EP1286007A1 - Thermally efficient glazing unit - Google Patents
Thermally efficient glazing unit Download PDFInfo
- Publication number
- EP1286007A1 EP1286007A1 EP02018737A EP02018737A EP1286007A1 EP 1286007 A1 EP1286007 A1 EP 1286007A1 EP 02018737 A EP02018737 A EP 02018737A EP 02018737 A EP02018737 A EP 02018737A EP 1286007 A1 EP1286007 A1 EP 1286007A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- glazing unit
- insulating means
- components
- tubiform
- translucent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/24—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
- E04D3/28—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of glass or other translucent material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/54—Slab-like translucent elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/357—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation comprising hollow cavities
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/24—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
- E04D3/28—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of glass or other translucent material
- E04D2003/285—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of glass or other translucent material with specially profiled marginal portions for connecting purposes
Definitions
- the present invention relates to a glazing unit for a rooflight, skylight, wall-light or northlight, which is thermally efficient whilst maintaining a desirable level of light transmittance to achieve translucency or transparency in the rooflight.
- Rooflights are used simply to increase the level of natural light into a building, thus reducing artificial lighting costs and being environmentally friendly insofar as the necessary electricity consumption is reduced. Further, it is recognised that sustained exposure to artificial lighting may not be beneficial from a health point of view; to increase the amount of natural light available to a building, thereby reducing the necessary amount of artificial light needed, may impart health benefits. However, these benefits of rooflight installation are often offset against the potential losses, economic and environmental, due to the thermal inefficiency of such rooflights.
- thermosetting material for example GRP
- Strength has in the past been considered the primary requirement for such a product.
- the invention disclosed herein presents a solution, which seeks to solve, or at least mitigate, the problems associated with the prior art in a practical and cost effective way.
- One aspect of the invention provides a glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a cavity between the panels, which cavity is adapted to accommodate insulating means.
- the insulating means comprising a plurality of light transmitting tubiform components.
- the current invention presents a solution which not only yields lower U values, but which can be adapted by changing simply the number of layers or thickness of the insulating means, so as to achieve variable levels of insulation effect.
- the tubiform components are provided with tubes having partially reflective walls to enhance the light transmission through the glazing unit.
- the tubiform component may comprise tessellating tubes.
- the tubiform components are arranged in rows, adjacent rows are offset from each other so that each tessellating tube of a first row nests between adjacent tessellating tubes of a second row.
- the rows of tubiform components are oriented substantially perpendicular with respect to the pair of panels.
- tubiform components are circular in cross section and are disposed parallel with respect to the pair of panels.
- the tubiform components in this embodiment are arranged in rows, adjacent the rows being offset by a distance of half the diameter of each prismatic component.
- the tubiform components are arranged in rows, each subsequent row of prismatic components being set in a configuration substantially perpendicular to the adjacent row or rows.
- the insulating means may be constructed wholly or principally of transparent or translucent plastics materials.
- the transparent or translucent plastics materials may be any one of PVC, cellulose acetate, polyester, polyethylene or polypropylene, or indeed any other suitable thermosetting material.
- the pair of translucent or transparent panels may be made from thermosetting materials.
- the pair of translucent or transparent panels may be made from Glass Reinforced Polyester.
- spacing means so arranged as to define a cavity between the insulating means and one of the transparent or translucent panels.
- the spacing means may be resiliently biased to exert pressure onto a surface of the insulating means, so as to restrict movement of the insulating means.
- the capping sheet is translucent.
- the capping sheet is constructed of a thermosetting material such as aGRP.
- the capping sheet covers the entire area of at least one surface of one or more portions of the insulating means.
- the capping sheet may terminate short of a end edge of the insulating means to define a border region of the insulating means having engagement means for engaging an edge of the glazing unit.
- the engagement means may be provided by the border region which is compressible so as to engage an edge of the glazing unit.
- a further alternative feature provides that the capping sheet protrudes outwardly beyond at least one edge of a portion of the insulating means to overlap the adjacent portion of the insulating means.
- a second aspect of the present invention provides a glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a space between the tubiform insulation components, which glazing unit further comprises spacing means between one of the translucent or transparent panels, and the insulating means, the spacing means defining a further cavity between the one of translucent or transparent panels and the insulating means, to provide an airtight environment.
- a third aspect of the invention provides a rooflight comprising a glazing unit, an upper mounting means for mounting the glazing unit to a roof; wherein the glazing unit comprises an upper panel and a lower panel secured together in a spaced arrangement to define a void between the upper and lower panels, which void accommodates insulating means, the insulating means comprising a plurality of prismatic components adapted for retaining air and its thermal energy.
- a glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a cavity between the said panels, which cavity is adapted to accommodate insulating means, said insulating means comprising a plurality of light transmitting tubiform components.
