EP1314069A2 - Process control method - Google Patents
Process control methodInfo
- Publication number
- EP1314069A2 EP1314069A2 EP01974200A EP01974200A EP1314069A2 EP 1314069 A2 EP1314069 A2 EP 1314069A2 EP 01974200 A EP01974200 A EP 01974200A EP 01974200 A EP01974200 A EP 01974200A EP 1314069 A2 EP1314069 A2 EP 1314069A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mod
- module
- chart
- error
- analysis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract 52
- 238000004886 process control Methods 0.000 title claims abstract 5
- 238000004458 analytical method Methods 0.000 claims abstract 11
- 238000013439 planning Methods 0.000 claims abstract 6
- 238000000275 quality assurance Methods 0.000 claims abstract 4
- 238000004519 manufacturing process Methods 0.000 claims abstract 3
- 230000003449 preventive effect Effects 0.000 claims abstract 3
- 238000012360 testing method Methods 0.000 claims abstract 3
- 238000012797 qualification Methods 0.000 claims abstract 2
- 238000012384 transportation and delivery Methods 0.000 claims abstract 2
- 238000011156 evaluation Methods 0.000 claims 8
- 238000007726 management method Methods 0.000 claims 5
- 230000000246 remedial effect Effects 0.000 claims 2
- 238000012550 audit Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 claims 1
- 238000000691 measurement method Methods 0.000 claims 1
- 238000005457 optimization Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 claims 1
- 238000010998 test method Methods 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Business, Economics & Management (AREA)
- Engineering & Computer Science (AREA)
- Human Resources & Organizations (AREA)
- General Physics & Mathematics (AREA)
- Quality & Reliability (AREA)
- Economics (AREA)
- Entrepreneurship & Innovation (AREA)
- Development Economics (AREA)
- Strategic Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
- Tourism & Hospitality (AREA)
- Operations Research (AREA)
- Marketing (AREA)
- General Business, Economics & Management (AREA)
- Game Theory and Decision Science (AREA)
- Theoretical Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to a process control method, in particular for controlling process qualification, process optimisation, quality assurance, delivery assurance and nonconformity prevention. According to said method, processes are represented in a data gathering module in an identified, organised and structured manner. A planning module for process control and monitoring is linked to the data gathering module. In said planning module, test equipment and/or measuring methods and/or classification methods are defined for product quality assurance and assurance of the production or service process. In a problem analysis and nonconformity recording module, problems and/or nonconformities are continuously structured, defined, recorded and evaluated. The problem analysis and nonconformity recording module allows preventive and corrective intervention procedures to be dynamically determined and implemented.
Claims
1. Verfahren zur Prozeßsteuerung, insbesondere zur Prozeßqualifizierung, Prozeßoptimierung, Qualitätssicherung, Liefersicherheit und Fehlervermeidung, dadur ch ge kenn z e i chnet , daß1. Process control process, in particular for process qualification, process optimization, quality assurance, delivery security and error avoidance, which means that
Prozesse in einem Datenerfassungsmodul (DE_MOD) identifiziert, organisiert und strukturiert dargestellt werden, wobei sich an das Datenerfassungsmodul (DE_MOD) ein Planungsmodul (P_MOD) anschließt, in dem zur Prozeßlen- kung/-steuerung Prüfmittel (Prüf_m) und/oder Meßmethoden (M_M) und/oder Beurteilungsmethoden (B_M) zur Qualitätssicherung und Herstellprozeßsicherung und/oder Dienstleistungsprozeßsicherung festgelegt werden, wobei in einem Problemanalyse- und Bewertungsmodul (PAB_M0D) Probleme und/oder Fehler (P_F) fortlaufend strukturiert, definiert, erfaßt und bewertet werden, und wobei anhand des Problemanalyse- und Bewertungsmoduls (PAB_M0D) Vorbeugungs- und Verbesserungseingriffe (VE) dynamisch ermittelt und durchgeführt werden.Processes are identified, organized and structured in a data acquisition module (DE_MOD), with the data acquisition module (DE_MOD) being followed by a planning module (P_MOD) in which test equipment (Prüf_m) and / or measurement methods (M_M) for process control / control and / or assessment methods (B_M) for quality assurance and manufacturing process assurance and / or service process assurance, whereby problems and / or errors (P_F) are continuously structured, defined, recorded and evaluated in a problem analysis and evaluation module (P_F), and whereby using the Problem analysis and evaluation module (PAB_M0D) preventive and improvement interventions (VE) are determined and carried out dynamically.
