtha®, Benzin10 butyl acetate, ethyl ethoxypropionate, methoxypropylacetate or butylglycol acetate, ethers such as dibutyl ether or ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butylene glycol or dibutylene glycol dimethyl, diethyl or dibutyl ether or mixed or N-methylpyrrole or N or methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole or N-methylpyrrole Hydrocarbons such as Solventnaphtha®, petrol
15 135/180, Dipentene oder Solvesso®.15 135/180, Dipentene or Solvesso®.
Beispiele geeigneter thermolabiler radikalischer Initiatoren sind organische Peroxide, organische Azoverbindungen oder C-C-spaltende Initiatoren wie Dialkylperoxide, Peroxocarbonsäuren, Peroxodicarbonate, Peroxidester, 0 Hydroperoxide, Ketonperoxide, Azodinitrile oder Benzpinakolsilylether.Examples of suitable thermolabile free-radical initiators are organic peroxides, organic azo compounds or C-C-cleaving initiators such as dialkyl peroxides, peroxocarboxylic acids, peroxodicarbonates, peroxide esters, hydroperoxides, ketone peroxides, azodinitriles or benzpinacol silyl ethers.
Beispiele geeigneter Katalysatoren für die Vernetzung sind Dibutylzinndilaurat, Dibutylzinndioleat, Lithiumdecanoat, Zinkoctoat oder Bismutsalze wie Bismutlactat oder -dimethylolpropionat. 5Examples of suitable catalysts for the crosslinking are dibutyltin dilaurate, dibutyltin dioleate, lithium decanoate, zinc octoate or bismuth salts such as bismuth lactate or dimethylol propionate. 5
Beispiele geeigneter Photoinitiatoren und Coinitiatoren werden in Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag Stuttgart, 1998, Seiten 444 bis 446, beschrieben.Examples of suitable photoinitiators and coinitiators are described in Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag Stuttgart, 1998, pages 444 to 446.
0 Beispiele geeigneter zusätzlicher Vernetzungsmittel , wie sie in Einkomponentensystemem verwendet werden, sind Aminoplastharze, wie sie
beispielsweise in Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag, 1998, Seite 29, »Aminoharze«, dem Lehrbuch „Lackadditive" von Johan Bieleman, Wiley-VCH, Weinheim, New York, 1998, Seiten 242 ff, dem Buch „Paints, Coatings and Solvents", second completely revised edition, Edit. D. Stoye und W. Freitag, Wiley-VCH, Weinheim, New York, 1998, Seiten 80 ff., den Patentschriften US 4 710 542 A 1 oder EP-B-0 245 700 A 1 sowie in dem Artikel von B. Singh und Mitarbeiter "Carbamylmethylated Melamines, Novel Crosslinkers for the Coatings Industry", in Advanced Organic Coatings Science and Technology Series, 1991 , Band 13, Seiten 193 bis 207, beschrieben werden, Carboxylgruppen enthaltende Verbindungen oder Harze, wie sie beispielsweise in der Patentschrift DE 196 52 813 A 1 beschrieben werden, Epoxidgruppen enthaltende Verbindungen oder Harze, wie sie beispielsweise in den Patentschriften EP 0 299 420 A 1, DE 22 14 650 B 1, DE 27 49 576 B 1, US 4,091,048 A oder US 3,781,379 A beschrieben werden, blockierte Polyisocyanate, wie sie beispielsweise in den Patentschriften US 4,444,954 A, DE 196 17 086 A 1, DE 196 31 269 A 1, EP 0 004 571 A I oder EP 0 582 051 A 1 beschrieben werden, und/oder Tris(alkoxycarbonylamino)-triazine, wie sie in den Patentschriften US 4,939,213 A , US 5,084,541 A, US 5,288,865 A oder EP 0 604 922 A 1 beschrieben werden.Examples of suitable additional crosslinking agents, such as are used in one-component systems, are aminoplast resins, such as for example in Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag, 1998, page 29, »Aminoharze«, the textbook "Lackadditive" by Johan Bieleman, Wiley-VCH, Weinheim, New York, 1998, pages 242 ff, the book "Paints, Coatings and Solvents ", second completely revised edition, edit. D. Stoye and W. Freitag, Wiley-VCH, Weinheim, New York, 1998, pages 80 ff., The patents US 4,710,542 A1 or EP-B-0 245 700 A1 as well as in the article by B. Singh and co-workers "Carbamylmethylated Melamines, Novel Crosslinkers for the Coatings Industry", in Advanced Organic Coatings Science and Technology Series, 1991, Volume 13, pages 193 to 207, are described, compounds or resins containing carboxyl groups, as described, for example, in patent specification DE 196 52 813 A 1, epoxy group-containing compounds or resins, such as are described, for example, in the patents EP 0 299 420 A1, DE 22 14 650 B1, DE 27 49 576 B1, US 4,091,048 A or US 3,781,379 A, blocked polyisocyanates, as described, for example, in the patents US 4,444,954 A, DE 196 17 086 A1, DE 196 31 269 A1, EP 0 004 571 A1 or EP 0 582 051 A1, and / or tris (alkoxycarbonylamino) - triazines as described in US Pat. No. 4,939,213 A, US 5,084,541 A, US 5,288,865 A or EP 0 604 922 A1.
Beispiele für geeignete Entlüftunsmittel sind Diazadicycloundecan oder Benzoin.Examples of suitable deaerating agents are diazadicycloundecane or benzoin.
Beispiele geeigneter Emulgatoren sind nicht ionische Emulgatoren, wie alkoxylierte Alkanole, Polyole, Phenole und Alkylphenole oder anionische Emulgatoren wie Alkalisalze oder Ammoniumsalze von Alkancarbonsäuren, Alkansulfonsäuren, und Sulfosäuren von alkoxylierten Alkanolen, Polyolen, Phenolen und Alkylphenolen.Examples of suitable emulsifiers are nonionic emulsifiers, such as alkoxylated alkanols, polyols, phenols and alkylphenols or anionic emulsifiers such as alkali metal salts or ammonium salts of alkane carboxylic acids, alkane sulfonic acids, and sulfonic acids of alkoxylated alkanols, polyols, phenols and alkylphenols.
Beispiele geeigneter Netzmittel sind Siloxane, fluorhaltige Verbindungen, Carbonsäurehalbester, Phosphorsäureester, Polyacrylsäuren und deren Copolymere oder Polyurethane.
Ein Beispiel für einen geeigneten Haftvermittler ist Tricyclodecandimethanol.Examples of suitable wetting agents are siloxanes, fluorine-containing compounds, carboxylic acid half-esters, phosphoric acid esters, polyacrylic acids and their copolymers or polyurethanes. An example of a suitable adhesion promoter is tricyclodecanedimethanol.
Beispiele für geeignete filmbildende Hilfsmittel sind Cellulose-Derivate wie 5 Celluloseacetobutyrat (CAB).Examples of suitable film-forming aids are cellulose derivatives such as 5 cellulose acetobutyrate (CAB).
Beispiele geeigneter transparenter Füllstoffe sind solche auf der Basis von Siliziumdioxid, Aluminiumoxid oder Zirkoniumoxid; ergänzend wird noch auf das Römpp Lexikon Lacke und Druckfarben, Georg Thieme Verlag, Stuttgart, 10 1998, Seiten 250 bis 252, verwiesen.Examples of suitable transparent fillers are those based on silicon dioxide, aluminum oxide or zirconium oxide; In addition, reference is also made to the Römpp Lexicon Lacke und Druckfarben, Georg Thieme Verlag, Stuttgart, 10 1998, pages 250 to 252.
Beispiele geeigneter Sag control agents sind Harnstoffe, modifizierte Harnstoffe und/oder Kieselsäuren, wie sie beispielsweise in den Literaturstellen EP 0 192 304 A 1, DE 23 59 923 A 1, DE 18 05 693 A 1 , WO 94/22968, DE 27 51 761 C 1, 15 WO 97/12945 oder "färbe + lack", 11/1992, Seiten 829 ff., beschrieben werden.Examples of suitable Sag control agents are ureas, modified ureas and / or silicas, as described, for example, in references EP 0 192 304 A1, DE 23 59 923 A1, DE 18 05 693 A1, WO 94/22968, DE 27 51 761 C 1, 15 WO 97/12945 or "färbe + lack", 11/1992, pages 829 ff.
Beispiele geeigneter rheologiesteuernder Additive sind die aus den Patentschriften WO 94/22968, EP 0 276 501 A 1 , EP 0 249 201 A 1 oder WO 97/12945 bekannten; vernetzte polymere Mikroteilchen, wie sie beispielsweise inExamples of suitable rheology-controlling additives are those known from the patents WO 94/22968, EP 0 276 501 A1, EP 0 249 201 A1 or WO 97/12945; crosslinked polymeric microparticles, as described, for example, in
20 der EP 0 008 127 A 1 offenbart sind; anorganische Schichtsilikate wie Aluminium-Magnesium-Silikate, Natrium-Magnesium- und20 of EP 0 008 127 A1 are disclosed; inorganic layered silicates such as aluminum-magnesium silicates, sodium-magnesium and
Natrium-Magnesium-Fluor-Lithium-Schichtsilikate des Montmorillonit-Typs; Kieselsäuren wie Aerosile; oder synthetische Polymere mit ionischen und/oder assoziativ wirkenden Gruppen wie Polyvinylalkohol, Poly(meth)acrylamid,Montmorillonite type sodium magnesium fluorine lithium layered silicates; Silicas such as aerosils; or synthetic polymers with ionic and / or associative groups such as polyvinyl alcohol, poly (meth) acrylamide,
25 Poly(meth)acrylsäure, Polyvinylpyrrolidon, Styrol-Maleinsäureanhydrid- oder Ethylen-Maleinsäureanhydrid-Copolymere und ihre Derivate oder hydrophob modifizierte ethoxylierte Urethane oder Polyacrylate;25 poly (meth) acrylic acid, polyvinylpyrrolidone, styrene-maleic anhydride or ethylene-maleic anhydride copolymers and their derivatives or hydrophobically modified ethoxylated urethanes or polyacrylates;
Ein Beispiel für ein geeignetes Mattierungsmittel ist Magnesiumstearat.Magnesium stearate is an example of a suitable matting agent.
30
Beispiele geeigneter Vorstufen für organisch modifizierte Keramikmaterialien sind hydrolysierbare metallorganische Verbindungen insbesondere von Silizium und Aluminium.30 Examples of suitable precursors for organically modified ceramic materials are hydrolyzable organometallic compounds, in particular of silicon and aluminum.
Weitere Beispiele für die vorstehend aufgeführten Zusatzstoffe sowie Beispiele geeigneter UV-Absorber, Radikalfänger, Verlaufmittel, Flammschutzmittel, Sikkative, Trocknungsmittel, Hautverhinderungsmittel, Korrosionsinhibitoren und Wachse (B) werden in dem Lehrbuch »Lackadditive« von Johan Bieleman, Wiley-VCH, Weinheim, New York, 1998, im Detail beschrieben.Further examples of the additives listed above as well as examples of suitable UV absorbers, radical scavengers, leveling agents, flame retardants, siccatives, drying agents, skin inhibitors, corrosion inhibitors and waxes (B) are described in the textbook "Varnish Additives" by Johan Bieleman, Wiley-VCH, Weinheim, New York, 1998, described in detail.
Die Herstellung der erfindungsgemäß zu verwendenden Komponente (A) weist keine Besonderheiten auf, sondern erfolgt in üblicher und bekannter Weise durch Vermischen der vorstehend beschriebenen Bestandteile in geeigneten Mischaggregaten wie Rührkessel, Dissolver, Rührwerksmühlen oder Extruder.The preparation of component (A) to be used according to the invention has no special features, but is carried out in a customary and known manner by mixing the constituents described above in suitable mixing units such as stirred kettles, dissolvers, stirrer mills or extruders.
Die Komponente (B) des erfindungsgemäßen Mehrkomponentensystems enthält mindestens ein Polyisocyanat (B 1).Component (B) of the multicomponent system according to the invention contains at least one polyisocyanate (B 1).
Die Polyisocyanate (B 1) enthalten im statistischen Mitteln mindestens 2,0, bevorzugt mehr als 2,0 und insbesondere mehr als 3,0 Isocyanatgruppen pro Molekül. Die Anzahl der Isocyanatgruppen ist nach oben im Grunde nicht begrenzt; erfindungsgemäß ist es indes von Vorteil, wenn die Anzahl 15, vorzugsweise 12, besonders bevorzugt 10, ganz besonders bevorzugt 8,0 und insbesondere 6,0 nicht überschreitet.The statistical average of the polyisocyanates (B 1) contains at least 2.0, preferably more than 2.0 and in particular more than 3.0 isocyanate groups per molecule. There is basically no upper limit to the number of isocyanate groups; According to the invention, however, it is advantageous if the number does not exceed 15, preferably 12, particularly preferably 10, very particularly preferably 8.0 and in particular 6.0.