- the glazing unit is adapted to form part of a rooflight assembly, and can be manufactured in situ or supplied as a sealed unit.
- the glazing unit 10 comprises a pair of panels, respectively the inner panel 14 and the outer panel 12, formed so as to allow the formation of a cavity 20 between the inner and outer panels 14 and 12.
- This cavity 20 accommodates insulation means 16; the insulation means 16 is so constructed and arranged as to maintain the light transmittance of the rooflight apparatus 10 whilst reducing the loss of thermal energy therefrom.
- the insulating means 16 comprises a layer of tubiform components 22, constructed of a transparent or translucent plastics material, for example PVC, polythene, cellulose acetate, polyester or polypropylene.
- the tubiform components are light transmitting and are preferably provided with one or more walls that are partially reflective so as to enhance the transmissibility.
- tubiform components 22 are vertically disposed with respect to the inner and outer panels 12, 14, therefore being generally perpendicular thereto.
- tubiform components 22 are preferably interconnected in the form of transparent or translucent sheeting, for example as shown in Figure 8.
- the nature of such components 22 is advantageous in that it allows easy cutting of such insulating material to a desired size. This therefore would allow for the insulating material to be cut in situ, and the rooflight 10 to be fully assembled on-site. Furthermore, it can be fitted on a retrofit basis. Alternatively, the ease of sizing and shaping insulating material which is constructed in this way allows the material to be cut, and the rooflight to be pre-assembled.
- the tubiform components 22 may comprise a "honeycomb" of tubes (or prisms).
- the tubes are tessellating and may adopt the general form of any tessellating polyhedron.
- the tubes are characterised by a constant cross-sectional shape; this cross-sectional shape may be a square, a parallelogram, a triangle, a chevron, or indeed any other two-dimensional shape.
- the tubes 22 may further be characterised by curved or flat planar faces, and may adopt any general form without departing form the scope of the present invention.
- cross sectional shape of the tubes can be altered according to particular manufacturing requirements without departing from the scope of invention.
- any of the configurations referred to above increase the light allowed into the building, as it transmits light from the sides of the rooflight 10 as well as from vertically above. Indeed, under testing to regulation no. DIN 5036, light transmittance by a rooflight according to the present invention was shown to be improved by 25% with respect to standard triple-skinned glass-reinforced plastics rooflight assemblies. This advantageous aspect arises due to a 'lens effect' caused by the arrangement of the tubes in the core of the rooflight assembly.
- the rooflight offers protection against harmful ultraviolet light by the introduction of a UV inhibitor into the composition of the tubiform components.
- the insulating means provides further protection from infrared light.
- substances of a tinted nature for example, to the composition of the insulating means 16, a coloured rooflight may be produced; by an analogous addition, the solar gain can be reduced, thus restricting the thoroughflow of undesirable fractions of light, such as light in the infrared region.
- the reduction of such light can reduce the heat gain in a building that may otherwise result from solar radiation onto the building.
- each tubiform component 18 adopts a circular cross-section, and has a generally cylindrical form.
- the tubiform components 18 may adopt the form of a single insulating sheet accommodated within the cavity 20 of the rooflight 10. Again, such a sheet may be formed from any suitable plastics material. The ease of assembly and other advantageous characteristics relating to shaping and sizing of insulation material, as described above, also apply to this embodiment.
- the insulating means 16 may optionally further comprise two or more such layers of tubiform components 18, 22 oriented in a plane substantially parallel to the pair of panels.
- the use of a plurality of layers of insulating material formed by the tubiform components 18, 22 adds greater insulating effect. Indeed, using the two layers of such components may reduce the U value to 1.5, whilst a third layer may reduce it to 1.4. Additionally or alternatively, the thickness of each layer of tubes 22 may be increased.
- Figures 3 and 4 Two examples of insulating means are shown in Figures 3 and 4.
- Figure 3 illustrates three layers of tubiform components 18 and
- Figure 4 shows five layers of tubiform components 18.
- each layer is formed by a series of circular tubes 18 although it is envisaged the form of tubes shown in Figure 2 can be used in the orientation of Figures 3 to 5 without departing from the scope of invention.
- the circular tubes 18 may be secured together by tape or other securing means to form a roll, for ease of handling.
- rows are formed by unrolling and cutting to the desired length; adjacent rows are offset, as shown in Figures 3 and 4, to improve nesting and therefore the rigidity of the insulating means.
- the insulating means 16 abuts the upper and lower panels 12, 14 to improve rigidity of the structure. Furthermore, the thickness of the tubiform component walls may be varied to increase or, alternatively, to decrease the rigidity of the insulating means.
- cross-sectional width of the opening within the insulation means 16, and the depth thereof are variable without causing departure from the scope of the present invention. Insulation means incorporating openings of a lesser cross-sectional width will produce a more "dense" material that acts as a more efficient insulator.