2. Verfahren nach Anspruch 1, dadur ch ge kenn ze i chnet , daß das Datenerfassungsmodul (DE_MOD) und/oder das Planungsmodul (P_M0D) anhand der im Problemanalyse- und Bewertungsmodul (PAB_M0D) ermittelten Vorbeugungs- und Verbesserungseingriffe (VE) dynamisch korrigiert und optimiert werden.2. The method according to claim 1, so that the data acquisition module (DE_MOD) and / or the planning module (P_M0D) is dynamically corrected and determined based on the preventive and improvement interventions (VE) determined in the problem analysis and evaluation module (PAB_M0D) be optimized.
3. Verfahren nach Anspruch 1 oder 2, dadur ch ge kenn z e i chne t , daß Kernprozesse (K_P) in mehrere Kernprozeßschritte unterteilt werden. -26-3. The method of claim 1 or 2, so that ge kenn zei chne t that core processes (K_P) are divided into several core process steps. -26-
4. Verfahren nach Anspruch 1, 2 oder 3, d a d u r c h g e k e n n z e i c h n e t , daß im Datenerfassungsmodul (DE_MOD) eine Ist-Erfassung der Kernprozesse (K_P) , von Prozeßzielen (P_Ziele) , der Voraussetzungen für die Kernprozeßbearbeitung und das Arbeitsergebnis der jeweiligen Prozeßschritte erfaßt werden.4. The method of claim 1, 2 or 3, so that the actual data acquisition module (DE_MOD) records the actual processes (K_P), process goals (P_Ziele), the requirements for core process processing and the work result of the respective process steps in the data acquisition module (DE_MOD).
5. Verfahren nach einem der Ansprüche 1 bis 4, d a d u r c h g e k e n n z e i c h n e t , daß jedem Kernprozeß (K_P) zur Kontrolle der Wirksamkeit des Prozeßablaufs eine Prozeßkenngröße (P_KG) zugeordnet und mittels eines Trendcharts (T_Chart_KG) dokumentiert wird.5. The method according to any one of claims 1 to 4, so that each core process (K_P) is assigned a process parameter (P_KG) to control the effectiveness of the process flow and is documented by means of a trend chart (T_Chart_KG).
6. Verfahren nach Anspruch 5, dadurch ge kenn z e i chnet , daß mehreren Kernprozessen (K_P) identische Prozeßkenngrößen (P_KG) zugeordnet werden.6. The method according to claim 5, characterized in that several core processes (K_P) are assigned identical process parameters (P_KG).
7. Verfahren nach Anspruch 4, 5 oder 6, d a d u r c h g e k e n n z e i c h n e t , daß die einzelnen Prozeßziele (P_Ziele) anhand von Soll- Erfordernissen (Soll_Erf) und Herstellbarkeitsanalysen (H_Analyse) gebildet werden.7. The method according to claim 4, 5 or 6, so that the individual process goals (P_targets) are formed on the basis of target requirements (target_ref) and producibility analyzes (H_analysis).
8. Verfahren nach Anspruch 7, d a d u r c h g e k e n n z e i c h n e t , daß Soll-Erfordernisse (Soll_Erf) anhand von Kundenerwartungen (Kd_Erw) und gesetzlichen Anforderungen (Ges_Anf) gebildet werden. -27-8. The method according to claim 7, characterized in that target requirements (Soll_Erf) based on customer expectations (Kd_Erw) and legal requirements (Ges_Anf) are formed. -27-
9. Verfahren nach Anspruch 1, dadurch ge kenn z e i chnet , daß die Daten aus dem Datenerfassungsmodul (DE_MOD) , dem Planungsmodul (P_MOD) und dem Problemanalyse- und Bewertungsmodul (PAB_MOD) als Grundlage für die Erstellung einer Qualitätsmanagements-Dokumentation verwendet werden.9. The method according to claim 1, characterized in that the data from the data acquisition module (DE_MOD), the planning module (P_MOD) and the problem analysis and evaluation module (PAB_MOD) are used as the basis for creating a quality management documentation.
10. Verfahren nach einem der Ansprüche 1 bis 9, d a d u r c h g e k e n n z e i c h n e t , daß im Planungsmodul (P_MOD) ein Qualitätsmanagement-Plan (QM_P) erstellt wird.10. The method according to any one of claims 1 to 9, so that a quality management plan (QM_P) is created in the planning module (P_MOD).
