EP1287900B1 - Coating installation with a closed loop control system - Google Patents
Coating installation with a closed loop control system Download PDFInfo
- Publication number
- EP1287900B1 EP1287900B1 EP02018587A EP02018587A EP1287900B1 EP 1287900 B1 EP1287900 B1 EP 1287900B1 EP 02018587 A EP02018587 A EP 02018587A EP 02018587 A EP02018587 A EP 02018587A EP 1287900 B1 EP1287900 B1 EP 1287900B1
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- EP
- European Patent Office
- Prior art keywords
- valve
- paint
- installation
- pressure
- valves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/149—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet characterised by colour change manifolds or valves therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1481—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet comprising pigs, i.e. movable elements sealingly received in supply pipes, for separating different fluids, e.g. liquid coating materials from solvent or air
Definitions
- the invention relates to a coating system with a control circuit for regulating the pressure and / or the flow rate of paint flowing through a pipe according to the preamble of claim 1.
- each color of a selectable color valves existing arrangement whose output is connected via a color pressure regulator and a metering pump to the atomizer (DÜRR, Technical Manual, Introduction to the technology of car painting, April 1999).
- the color valves of the known color changer have two switch positions in which they block the way to the common color channel or open (so it is 2/2-way valves).
- a desired color is selected by pressurizing the relevant color valve with control air through upstream solenoid valves, which convert electrical signals coming from the system control into pneumatic signals.
- the usually arranged at the output of the color changer color pressure regulator can provide a form control of the metering pump, but also serve as an actuator for color quantity control.
- a desired pressure the paint (or possibly another liquid) is pneumatically adjusted in the known color pressure regulators by the pressure of control air which is isolated from the liquid by two or three membranes.
- the control air pressure is controlled in the closed loop by an electronic control unit which compares the pressure actual value of a proportional pressure control valve generating the control air with a pressure setpoint and controls the pressure control valve with a corresponding manipulated variable.
- the color pressure is not regulated directly, but the control air pressure, which is transmitted to the paint pressure by the color pressure regulator with a transmission ratio determined by the area ratio of the membranes (eg 2: 1).
- the color pressure regulators of the known systems serve as pressure intensifiers, since the required color pressure may be higher than the air pressure available in the control system. It is also possible to supply the control electronics at the inputs and / or outputs of a metering pump measured actual pressures on which then the manipulated variable for the proportional valve based.
- the well-known color pressure regulators ( DÜRR, Technical description for color pressure regulator for EcoMCC3, 13.03.2001 ) have because of the necessary relatively large membranes large dead spaces that cause high color and detergent losses with each color change. Furthermore, due to an unfavorable course of the fluid path in the color pressure regulator not only color deposits, but also pressure losses, which affect especially when rinsing and when pressing new color, since at lower pressure, a higher detergent requirement for subsequent components is required, while in the Pressing the new color extends the pressing time. The extended color change time due to rinsing and pressing reduces the productivity of the coating equipment. In addition, the membranes of the known color pressure regulator are often damaged due to their high load, which suffers the process reliability.
- the membranes are burdened by the required high pressures.
- the membranes allow only a limited dynamics and dosing accuracy as a "soft" loop element.
- DE 38 22 835 A describes the ink quantity control of a painting robot, in the closed loop the amount of ink is measured by a flow cell and a controller depending on this actual value and setpoints of the programmable logic controller keeps the paint flow with an electrically or pneumatically driven, a rotary piston containing control valve constant.
- a separate pneumatic color pressure regulator is arranged between the flow measuring cell and a color changer.
- EP 1 237 061 A (published 04.09.2002 ) is a pneumatically controlled valve arrangement is known in which the control signals are assigned to the individual valves numerically and their assignment is transmitted in binary coded form by two or more control signals are transmitted simultaneously depending on the atomic number of a controlled valve.
- the valves are associated with a decoding device, which decodes the incoming binary-coded control signals and forwarded to the controlled valve.
- the invention has for its object to provide a coating system with a reliable actuator for the printing of color lacquer, which has low dead space and can be flushed quickly and with low color and detergent losses.
- the color paths of the system described here can be flushed faster and more effective than before.
- the valves according to the invention to be used in Absperrbauweise reliable than the usual membrane color pressure regulator.
- the shut-off valve As an actuator for the ink flow control u.a. achieved higher dynamics.
- by lower color change losses and better flushability increases the cost of the ink quantity control, which u. a. important when using water-based paints with inductive measuring cells.
- control loop is supplied as the actual value of the signal of a pressure transducer which measures the color pressure in the line downstream of the actuator, the pressure prevailing therein can be continuously monitored without any special effort in a color change system.
