EP1321731A1 - Energy transmitter as part of a coating and/or drying plant, especially for a paint coating - Google Patents

Energy transmitter as part of a coating and/or drying plant, especially for a paint coating Download PDF

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Publication number
EP1321731A1
EP1321731A1 EP01130788A EP01130788A EP1321731A1 EP 1321731 A1 EP1321731 A1 EP 1321731A1 EP 01130788 A EP01130788 A EP 01130788A EP 01130788 A EP01130788 A EP 01130788A EP 1321731 A1 EP1321731 A1 EP 1321731A1
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EP
European Patent Office
Prior art keywords
coating
transmitter
energy transmitter
coating material
drying system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01130788A
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German (de)
French (fr)
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EP1321731B1 (en
Inventor
Helmut Reichelt
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Moletherm Holding AG
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Moletherm Holding AG
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Publication date
Priority to PT01130788T priority Critical patent/PT1321731E/en
Application filed by Moletherm Holding AG filed Critical Moletherm Holding AG
Priority to DE50110461T priority patent/DE50110461D1/en
Priority to ES01130788T priority patent/ES2267660T3/en
Priority to DK01130788T priority patent/DK1321731T3/en
Priority to EP01130788A priority patent/EP1321731B1/en
Priority to AU2002352202A priority patent/AU2002352202A1/en
Priority to JP2003556742A priority patent/JP2005512810A/en
Priority to CA002471344A priority patent/CA2471344A1/en
Priority to EA200400859A priority patent/EA007500B1/en
Priority to CNA028259262A priority patent/CN1608192A/en
Priority to US10/498,890 priority patent/US20050069310A1/en
Priority to PCT/EP2002/013551 priority patent/WO2003056262A1/en
Publication of EP1321731A1 publication Critical patent/EP1321731A1/en
Application granted granted Critical
Publication of EP1321731B1 publication Critical patent/EP1321731B1/en
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Expired - Lifetime legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/30Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements

Definitions

  • the invention relates to an energy transmitter as part of a coating and / or drying plant, in particular for a paint coating the preamble of claim 1.
  • Different coating materials are used in conventional painting processes partly in several layers, such as powder coatings, fillers, basecoats, Clear varnishes, etc. are used, which at reaction temperatures of about 80 ° to about 200 ° must be melted or dried.
  • Coating systems that are used for standard painting of many components, such as housings, bodies, metal structural parts, etc. designed conventional convection drying is carried out with hot air, which require enormous energy costs and long drying times.
  • the hot air heated by heating elements is used here as an energy transmitter. With continuous transport of the components through drying tunnels these have a large length, so that they are correspondingly complex Constructions in large building complexes are required.
  • these Coating and painting systems with conventional conventional circulating air drying hot air also connects multi-stage processes known with other energy transmitters with which energy in the paint coating applied for the purpose of melting and / or drying becomes:
  • a painting system in which a two-stage for drying the paint Drying process is used (DE 195 03 775 C1), in which first drying stage can be used as an energy transmitter infrared radiator.
  • first drying stage can be used as an energy transmitter infrared radiator.
  • a problem with these infrared emitters is that the radiation intensity and thus the effective energy load in the coating material decreases with the square of the distance. So here are the The shape of the infrared emitter precisely matches the object to be dried adapted and by means of controlled actuators in the manner of robots can be brought to the surface at a short distance, so that too Increasing effectiveness leaves a small gap. This represents one considerable expenditure on equipment.
  • a painting system is known (DE 38 14871 A1), in which only an infrared drying is used, which with a radiation frequency in Near-infrared (NIR) works at 1.0 to 4.0 ⁇ m.
  • NIR Near-infrared
  • the aforementioned ones occur Problems for efficient energy supply.
  • hidden areas such as undercut Area where the IR radiation does not hit directly, only slightly warmed and be cured.
  • the object of the invention is therefore an energy transmitter as a component a coating and / or drying system, in particular for a paint coating to create with the essential process energy savings possible are.
  • the energy transmitter comprises at least two transmitter surface elements as antenna elements.
  • Each of the transmitter sheet elements has a glass carrier plate that has a radiation layer on a glass back surface carries and their opposite free glass front surface a position for an object to be dried or a surface of a component is directed with applied coating material.
  • a surface reflector arranged from metal material.
  • the respective radiation layer is designed to emit electromagnetic radiation in a frequency band, the frequency band having to cover at least characteristic natural frequencies in the infrared of an object or coating material to be dried. Such molecular natural frequencies are in particular in the ultra-infrared range from approx. 10 -9 to 10 -12 Hertz.
  • the radiation layer can be excited by means of a control device to emit the at least one frequency band, so that natural frequencies of the object to be dried or the coating material can be excited in resonance.
  • the arrangement looks for the appropriate corresponding resonance frequency to a natural frequency from the emitted frequency band for targeted energy application with high energy density in accordance with conventional resonance processes.
  • coating and / or drying systems can thus be used according to the invention can be built with much less energy and time can be operated.
  • transmitter surface elements In a specific arrangement of the transmitter surface elements according to claim 2 these are rectangular or square with flat glass surfaces trained and overall in at least one plane, preferably in each other arranged opposite levels. This makes it easier constructive structure with advantageous large-area total radiation areas for an effective energy supply. Experiments have shown that a particularly effective radiation with transmitter surface elements Edge lengths of approximately 20 cm to 80 cm, preferably of approximately 40 cm, are possible.
  • the Levels of the transmitter surface elements are inside walls of a tunnel and on the side walls and / or on the ceiling wall and / or on the bottom wall arranged.
  • Components for paint drying can be transported automatically.
  • a radiation layer is claimed, which are highly suitable for the emission of the specified frequency bands is.
  • Claim 6 is to further concretizations and advantageous Refinements directed.
  • the transmitter surface elements each have opposite Side areas of the equipped with the radiation layer Glass back surfaces of electrical conductors, with all transmitter surface elements connected in parallel with a harmonic generator of the control device are.
  • the harmonic generator comprises an electrical component, which, when controlled with a control oscillation, has a steep current rise rate has and thus to generate a high harmonic content suitable is.
  • These conductors are preferably called copper foil tapes formed, a coupling to the radiation layer capacitive or done inductively.
  • a triac or double MOSFET is suitable or, if appropriate an ultra-fast switch.
  • the radiation layer acts with such an excitation in the manner of a frequency transformer, with relatively smaller excitation frequencies to the high radiation frequencies with the specified Leading the infrared frequency band.
  • the excitation frequency is the Transmitter surface elements a wide coverage of natural frequency ranges possible if this is necessary for specific applications. This can apply, for example, if material mixtures are used as coating material are used, which are relatively far apart, for the invention Have suitable natural frequencies for resonance purposes.
  • the surface reflector should consist of at least one load-bearing one Metal sheet be formed, on which the transmitter surface elements via insulation elements are held.
  • the distance between the surface reflector and The transmitter surface elements are approx. 1 cm for an optimal effect up to 10 cm preferably approx. at 4 cm. This distance is easy by one corresponding design of the insulation elements can be specified.
  • Such Arrangement results in a simple and inexpensive construction.
  • the area reflector itself can turn without the need for electrical installation be mounted on suitable frames or walls.
  • the radiation layer is in such an arrangement in the intermediate gap between the Transmitter surface elements and the surface reflector and is therefore advantageous even in rough operation against mechanical and possibly chemical influences protected.
  • the uncoated facing outwards Glass surface is largely insensitive and can in particular be simple kept clean, what an effective and interference-free radiation is essential.
  • the uncoated glass surfaces are also common from the in paint shops during melting and drying Chemicals such as solvent vapors etc. are not attacked. Long, trouble-free downtimes with little maintenance thus guaranteed.
  • claim 10 is also the structure of an automated paint coating system claimed, being the first in a first facility Station the coating material in liquid or powder or granular Shape is applied.
  • a second device comprises the above in a second station described energy transmitter, whereby the coating-free material, preferably a powder coating material, meltable and / or dryable is. This means that very little energy is required and treatment times are short flawless, good-holding coatings achieved.
  • To be coated Components such as metal structural parts, bodies or metal housings can in preferably tunnel-like systems, continuously or if necessary intermittently by means of transport devices such. B. with conveyor belts are transported automatically.
  • Powder coatings with natural frequencies in the range of the wave numbers from approximately 1000 to 1800 cm -1 which are applied according to claim 13 to components made of metal material, have proven to be particularly suitable.
  • This coating and drying system 2 has a first device for applying a z. B. powder coating as a coating material on a surface of a component to be coated 3, z. B. a motor vehicle body.
  • the powder coating has natural frequencies in the range of the wave numbers of approx. 1000 to 1,800 cm -1 and is applied electrostatically to component 3 in the first device.
  • the component 3 together with the electrostatically adhering powder coating is conveyed continuously or intermittently through the first device (not shown here) by means of a transport device 4 and, after passing through this first station, arrives at a second station 5, shown schematically and in perspective in FIG is arranged downstream and comprises a tunnel 7, through which the component 3 is conveyed continuously or intermittently in the desired manner by means of the transport device 4.
  • transmitter surface elements are on the inner walls of tunnel 7, d. H. on the side walls 8 and 9 on the ceiling walls a plurality of transmitter surface elements forming the energy transmitter 1 10 arranged, which are preferably essentially together adjoin and z. B. form a narrow gap between them, in the as shown schematically in Fig. 2, an elastically insulating Sealing tape 21 can be used.
  • These transmitter surface elements are exemplary here formed approximately rectangular and each have a glass support plate 11, as shown in particular in FIGS. 2 and 3, the enlarged show schematic detailed representations, can be seen.
  • This glass support plate 11 carries on a glass rear surface 12 schematically in the representation of FIG.
  • This Harmonic generator of the control device 16 comprises an electrical one Block that has a steep slope when triggered with a drive vibration Has current rate of increase corresponding to a steep rising edge and is therefore suitable for generating a high harmonic content. This allows the transmitter surface elements 10 with a frequency in Megahertz range or be excited with a frequency in the gigahertz range.
  • a free glass front surface 17 opposite the glass rear surface 12 Transmitter surface elements 10 are directed towards the motor vehicle body 3.
  • the inner walls 18 of the tunnel 7 here form a surface reflector 20 and are formed from a load-bearing metal sheet, on which is shown in FIG Isolation elements 19 held the transmitter surface elements 10 are.
  • the distance between the surface reflector 20 and the transmitter surface elements 10 is z. B. approximately between 1 cm to 10 cm.
  • the transport device 4 As soon as the component 3 with the electrostatically adhering powder coating the transport device 4 is transported through the tunnel 7 is by the respective radiation layer 13 on the transmitter surface elements 10 a emitted electromagnetic radiation in the infrared, the frequency band of which characteristic natural frequencies of the powder coating covered, so that this is melted onto component 3 and dried.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