Beispiele geeigneter Polyisocyanate (B 1) sind isocyanatgruppenhaltige Polyurethanpräpolymere, die durch Reaktion von Polyolen mit einem Überschuß an Diisocyanaten hergestellt werden können und bevorzugt niederviskos sind.Examples of suitable polyisocyanates (B 1) are polyurethane prepolymers containing isocyanate groups, which can be prepared by reacting polyols with an excess of diisocyanates and are preferably low-viscosity.
Beispiele geeigneter Diisocyanate sind Isophorondiisocyanat (= 5-Isocyanato-l- isocyanatomethyl-l ,3,3-trimethyl-cyclohexan), 5-Isocyanato-l-(2-isocyanatoeth-
l-yl)-l,3,3-trimethyl-cyclohexan, 5-Isocyanato-l-(3-isocyanatoprop-l-yl)-l ,3,3- trimethyl-cyclohexan, 5-Isocyanato-(4-isocyanatobut-l-yl)-l,3J-trimethyl- cyclohexan, l-Isocyanato-2-(3-isocyanatoprop-l-yl)-cyclohexan, 1 -Isocyanato-2- (3-isocyanatoeth- l-yl)cyclohexan, 1 -Isocyanato-2-(4-isocyanatobut- 1 -yl)- cyclohexan, 1,2-Diisocyanatocyclobutan, 1,3-Diisocyanatocyclobutan, 1,2- Diisocyanatocyclopentan, 1,3-Diisocyanatocyclopentan, 1,2-Examples of suitable diisocyanates are isophorone diisocyanate (= 5-isocyanato-l-isocyanatomethyl-l, 3,3-trimethyl-cyclohexane), 5-isocyanato-l- (2-isocyanatoeth- l-yl) -l, 3,3-trimethyl-cyclohexane, 5-isocyanato-l- (3-isocyanatoprop-l-yl) -l, 3,3-trimethyl-cyclohexane, 5-isocyanato- (4-isocyanatobut- l-yl) -l, 3J-trimethyl-cyclohexane, l-isocyanato-2- (3-isocyanatoprop-l-yl) -cyclohexane, 1-isocyanato-2- (3-isocyanatoeth-l-yl) cyclohexane, 1 - Isocyanato-2- (4-isocyanatobut-1-yl) cyclohexane, 1,2-diisocyanatocyclobutane, 1,3-diisocyanatocyclobutane, 1,2-diisocyanatocyclopentane, 1,3-diisocyanatocyclopentane, 1,2-
Diisocyanatocyclohexan, 1,3-Diisocyanatocyclohexan, 1,4-Diisocyanatocyclohexane, 1,3-diisocyanatocyclohexane, 1,4-
Diisocyanatocyclohexan, Dicyclohexylmethan-2,4'-diisocyanat, Tri- methylendiisocyanat, Tetramethylendiisocyanat, Pentamethylendiisocyanat, Hexamethylendiisocyanat (HDI), Ethylethylendusocyanat, Trimethylhexan- diisocyanat, Heptamethylendiisocyanat oder Diisocyanate, abgeleitet von Dimerfettsäuren, wie sie unter der Handelsbezeichnung DDI 1410 von der Firma Henkel vertrieben und in den Patentschriften WO 97/49745 und WO 97/49747 beschrieben werden, insbesondere 2-Heptyl-3,4-bis(9-isocyanatononyl)-l-pentyl- cyclohexan, oder 1,2-, 1 ,4- oder 1,3-Bis(isocyanatomethyl)cyclohexan, 1,2-, 1,4- oder l,3-Bis(2-isocyanatoeth-l-yl)cyclohexan, l ,3-Bis(3-isocyanatoprop-l- yl)cyclohexan, 1,2-, 1,4- oder l,3-Bis(4-isocyanatobut-l-yl)cyclohexan oder flüssiges Bis(4-isocyanatocyclohexyl)methan eines trans/trans-Gehalts von bis zu 30 Gew.-%, vorzugsweise 25 Gew.-% und insbesondere 20 Gew.-%, wie es den Patentanmeldungen DE 44 14 032 A 1 , GB 1220717 A 1, DE 16 18 795 A 1 oder DE 17 93 785 A 1 beschrieben wird, bevorzugt Isophorondiisocyanat, 5- Isocyanato-l-(2-isocyanatoeth-l-yl)-lJ,3-trimethyl-cyclohexan, 5-Isocyanato-l- (3-isocyanatoprop-l-yl)-l,3,3-trimethyl-cyclohexan, 5-Isocyanato-(4- isocyanatobut- 1 -yl)- 1 ,3 ,3-trimethyl-cyclohexan, 1 -Isocyanato-2-(3 - isocyanatoprop-1 -yl)-cyclohexan, 1 -Isocyanato-2-(3-isocyanatoeth-l- yl)cyclohexan, l-Isocyanato-2-(4-isocyanatobut-l-yl)-cyclohexan oder HDI, insbesondere HDI.Diisocyanatocyclohexane, dicyclohexylmethane-2,4'-diisocyanate, trimethylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate (HDI), ethyl ethylene diisocyanate, trimethyl hexane diisocyanate, heptamethylene diisocyanate or diisocyanates, derived from Dimer en derbenben derbe, by trade like from DDIENBENENEN under the trade, derived from DIMERENENEN10 the trade, derived from DIMERENENEN 10 the same as trade name, from DIMERBENENEN10, the trade name, derived from DIMERENBEN 10 the company, such as from DIMERBENENEN 10, the trade, derived from DIMERIKEN, the same as trade name, derived from DIMENFELEN10 10 and in the patent specifications WO 97/49745 and WO 97/49747, in particular 2-heptyl-3,4-bis (9-isocyanatononyl) -l-pentylcyclohexane, or 1,2-, 1, 4- or 1 , 3-bis (isocyanatomethyl) cyclohexane, 1,2-, 1,4- or 1,3-bis (2-isocyanatoeth-l-yl) cyclohexane, 1,3-bis (3-isocyanatoprop-l-yl) cyclohexane , 1,2-, 1,4- or 1,3-bis (4-isocyanatobut-l-yl) cyclohexane or liquid bis (4-isocyanatocyclohexyl) methane with a trans / trans content of up to 30% by weight, preferably 25% by weight and in particular 20% by weight, as described in patent applications DE 44 14 032 A1, GB 1220717 A1, DE 16 18 795 A1 or DE 17 93 785 A1 isophorone diisocyanate, 5-isocyanato-l- (2-isocyanatoeth-l-yl) -I, 3-trimethyl-cyclohexane, 5-isocyanato-l- (3-isocyanatoprop-l-yl) -l, 3, 3-trimethyl-cyclohexane, 5-isocyanato- (4-isocyanatobut-1 -yl) - 1, 3, 3-trimethyl-cyclohexane, 1-isocyanato-2- (3 - isocyanatoprop-1 -yl) -cyclohexane, 1 - Isocyanato-2- (3-isocyanatoeth-l-yl) cyclohexane, l-isocyanato-2- (4-isocyanatobut-l-yl) cyclohexane or HDI, especially HDI.
Es können auch Isocyanurat-, Biuret-, Allophanat-, Iminooxadiazindion-, Urethan-, Harnstoff- Carbodiimid und/oder Uretdiongmppen aufweisendeIt is also possible to have isocyanurate, biuret, allophanate, iminooxadiazinedione, urethane, urea carbodiimide and / or uretdione groups
Polyisocyanate (B 1 ) verwendet werden, die in üblicher und bekannter Weise aus
den vorstehend beschriebenen Diisocyanaten hergestellt werden. Beispiel geeigneter Herstellungsverfahren und Polyisocyanate sind beispielsweise aus dem Patentschriften CA 2,163,591 A, US-A-4,419,513, US 4,454,317 A, EP 0 646 608 A, US 4,801 ,675 A, EP 0 183 976 A 1 , DE 40 15 155 A 1 , EP 0 303 150 A 1 , EP 0 496 208 A 1, EP 0 524 500 A 1, EP 0 566 037 A 1 , US 5,258,482 A 1, US 5,290,902 A 1, EP 0 649 806 A 1, DE 42 29 183 A loder EP 0 531 820 A 1 bekannt.Polyisocyanates (B 1) are used which are made in a customary and known manner the diisocyanates described above. Examples of suitable production processes and polyisocyanates are, for example, from the patents CA 2,163,591 A, US-A-4,419,513, US 4,454,317 A, EP 0 646 608 A, US 4,801, 675 A, EP 0 183 976 A1, DE 40 15 155 A1, EP 0 303 150 A 1, EP 0 496 208 A 1, EP 0 524 500 A 1, EP 0 566 037 A 1, US 5,258,482 A 1, US 5,290,902 A 1, EP 0 649 806 A 1, DE 42 29 183 A or EP 0 531 820 A1.
Der Gehalt der Komponente (B) an den Polyisocyanaten (B 1) kann breit variieren. In erster Linie richtet er sich nach der Viskosität, die für das Vermischen mit den weiteren Komponenten notwendig ist. Vorzugsweise liegt der Gehalt bei 20 bis 80, bevorzugt 30 bis 70 und insbesondere 35 bis 65 Gew.-%, bezogen auf die Komponente (B). Vorzugsweise enthält die Komponente (B) darüber hinaus noch mindestens eines der vorstehend beschriebenen organischen Lösemittel.The content of component (B) in the polyisocyanates (B 1) can vary widely. It depends primarily on the viscosity that is necessary for mixing with the other components. The content is preferably 20 to 80, preferably 30 to 70 and in particular 35 to 65% by weight, based on component (B). Component (B) preferably also contains at least one of the organic solvents described above.
Erfindungsgemäß werden die Komponente (A) und/oder die Komponente (B) kurz vor ihrer Veπnischung vor der Applikation mit mindestens einer weiteren flüssigen Komponente (C) vermischt.According to the invention, component (A) and / or component (B) are mixed with at least one further liquid component (C) shortly before they are mixed before application.
Die Komponente (C) enthält mindestens einen mit aktinischer Strahlung härtbaren Bestandteil (C 1) mit im Mittel mindestens zwei funktionellen Gmppe pro Molekül, die mindestens eine mit aktinischer Strahlung aktivierbaren Bindung enthalten.Component (C) contains at least one constituent (C 1) curable with actinic radiation with on average at least two functional groups per molecule which contain at least one bond which can be activated with actinic radiation.
Beispiele geeigneter mit aktinischer Strahlung aktivierbarer Bindungen sind Kohlenstoff-Wasserstoff-Einzelbindungen oder Kohlenstoff-Kohlenstoff-, Kohlenstoff-Sauerstoff-, Kohlenstoff-Stickstoff-, Kohlenstoff-Phosphor- oder Kohlenstoff-Silizium-Einzelbindungen oder -Doppelbindungen. Von diesen werden die Doppelbindungen, insbesondere die Kohlenstoff-Kohlenstoff- Doppelbindungen ("Doppelbindungen"), bevorzugt angewandt.
Gut geeignete Doppelbindungen liegen beispielsweise in (Meth)Acrylat-, Ethacrylat-, Crotonat-, Cinnamat-, Vinylether-, Vinylester-, Ethenylarylen-, Dicyclopentadienyl-, Norbornenyl-, Isoprenyl-, Isoprenyl-, Isopropenyl-, Allyl- oder Butenylgruppen; Ethenylarylen-, Dicyclopentadienyl-, Norbornenyl-, Isoprenyl-, Isopropenyl-, Allyl- oder Butenylethergruppen oder Ethenylarylen-, Dicyclopentadienyl-, Norbornenyl-, Isoprenyl-, Isopropenyl-, Allyl- oder Butenylestergruppen vor. Von diesen sind (Meth)Acrylatgruppen, insbesondere Acrylatgruppen, von besonderem Vorteil und werden deshalb erfindungsgemäß ganz besonders bevorzugt verwendet.Examples of suitable bonds which can be activated with actinic radiation are carbon-hydrogen single bonds or carbon-carbon, carbon-oxygen, carbon-nitrogen, carbon-phosphorus or carbon-silicon single bonds or double bonds. Of these, the double bonds, in particular the carbon-carbon double bonds (“double bonds”), are preferably used. Suitable double bonds are, for example, in (meth) acrylate, ethacrylate, crotonate, cinnamate, vinyl ether, vinyl ester, ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isoprenyl, isopropenyl, allyl or butenyl groups; Ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isopropenyl, allyl or butenyl ether groups or ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isopropenyl, allyl or butenyl ester groups. Of these, (meth) acrylate groups, in particular acrylate groups, are of particular advantage and are therefore used with very particular preference in accordance with the invention.