- a further advantage with the present invention, and the preferred embodiment in particular, is that the insulating means forms a baffle, which may further act as an effective barrier to sound.
- the U Value is 1.0 W.m -2 K -1 , which is a significant improvement over conventional double-skinned rooflights usually rated in excess of 2.8 W.m -2 K -1 .
- FIG. 6 A further, fourth, embodiment of the present invention is shown in Figure 6. Again, this embodiment of the present invention is similar to the previously described embodiments, and so, only the distinguishing features of this embodiment will be described in any detail hereafter. Like reference numerals are used as in previous embodiments, but with the prefix "1" ascribed thereto.
- the rooflight 110 according to this fourth embodiment of the present invention is provided with spacing means 130 between one of said translucent or transparent panels 112, 114 and said insulating means 116.
- the spacing means 130 may further augment the insulating capability of the rooflight 110, by defining a cavity C within said rooflight 110, thereby creating an airtight environment.
- the spacing means is provided by a pair of upstanding wall portions 131, 133 hinged together at an apex 135.
- the wall portions 131, 133 are constructed of a resilient but flexible material, for example GRP.
- the apex 135 abuts the upper wall panel 112 so as to apply a downward pressure to a surface of said insulating means 116, thereby holding the insulating means 116 in place without the need for any adhesive or other known securing means to be applied thereto.
- the capping sheet 140 is disposed between a surface of the insulating means 116, and the cavity C defined by the spacing means 130. This embodiment of the present invention is shown in Figures 7A and 7B.
- the unit is of a sealed construction by being formed with close tolerance profile definition for example of the type shown in Figure 7.
- the unit is made substantially airtight, clearly ameliorating the insulating performance of the unit.
- the materials used in the manufacture of the rooflight according to this preferred embodiment impart no noticeable extra mass to the unit; indeed, the mass of such a unit is largely similar to that of a standard known triple-skinned assembly. Accordingly, no change in working practices for the use of the units according to the present invention is necessary.
- the capping sheet 140 may be constructed of a thermosetting material for example a glass-reinforced plastics material, or a glass fibre material.
- the capping sheet 140 is so constructed and arranged about the insulating means 116 as to seal said insulating means 116 in place within the rooflight 110.
- the capping sheet is provided with an upstanding portion 141 for securing to the lower wall panel 114 and a protruding portion 143, to be placed intermediate the upper and lower wall panels 112, 114 to be secured thereto.
- All of these embodiments of the present invention may be adapted for assembly at the point of installation, or may be supplied in a ready-assembled form for simple installation of the rooflight unit.
- Some embodiments are provided with a capping sheet 140 whose area runs short of one or two first edges of each portion of the insulating means 116, but whose area extends beyond the edge or edges of the insulating means 116 which are opposite to the said one or two first edges. Accordingly, a series of interconnected portions of insulating means 116 may be adopted, wherein each portion of insulating means 116 is partially overlaid by the protruding part of the capping sheet 140 of the last portion of the insulating means 116. Insulating means 116, provided with a capping sheet 140 according to this aspect of the present invention is shown in Figure 8.
- the capping sheet 140 may be of a slightly lesser area than the insulating means 116, as shown in Figure 8. Therefore, there is provided a border region A, B of the insulating means 116 that shows around the edges of the capping sheet 140.
- the insulating means 116 is compressible, such that the insulating means 116 capped by a capping sheet may flex in a manner sympathetic to the shape of the rooflight 110, thereby to engage an edge of the rooflight by an "interference" type fit.
- Alternative engagement means for securing the insulating means to the rooflight are envisaged, for example adhesive or mechanical fasteners.
- the capping sheet 140 be constructed of a thermosetting material such as a plastics material or a glass fibre material. It will be recognised, however, that the composition of capping sheet 140 need not be limited to such substances. All that is required of a material to form the capping sheet 140 is that it be capable of being formed into a thin translucent film; preferably (though not limitingly), the thickness of the capping sheet 140 is in the region of 0.75-0.80 mm.
- a rooflight apparatus may be mounted to a roof by mechanical fixings or other suitable means known in the art.
- a rooflight can be mechanically fixed by surrounding purlins and profiled sheeting in accordance with traditional methods.
- GRP material has been given as an exemplary construction material, any other transparent or translucent material suitable for the purpose may be substituted therefor, without departing from the scope of the invention.
Abstract
Description
- The present invention relates to a glazing unit for a rooflight, skylight, wall-light or northlight, which is thermally efficient whilst maintaining a desirable level of light transmittance to achieve translucency or transparency in the rooflight.
- Rooflights are used simply to increase the level of natural light into a building, thus reducing artificial lighting costs and being environmentally friendly insofar as the necessary electricity consumption is reduced. Further, it is recognised that sustained exposure to artificial lighting may not be beneficial from a health point of view; to increase the amount of natural light available to a building, thereby reducing the necessary amount of artificial light needed, may impart health benefits. However, these benefits of rooflight installation are often offset against the potential losses, economic and environmental, due to the thermal inefficiency of such rooflights.