- each of the paint valves is formed by an actuator for the pressure or flow control of the paint, which is formed in each case by a pneumatically or electrically driven valve in shut-off valve construction, the drive means is controlled in dependence on the actual value of the regulated size of the paint. Since the function of the previously common color pressure regulator is taken over by the color valves themselves, can be dispensed with a color changer downstream color pressure regulator. This eliminates its disadvantages such as component cost, flushing and color, detergent and Spülzeitfounde.
- Fig. 1 is connected between the output line 9 of a conventional color changer (not shown) and a likewise conventional atomizer 1, a color pressure regulator 2 as an actuator for adjusting the pressure of the atomizer 1 to be supplied color.
- the color pressure regulator 2 is controlled by the air pressure (P) at the output of a designed as a pneumatic proportional valve pressure control valve 3, which is connected at the input to a compressed air source 4 and a control electronics 5 via line 6 a z.
- B. electrical control variable (E) receives.
- the control electronics exchange information with the higher-level system controller PLC or another controller about setpoint and actual values as well as operating parameters.
- the color print to be used as the actual value is preferably measured directly at the outlet of the color pressure regulator 2 and fed from there via the line 7 to the control electronics 5.
- the loop described here differs according to Fig. 1 characterized by the above-mentioned known systems that the color pressure regulator does not work only as a pressure intensifier, but is controlled in direct dependence on the paint pressure.
- the color pressure regulator 2 may have a known construction for other purposes of a shut-off valve whose opening width is controllable by a pneumatic (or in other embodiments, electric) drive.
- a pneumatic (or in other embodiments, electric) drive In the case of a needle valve pneumatically driven by a piston (or possibly also by a membrane) there is the advantage that the force exerted by the color print on the needle is always much smaller than that available on the piston because of the small needle area the membrane) acting regulating force. As a result, the scheme is much more dynamic than before.
- FIG Fig. 2 A suitable construction for the color pressure regulator 2 is shown in FIG Fig. 2 shown. It is a known per se needle valve 20 with positive valve seat, whose valve body 11 slidably mounted valve needle 12 is moved and adjusted by a pneumatically actuated piston 13 against the force of a spring 14.
- the valve needle 12 and the piston 13 are shown in two different positions; in the first position, the conical valve tip 15 is pressed by the spring 14 in the valve seat 16, so that the valve shuts off the path from the input 17 to the output 18. In the second position, shown at 15 'and 13', the valve is more or less widely opened by the control air pressure acting on the piston 13 'in the space 19 as a function of its size.
- the space 19 is in the example considered at the output of the pressure control valve 3 in Fig. 1 connected while the input 17 to the color changer and the output 18 are connected to the atomizer 1.
- Fig. 3 shows the application of the color quantity control loop described here.
- the atomizer 1 with the illustrated schematically conventional main needle valve HNV, the color pressure regulator 2, the pressure control valve 3, the compressed air source 4 and the plant control PLC agree with the corresponding elements in Fig. 1 match, where serving as an actuator color pressure regulator 2 here, for example, the needle valve according to Fig. 2 can be.
- the control electronics 5 ' is supplied via a line 30, the actual value of the volume flow of paint flowing to the atomizer 1, which is measured by a color pressure regulator 2 downstream of the ink quantity sensor 31.
- control electronics 5 In case of deviations of this actual value of the setpoint compared with it, the control electronics 5 'controls the pressure control valve 3 with the corresponding manipulated variable via the line 6, so that the pressure control valve 3, the color pressure regulator 2 forming valve opens more or less widely required extent.
- the actuator forming the color pressure regulator can also be an electrically driven shut-off valve.
- An example of this is the in Fig. 4 illustrated needle valve 40 with a negative valve seat and an electric drive motor 41 for the valve needle 42 for adjusting the opening width.
- the valve needle is like in Fig. 2 again shown here both in the closed position and in the 42 'recognizable opening position.
- the drive motor 41 for example, as a linear servo motor, ie as a direct linear drive, or as an indirect drive z. B. be executed with a ball screw part or in the manner known per se from the hydraulics as a proportional magnet.
- the for generating the actual pressure signals for example in Fig. 1 and 3 provided pressure sensor is preferably attached directly to the actuator used in each case, ie here to the needle valve 40 or installed as the pressure transducer 43 shown in the valve, so that the color pressure can be measured directly on the valve seat.
- the signal generated at the electrical output line 44 of the pressure transducer 43 would be in Fig. 1 and 3 transmitted via the line 7 as a pressure actual value.
- a convenient solenoid-operated needle valve 50 which serves as an actuator of the control loop described here instead of the pneumatically controlled color pressure regulator 2 in Fig. 1 or Fig. 3 can be used is in Fig. 5 shown schematically.