Der Bestandteil (C 1) kann niedermolekular, oligomer oder polymer sein. Vorzugsweise ist er niedermolekular.The component (C 1) can be low molecular weight, oligomeric or polymeric. It is preferably of low molecular weight.
Die Grundstrukturen der oligomeren oder polymeren Bestandteile (C 1) sind nicht kritisch, sondern es können die vorstehend bei dem Bestandteil (A 1) beschriebenen verwendet werden.The basic structures of the oligomeric or polymeric constituents (C 1) are not critical, but those described above for constituent (A 1) can be used.
Auch die Grundstrukturen der niedermolekularen Bestandteile (C 1) sind nicht kritisch, sondern können den unterschiedlichsten organischen Verbindungsklassen entstammen. Beispiele geeigneter Verbindungsklassen sind gegebenenfalls Heteroatome wie Sauerstoff, Stickstoff, Schwefel, Silizium oder Phosphor enthaltende Alkyl-, Cycloalkyl-, Alkylcycloalkyl-, Cycloalkylalkyl-, Aryl-, Alkylaryl-, Cycloalkylaryl- Arylalkyl- und/oder Arylcycloalkylverbindungen, die gegebenenfalls noch weitere Substituenten tragen, die indes bei der Herstellung der Bestandteile (C 1), ihrer Lagemng und/oder bei ihrer Anwendung nicht mit den mit aktinischer Strahlung aktivierbaren Bindungen reagieren dürfen.The basic structures of the low molecular weight components (C 1) are also not critical, but can come from a wide variety of organic compound classes. Examples of suitable classes of compounds are optionally heteroatoms such as alkyl, cycloalkyl, alkylcycloalkyl, cycloalkylalkyl, aryl, alkylaryl, cycloalkylaryl, arylalkyl and / or arylcycloalkyl compounds, which optionally carry further substituents, such as oxygen, nitrogen, sulfur, silicon or phosphorus which, however, must not react with the bonds which can be activated with actinic radiation in the preparation of the components (C 1), their position and / or their use.
Beispiele geeigneter Bestandteile (C 1) sind die mit aktinischer Strahlung härtbaren Reaktiverdünner, wie sie beispielsweise in Römpp Lexikon Lacke undExamples of suitable constituents (C 1) are the reactive diluents curable with actinic radiation, as described, for example, in Römpp Lexikon Lacke and
Druckfarben, Georg Thieme Verlag, Stuttgart, New York, 1998, auf Seite 491
unter dem Stichwort, »Reaktivverdünner«, oder in der Spalte 7, Zeilen 1 bis 26, der DE 198 18 715 A 1 beschrieben werden.Printing inks, Georg Thieme Verlag, Stuttgart, New York, 1998, on page 491 under the keyword, "reactive diluent", or in column 7, lines 1 to 26, DE 198 18 715 A 1 are described.
Besonders gut geeignete Bestandteile (C 1) sind mit aktinischer Strahlung härtbare Reaktiverdünner mit mindestens 5, insbesondere 5, der vorstehend beschriebenen mit aktinischer Strahlung aktivierbaren Gruppen, insbesondere Acrylatgruppen. Ein Beispiel für einen solchen Reaktiverdünner (C 1) ist Pentaerythritolpentaacrylat. Diese Reaktiverdünner (C 1), insbesondere Pentaerythritolpentaacrylat (C 1), werden nicht über Thixotropierungsmittel eingebracht.Particularly suitable constituents (C 1) are reactive diluents curable with actinic radiation with at least 5, in particular 5, of the groups described above which can be activated with actinic radiation, in particular acrylate groups. An example of such a reactive diluent (C 1) is pentaerythritol pentaacrylate. These reactive diluents (C 1), in particular pentaerythritol pentaacrylate (C 1), are not introduced via thixotropic agents.
Der Gehalt der Komponente (C) an dem Bestandteil (C 1) kann breit variieren. Vorzugsweise liegt er bei 30 bis 90, bevorzugt 40 bis 80 und insbesondere 50 bis 70 Gew.-%, jeweils bezogen auf die Komponente (C). Darüber hinaus kann die Komponente (C) noch mindestens einen weiteren der vorstehend beschriebenen Zusatzstoffe enthalten, sofern diese nicht mit dem Bestandteil (C 1) reagieren.The content of component (C 1) in component (C) can vary widely. It is preferably 30 to 90, preferably 40 to 80 and in particular 50 to 70% by weight, in each case based on component (C). Component (C) may also contain at least one further of the additives described above, provided that these do not react with component (C 1).
Die Komponente (C), die den vorstehend beschriebenen Bestandteil (C 1) enthält, wird vorzugsweise mit der Komponente (A) vermischt, wonach die resultierende Komponente (A/C) mit der Komponente (B) oder der Komponente (B/C) vermischt und homogenisiert wird.Component (C) containing component (C 1) described above is preferably mixed with component (A), after which the resulting component (A / C) with component (B) or component (B / C) is mixed and homogenized.
Anstelle des vorstehend beschriebenen Bestandteils (C 1) oder zusätzlich zu diesem enthält die Komponente (C) mindestens einen Bestandteil (C 2).Instead of or in addition to the component (C 1) described above, component (C) contains at least one component (C 2).
Der Bestandteil (C 2) enthält im statistischen MittelThe component (C 2) contains the statistical average
mindestens eine, insbesondere mindestens zwei, der vorstehend beschriebenen mit aktinischer Strahlung aktivierbaren funktionellen Gmppen und
mindestens eine, insbesondere mindestens zwei, der vorstehend beschriebenen isoeyanatreaktiven funktionellen Gmppen oderat least one, in particular at least two, of the functional groups described above which can be activated with actinic radiation and at least one, in particular at least two, of the isoeyanate-reactive functional groups described above or
mindestens eine, insbesondere mindestens zwei, Isocyanatgruppenat least one, in particular at least two, isocyanate groups
pro Molekül.per molecule.
Beispiele geeigneter Grundstrukturen für die Bestandteile (C 2), die mindestens eine, insbesondere mindestens zwei, der vorstehend beschriebenen isoeyanatreaktiven funktionellen Gmppen enthalten, sind die vorstehend beschriebenen niedermolekularen, oligomeren und polymeren Grundstrukturen. Von diesen sind die Polyurethane (C 2) von besonderem Vorteil und werden deshalb besonders bevorzugt verwendet.Examples of suitable basic structures for the constituents (C 2) which contain at least one, in particular at least two, of the isoeyanate-reactive functional groups described above are the low-molecular, oligomeric and polymeric basic structures described above. Of these, the polyurethanes (C 2) are of particular advantage and are therefore used with particular preference.
Die Herstellung von Polyurethanen (C 2) mit endständigen und/oder lateralen Doppelbindungen weist keine methodischen Besonderheiten auf, sondern wird im Detail in den Patentanmeldungen und Patenten DE 196 45 761 A, WO 98/10028, EP 0 742 239 A 1, EP 0 661 321 B 1 , EP 0 608 021 B 1 , EP 0 447 998 B 1, oder EP 0 462 287B 1 beschrieben. Außerdem sind diese Bestandteile handelsübliche Produkte und werden beispielsweise unter der Marke Rahn® 99-664 von der Firma Rahn vertrieben.The production of polyurethanes (C 2) with terminal and / or lateral double bonds has no special features in terms of method, but is described in detail in patent applications and patents DE 196 45 761 A, WO 98/10028, EP 0 742 239 A1, EP 0 661 321 B1, EP 0 608 021 B1, EP 0 447 998 B1, or EP 0 462 287 B1. In addition, these components are commercially available products and are sold, for example, by the Rahn company under the brand Rahn® 99-664.
Der Gehalt der Komponente (C) an diesem Bestandteil (C 2) kann breit variieren. Vorzugsweise liegt er bei 30 bis 90, bevorzugt 40 bis 80 und insbesondere 50 bis 70 Gew.-%, jeweils bezogen auf die Komponente (C). Darüber hinaus kann die betreffende Komponente C) noch mindestens einen weiteren der vorstehend beschriebenen Zusatzstoffe enthalten, sofern diese nicht mit dem Bestandteil (C 2) reagieren.The content of component (C) in this component (C 2) can vary widely. It is preferably 30 to 90, preferably 40 to 80 and in particular 50 to 70% by weight, in each case based on component (C). In addition, the component C) in question may also contain at least one further of the additives described above, provided that these do not react with the component (C 2).
Die Komponente (C), die den vorstehend beschriebenen Bestandteil (C 2) enthält, wird mit der Komponente (A) vermischt, wonach die resultierende Komponente
(A/C) mit der Komponente (B) oder der Komponente (B/C) vermischt und homogenisiert wird.The component (C) containing the above-described component (C 2) is mixed with the component (A), after which the resulting component (A / C) is mixed with component (B) or component (B / C) and homogenized.
Anstelle des vorstehend beschriebenen Bestandteils (C 2) kann die Komponente (C) mindestens einen Bestandteil (C 2) mit Isocyanatgruppen enthalten.Instead of component (C 2) described above, component (C) may contain at least one component (C 2) with isocyanate groups.
Diese Bestandteile (C 2) sind bekanntermaßen erhältlich durch die Umsetzung der vorstehend beschriebenen Diisocyanate und Polyisocyanate (B 1) mit Verbindungen, die mindestens eine, insbesondere eine, der vorstehend beschriebenen isoeyanatreaktiven funktionellen Gmppen und mindestens eine, insbesondere eine, mit aktinischer Strahlung aktivierbare Bindung enthalten. Beispiele geeigneter Verbindungen dieser Art sindAs is known, these constituents (C 2) can be obtained by reacting the diisocyanates and polyisocyanates (B 1) described above with compounds which have at least one, in particular one, of the isoeyanate-reactive functional groups described above and at least one, in particular one, bond which can be activated with actinic radiation contain. Examples of suitable compounds of this type are
2-Hydroxyethyl-, 2-Hydroxypropyl-, 3-Hydroxypropyl-, 3-Hydroxybutyl-, 4-Hydroxybutyl-, Bis(hydroxymethyl)cyclohexan-, Neopentylglykol-,2-hydroxyethyl, 2-hydroxypropyl, 3-hydroxypropyl, 3-hydroxybutyl, 4-hydroxybutyl, bis (hydroxymethyl) cyclohexane, neopentyl glycol,
Diethylenglykol-, Dipropylenglykol-, Dibutylenglykol-,Diethylene glycol, dipropylene glycol, dibutylene glycol,
Triethylenglykolacrylat, -methacrylat, -ethacrylat, -crotonat, -cinnamat, - vinylether, -allylether, -dicyclopentadienylether, -norbornenylether, - isoprenylether, -isopropenylether oder -butenylether;Triethylene glycol acrylate, methacrylate, ethacrylate, crotonate, cinnamate, vinyl ether, allyl ether, dicyclopentadienyl ether, norbornenyl ether, isoprenyl ether, isopropenyl ether or butenyl ether;
Trimethylolpropandi-, Glycerindi-, Trimethylolethandi-, Pentaerythrittri- oder Homopentaerythrittriacrylat, -methacrylat, -ethacrylat, -crotonat, - cinnamat, -vinylether, -allylether, -dicyclopentadienylether, norbornenylether, -isoprenylether, -isopropenylether oder -butenylether; oderTrimethylolpropane, glycerol, trimethylol ethane, pentaerythritol tri or homopentaerythritol triacrylate, methacrylate, ethacrylate, crotonate, cinnamate, vinyl ether, allyl ether, dicyclopentadienyl ether, norbornenyl ether or isopropenyl ether, isopropenyl ether, or
Umsetzungsprodukte aus cyclisGhen Estern, wie z.B. epsilon-Caprolacton, und den vorstehend beschriebenen hydroxylgruppenhaltige Monomeren; oderReaction products from cyclisGhen esters, e.g. epsilon-caprolactone, and the hydroxyl-containing monomers described above; or
2-Aminoethyl(meth)acrylat und/oder 3-Aminopropyl(meth)acrylat.
Methodisch gesehen weist die Herstellung dieser Bestandteile (C 2) keine Besonderheiten auf, sondern erfolgt wie beispielsweise in der europäischen Patentanmeldung EP 0 928 800 A 1 beschrieben.2-aminoethyl (meth) acrylate and / or 3-aminopropyl (meth) acrylate. From a methodological point of view, the production of these constituents (C 2) has no special features, but takes place as described, for example, in European patent application EP 0 928 800 A1.