11. Verfahren nach Anspruch 10, dadurch ge kenn z e i chnet , daß im Qualitätsmanagement-Plan (QM_P) den im Datenerfassungsmodul (DE_MOD) erfaßten Kernprozeßschritten der jeweiligen Kernprozesse (K_P) die zu prüfenden Merkmale zugeordnet werden.11. The method according to claim 10, characterized in that in the quality management plan (QM_P) the core process steps recorded in the data acquisition module (DE_MOD) of the respective core processes (K_P) are assigned the features to be checked.
12. Verfahren nach Anspruch 10 oder 11, d a d u r c h g e k e n n z e i c h n e t , daß im Qualitätsmanagement-Plan (QM_P) Prüfverfahren, Prüfkriterien, Annahme-/Rückweisekriterien und Dokumentationsform dargestellt werden.12. The method according to claim 10 or 11, so that the test procedure, test criteria, acceptance / rejection criteria and form of documentation are shown in the quality management plan (QM_P).
13. Verfahren nach einem der Ansprüche 1 bis 11, d a d u r c h g e k e n n z e i c h n e t , daß bei Änderungen des Fertigungs-/Bearbeitungsprozesses der Qualitätsmanagement-Plan (QM_P) dynamisch modifiziert oder angepaßt wird.13. The method according to any one of claims 1 to 11, so that the quality management plan (QM_P) is dynamically modified or adapted in the event of changes in the manufacturing / machining process.
14. Verfahren nach Anspruch 1, -28-14. The method according to claim 1, -28-
dadurch ge kenn z e i chnet , daß im Problemanalyse- und Bewertungsmodul (PAB_MOD) die Probleme und/oder Fehler (P_F) anhand einer Arbeits- platzanalyse (A_Analyse) und/oder Reklamationen (Rekl) und/oder Fehlerbeschreibungen (F_Beschr) und/oder Kundenauditberichten (KAB) erfaßt werden.characterized in that in the problem analysis and evaluation module (PAB_MOD) the problems and / or errors (P_F) based on a workplace analysis (A_analysis) and / or complaints (Rekl) and / or error descriptions (F_Beschr) and / or customer audit reports (KAB) can be recorded.
15. Verfahren nach Anspruch 14, dadurch ge kenn z e i chnet , daß im Problemanalyse- und Bewertungsmodul (PAB_M0D) für jeden mit einem Problem und/oder Fehler (P_F) versehenen Kernprozeß (K_P) der jeweiligen Branche kurzfristig getroffene Abhilfemaßnahmen und Abstellmaßnahmen (A_Massn) zur endgültigen Beseitigung der Grundursache des Problems und/oder Fehlers (P_F) erfaßt werden.15. The method according to claim 14, characterized in that the problem analysis and evaluation module (PAB_M0D) for every core process (K_P) provided with a problem and / or error (P_F) in the respective branch, short-term remedial measures and corrective measures (A_Massn) to finally eliminate the root cause of the problem and / or error (P_F).
16. Verfahren nach Anspruch 14 oder 15, d a d u r c h g e k e n n z e i c h n e t , daß die Häufigkeit des auftretenden Problems und/oder Fehlers (P_F) , die Bedeutung des Problems und/oder Fehlers (P_F) und der zur Beseitigung notwendige Aufwand getrennt erfaßt und/oder mittels einer Bewertungsziffer bewertet werden.16. The method according to claim 14 or 15, characterized in that the frequency of the occurring problem and / or error (P_F), the meaning of the problem and / or error (P_F) and the effort required for removal are recorded separately and / or by means of an evaluation number be rated.
17. Verfahren nach Anspruch 16, dadurch ge kenn z e i chnet , daß durch die Multiplikation der Bewertungsziffern für jedes Problem eine Prioritätszahl (Prio_Z) als Maß für die Dringlichkeit der Ursachenbeseitigung gebildet wird.17. The method according to claim 16, characterized in that a priority number (Prio_Z) is formed as a measure of the urgency of eliminating the cause by multiplying the evaluation digits for each problem.
18. Verfahren nach Anspruch 16 oder 17, d a d u r c h g e k e n n z e i c h n e t , daß -29-18. The method according to claim 16 or 17, characterized in that -29-
nach Durchführung der Abstellmaßnahme (A_Massn) der veränderte Zustand bewertet und in eine Rangfolge (R_F) der Prioritätszahlen (Prio_Z) eingeordnet wird.after the remedial action (A_Massn) has been carried out, the changed state is assessed and classified into a ranking (R_F) of the priority numbers (Prio_Z).