- the valve needle 52 of this valve is acted upon by a spring 54 in the closed position against the valve seat 55 and a proportional to the needle shaft proportional solenoid whose winding 53 acts on the armature 51 of the valve needle, in a conventional manner against the force of the spring 54 in the open position pulled, in which the path from the color input 57 to the color output 58 in response to the current flowing through the magnetic winding electric current is opened more or less wide.
- Fig. 6 is the particularly advantageous combination of the control loop described here with each of a selectable color and connected to a respective color line L1, L2, L3, etc. connected color valves F1, F2, F3, etc. of a color changer 60, whose output, for example, via one of a Motor M driven metering pump 62 leads to the atomizer Z.
- each of the paint valves is no longer designed as a simple 2/2-way valve to open and lock the color path in question, but as an actuator for the pressure or flow control of the paint, whose drive means in dependence on the actual value to controlling color of the paint is controlled. So here are the color valves F1, F2, F3, etc. of the color changer 60 itself as an actuator for the size to be controlled. If the color printing is to be controlled, the color value that is measured at the input (or output) of the metering pump 62 can be supplied as the actual value of the control electronics, for example.
- the color valves of the color changer 60 can be driven electrically or pneumatically and controlled by electrical or pneumatic control signals.
- control loops Fig. 1 and Fig. 3 be driven by the air pressure generated by a proportional valve at the input 63 of a control module 64 described below, which has one of the color valves associated outputs 65 and this output air pressure of all color valves common pressure control valve outputs at its respective controlled output.
- the control module 64 thus serves as a path control device for applying the compressed air as a pneumatic manipulated variable to the respective desired color valve. All other color valves are z. B. held by a spring in its closed position, since only one color valve may be opened.
- control module 64 is controlled by binary pneumatic or electrical control signals at the inputs B, C and D. This system avoids the need for a separate proportional control valve for each of the u. U. many color valves F1, F2, F3, etc.
- the proportional valve could also be grown between the external compressed air supply and the compressed air inlet of a commercially available so-called valve island containing the color valves in a block design.
- FIG. 6 An expedient possibility for the realization of the control module 64 in Fig. 6 is a block of multi-level directional valves that are controlled by binary coded input signals to save control lines in a known manner.
- the input signals B, C and D can z.
- B pneumatic signals generated by solenoid valves with two possible pressure values (on / off) and the color valves connected to the eight outputs F1, F2, F3, etc.
- control module 64 input output magnetic valve Control signal for color control valves B C D 0 0 0 F1 0 0 1 F2 0 1 0 F3 0 1 1 F4 1 0 0 F5 1 0 1 F6 1 1 0 F7 1 1 F8 ⁇ binary number ⁇ decimal number
- 2 n output signals can be decoded from n input signals.
- Fig. 8 is according to the simplified example of Fig. 7 schematically a preferred, because very compact and therefore space-saving and also low installation and installation costs requiring embodiment of the control module 64 ( Fig. 6 ) for eight paint valves.
- the peculiarity here is the formation of the three-level forming 3/2, 6/2 and 12/2-way valves in a common block-like housing with labyrinthine distributed paths for the input air pressure A of the common pressure control valve.
- the three valves are thus linked together in their common housing block by drilling.
- Fig. 8 shows the control module in its eight different possible positions as a function of the binary input signals B, C and D according to the above table. These positions are caused in the example considered by these input signals forming existing or missing air pressure, which acts as shown in each case a piston against the force of each return spring.
- FIG. 9 An embodiment with only two levels was selected for four output signals.
- the two piston assemblies 90, 91 are mounted concentrically pivotable in the housing block 92 and are acted upon in the example considered at the control inputs 93, 94 of the two pressure signals B and C, so that the applied to the input 95 control pressure for the paint valves depending on the switching position passes through the two housing openings connecting the two valve openings 96 to one of the four outlets 98.
- the housing block 92 may be in two parts, wherein in one part of the outputs and in the other part of the inputs 93 and 94 may be arranged.
- the described control module in its embodiment according to Fig. 8 and Fig. 9 is not only suitable for the control of paint valves of a color changer z. B. according to Fig. 6 but more generally for driving a plurality of valves such. B. the On / off color control valves conventional color changer or other valves in which previously undesirable many control lines, too much space and / or excessive component and installation costs were disadvantageous.
- the color valves F1, F2, F3, etc. of the color changer 60 serving as control actuators may be shown in FIG Fig. 6 instead of by the pneumatic directional valve arrangements after Fig. 8 and Fig. 9 also electrically controlled and adjusted to the respective setpoint.
- they may each contain a suitable electronic circuit which corresponds to an electric valve drive approximately according to 4 or FIG. 5 if necessary, supply a common set value to all valves if the relevant valve is selected by means of separate control signals.
- the control signals can be supplied in a known manner via a data bus system.
- a pneumatic / electronic bus control system as for example from the DE 10056259 is known, can be used here.