- It is known to manufacture rooflights from thermosetting material, for example GRP, by means of a single or double layer of such material. Strength has in the past been considered the primary requirement for such a product.
- However, Building Regulation 2000, Parts L, J and E issued by the DETR of United Kingdom, which came into force in April 2002 are to demand specific thermal efficiency standards of construction components, demanding a Thermal transmittance or U value of at least 2.2 W.m-2K-1 for rooflights. The current method within the rooflight production industry is to insert a third layer of thermosetting material between the inner and outer panels of a two-ply rooflight. Using this configuration, a lower U value may be achieved. This is still not a particularly satisfactory solution, as a discrepancy in the thermal efficiency of such a rooflight would render it unacceptable and its performance is borderline at 2.2 W.m-2K-1m leaving little scope to meet future proposed regulations.
- Some solutions to this thermal energy loss problem have been proposed; often these are not economically viable, as they are overly complex and/or comprise expensive materials. In some cases, the materials used to increase the thermal efficiency of the apparatus may result in reduced light transmittance through the rooflight as a whole, thereby impairing its primary function.
- The invention disclosed herein presents a solution, which seeks to solve, or at least mitigate, the problems associated with the prior art in a practical and cost effective way.
- One aspect of the invention provides a glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a cavity between the panels, which cavity is adapted to accommodate insulating means. The insulating means comprising a plurality of light transmitting tubiform components.
- The current invention presents a solution which not only yields lower U values, but which can be adapted by changing simply the number of layers or thickness of the insulating means, so as to achieve variable levels of insulation effect.
- Preferably, the tubiform components are provided with tubes having partially reflective walls to enhance the light transmission through the glazing unit. Optionally the tubiform component may comprise tessellating tubes.
- More preferably, the tubiform components are arranged in rows, adjacent rows are offset from each other so that each tessellating tube of a first row nests between adjacent tessellating tubes of a second row.
- In some embodiments, the rows of tubiform components are oriented substantially perpendicular with respect to the pair of panels.
- Optionally, the tubiform components are circular in cross section and are disposed parallel with respect to the pair of panels. The tubiform components in this embodiment are arranged in rows, adjacent the rows being offset by a distance of half the diameter of each prismatic component.
- According to another optional feature of this aspect of the invention, the tubiform components are arranged in rows, each subsequent row of prismatic components being set in a configuration substantially perpendicular to the adjacent row or rows.
- According to another optional feature of this aspect of the invention the insulating means may be constructed wholly or principally of transparent or translucent plastics materials. Preferably the transparent or translucent plastics materials may be any one of PVC, cellulose acetate, polyester, polyethylene or polypropylene, or indeed any other suitable thermosetting material.
- According to yet another optional feature of this aspect of the invention the pair of translucent or transparent panels may be made from thermosetting materials. Preferably, the pair of translucent or transparent panels may be made from Glass Reinforced Polyester.
- There may further comprise spacing means so arranged as to define a cavity between the insulating means and one of the transparent or translucent panels. Preferably, the spacing means may be resiliently biased to exert pressure onto a surface of the insulating means, so as to restrict movement of the insulating means.
- In one class of embodiments, there may comprise a capping sheet mounted to a surface of the insulating means. Preferably, the capping sheet is translucent. Optionally, the capping sheet is constructed of a thermosetting material such as aGRP.
- Optionally, the capping sheet covers the entire area of at least one surface of one or more portions of the insulating means.
- An alternative feature of the current aspect of the present invention provides that the capping sheet may terminate short of a end edge of the insulating means to define a border region of the insulating means having engagement means for engaging an edge of the glazing unit. Preferably the engagement means may be provided by the border region which is compressible so as to engage an edge of the glazing unit.
- A further alternative feature provides that the capping sheet protrudes outwardly beyond at least one edge of a portion of the insulating means to overlap the adjacent portion of the insulating means.
- A second aspect of the present invention provides a glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a space between the tubiform insulation components, which glazing unit further comprises spacing means between one of the translucent or transparent panels, and the insulating means, the spacing means defining a further cavity between the one of translucent or transparent panels and the insulating means, to provide an airtight environment.
- A third aspect of the invention provides a rooflight comprising a glazing unit, an upper mounting means for mounting the glazing unit to a roof; wherein the glazing unit comprises an upper panel and a lower panel secured together in a spaced arrangement to define a void between the upper and lower panels, which void accommodates insulating means, the insulating means comprising a plurality of prismatic components adapted for retaining air and its thermal energy.