Der Gehalt der Komponente (C) an diesem Bestandteil (C 2) kann breit variieren. Vorzugsweise liegt er bei 60 bis 95, bevorzugt 70 bis 95 und insbesondere 75 bis 85 Gew.-%, jeweils bezogen auf die Komponente (C). Darüber hinaus kann die betreffende Komponente (C) noch mindestens einen weiteren der vorstehend beschriebenen Zusatzstoffe enthalten, sofern diese nicht mit Isocyanatgmppen (C 2) reagieren.The content of component (C) in this component (C 2) can vary widely. It is preferably 60 to 95, preferably 70 to 95 and in particular 75 to 85% by weight, in each case based on component (C). In addition, the component (C) in question may contain at least one further of the additives described above, provided that these do not react with isocyanate groups (C 2).
Die Komponente (C), die den isocyanatgruppenhaltigen Bestandteil (C 2) enthält, wird mit der Komponente (B) vermischt und homogenisiert, wonach die resultierende Komponente (B/C) mit der Komponente (A) oder der Komponente (A/C) vernascht und homogenisiert wird.Component (C), which contains the isocyanate-containing component (C 2), is mixed with component (B) and homogenized, after which the resulting component (B / C) with component (A) or component (A / C) is nibbled and homogenized.
Methodisch gesehen weist die Vermischung der Komponenten (A/C) und (B), (A) und (B/C) oder (A/C) und (B/C) keine Besonderheiten auf, sondern wird mit Hilfe der üblichen und bekannten, vorstehend beschriebenen Mischvomchtungen und -verfahren oder mittels üblicher Zwei- oder Mehrkomponenten-Dosier- und - mischanlagen durchgeführt. Idealerweise erfolgt die Durchmischung per Hand, sofern dies die Viskosität der Komponenten zuläßt.From a methodological point of view, the mixing of components (A / C) and (B), (A) and (B / C) or (A / C) and (B / C) has no peculiarities, but is done with the help of the usual and known , Mixing devices and processes described above or by means of conventional two- or multi-component metering and mixing systems. Mixing is ideally carried out by hand, provided that the viscosity of the components permits this.
Das Volumenverhältnis der Komponenten (A) : (C) kann bei dem erfindungsgemäßen Verfahren sehr breit variieren. Wird die Komponente (C) ausschließlich der Komponente (B) zugesetzt, kann dieses Verhältnis mathematisch unendlich sein. Ansonsten liegt es vorzugsweise bei (A) : (C) = 2: 1 bis 1 : 2, bevorzugt 1,5: 1 bis 1 : 1 ,5 und insbesondere 1,2: 1 bis 1 : 1 ,2.
Ebenso kann das Volumenverhältnis der Komponenten (B) : (C) bei dem erfindungsgemäße Verfahren sehr breit variieren. Wird die Komponente (C) ausschließlich der Komponente (A) zugesetzt, kann dieses Verhältnis mathematisch unendlich sein. Ansonsten liegt es vorzugsweise bei (B) : (C) = 2: l bis 1 : 2, bevorzugt 1 ,5: 1 bis 1 : 1,5 und insbesondere 1,2: 1 bis 1 : 1,2.The volume ratio of components (A): (C) can vary very widely in the process according to the invention. If component (C) is added exclusively to component (B), this ratio can be mathematically infinite. Otherwise, it is preferably (A): (C) = 2: 1 to 1: 2, preferably 1.5: 1 to 1: 1, 5 and in particular 1.2: 1 to 1: 1, 2. Likewise, the volume ratio of components (B): (C) can vary very widely in the process according to the invention. If component (C) is added exclusively to component (A), this ratio can be mathematically infinite. Otherwise, it is preferably (B): (C) = 2: 1 to 1: 2, preferably 1.5: 1 to 1: 1.5 and in particular 1.2: 1 to 1: 1.2.
Des weiteren können die Volumenverhältnis der Komponenten (A) : (B/C), (A/C) : (B) oder (A/C) : (B/C) bei dem erfindungsgemäßen Verfahren sehr breit variieren. Vorzugsweise liegen sie bei 5: 1 bis 1 : 5, bevorzugt 4: 1 bis 1 : 4 und insbesondere 3 : 1 bis 1 : 3.Furthermore, the volume ratio of components (A): (B / C), (A / C): (B) or (A / C): (B / C) can vary very widely in the process according to the invention. They are preferably 5: 1 to 1: 5, preferably 4: 1 to 1: 4 and in particular 3: 1 to 1: 3.
Welche Volumenverhältnisse angewandt werden, richtet sich in erster Linie nach der Funktionalität und Konzentration der vorstehend beschriebenen reaktiven Bestandteile der Komponenten. Der Fachmann kann daher die für jeden Einzelfall optimalen Volumenverhältms anhand seines Fachwissens gegebenenfalls unter Zuhilfenahme einfacher orientierender Versuche leicht ermitteln.Which volume ratios are used depends primarily on the functionality and concentration of the reactive components of the components described above. The person skilled in the art can therefore easily determine the optimum volume ratio for each individual case on the basis of his specialist knowledge, if necessary with the aid of simple orienting tests.
Es ist ein ganz besonderer Vorteil des erfindungsgemäße Verfahren, daß hiermit, ausgehend von einem konventionellen thermisch härtbaren Mehrkomponentensystem, bei einem plötzlich auftretenden Bedarf in einfacher Weise Dual-Cure-Mehrkomponentensystem hergestellt werden können, die von stofflich unterschiedlichster Zusammensetzung und Funktionalität sind.It is a very special advantage of the method according to the invention that, based on a conventional thermally curable multicomponent system, dual-cure multicomponent systems can be produced in a simple manner in the event of a sudden need, which materials have a very different composition and functionality.
Die mit Hilfe des erfindungsgemäßen Verfahrens hergestellten Dual-Cure- Mehrkomponentensysteme, insbesondere das erfindungs gemäße Mehrkomponentensystem, enthaltendThe dual-cure multicomponent systems produced with the aid of the process according to the invention, in particular the multicomponent system according to the invention, containing
mindestens eine, insbesondere eine, Komponente (A) mit mindestens einem der vorstehend beschriebenen Bestandteile (A 1),
mindestens eine, insbesondere eine, Komponente (B) mit mindestens einem der vorstehend beschriebenen Polyisocyanate (B 1) undat least one, in particular one, component (A) with at least one of the constituents (A 1) described above, at least one, in particular one, component (B) with at least one of the polyisocyanates (B 1) and
mindestens eine, insbesondere eine, Komponente (C) mit mindestens einem der vorstehend beschriebenen Reaktiverdünner (C 1) mit mindestens 5 mit aktinischer Strahlung aktivierbaren Bindungen pro Molekül, wobei der Reaktiverdünner (C 1) nicht über ein Thixotropiemngsmittel eingebracht wird,at least one, in particular one, component (C) with at least one of the reactive diluents (C 1) described above with at least 5 bonds per molecule which can be activated with actinic radiation, the reactive diluent (C 1) not being introduced via a thixotropic agent,
können daher den unterschiedlichsten Verwendungszwecken zugeführt werden. Vorzugsweise werden sie als Beschichtungsstoffen, Klebstoffe und Dichtungsmassen verwendet.can therefore be used for a wide variety of purposes. They are preferably used as coating materials, adhesives and sealants.
Die Beschichtungsstoffe, -klebstoffe und -dichtungsmassen dienen der Herstellung von Beschichtungen, Klebschichten und Dichtungen auf und/oder in grundierten und ungrundierten Substraten. Insbesondere dienen die Beschichtungsstoffe der Herstellung von Klarlackierungen, insbesondere von Klarlackierungen in färb- und/oder effektgebenden Mehrschichtlackierungen.The coating materials, adhesives and sealants are used to produce coatings, adhesive layers and seals on and / or in primed and unprimed substrates. In particular, the coating materials are used to produce clearcoats, in particular clearcoats in color and / or effect multi-layer coatings.
Methodisch weist die Applikation der Klarlacke keine Besonderheiten auf, sondern kann durch alle üblichen Applikationsmethoden, wie z.B. Spritzen, Rakeln, Streichen, Gießen, Tauchen, Träufeln oder Walzen erfolgen. Vorzugsweise werden Spritzapplikationsmethoden angewandt, wie zum Beispiel Druckluftspritzen, Airless-Spritzen, Hochrotation, elektrostatischer Sprühauftrag (ESTA), gegebenenfalls verbunden mit Heißspritzapplikation wie zum Beispiel Hot- Air - Heißspritzen.In terms of method, the application of the clear lacquers has no special features, but can be done using all common application methods, e.g. Spraying, knife coating, brushing, pouring, dipping, trickling or rolling. Spray application methods are preferably used, such as, for example, compressed air spraying, airless spraying, high rotation, electrostatic spray application (ESTA), optionally combined with hot spray application such as, for example, hot air hot spraying.
Als Substrate kommen Oberflächen, die durch eine Härtung der hierauf befindlichen Beschichtungsstoffe, Klebstoffe und/oder Dichtungsmassen unterSurfaces are used as substrates which are caused by hardening of the coating materials, adhesives and / or sealing compounds located thereon
Anwendung von Hitze und aktinischer Strahlung nicht geschädigt werden, in
Betracht; das sind z. B. Metalle, Kunststoffe, Holz, Keramik, Stein, Textil, Faserverbunde, Leder, Glas, Glasfasern, Glas- und Steinwolle, mineral- und harzgebundene Baustoffe, wie Gips- und Zementplatten oder Dachziegel, sowie Verbünde dieser Materialien.Use of heat and actinic radiation will not be harmed in consideration; these are e.g. B. metals, plastics, wood, ceramics, stone, textiles, fiber composites, leather, glass, glass fibers, glass and rock wool, mineral and resin-bound building materials, such as plaster and cement boards or roof tiles, as well as composites of these materials.
Demnach sind die Beschichtungsstoffe, Klebstoffe und Dichtungsmassen auch für Anwendungen außerhalb der Automobilserienlackierung undAccordingly, the coating materials, adhesives and sealants are also for applications outside of automotive OEM painting and
Autoreparaturlackierung geeignet. Hierbei kommen sie insbesondere für die Lackierung, das Verkleben und/oder das Abdichten von Möbeln, Fenstern, Türen, Bauwerken im Innen- und Außenbereich und die industrielle Lackierung, inklusive Coil Coating, Container Coating und die Imprägnierung oder Beschichtung elektrotechnischer Bauteile, in Betracht. Im Rahmen der industriellen Lackierungen eignen sie sich für die Lackiemng, das Verkleben und/oder das Abdichten praktisch aller Teile für den privaten oder industriellen Gebrauch wie Radiatoren, Haushaltsgeräte, Kleinteile aus Metall wie Schrauben und Muttern, Radkappen, Felgen, Emballagen oder elektrotechnische Bauteile wie Motorwicklungen oder Transfoπnatorwicklungen.Suitable for car refinishing. They are particularly suitable for painting, gluing and / or sealing furniture, windows, doors, structures indoors and outdoors and industrial painting, including coil coating, container coating and the impregnation or coating of electrical components. In the context of industrial painting, they are suitable for painting, gluing and / or sealing practically all parts for private or industrial use such as radiators, household appliances, small parts made of metal such as screws and nuts, hubcaps, rims, packaging or electrical components such as Motor windings or transformer windings.
Im Falle elektrisch leitfähiger Substrate können Grundierungen verwendet werden, die in üblicher und bekannter Weise aus Elektrotauchlacken (ETL) hergestellt werden. Hierfür kommen sowohl anodische (ATL) als auch kathodische Elektrotauchlacke (KTL), insbesondere aber KTL, in Betracht.In the case of electrically conductive substrates, primers can be used which are produced in a customary and known manner from electrocoat materials (ETL). Both anodic (ATL) and cathodic electrocoating (KTL), but especially KTL, come into consideration for this.
Die Elektrotauchlackiemng oder die Elektrotauchlackschicht kann mit einem Füller überschichtet werden, der entweder für sich alleine oder gemeinsam mit der Elektrotauchlackschicht gehärtet wird (Naß-in-naß-Verfahren). Die Überschichtung mit einem Füller erfolgt insbesondere in den Bereichen, die einer starken mechanischen Beanspruchung, wie beispielsweise durch Steinschlag, ausgesetzt sind.