Energy transmitter with transmitter-surface elements which include antenna elements, each element having a glass support plate, a radiation layer on the glass rear face, with its opposite free glass front face in a position for an object to be dried or a surface of a structural element with a deposited coating material. <??>An energy transmitter as a component of a coating and/or drying unit, especially for deposition of paint coatings, where the energy transmitter (1) has at least two transmitter-surface elements (TSE) (10) which include antenna elements, each element (10) has a glass support plate (11), a radiation layer (13) on the glass rear face (12), with its opposite free glass front face (17) in a position for an object to be dried or a surface of a structural element (3) with a deposited coating material, a distance from and parallel to the glass rear face (2) and a flat metal reflector (20). <??>The radiation layer (13) emits electromagnetic radiation within a frequency band, which covers at least the characteristic frequencies in the ultrared of an object to be dried or of a coating material, and the radiation layer (13) by mean of a control device (16) can be excited for emission over at least one frequency band, so that the characteristic frequencies of the object to be dried or the coating material can be excited in resonance (sic).

Description

Die Erfindung betrifft eine Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage, insbesondere für eine Lackbeschichtung nach dem Oberbegriff des Anspruchs 1.The invention relates to an energy transmitter as part of a coating and / or drying plant, in particular for a paint coating the preamble of claim 1.

Bei herkömmlichen Lackierungsprozessen werden unterschiedliche Lackmaterialien zum Teil in mehreren Schichten, wie Pulverlacke, Füller, Basislacke, Klarlacke, etc. verwendet, die bei Reaktionstemperaturen von ca. 80° bis ca. 200° aufgeschmolzen bzw. getrocknet werden müssen. In allgemein bekannten Beschichtungsanlagen, die für serienmäßige Lackierungen vieler Bauteile, wie beispielsweise von Gehäusen, Karosserien, Metallstrukturteilen, etc. ausgelegt sind, werden konventionelle Umluft-Trocknungen mit Heißluft durchgeführt, die enorme Energiekosten und lange Trocknungszeiten erfordern. Als Energietransmitter ist hier die durch Heizelemente aufgeheizte Heißluft eingesetzt. Bei einem kontinuierlichen Transport der Bauteile durch Trocknungs-Tunnels haben diese eine große Länge, so dass entsprechend aufwendige Konstruktionen in großen Gebäudekomplexen erforderlich sind. Neben diesen Beschichtungs- und Lackieranlagen mit konventionellen herkömmlichen Umlufttrocknungen durch Heißluft sind auch mehrstufige Verfahren in Verbindung mit anderen Energietransmittern bekannt, mit denen Energie in der Lackbeschichtung zum Zwecke des Aufschmelzens und/oder Trocknens aufgebracht wird: Different coating materials are used in conventional painting processes partly in several layers, such as powder coatings, fillers, basecoats, Clear varnishes, etc. are used, which at reaction temperatures of about 80 ° to about 200 ° must be melted or dried. In well-known Coating systems that are used for standard painting of many components, such as housings, bodies, metal structural parts, etc. designed conventional convection drying is carried out with hot air, which require enormous energy costs and long drying times. As The hot air heated by heating elements is used here as an energy transmitter. With continuous transport of the components through drying tunnels these have a large length, so that they are correspondingly complex Constructions in large building complexes are required. Besides these Coating and painting systems with conventional conventional circulating air drying hot air also connects multi-stage processes known with other energy transmitters with which energy in the paint coating applied for the purpose of melting and / or drying becomes:

Bei einer bekannten Lackieranlage (DE 198 57 940 C1) wird eine kombinierte UV/IR-Härtung ausgenutzt, wobei in mehreren aufeinanderfolgenden Bestrahlungsintervallen auszuhärtendes Lackmaterial mit IR- und mit UV-Strahlung abwechselnd bestrahlt wird. Hierzu ist ein spezielles teures Lackmaterial erforderlich, wobei die Anwendung bevorzugt bei Reparaturlackierungen liegt.In a known painting system (DE 198 57 940 C1) a combined one is used Utilized UV / IR curing, taking place in several successive irradiation intervals Paint material to be hardened with IR and UV radiation is alternately irradiated. This requires a special, expensive paint material, the application is preferably for refinishing.