Abstract
Description
Die Erfindung betrifft eine Beschichtungsanlage mit einem Regelkreis zum Regeln des Druckes und/oder der Durchflussmenge von durch eine Leitung fließendem Farblack gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a coating system with a control circuit for regulating the pressure and / or the flow rate of paint flowing through a pipe according to the preamble of
Insbesondere handelt es sich um eine Beschichtungsanlage für die Serienlackierung von Werkstücken wie beispielsweise Fahrzeugkarossen mit häufig wechselnden Farben. Als Farbwechsler dient in derartigen Anlagen üblicherweise eine aus pneumatisch angesteuerten, jeweils einer wählbaren Farbe zugeordneten Farbventilen bestehende Anordnung, deren Ausgang über einen Farbdruckregler und eine Dosierpumpe an den Zerstäuber angeschlossen ist (DÜRR, Technisches Handbuch, Einführung in die Technik der PKW-Lackierung, April 1999). Die Farbventile der bekannten Farbwechsler haben zwei Schaltstellungen, in denen sie den Weg zum gemeinsamen Farbkanal sperren bzw. öffnen (es handelt sich also um 2/2-Wegeventile). Eine gewünschte Farbe wird angewählt durch Beaufschlagen des betreffenden Farbventils mit Steuerluft durch vorgeschaltete Magnetventile, die von der Anlagensteuerung kommende elektrische Signale in pneumatische Signale umwandeln. Da jeder Farbe ein Magnetventil zugeordnet ist, sind entsprechend viele Magnetventile vorhanden und in den bekannten Anlagen ebenso viele Steuerleitungen durch die Lackiermaschine zu führen. Es ist auch möglich, Magnetventile direkt an das Farbventil anzubauen (
Der gewöhnlich am Ausgang des Farbwechslers angeordnete Farbdruckregler kann für eine Vordruckregelung der Dosierpumpe sorgen, aber auch als Stellglied zur Farbmengenregelung dienen. Ein gewünschter Druck das Farblacks (oder ggf. einer anderen Flüssigkeit) wird in den bekannten Farbdruckreglern pneumatisch durch den Druck von Steuerluft eingestellt, die durch zwei oder drei Membranen von der Flüssigkeit isoliert ist. Der Steuerluftdruck wird im geschlossenen Regelkreis von einer Steuerelektronik geregelt, die den Druckistwert eines die Steuerluft erzeugenden Proportional-Druckregelventils mit einem Drucksollwert vergleicht und das Druckregelventil mit einer entsprechenden Stellgröße steuert. Hierbei wird also nicht direkt der Farbdruck geregelt, sondern der Steuerluftdruck, der von dem Farbdruckregler mit einem durch das Flächenverhältnis der Membranen bestimmten Übersetzungsverhältnis (z. B. 2:1) an den Lackdruck weitergegeben wird. Die Farbdruckregler der bekannten Systeme dienen als Druckübersetzer, da der erforderliche Farbdruck höher sein kann als der in dem Regelsystem verfügbare Luftdruck. Es ist auch möglich, der Regelelektronik an den Ein- und/oder Ausgängen einer Dosierpumpe gemessene Druckistwerte zuzuführen, auf denen dann die Stellgröße für das Proportionalventil basiert.The usually arranged at the output of the color changer color pressure regulator can provide a form control of the metering pump, but also serve as an actuator for color quantity control. A desired pressure the paint (or possibly another liquid) is pneumatically adjusted in the known color pressure regulators by the pressure of control air which is isolated from the liquid by two or three membranes. The control air pressure is controlled in the closed loop by an electronic control unit which compares the pressure actual value of a proportional pressure control valve generating the control air with a pressure setpoint and controls the pressure control valve with a corresponding manipulated variable. In this case, the color pressure is not regulated directly, but the control air pressure, which is transmitted to the paint pressure by the color pressure regulator with a transmission ratio determined by the area ratio of the membranes (eg 2: 1). The color pressure regulators of the known systems serve as pressure intensifiers, since the required color pressure may be higher than the air pressure available in the control system. It is also possible to supply the control electronics at the inputs and / or outputs of a metering pump measured actual pressures on which then the manipulated variable for the proportional valve based.
Die bekannten Farbdruckregler (
Aus
Ein weiterer Farbmengenregelkreis mit einer Durchflussmesszelle und einem von einem Schrittmotor angetriebenen Stellventil ist aus
Aus
Aus
Der Erfindung liegt die Aufgabe zugrunde, eine Beschichtungsanlage mit einem zuverlässigen Stellglied für den Druck von Farblack anzugeben, das geringes Totraumvolumen hat und schnell und mit geringen Farb- und Spülmittelverlusten gespült werden kann.The invention has for its object to provide a coating system with a reliable actuator for the printing of color lacquer, which has low dead space and can be flushed quickly and with low color and detergent losses.