Beispiele geeigneter kathodischer Elektrotauchlacke sowie ggf. von Naß-in-naß- V erfahren werden in der japanischen Patentanmeldung 1975-142501 (japanische Offenlegungsschrift JP 52-065534 A 2, Chemical Abstracts Referat Nr. 87: 137427) oder den Patentschriften und -anmeldungen US 4,375,498 A, US 4,537,926 A, US 4,761 ,212 A, EP 0 529 335 A 1, DE 41 25 459 A 1, EP 0 595 186 A 1, EP 0 074 634 A 1, EP 0 505 445 A 1, DE 42 35 778 A 1 , EP 0 646 420 A 1, EP 0 639 660 A 1 , EP 0 817 648 A 1, DE 195 12 017 C 1, EP 0 192 113 A 2, DE 41 26 476 A 1 oder WO 98/07794 beschrieben.The electrodeposition coating or the electrodeposition coating layer can be covered with a filler which is cured either on its own or together with the electrodeposition coating layer (wet-on-wet method). The overlay with a filler takes place in particular in areas that are exposed to strong mechanical stress, such as stone chips. Examples of suitable cathodic electrocoating materials and, if appropriate, wet-on-wet methods are described in Japanese Patent Application 1975-142501 (Japanese Patent Application Laid-Open JP 52-065534 A 2, Chemical Abstracts Unit No. 87: 137427) or in the patent documents and applications US 4,375,498 A, US 4,537,926 A, US 4,761, 212 A, EP 0 529 335 A 1, DE 41 25 459 A 1, EP 0 595 186 A 1, EP 0 074 634 A 1, EP 0 505 445 A 1, DE 42 35 778 A 1, EP 0 646 420 A 1, EP 0 639 660 A 1, EP 0 817 648 A 1, DE 195 12 017 C 1, EP 0 192 113 A 2, DE 41 26 476 A 1 or WO 98 / 07794.
Desgleichen sind geeignete Füller, insbesondere wäßrige Füller, die auch als Steinschlagschutzgrundierungen oder Funktionsschichten bezeichnet werden, aus den Patentschriften und -anmeldungen US 4,537,926 A, EP 0 529 335 A I, EP 0 595 186 A 1, EP 0 639 660 A 1, DE 44 38 504 A 1, DE 43 37 961 A 1 , WO 89,710387, US 4,450,200 A, US 4,614,683 A oder WO 490/26827 bekannt.Likewise, suitable fillers, in particular aqueous fillers, which are also referred to as stone chip protection primers or functional layers, are known from the patents and applications US 4,537,926 A, EP 0 529 335 AI, EP 0 595 186 A1, EP 0 639 660 A1, DE 44 38 504 A1, DE 43 37 961 A1, WO 89.710387, US 4,450,200 A, US 4,614,683 A or WO 490/26827.
Es können auch grundierte oder ungrundierte Kunststoffteile aus z. B. ABS, AMMA, ASA, CA, CAB, EP, UF, CF, MF, MPF, PF, PAN, PA, PE, HDPE, LDPE, LLDPE, UHMWPE, PC, PC/PBT, PC/PA, PET, PMMA, PP, PS, SB, PUR, PVC, RF, SAN, PBT, PPE, POM, PUR-RIM, SMC, BMC, PP-EPDM und UP (Kurzbezeichnungen nach DEN 7728T1) lackiert, geklebt oder abgedichtet werden. Im Falle von nichtfunktionalisierten und/oder unpolaren Substratoberflächen können diese vor der Beschichtung in bekannter Weise einer Vorbehandlung, wie mit einem Plasma oder mit Beflammen, unterzogen oder mit einer Gmndiemng versehen werden.Primed or unprimed plastic parts made of e.g. B. ABS, AMMA, ASA, CA, CAB, EP, UF, CF, MF, MPF, PF, PAN, PA, PE, HDPE, LDPE, LLDPE, UHMWPE, PC, PC / PBT, PC / PA, PET, PMMA, PP, PS, SB, PUR, PVC, RF, SAN, PBT, PPE, POM, PUR-RIM, SMC, BMC, PP-EPDM and UP (short names according to DEN 7728T1) can be painted, glued or sealed. In the case of non-functionalized and / or non-polar substrate surfaces, these can be subjected to a pretreatment in a known manner, such as with a plasma or with flaming, or provided with a suitable mixture before the coating.
Zur Herstellung der Klarlackierungen werden die Klarlacke auf die vorstehend beschriebenen Substrate appliziert, wonach die resultierenden Klarlackschichten gehärtet werden.To produce the clearcoats, the clearcoats are applied to the substrates described above, after which the resulting clearcoat layers are cured.
Zur Herstellung der Klebschichten und Dichtungen werden die Klebstoffe und Dichtungsmassen auf und/oder in die vorstehend beschriebenen Substrate
appliziert. Vorzugsweise wird bei dem Verkleben von Substraten die zu verklebenden Oberflächen zweier oder mehrerer Substrate mit dem erfindungsgemäßen Klebstoff beschichtet, wonach die betreffenden Oberflächen ggf. unter Druck in Kontakt gebracht und die resultierenden Klebschichten gehärtet werden.To produce the adhesive layers and seals, the adhesives and sealants are placed on and / or in the substrates described above applied. When bonding substrates, the surfaces to be bonded of two or more substrates are preferably coated with the adhesive according to the invention, after which the surfaces in question may be brought into contact under pressure and the resulting adhesive layers are cured.
Bekanntermaßen erfolgt die Herstellung einer färb- und/oder effktgebenden Mehrschichtlackierung auf einem grundierten oder ungrundierten Substrat durchAs is known, the production of a color and / or effect multi-layer coating is carried out on a primed or unprimed substrate
(1) Applikation eines Basislacks auf das Substrat,(1) applying a basecoat to the substrate,
(2) Trocknung und/oder partielle Härtung oder vollständige Härtung der Basislackschicht,(2) drying and / or partial hardening or complete hardening of the basecoat film,
(3) Applikation eines Klarlacks auf die getrocknete und/oder partiell gehärtete Basislackschicht oder die gehärtete Basislackierung und(3) application of a clearcoat to the dried and / or partially hardened basecoat or the hardened basecoat and
(4) Gemeinsame Härtung der Klarlackschicht mit der Basislackschicht oder separate Härtung der Klarlackschicht.(4) curing the clearcoat together with the basecoat or separately curing the clearcoat.
Beispiele geeigneter Basislacke sind aus den Patentamneldungen EP 0 089 497 A 1, EP 0 256 540 A 1 , EP 0 260 447 A \ , EP 0 297 576 A 1, WO 96/12747, EP 0 523 610 A 1, EP 0 228 003 A 1 , EP 0 397 806 A 1 , EP 0 574 417 A 1, EP 0 531 510 A 1, EP 0 581 21 1 A 1 , EP 0 708 788 A 1, EP 0 593 454 A 1, DE-A-43 28 092 A 1 , EP 0 299 148 A 1, EP 0 394 737 A 1, EP 0 590 484 A 1 , EP 0 234 362 A 1 , EP 0 234 361 A 1, EP 0 543 817 A 1, WO 95/14721, EP 0 521 928 A 1, EP 0 522 420 A 1, EP 0 522 419 A 1, EP 0 649 865 A 1, EP 0 536 712 A 1, EP 0 596 460 A 1, EP 0 596 461 A 1 , EP 0 584 818 A 1, EP 0 669 356 A 1 , EP 0 634 431 A 1, EP 0 678 536 A 1 , EP 0 354 261 A 1 , EP 0 424 705 A 1, WO 97/49745, WO 97/49747, EP 0 401 565 A 1 oder EP 0 817 684, Spalte 5, Zeilen 31 bis 45, bekannt.
Im allgmeinen werden die Füllerlackschicht, Decklackschicht, Basislackschicht und Klarlackschicht in einer Naßschichtdicke appliziert, daß nach ihrer Aushärtung Schichten mit der für ihre Funktionen notwendigen und vorteilhaften Schichtdicken resultieren. Im Falle der Füllerschicht liegt diese Schichtdicke bei 10 bis 150, vorzugsweise 15 bis 120, besonders bevorzugt 20 bis 100 und insbesondere 25 bis 90 μm, im Falle der Decklackierung liegt sie bei 5 bis 90, vorzugsweise 10 bis 80, besonders bevorzugt 15 bis 60 und insbesondere 20 bis 50 μm, im Falle der Basislackierung liegt sie bei 5 bis 50, vorzugsweise 6 bis 40, besonders bevorzugt 7 bis 30 und insbesondere 8 bis 25 μm, und im Falle der Klarlackierungen liegt sie bei 10 bis 100, vorzugsweise 15 bis 90, besonders bevorzugt 20 bis 80 und insbesondere 25 bis 70 μm.Examples of suitable basecoats are from patent applications EP 0 089 497 A1, EP 0 256 540 A1, EP 0 260 447 A1, EP 0 297 576 A1, WO 96/12747, EP 0 523 610 A1, EP 0 228 003 A 1, EP 0 397 806 A 1, EP 0 574 417 A 1, EP 0 531 510 A 1, EP 0 581 21 1 A 1, EP 0 708 788 A 1, EP 0 593 454 A 1, DE-A -43 28 092 A1, EP 0 299 148 A1, EP 0 394 737 A1, EP 0 590 484 A1, EP 0 234 362 A1, EP 0 234 361 A1, EP 0 543 817 A1, WO 95/14721, EP 0 521 928 A1, EP 0 522 420 A1, EP 0 522 419 A1, EP 0 649 865 A1, EP 0 536 712 A1, EP 0 596 460 A1, EP 0 596 461 A 1, EP 0 584 818 A 1, EP 0 669 356 A 1, EP 0 634 431 A 1, EP 0 678 536 A 1, EP 0 354 261 A 1, EP 0 424 705 A 1, WO 97/49745, WO 97/49747, EP 0 401 565 A1 or EP 0 817 684, column 5, lines 31 to 45, are known. In general, the filler coat, top coat, basecoat and clear coat are applied in a wet coat thickness so that after curing, layers with the necessary and advantageous layer thicknesses for their functions result. In the case of the filler layer, this layer thickness is 10 to 150, preferably 15 to 120, particularly preferably 20 to 100 and in particular 25 to 90 μm, in the case of the topcoat it is 5 to 90, preferably 10 to 80, particularly preferably 15 to 60 and in particular 20 to 50 μm, in the case of the basecoat it is 5 to 50, preferably 6 to 40, particularly preferably 7 to 30 and in particular 8 to 25 μm, and in the case of the clearcoats it is 10 to 100, preferably 15 to 90, particularly preferably 20 to 80 and in particular 25 to 70 μm.
Die Aushärtung erfolgt nach einer gewissen Ablüftzeit. Sie dient beispielsweise zum Verlauf und zur Entgasung der applizierten Schichten oder zum Verdunsten von flüchtigen Bestandteilen wie Lösemittel oder Wasser. Die Ablüftzeit kann durch die Anwendung erhöhter Temperaturen bis 40°C oder durch Abblasen der Schichten unterstützt und/oder verkürzt werden, sofern hierbei keine Schädigungen oder Verändemngen der applizierten Schichten eintreten, etwa eine vorzeitige vollständige Vernetzung. Hierbei zeigen die erfindungsgemäßen Klarlackierungen eine vorteilhaft kurze Ablüftzeit von < 10, insbesondere < 6 Minuten. Dadurch wird insgesamt eine Verkürzung der Prozeßzeiten erzielt.The curing takes place after a certain flash-off time. It is used, for example, to flow and degas the applied layers or to evaporate volatile components such as solvents or water. The flash-off time can be supported and / or shortened by using elevated temperatures up to 40 ° C or by blowing off the layers, provided that no damage or changes to the applied layers occur, such as premature complete crosslinking. The clearcoats according to the invention show an advantageously short flash-off time of <10, in particular <6 minutes. As a result, the process times are shortened overall.
Die Aushärtung erfolgt mit aktinischer Strahlung, insbesondere mit UV- Strahlung, und/oder Elektronenstrahlen. Gegebenenfalls kann sie mit aktinischer Strahlung von anderen Strahlenquellen durchgeführt oder ergänzt werden. Im Falle von Elektronenstrahlen wird vorzugsweise unter Inertgasatmosphäre gearbeitet. Dies kann beispielsweise durch Zuführen von Kohlendioxid und/oder Stickstoff direkt an die Oberfläche der applizierten Schichten gewährleistet werden.
Auch im Falle der Härtung mit UV-Strahlung kann, um die Bildung von Ozon zu veπneiden, unter Inertgas gearbeitet werden.The curing takes place with actinic radiation, in particular with UV radiation, and / or electron beams. If necessary, it can be carried out or supplemented with actinic radiation from other radiation sources. In the case of electron beams, work is preferably carried out under an inert gas atmosphere. This can be ensured, for example, by supplying carbon dioxide and / or nitrogen directly to the surface of the applied layers. Even in the case of curing with UV radiation, it is possible to work under inert gas in order to prevent the formation of ozone.