Weiter ist eine Lackieranlage bekannt, bei der für die Lacktrocknung ein zweistufiges Trocknungsverfahren eingesetzt wird (DE 195 03 775 C1),wobei in der ersten Trocknungsstufe als Energietransmitter Infrarot-Strahler verwendet werden. Ein Problem bei diesen Infrarot-Strahlern besteht darin, dass die Strahlungsintensität und damit die effektive Energiebeaufschlagung im Beschichtungsmaterial mit den Quadrat des Abstandes abnimmt. Daher sind hier die Infrarot-Strahler in ihrer Gestalt dem zu trocknenden Gegenstand konturengenau angepasst und mittels gesteuerter Stellvorrichtungen in der Art von Robotern auf einen geringen Abstand an die Oberfläche heranbringbar, so dass zu Erhöhung der Effektivität ein geringer Zwischenspalt verbleibt. Dies stellt einen erheblichen apparativen Aufwand dar. Dadurch ist insbesondere bei stärker strukturierten Bauteilen ersichtlich ein kontinuierlicher Transport durch eine Trocknungseinrichtung nicht möglich, da der Gegenstand während der ersten Trocknungsstufe am Ort der herangeführten Infrarotstrahler örtlich festgehalten werden muss. In einer zweiten Trocknerkabine wird dann eine Nachtrocknung als zweite Trocknungsstufe mit überwiegend stationären Infrarot-Strahlern durchgeführt, wofür wiederum ein erheblicher Zeitaufwand erforderlich ist.Furthermore, a painting system is known in which a two-stage for drying the paint Drying process is used (DE 195 03 775 C1), in which first drying stage can be used as an energy transmitter infrared radiator. A problem with these infrared emitters is that the radiation intensity and thus the effective energy load in the coating material decreases with the square of the distance. So here are the The shape of the infrared emitter precisely matches the object to be dried adapted and by means of controlled actuators in the manner of robots can be brought to the surface at a short distance, so that too Increasing effectiveness leaves a small gap. This represents one considerable expenditure on equipment. This makes it more powerful structured components can be seen a continuous transport through a Drying facility not possible because the item was removed during the first Drying level recorded locally at the location of the infrared heaters must become. After-drying is then carried out in a second dryer cabin as a second drying stage with predominantly stationary infrared emitters carried out, which in turn requires a considerable amount of time.

Weiter ist eine Lackieranlage bekannt (DE 38 14871 A1), bei der ausschließlich eine Infrarottrocknung eingesetzt ist, die mit einer Strahlungsfrequenz im Nahen-Infrarot (NIR) bei 1,0 bis 4,0 µm arbeitet. Auch hier treten die zuvor genannten Probleme für eine effiziente Energieaufbringung auf. Zudem besteht das Problem, dass verdeckte Bereiche, wie beispielsweise hinterschnittene Bereich auf die die IR-Strahlung nicht unmittelbar auftrifft, nur wenig erwärmt und ausgehärtet werden.Furthermore, a painting system is known (DE 38 14871 A1), in which only an infrared drying is used, which with a radiation frequency in Near-infrared (NIR) works at 1.0 to 4.0 µm. Here, too, the aforementioned ones occur Problems for efficient energy supply. There is also the problem that hidden areas, such as undercut Area where the IR radiation does not hit directly, only slightly warmed and be cured.

Zusammenfassend ist festzustellen, dass bei den bisher bekannten Beschichtungs- und Lackieranlagen die Aufschmelzung und/oder Aushärtung von Beschichtungsmaterialien einen sehr hohen Aufwand an Energie und Zeit erfordert. Dieser Aufwand ist auch dadurch bedingt, dass ein Bauteil als Träger des Beschichtungsmaterials, insbesondere bei einem gut wärmleitenden Metallbauteil auch selbst ebenso wie die Umgebungsluft auf die erforderliche Temperatur des Beschichtungsmaterials, aufgeheizt werde muss, damit das angrenzende Beschichtungsmaterial die erforderliche hohe Temperatur annehmen kann. Bei Bauteilen mit größeren Materialmassen ergibt sich dann weiter das Problem, dass die mit großem Energieaufwand aufgeheizten Bauteile für ein weiteres Handling zeitraubend wieder abgekühlt werden müssen, wobei für eine aktive Kühlung wiederum ein hoher Energieverbrauch erforderlich ist.In summary, it can be stated that the previously known coating and painting systems the melting and / or curing of coating materials requires a very high expenditure of energy and time. This effort is also due to the fact that a component as the carrier of the Coating material, especially in the case of a metal component that is a good conductor of heat as well as the ambient air to the required temperature of the coating material must be heated so that the adjacent Coating material assume the required high temperature can. In the case of components with larger masses of material, this then continues the problem that the components heated up with great energy expenditure for another handling has to be cooled down in a time-consuming manner, whereby for active cooling in turn requires high energy consumption.

Aufgabe der Erfindung ist es daher einen Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage, insbesondere für eine Lackbeschichtung zu schaffen mit dem wesentliche Prozessenergieeinsparungen möglich sind.The object of the invention is therefore an energy transmitter as a component a coating and / or drying system, in particular for a paint coating to create with the essential process energy savings possible are.

Diese Aufgabe wird mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved with the features of claim 1.

Gemäß Anspruch 1 umfasst der Energietransmitter wenigstens zwei Transmitter-Flächenelemente als Antennenelemente. Jedes der Transmitter-Flächenelemente weist eine Glasträgerplatte auf, die auf einer Glasrückfläche eine Abstrahlschicht trägt und deren gegenüberliegende freie Glasvorderfläche auf eine Position für ein zu trocknendes Objekt oder eine Oberfläche eines Bauteils mit aufgetragenem Beschichtungsmaterial gerichtet ist. Im Abstand und etwa parallel zu der Glasrückfläche und wenigstens in deren Größe ist ein Flächenreflektor aus Metallmaterial angeordnet. According to claim 1, the energy transmitter comprises at least two transmitter surface elements as antenna elements. Each of the transmitter sheet elements has a glass carrier plate that has a radiation layer on a glass back surface carries and their opposite free glass front surface a position for an object to be dried or a surface of a component is directed with applied coating material. In the distance and approximately parallel to the glass rear surface and at least in its size is a surface reflector arranged from metal material.

Die jeweilige Abstrahlschicht ist zur Abgabe einer elektromagnetischen Strahlung in einem Frequenzband ausgelegt, wobei das Frequenzband wenigstens charakteristische Eigenfrequenzen im Ultrarot eines zu trocknenden Objekts oder Beschichtungsmaterials überdecken muss. Solche molekularen Eigenfrequenzen liegen insbesondere im Ultrarotbereich von ca. 10-9 bis 10-12 Hertz. Die Abstrahlschicht ist mittels einer Steuereinrichtung zur Abgabe des wenigstens einen Frequenzbandes anregbar, so dass Eigenfrequenzen des zu trocknenden Objekts oder des Beschichtungsmaterials in Resonanz anregbar sind. Dabei sucht sich die Anordnung die zutreffende korrespondierende Resonanzfrequenz zu einer Eigenfrequenz aus dem abgestrahlten Frequenzband für eine gezielte Energiebeaufschlagung mit hoher Energiedichte entsprechend üblicher Resonanzvorgänge heraus. Durch eine gezielte Anpassung des abgestrahlten Frequenzbandes an die jeweils messtechnisch ermittelbaren Eigenfrequenzen, insbesondere von Lackmaterialien ist somit ein Energieeintrag unmittelbar in diese Materialien mit hoher Energiedichte möglich, ohne dass angrenzende Umgebungsbereiche, insbesondere Bauteilträgerbereiche auf hohe Temperaturen mitaufgeheizt werden bzw. nur wenig mitaufgeheizt werden. Zudem tritt hier im Gegensatz zu herkömmlichen IR-Strahlern nur eine minimale Temperaturerhöhung in der Abstrahlschicht der Energietransmitter auf, die hier als Antennenelemente arbeiten. Da die zu beschichtenden Bauteile selbst nicht zwangsläufig auf hohe Temperaturen mitaufgeheizt werden müssen, können sonst nach einer Lacktrocknung erforderliche Abkühlprozesse eingespart oder zumindest erheblich reduziert werden.The respective radiation layer is designed to emit electromagnetic radiation in a frequency band, the frequency band having to cover at least characteristic natural frequencies in the infrared of an object or coating material to be dried. Such molecular natural frequencies are in particular in the ultra-infrared range from approx. 10 -9 to 10 -12 Hertz. The radiation layer can be excited by means of a control device to emit the at least one frequency band, so that natural frequencies of the object to be dried or the coating material can be excited in resonance. The arrangement looks for the appropriate corresponding resonance frequency to a natural frequency from the emitted frequency band for targeted energy application with high energy density in accordance with conventional resonance processes. Through a targeted adaptation of the emitted frequency band to the natural frequencies that can be determined by measurement, in particular of coating materials, energy input directly into these materials with a high energy density is possible without adjacent areas, in particular component carrier areas, being heated up to high temperatures or being only slightly heated up. In addition, in contrast to conventional IR emitters, there is only a minimal increase in temperature in the radiation layer of the energy transmitters, which work here as antenna elements. Since the components to be coated themselves do not necessarily have to be heated to high temperatures, cooling processes required after coating drying can otherwise be saved or at least considerably reduced.