- Exemplary embodiments will now be described by way of example only, with reference to the accompanying drawings, in which:
- FIGURE 1 is a perspective view of a rooflight apparatus as according to one aspect of the present invention;
- FIGURE 2 is a cutaway perspective view of a rooflight apparatus, showing the arrangement of the insulating means therein, as according to one embodiment of the present invention;
- FIGURE 3 is a further cutaway perspective view of a rooflight apparatus as according to a second embodiment of the present invention;
- FIGURE 4 is a cutaway perspective view of a rooflight apparatus as according to Figure 3, showing an alternative arrangement of the insulating means therein;
- FIGURE 5 is a cutaway perspective view of a rooflight apparatus including insulation means as in Figure 3, showing a further alternative configuration of said insulation means;
- FIGURE 6 is a side view of part of a rooflight apparatus according to a fourth embodiment of the present invention;
- FIGURE 7A is a side view showing the construction of a
capping sheet 140 as according toa further embodiment of the present invention; - FIGURE 7B is a side view showing a
capping sheet 140, as shown in Figure7A, in operation within a rooflight unit; and - FIGURE 8 is a perspective view of two portions of insulating means according to a further optional feature of the present invention.
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- According to a preferred embodiment of the present invention there is shown in the drawings in particular Figures 2, 3, 4 and 5 a glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a cavity between the said panels, which cavity is adapted to accommodate insulating means, said insulating means comprising a plurality of light transmitting tubiform components.
- The glazing unit is adapted to form part of a rooflight assembly, and can be manufactured in situ or supplied as a sealed unit.
- In Figures 1 and 2, the
glazing unit 10 comprises a pair of panels, respectively theinner panel 14 and theouter panel 12, formed so as to allow the formation of acavity 20 between the inner andouter panels cavity 20 accommodates insulation means 16; the insulation means 16 is so constructed and arranged as to maintain the light transmittance of therooflight apparatus 10 whilst reducing the loss of thermal energy therefrom. - The insulating means 16 comprises a layer of
tubiform components 22, constructed of a transparent or translucent plastics material, for example PVC, polythene, cellulose acetate, polyester or polypropylene. The tubiform components are light transmitting and are preferably provided with one or more walls that are partially reflective so as to enhance the transmissibility. - In the embodiment in Figure 2 the
tubiform components 22 are vertically disposed with respect to the inner andouter panels - These
tubiform components 22 are preferably interconnected in the form of transparent or translucent sheeting, for example as shown in Figure 8. The nature ofsuch components 22 is advantageous in that it allows easy cutting of such insulating material to a desired size. This therefore would allow for the insulating material to be cut in situ, and therooflight 10 to be fully assembled on-site. Furthermore, it can be fitted on a retrofit basis. Alternatively, the ease of sizing and shaping insulating material which is constructed in this way allows the material to be cut, and the rooflight to be pre-assembled. - In Figure 2, the
tubiform components 22 may comprise a "honeycomb" of tubes (or prisms).
Preferably, the tubes are tessellating and may adopt the general form of any tessellating polyhedron. Preferably, though not limitingly, the tubes are characterised by a constant cross-sectional shape; this cross-sectional shape may be a square, a parallelogram, a triangle, a chevron, or indeed any other two-dimensional shape. Thetubes 22 may further be characterised by curved or flat planar faces, and may adopt any general form without departing form the scope of the present invention. - It is envisaged that the cross sectional shape of the tubes can be altered according to particular manufacturing requirements without departing from the scope of invention.
- Any of the configurations referred to above increase the light allowed into the building, as it transmits light from the sides of the
rooflight 10 as well as from vertically above. Indeed, under testing to regulation no. DIN 5036, light transmittance by a rooflight according to the present invention was shown to be improved by 25% with respect to standard triple-skinned glass-reinforced plastics rooflight assemblies. This advantageous aspect arises due to a 'lens effect' caused by the arrangement of the tubes in the core of the rooflight assembly. - Despite this increased transmittance of desirable light, however, another benefit of this aspect of the present invention lies in the fact that the rooflight offers protection against harmful ultraviolet light by the introduction of a UV inhibitor into the composition of the tubiform components. By varying the composition of the insulating
means 16, the insulating means provides further protection from infrared light. By adding substances of a tinted nature, for example, to the composition of the insulatingmeans 16, a coloured rooflight may be produced; by an analogous addition, the solar gain can be reduced, thus restricting the thoroughflow of undesirable fractions of light, such as light in the infrared region. To adopt the specific example of light in the infrared region, the reduction of such light can reduce the heat gain in a building that may otherwise result from solar radiation onto the building. Additives to the composition of the insulating means 16 to coat the internal surface of the tubiform components to impart the properties of an optical brightener to the rooflight, augmenting the light-flow therethrough by improving the reflective characteristics. - In a second embodiment of the present invention shown in Figure 3, each