Diese Aufgabe wird durch die Merkmale der Patentansprüche gelöst.This object is solved by the features of the claims.
Neben dem Vorteil des im Vergleich mit konventionellen Farbdruckreglern erheblich geringeren Totraumvolumens des Stellgliedes und der geringeren Materialverluste können die Farbwege der hier beschriebenen Anlage schneller und effektiver gespült werden als bisher. Ferner sind die erfindungsgemäß zu verwendenden Ventile in Absperrbauweise zuverlässiger als die bisher üblichen Membran-Farbdruckregler. Bei Anwendung des Absperrventils als Stellglied für die Farbmengenregelung wird u.a. höhere Dynamik erreicht. Außerdem werden durch geringere Farbwechselverluste und bessere Spülbarkeit die Wirtschaftlichkeit der Farbmengenregelung erhöht, was u. a. beim Einsatz von Wasserlacken mit induktiven Messzellen wichtig ist.In addition to the advantage of compared to conventional color pressure regulators significantly lower dead space of the actuator and the lower material losses, the color paths of the system described here can be flushed faster and more effective than before. Furthermore, the valves according to the invention to be used in Absperrbauweise reliable than the usual membrane color pressure regulator. When using the shut-off valve as an actuator for the ink flow control u.a. achieved higher dynamics. In addition, by lower color change losses and better flushability increases the cost of the ink quantity control, which u. a. important when using water-based paints with inductive measuring cells.
Wenn dem Regelkreis als Istwert das Signal eines Druckaufnehmers zugeführt wird, der den Farbdruck in der dem Stellglied nachgeschalteten Leitung misst, kann ohne besonderen Aufwand in einem Farbwechselsystem ständig der darin herrschende Druck überwacht werden.If the control loop is supplied as the actual value of the signal of a pressure transducer which measures the color pressure in the line downstream of the actuator, the pressure prevailing therein can be continuously monitored without any special effort in a color change system.
Wenn das Stellglied elektrisch, also beispielsweise durch einen Linearservomotor oder durch einen Proportionalmagnet angetrieben wird, hat das neben dem Wegfall der sonst erforderlichen Druckluftanschlüsse den Vorteil besonders hoher Regeldynamik.When the actuator is electrically driven, so for example by a linear servo motor or by a proportional solenoid In addition to the elimination of the otherwise required compressed air connections, this has the advantage of particularly high control dynamics.
Besonders vorteilhaft ist gemäß einer Weiterbildung der Erfindung die Kombination mit einer Farbwechselventilanordnung, an die in der an sich üblichen Weise über je ein gesteuertes Farbventil mehrere Leitungen für jeweils andere wählbare Farben des dem Beschichtungsorgan zuzuführenden Farblacks angeschlossen sind. Bei dieser Weiterbildung ist jedes der Farbventile durch ein Stellglied für die Druck- oder Mengenregelung des Farblacks gebildet, welches jeweils durch ein pneumatisch oder elektrisch angetriebenes Ventil in Absperrventilbauweise gebildet ist, dessen Antriebseinrichtung in Abhängigkeit von dem Istwert der zu regelnden Größe des Farblacks gesteuert wird. Da hier die Funktion des bisher üblichen Farbdruckreglers von den Farbventilen selbst übernommen wird, kann auf einen dem Farbwechsler nachgeschalteten Farbdruckregler verzichtet werden. Dadurch entfallen dessen Nachteile wie Bauteileaufwand, Spülaufwand sowie Farb-, Spülmittel- und Spülzeitverluste.According to an embodiment of the invention, the combination with a color change valve arrangement, to which a plurality of lines for respectively other selectable colors of the color paint to be supplied to the coating element are connected in the manner known per se via a respective controlled color valve, is particularly advantageous. In this development, each of the paint valves is formed by an actuator for the pressure or flow control of the paint, which is formed in each case by a pneumatically or electrically driven valve in shut-off valve construction, the drive means is controlled in dependence on the actual value of the regulated size of the paint. Since the function of the previously common color pressure regulator is taken over by the color valves themselves, can be dispensed with a color changer downstream color pressure regulator. This eliminates its disadvantages such as component cost, flushing and color, detergent and Spülzeitverluste.