Insgesamt können erfindungsgemäß somit Beschichtungs- und/oder Trockenanlagen aufgebaut werden, die mit erheblich geringerem Energie- und Zeitaufwand betrieben werden können.Overall, coating and / or drying systems can thus be used according to the invention can be built with much less energy and time can be operated.

Durch umfangreiche Versuche wurde ermittelt, dass insbesondere der angegebene Aufbau der Transmitter-Flächenelemente in Verbindung mit dem Flächenreflektor und der angegebenen Abstrahlrichtung zu einer wesentlichen Effektivitätssteigerung führt.Extensive tests have shown that in particular the specified Structure of the transmitter surface elements in connection with the surface reflector and the specified direction of radiation for a significant increase in effectiveness leads.

In einer konkreten Anordnung der Transmitter-Flächenelemente nach Anspruch 2 sind diese rechtwinkelig oder quadratisch mit ebenen Glasflächen ausgebildet und insgesamt in wenigstens einer Ebene vorzugsweise in einander gegenüberliegenden Ebenen angeordnet. Dadurch ergibt sich ein einfacher konstruktiver Aufbau mit vorteilhaft großflächigen Gesamtabstrahlflächen für eine effektive Energiebeaufschlagung. In Versuchen hat sich gezeigt, dass eine besonders effektive Abstrahlung mit Transmitter-Flächenelementen mit Kantenlängen von ca. 20 cm bis 80 cm, bevorzugt von ca. 40 cm möglich ist.In a specific arrangement of the transmitter surface elements according to claim 2 these are rectangular or square with flat glass surfaces trained and overall in at least one plane, preferably in each other arranged opposite levels. This makes it easier constructive structure with advantageous large-area total radiation areas for an effective energy supply. Experiments have shown that a particularly effective radiation with transmitter surface elements Edge lengths of approximately 20 cm to 80 cm, preferably of approximately 40 cm, are possible.

Mit den Merkmalen des Anspruchs 3 kann eine geschlossene, gasdichte Frontebene bei Bedarf hergestellt werden.With the features of claim 3, a closed, gas-tight Front level can be made if necessary.

In einer besonders bevorzugten Weiterbildung nach Anspruch 4 bilden die Ebenen der Transmitter-Flächenelemente Innenwände eines Tunnels und sind an dessen Seitenwänden und/oder an der Deckenwand und/oder an der Bodenwand angeordnet. Durch einen solchen Tunnel hindurch können insbesondere Bauteile für eine Lacktrocknung automatisiert transportiert werden.In a particularly preferred development according to claim 4, the Levels of the transmitter surface elements are inside walls of a tunnel and on the side walls and / or on the ceiling wall and / or on the bottom wall arranged. In particular, through such a tunnel Components for paint drying can be transported automatically.

Mit den Merkmalen des Anspruchs 5 wird eine Abstrahlschicht beansprucht, die für die Abstrahlung der angegebenen Frequenzbänder in hohem Maße geeignet ist. Anspruch 6 ist dazu auf weitere Konkretisierungen und vorteilhafte Ausgestaltungen gerichtet.With the features of claim 5, a radiation layer is claimed, which are highly suitable for the emission of the specified frequency bands is. Claim 6 is to further concretizations and advantageous Refinements directed.

Nach Anspruch 7 weisen die Transmitter-Flächenelemente jeweils an gegenüberliegenden Seitenbereichen der mit der Abstrahlschicht ausgerüsteten Glasrückflächen elektrische Leiter auf, wobei alle Transmitter-Flächenelemente in Parallelschaltung mit einem Oberwellengenerator der Steuereinrichtung verbunden sind. Der Oberwellengenerator umfasst einen elektrischen Baustein, welcher bei Ansteuerung mit einer Ansteuerschwingung eine steile Stromanstiegsgeschwindigkeit aufweist und damit zur Erzeugung eines hohen Oberwellenanteiles geeignet ist. Diese Leiter werden vorzugsweise als Kupferfolienbänder ausgebildet, wobei eine Ankopplung an die Abstrahlschicht kapazitiv oder induktiv erfolgt. Als elektronischer Baustein mit den angegebenen Eigenschaften eignet sich ein Triac oder Doppel-MOSFET oder gegebenenfalls auch ein ultraschneller Schalter. Die Abstrahlschicht wirkt bei einer solchen Anregung in der Art eines Frequenztransformators, wobei relativ kleinere Anregungsfrequenzen zu den hohen Abstrahlfrequenzen mit dem angegebenen Ultrarot-Frequenzband führen.According to claim 7, the transmitter surface elements each have opposite Side areas of the equipped with the radiation layer Glass back surfaces of electrical conductors, with all transmitter surface elements connected in parallel with a harmonic generator of the control device are. The harmonic generator comprises an electrical component, which, when controlled with a control oscillation, has a steep current rise rate has and thus to generate a high harmonic content suitable is. These conductors are preferably called copper foil tapes formed, a coupling to the radiation layer capacitive or done inductively. As an electronic component with the specified properties a triac or double MOSFET is suitable or, if appropriate an ultra-fast switch. The radiation layer acts with such an excitation in the manner of a frequency transformer, with relatively smaller excitation frequencies to the high radiation frequencies with the specified Leading the infrared frequency band.

Mit der Weiterbildung nach Anspruch 8 wird vorgeschlagen, eine Anzahl der Transmitter-Flächenelemente mit einer Frequenz im Megahertzbereich und die anderen Transmitter-Flächenelemente mit einer Frequenz im Gigahertzbereich anzuregen. Durch die vorstehende Funktion der Abstrahlschicht als Frequenzumsetzer bzw. Frequenzmultiplikator zu höheren Frequenzen bezüglich der jeweiligen Anregungsfrequenz ist mit einer solchen aufgeteilten Anregung der Transmitter-Flächenelemente eine weite Überdeckung von Eigenfrequenzbereichen möglich, falls dies für konkrete Anwendungen erforderlich ist. Dies kann beispielsweise zutreffen, wenn als Beschichtungsmaterial Materialmischungen verwendet sind, die relativ weit auseinanderliegende, für die erfindungsgemäßen Resonanzzwecke geeignete Eigenfrequenzen aufweisen.With the development according to claim 8, a number of is proposed Transmitter surface elements with a frequency in the megahertz range and other transmitter surface elements with a frequency in the gigahertz range to stimulate. Due to the above function of the radiation layer as a frequency converter or frequency multiplier to higher frequencies with respect to the respective With such a split excitation, the excitation frequency is the Transmitter surface elements a wide coverage of natural frequency ranges possible if this is necessary for specific applications. This can apply, for example, if material mixtures are used as coating material are used, which are relatively far apart, for the invention Have suitable natural frequencies for resonance purposes.