tubiform component 18 adopts a circular cross-section, and has a generally cylindrical form. Thetubiform components 18 may adopt the form of a single insulating sheet accommodated within thecavity 20 of therooflight 10. Again, such a sheet may be formed from any suitable plastics material. The ease of assembly and other advantageous characteristics relating to shaping and sizing of insulation material, as described above, also apply to this embodiment. - According to a third embodiment, the insulating
means 16 may optionally further comprise two or more such layers oftubiform components tubiform components tubes 22 may be increased. - Two examples of insulating means are shown in Figures 3 and 4. Figure 3 illustrates three layers of
tubiform components 18 and Figure 4 shows five layers oftubiform components 18. - These
components 18 may, for greater insulating effect, be assembled one on top of the other, each layer set in a configuration substantially perpendicular to the last. This configuration is illustrated in Figure 5 of the accompanying drawings. This "cross-hatched" effect lends even greater thermal efficiency to the unit, without impairing either the light transmittance or the ease of assembly. - In Figures 3, 4 and 5 each layer is formed by a series of
circular tubes 18 although it is envisaged the form of tubes shown in Figure 2 can be used in the orientation of Figures 3 to 5 without departing from the scope of invention. - Referring again to Figures 3, 4 and 5, the
circular tubes 18 may be secured together by tape or other securing means to form a roll, for ease of handling. In use, rows are formed by unrolling and cutting to the desired length; adjacent rows are offset, as shown in Figures 3 and 4, to improve nesting and therefore the rigidity of the insulating means. - In some embodiments the insulating
means 16 abuts the upper andlower panels - It should be recognised that the cross-sectional width of the opening within the insulation means 16, and the depth thereof, are variable without causing departure from the scope of the present invention. Insulation means incorporating openings of a lesser cross-sectional width will produce a more "dense" material that acts as a more efficient insulator.
- A further advantage with the present invention, and the preferred embodiment in particular, is that the insulating means forms a baffle, which may further act as an effective barrier to sound.
- In tests, using an arrangement shown in Figure 2 with a cellulose acetate honeycomb having cells of a cross-sectional width or length of 9mm, and a chamber depth (i.e. distance between upper and lower surfaces of said honeycomb insulation means) of 80mm, the U Value is 1.0 W.m-2K-1, which is a significant improvement over conventional double-skinned rooflights usually rated in excess of 2.8 W.m-2K-1.
- A further, fourth, embodiment of the present invention is shown in Figure 6. Again, this embodiment of the present invention is similar to the previously described embodiments, and so, only the distinguishing features of this embodiment will be described in any detail hereafter. Like reference numerals are used as in previous embodiments, but with the prefix "1" ascribed thereto. The
rooflight 110 according to this fourth embodiment of the present invention is provided with spacing means 130 between one of said translucent ortransparent panels insulating means 116. The spacing means 130 may further augment the insulating capability of therooflight 110, by defining a cavity C within saidrooflight 110, thereby creating an airtight environment. - In this embodiment, the spacing means is provided by a pair of
upstanding wall portions - Preferably, the
wall portions upper wall panel 112 so as to apply a downward pressure to a surface of said insulating means 116, thereby holding the insulating means 116 in place without the need for any adhesive or other known securing means to be applied thereto. - According to a fifth embodiment of the present invention, there is provided a
capping sheet 140 on a surface of the insulating means 116 shown in Figures 6, 7A and 7B. According to a further optional feature shown in Figures 7A and 7B, thecapping sheet 140 is disposed between a surface of the insulating means 116, and the cavity C defined by the spacing means 130. This embodiment of the present invention is shown in Figures 7A and 7B. - In one class of embodiments, the unit is of a sealed construction by being formed with close tolerance profile definition for example of the type shown in Figure 7. Thus, the unit is made substantially airtight, clearly ameliorating the insulating performance of the unit. Also, the materials used in the manufacture of the rooflight according to this preferred embodiment impart no noticeable extra mass to the unit; indeed, the mass of such a unit is largely similar to that of a standard known triple-skinned assembly. Accordingly, no change in working practices for the use of the units according to the present invention is necessary.
- It is envisaged that the
capping sheet 140 may be constructed of a thermosetting material for example a glass-reinforced plastics material, or a glass fibre material. In the embodiment of Figures 7A and 7B, thecapping sheet 140 is so constructed and arranged about the insulating means 116 as to seal said insulating means 116 in place within therooflight 110. In Figure 7B, the capping sheet is provided with anupstanding portion 141 for securing to thelower wall panel 114 and a protrudingportion 143, to be placed intermediate the upper andlower wall panels - All of these embodiments of the present invention may be adapted for assembly at the point of installation, or may be supplied in a ready-assembled form for simple installation of the rooflight unit.