An den in der Zeichnung dargestellten Ausführungsbeispielen wird die Erfindung näher erläutert. Es zeigen:
- Fig. 1
- die schematische Darstellung eines Teils einer Beschichtungsanlage mit einem Farbdruckregler;
- Fig. 2
- ein für die Erfindung geeignetes pneumatisch angetriebenes Stellglied;
- Fig. 3
- die
Fig. 1 entsprechende Darstellung einer Beschichtungsanlage in Ausgestaltung für die Farbmengenregelung; - Fig. 4
- ein für die Erfindung geeignetes Stellglied mit elektrischem Antrieb;
- Fig. 5
- eine andere Ausführungsform eines elektrisch angetriebenen Stellgliedes;
- Fig. 6
- die schematische Darstellung eines Teils einer Beschichtungsanlage mit einer erfindungsgemäß ausgebildeten Farbwechselventilanordnung;
- Fig. 7
- einen Schaltplan für die Ansteuerung der Farbventile des Farbwechslers in
Fig. 6 ; - Fig. 8
- eine dem Schaltplan in
Fig. 7 entsprechende Bauform eines Steuermoduls zum Ansteuern der Farbventile inFig. 6 in seinen verschiedenen möglichen Schaltstellungen; und - Fig. 9
- eine vereinfacht für nur vier Ausgänge dargestellte abgewandelte Bauform des Steuermoduls in
Fig. 6 .
- Fig. 1
- the schematic representation of a part of a coating system with a color pressure regulator;
- Fig. 2
- a suitable for the invention pneumatically driven actuator;
- Fig. 3
- the
Fig. 1 corresponding representation of a coating system in configuration for the color quantity control; - Fig. 4
- an actuator with electric drive suitable for the invention;
- Fig. 5
- another embodiment of an electrically driven actuator;
- Fig. 6
- the schematic representation of a part of a coating system with a color change valve arrangement designed according to the invention;
- Fig. 7
- a circuit diagram for the control of the color valves of the color changer in
Fig. 6 ; - Fig. 8
- a the schematic in
Fig. 7 corresponding design of a control module for controlling the paint valves inFig. 6 in its various possible switching positions; and - Fig. 9
- a simplified illustrated for only four outputs modified design of the control module in
Fig. 6 ,
Gemäß
Soweit er bisher beschrieben wurde, entspricht der dargestellte Anlagenteil dem Stand der Technik. Bei den bisher üblichen vergleichbaren Systemen wurde gewöhnlich der Ausgangsdruck des Druckregelventils 3 im geschlossenen Kreis geregelt, d.h. von der Regelelektronik 5 wurde zur Erzeugung der Stellgröße der vorgegebene Drucksollwert mit dem ihr vom Ausgang des Druckregel ventils 3 zugeführten Druckistwert verglichen. Statt dessen war es auch schon möglich, den am Eingang oder Ausgang einer zwischen den Farbdruckregler 2 und den Zerstäuber 1 geschalteten Zahnraddosierpumpe gemessenen Druck als Istwert zu verwenden.As far as it has been described so far, the plant part shown corresponds to the prior art. Conventional comparable systems have usually used the outlet pressure of Regulated
Bei dem hier beschriebenen Regelkreis für Farbdruckregelung wird der als Istwert zu verwendende Farbdruck vorzugsweise unmittelbar am Ausgang des Farbdruckreglers 2 gemessen und von dort über die Leitung 7 der Regelelektronik 5 zugeführt.In the control circuit for color printing control described here, the color print to be used as the actual value is preferably measured directly at the outlet of the
Vor allem unterscheidet sich der hier beschriebene Regelkreis gemäß
Eine geeignete Konstruktion für den Farbdruckregler 2 ist in
Da bei der Farbmengenregelung der Farbvolumenstrom gedrosselt wird, könnte hier an sich auf die Druckmessung über die Leitung gemäß
Wie schon erwähnt wurde, kann das den Farbdruckregler bildende Stellglied auch ein elektrisch angetriebenes Absperrventil sein. Ein Beispiel hierfür ist das in
Der zur Erzeugung der Druckistwertsignale beispielsweise in
Ein zweckmäßiges elektromagnetisch angetriebenes Nadelventil 50, das als Stellglied des hier beschriebenen Regelkreises anstelle des pneumatisch gesteuerten Farbdruckreglers 2 in
Bei einem elektrisch angetriebenen Stellglied des Regelkreises würden anstelle des Druckregelventils in
In
Die Farbventile des Farbwechslers 60 können elektrisch oder pneumatisch angetrieben und durch elektrische oder pneumatische Stellsignale gesteuert werden. Beispielsweise sei angenommen, dass sie ähnlich wie bei den Regelkreisen nach
Das Proportionalventil könnte auch zwischen der externen Druckluftversorgung und dem Drucklufteingang einer die Farbventile in Blockbauweise enthaltenden handelsüblichen sogenannten Ventilinsel angebaut sein.The proportional valve could also be grown between the external compressed air supply and the compressed air inlet of a commercially available so-called valve island containing the color valves in a block design.