Für die Härtung mit aktinischer Strahlung werden die üblichen und bekannten Strahlenquellen und optischen Hilfsmaßnahmen angewandt. Beispiele geeigneterThe usual and known radiation sources and optical auxiliary measures are used for curing with actinic radiation. Examples of more suitable
Strahlenquellen sind Quecksilberhoch- oder -niederdruckdampflampen, welche gegebenenfalls mit Blei dotiert sind, um ein Strahlenfenster bis zu 405 n zu öffnen, oder Elektronenstrahlquellen. Deren Anordnung ist im Prinzip bekannt und kann den Gegebenheiten des Werkstücks und der Verfahrensparameter angepaßt werden. Bei kompliziert geformten Werkstücken wieRadiation sources are high or low pressure mercury vapor lamps, which may be doped with lead to open a radiation window up to 405 n, or electron beam sources. Their arrangement is known in principle and can be adapted to the conditions of the workpiece and the process parameters. For complicated shaped workpieces like
Automobilkarosserien können die nicht direkter Strahlung zugänglichen BereicheAutomobile bodies can be the areas not accessible to direct radiation
(Schattenbereiche) wie Hohlräume, Falzen und anderen konstmktionsbedingte(Shadow areas) such as cavities, folds and other construction-related
Hinterschneidungen mit Punkt-, Kleinflächen- oder Rundumstrahlern, verbunden mit einer automatischen Bewegungseinrichtung für das Bestrahlen von Hohlräumen oder Kanten, ausgehärtet werden.Undercuts with point, small area or all-round emitters, combined with an automatic movement device for irradiating cavities or edges, are cured.
Die Anlagen und Bedingungen dieser Härtungsmethoden werden beispielsweise in R. Holmes, UN. and E.B. Curing Fon ilations for Printing Inks, Coatings and Paints, SITA Technology, Academic Press, London, United Kindom 1984, beschrieben.The facilities and conditions of these hardening methods are described, for example, in R. Holmes, UN. and E.B. Curing Fon ilations for Printing Inks, Coatings and Paints, SITA Technology, Academic Press, London, United Kindom 1984.
Hierbei kann die Aushärtung stufenweise erfolgen, d. h. durch mehrfache Belichtung oder Bestrahlung mit aktinischer Strahlung. Dies kann auch alternierend erfolgen, d. h., daß abwechselnd mit UV-Strahlung und Elektronenstrahlung gehärtet wird.The curing can take place in stages, i. H. by multiple exposure or exposure to actinic radiation. This can also take place alternately, i. that is, curing alternately with UV radiation and electron radiation.
Auch die thermische Härtung weist keine methodischen Besonderheiten auf, sondern erfolgt nach den üblichen und bekannten Methoden wie Erhitzen in einem Umluftofen oder Bestrahlen mit IR-Lampen. Wie bei der Härtung mit aktinischer Strahlung kann auch die theπnische Härtung stufenweise erfolgen. Vorteilhafterweise erfolgt die theπnische Härtung bei Raumtemperatur oder
oberhalb der Raumtemperatur, vorzugsweise bei Temperaturen >40 °C, bevorzugt >50 während einer Zeit von 1 min bis zu mehreren Tagen.The thermal curing also has no special features in terms of method, but is carried out according to the customary and known methods, such as heating in a forced air oven or irradiation with IR lamps. As with curing with actinic radiation, the technical curing can also be carried out in stages. The technical curing advantageously takes place at room temperature or above room temperature, preferably at temperatures> 40 ° C, preferably> 50 for a period of 1 min to several days.
Theπnische Härtung und Härtung mit aktinischer Strahlung können gleichzeitig oder alternierend eingesetzt werden. Werden die beiden Härtungsmethoden alternierend verwendet, kann beispielsweise mit der thermischen Härtung begonnen und mit der Härtung mit aktinischer Strahlung geendet werden. In anderen Fällen kann es sich als vorteilhaft erweisen, mit der Härtung mit aktinischer Strahlung zu beginnen und hieπnit zu enden. Der Fachmann kann die Härtungsmethode, welche für den jeweiligen Einzelfall am vorteilhaftesten ist aufgrund seines allgemeinen Fachwissens gegebenenfalls unter Zuhilfenahme einfacher Vorversuche eπnitteln.Technical curing and curing with actinic radiation can be used simultaneously or alternately. If the two curing methods are used alternately, thermal curing can be started, for example, and curing with actinic radiation can be ended. In other cases, it may prove advantageous to start with actinic radiation and end with it. The person skilled in the art can determine the hardening method which is most advantageous for the individual case on the basis of his general specialist knowledge, if necessary with the aid of simple preliminary tests.
Die mit Hilfe des erfindungsgemäßen Verfahrens hergestellten Beschichtungsstoffe, Klebstoffe und Dichtungsmassen sowie die erfindungsgemäßen Beschichtungsstoffe, Klebstoffe und Dichtungsmassen auf der Basis des erfindungsgemäßen Mehrkomponentensystems haben einen hohen Festkörpergehalt bei niedriger Viskosität und einer langen Standzeit.The coating materials, adhesives and sealants produced using the process according to the invention and the coating materials, adhesives and sealants according to the invention based on the multicomponent system according to the invention have a high solids content with low viscosity and a long service life.
Die Ablüftzeit der Dual-Cure-Mehrkomponentensysteme, insbesondere des Klarlacks, vor der Härtung ist sehr kurz, sodaß die Prozeßzeiten insgesamt verringert werden.The flash-off time of the dual-cure multicomponent systems, in particular the clear lacquer, before curing is very short, so that the overall process times are reduced.
Die mit Hilfe der Dual-Cure-Mehrkomponentensysteme hergestellten Beschichtungen, Klebschichten und Dichtungen, insbesondere die Klarlackierungen, weisen auch in den Schattenbereichen der Substrate eine hohe Anfangshärte auf.The coatings, adhesive layers and seals produced with the aid of the dual-cure multicomponent systems, in particular the clearcoats, also have a high initial hardness in the shadow areas of the substrates.
Die resultierenden Beschichtungen, insbesondere die Klarlackierungen und die sie enthaltenden färb- und/oder effektgebenden Mehrschichtlackiemngen, weisen eine hohe Härte, Flexibilität, und Chemikalienbeständigkeit, einen
hervorragenden Verlauf, keine Läufer, eine sehr gute Zwischenschichthaftung, einen hervorragenden optischen Gesamteindmck (Appearance), eine sehr gute Wittemngsbeständigkeit, eine sehr hohe Kratzfestigkeit und Abriebfestigkeit sowie eine sehr gute Polierbarkeit aufThe resulting coatings, in particular the clearcoats and the color and / or effect multi-layer coatings containing them, have a high level of hardness, flexibility and chemical resistance excellent flow, no runners, very good interlayer adhesion, excellent overall optical impression (appearance), very good resistance to weathering, very high scratch and abrasion resistance and very good polishability
Die Klebschichten sind auf Dauer von hoher Klebkraft auch unter extremen und/oder sehr stark und rasch wechselnden klimatischen Bedingungen.The adhesive layers are permanently adhesive, even under extreme and / or very strongly and rapidly changing climatic conditions.
Die Dichtungen dichten auf Dauer vollständig gegen chemisch aggressive Stoffe ab.In the long term, the seals completely seal against chemically aggressive substances.
Somit weisen die grundierten und ungrundierten Substrate, die mit mindestens einer der Beschichtungen beschichtet, mit mindestens einer der Klebschichten verklebt und/oder mit mindestens einer der Dichtungen abgedichtet sind, zusätzlich zu den vorstehend aufgeführten Vorteilen noch eine besonders lange Gebrauchsdauer auf, was sie wirtschaftlich besonders wertvoll macht.Thus, the primed and unprimed substrates, which are coated with at least one of the coatings, bonded to at least one of the adhesive layers and / or sealed with at least one of the seals, have a particularly long service life in addition to the advantages listed above, which makes them particularly economical makes you valuable.
BeispieleExamples
Herstellbeispiel 1Production Example 1
Die Herstellung eines thermisch härtbaren MethacrylatcopolymerisatsThe production of a thermally curable methacrylate copolymer
In einem Stahlreaktor, ausgerüstet mit Rührer, Rückflußkühler und zwei Zulaufgefäßen, wurden 185,6 Gewichtsteile Ethylethoxypropionat vorgelegt und unter Rühren auf 160°C erhitzt. Hiernach wurde eine Monomermischung aus 114,1 Gewichtsteilen Styrol, 136,9 Gewichtsteilen Methylmethacrylat, 79,3 Gewichtsteilen Butylmethacrylat, 109 Gewichtsteile n-Butylacrylat und 164,1 Gewichtsteilen Hydroxyethylmethacrylat während vier Stunden gleichmäßig zudosiert. Gleichzeitig beginnend und parallel hierzu wurde eine
Initiatoπnischung aus 35,8 Gewichtsteilen Ethylethoxypropionat und 36,2 Gewichtsteilen Di-tert.-butylperoxid gleichmäßig zudosiert. Nach einer Stunde wurde bei 110°C mit einer Initiatormischung aus 5,7 Gewichtsteilen Butylacetat und 0,5 Gewichtsteilen tert.-Butylperoxyethylhexanoat nachinitiiert. Hiemach wurde die resultierende Reaktionsmischung während einer Stunde bei 1 10°C gehalten. Danach wurde die Lösung bei 80°C mit Butylacetat auf einen Festkörpergehalt von 65 Gew.-% eingestellt. Die resultierende Lösung wies eine Viskosität von 15 dPas auf. Die Hydroxylzahl des Methacrylatcopolymerisats lag bei l20 mg KOH/g.185.6 parts by weight of ethyl ethoxypropionate were placed in a steel reactor equipped with a stirrer, reflux condenser and two feed vessels and heated to 160 ° C. with stirring. A monomer mixture of 114.1 parts by weight of styrene, 136.9 parts by weight of methyl methacrylate, 79.3 parts by weight of butyl methacrylate, 109 parts by weight of n-butyl acrylate and 164.1 parts by weight of hydroxyethyl methacrylate was then metered in uniformly over a period of four hours. Starting at the same time and parallel to this, one Initiation of 35.8 parts by weight of ethyl ethoxypropionate and 36.2 parts by weight of di-tert-butyl peroxide are metered in uniformly. After one hour at 110 ° C with an initiator mixture of 5.7 parts by weight of butyl acetate and 0.5 parts by weight of tert-butyl peroxyethyl hexanoate. The resulting reaction mixture was then held at 110 ° C. for one hour. The solution was then adjusted to a solids content of 65% by weight at 80 ° C. with butyl acetate. The resulting solution had a viscosity of 15 dPas. The hydroxyl number of the methacrylate copolymer was 120 mg KOH / g.
Beispiele 1 bis 4Examples 1 to 4
Die Herstellung von Klarlacken mit Hilfe des erfindungsgemäßen Verfahrens und ihre Verwendung zur Herstellung f rb- und effektgebender MehrschichtlackierungenThe production of clear lacquers with the aid of the method according to the invention and their use for the production of color and effect multi-layer lacquers
Die Klarlacke 1 bis 4 der Beispiele 1 bis 4 wurden durch Veπnischen der in der Tabelle 1 angegebenen Komponenten hergestellt.The clearcoats 1 to 4 of Examples 1 to 4 were prepared by blending the components shown in Table 1.
Hierzu wurden bei dem Beispiel 1 die Komponenten (A), (B) und (C/C 1) im Volumenverhältnis von 2 : 1 : 2 miteinander vermischt wobei die Komponente (C/C 1 ) vor der Zugabe von (B) mit der Komponente (A) vermischt wurde.For this purpose, in Example 1, components (A), (B) and (C / C 1) were mixed with one another in a volume ratio of 2: 1: 2, component (C / C 1) being added before the addition of (B) Component (A) was mixed.
Bei dem Beispiel 2 wurden die Komponenten (A), (B) und (C/C 2) im Volumenverhältnis von 1 : 1 : 1 miteinander vermischt, wobei die Komponente (C/C 2) vor der Zugabe von (B) mit der Komponente (A) vermischt wurde.In Example 2, components (A), (B) and (C / C 2) were mixed with one another in a volume ratio of 1: 1: 1, with component (C / C 2) being added before the addition of (B) Component (A) was mixed.
Bei dem Beispiel 3 wurden die Komponenten (A), (B) und (C/C 2) im Volumenverhältnis von 4 : 1 : 1 miteinander veπnischt, wobei die Komponente (C/C 2) vor der Zugabe von (A) mit der Komponente (B) veπnischt wurde.