- Some embodiments are provided with a
capping sheet 140 whose area runs short of one or two first edges of each portion of the insulating means 116, but whose area extends beyond the edge or edges of the insulating means 116 which are opposite to the said one or two first edges. Accordingly, a series of interconnected portions of insulatingmeans 116 may be adopted, wherein each portion of insulatingmeans 116 is partially overlaid by the protruding part of thecapping sheet 140 of the last portion of the insulatingmeans 116. Insulating means 116, provided with acapping sheet 140 according to this aspect of the present invention is shown in Figure 8. - The
capping sheet 140 may be of a slightly lesser area than the insulating means 116, as shown in Figure 8. Therefore, there is provided a border region A, B of the insulating means 116 that shows around the edges of thecapping sheet 140. Preferably, the insulating means 116 is compressible, such that the insulating means 116 capped by a capping sheet may flex in a manner sympathetic to the shape of therooflight 110, thereby to engage an edge of the rooflight by an "interference" type fit. Alternative engagement means for securing the insulating means to the rooflight are envisaged, for example adhesive or mechanical fasteners. - It is envisaged that the
capping sheet 140 be constructed of a thermosetting material such as a plastics material or a glass fibre material. It will be recognised, however, that the composition of cappingsheet 140 need not be limited to such substances. All that is required of a material to form thecapping sheet 140 is that it be capable of being formed into a thin translucent film; preferably (though not limitingly), the thickness of thecapping sheet 140 is in the region of 0.75-0.80 mm. - It will be understood that terms of orientation used herein, such as "upper", "inner", "outer", "horizontal", "vertical" and the like, do not limit their respective components to these configurations, but merely serve to distinguish one component from another. It will be further recognised that a variety of different configurations may be used, without departing from the scope of the current invention.
- It is envisaged that such a rooflight apparatus may be mounted to a roof by mechanical fixings or other suitable means known in the art. For example, a rooflight can be mechanically fixed by surrounding purlins and profiled sheeting in accordance with traditional methods.
- It will be understood that where GRP material has been given as an exemplary construction material, any other transparent or translucent material suitable for the purpose may be substituted therefor, without departing from the scope of the invention.
- Further, whilst hereinbefore the application of the present invention has been described as for a rooflight, indeed the present invention may be applied to any glazing or other means for thermally efficient natural lighting.
Claims (25)
- A glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a cavity between the said panels, which cavity is adapted to accommodate insulating means, said insulating means comprising a plurality of light transmitting tubiform components.
- A glazing unit as claimed in claim 1, wherein said tubiform components are tubes having partially reflective walls to enhance the light transmission through the glazing unit.
- A glazing unit as claimed in claim 1 or claim 2, wherein the tubiform components are tessellating tubes.
- A glazing unit as claimed in claim 3, wherein the tubiform components are arranged in rows, adjacent rows are offset from each other so that each tessellating tube of a first row nests between adjacent tessellating tubes of a second row.
- A glazing unit as claimed in claim 4 wherein the rows of tubiform components are oriented substantially perpendicular with respect to said pair of panels.
- A glazing unit as claimed in claim 1 or claim 2, wherein said tubiform components are circular in cross section and are disposed parallel with respect to the pair of panels.
- A glazing unit as claimed in claim 6 wherein the tubiform components are arranged in rows, adjacent said rows being offset by a distance of half the diameter of each prismatic component.
- A glazing unit as claimed in claim 6, wherein the tubiform components are arranged in rows, each subsequent row of prismatic components being set in a configuration substantially perpendicular to the adjacent row or rows.
- A glazing unit as claimed in any preceding claim, wherein said tubiform components adopt the form of a single insulating sheet.
- A glazing unit as claimed in any preceding claim wherein said insulating means is constructed wholly or principally of transparent or translucent plastics materials.
- A glazing unit as claimed in claim 10, wherein said transparent or translucent plastics materials are any one of PVC, Polyester, cellulose acetate, polyethylene or polypropylene.
- A glazing unit as claimed in any preceding claim wherein the pair of translucent or transparent panels is made from a thermosetting material or thermosetting materials.
- A glazing unit as claimed in claim 12 wherein the pair of translucent or transparent panels is made from Glass Reinforced Polyester.
- A glazing unit as claimed in any preceding claim, wherein there comprises spacing means so arranged as to define a cavity between said insulating means and one of said transparent or translucent panels.
- A glazing unit as claimed in claim 14, wherein said spacing means is resiliently biased to exert pressure onto a surface of said insulating means, so as to restrict movement of said insulating means.
- A glazing unit as claimed in any preceding claim, wherein there comprises a capping sheet mounted to a surface of said insulating means.
- A glazing unit as claimed in claim 16, wherein the capping sheet is translucent.
- A glazing unit as claimed in claim 16 or claim 17, wherein the capping sheet is constructed of a thermosetting material such as a plastics-based material.
- A glazing unit as claimed in any of claims 16 to 18, wherein said capping sheet covers the entire area of at least one surface of one or more portions of the insulating means.