Eine zweckmäßig Möglichkeit zur Realisierung des Steuermoduls 64 in
Allgemeiner können aus n Eingangssignalen 2n Ausgangssignale dekodiert werden. In der Praxis sind oft wesentlich mehr als nur 23=8 Farben wählbar und folglich mehr als die in
In
Eine im Prinzip
Der beschriebene Steuermodul in seiner Ausführungsform nach
Andererseits können die als Regelstellglieder dienenden Farbventile F1, F2, F3 usw. des Farbwechslers 60 in
Claims (15)
- Coating installation for the automated coating of workpieces with a control loop for controlling the pressure of paint flowing through a line (9, 61), with a control member for the pressure to be controlled which is connected into the line (9, 61) and is formed by a pneumatically or electrically driven valve (20, 40, 50) in the manner of a shut-off valve, the drive means of which is controlled as a function of the measured actual value of the paint pressure to be controlled, wherein the drive means contains a pneumatically driven piston (13) or an electric drive motor (41) or a proportional magnet in order to set the width of opening of the valve (20, 40, 50) as a function of the control variable.
- Installation as claimed in Claim 1, characterised in that the control member is a needle valve (20, 40, 500).
- Installation as claimed in Claim 1 or Claim 2, characterised in that the drive means contains a pneumatic drive with air pressure controlled by way of a proportional valve.
- Installation as claimed in any one of the preceding claims, characterised in that the control member contains a spring (14) which closes the valve in the state of rest.
- Installation as claimed in any one of the preceding claims, characterised in that the signal from a pressure sensor (43), which measures the paint pressure in the line connected downstream of the control member, is delivered to the control loop as actual value.
- Installation as claimed in any one of the preceding claims, characterised in that the control member has a pressure sensor (43) built on or built in.
- Installation as claimed in any one of the preceding claims, characterised in that the pressure on the output side of the valve seat of a needle valve (40) is measured as actual value of the control loop.
- Installation as claimed in any one of the preceding claims, characterised in that a metering device for the paint is connected upstream or preferably downstream of the control member.
- Installation as claimed in any one of the preceding claims, characterised in that the control member is connected downstream of a paint change valve arrangement.
- Installation as claimed in any one of the preceding claims with a paint change valve arrangement to which a plurality of lines, each for other selectable colours of the paint to be delivered to the coating device (Z), are each connected by way of a controlled paint valve (F1, F2, F3), characterised in that each of the paint valves (F1, F2, F3) is formed by a control member for controlling the pressure or the quantity of the paint, each control member being formed by a pneumatically or electrically driven valve in the manner of a shut-off valve, the drive means of which is controlled as a function of the measured actual value of the quantity of paint to be controlled.
- Installation as claimed in Claim 10, characterised in that a proportional valve which is common to the pneumatically driven paint valves (F1, F2, F3) is connected upstream of the said paint valves and the pneumatic output signal from the said proportional valve can be delivered by way of a path control unit to the respective paint valve to be controlled.
- Installation as claimed in Claim 11, characterised in that the path control unit contains a number n of 2k + 2(k-1) /2-way valves, where k = 1, 2, 3 ..., which are constructed in a common housing block and are connected to one another by openings within the housing block, wherein the multi-way valve for k=1 is connected with its inlet to the proportional valve and with its two outlets to the two inlets of the multi-way valve for k=2 and the four outlets of the latter are connected to the four inlets of the multi-way valve for k=3, etc. as appropriate for k > 3, and wherein each multi-way valve is switchable between its two positions by a respective one of n control signals for controlling the 2n outlets of the path control unit connected to the paint valves (F1, F2, F3).
- Installation as claimed in any one of the preceding claims with a paint change valve arrangement to which a plurality of paint lines L1, L2 etc.) each for other selectable colours of the paint to be delivered to the coating device are each connected by way of a controlled paint valve (F1, F2, etc.), characterised in that a valve which is common to the paint valves (F1, F2 etc.) is connected upstream of the paint valves, and the pneumatic output signal of the common valve can be delivered to the respective paint valve to be controlled by way of a path control unit which contains a number n of 2k + 2(k-1) /2-way valves, where k = 1, 2, 3 ..., which are constructed in a common housing block and are connected to one another by openings within the housing block, wherein the multi-way valve for k=1 is connected with its inlet to the proportional valve and with its two outlets to the two inlets of the multi-way valve for k=2 and the four outlets of the latter are connected to the four inlets of the multi-way valve for k=3, etc. as appropriate for k > 3, and wherein each multi-way valve is switchable between its two positions by a respective one of n control signals for controlling the 2n outlets (65) of the path control unit connected to the paint valves (F1, F2 etc.).
- Installation as claimed in Claim 12 or Claim 13, characterised in that for switching of the multi-way valves piston arrangements are provided which are movable within the housing block and by which the openings leading through the housing block to the outlets (65) are closed off or opened.