Nach Anspruch 9 soll der Flächenreflektor aus wenigstens einem tragfähigen Metallblech gebildet sein, an dem über Isolationselemente die Transmitter-Flächenelemente gehalten sind. Der Abstand zwischen dem Flächenreflektor und den Transmitter-Flächenelementen liegt für eine optimale Wirkung bei ca. 1 cm bis 10 cm vorzugsweise ca. bei 4 cm. Dieser Abstand ist einfach durch eine entsprechende Ausgestaltung der Isolationselemente vorgebbar. Eine solche Anordnung ergibt einen einfachen und kostengünstigen Aufbau. Der Flächenreflektor selbst kann wiederum ohne das Erfordernis einer elektrischen Installation auf geeigneten Traggestellen oder Tragwänden montiert sein. Die Abstrahlschicht liegt bei einer solchen Anordnung im Zwischenspalt zwischen den Transmitter-Flächenelementen und dem Flächenreflektor und ist damit vorteilhaft auch bei einem rauen Betrieb gegen mechanische und gegebenenfalls chemische Einflüsse geschützt. Die unbeschichtet nach außen gerichtete Glasfläche ist dagegen weitgehend unempfindlich und kann insbesondere einfach sauber gehalten werden, was für eine effektive und störungsfreie Abstrahlung wesentlich ist. Die unbeschichteten Glasflächen werden auch von den üblicherweise in Lackieranlagen bei Aufschmelzungen und Trocknungen auftretenden Chemikalien, wie beispielsweise Lösungsmitteldämpfen etc. nicht angegriffen. Hohe, störungsfreie Standzeiten mit geringen Wartungsaufwand sind somit gewährleistet.According to claim 9, the surface reflector should consist of at least one load-bearing one Metal sheet be formed, on which the transmitter surface elements via insulation elements are held. The distance between the surface reflector and The transmitter surface elements are approx. 1 cm for an optimal effect up to 10 cm preferably approx. at 4 cm. This distance is easy by one corresponding design of the insulation elements can be specified. Such Arrangement results in a simple and inexpensive construction. The area reflector itself can turn without the need for electrical installation be mounted on suitable frames or walls. The radiation layer is in such an arrangement in the intermediate gap between the Transmitter surface elements and the surface reflector and is therefore advantageous even in rough operation against mechanical and possibly chemical influences protected. The uncoated facing outwards Glass surface, on the other hand, is largely insensitive and can in particular be simple kept clean, what an effective and interference-free radiation is essential. The uncoated glass surfaces are also common from the in paint shops during melting and drying Chemicals such as solvent vapors etc. are not attacked. Long, trouble-free downtimes with little maintenance thus guaranteed.

Mit Anspruch 10 wird zudem der Aufbau einer automatisiert betreibbaren Lackbeschichtungsanlage beansprucht, wobei in einer ersten Einrichtung als erster Station das Beschichtungsmaterial in flüssiger oder pulverförmiger oder granulatförmiger Form aufgetragen wird. Dies kann vorteilhaft in an sich bekannter Weise gemäß Anspruch 10 elektrostatisch und/oder durch Aufspritzen erfolgen. Eine zweite Einrichtung umfasst in einer zweiten Station den vorstehend beschriebenen Energietransmitter, wobei damit das beschichtungsfreie Material, vorzugsweise ein Pulverlackmaterial, aufschmelzbar und/oder trockenbar ist. Dadurch werden mit sehr geringem Energieaufwand und kurzen Behandlungszeiten einwandfreie, gut haltende Beschichtungen erreicht. Zu beschichtende Bauteile, wie Metallstrukturteile, Karosserien oder Metallgehäuse können in vorzugsweise tunnelartig aufgebauten Anlagen kontinuierlich oder gegebenenfalls taktweise mittels Transporteinrichtungen, wie z. B. mit Förderbänder automatisch transportiert werden.With claim 10 is also the structure of an automated paint coating system claimed, being the first in a first facility Station the coating material in liquid or powder or granular Shape is applied. This can be advantageous in a manner known per se Way according to claim 10 electrostatically and / or by spraying. A second device comprises the above in a second station described energy transmitter, whereby the coating-free material, preferably a powder coating material, meltable and / or dryable is. This means that very little energy is required and treatment times are short flawless, good-holding coatings achieved. To be coated Components such as metal structural parts, bodies or metal housings can in preferably tunnel-like systems, continuously or if necessary intermittently by means of transport devices such. B. with conveyor belts are transported automatically.

Als besonders geeignet haben sich nach Anspruch 12 Pulverlacke mit Eigenfrequenzen im Bereich der Wellenzahlen von ca. 1000 bis 1800 cm-1 erwiesen, die gemäß Anspruch 13 auf Bauteilen aus Metallmaterial aufgebracht werden. Powder coatings with natural frequencies in the range of the wave numbers from approximately 1000 to 1800 cm -1 , which are applied according to claim 13 to components made of metal material, have proven to be particularly suitable.

Anhand einer Zeichnung wird die Erfindung näher erläutert:The invention is explained in more detail with reference to a drawing:

Es zeigen:

Fig. 1
eine schematische, perspektivische Darstellung eines Energie-transmitters als Bestandteil einer Beschichtungs- und Trockenanlage für eine Lackbeschichtung,
Fig. 2
eine schematische, vergrößerte Detaildarstellung der Einzelheit A der Fig. 1, und
Fig. 3
eine schematische, teilweise perspektivische Darstellung eines Transmitter-Flächenelements mit auf einer Glasrückfläche aufgebrachter Abstrahlschicht.
Show it:
Fig. 1
1 shows a schematic, perspective illustration of an energy transmitter as part of a coating and drying system for a paint coating,
Fig. 2
is a schematic, enlarged detailed view of the detail A of FIG. 1, and
Fig. 3
is a schematic, partial perspective view of a transmitter surface element with a radiation layer applied to a glass rear surface.

In der Fig. 1 ist schematisch und perspektivisch ein Energietransmitter 1 als Bestandteil einer Beschichtungs- und Trockenanlage 2 für eine Lackbeschichtung gezeigt. Diese Beschichtungs- und Trockenanlage 2 weist in einer hier nicht dargestellten ersten Station eine erste Einrichtung zum Auftrag eines z. B. Pulverlacks als Beschichtungsmaterial auf eine Oberfläche eines zu beschichtenden Bauteils 3, z. B. eine Kraftfahrzeugkarosserie, auf. Der Pulverlack weist Eigenfrequenzen im Bereich der Wellenzahlen von ca. 1000 bis 1.800 cm-1 auf und wird in der ersten Einrichtung elektrostatisch auf das Bauteil 3 aufgetragen. Das Bauteil 3 mitsamt dem elektrostatisch anhaftenden Pulverlack wird mittels einer Transporteinrichtung 4 kontinuierlich oder taktweise durch die hier nicht dargestellte erste Einrichtung gefördert und gelangt nach Durchlaufen dieser ersten Station zu einer in der Fig. 1 schematisch und perspektivisch dargestellten zweiten Station 5, die der ersten Station nachgeordnet ist und einen Tunnel 7 umfasst, durch den hindurch das Bauteil 3 mittels der Transporteinrichtung 4 in der gewünschten Weise kontinuierlich oder taktweise gefördert wird.1 shows schematically and in perspective an energy transmitter 1 as part of a coating and drying system 2 for a paint coating. This coating and drying system 2 has a first device for applying a z. B. powder coating as a coating material on a surface of a component to be coated 3, z. B. a motor vehicle body. The powder coating has natural frequencies in the range of the wave numbers of approx. 1000 to 1,800 cm -1 and is applied electrostatically to component 3 in the first device. The component 3 together with the electrostatically adhering powder coating is conveyed continuously or intermittently through the first device (not shown here) by means of a transport device 4 and, after passing through this first station, arrives at a second station 5, shown schematically and in perspective in FIG is arranged downstream and comprises a tunnel 7, through which the component 3 is conveyed continuously or intermittently in the desired manner by means of the transport device 4.