- A glazing unit as claimed in any of claims 16 to 18, wherein said capping sheet terminates short of an end edge of the insulating means to define a border region of the insulating means having engagement means for engaging an edge of the glazing unit
- A glazing unit as claimed in claim 20 wherein said engagement means is provided by said border region which is compressible so as to engage an edge of the glazing unit.
- A glazing unit as claimed in any of claims 16 to 21, wherein said capping sheet protrudes outwardly beyond at least one edge of a portion of said insulating means to overlap the adjacent portion of said insulating means.
- A glazing unit comprising a pair of translucent or transparent panels secured together and shaped to define a space between the said panels, which space is adapted to accommodate insulating means such as a series of tubiform insulation components, which glazing unit further comprises spacing means between one of said translucent or transparent panels, and said insulating means, said spacing means defining a further cavity between said one of translucent or transparent panels and the insulating means, to provide an airtight environment.
- A rooflight comprising a glazing unit, an upper mounting means for mounting the glazing unit to a roof; wherein said glazing unit comprises an upper panel and a lower panel secured together in a spaced arrangement to define a void between said upper and lower panels, which void accommodates insulating means, the insulating means comprising a plurality of prismatic components adapted for retaining air and its thermal energy.
- A rooflight comprising a glazing unit as claimed in any one of claims 1 to 22.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0120299A GB0120299D0 (en) | 2001-08-21 | 2001-08-21 | Thermally efficient glazing unit |
GB0120299 | 2001-08-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1286007A1 true EP1286007A1 (en) | 2003-02-26 |
Family
ID=9920731
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02018737A Withdrawn EP1286007A1 (en) | 2001-08-21 | 2002-08-21 | Thermally efficient glazing unit |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1286007A1 (en) |
GB (2) | GB0120299D0 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020096449A1 (en) * | 2018-11-09 | 2020-05-14 | Rc Panels Holding Bv | Construction panel for use as self-supporting wall panel or roof panel |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2401881B (en) * | 2003-05-21 | 2005-08-31 | Brett Martin Ltd | Roof lights |
GB2429742B (en) * | 2003-06-17 | 2008-01-23 | Naturalight Systems Ltd | A glazing system |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2326747A1 (en) * | 1973-05-25 | 1974-12-05 | Avenarius & Co R | Composite transparent building panel - has cover layer of polyvinyl chloride with solvent-free polyurethane adhesive |
DE9310948U1 (en) * | 1993-07-22 | 1993-12-09 | Gabriel Heinz Werner Dipl Ing | Glass block |
CH687549A5 (en) * | 1994-05-17 | 1996-12-31 | Schweizer Ag E | Translucent facade component used in construction |
DE19736768A1 (en) * | 1996-09-10 | 1998-03-12 | Scobalit Ag | Thermally insulating transparent construction member |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1484158A1 (en) * | 1963-03-20 | 1969-06-04 | Kapillar Plastik Gmbh & Co Deu | Translucent composite building panels made of plastic |
JPS5792554A (en) * | 1980-11-26 | 1982-06-09 | Hiroshi Emoto | Heat insulating glass |
GB2107769B (en) * | 1981-10-02 | 1985-05-30 | Brooks G R P Accrington Limite | Light transmitting panel |
-
2001
- 2001-08-21 GB GB0120299A patent/GB0120299D0/en not_active Ceased
-
2002
- 2002-08-21 EP EP02018737A patent/EP1286007A1/en not_active Withdrawn
- 2002-08-21 GB GB0219490A patent/GB2378976B/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2326747A1 (en) * | 1973-05-25 | 1974-12-05 | Avenarius & Co R | Composite transparent building panel - has cover layer of polyvinyl chloride with solvent-free polyurethane adhesive |
DE9310948U1 (en) * | 1993-07-22 | 1993-12-09 | Gabriel Heinz Werner Dipl Ing | Glass block |
CH687549A5 (en) * | 1994-05-17 | 1996-12-31 | Schweizer Ag E | Translucent facade component used in construction |
DE19736768A1 (en) * | 1996-09-10 | 1998-03-12 | Scobalit Ag | Thermally insulating transparent construction member |
Non-Patent Citations (1)
Title |
---|
"Lightliner", ANNOUNCEMENT DAYLIGHT INSULATION, XX, XX, 1 October 1985 (1985-10-01), XX, pages 1 - 2, XP002970911 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020096449A1 (en) * | 2018-11-09 | 2020-05-14 | Rc Panels Holding Bv | Construction panel for use as self-supporting wall panel or roof panel |
Also Published As
Publication number | Publication date |
---|---|
GB0219490D0 (en) | 2002-10-02 |
GB2378976B (en) | 2005-03-09 |
GB0120299D0 (en) | 2001-10-17 |
GB2378976A (en) | 2003-02-26 |
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