- Installation as claimed in Claim 10, characterised in that a proportional valve is built onto the compressed air inlet of a block-like valve island containing the paint valves.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10142355A DE10142355A1 (en) | 2001-08-30 | 2001-08-30 | Coating plant with a control loop |
DE10142355 | 2001-08-30 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1287900A2 EP1287900A2 (en) | 2003-03-05 |
EP1287900A3 EP1287900A3 (en) | 2005-12-07 |
EP1287900B1 true EP1287900B1 (en) | 2008-06-18 |
Family
ID=7697012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02018587A Expired - Lifetime EP1287900B1 (en) | 2001-08-30 | 2002-08-19 | Coating installation with a closed loop control system |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1287900B1 (en) |
AT (1) | ATE398495T1 (en) |
DE (2) | DE10142355A1 (en) |
ES (1) | ES2307686T3 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10212601A1 (en) | 2002-03-21 | 2003-10-02 | Duerr Systems Gmbh | Atomizer for a coating system |
DE10231421A1 (en) | 2002-07-11 | 2004-01-22 | Dürr Systems GmbH | Method and system for supplying a powder coating device |
DE502004009952D1 (en) | 2003-07-28 | 2009-10-08 | Duerr Systems Gmbh | Spray device with color changer for serial coating of workpieces |
DE102005042336A1 (en) * | 2005-09-06 | 2007-03-15 | Dürr Systems GmbH | Coating plant e.g. paint shop, for painting motor vehicle-body parts, has control unit provided for controlling color pressure controller and adjusting pressure difference at pump to constant value independent of discharge quantity of pump |
US7934466B2 (en) | 2006-03-02 | 2011-05-03 | Durr Systems Inc. | Coating plant and associated coating process |
DE102006021623A1 (en) | 2006-05-09 | 2007-11-15 | Dürr Systems GmbH | Dosing system for a coating system |
DE102006058562A1 (en) | 2006-12-12 | 2008-08-14 | Dürr Systems GmbH | Coating device for serially coating workpieces with different shades comprises a separate color changer containing color valves to which are connected color lines for the coating material |
DE102007029195A1 (en) | 2007-06-25 | 2009-02-19 | Dürr Systems GmbH | Coating device for serially coating workpieces with different shades comprises a separate color changer containing color valves to which are connected color lines for the coating material |
ES2534328T3 (en) | 2006-12-12 | 2015-04-21 | Dürr Systems GmbH | Coating device with a dosing device |
DE102008029008A1 (en) * | 2008-06-20 | 2009-12-24 | Intega Gmbh | Apparatus and method for supplying a process medium |
DE102017103454A1 (en) | 2017-02-20 | 2018-08-23 | Eisenmann Se | Module for a modular changing device for coating materials and changing device for coating materials |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2002315A1 (en) * | 1970-01-20 | 1971-07-29 | Zahnradfabrik Friedrichshafen | Electro-hydraulic control device for drive systems, especially in motor vehicles |
DE3137074C2 (en) * | 1981-09-17 | 1986-08-07 | Ransburg Gmbh, 6056 Heusenstamm | System for the electrostatic coating of workpieces with a liquid |
DE3423094A1 (en) * | 1984-06-22 | 1986-01-02 | J. Wagner Gmbh, 7990 Friedrichshafen | METHOD AND DEVICE FOR ADJUSTING A FLOW CONTROL VALVE OF A PAINT SPRAY GUN |
DE3822835A1 (en) * | 1988-07-06 | 1990-03-08 | Josef Schucker | Process and arrangement for coating workpiece surfaces |
EP0480080A1 (en) * | 1990-10-08 | 1992-04-15 | Trinity Industrial Corporation | Coating apparatus |
DE10056259A1 (en) | 2000-11-14 | 2002-05-23 | Duerr Systems Gmbh | Color change valve arrangement and method for its control |
EP1237061A1 (en) * | 2001-03-02 | 2002-09-04 | Thomas Dipl-Ing. Schmidt | Method and device for remote control of a plurality of actuators |
-
2001
- 2001-08-30 DE DE10142355A patent/DE10142355A1/en not_active Withdrawn
-
2002
- 2002-08-19 EP EP02018587A patent/EP1287900B1/en not_active Expired - Lifetime
- 2002-08-19 AT AT02018587T patent/ATE398495T1/en not_active IP Right Cessation
- 2002-08-19 DE DE50212376T patent/DE50212376D1/en not_active Expired - Lifetime
- 2002-08-19 ES ES02018587T patent/ES2307686T3/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP1287900A2 (en) | 2003-03-05 |
DE50212376D1 (en) | 2008-07-31 |
ES2307686T3 (en) | 2008-12-01 |
EP1287900A3 (en) | 2005-12-07 |
ATE398495T1 (en) | 2008-07-15 |
DE10142355A1 (en) | 2003-03-20 |
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