Wie dies insbesondere aus der Fig. 1 ersichtlich ist, sind an den Innenwänden des Tunnels 7, d. h. an den Seitenwänden 8 und an den Deckenwänden 9 jeweils eine Mehrzahl von den Energietransmitter 1 bildenden Transmitter-Flächenelementen 10 angeordnet, die vorzugsweise im Wesentlichen aneinander angrenzen und z. B. einen schmalen Spalt zwischen sich ausbilden, in den, wie dies in der Fig. 2 schematisch dargestellt ist, ein elastisch isolierendes Dichtband 21 eingesetzt werden kann. Dadurch wird eine geschlossene, gasdichte Frontebene erreicht. Diese Transmitter-Flächenelemente sind hier beispielhaft in etwa rechteckförmig ausgebildet und weisen jeweils eine Glasträgerplatte 11 auf, wie dies insbesondere aus den Fig. 2 und 3, die vergrößerte schematische Detaildarstellungen zeigen, ersichtlich ist. Diese Glasträgerplatte 11 trägt auf einer Glasrückfläche 12 eine in der Darstellung der Fig. 3 schematisch durch eine Punktstruktur dargestellte Abstrahlschicht 13. An gegenüberliegenden Seitenbereichen dieser Glasrückfläche 12 sind auf der Abstrahlschicht 13 elektrische Leiter 14, 15 angeordnet, die in Parallelschaltung mit einem Oberwellengenerator einer in der Fig. 3 lediglich äußerst schematisch und beispielhaft dargestellte Steuereinrichtung 16 verbunden sind. Dieser Oberwellengenerator der Steuereinrichtung 16 umfasst einen elektrischen Baustein, der bei einer Ansteuerung mit einer Ansteuerschwingung eine steile Stromanstiegsgeschwindigkeit entsprechend einer steilen Anstiegsflanke aufweist und damit zur Erzeugung eines hohen Oberwellenanteils geeignet ist. Dadurch können die Transmitter-Flächenelemente 10 mit einer Frequenz im Megahertzbereich oder mit einer Frequenz im Gigahertzbereich angeregt werden.As can be seen in particular from FIG. 1, are on the inner walls of tunnel 7, d. H. on the side walls 8 and 9 on the ceiling walls a plurality of transmitter surface elements forming the energy transmitter 1 10 arranged, which are preferably essentially together adjoin and z. B. form a narrow gap between them, in the as shown schematically in Fig. 2, an elastically insulating Sealing tape 21 can be used. This creates a closed, gas-tight Front level reached. These transmitter surface elements are exemplary here formed approximately rectangular and each have a glass support plate 11, as shown in particular in FIGS. 2 and 3, the enlarged show schematic detailed representations, can be seen. This glass support plate 11 carries on a glass rear surface 12 schematically in the representation of FIG. 3 Radiating layer 13 represented by a point structure Side areas of this glass rear surface 12 are on the radiation layer 13 electrical conductors 14, 15 arranged in parallel with a harmonic generator one only extremely schematically in FIG. 3 and control device 16 shown as an example. This Harmonic generator of the control device 16 comprises an electrical one Block that has a steep slope when triggered with a drive vibration Has current rate of increase corresponding to a steep rising edge and is therefore suitable for generating a high harmonic content. This allows the transmitter surface elements 10 with a frequency in Megahertz range or be excited with a frequency in the gigahertz range.

Eine der Glasrückfläche 12 gegenüberliegende freie Glasvorderfläche 17 der Transmitter-Flächenelemente 10 ist auf die Kraftfahrzeugkarosserie 3 zu gerichtet. A free glass front surface 17 opposite the glass rear surface 12 Transmitter surface elements 10 are directed towards the motor vehicle body 3.

Die Innenwände 18 des Tunnels 7 bilden hier einen Flächenreflektor 20 und sind aus einem tragfähigen Metallblech gebildet, an dem über in der Fig. 2 dargestellte Isolationselemente 19 die Transmitter-Flächenelemente 10 gehalten sind. Der Abstand zwischen dem Flächenreflektor 20 und dem Transmitter-Flächenelementen 10 beträgt dabei z. B. in etwa zwischen 1 cm bis zu 10 cm.The inner walls 18 of the tunnel 7 here form a surface reflector 20 and are formed from a load-bearing metal sheet, on which is shown in FIG Isolation elements 19 held the transmitter surface elements 10 are. The distance between the surface reflector 20 and the transmitter surface elements 10 is z. B. approximately between 1 cm to 10 cm.

Bezüglich der Zusammensetzung der Abstrahlschicht 13 wird auf die Patentansprüche 4 und 5 sowie die entsprechenden Passagen in der Beschreibungseinleitung verwiesen.Regarding the composition of the radiation layer 13, reference is made to the claims 4 and 5 and the corresponding passages in the introduction to the description directed.

Sobald das Bauteil 3 mit dem elektrostatisch anhaftenden Pulverlack mittels der Transporteinrichtung 4 durch das Tunnel 7 transportiert wird, wird von der jeweiligen Abstrahlschicht 13 auf den Transmitter-Flächenelementen 10 eine elektromagnetische Strahlung im Ultrarot abgegeben, deren Frequenzband die charakteristischen Eigenfrequenzen des Pulverlacks überdeckt, so dass dieser auf das Bauteil 3 aufgeschmolzen und getrocknet wird.As soon as the component 3 with the electrostatically adhering powder coating the transport device 4 is transported through the tunnel 7 is by the respective radiation layer 13 on the transmitter surface elements 10 a emitted electromagnetic radiation in the infrared, the frequency band of which characteristic natural frequencies of the powder coating covered, so that this is melted onto component 3 and dried.

Claims (13)

Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage, insbesondere für eine Lackbeschichtung
dadurch gekennzeichnet, dass der Energietransmitter (1) wenigstens zwei Transmitter-Flächenelemente (10) als Antennenelemente umfasst,
dass jedes der Transmitter-Flächenelemente (10) eine Glasträgerplatte (11) aufweist, die auf einer Glasrückfläche (12) eine Abstrahlschicht (13) trägt und deren gegenüberliegende freie Glasvorderfläche (17) auf eine Position für ein zu trocknendes Objekt oder eine Oberfläche eines Bauteils (3) mit aufgetragenem Beschichtungsmaterial gerichtet ist,
dass im Abstand und etwa parallel zu der Glasrückfläche (12) und wenigstens in deren Größe ein Flächenreflektor (20) aus Metallmaterial angeordnet ist,
dass die jeweilige Abstrahlschicht (13) zur Abgabe einer elektromagnetischen Strahlung in einem Frequenzband ausgelegt ist und das Frequenzband wenigstens charakteristische Eigenfrequenzen im Ultrarot eines zu trocknenden Objekts oder Beschichtungsmaterials überdeckt, und
dass die Abstrahlschicht (13) mittels einer Steuereinrichtung (16) zur Abgabe des wenigstens einen Frequenzbandes anregbar ist, so dass Eigenfrequenzen des zu trocknenden Objekts oder des Beschichtungsmaterials in Resonanz anregbar sind.
Energy transmitter as part of a coating and / or drying system, especially for a paint coating
characterized in that the energy transmitter (1) comprises at least two transmitter surface elements (10) as antenna elements,
that each of the transmitter surface elements (10) has a glass carrier plate (11), which carries a radiation layer (13) on a glass rear surface (12) and its opposite free glass front surface (17) to a position for an object to be dried or a surface of a component (3) is directed with applied coating material,
that a surface reflector (20) made of metal material is arranged at a distance and approximately parallel to the glass rear surface (12) and at least in size,
that the respective radiation layer (13) is designed to emit electromagnetic radiation in a frequency band and the frequency band covers at least characteristic natural frequencies in the infrared of an object or coating material to be dried, and
that the radiation layer (13) can be excited by means of a control device (16) for emitting the at least one frequency band, so that natural frequencies of the object to be dried or the coating material can be excited in resonance.
Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach Anspruch 1, dadurch gekennzeichnet, dass eine Mehrzahl rechtwinkeliger oder quadratischer Transmitter-Flächenelemente (10) eingesetzt sind, die in wenigstens einer Ebene nebeneinander angeordnet sind.Energy transmitter as part of a coating and / or drying system according to claim 1, characterized in that a plurality of rectangular or square transmitter surface elements (10) are used, which are arranged side by side in at least one plane. Energietransmitter nach Anspruch 2, dadurch gekennzeichnet, dass zwischen angrenzenden Kanten der Transmitter-Flächenelemente ein elektrisch isolierendes Sichtungsband eingesetzt ist.Energy transmitter according to claim 2, characterized in that an electrically insulating viewing band is inserted between adjacent edges of the transmitter surface elements. Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass die Transmitter-Flächenelemente (10) Innenwände (18) eines Tunnels (7) bilden und an den Seitenwänden (8) und/oder an der Deckenwand (9) und/oder an der Bodenwand angeordnet sind und ein zu trocknendes Objekt oder ein Bauteil (3) mit aufgetragenem Beschichtungsmaterial durch den Tunnel (7) transportierbar ist.Energy transmitter as part of a coating and / or drying system according to claim 2 or 3, characterized in that the transmitter surface elements (10) form inner walls (18) of a tunnel (7) and on the side walls (8) and / or on the ceiling wall (9) and / or are arranged on the bottom wall and an object to be dried or a component (3) with applied coating material can be transported through the tunnel (7). Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Abstrahlschicht (13) auf den Glasträgerplatten (11) durch Aufbringen der folgenden Beschichtungsmasse gebildet ist, die aus Bindemittel, Isolationsmittel, Dispergiermittel, Wasser und Graphit besteht und zusammengesetzt ist aus a. 55 bis 65 % Stoffmengenanteile einer Grundsubstanz aus 39 bis 49 % Stoffmengenanteile Bindemittel, 18 bis 23 % Stoffmengenanteile Isolationsmittel, 18 bis 24 % Stoffmengenanteile Dispergiermittel, 12 bis 16 % Stoffmengenanteile destilliertes Wasser und b. 35 bis 45 % Stoffmengenanteile Graphit, wobei das Bindemittel zusammengesetzt ist aus 69,06 bis 75,54% Stoffmengenanteile destilliertes Wasser, 4 bis 6 % Stoffmengenanteile sulfuriertes Öl, 0,16 bis 0,24 % Stoffmengenanteile Phenole oder 0,05 bis 0,5 % Stoffmengenanteile Benzisothiazolinon, 15 bis 19 % Stoffmengenanteile Kasein, 0,8 bis 1,2 % Stoffmengenanteile Harnstoff, 2 bis 3 % Stoffmengenanteile Verdünnungsmittel, und 2,5 bis 3,5 % Stoffmengenanteile Caprolactam. Energy transmitter as part of a coating and / or drying system according to one of claims 1 to 4, characterized in that the radiation layer (13) on the glass carrier plates (11) is formed by applying the following coating composition, which consists of binder, insulating agent, dispersant, water and graphite consists and is composed of a. 55 to 65% of the amount of substance of a basic substance 39 to 49% by weight of binder, 18 to 23% of the substance isolates, 18 to 24% by weight of dispersant, 12 to 16% by weight distilled water and b. 35 to 45% by weight of graphite, wherein the binder is composed of 69.06 to 75.54% by weight of distilled water, 4 to 6% by weight sulfurized oil, 0.16 to 0.24% by weight phenols or 0.05 to 0.5% by weight benzisothiazolinone, 15 to 19% of casein, 0.8 to 1.2% of urea, 2 to 3% by weight of diluent, and 2.5 to 3.5% by weight of caprolactam. Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach Anspruch 5, dadurch gekennzeichnet, dass das sulfurierte Öl sulfatiertes Rizinusöl ist,
dass die Phenole carbonisierte, durch Cracken hergestellte Phenole sind oder Benzisothiazolinon verwendet wird,
dass das Verdünnungsmittel ein alkalisches Verdünnungsmittel und/oder ein Lösungsmittel auf Aromatenbasis und/oder Alkoholbasis und/oder Esterbasis und/oder Ketonbasis ist,
dass das Isolationsmittel ein isolierender Ruß ist,
dass das Dispergiermittel eine anorganische und/oder organische, monomere und/oder polymere Substanz ist, und
dass die Beschichtungsmasse ein Thixotropierungsmittel enthält.
Energy transmitter as part of a coating and / or drying system according to claim 5, characterized in that the sulfurized oil is sulfated castor oil,
that the phenols are carbonized, cracked phenols or that benzisothiazolinone is used,
that the diluent is an alkaline diluent and / or an aromatic-based and / or alcohol-based and / or ester-based and / or ketone-based solvent,
that the isolating agent is an insulating soot,
that the dispersant is an inorganic and / or organic, monomeric and / or polymeric substance, and
that the coating composition contains a thixotropic agent.
Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Transmitter-Flächenelemente (10) jeweils an gegenüberliegenden Seitenbereichen der mit der Abstrahlschicht (13) ausgerüsteten Glasrückflächen (12) elektrische Leiter (14, 15) aufweisen und alle Transmitter-Flächenelemente in Parallelschaltung mit einem Oberwellengenerator der Steuereinrichtung (16) verbunden sind, der einen elektrischen Baustein umfasst, welcher bei Ansteuerung mit einer Ansteuerschwingung eine steile Stromanstiegsgeschwindigkeit entsprechend einer steilen Anstiegsflanke aufweist und damit zur Erzeugung eines hohen Oberwellenanteils geeignet ist.Energy transmitter as part of a coating and / or drying system according to one of Claims 1 to 6, characterized in that the transmitter surface elements (10) each have electrical conductors (14,) on opposite side regions of the glass rear surfaces (12) equipped with the radiation layer (13). 15) and all transmitter surface elements are connected in parallel with a harmonic generator of the control device (16), which comprises an electrical component which, when activated with a control oscillation, has a steep current rise rate corresponding to a steep rising edge and is therefore suitable for generating a high harmonic component , Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass eine Anzahl der Transmitter-Flächenelemente (10) mit einer Frequenz im Megahertzbereich und die anderen Transmitter-Flächenelemente (10) mit einer Frequenz im Gigahertzbereich anregbar ist.Energy transmitter as part of a coating and / or drying system according to one of claims 1 to 7, characterized in that a number of the transmitter surface elements (10) with a frequency in the megahertz range and the other transmitter surface elements (10) with a frequency in the gigahertz range is stimulable. Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass der Flächenreflektor (20) aus wenigstens einem tragfähigen Metallblech gebildet ist, an dem über Isolationselemente (19) die Transmitter-Flächenelemente (10) gehalten sind, wobei der Abstand zwischen dem Flächenreflektor (20) und den Transmitter-Flächenelementen (10) vorzugsweise ca. 1 cm bis 10 cm beträgt.Energy transmitter as part of a coating and / or drying system according to one of Claims 1 to 8, characterized in that the surface reflector (20) is formed from at least one load-bearing metal sheet on which the transmitter surface elements (10) are held by means of insulation elements (19) are, the distance between the surface reflector (20) and the transmitter surface elements (10) is preferably about 1 cm to 10 cm. Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass eine erste Einrichtung zum Auftrag eines flüssigen oder pulverförmigen oder granulatförmigen Beschichtungsmaterials auf zumindest einen Teil einer Oberfläche eines Bauteils (3) vorgesehen ist, und die erste Einrichtung zum Auftrag des Beschichtungsmaterials in einer ersten Station angeordnet ist, durch die das zu beschichtende Bauteil kontinuierlich oder taktweise mittels einer Transporteinrichtung (4) förderbar ist, und
dass eine zweite Einrichtung (6) vorgesehen ist, die den steuerbaren Energietransmitter (1) mit einer Wirkrichtung auf die Oberfläche des Bauteils (3) mit aufgetragenem Beschichtungsmaterial umfasst, wobei mittels des Energietransmitters (1) das Beschichtungsmaterial, vorzugsweise ein Pulverlackmaterial, aufschmelzbar und/oder trockenbar ist, und dass die zweite Einrichtung mit dem Energietransmitter in einer zweiten Station (5) angeordnet ist, die der ersten Station nachgeordnet ist und durch die mittels der Transporteinrichtung (4) das Bauteil (3) kontinuierlich oder taktweise förderbar ist.
Energy transmitter as part of a coating and / or drying system according to one of claims 1 to 9, characterized in that a first device for applying a liquid or powdery or granular coating material to at least part of a surface of a component (3) is provided, and the the first device for applying the coating material is arranged in a first station, through which the component to be coated can be conveyed continuously or intermittently by means of a transport device (4), and
that a second device (6) is provided which comprises the controllable energy transmitter (1) with a direction of action on the surface of the component (3) with applied coating material, the coating material, preferably a powder coating material, being meltable and / or by means of the energy transmitter (1) or is dryable, and that the second device with the energy transmitter is arranged in a second station (5) which is arranged downstream of the first station and through which the component (3) can be conveyed continuously or cyclically by means of the transport device (4).
Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach Anspruch 10, dadurch gekennzeichnet, dass der Auftrag des Beschichtungsmaterials in der ersten Einrichtung elektrostatisch und/oder durch Aufspritzen erfolgt.Energy transmitter as part of a coating and / or drying system according to claim 10, characterized in that the coating material is applied electrostatically and / or by spraying in the first device. Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach einem der Ansprüche 1 bis 11, dadurch gekennzeichnet, dass als Beschichtungsmaterial ein Pulverlack mit Eigenfrequenzen im Bereich der Wellenzahlen von ca. 1000 bis 1800 cm-1 eingesetzt wird.Energy transmitter as part of a coating and / or drying system according to one of claims 1 to 11, characterized in that a powder coating with natural frequencies in the range of the wave numbers of approximately 1000 to 1800 cm -1 is used as the coating material. Energietransmitter als Bestandteil einer Beschichtungs- und/oder Trockenanlage nach Anspruch 12, dadurch gekennzeichnet, dass die zu beschichtenden Bauteile (3) aus Metallmaterial bestehen.Energy transmitter as part of a coating and / or drying system according to claim 12, characterized in that the components (3) to be coated consist of metal material.
EP01130788A 2001-12-22 2001-12-22 Energy transmitter as part of a coating and/or drying plant, especially for a paint coating Expired - Lifetime EP1321731B1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
DE50110461T DE50110461D1 (en) 2001-12-22 2001-12-22 Energy transmitter as part of a coating and / or drying plant, in particular for a paint coating
ES01130788T ES2267660T3 (en) 2001-12-22 2001-12-22 ENERGY TRANSMITTER AS A CONSTITUENT PART OF A COATING AND / OR DRYING INSTALLATION, IN PARTICULAR FOR AN ENAMEL COATING.
DK01130788T DK1321731T3 (en) 2001-12-22 2001-12-22 Energy transmitter as a component of a coating and / or drying plant, especially for a lacquer coating
EP01130788A EP1321731B1 (en) 2001-12-22 2001-12-22 Energy transmitter as part of a coating and/or drying plant, especially for a paint coating
PT01130788T PT1321731E (en) 2001-12-22 2001-12-22 Energy transmitter as part of a coating and/or drying plant, especially for a paint coating
JP2003556742A JP2005512810A (en) 2001-12-22 2002-11-30 Energy transmitter that forms a component of painting and / or drying equipment, especially for varnishing
AU2002352202A AU2002352202A1 (en) 2001-12-22 2002-11-30 Energy transmitter forming a component of a coating and/or drying installation, in particular for a paint coating
CA002471344A CA2471344A1 (en) 2001-12-22 2002-11-30 Energy transmitter forming a component of a coating and/or drying installation, in particular for a paint coating
EA200400859A EA007500B1 (en) 2001-12-22 2002-11-30 Energy transmitter forming a component of a coating and/or drying installation, in particular for a paint coating
CNA028259262A CN1608192A (en) 2001-12-22 2002-11-30 Energy transmitter forming a component of a coating and/or drying installation, in particular for a paint coating
US10/498,890 US20050069310A1 (en) 2001-12-22 2002-11-30 Energy transmitter forming a component of a coating and/or drying installation, in particular for a paint coating
PCT/EP2002/013551 WO2003056262A1 (en) 2001-12-22 2002-11-30 Energy transmitter forming a component of a coating and/or drying installation, in particular for a paint coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP01130788A EP1321731B1 (en) 2001-12-22 2001-12-22 Energy transmitter as part of a coating and/or drying plant, especially for a paint coating