19. Verfahren nach Anspruch 16, 17 oder 18, d a d u r c h g e k e n n z e i c h n e t , daß für das Problem, das die jeweils höchste Prioritätszahl (P_F_Prio_max) aufweist, ein Korrektur-Maßnahmenplan (Korr_M_Plan) und zur Beobachtung der Wirkung der Abstellmaßnahmen (A_Massn) ein Trendchart (T_Chart_P_F) geführt werden.19. The method according to claim 16, 17 or 18, characterized in that for the problem, which has the highest priority number (P_F_Prio_max), a corrective action plan (Korr_M_Plan) and for observing the effect of the corrective measures (A_Massn) a trend chart (T_Chart_P_F) be performed.
20. Verfahren nach Anspruch 19, dadur ch ge kenn z e i chnet , daß zur Erstellung des Trendcharts (T_Chart_P_F) eine Problem- und Fehlerkenngröße (P_F_KG) ermittelt und/oder eine dem zugehörigen Kernprozeß (K_P) zugeordnete Prozeßkenngröße (P_KG) herangezogen wird.20. The method according to claim 19, thus identifying that a problem and error parameter (P_F_KG) is determined and / or a process parameter (P_KG) assigned to the associated core process (K_P) is used to create the trend chart (T_Chart_P_F).
21. Verfahren nach Anspruch 18 oder 19, d a d u r c h g e k e n n z e i c h n e t , daß für die Problem- und Fehlerkenngröße (P_F_KG) des Trendcharts (T_Chart_P_F) eine Zielgröße (P_F_ZG) festgelegt wird und nach Erreichen der Zielgröße (P_F_ZG) entschieden wird, ob das Trendchart (T_Chart_P_F) weitergeführt wird. 21. The method according to claim 18 or 19, characterized in that for the problem and error parameter (P_F_KG) of the trend chart (T_Chart_P_F) a target size (P_F_ZG) is determined and after reaching the target size (P_F_ZG) it is decided whether the trend chart (T_Chart_P_F) is continued.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10041296A DE10041296A1 (en) | 2000-08-23 | 2000-08-23 | Process control method |
DE10041296 | 2000-08-23 | ||
PCT/EP2001/009598 WO2002017022A2 (en) | 2000-08-23 | 2001-08-21 | Process control method |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1314069A2 true EP1314069A2 (en) | 2003-05-28 |
Family
ID=7653468
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01974200A Withdrawn EP1314069A2 (en) | 2000-08-23 | 2001-08-21 | Process control method |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1314069A2 (en) |
AU (1) | AU2001293781A1 (en) |
DE (1) | DE10041296A1 (en) |
WO (1) | WO2002017022A2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1577726A1 (en) * | 2004-03-17 | 2005-09-21 | Abb Research Ltd. | System and Process for monitoring and evaluating of characteristic data of a technical process |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5134574A (en) * | 1990-02-27 | 1992-07-28 | The Foxboro Company | Performance control apparatus and method in a processing plant |
US5208765A (en) * | 1990-07-20 | 1993-05-04 | Advanced Micro Devices, Inc. | Computer-based method and system for product development |
US5408405A (en) * | 1993-09-20 | 1995-04-18 | Texas Instruments Incorporated | Multi-variable statistical process controller for discrete manufacturing |
US5452218A (en) * | 1994-02-03 | 1995-09-19 | Texas Instruments | System and method for determining quality analysis on fabrication and/or assembly design using shop capability data |
US5440478A (en) * | 1994-02-22 | 1995-08-08 | Mercer Forge Company | Process control method for improving manufacturing operations |
US5541846A (en) * | 1994-10-24 | 1996-07-30 | Secrest; Edgar A. | Self-improving work instruction system |
JP3643625B2 (en) * | 1995-09-14 | 2005-04-27 | 富士写真フイルム株式会社 | Production management method and apparatus |
US5859964A (en) * | 1996-10-25 | 1999-01-12 | Advanced Micro Devices, Inc. | System and method for performing real time data acquisition, process modeling and fault detection of wafer fabrication processes |
-
2000
- 2000-08-23 DE DE10041296A patent/DE10041296A1/en not_active Withdrawn
-
2001
- 2001-08-21 WO PCT/EP2001/009598 patent/WO2002017022A2/en not_active Application Discontinuation
- 2001-08-21 AU AU2001293781A patent/AU2001293781A1/en not_active Abandoned
- 2001-08-21 EP EP01974200A patent/EP1314069A2/en not_active Withdrawn
Non-Patent Citations (1)
Title |
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See references of WO0217022A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2002017022A3 (en) | 2002-09-19 |
AU2001293781A1 (en) | 2002-03-04 |
WO2002017022A2 (en) | 2002-02-28 |
DE10041296A1 (en) | 2002-03-07 |
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