Bei dem Beispiel 4 wurden die Komponenten (A), (B), (C/C 2 ohne Isocyanatgmppen) und (C/C 2 mit Isocyanatgmppen) im Volumenverhältnis von 2: 2: 1: 1 miteinander veπnischt, wobei die Komponente (C/C 2 ohne Isocyanatgmppen) mit der Komponente (A) und die Komponente (C/C 2 mit Isocyanatgmppen) mit der Komponente (B) veπnischt wurden, wonach die resultierenden Komponenten (A/C) und (B/C) miteinander veπnischt und homogenisiert wurden.In Example 3, components (A), (B) and (C / C 2) were mixed together in a volume ratio of 4: 1: 1, component (C / C 2) being added before the addition of (A) Component (B) was missed. In Example 4, components (A), (B), (C / C 2 without isocyanate groups) and (C / C 2 with isocyanate groups) were mixed together in a volume ratio of 2: 2: 1: 1, component (C / C 2 without isocyanate groups) with component (A) and component (C / C 2 with isocyanate groups) with component (B) were mixed, after which the resulting components (A / C) and (B / C) were mixed together and were homogenized.
Anschließend wurden die Klarlacke 1 bis 4 der Beispiele 1 bis 4 mit 10%, bezogen auf die Klarlacke, eines Verdünners (Lösemittelgemisch aus Xylol, Solventnaphtha, Benzin 135/180, Methoxypropylacetat, Butylacetat, Butylglykolacetat, Ethylethoxypropionat und Dipentene) verdünnt.The clearcoats 1 to 4 of examples 1 to 4 were then diluted with 10%, based on the clearcoats, of a thinner (solvent mixture of xylene, solvent naphtha, gasoline 135/180, methoxypropyl acetate, butyl acetate, butylglycol acetate, ethylethoxypropionate and dipentene).
Tabelle 1: Die stoffliche Zusammensetzung der Komponenten (A), (B) und (C) der Klarlacke 1 bis 4Table 1: The material composition of components (A), (B) and (C) of clearcoats 1 to 4
Bestandteil Klarlacl -. - Beispiel:Part of Klarlacl -. - Example:
1 2 3 41 2 3 4
Komponente (A):Component (A):
Methacrylatcopolymerisat des Herstellbeispiels 1 86 86 86 86 Butylacetat 4,5 4,5 4,5 4,5Methacrylate copolymer of preparation example 1 86 86 86 86 butyl acetate 4.5 4.5 4.5 4.5
Ethylethoxypropionat 4 4 4 4Ethyl ethoxypropionate 4 4 4 4
Methylisoamylketon 2 2 2 2Methyl isoamyl ketone 2 2 2 2
Byk® 325 a) 0,3 0,3 0,3 0,3Byk® 325 a) 0.3 0.3 0.3 0.3
Byk® 358 a) 0,71 0,7 0,7 0,7 DibutylzinndilauratByk® 358 a) 0.71 0.7 0.7 0.7 dibutyltin dilaurate
( 10%ig in Butylacetat) 0,5 0,5 0,5 0,5
Tinuvin® 292 b) 1 1 1 1(10% in butyl acetate) 0.5 0.5 0.5 0.5 Tinuvin® 292 b) 1 1 1 1
Tinuvin® 400 b) 1 1 1 1Tinuvin® 400 b) 1 1 1 1
Komponente (B):Component (B):
Desmodur® N 3600 c) 56 56 56 56Desmodur® N 3600 c) 56 56 56 56
Methoxypropylacetat 22 22 22 22Methoxypropylacetate 22 22 22 22
Ethylethoxypropionat 22 22 22 22Ethyl ethoxypropionate 22 22 22 22
Komponenten (C):Components (C):
Komponente (C 1):Component (C 1):
Sartomer® 399 d) 60Sartomer® 399 d) 60
Irgacure® 184 e) 0,7Irgacure® 184 e) 0.7
Lucirin® TPO e) 0,3Lucirin® TPO e) 0.3
Butylacetat 16Butyl acetate 16
Ethylethoxypropionat 16Ethyl ethoxypropionate 16
Methylisoamylketon 5Methyl isoamyl ketone 5
Byk® 325 0,3Byk® 325 0.3
Byk® 358 0,7Byk® 358 0.7
Tinuvin® 292 0,5Tinuvin® 292 0.5
Tinuvin® 400 0,5Tinuvin® 400 0.5
Komponente (C 2) ohneComponent (C 2) without
Isocyanatgmppen :Isocyanate groups:
Rahn® 99-664 ° - 60 60Rahn® 99-664 ° - 60 60
Irgacure® 184 - 0,7 0,7Irgacure® 184 - 0.7 0.7
Lucirin® TPO - 0,3 0,3
Butylacetat 16 16 Ethylethoxypropionat 16 16 Methylisoamylketon 5 5 Byk® 325 0,3 0,3 Byk® 358 0,7 0,7 Tinuvin® 292 0,5 0,5 Tinuvin® 400 0,5 0,5Lucirin® TPO - 0.3 0.3 Butyl acetate 16 16 ethyl ethoxypropionate 16 16 methyl isoamyl ketone 5 5 Byk® 325 0.3 0.3 Byk® 358 0.7 0.7 Tinuvin® 292 0.5 0.5 Tinuvin® 400 0.5 0.5
Komponente (C 2) mit Isocyanatgmppen:Component (C 2) with isocyanate groups:
Roskydal® 2337 s) 80 80 Ethylethoxypropionat 20 20Roskydal® 2337 s) 80 80 ethyl ethoxypropionate 20 20
a) handelsübliche Verlaufmittel;a) commercial leveling agents;
b) handelsübliche Lichtschutzmittel;b) commercial light stabilizers;
c) handelsübliches Polyisocyanat auf der Basis von Hexamethylendiisocyanat der Firma Bayer AG;c) commercially available polyisocyanate based on hexamethylene diisocyanate from Bayer AG;
d) Dipentaerythritolpentaacrylat der Firma Cray Valley;d) dipentaerythritol pentaacrylate from Cray Valley;
e) handelsübliche Photoinitiatoren;e) commercially available photoinitiators;
f) handelsübliches Urethanacrylat der Firma Rahn; Hydroxylzahl: 120 mgf) commercial urethane acrylate from Rahn; Hydroxyl number: 120 mg
KOH/g; Acrylatfunktionalität: 3;KOH / g; Acrylate functionality: 3;
g) handelsübliches Isocyanatoacrylat der Firma Bayer AG;
Die Klarlacke der Beispiele 1 bis 4 waren trotz unterschiedlichster stofflicher Zusammensetzung hervorragend für die Herstellung von Klarlackierungen, insbesondere im Rahmen von färb- und effektgebenden Mehrschichtlackiemngen, geeignet.g) commercially available isocyanatoacrylate from Bayer AG; The clearcoats of Examples 1 to 4 were outstandingly suitable for the production of clearcoats, in particular in the context of coloring and effect-giving multicoat paint systems, despite a wide variety of material compositions.
Für die Herstellung der färb- und effektgebenden Mehrschichtlackiemngen wurden geschliffene Stahlbleche zunächst mit einem handelsüblichen Zweikomponentenpolyurethanfüller der Firma BASF Coatings AG beschichtet. Der Füller wurde in zwei Spritzgängen appliziert, während 30 Minuten bei 60°C getrocknet und anschließend geschliffen. Anschließend wurde ein handelsüblicher Wasserbasislack der Firma BASF Coatings AG in zwei Spritzgängen appliziert und während 5 Minuten bei 60°C getrocknet. Danach wurden die Klarlacke 1 bis 4 jeweils in zwei Spritzgängen mit einer Zwischenablüftzeit von 2,5 Minuten appliziert.For the production of the color and effect-giving multi-layer lacquers, ground steel sheets were first coated with a commercially available two-component polyurethane filler from BASF Coatings AG. The filler was applied in two spray passes, dried for 30 minutes at 60 ° C and then sanded. A commercially available waterborne basecoat from BASF Coatings AG was then applied in two spray passes and dried at 60 ° C. for 5 minutes. The clearcoats 1 to 4 were then applied in two spray passes with an intermediate flash-off time of 2.5 minutes.
Die applizierten Klarlackschichten 1 bis 4 wurden jeweils kurz während 5 Minuten abgelüftet, während 15 Minuten bei 60°C getrocknet und anschließend mit UV-Strahlung mit einer Dosis von 1.500 mJ/cm2 gehärtet. Die resultierenden Klarlackierungen 1 bis 4 wiesen eine Schichtdicke von 50 bis 60 μm auf. Die Mehrschichtlackiemngen der Beispiele 1 bis 4 wiesen eine hervorragende Appearance und Zwischenschichthaftung auf.The applied clear lacquer layers 1 to 4 were each briefly flashed off for 5 minutes, dried at 60 ° C. for 15 minutes and then cured with UV radiation at a dose of 1,500 mJ / cm 2 . The resulting clearcoats 1 to 4 had a layer thickness of 50 to 60 μm. The multi-layer coatings of Examples 1 to 4 had an excellent appearance and interlayer adhesion.
In einer zweiten Versuchsserie wurde das Härtungsverhalten der Klarlacke 1 bis 4 in Schattenzonen von Substraten dadurch simuliert, daß die vorstehend beschriebenen Prüftafeln nicht mit UN-Strahlung gehärtet wurden. Die resultierenden Klarlackierungen waren dennoch nicht klebrig, sondern wiesen eine gute Anfangshärte auf.
In a second series of experiments, the curing behavior of clearcoats 1 to 4 in shadow zones of substrates was simulated by not curing the test panels described above with UN radiation. The resulting clearcoats were nevertheless not sticky, but had a good initial hardness.
Claims
1. Verfahren zur Herstellung eines theπnisch und mit aktinischer Strahlung härtbaren (Dual Cure) Mehrkomponentensystems, bei dem1. A process for producing a multi-component system which is curable thermally and with actinic radiation (Dual Cure), in which
(A) mindestens eine Komponente, enthaltend mindestens einen Bestandteil (A I) mit im statistischen Mittel mindestens zwei isoeyanatreaktiven funktionellen Gmppen pro Molekül, und(A) at least one component containing at least one constituent (A I) with a statistical average of at least two isoeyanate-reactive functional groups per molecule, and
(B) mindestens eine Komponente, enthaltend mindestens ein Polyisocyanat (B 1 ),(B) at least one component containing at least one polyisocyanate (B 1),
miteinander veπnischt werden, dadurch gekennzeichnet, daß die Komponente (A) und/oder die Komponente (B) kurz vor ihrer Vermischung mit mindestens einer weiteren flüssigen Komponente (C), enthaltendare intermingled with one another, characterized in that component (A) and / or component (B) contains shortly before they are mixed with at least one further liquid component (C)
(C 1) mindestens einen mit aktinischer Strahlung härtbaren Bestandteil mit im statistischen Mittel mindestens zwei funktionellen Gmppen pro Molekül, die mindestens eine mit aktinischer Strahlung aktivierbare Bindung enthalten, und/oder(C 1) at least one constituent curable with actinic radiation with, on average, at least two functional groups per molecule which contain at least one bond which can be activated with actinic radiation, and / or
(C 2) mindestens einen theπnisch und mit aktinischer Strahlung härtbaren Bestandteil mit im statistischen Mittel mindestens einer funktionellen Gmppe pro Molekül, die mindestens eine mit aktinischer Strahlung aktivierbare Bindungen enthält, und mit im statistischen Mittel mindestens einer isoeyanatreaktiven
funktionellen Gmppe oder mit im statistischen Mittel mindestens einer Isocyanatgruppe im Molekül(C 2) at least one component which is curable theoretically and with actinic radiation, with on average at least one functional group per molecule which contains at least one bond which can be activated with actinic radiation, and with at least one isoeyanate-reactive on average functional group or with a statistical average of at least one isocyanate group in the molecule
veπnischt wird oder werden, wonach die Komponenten (A/C) und (B), (A) und (B/C) oder (A/C) und (B/C) veπnischt und homogenisiert werden.is or are vnπnischen, after which the components (A / C) and (B), (A) and (B / C) or (A / C) and (B / C) are mixed and homogenized.
2. Verfahren nach Anspmch 1 , dadurch gekennzeichnet, das als mit aktinischer Strahlung aktivierbare Bindungen Kohlenstoff-Wasserstoff- Einzelbindungen oder Kohlenstoff- Kohlenstoff-, Kohlenstoff-Sauerstoff-,2. The method according to Anspmch 1, characterized in that carbon-hydrogen single bonds or carbon-carbon, carbon-oxygen, as bonds which can be activated with actinic radiation,
Kohlenstoff-Stickstoff-, Kohlenstoff-Phosphor- oder Kohlenstoff- Silizium-Einzelbindungen oder -Doppelbindungen verwendet werden.Carbon-nitrogen, carbon-phosphorus or carbon-silicon single bonds or double bonds can be used.