Publications (2)

Publication Number Publication Date
EP1321731A1 true EP1321731A1 (en) 2003-06-25
EP1321731B1 EP1321731B1 (en) 2006-07-12

Family

ID=8179690

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01130788A Expired - Lifetime EP1321731B1 (en) 2001-12-22 2001-12-22 Energy transmitter as part of a coating and/or drying plant, especially for a paint coating

Country Status (12)

Country Link
US (1) US20050069310A1 (en)
EP (1) EP1321731B1 (en)
JP (1) JP2005512810A (en)
CN (1) CN1608192A (en)
AU (1) AU2002352202A1 (en)
CA (1) CA2471344A1 (en)
DE (1) DE50110461D1 (en)
DK (1) DK1321731T3 (en)
EA (1) EA007500B1 (en)
ES (1) ES2267660T3 (en)
PT (1) PT1321731E (en)
WO (1) WO2003056262A1 (en)

Cited By (1)

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DE102020112670A1 (en) 2020-05-11 2021-11-11 Dürr Systems Ag Treatment module for a treatment tunnel, treatment tunnel and manufacturing plant for a treatment module

Families Citing this family (4)

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Publication number Priority date Publication date Assignee Title
US8524330B2 (en) * 2009-03-06 2013-09-03 GM Global Technology Operations LLC Method and apparatus for paint curing
ITVI20120338A1 (en) * 2012-12-19 2014-06-20 Cartigliano Off Spa METHOD AND EQUIPMENT FOR SKIN DRYING DURING THE FINISHING PROCESS
EP3476602B1 (en) * 2017-10-30 2020-12-30 HP Scitex Ltd Print agent drying
AT523061B1 (en) * 2019-10-16 2021-05-15 Ess Holding Gmbh Process for the surface coating of workpieces

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GB983029A (en) * 1963-04-24 1965-02-10 David Goldman Drying apparatus employing radiant panel heaters
EP0095717A1 (en) * 1982-05-27 1983-12-07 Ernest Picot Heating tunnel
DE3814871A1 (en) 1988-05-02 1989-11-16 Wu Ching Shun METHOD FOR BURNING LIQUID AND POWDERED VARNISHES INTO A FURNACE
US5038361A (en) * 1988-11-09 1991-08-06 Wu Ching S Paint drying furnace
DE4403026A1 (en) * 1993-02-02 1994-08-04 Ngk Insulators Ltd Silicon carbide body for emitting radiation in the far infrared and dryer and firing device with this body
DE19503775C1 (en) 1995-02-04 1996-03-14 Burkamp En Und Anlagentechnik Method of drying varnished objects i.e. vehicles by infra red radiators
DE19857940C1 (en) 1998-12-16 2000-07-27 Herberts Gmbh Process for multi-layer painting with radiation-curable coating agents

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FR1082763A (en) * 1953-05-22 1955-01-03 Electric infrared radiant panel
GB983029A (en) * 1963-04-24 1965-02-10 David Goldman Drying apparatus employing radiant panel heaters
EP0095717A1 (en) * 1982-05-27 1983-12-07 Ernest Picot Heating tunnel
DE3814871A1 (en) 1988-05-02 1989-11-16 Wu Ching Shun METHOD FOR BURNING LIQUID AND POWDERED VARNISHES INTO A FURNACE
US5038361A (en) * 1988-11-09 1991-08-06 Wu Ching S Paint drying furnace
DE4403026A1 (en) * 1993-02-02 1994-08-04 Ngk Insulators Ltd Silicon carbide body for emitting radiation in the far infrared and dryer and firing device with this body
DE19503775C1 (en) 1995-02-04 1996-03-14 Burkamp En Und Anlagentechnik Method of drying varnished objects i.e. vehicles by infra red radiators
DE19857940C1 (en) 1998-12-16 2000-07-27 Herberts Gmbh Process for multi-layer painting with radiation-curable coating agents

Cited By (1)

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Publication number Priority date Publication date Assignee Title
DE102020112670A1 (en) 2020-05-11 2021-11-11 Dürr Systems Ag Treatment module for a treatment tunnel, treatment tunnel and manufacturing plant for a treatment module

Also Published As

Publication number Publication date
AU2002352202A1 (en) 2003-07-15
EA200400859A1 (en) 2004-12-30
CA2471344A1 (en) 2003-07-10
PT1321731E (en) 2006-11-30
DE50110461D1 (en) 2006-08-24
CN1608192A (en) 2005-04-20
ES2267660T3 (en) 2007-03-16
JP2005512810A (en) 2005-05-12
WO2003056262A1 (en) 2003-07-10
DK1321731T3 (en) 2006-11-13
US20050069310A1 (en) 2005-03-31
EA007500B1 (en) 2006-10-27
EP1321731B1 (en) 2006-07-12

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