3. Verfahren nach Anspmch 2, dadurch gekennzeichnet, daß Kohlenstoff- Kohlenstoff-Dopppelbindungen („Doppelbindungen") verwendet werden.3. The method according to Anspmch 2, characterized in that carbon-carbon double bonds ("double bonds") are used.
4. Verfahren nach Anspmch 3, dadurch gekennzeichnet, daß die Doppelbindungen als (Meth)Acrylat-, Ethacrylat-, Crotonat-, Cinnamat-, Vinylether-, Vinylester-, Ethenylarylen-, Dicyclopentadienyl-, Norbornenyl-, Isoprenyl-, Isoprenyl-, Isopropenyl-, Allyl- oder4. The method according to Anspmch 3, characterized in that the double bonds as (meth) acrylate, ethacrylate, crotonate, cinnamate, vinyl ether, vinyl ester, ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isoprenyl, Isopropenyl, allyl or
Butenylgruppen; Ethenylarylen-, Dicyclopentadienyl-, Norbornenyl-, Isoprenyl-, Isopropenyl-, Allyl- oder Butenylethergmppen oder Ethenylarylen-, Dicyclopentadienyl-, Norbornenyl-, Isoprenyl-, Isopropenyl-, Allyl- oder Butenylestergruppen vorliegen.butenyl; Ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isopropenyl, allyl or butenyl ether groups or ethenylarylene, dicyclopentadienyl, norbornenyl, isoprenyl, isopropenyl, allyl or butenyl ester groups are present.
5. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß es sich bei den isoeyanatreaktiven funktionellen Gmppen um Thiol-, primäre oder sekundäre Amino-, Imino- oder Hydroxylgruppen handelt.5. The method according to any one of claims 1 to 5, characterized in that the isoeyanate-reactive functional groups are thiol, primary or secondary amino, imino or hydroxyl groups.
6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß es sich bei dem Bestandteil (C 1) um einen mit aktinischer Strahlung
härtbaren Reaktiverdünner mit mindestens 5 mit aktinischer Strahlung aktivierbaren Bindungen pro Molekül handelt.6. The method according to any one of claims 1 to 5, characterized in that the component (C 1) is one with actinic radiation curable reactive thinner with at least 5 bonds activatable with actinic radiation per molecule.
7. Verfahren nach Anspmch 6, dadurch gekennzeichnet, daß der Reaktiverdünner (C 1) der Komponente (A) und/oder der Komponente (B) zugemischt wird.7. The method according to Anspmch 6, characterized in that the reactive diluent (C 1) of component (A) and / or component (B) is mixed.
8. Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß es sich bei dem Bestandteil (C 2) um mindestens ein Urethanacrylat mit einer Hydroxylzahl von 50 bis 200 mg KOH/g handelt.8. The method according to any one of claims 1 to 7, characterized in that the component (C 2) is at least one urethane acrylate with a hydroxyl number of 50 to 200 mg KOH / g.
9. Verfahren nach Anspmch 8, dadurch gekennzeichnet, daß das Urethanacrylat (C 2) der Komponente (A) zugemischt wird.9. The method according to Anspmch 8, characterized in that the urethane acrylate (C 2) of component (A) is mixed.
10. Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dadurch gekennzeichnet, daß es sich bei dem Bestandteil (C 2) um ein Isocyanatoacrylat handelt.10. The method according to any one of claims 1 to 7, characterized in that the component (C 2) is an isocyanatoacrylate.
1 1. Verfahren nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, daß das Isocyanatoacrylat (C 2) der Komponente (B) zugemischt wird.1 1. The method according to any one of claims 1 to 10, characterized in that the isocyanatoacrylate (C 2) of component (B) is mixed.
12. Theπnisch und mit aktinischer Strahlung härtbares (Dual Cure) Mehrkomponentensystem, enthaltend12. Theπnitically and curable with actinic radiation (dual cure) multi-component system, containing
(A) mindestens eine Komponente, enthaltend mindestens einen thermisch härtbaren Bestandteil (A 1) mit im statistischen Mittel mindestens zwei isoeyanatreaktiven funktionellen Gmppen pro Molekül,(A) at least one component containing at least one thermally curable constituent (A 1) with a statistical average of at least two isoeyanate-reactive functional groups per molecule,
(B) mindestens eine Komponente, enthaltend mindestens ein(B) at least one component containing at least one
Polyisocyanat (B 1), und
(C) mindestens einen mit aktinischer Strahlung härtbaren Reaktiverdünner mit mindestens 5 mit aktinischer Strahlung aktivierbaren Bindungen pro Molekül, wobei der Reaktiverdünner 5 (C) nicht über ein Thixotropiemngsmittel eingebracht wird.Polyisocyanate (B 1), and (C) at least one reactive diluent curable with actinic radiation with at least 5 bonds activatable with actinic radiation per molecule, the reactive diluent 5 (C) not being introduced via a thixotropic agent.
13. Mehrkomponentensystem nach Anspmch 12, dadurch gekennzeichnet, daß als das als Reaktiverdünner (C) Dipentaerythritolpentaacrylat verwendet wird.13. Multi-component system according to Anspmch 12, characterized in that dipentaerythritol pentaacrylate is used as the reactive diluent (C).
1010
14. Mehrkomponentensystem nach Anspmch 12 oder 13, dadurch gekennzeichnet, daß als isocyanatreaktive funktionelle Gmppen Hydroxylgruppen verwendet werden.14. Multi-component system according to Anspmch 12 or 13, characterized in that hydroxyl groups are used as isocyanate-reactive functional groups.
15 15. Mehrkomponentensystem nach einem der Ansprüche 12 bis 14, dadurch gekennzeichnet, daß als Bestandteil (A 1) mindestens ein (Meth)Acrylatcopolymerisat mit einer Hydroxylzahl von 50 bis 200 mg KOH/g verwendet wird.15 15. Multi-component system according to one of claims 12 to 14, characterized in that at least one (meth) acrylate copolymer having a hydroxyl number of 50 to 200 mg KOH / g is used as component (A 1).
0 16. Mehrkomponentensystem nach einem der Ansprüche 12 bis 15, dadurch gekennzeichnet, daß es zusätzlich noch mindestens einen Bestandteil (C 2) enthält.16. Multi-component system according to one of claims 12 to 15, characterized in that it additionally contains at least one component (C 2).
17. Verwendung des Mehrkomponentensystems gemäß einem der Ansprüche 5 12 bis 16 und/oder des gemäß einem der Ansprüche 1 bis 1 1 hergestellten17. Use of the multi-component system according to one of claims 5 12 to 16 and / or of the one produced according to one of claims 1 to 1 1
Mehrkomponentensystems als Beschichtungsstoff, Klebstoff oder Dichtungsmasse.Multi-component system as coating material, adhesive or sealant.
18. Verwendung nach Anspmch 17, dadurch gekennzeichnet, daß der 0 Beschichtungsstoff für die Automobilerstlackierung, die18. Use according to Anspmch 17, characterized in that the 0 coating material for automotive painting, the
Autoreparaturlackiemng, die Lackiemng von Möbeln, Türen, Fenstern
oder Bauwerken im Innen- und Außenbereich sowie für die industrielle Lackierung, inklusive Coil Coating, Container Coating und die Beschichtungen oder Imprägnierung elektrotechnischer Bauteile verwendet wird.Car refinishing, the painting of furniture, doors, windows or structures indoors and outdoors as well as for industrial painting, including coil coating, container coating and the coating or impregnation of electrical components.
19. Verwendung nach Anspmch 18 und, dadurch gekennzeichnet, daß der Beschichtungsstoff für die Herstellung färb- und/oder effektgebender Mehrschichtlackiemngen nach dem Naß-in-Naß-Verfahren verwendet wird.
19. Use according to Anspmch 18 and, characterized in that the coating material is used for the production of coloring and / or effect-giving multi-layer coatings by the wet-on-wet method.
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DE10048849A DE10048849A1 (en) | 2000-10-02 | 2000-10-02 | Dual-cure multi-component isocyanate-based system, e.g. for painting cars, obtained by premixing the polyisocyanate and-or the isocyanate-reactive component with a light-activatable component |
PCT/EP2001/011314 WO2002031071A1 (en) | 2000-10-02 | 2001-10-01 | Method for producing a multicomponent system which can be thermally hardened and hardened by actinic radiation and the use thereof |
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CN104024293B (en) | 2011-12-21 | 2016-08-17 | 阿克佐诺贝尔国际涂料股份有限公司 | Water base paint compositions |
TWI682976B (en) * | 2016-03-02 | 2020-01-21 | 阿科瑪法國公司 | Dual cure soft touch coatings |
DE102018102916A1 (en) | 2018-02-09 | 2019-08-14 | Delo Industrie Klebstoffe Gmbh & Co. Kgaa | Mass fixable with actinic radiation and its use |
DE102020129070A1 (en) * | 2020-11-04 | 2022-05-05 | REHAU Industries SE & Co. KG | Process for the production of a fiber-reinforced polymer endless profile |
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WO2002026853A1 (en) * | 2000-09-29 | 2002-04-04 | Basf Coatings Ag | Multicomponent system which can be hardened by means of heat and actinic radiation, and use of the same |
WO2002028938A1 (en) * | 2000-09-30 | 2002-04-11 | Basf Coatings Ag | Coating system for producing color- and/or effect-imparting multilayer coatings on the basis of multi-component coating materials |
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US4342793A (en) * | 1977-01-14 | 1982-08-03 | Henkel Corporation | Interpenetrating dual cure resin compositions |
FR2657613B1 (en) | 1990-02-01 | 1992-05-07 | Celliose Lobo Entreprise | CROSSLINKABLE COMPOSITIONS OF THE POLYURETHANE TYPE BY IONIZING RADIATION FOR THE COATING OF FINISHES OF METAL OR METALLIZED SURFACES. |
US5234970A (en) * | 1991-07-16 | 1993-08-10 | W. R. Grace & Co.-Conn. | Dual curing composition based on isocyanate trimer and use thereof |
US5997682A (en) * | 1997-08-27 | 1999-12-07 | Science Research Laboratory | Phase-separated dual-cure elastomeric adhesive formulations and methods of using the same |
DE19800528A1 (en) * | 1998-01-09 | 1999-07-15 | Bayer Ag | Coating system made of UV-curing urethane (meth) acrylate isocyanate groups |
DE19818312A1 (en) * | 1998-04-23 | 1999-10-28 | Bayer Ag | Aqueous coating system made from UV-curing urethane (meth) acrylate isocyanate groups |
DE19818735A1 (en) * | 1998-04-27 | 1999-10-28 | Herberts Gmbh | Coating material cured using radiation used for repairing paint damage |
DE19860041A1 (en) * | 1998-12-23 | 2000-06-29 | Basf Ag | Coating agents curable by addition to isocyanate groups and also by radiation-induced addition to activated C-C double bonds |
DE10048847A1 (en) * | 2000-10-02 | 2002-04-18 | Basf Coatings Ag | Dual-cure multi-component system, e.g. for painting cars, comprises a polyisocyanate component and a mixture containing compounds with isocyanate-reactive groups and light-activatable bonds |
-
2000
- 2000-10-02 DE DE10048849A patent/DE10048849A1/en not_active Ceased
-
2001
- 2001-10-01 WO PCT/EP2001/011314 patent/WO2002031071A1/en active Application Filing
- 2001-10-01 US US10/363,751 patent/US6903145B2/en not_active Expired - Fee Related
- 2001-10-01 BR BR0114161-9A patent/BR0114161A/en not_active IP Right Cessation
- 2001-10-01 MX MXPA03001906A patent/MXPA03001906A/en unknown
- 2001-10-01 AU AU2002220581A patent/AU2002220581A1/en not_active Abandoned
- 2001-10-01 EP EP01986708A patent/EP1322718A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002026853A1 (en) * | 2000-09-29 | 2002-04-04 | Basf Coatings Ag | Multicomponent system which can be hardened by means of heat and actinic radiation, and use of the same |
WO2002028938A1 (en) * | 2000-09-30 | 2002-04-11 | Basf Coatings Ag | Coating system for producing color- and/or effect-imparting multilayer coatings on the basis of multi-component coating materials |
Non-Patent Citations (1)
Title |
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See also references of WO0231071A1 * |
Also Published As
Publication number | Publication date |
---|---|
MXPA03001906A (en) | 2003-06-19 |
US20040097611A1 (en) | 2004-05-20 |
US6903145B2 (en) | 2005-06-07 |
BR0114161A (en) | 2003-07-29 |
DE10048849A1 (en) | 2002-04-18 |
AU2002220581A1 (en) | 2002-04-22 |
WO2002031071A1 (en) | 2002-04-18 |
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